Tripp Lite Power Supply 200510095 User Manual

Owner’s Manual  
®
PowerVerter  
RV Series  
(v. 3.0)  
DC-to-AC Inverter/Chargers  
1111 W. 35th Street, Chicago, IL 60609 USA  
Customer Support: (773) 869-1234  
Input  
Output  
Invert:  
12 VDC  
120V, 60 Hz. AC  
12 VDC  
Charge:  
120V, 60 Hz. AC  
Quiet Mobile Power  
Congratulations! You’ve purchased the most advanced, feature-rich Inverter/Charger designed for recreational vehicle applications. Tripp Lite  
RV Inverter/Chargers are the quiet alternative to gas generators—with no fumes, fuel or noise to deal with! You get AC electricity anywhere  
and anytime you need it: rolling down the highway, dry camping in majestic back country or parked overnight at a money-saving non-electric  
®
site. RV Inverter/Chargers provide your equipment with utility- or generator-supplied AC electricity (filtered through premium ISOBAR surge pro-  
tection) whenever available. In addition, your RV Inverter/Charger automatically powers your RV’s 12V system and recharges your connected battery  
bank—doing what traditional RV converter/chargers do. Whenever power blackouts, brownouts or high voltages occur, your RV Inverter/Charger imme-  
diately and automatically switches over to inverting battery output to power connected AC equipment.  
Better for Your Equipment  
Premium Protection Levels  
®
• Built-In ISOBAR Surge Protection  
• Automatic Overload Protection  
Ideal Output for All Loads (including computers)  
• Frequency-Controlled Output  
• Fast Load Switching  
• Balanced Load Sharing*  
Better for Your Batteries  
Better for You  
Faster Battery Recharge  
• High-Amp, 3-Stage Battery Charger (adjustable)  
Critical Battery Protection  
• Battery Charge Conserver (Load Sense)*  
• Battery Temperature Sensing*  
• High-Efficiency DC-to-AC Inversion  
Quiet, Simple, Maintenance-Free Operation  
• Multi-Function Lights & Switches  
• Automatic Generator Starting*  
• Moisture-Resistant Construction†  
Contents  
Specifications/Warranty  
Safety  
2
Battery Selection  
8
3
Mounting  
9
Feature Identification  
Operation  
4
Battery Connection  
10  
5
AC Input/Output Connection  
Service/Maintenance/Troubleshooting  
11  
Configuration  
6-7  
12 (back page)  
* Available on all models except 612 models. Inverter/Chargers are moisture-resistant, not waterproof.  
Copyright © 2003. PowerVerter® is a registered trademark of Tripp Lite. All rights reserved.  
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Important Safety Instructions  
SAVE THESE INSTRUCTIONS!  
This manual contains important instructions and warnings that should be followed during the installation, operation and storage of all Tripp Lite  
Inverter/Chargers.  
Location Warnings  
• Install your Inverter/Charger (whether for a mobile or stationary application) in a location or compartment that minimizes exposure to  
heat, dust, direct sunlight and moisture.  
• Although your Inverter/Charger is moisture resistant, it is NOT waterproof. Flooding the unit with water will cause it to short circuit  
and could cause personal injury due to electric shock. Never immerse the unit, and avoid any area where standing water might  
accumulate. Mounting should be in the driest location available.  
• Leave a minimum of 2" clearance at front and back of the Inverter/Charger for proper ventilation. To avoid automatic Inverter/Charger  
shutdown due to overtemperature, any compartment that contains the Inverter/Charger must be properly ventilated with adequate  
outside air flow. The heavier the load of connected equipment, the more heat will be generated by the unit.  
• Do not install the Inverter/Charger directly near magnetic storage media, as this may result in data corruption.  
• Do not install near flammable materials, fuel or chemicals.  
Battery Connection Warnings  
• The Inverter/Charger will not operate (with or without utility power) until batteries are connected.  
• Multiple battery systems must be comprised of batteries of identical voltage, age, amp-hour capacity and type.  
• Because explosive hydrogen gas can accumulate near batteries if they are not kept well ventilated, your batteries should not be  
installed (whether for a mobile or stationary application) in a “dead air” compartment. Ideally, any compartment would have some  
ventilation to outside air.  
• Sparks may result during final battery connection. Always observe proper polarity as batteries are connected.  
• Do not allow objects to contact the two DC input terminals. Do not short or bridge these terminals together. Serious personal injury  
or property damage could result.  
Equipment Connection Warnings  
Do not use a Tripp Lite RV Inverter/Charger in life support or healthcare applications where a malfunction or failure of a  
Tripp Lite RV Inverter/Charger could cause failure of, or significantly alter the performance of, a life support device or  
medical equipment.  
• Corded models: Do not modify the Inverter/Charger’s plug or receptacle in a way that eliminates its ground connection. Do not use  
power adapters that will eliminate the plug’s ground connection.  
• Connect your Inverter/Charger only to a properly grounded AC power outlet or hardwired source. Do not plug the unit into itself; this  
will damage the device and void your warranty.  
You may experience uneven performance results if you connect a surge suppressor, line conditioner or UPS system to the output of  
the Inverter/Charger.  
Operation Warnings  
Your Inverter/Charger does not require routine maintenance. Do not open the device for any reason. There are no user serviceable parts  
inside.  
• Potentially lethal voltages exist within the Inverter/Charger as long as the battery supply and/or AC input are connected. During any  
service work, the battery supply and AC input connection (if any) should therefore be disconnected.  
• Do not connect or disconnect batteries while the Inverter/Charger is operating in either inverting or charging mode. Operating Mode  
Switch should be in the OFF position. Dangerous arcing may result.  
3R  
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Feature Identification  
Identify the premium features on your specific model and quickly locate instructions on how to maximize their use.  
Configuration DIP Switches: optimize Inverter/Charger  
operation depending on your application. See pages 6-7 for  
setting instructions.  
Hardwire AC Input/Output Terminals (not on corded  
models): securely connect the Inverter/Charger to vehicle or  
facility electrical system input and recommended GFCI receptacle  
output. See page 11 for connection instructions.  
1
8
Operating Mode Switch: controls Inverter/Charger operation.  
The “AUTO/REMOTE” setting ensures your equipment  
receives constant, uninterrupted AC power. It also enables the  
Inverter/Charger to be remotely monitored and controlled with  
an optional remote module (Tripp Lite model APSRM2, sold  
separately or included with select models). The “CHARGE  
ONLY” setting allows your batteries to return to full charge faster  
by turning the inverter off which halts battery discharging. See  
page 5 for setting instructions.  
2
Resettable Circuit Breaker: protect your Inverter/Charger against  
damage due to overload. See page 5 for resetting instructions.  
9
Remote Control Module Connector: allows remote monitoring  
and control with an optional module (Tripp Lite model  
APSRM2, sold separately or included with select models). See  
remote module owner’s manual for connection instructions.  
10  
Battery Charge Conserver (Load Sense) Dial (not on 612  
models): conserves battery power by setting the low-load level  
at which the Inverter/Charger’s inverter automatically shuts off.  
See page 7 for setting instructions.  
11  
Operation Indicator Lights: intuitive “traffic light” signals  
show whether the Inverter/Charger is operating from AC line  
power or DC battery power. It also warns you if the connected  
equipment load is too high. See page 5 for instructions on  
reading indicator lights.  
3
4
Main Ground Lug: properly grounds the Inverter/Charger to  
vehicle grounding system or to earth ground. See page  
10 for connection instructions.  
12  
13  
Battery Indicator Lights: intuitive “traffic light” signals show  
approximate charge level of your battery. See page 5 for  
instructions on reading indicator lights.  
Multi-Speed Cooling Fan: quiet, efficient fan prolongs equipment  
service life.  
DC Power Terminal Cover Plate  
14  
15  
16  
DC Power Terminals: connect to your battery terminals. See  
page 10 for connection instructions.  
5
6
Hardwire AC Input/Output Cover Plate  
Battery Temperature Sensing Connector (not on 612 models):  
prolongs battery life by adjusting charge based on battery tem-  
perature. Use with cable (included on select models). See page  
7 for details.  
Ground Fault Interrupter (GFI) AC Receptacles (not on  
hardwire models): allow you to connect equipment that would  
normally be plugged into a utility outlet. They feature ground  
fault interrupter switches that trip if there is excessive current  
on the ground safety wire.  
Automatic Generator Start Connector (not on 612 models):  
automatically cycles generator based on battery voltage. Use  
with user-supplied cable. See page 7 for details.  
17  
7
AC Input Cord (not on hardwire models): connects the  
Inverter/Charger to any source of utility- or generator-supplied  
AC power. See page 11 for connection instructions.  
4
3
2
1
13  
10  
11  
16  
17  
9
*
2
3
1
14  
13  
4
10  
11 †  
16†  
14  
Side Mounted,  
Not Shown  
Side Mounted,  
Not Shown  
Side Mounted,  
Not Shown  
Side Mounted,  
Not Shown  
17  
9
“FOR USE WITH COPPER WIRE ONLY”  
HOT IN  
NEUTRAL IN  
GROUND IN  
GROUND OUT  
HOT OUT  
6
NEUTRAL OUT  
5
Front View (Single Input/Output Hardwire Models)  
12**  
8
15  
5
7
* 612 models have only one set of DIP Switches. ** Select models include front-mounted ground lug. † Available on all models except 612 models.  
Front View (Corded Models)  
4
10 3  
2
11  
16  
1
13  
17  
9
12  
AC IN  
1
HOT  
NEU  
GND  
-
-
BROWN  
BLUE  
8
-
GRN/YEL  
AC IN  
2
5
HOT  
NEU  
GND  
-
-
-
GRAY  
WHITE  
GRN/YEL  
AC OUT  
1
HOT  
NEU  
GND  
-
-
-
BLACK  
YELLOW  
GRN/YEL  
AC OUT  
2
HOT  
NEU  
GND  
-
-
-
ORANGE  
RED  
GRN/YEL  
12  
Rear View (Single Input/Output Hardwire Models and Select Corded Models)  
Front View (Dual Input/Output Hardwire Models)  
4R  
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Operation  
LOAD Red Indicator: This red light will ILLUMI-  
NATE CONTINUOUSLY whenever the inverter is  
functioning and the power demanded by connected  
appliances and equipment exceeds 100% of load  
capacity. The light will BLINK to alert you when the  
inverter shuts down due to a severe overload or overheating. If this  
happens, turn the operating mode switch “OFF”; remove the over-  
load and let the unit cool. You may then turn the operating mode  
switch to either “AUTO/REMOTE” or “CHARGE ONLY” after it  
has adequately cooled. This light will be off when AC power is sup-  
plying the load.  
Switch Modes  
After configuring, mounting and connecting your Inverter/Charger,  
you are able to operate it by switching between the following oper-  
ating modes as appropriate to your situation:  
AUTO/REMOTE: Switch to this mode when you need  
constant, uninterrupted AC power for connected  
appliances and equipment. The Inverter/Charger will  
continue to supplyAC power to connected equipment and  
to charge your connected batteries while utility- or  
generator-supplied AC power is present. Since the inverter is ON (but in  
Standby) in this mode, it will automatically switch to your battery  
system to supply AC power to connected equipment in the absence  
of a utility/generator source or in over/under voltage situations.  
“AUTO/REMOTE” also enables an optional remote control module  
(Tripp Lite model APSRM2, sold separately or included with select  
models) to function when connected to the unit.  
BATTERY Indicator Lights: These three lights will illuminate in  
several sequences to show the approximate charge level of your con-  
nected battery bank and alert you to two fault conditions:  
Approximate Battery Charge Level*  
Battery Lights  
Illuminated  
Green  
Battery Capacity  
(Charging/Discharging)  
91%–Full  
CHARGE ONLY: Switch to this mode when you  
are not using connected appliances and equipment in  
order to conserve battery power by disabling the  
inverter. The Inverter/Charger will continue to supply  
AC power to connected equipment and charge con-  
nected batteries while utility- or generator-supplied AC power is  
present. However, since the inverter is OFF in this mode, it WILL NOT  
supply AC power to connected equipment in the absence of a  
utility/generator source or in over/under voltage situations.  
1
2
3
4
5
6
7
1
2
5
3
6
Green & Yellow  
Yellow  
81%–90%  
61%–80%  
41%–60%  
21%–40%  
1%–20%  
Yellow & Red  
Red  
4
7
All three lights off  
Flashing red  
0% (Inverter  
shutdown)  
OFF: Switch to this mode to shut down the  
Inverter/Charger completely, preventing the inverter  
from drawing power from the batteries, and prevent-  
ing utility AC from passing through to connected  
equipment or charging the batteries. Use this switch  
* Charge levels listed are approximate. Actual conditions vary  
depending on battery condition and load.  
Fault Condition  
to automatically reset the unit if it shuts down due to overload or  
overheating. First remove the excessive load or allow the unit to suf-  
ficiently cool (applicable to your situation). Switch to “OFF”, then  
back to “AUTO/REMOTE” or “CHARGE ONLY” as desired. If  
unit fails to reset, remove more load or allow unit to cool further and  
retry. Use an optional remote control module (Tripp Lite model  
APSRM2, sold separately or included with select models) to reset  
unit due to overload and overtemperature.  
Battery Lights  
Illuminated  
Fault  
Condition  
1
2
All three lights  
flash slowly*  
Excessive discharge  
(Inverter shutdown)  
2
1
All three lights  
flash quickly**  
Overcharge (Charger  
shutdown)  
*Approximately ½ second on, ½ second off. See Troubleshooting section. ** Approximately ¼  
second on, ¼ second off. May also indicate a battery charger fault exists. See Troubleshooting  
section.  
Indicator Lights  
Your Inverter/Charger (as well as an optional Tripp Lite Remote  
Control Module, sold separately or included with select models) is  
equipped with a simple, intuitive, user-friendly set of indicator lights.  
These easily-remembered “traffic light” signals will allow you, shortly  
after first use, to tell at a glance the charge condition of your batteries,  
as well as ascertain operating details and fault conditions.  
Resetting Your Inverter/Charger to  
Restore AC Power  
Your Inverter/Charger may cease supplying AC power or DC charg-  
ing power in order to protect itself from overload or to protect your  
electrical system. To restore normal functioning:  
LINE Green Indicator: If the operating mode  
switch is set to “AUTO/REMOTE”, this light will  
ILLUMINATE CONTINUOUSLY when your con-  
nected equipment is receiving continuous AC power  
supplied from a utility/generator source.  
Overload Reset: Switch operating mode switch to “OFF” and  
remove some of the connected electrical load (ie: turn off some of  
the AC devices drawing power which may have caused the overload  
of the unit). Wait one minute, then switch operating mode switch  
back to either “AUTO/REMOTE” or “CHARGE ONLY.”  
If the operating mode switch is set to “CHARGE ONLY”, this light  
will BLINK to alert you that the unit’s inverter is OFF and will NOT  
supply AC power in the absence of a utility/generator source or in  
over/under voltage situations.  
Output Circuit Breaker Reset: Alternatively, check output circuit  
breaker(s) on the unit's front panel. If tripped, remove some of the elec-  
trical load, then wait one minute to allow components to cool before  
resetting the circuit breaker. See Troubleshooting for other possible  
reasons AC output may be absent.  
INV (Inverting) Yellow Indicator: This light will  
ILLUMINATE CONTINUOUSLY whenever connected  
equipment is receiving battery-supplied, inverted AC  
power (in the absence of a utility/generator source or in  
over/under voltage situations). This light will be off  
when AC power is supplying the load. This light will BLINK to alert you if  
the load is less than the Battery Charge Conserver (Load Sense) setting.  
5R  
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Configuration  
Set Configuration DIP Switches  
Using a small tool, set the Configuration DIP Switches (located on the front panel, see diagram) to optimize Inverter/Charger operation  
depending on your application. RV612UL and RV612ULH models include one set of four DIP Switches. All other models include an additional set  
of four DIP switches to configure additional operational functions. Refer to the appropriate section to review the instructions for your  
specific model.  
B4  
B3 B2  
B1  
A4  
A3 A2  
A1  
INPUT C/B 10A  
Group B Dip Switches (Not on 612 Models)  
Group A Dip Switches (All Models)  
Group A DIP Switches (All Models)  
Using a small tool, configure your Inverter/Charger by setting the four Group A DIP Switches (located on the front panel of your unit; see  
diagram) as follows:  
A1  
Select Battery Type—REQUIRED  
(All models)  
Select High AC Input Voltage Point  
for Switching to Battery—OPTIONAL*  
(All Models)  
A2  
A4 A3 A2 A1  
A4 A3 A2 A1  
CAUTION: The Battery Type DIP Switch setting must  
match the type of batteries you connect, or your batteries  
may be degraded or damaged over an extended period of  
time. See “Battery Selection,” p. 8 for more information.  
Battery Type  
Switch Position  
Up  
Voltage  
145V  
Switch Position  
Gel Cell (Sealed) Battery  
Wet Cell (Vented) Battery  
Up  
Down (factory setting)  
135V  
Down (factory setting)  
All Models Except 612 Models  
612 Models Only  
A4  
A3  
A3  
Settings  
&
A4 A3 A2 A1  
Select Low AC Input Voltage Point  
for Switching to Battery—  
OPTIONAL*  
A4 A3  
A4 A3 A2 A1  
Select Low AC Input Point for Switching  
to Battery—OPTIONAL  
Voltage  
105V  
95V  
Switch Position  
Up  
Down (factory setting)  
Switch  
Position  
A4 A3 A2 A1  
Voltage  
105V  
95V  
85V  
75V  
#A4 Up & #A3 Up  
Set Battery Charging Amps Type—  
OPTIONAL  
A4  
High Charge Amp  
Low Charge Amp  
A4 A3 A2 A1  
#A4 Up & #A3 Down  
#A4 Down & #A3 Up  
A4 A3 A2 A1  
Check specifications on for your unit’s high- and  
low-charging amp options. By setting on high  
charging, your batteries will charge at maximum  
speed and your RV 12V DC system loads will be well-supplied. When setting on  
low charging, you lengthen the life of your batteries (especially smaller ones).  
#A4 Down & #A3 Down  
(factory setting)  
A4 A3 A2 A1  
Battery Charger Switch Position  
High Charge Amp Up  
Low Charge Amp Down (factory setting)  
* Most of your connected appliances and equipment will perform adequately when your Inverter/Chargers High AC Input Voltage Point (DIP Switch #2 of Group A) is set to 135V and its Low AC Voltage Input Point (DIP Switches #3 and #4 of Group A or DIP Switch #3 for  
612 models) are set to 95V. However, if the unit frequently switches to battery power due to momentary high/low line voltage swings that would have little effect on equipment operation, you may wish to adjust these settings. By increasing the High AC Voltage Point and/or  
decreasing the Low AC Voltage Point, you will reduce the number of times your unit switches to battery due to voltage swings.  
Group B DIP Switches (Not on 612 Models)  
B1 B2  
Select Load Sharing—OPTIONAL (Not on 612 Models)  
Your Inverter/Charger features a high-output battery charger that can draw a significant amount of AC power from your utility source or  
generator when charging at its maximum rate. If your unit is supplying its full AC power rating to its connected heavy electrical loads at the  
same time as this high charging occurs, the AC input circuit breaker could trip, resulting in the complete shut off of pass-through utility power.  
To reduce the chance of tripping this breaker, all RV Inverter/Chargers (except models RV612UL and RV612ULH) may be set to automatically limit  
the charger output. This keeps the sum of the unit’s AC load and charge power within the circuit breaker rating. This charger-limiting func-  
tion has four settings, allowing you to reduce the charger’s draw lower and lower, as needed, if the AC input circuit breaker keeps tripping  
under the normal AC loads of devices you have connected downline from the unit. The figures on the next page show how to set your DIP  
Switches to determine how heavy the connected load can be on your Inverter/Charger before charger-limiting begins.  
6R  
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(continued)  
Configuration  
Select Battery Charger-Limiting Points—OPTIONAL  
(Not on 612 Models)  
Least Limiting (#B1 Up & #B2 Down):  
Charger-limiting begins when the  
Inverter/Charger’s load reaches 66% of the  
Inverter/Charger’s load rating. Charger  
output falls gradually from full output at  
B4 B3 B2 B1  
B4 B3 B2 B1  
Most Limiting (#B1 & #B2 Up, factory setting):  
Charger-limiting takes effect the moment  
any 120VAC load is applied; charger output  
falls gradually from full output at no 120V  
load passing through to no output at full load.  
66% of the Inverter/Charger’s load rating to about 40% of full output  
at full load.  
B4 B3 B2 B1  
No Limiting (#B1 & #B2 Down): No  
charger-limiting occurs at any load size.  
B4 B3 B2 B1  
Less Limiting (#B1 Down & #B2 Up):  
Charger-limiting begins when the  
Inverter/Charger’s load reaches 33% of the  
Inverter/Charger’s load rating. Charger  
output falls gradually from full output at 33% of the  
Inverter/Charger’s load rating to about 40% of full output at full load.  
Select Equalize Battery Charge—OPTIONAL  
(Not on 612 Models)  
Setting Procedure  
B3  
• Move to “Equalize” (DOWN) position for three seconds.  
B4 B3 B2 B1 Reset  
This DIP Switch is momentarily engaged  
to begin the process of equalizing the  
charge state of your battery’s cells by time-  
limited overcharge of all cells. This can  
extend the useful life of certain types of batteries; consult with your  
battery’s manufacturer to determine if your batteries could benefit  
from this process. The charge equalization process is automatic;  
once started, it can only be stopped by removing the input power.  
• Move to “Reset” (UP) position and leave it there. This is the  
factory default setting.  
CAUTION: Do not leave DIP switch #B3 in the down position after beginning process. Battery  
charge equalization should only be performed in strict accordance with the battery manufacturers  
instructions and specifications.  
Equalize  
Battery Charge  
Reset  
Switch Position  
Up (factory setting)  
Down—momentarily  
Equalize  
Set Battery Charging Amps—OPTIONAL (function included  
on  
Battery Charger  
Low Charge Amps  
High Charge Amps  
Switch Position  
Up  
B4  
switch on 612 models)  
A4  
Down (factory setting)  
Check specifications for your unit’s high- and  
low-charging amp options. By setting on  
high charging, your batteries will charge at  
maximum speed and your RV 12V DC  
system loads will be well-supplied. When  
B4 B3 B2 B1  
CAUTION: When switching to the High Charge Amp setting, the user must ensure that the amp  
hour capacity of their battery system exceeds the amperage of the High Charge Amp setting or  
the batteries may be damaged or degraded.  
setting on low charging, you lengthen the life of your batteries  
(especially smaller ones).  
Set Battery Charge Conserver (Load Sense) Dial—OPTIONAL (Not on 612 models)  
In order to save battery power, the unit’s inverter automatically shuts off in the absence of any power demand from connected  
equipment or appliances (the electrical load). When the unit detects a load, it automatically turns its inverter function on.  
Users may choose the minimum load the Inverter/Charger will detect by adjusting the Battery Charge Conserver Dial (see  
diagram). Using a small tool, turn the dial clockwise to lower the minimum load that will be detected, causing the inverter to  
turn on for smaller loads. When the dial is turned fully clockwise, the inverter will operate even when there is no load. Turn the dial counter-  
clockwise to increase the minimum load that will be detected, causing the inverter to stay off until the new minimum load is reached.  
Note: the factory setting for the dial is fully clockwise. However, based on the threshold load to which you’d like the inverter to respond, you should adjust the dial counterclockwise to reduce its sensi-  
tivity until the inverter is active only when connected equipment or appliances are actually in use.  
Connect Remote Control—OPTIONAL (All models)  
All models feature an 8-conductor telephone style receptacle on the front panel for use with an optional remote control module (Tripp Lite model  
APSRM2, sold separately or included with select models). The remote module allows the Inverter/Charger to be mounted in a compartment or cabinet out  
of sight, while operated conveniently from within the living area or control panel of your RV. See instructions packed with the remote control module.  
Connect Battery Temperature Sensing Cable—OPTIONAL (not on 612 models)  
The battery temperature sensing function prolongs battery life by adjusting the charge float voltage level based on battery temperature. Connect  
the sensor cable (the cable, included with select models, has an RJ style connector on one end and a black sensor on the other) to the RJ  
style jack located on the side of the Inverter/Charger labeled “Remote Temp. Sense.” Affix the sensor to the side of your battery below the  
electrolyte level. To guard against false readings due to ambient temperature, place the sensor between batteries, if possible, or away from  
sources of extreme heat or cold. If the sensor cable is not used, the Inverter/Charger will charge according to its default 25º C values.  
Pin Configuration  
Utilize Automatic Generator Starter Capability—OPTIONAL (not on 612 models))  
All models except 612 models include an RJ type modular jack on the side panel labeled “Generator Start”. Attach to vehicle  
generator ON/OFF switching mechanism with user-supplied cable (see Pin Configuration Diagram). Once  
attached, the interface will allow the Inverter/Charger to automatically switch a vehicle generator on when connected bat-  
tery voltage levels are low (11.6 VDC) and switch it off when battery voltage levels are high (14.1 VDC).  
1
2 - Common  
2
3 - N.C.  
(Normally Closed)  
3
4
4 - N.O.  
(Normally Open)  
5
6
7R  
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Battery Selection  
Select Auxiliary Battery Type (if any)  
Select “Deep Cycle” batteries to receive optimum performance from your Inverter/Charger. Do not use ordinary car or starting batteries or batteries  
rated in Cold Cranking Amps (CCA). If the batteries you connect to the Inverter/Charger are not true Deep Cycle batteries, their operational life-  
times may be significantly shortened. If you are using the same battery bank to power the Inverter/Charger as well as DC loads, your battery bank  
will need to be appropriately sized (larger loads will require a battery bank with a larger amp-hour capacity) or the operational lifetimes of the bat-  
teries may be significantly shortened.  
Batteries of either Wet-Cell (vented) or Gel-Cell /Absorbed Glass Mat (sealed) construction are ideal. 6-volt “golf cart”, Marine Deep-Cycle  
or 8D Deep-Cycle batteries are also acceptable. You must set the Inverter/Charger’s Battery Type DIP Switch (see Configuration section  
on page 6 for more information) to match the type of batteries you connect or your batteries may be degraded or damaged over an extend-  
ed period of time. In many cases, the vehicle battery may be the only one installed. Auxiliary batteries must be identical to the vehicle bat-  
teries if they are connected to each other.  
Match Battery Amp-Hour Capacity to Your Application  
Select a battery or system of batteries that will provide your Inverter/Charger with proper DC voltage and an adequate amp-hour capacity to  
power your application. Even though Tripp Lite Inverter/Chargers are highly-efficient at DC-to-AC inversion, their rated output capacities are  
limited by the total amp-hour capacity of connected batteries and the support of your vehicle’s alternator if the engine is kept running.  
Example  
Tools  
• STEP 1: Determine Total Wattage Required  
¼" Drill  
Orbital Sander  
Cordless Tool Charger  
Add the wattage ratings of all equipment you will connect to your Inverter/Charger.  
Wattage ratings are usually listed in equipment manuals or on nameplates. If your  
equipment is rated in amps, multiply that number timesAC utility voltage to determine  
watts. (Example: a ¼ in. drill requires 2½ amps. 2½ amps × 120 volts = 300 watts .)  
300W  
+
220W  
+
20W  
=
540W  
Note: Your Inverter/Charger will operate at higher efficiencies at about 75% - 80% of nameplate rating.  
Appliances  
Blender  
Color TV  
Laptop Computer  
300W  
+
140W  
+
100W  
=
540W  
• STEP 2: Determine DC Battery Amps Required  
Divide the total wattage required (from step 1, above) by the battery voltage (12)  
to determine the DC amps required.  
540 watts ÷ 12V = 45 DC Amps  
• STEP 3: Estimate Battery Amp-Hours Required (for operation unsupported  
by the alternator)  
Multiply the DC amps required (from step 2, above) by the number of hours you  
estimate you will operate your equipment exclusively from battery power  
before you have to recharge your batteries with utility- or generator-supplied  
AC power. Compensate for inefficiency by multiplying this number by 1.2.  
This will give you a rough estimate of how many amp-hours of battery power  
(from one or several batteries) you should connect to your Inverter/Charger.  
45 DC Amps × 5 Hrs. Runtime  
× 1.2 Inefficiency Rating = 270 Amp-Hours  
NOTE! Battery amp-hour ratings are usually given for a 20-hour discharge rate. Actual amp-hour capacities are less  
when batteries are discharged at faster rates. For example, batteries discharged in 55 minutes provide only 50% of  
their listed amp-hour ratings, while batteries discharged in 9 minutes provide as little as 30% of their amp-hour ratings.  
• STEP 4: Estimate Battery Recharge Required, Given Your Application  
You must allow your batteries to recharge long enough to replace the charge  
lost during inverter operation or else you will eventually run down your batteries.  
To estimate the minimum amount of time you need to recharge your batteries  
given your application, divide your required battery amp-hours (from step 3,  
above) by your Inverter/Charger’s rated charging amps (see Specifications section).  
270 Amp-Hours ÷ 55 Amps  
Inverter/Charger Rating = 5 Hours Recharge  
NOTE! For Tripp Lite Inverter/Chargers providing 1000 watts or less of continuous AC power, a full-size battery  
will normally allow sufficient power for many applications before recharging is necessary. For mobile applications,  
if a single battery is continuously fed by an alternator at high idle or faster, then recharging from utility or generator  
power may not be necessary. For Tripp Lite Inverter/Chargers over 1000 watts used in mobile applications, Tripp Lite  
recommends you use at least two batteries, if possible fed by a heavy-duty alternator anytime the vehicle is running.  
Tripp Lite Inverter/Chargers will provide adequate power for ordinary usage within limited times without the  
assistance of utility or generator power. However, when operating extremely heavy electrical loads at their peak  
in the absence of utility power, you may wish to “assist your batteries” by running an auxiliary generator or vehicle  
engine, and doing so at faster than normal idling.  
8R  
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Mounting  
WARNING! Mount your Inverter/Charger BEFORE DC battery and AC power  
connection. Failure to follow these instructions may lead to personal injury  
and/or damage to the Inverter/Charger and connected systems.  
Tripp Lite manufactures a variety of different Inverter/Chargers with a variety of different mounting options for use in vehicular or non-vehicular  
applications. Tripp Lite recommends permanent mounting of your Inverter/Charger in any of the configurations illustrated below. User must  
supply mounting hardware and is responsible for determining if the hardware and mounting surface are suitable to support the weight of the  
Inverter/Charger. Contact Tripp Lite if you require further assistance in mounting your Inverter/Charger.  
Vehicular and Non-Vehicular Horizontal Mount  
Vehicular and Non-Vehicular Horizontal Mount  
(612 models only)  
(All models except 612)  
A
A Using the measurements from the diagram, install two user-supplied ¼"  
(6 mm) fasteners into a rigid horizontal surface, leaving the heads slight-  
B
ly raised. Slide the Inverter/Charger back over the fasteners to engage  
the mounting slots molded on the bottom of the Inverter/Charger cabinet.  
Install and tighten two user-supplied ¼" (6 mm) fasteners into the  
C
mounting feet molded on the front of the Inverter/Charger cabinet.  
Using the measurements from the diagram, install two user-sup-  
plied ¼" (6 mm) fasteners into a rigid horizontal surface, leaving  
the heads slightly raised. B Slide the Inverter/Charger forward  
over the fasteners to engage the mounting feet molded on the  
C
front of the Inverter/Charger cabinet.  
Install and tighten two  
user-supplied ¼" (6 mm) fasteners into the mounting feet molded  
on the rear of the Inverter/Charger cabinet. The rear feet extend  
beyond the unit’s cabinet to provide for adequate ventilation  
space behind the cooling fan(s); they should not be removed.  
C
C
A
4½"  
(11.4 cm)  
B
6¾"  
(17.1 cm)  
27  
6¾"  
7
"
32  
(17.1 cm)  
(20 cm)  
"
"
B
"
Vehicular and Non-Vehicular  
(All models except 612)  
• Horizontal Mount • Vertical Mount • Inverted Mount  
"
A
Note: RV model cabinets may have different front panel features, but all mount as per the figure above, or via the Lateral  
Mounting Bracket, illustrated at left.  
Tripp Lite’s Lateral Mounting Bracket (pre-installed on select models, but also  
available as an optional accessory from Tripp Lite*) provides a rigid surface  
for lateral mounting in vehicular or non-vehicular applications. Consult the  
instructions packed with the Lateral Mounting Bracket for complete mounting  
information. Note: only models RV2012OEM and RV3012OEM are covered  
under warranty for inverted mounting in a vehicular application. Such  
mounting may be possible with other models, however, when your  
Inverter/Charger is properly secured to a Lateral Mounting Bracket. As with  
any mounting, user is responsible for determining if the Inverter/Charger can be  
mounted safely relative to their application. Since securing an Inverter/Charger  
to a Lateral Mounting Bracket which is not factory pre-installed will require  
some modifications to the Inverter/Charger cabinet, please consult the Lateral  
Mounting Bracket owner’s manual (available online at www.tripplite.com)  
prior to purchasing.  
* Contact Tripp Lite for ordering information.  
Lateral Mounting Bracket  
103  
"
(26.4 cm)  
Note: Centers between front and back mounting holes is 12" (30.5 cm).  
9R  
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Battery Connection  
Connect your Inverter/Charger to your batteries using the following procedures:  
• Connect DC Wiring: Though your capable of delivering peak wattage at up to See the Feature Identification section to locate  
Inverter/Charger is a  
high-efficiency con-  
verter of electricity,  
its rated output  
capacity is limited by  
the length and gauge  
of the cabling run-  
ning from the bat-  
tery to the unit. Use  
the shortest length  
and largest diameter  
cabling (maximum  
2/0 gauge) to fit  
200% of its rated continuous wattage output the Main Ground Lug on your specific  
for brief periods of time. See Specifications Inverter/Charger model. All installations  
page for details. Heavier gauge cabling must comply with national and local codes  
should be used when continuously operating and ordinances.  
heavy draw equipment under these conditions.  
• Connect Fuse: NEC (National Electrical  
Tighten your Inverter/Charger and battery  
Code) article 551 requires that you connect  
terminals to approximately 3.5 Newton-  
all of your Inverter/Charger’s positive DC  
meters of torque to create an efficient con-  
Terminals directly to a UL-listed fuse(s) and  
nection and to prevent excessive heating at  
fuse block(s) within 18 inches of the battery.  
this connection. Insufficient tightening of  
The fuse’s rating must equal or exceed the  
the terminals could void your warranty. See  
Minimum DC Fuse Rating listed in your  
Specifications page for Minimum  
Inverter/Charger’s specifications. See  
Recommended Cable Sizing Chart.  
DC Connectors  
Dual DC Connectors (See  
note at bottom of the page)  
Specifications for fuse and fuse block rec-  
your Inverter/Charger’s DC Input terminals.  
Shorter and heavier gauge cabling reduces  
DC voltage drop and allows for maximum  
transfer of current. Your Inverter/Charger is  
ommendations. See diagrams below for  
proper fuse placement.  
• Connect Ground: Using a #8 AWG wire  
or larger directly connect the Main Ground  
Lug to the vehicle’s chassis or earth ground.  
WARNING! • Failure to properly ground your Inverter/Charger to a vehicle’s chassis or earth  
ground may result in a lethal electrical shock hazard.  
• Never attempt to operate your Inverter/Charger by connecting it directly to output from an  
alternator rather than a battery or battery bank.  
• Observe proper polarity with all DC connections.  
Vehicular  
Your Inverter/Charger’s Nominal DC Input Voltage must match the voltage of your battery or batteries—12 Volts in most vehicular applications.  
It is possible to connect your Inverter/Charger to the main battery within your vehicle’s electrical system. In most vehicles, the  
Inverter/Charger will be connected to one or more dedicated auxiliary (house) batteries which are isolated from the drive system to prevent  
possible draining of the main battery.  
3
7
2
8
1
12 Volts  
12 Volt Inverter/Charger  
12 Volts  
5
12 Volt Main Battery Connection  
4
7
8
6
2
12 Volts  
1
12 Volt Inverter/Charger  
12 Volts  
5
3
2
12 Volts  
12 Volt Main and Auxiliary (House) Battery Connection (Isolated Parallel)  
1
2
3
4
5
12 Volt Alternator  
Vehicle Battery Ground  
6
12 Volt Main Battery  
12 Volt Auxiliary (House) Battery  
UL-Listed Fuse & Fuse Block (mounted  
7
8
within 18 inches of the battery)  
Battery Isolator  
Large Diameter Cabling, Maximum 2/0 Gauge to Fit Terminals  
8 AWG (minimum) Ground Wire  
NOTE: Select models include two positive and two negative DC terminals. Using the same connection architecture illustrated in the diagrams, run two 2/0 gauge cables from the Inverter/Chargers  
two negative terminals to the batterys single negative terminal; run two 2/0 gauge cables from the Inverter/Chargers two positive terminals, through two UL-listed fuses and fuse blocks, or equivalent,  
(one on each cable), to the batterys single positive terminal. Use the equivalent of two 2/0 cables in all other connections within the battery system. Connection to Two DC Terminals: It is acceptable  
to use two cables to connect your battery to only one positive and one negative DC terminal, however, your Inverter/Charger will provide reduced output power. It doesnt make a difference which  
positive and negative terminal you choose for the connection because both positive terminals are internally bonded and both negative terminals are also internally bonded. In this connection you  
must run one positive cable through one user-supplied UL-listed fuse and fuse block.  
10R  
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AC Input/Output Connection  
To avoid overloading your Inverter/Charger, match the power requirements of the equipment you plan to run at any one time (add their total  
watts) with the output wattage capacity of your Inverter/Charger model (see Specifications). Do not confuse “continuous” wattage with  
“peak” wattage ratings. Most electric motors require extra power at start-up (“peak wattage”) than required to run continuously after start-  
up, sometimes over 100% more. Some motors, such as in refrigerators and pumps, start and stop intermittently according to demand, requir-  
ing “peak wattage” at multiple, unpredictable times during operation. DoubleBoostFeature: Tripp Lite Inverter/Chargers deliver up to twice  
their nameplate rated wattage for up to 10 seconds,* providing the extra power needed to cold start heavy-duty tools and equipment.  
OverPowerFeature: Tripp Lite Inverter/Chargers deliver up to 150% of their name-plate rated wattage for up to 1 hour,* providing plenty  
of reserve power to reliably support tools and equipment longer.  
* Actual duration depends on model, battery age, battery charge level and ambient temperature.  
Connection for Models with Cords and Receptacles  
Plug the Inverter/Charger’s AC input cord into an outlet providing 120V AC, 60Hz. power. Make sure that the circuit you connect your  
Inverter/Charger to has adequate overload protection, such as a circuit breaker or a fuse. Plug your equipment into the Inverter/Charger’s AC  
receptacles. Any equipment you connect to it will benefit from your Inverter/Charger’s built-in ISOBAR® surge protection!  
Warning! Consult a qualified electrician and follow all applicable electrical codes and requirements  
for hardwire connection. Disconnect both DC input and AC utility supply before attempting hardwiring.  
Connection for Models with Hardwire Terminals  
Output Connection Requirement: UL requires that the output terminals of  
all hardwire Inverter/Charger models must be connected to UL-listed  
GFCI receptacles (required receptacle manufacturer/model series: Leviton 6599).  
“FOR USE WITH COPPER WIRE ONLY”  
HOT IN  
NEUTRAL IN  
2
GROUND IN  
Single Input/Output Models  
Input: Connect incoming wires to the hot (brown) , neutral (blue)  
3
GROUND OUT  
2
3
1
4
5
HOT OUT  
1
and ground* (green) terminals  
.
NEUTRAL OUT  
Output: Connect outgoing wires to the hot (black) 4 , neutral (white)  
5
Note: Ground Bond Connection, Supplied  
1
and ground* (green) terminals .  
Replace cover plate and tighten screws.* If the incoming conduit only contains two wires (hot and neutral), the incoming conduit must be bonded to the main ground lug on the unit. In any case,  
the incoming conduit must be bonded to earth or vehicle ground, and the incoming conduit must be bonded to the outgoing conduit.  
Dual Input/Output Models  
Select models provide higher bypass power capacity by enabling connection of two separate  
AC input sources. These two sources can be either two 120V legs split from a single 240V  
service (with opposite phase on each 120V leg) or two different 120V sources. The  
Inverter/Charger will only supply 120V output power and WILL NOT provide 240V output  
even if it is connected to inputs from a split 240V service when in inverter mode. When the  
Inverter/Charger is receiving AC power, it can supply connected loads with up to 20 amps  
of power on each circuit**. When the Inverter/Charger is not receiving AC power, and has  
switched to inverting DC battery power, it can supply connected loads with various amper-  
age levels (see “Maximum Output AC Current” in Specifications section) on BOTH circuits.  
Dual input/output models provide for either: a) dual-source inputs and outputs; b) single-  
source input and output; or c) single-source input and dual-source outputs (with AC OUT  
2 power only available in invert mode). Connect user-supplied wire and conduit to the con-  
nections as follows:  
AC IN 1  
AC IN  
1
HOT  
NEU  
GND  
-
-
-
BROWN  
BLUE  
GRN/YEL  
AC IN  
2
AC IN 2  
AC OUT 2  
AC OUT 1  
HOT  
NEU  
GND  
-
-
-
GRAY  
WHITE  
GRN/YEL  
AC OUT  
1
HOT  
NEU  
GND  
-
-
-
BLACK  
YELLOW  
GRN/YEL  
AC OUT  
2
HOT  
NEU  
GND  
-
-
-
ORANGE  
RED  
GRN/YEL  
Input: Connect incoming wires to hot (black for AC IN 1, black for AC IN 2), neutral  
(white for AC IN 1, white for AC IN 2) and ground (green/yellow) wires.  
Output: Connect outgoing wires to hot (black for AC OUT 1, black for AC OUT 2), neutral  
(white for AC OUT 1, white for AC OUT 2) and ground (green/yellow) wires.  
Dual-Source Input/Output*  
Single-Source Input/Output*  
• If you only have a single 120V AC input source, you must  
connect it to AC IN 1.  
• If you only have a single output circuit, you must connect it to  
AC OUT 1  
• AC IN 1 will only provide line power to AC OUT 1.  
• AC IN 2 will only provide line power to AC OUT 2.  
• Inverted battery power is supplied to both AC OUT 1 and AC OUT 2.  
* Single-Source or Dual-Source Input/Output Connection: As well as supplying power to connected loads, AC IN 1 also provides power to the battery charger. If you connect a large load to AC OUT 1,  
you should select a more limiting battery charger setting (see “Select Battery Charger-Limiting Points”) or you may experience continual nuisance tripping of the electrical service (source) circuit  
breaker which supplies AC IN 1. The Inverter/Charger will only measure the current at AC OUT 1 to automatically limit the charger rate. AC IN 2 input current is passed through to AC OUT 2 with-  
out measurement. Single-Source Input/Dual-Source Output Connection: You may connect AC IN 1 and AC IN 2 to a single source to provide power to AC OUT 1 and AC OUT 2. However, the loads connected to  
AC OUT 2 will not be measured for the purpose of automatic charger limitation. This could result in occasional tripping of the electrical service (source) circuit breaker. If this occurs, reduce the load on AC OUT  
2 until nuisance tripping stops.  
** Load circuit breaker limited  
11R  
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Service  
If you are returning your Inverter/Charger to Tripp Lite, please pack it carefully, using the ORIGINAL PACKING MATERIAL that came  
with the unit. Enclose a letter describing the symptoms of the problem. If the Inverter/Charger is within the warranty period, enclose a copy  
of your sales receipt. To obtain service you must obtain a Returned Material Authorization (RMA) number from Tripp Lite or an authorized  
Tripp Lite service center.  
Maintenance  
Your Inverter/Charger requires no maintenance and contains no user-serviceable or replaceable parts, but should be kept dry at all times.  
Periodically check, clean and tighten all cable connections, as necessary, both at the unit and at the battery.  
Troubleshooting  
Try these remedies for common Inverter/Charger problems before calling for assistance. Call Tripp Lite Customer Service at (773) 869-1234  
before returning your unit for service.  
Battery Indicator Lights  
Operating Mode Switch  
OFF  
(LESSER  
LOAD  
MAX  
(GREATER  
LOAD  
ON)  
Operation Indicator Lights  
ON)  
SYMPTOM  
PROBLEMS  
CORRECTIONS  
No AC Output  
Unit is not properly connected to utility power  
Connect unit to utility power.  
(All Indicator Lights are OFF)  
Operating Mode Switch is set to “OFF” and AC input  
is present.  
Set Operating Mode Switch to “AUTO/REMOTE” or “CHARGE ONLY”.  
This is normal when the Operating Mode Switch is set to  
“CHARGE ONLY” and AC input is absent.  
No correction is required. AC output will return when AC input  
returns. Set Operating Mode Switch to “AUTO/REMOTE” if you  
require AC output.  
Circuit breaker is tripped.  
Reset circuit breaker.  
Unit has shut down due to battery overcharge (preventing  
battery damage). The problem may be with connected  
auxiliary chargers, if any, or with the unit’s charger.  
Disconnect any auxiliary chargers. Reset by moving Operating Mode  
Switch to “OFF”. Wait 1 minute and switch to “AUTO/REMOTE” or  
“CHARGE ONLY.” If unit remains in shutdown mode after several  
attempts to reset, contact Tripp Lite Customer Service for assistance.  
Unit has shut down due to excessive battery discharge.  
Unit has shut down due to overload.  
Use an auxiliary charger* to raise battery voltage. Check external  
battery connections and fuse. Unit automatically resets when  
condition is cleared.  
Reduce load. Reset by moving Operating Mode Switch to “OFF”.  
Wait 1 minute. Switch to “AUTO/REMOTE” or “CHARGE ONLY”.  
Battery Not Recharging  
(AC Input Present)  
Connected batteries are dead.  
Battery fuse* is blown.  
Check and replace old batteries.  
Check and replace fuse.*  
Battery cabling* is loose.  
Check and tighten or replace cabling.*  
Unit has shut down due to battery overcharge (preventing  
battery damage). The problem may be with connected  
auxiliary chargers, if any, or with the unit’s charger.  
Disconnect any auxiliary chargers. Reset by moving Operating Mode  
Switch to “OFF”. Wait 1 minute and switch to “AUTO/REMOTE” or  
or “CHARGE ONLY.” If unit remains in shutdown mode after several  
attempts to reset, contact Tripp Lite Customer Service for assistance.  
Input circuit breaker is tripped.  
Reset circuit breaker.  
All Three Battery Indicator Lights  
Are Slowly Flashing.  
(½ Second Flashes)  
Battery is excessively discharged.  
Use an auxiliary charger* to raise battery voltage. Check external  
battery connections and fuse. Unit automatically resets when  
condition is cleared.  
All Three Battery Indicator Lights  
Are Rapidly Flashing  
(¼ Second Flashes)  
Battery is overcharged. Unit will shut down to prevent  
battery damage. The problem may be with connected auxiliary Switch to “OFF”. Wait 1 minute and switch to “AUTO/REMOTE” or  
chargers, if any, or with the unit’s charger.  
Disconnect any auxiliary chargers. Reset by moving Operating Mode  
“CHARGE ONLY.” If unit remains in shutdown mode after several  
attempts to reset, contact Tripp Lite Customer Service for assistance.  
Red “LOW” Battery  
Indicator Light Is Flashing  
Battery voltage is low. Unit will automatically shut down  
after 5 seconds to protect battery from damage.  
Make sure that AC power is present in order to recharge batteries.  
Reset by moving Operating Mode Switch to “OFF then to  
“AUTO/REMOTE” or “CHARGE ONLY”.  
False reading due to undersized or  
insufficiently connected DC cabling.  
Use sufficient size DC cable sufficiently connected to  
Inverter/Charger.  
Red “LOAD” Operation  
Indicator Light flashing  
Inverter is overloaded. Unit will automatically shut down  
after 5 seconds.  
Reduce load. Reset by moving Operating Mode Switch to “OFF”.  
Wait 1 minute. Switch to “AUTO/REMOTE” or “CHARGE ONLY”.  
* User-supplied.  
12R  
200510095 93-2144  
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