Operator’s Manual
Yard Vacuum
Chipper/Shredder/
Vacuum/Hose
Model Number
24B-060F766
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A.
769-00835A
(5/04)
FORM NO.
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could
endanger the personal safety and/or property of yourself and others. Read and follow all instructions in
this manual before attempting to operate this machine. Failure to comply with these instructions may
result in personal injury. When you see this symbol - heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to State of California to cause cancer
and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
2. Always wear safety glasses or safety goggles
TRAINING
during operation or while performing an adjustment
1. Read, understand, and follow all instructions on the
or repair, to protect eyes. Thrown objects which
machine and in the manual(s) before attempting to
ricochet can cause serious injury to the eyes.
assemble and operate. Keep this manual in a safe
3. Wear sturdy, rough-soled work shoes and close-
place for future and regular reference and for
ordering replacement parts.
fitting slacks and shirts. Loose fitting clothes or
jewelry can be caught in movable parts. Never
2. Be familiar with all controls and their proper
operate this machine in bare feet or sandals. Wear
operation. Know how to stop the machine and
leather work gloves when feeding material in the
disengage them quickly.
chipper chute.
3. Never allow children under 16 years old to operate
4. Before starting, check all bolts and screws for
this machine. Children 16 years old and over
should read and understand the operation
proper tightness to be sure the machine is in safe
working condition. Also, visually inspect machine
instructions and safety rules in this manual and
for any damage at frequent intervals.
should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. Keep bystanders, helpers, pets, and children at
least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
6. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
7. Do not put hands and feet near rotating parts or in
5. Maintain or replace safety and instructions labels,
as necessary.
6. To avoid personal injury or property damage use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes, and
the feeding chambers and discharge opening.
other sources of ignition.
Contact with the rotating impeller can amputate
fingers, hands, and feet.
8. Never attempt to unclog either the feed intake or
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the
engine is hot or running.
discharge opening, remove or empty vacuum bag,
e. Allow engine to cool at least two minutes
or inspect and repair the machine while the engine
before refueling.
is running. Shut the engine off and wait until all
f. Never over fill fuel tank. Fill tank to no more
moving parts have come to a complete stop.
than 1/2 inch below bottom of filler neck to
Disconnect the spark plug wire and ground it
provide space for fuel expansion.
against the engine.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine
PREPARATION
and equipment. Move machine to another
area. Wait 5 minutes before starting the
engine.
1. Thoroughly inspect the area where the equipment
is to be used. Remove all rocks, bottles, cans, or
other foreign objects which could be picked up or
thrown and cause personal injury or damage to the
machine.
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i. Never store the machine or fuel container
inside where there is an open flame, spark,
or pilot light (e.g. furnace, water heater,
space heater, clothes dryer, etc.)
j. To reduce a fire hazard, keep machine free
of grass, leaves, or other debris build-up.
Clean up oil or fuel spillage and remove any
fuel soaked debris.
9. Never operate without either the inlet nozzle or
optional hose attachment properly attached to the
machine. Never attempt to attach or change either
attachment while the engine is running.
10. Keep all guards, deflectors and safety devices in
place and operating properly.
11. Keep your face and body back and to the side of
the chipper chute while feeding material into the
machine to avoid accidental kickback injuries.
12. Never operate this machine without good visibility
or light. Always be sure of your footing and keep a
firm hold on the handles.
13. Do not operate this machine on a gravel surface.
14. Do not operate this machine while under the
influence of alcohol or drugs.
15. Muffler and engine become hot and can cause a
burn. Do not touch.
k. Allow machine to cool at least 5 minutes
before storing.
OPERATION
1. Do not put hands and feet near rotating parts or in
the feeding chambers and discharge opening.
Contact with the rotating impeller can amputate
fingers, hands, and feet.
2. Before starting the machine, make sure the chipper
chute, feed intake, and cutting chamber are empty
and free of all debris.
16. Never pick up or carry machine while the engine is
running.
3. Thoroughly inspect all material to be shredded and
remove any metal, rocks, bottles, cans, or other
foreign objects which could cause personal injury
or damage to the machine.
MAINTENANCE AND STORAGE
1. Never tamper with safety devices. Check their
proper operation regularly.
4. If the impeller strikes a foreign object or if your
machine should start making an unusual noise or
vibration, immediately shut the engine off. Allow the
impeller to come to a complete stop. Disconnect
the spark plug wire, ground it against the engine
and perform the following steps:
2. Check bolts and screws for proper tightness at
frequent intervals to keep the machine in safe
working condition. Also, visually inspect machine
for any damage and repair, if needed.
3. Before cleaning, repairing, or inspecting, stop the
engine and make certain the impeller and all
moving parts have stopped. Disconnect the spark
plug wire and ground it against the engine to
prevent unintended starting.
4. Do not change the engine governor settings or
overspeed the engine. The governor controls the
maximum safe operating speed of the engine.
5. Maintain or replace safety and instruction labels, as
necessary.
a. Inspect for damage.
b. Repair or replace any damaged parts.
c. Check for any loose parts and tighten to
assure continued safe operation.
5. Do not allow an accumulation of processed
material to build up in the discharge area. This can
prevent proper discharge and result in kickback of
material through the feed opening.
6. Do not attempt to shred or chip material larger than
specified on the machine or in this manual.
Personal injury or machine damage could result.
7. Never attempt to unclog either the feed intake or
discharge opening while the engine is running.
Shut the engine off, wait until all moving parts have
stopped, disconnect the spark plug wire and
ground it against the engine before clearing debris.
8. Never operate without vacuum bag and discharge
chute properly attached to the machine. Never
empty or change vacuum bag while the engine is
running. Zippered end of vacuum bag must be kept
closed at all times during operation.
6. Follow this manual for safe loading, unloading,
transporting, and storage of this machine.
7. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
such as a water heater, furnace, clothes dryer, etc.
8. Always refer to the operator’s manual for proper
instructions on off-season storage.
9. If the fuel tank has to be drained, do this outdoors.
10. Observe proper disposal laws and regulations for
gas, oil, etc. to protect the environment.
4
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WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read,
understand and follow the warnings and instructions in this manual and on the machine.
NOTE: Not all safety labels may apply to your Yard Vacuum.
SECTION 2: ASSEMBLING YOUR YARD VACUUM
IMPORTANT: This unit is shipped without gasoline or oil
in the engine. Be certain to service engine with gasoline
and oil as instructed in the separate engine manual
before operating your machine.
Blower Chute*
Upper
Handle
NOTE: Reference to right or left hand side of the Yard
Vacuum is observed from the operating position.
Rope
Guide
Removing Unit From Carton
Wing
Nut
•
Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to open
carton.
•
•
•
Remove loose parts if included with unit (i.e.,
operator’s manual, etc.)
Cut along corners, lay carton down flat, and remove
packing material.
Roll or slide unit out of carton and check carton
thoroughly for loose parts.
Wing
Nuts
Lower
Handle
Loose Parts In Carton (See Figure 1)
Hose
Assembly
•
•
•
•
Handle Assembly
Bag
Bag
Blower Chute (If Equipped)
Hose Assembly
Disconnecting Spark Plug Wire
Before setting up your Yard Vacuum, disconnect the
spark plug wire from the spark plug and ground to a
stud on the engine.
*If Equipped
Figure 1
5
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Attaching The Handle
•
Unfold the upper handle until it aligns with the lower
handle.
Hose
•
Secure the two handles by tightening the wing nuts
(carriage bolts must be seated properly into the
handle). See Figure 1.
Remove the hairpin clips from the handle brackets
on the Yard Vacuum and remove the carriage bolts
Place the bottom holes in lower handle over pins on
handle brackets and secure with hairpin clips.
Insert carriage bolts through upper hole in lower
handle from the outside and secure with wing nuts.
Adapter
Spring
Loaded Pin
•
•
•
Figure 3
Wing Nuts
Attaching The Bag
•
Grasp bag handle with one hand and slide locking
rod on mounting bracket with other hand toward
engine. Use the end of mounting bracket as
Slip bag over the rim of the discharge opening and
release locking rod to secure bag in place.
Place the straps on the bag over the lower handle,
hooking them on the studs.
Carriage Bolt
Hairpin Clip
•
•
•
Snap bag clip to the top of the lower handle.
NOTE: The safety switch button attached to the
mounting bracket must be fully depressed by the front
tab on the bag handle when securing the bag or the
engine will not start. See Figure 4.
Figure 2
•
•
Loosen the wing nut that secures the rope guide to
the right side of upper handle.
Pull the starter rope out of the engine slowly and
slip the starter rope into the rope guide. Tighten the
wing nut.
Bag Handle
Straps
Stud
Bag Clip
Attaching The Hose Assembly
•
Slide hose adapter of hose assembly into the base
adapter located on the left front of the Yard
•
Pull spring loaded pin out on the base and align pin
with the first hole in the hose adapter.
Release the pin to lock the hose in place.
Connect the hose handle near nozzle end of hose
to the handle bracket on the upper handle. Refer to
•
•
Front Tab
Stud
•
Snap hose handle into the nozzle handle clip on the
lower handle to secure in place and lay hose tubing
on side hanger bracket next to chipper chute. Refer
to Figure 6.
Locking
Rod
Safety Switch
Figure 4
6
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Attaching The Blower Chute (If Equipped)
Blower
Chute
NOTE: The blower chute is an optional feature on some
model yard vacuums. It is NOT standard equipment. If
your unit is not equipped with a blower chute, contact
information regarding price and availability.
Front
Tab
Locking
Rod
Safety
Switch
Button
•
•
•
Grasp blower chute with one hand and slide locking
rod on mounting bracket with other hand toward
engine. Use end of mounting bracket as leverage
when sliding the locking rod. See Figure 5.
Slip blower chute over rim of the discharge opening
and release locking rod to secure chute in place.
Make sure the safety switch button is fully
depressed by the front tab on the blower chute.
Raise the nozzle height to the highest setting when
using the blower chute. Refer to nozzle height
adjustment in the OPERATION section.
Locking
Rod
Figure 5
SECTION 3: KNOW YOUR YARD VACUUM
Starter Handle
Bag
Side Bracket
Bag Handle
Nozzle Handle Clip
Hose Handle
Nozzle/Hose
Vac Handle
Hose Assembly
Nozzle
Blower Chute*
Chipper Chute
Hanger
Bracket
Nozzle Height
Adjustment Lever
*If Equipped
Figure 6
Read this operator’s manual and safety rules before
operating your Yard Vacuum. Compare the illustrations
location of various controls and adjustments.
Starter Handle
The starter handle is attached to the right upper handle.
Stand behind unit and pull the starter handle to start
engine.
Bag
WARNING: The operation of any Yard
Vacuum can result in foreign objects
being thrown into the eyes, which can
result in severe eye damage. Always wear
safety glasses, provided with the Yard
Vacuum, for operating this equipment or
while performing any adjustments or
repairs on it.
Collects shredded material fed through the chipper
chute or vacuumed through the nozzle or hose.
Bag Handle
Used to grasp bag in order to assist in attaching,
removing, and emptying bag.
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Chipper Chute
Hose Assembly
Allow twigs and small branches up to 1 1/2” in diameter
to be fed into the impeller for chipping.
Used as an alternative to the nozzle to vacuum yard
waste such as leaves or pine needles in hard to reach
places.
Blower Chute (If Equipped)
Hose Handle
When attached to unit the blower chute is used to blow
or scatter yard waste such as leaves, pine needles, or
small twigs across yard.
Used to guide hose assembly when vacuuming.
Nozzle/Hose Vac Handle
Nozzle Height Adjustment Lever
Used to adjust the nozzle ground clearance ranging
approximately 5/8” to 4 1/8”.
The nozzle/hose vac handle is located on top of the
nozzle and it is used to regulate the vacuum between
the nozzle and the hose assembly.
Nozzle
Throttle Control Lever (Not Shown)
Yard waste such as leaves or pine needles can be
vacuumed up through the nozzle for shredding.
The throttle control lever is located on the engine. It
controls the engine’s speed and stops the engine. See
separate engine manual packed with unit for details.
Engine Controls
See the separate engine manual for the location and
function of the controls on the engine.
SECTION 4: OPERATING YOUR YARD VACUUM
WARNING: The operation of the Yard
Vacuum can result in foreign objects
being thrown into the eyes, which can
damage your eyes severely. Always wear
the safety glasses provided with this unit
or eye shields before chipping or blowing
and while performing any adjustments or
repairs.
•
The throttle control is located on the engine. Move
engine throttle control lever to FAST or ON position.
Stand behind unit, grasp starter handle and pull
rope out slowly until engine reaches start of
compression cycle (rope will pull slightly harder at
this point).
Pull rope with a rapid, continuous, full arm stroke.
Keep a firm grip on starter handle. Let rope rewind
slowly.
•
•
•
Repeat previous steps until engine fires. When
engine starts, move choke control (if equipped)
gradually to RUN position.
Gas And Oil Fill-Up
Service the engine with gasoline and oil as instructed in
the separate engine manual packed with your Yard
Vacuum. Read instructions carefully.
WARNING: Never run the engine indoors
or in a poorly ventilated area. Engine
exhaust contains carbon monoxide, an
odorless and deadly gas.
WARNING: Never fill fuel tank indoors with
engine running or until the engine has
been allowed to cool for at least two
minutes after running.
Stopping Engine
•
Move throttle control lever to STOP or OFF
position.
Disconnect spark plug wire from spark plug and
ground against the engine.
Starting Engine
•
Attach spark plug wire to spark plug. Make certain
the metal cap on the end of the spark plug is
fastened securely over the metal tip on the spark
plug.
•
To Empty Bag
•
•
Make sure safety switch wire is connected to
engine and properly grounded.
Engines with choke lever:
Move choke lever on engine to CHOKE position. (A
warm engine may not require choking).
Engines with primer:
•
•
•
Unhook bag straps from the lower handle and
unsnap bag clip from the top of lower handle.
Grasp bag handle with one hand and pull lock rod
on mounting bracket with other hand toward engine
to release.
•
Prime engine as instructed in separate engine
manual.
Remove bag from rim of the discharge opening.
Refer to Figure 4.
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•
•
•
•
•
Twist the two buttons on the back of the bag to
Hold bag handle and bag clip while emptying the
contents.
Compress bag opening and fold inner flap over
opening.
Fold outer flap over inner flap and insert buttons on
the bag through metal outlets.
Twist the buttons to lock bag.
Nozzle/Hose
Vac Handle
(Top Position)
Buttons
Bag Clip
Inner Flap
Spring Loaded Pin
(First Hole)
Bag Handle
Figure 8
IMPORTANT: The flail screen is located inside the
housing in the discharge area. If the flail screen
becomes clogged, remove and clean as instructed in
SECTION 5: MAINTAINING YOUR YARD VACUUM.
For best performance, it is also important to keep the
chipper blade sharp.
Outer Flap
Strap
WARNING: Do not at any time make any
adjustments without first stopping engine
and disconnecting spark plug wire.
Figure 7
Using the Hose Assembly
To Remove Blower Chute (If Equipped)
•
Place nozzle/hose vac handle in the bottom
position on the nozzle to redirect vacuum to the
hose assembly. See Figure 9.
•
Grasp blower chute with one hand and pull lock rod
on mounting bracket with other hand toward engine
•
•
The spring loaded pin must be in the second hole of
the hose adapter to operate the hose assembly.
Unhook the hose from upper handle bracket and
grasp the hose handle to guide while vacuuming
yard waste such as leaves or pine needles in hard
to reach places.
•
Remove blower chute from rim of the discharge
opening.
Using the Nozzle Vacuum
•
•
•
Place nozzle/hose vac handle in the top position on
the nozzle to vacuum through nozzle. See Figure 8.
The spring loaded pin must be in the first hole of the
hose adapter to operate the nozzle vac.
Place both hands on top of upper handle to push
unit over yard waste.
Nozzle/Hose
Vac Handle
(Bottom Position)
Yard waste such as leaves and pine needles can be
vacuumed up through the nozzle for shredding. After
material has been shredded by the flail blades on the
impeller assembly, it will be discharged into catcher bag
or through blower chute (if equipped). Do not attempt to
shred or chip any material other than vegetation found
in a normal yard (i.e. branches, leaves, twigs, etc.)
Avoid fibrous plants such as tomato vines until they are
thoroughly dried out. Materials such as stalks or heavy
branches up to 1 1/2” in diameter may be fed into the
chipper chute.
Spring Loaded Pin
(Second Hole)
Figure 9
9
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Nozzle Height Adjustment
The nozzle can be adjusted to any six positions,
ranging from 5/8” to 4 1/8” ground clearance. The
nozzle height has to be adjusted according to the
conditions. Move the height adjustment levers forward
or backward to adjust the nozzle upwards or
downwards. Make sure both levers are in the same
NOTE: In general, raise the nozzle height to vacuum a
thick layer of leaves or to operate with the blower chute
(if equipped) and lower the nozzle height for smoother
surfaces.
Nozzle Height
Adjustment
Lever
Nozzle
Figure 10
SECTION 5: MAINTAINING YOUR YARD VACUUM
Customer Responsibilities
MAINTENANCE
SCHEDULE
SERVICE
DATES
Lubricate Wheels
Lubricate Nozzle Levers
Lubricate Locking Rod
Lubricate Nozzle/Hose Handle
Check Chipper Blade
Change Oil
Check Air Filter
Clean Engine
Check Spark Plug
WARNING: Always stop engine and
disconnect spark plug wire before
cleaning, lubricating or doing any kind of
maintenance on your machine.
Locking Rod: Lubricate the locking rod with light oil to
ease the application of attaching on or removing bag or
blower chute (if equipped). Refer to Figure 6.
Nozzle/Hose Vac Handle: Lubricate the nozzle/hose
vac handle on top of nozzle once a season with light oil.
Refer to Figure 6.
Lubrication
Wheels: Lubricate each wheel shoulder screw once a
Engine: Follow the separate engine manual packed
with you unit for lubrication instructions.
Nozzle height adjustment levers: Lubricate the pivot
points of the nozzle height adjustment levers once a
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Maintenance
Engine
Refer to the separate engine manual for all engine
maintenance instructions.
•
•
Check engine oil level before each use as
instructed in the separate engine manual packed
with your unit. Read and follow instructions
carefully.
Clean air cleaner every 25 hours under normal
conditions or once a season. Clean every few hours
under extremely dusty conditions. To service the air
cleaner, refer to the separate engine manual
packed with your unit.
Remove
Self-Tapping
Screw
•
The spark plug should be cleaned and the gap
reset once a season. Check engine manual for
correct plug type and gap specifications.
Figure 12
Removing The Flail Screen
Sharpening Or Replacing Chipper Blade
If the discharge area becomes clogged, remove the flail
screen and clean area as follows:
Because the engine on this unit has a tapered
crankshaft, a special impeller tool (part number 753-
0900) is required to remove the impeller assembly. For
further assistance, contact your local service dealer.
•
•
•
Stop the engine and make certain the Yard
Vacuum has come to a complete stop.
Disconnect spark plug wire from spark plug and
ground against the engine.
Remove the bag or blower chute (if equipped) from
the unit as instructed in the OPERATION section to
NOTE: When tipping the unit, empty the fuel tank and
keep spark plug side up.
•
•
Disconnect the spark plug wire and ground it away
from the spark plug.
Remove the front hubcaps, flange lock nuts, front
wheels, and wave washers that attach to the pivot
Hex Screw &
Flat Washer
Front Support
Brace & Lock Nut
Bell Washer
Wave Washer
Hubcap
Lock Nut
Flail Screen
Figure 11
Pivot Arm Assembly
Thrust Washer
Shoulder
•
Remove self-tapping screw on right side of unit that
attaches to the fail screen. It may be necessary to
remove the hose bracket hanger to get access to
Remove hex screw on top of rear housing mounting
bracket and the flange lock nut that secures flail
Screw
Flange Lock Nut
Figure 13
•
•
Remove the shoulder screws, thrust and bell
washers that go through the pivot arms to the front
support brace. The front support brace and lock nut
can be removed at this time as well.
Remove the three screws on the upper housing
that secure the nozzle cover and the nine screws
that secure the lower housing to the upper housing.
•
•
Remove and clean the screen by scraping or
washing with water. Reinstall the flail screen.
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•
Apply lubricant to the threads of impeller removal
tool and then thread the tool into the crankshaft.
Stop when the impeller assembly can move on the
crankshaft.
Housing
Screws
•
•
Remove the impeller assembly from the crankshaft.
Unthread the impeller removal tool from the
impeller assembly.
Remove the blade using a 3/16” allen wrench on
the outside of the blade and 1/2” wrench on the
impeller assembly.
•
•
Replace or sharpen chipper blade.
When sharpening blade, protect hands by using
gloves and follow the original angle of grind.
Reassemble by performing the previous steps in
reverse order.
Tighten blade screws to 210-250 in-lbs.
Tighten impeller bolt to 375-425 in-lbs.
•
•
Lower Housing
Screws
Nozzle
Screws
NOTE: Make certain chipper blade is reassembled with
Figure 14
•
•
Remove flange lock nut that secures flail screen to
the lower housing. The flail screen does not have to
Chipper
Blade
Flail
Blade
Remove the hex bolt, lock washer, and flat washer
that secure the impeller assembly to the crankshaft.
Impeller
Assembly
Upper
Housing
Chipper
Blade
Impeller
Assembly
Figure 16
Storing Your Yard Vacuum
•
•
•
Clean the equipment thoroughly.
Wipe equipment with a oiled rag to prevent rust.
Refer to engine manual for correct engine storage
instructions.
•
Store unit in a clean, dry area. Do not store next to
corrosive materials such as fertilizer.
Hex Bolt
Lock Washer
Flat Washer
Flail
Blade
BOTTOM VIEW
Figure 15
12
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SECTION 6: TROUBLESHOOTING
Problem
Cause
Remedy
Engine fails to start
1. Spark plug wire disconnected.
2. Fuel tank empty or stale fuel.
1. Connect wire to spark plug.
2. Fill tank with clean, fresh gasoline.
3. Throttle control lever not in correct 3. Move throttle lever to FAST position.
starting position.
4. Choke not in CHOKE position. (If
Equipped)
4. Move choke to CHOKE position.
5. Engine (if equipped with a primer)
not primed properly.
5. Prime engine.
6. Blocked fuel line.
6. Clean fuel line.
7. Faulty spark plug.
7. Clean, adjust gap, or replace.
Engine runs erratic
1. Spark plug wire loose.
2. Unit running on CHOKE. (If
Equipped)
1. Connect and tighten spark plug wire.
2. Move choke lever to OFF position.
3. Blocked fuel line or stale fuel.
3. Clean fuel line; fill tank with clean, fresh
gasoline.
4. Water or dirt in fuel system.
5. Dirty air cleaner.
6. Carburetor out of adjustment.
4. Drain fuel tank. Refill with fresh fuel.
5. Clean or replace air cleaner.
6. See authorized service dealer.
Too much vibration
Engine overheats
1. Loose parts or damaged impeller.
1. See authorized service dealer.
1. Engine oil level low.
2. Dirty air cleaner.
3. Carburetor not adjusted properly.
1. Fill crankcase with proper oil.
2. Clean or replace air cleaner.
3. See authorized service dealer.
Occasionalskip (hesitates) 1. Spark plug gap too close.
at high speed
1. Adjust gap to.030”.
Unit does not discharge
1. Discharge chute clogged.
1. Stop engine immediately and
disconnect spark plug wire. Clean flail
screen and inside of discharge opening.
2. Stop engine and disconnect spark plug
wire. Remove lodged object.
2. Foreign object lodged in impeller.
3. Low engine RPM
4. Vacuum bag is full.
3. Always run engine at full throttle.
4. Empty bag.
Rate of discharge slows
considerably or
composition of discharged
material changes.
1. Low engine RPM.
2. Chipper blade dull.
1. Always run engine at full throttle.
2. Replace chipper blade or see your
authorized service dealer.
NOTE: For repairs beyond the minor adjustments listed above, contact your nearest authorized service dealer.
13
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Model 24B-060F766
Ref.
No.
Ref.
Part No.
710-3025
Part Description
Part No.
No.
Part Description
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
42.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
Hex Cap Screw 5/16-18 x.625
Hex Washer Screw 3/8-16 x 1.25
Hex Cap Screw 1/4-20 x.620
Hose Base Adapter
E Ring.500 Dia
1.
2.
736-0451
749-04172
720-0279
710-0599
710-1205
781-1056
710-0726
720-0241
710-1174
731-04911
749-04165
711-1293
710-0703
712-0397
751B699869
725-1700
725-3166
731-1613
710-0224
629-0920A
714-0104
732-0962
781-0778A
747-1153
710-3195
Saddle Washer,.320 x.93
Upper Handle
710-0502A
710-0751
731-2484
716-0104
732-3035
711-1571
736-3020
710-1220
710-0351
781-04071
681-0122
781-1058
712-04064
748-0457
731-2478
710-3288
723-0295
749-1270
764-0648
07071
3.
Knob
4.
Screw, 1/4-20 x.500
Eye Bolt
5.
Compression Spring
Clevis Pin
6.
Upper Handle Bracket
Hex Cap Screw 5/16-12 x.750
Handle Knob 5/16-18
Carriage Bolt
7.
Flat Washer.271 ID x.630 OD
Screw, #12-16 x.750
Screw #10 - 16 x.500
Upper Flail Housing
Chipper Chute Assembly
Hose Hanger Bracket
Flange Lock Nut, 1/4-20
Spacer
8.
9.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
25.
26.
27.
28.
Nozzle Handle Clip
Lower Handle
Studs
Carriage Screw 1/4-20 x.75
Wing Nut 1/4-20
Shroud
Hose Nozzle
Switch Cover
Hex Cap Screw 1/4-20 x 2.625
Adjustment Clamp
Nozzle Handle
Safety Switch
Safety Switch Cover
Hex Washer Screw #10-16 x.50
Wire Harness
Vacuum Hose
Handle Grip
Cotter Pin
731-2292
736-0607
726-0139
710-1256
Hose Adapter
Compression Spring
Mounting Bracket
Lock Rod
External L-Washer 5/16
Speed Nut
Hex Screw, #8-18 x 1.25
Hex Cap Screw 5/16-18 x 4.5
15
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Model 24B-060F766
58†
59
1
2
3
60
4
5
12
16
11
10
7
62
8
6
63
64
9
14
15
23
13
21
15
13
19
27
22
24
37
28
55
38
61
30
29
20
53
36
31
42
33
40
49
51
55
53
43
42
55
35
47
48
50
57
52
†If Equipped
16
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Model 24B-060F766
Ref.
Ref.
No.
Part No.
No.
Part Description
Bag Assembly
Part No.
Part Description
1.
2.
664-0095
681-0154
710-1054
781-0490
719-0530A
781-0735
719-0329
715-0166
711-1401
712-0411
736-0119
681-0152
31.
33.
35.
36.
37.
732-1151A
731-2294A
781-04082
781-04081
681-0156A
681-0155A
714-0104
736-0105
736-0232
738-1015
741-0751
687-02094
720-0426
732-1026
736-0741
738-1172
734-04033
712-04065
736-0314
OEM-290-012†
764-0632A
631-0083
710-0726
736-0247
736-0217
710-0818
723-0400
Nozzle Door Torsion Spring
Nozzle Door
Screen Assembly
Hex Screw 5/16-24 x 1.0
Chipper Blade
3.
Front Wheel Support Brace
Rear Wheel Support Brace
Handle Bracket Ass’y RH
Handle Brkt Ass’y LH (Not Shown)
Cotter Pin
4.
5.
Impeller
6.
Pin Clip
7.
Flail
38.
40.
42.
43.
47.
48.
49.
50.
51.
52.
53.
55.
57.
58.
59.
60.
61.
62.
63.
64.
—
8.
Spiral Pin
Bell Washer.401 ID x.870 OD
Wave Washer.531 ID x.781 OD
Shoulder Screw 3/8-16
Height Adjustment Bearing
Pivot Arm Assembly
9.
Clevis Pin
10.
11.
12.
Lock Nut, 5/16-24
Lock Washer, 5/16
Impeller Assembly
(Incl. Ref 3 – Ref. 11)
Shoulder Screw, #12-24 x.30 x.46
Lower Flail Housing
Flange Lock Nut 5/16-18
Screw, 5/16-18 x.500
Hinge Pin
Height Adjustment Knob
Spring Lever
13.
14.
15.
16.
19.
20.
21.
22.
23.
24.
27.
28.
29.
30.
710-1650
781-0721B
712-04063
710-0607
747-04297
731-2293A
781-1064
732-1156
726-0106
711-1551
731-2485A
710-1256
750-1294
732-3118
Bell Washer.760 ID x.25 OD
Shoulder Screw,.750 x.500
Wheel 8 x 2
Flange Lock Nut, 3/8-16
Thrust Washer.375 ID x.70 OD
Blower Chute
Nozzle
Base Adapter Door
Torsion Spring
Bag
Cap Speed Nut 1/4
Pivot Rod
Chute Assembly
Hex Index Screw, 5/16-12 x.750
Flat Washer.375 ID x 1.25 OD
Lock Washer 3/8
Nozzle Door Lever
Hex Screw, #8-18 x 1.25
Shoulder Spacer
Extension Spring
Hex Cap Screw 3/8-24 x 2.0
Safety Glasses (Not Shown)
†If Equipped
17
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NOTES
18
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NOTES
19
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MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by Troy-Bilt LLC
with respect to new merchandise purchased and used in the
United States, its possessions and territories.
e.
Troy-Bilt does not extend any warranty for products
sold or exported outside of the United States, its
possessions and territories, except those sold through
Troy-Bilt’s authorized channels of export distribution.
Replacement parts that are not genuine Troy-Bilt parts.
Transportation charges and service calls.
“Troy-Bilt” warrants this product against defects in material
and workmanship for a period of two (2) years commencing
on the date of original purchase and will, at its option, repair or
replace, free of charge, any part found to be defective in
materials or workmanship. This limited warranty shall only
apply if this product has been operated and maintained in
accordance with the Operator’s Manual furnished with the
product, and has not been subject to misuse, abuse,
commercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water, or damage because of
other peril or natural disaster. Damage resulting from the
installation or use of any part, accessory or attachment not
approved by Troy-Bilt for use with the product(s) covered by
this manual will void your warranty as to any resulting
damage.
f.
g.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind Troy-Bilt. During the period of the warranty, the
exclusive remedy is repair or replacement of the product
as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. Troy-Bilt
shall not be liable for incidental or consequential loss or
damage including, without limitation, expenses incurred
for substitute or replacement lawn care services or for
rental expenses to temporarily replace a warranted
product.
Normal wear parts are warranted to be free from defects in
material and workmanship for a period of thirty (30) days from
the date of purchase. Normal wear parts include, but are not
limited to items such as: batteries, belts, blades, blade
adapters, grass bags, rider deck wheels, seats, snow thrower
skid shoes, shave plates, auger spiral rubber and tires.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-800-520-5520 or 1-
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty does not provide coverage in the
following cases:
a.
The engine or component parts thereof. These items
may carry a separate manufacturer’s warranty. Refer
to applicable manufacturer’s warranty for terms and
conditions.
This limited warranty shall not extend to anyone other than
the original purchaser or to the person for whom it was
purchased as a gift.
b.
c.
Log splitter pumps, valves, and cylinders have a
separate one year warranty.
HOW STATE LAW RELATES TO THIS WARRANTY: This
limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure.
IMPORTANT: Owner must present Original Proof of
Purchase to obtain warranty coverage.
d.
Service completed by someone other than an
authorized service dealer.
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-520-5520, 1-330-558-7220
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