Trane Electric Heater CAB PRC001 EN User Manual

Force–Flo™ Cabinet Heater  
Air Terminal Devices  
Horizontal and Vertical  
Sizes 02-12  
December 2000  
CAB-PRC001-EN  
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Contents  
Introduction  
2
4
Features and Benefits  
Selection Procedure  
Model Number Description  
General Data  
5
5
7
Performance Data  
18  
Hot Water Coils  
Steam Coils  
19  
22  
Controls  
24  
30  
34  
Electrical Data  
Dimensions and Weights  
Mechanical Specifications  
Options  
50  
52  
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Features and  
Benefits  
The Force–Flo™ cabinet heater meets the  
standards of today’s market, as well as  
the anticipated needs of tomorrow’s  
market. The tradition that company  
founder Reuben Trane began in 1913  
continues with the latest generation of  
cabinet heaters from Trane.  
• All wall-mounted zone sensors require  
only low voltage control wiring from  
the device to the unit control box. (No  
line voltage.)  
necting piping, control valves, and end  
valves. Deluxe piping also has unions  
and a strainer.  
• Control options range from a simple fan  
speed switch to a DDC controller that  
can tie into a Tracer Summit® building  
automation system.  
• The extended end pocket option adds 8-  
inches (20 cm) to the piping end of  
cabinet style units.  
• Slope-top vertical cabinet units are an  
excellent application for school and  
dormitories to prevent items from  
being placed on top of the units.  
Vertical wall hung units are used in  
vestibules, bathrooms, stairwells, or  
other applications when the unit cannot  
be installed on the floor  
• The Tracer® controls family introduces  
the latest in control technology with the  
ZN.010, ZN.510, and ZN.520 controllers.  
• The random start-up feature helps  
reduce electrical demand peaks by  
randomly staggering multiple units at  
start-up.  
The Force–Flo cabinet heater is the leader  
in these key areas:  
• Indoor Air Quality (IAQ)  
• Controls  
• Occupied/unoccupied operation allows  
the controller to utilize unoccupied  
temperature setpoints for energy  
savings.  
• Warm-up energy feature is standard  
with Trane controls.  
• Flexibility  
• Quality  
• Serviceability  
Today’s HVAC market is concerned with  
issues such as indoor air quality (IAQ)  
and CFCs that demand a change in HVAC  
products. In addition, renovation has  
overtaken new construction in the  
cabinet heater market—demanding a  
design that caters to renovation issues.  
Trane is concerned with these issues,  
too. That’s why we designed the Force–  
Flo cabinet heater as an integral part of  
the company’s system solutions with  
standard IAQ-related features that fully  
comply with ASHRAE 62.  
• Continuous fan or fan cycling is avail-  
able with ZN.010 or ZN.510.  
• Inverted unit models allow heating to  
circulate from the bottom of the unit.  
• Monitor unit operation using Tracer®  
Summit building management system  
with ZN.510 or ZN.520.  
Quality  
• Coils and piping packages are air and  
leak-tested before mounting on the  
unit.  
To customize unit control, Tracer  
Summit or Roversoftware will allow  
field modification of ZN.510 and ZN.520  
default settings. For ZN.010, use Rover  
to field modify default settings.  
• Maximize cabinet heater system  
efficiency with modulating valves on  
units with ZN.520.  
• Coil piping connections are also air and  
leak-tested after mounting on the unit.  
• All control end devices and moving  
components (fans and motors) are  
computer-tested after units are  
complete.  
IAQ Design  
• Closed-cell insulation is standard on all  
units to help prevent fiberglass in the  
airstream.  
Flexibility  
Serviceability  
Two, three, and four-row hot water coils  
allow greater design flexibility. Steam  
distributing or electric heat coils are  
also available.  
• Filters are easily removable and  
changed without removing the front  
panel on vertical cabinet units.  
• Motors are easy to disconnect from the  
fan board, allowing easy service.  
• The manual output test function is an  
invaluable troubleshooting tool. By  
simply pressing the test button on the  
Tracer® ZN.510, ZN.520, or ZN.010;  
service personnel can manually  
exercise outputs in a pre-defined  
sequence.  
• Easy filter access encourages frequent  
changing.  
• Force–flo cabinet heaters have a blow-  
thru design.  
• Fan motors are available for either high  
static (0.4-inch external static pressure)  
or free discharge applications.  
• Piping is factory assembled, mounted  
and tested. Units are also available  
without piping.  
Controls  
• All controls are factory-mounted and  
tested to minimize field setup.  
• Controls are wired with a 24 VAC  
transformer to keep only a single  
source power connection requirement  
to the unit.  
• Factory piping options include intercon-  
4
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Selection  
Procedure  
Model Number  
Description  
Force–Flo Cabinet Heater Model Number Description  
Following is a complete description of the cabinet heater model number. Each digit in the model number has a corresponding  
code that identifies specific unit options.  
FF B B 020 1 C M0 A 0 G 1 0 A A 2 M 000 0 0 1 0 0 0 A A 000 000 0 0 0 0 0 0 0  
1
5
10  
15  
20  
25  
30  
35  
40  
44  
Digit 13 — Fresh Air Damper  
0 = None  
Digit 20 — Coil Air Vent  
A = Automatic Air Vent  
M= Manual Air Vent  
Digits 1, 2 — Unit Type  
FF = Force–Flo  
A = Manual, Bottom Opening  
B = Manual, Back Opening  
C = Manual, Top Opening  
K = No Damper, Bottom Opening  
L = No Damper, Back Opening  
M= No Damper, Top Opening  
Digit 3 — Cabinet Type  
A = Vertical Concealed  
B = Vertical Cabinet  
Digits 21, 22, 23 — Electric Heat kW  
(208V Derate)  
000 = No Electric Heat  
010 = 1.0 kW (0.75 kW)  
020 = 2.0 kW (1.5 kW)  
030 = 3.0 kW (2.3 kW)  
045 = 4.5 kW (3.3 kW)  
060 = 6.0 kW (4.5 kW)  
075 = 7.5 kW (5.7 kW)  
090 = 9.0 kW (6.6 kW)  
100 = 10.0 kW  
C = Horizontal Concealed  
D = Horizontal Cabinet  
Digit 14 — Outlets  
A = Front Duct Collar  
B = Front Bar Grille  
E = Horizontal Recessed  
H = Vertical Recessed  
J = Vertical Cabinet Slope Top  
M = Inverted Vertical Cabinet  
N = Inverted Vertical Recessed  
C = Front Stamped Louver  
D = Front Quad Grille  
E = Bottom Duct Collar  
F = Bottom Stamped Louver  
G = Top Quad Grille  
H = Top Bar Grille  
Digit 4 — Development Sequence “B”  
105 = 10.5 kW (7.9 kW)  
110 = 11.0 kW (9.0 kW)  
120 = 12.0 kW  
Digits 5, 6, 7 — Unit Size  
020 040 080  
030 060 100  
120  
J = Top Duct Collar  
135 = 13.5 kW (10.2 kW)  
150 = 15.0 kW  
Digit 15 — Color  
0 = No Paint (Concealed Units Only)  
1 = Deluxe Beige 4 = Driftwood Grey  
180 = 18.0 kW (13.5 kW)  
200 = 20.0 kW (15.0 kW)  
Digit 8 — Unit Voltage  
2 = Soft Dove  
5 = Stone Grey  
1 = 115/60/1  
2 = 208/60/1  
3 = 277/60/1  
4 = 230/60/1  
5 = 208/60/3  
6 = 230/60/3  
3 = Cameo White 6 = Rose Mauve  
Digit 24 —Not Used  
7 = 480/60/3  
8 = 110-120/50/1  
9 = 220-240/50/1  
A = 220-240/50/3  
B = 380-415/50/3  
Digit 16 — Tamperproof Locks/Leveling  
Feet  
Digit 25 — Disconnect Switch  
0 = None  
D = Disconnect Switch  
0 = None  
B = Keylock Access Door  
C = Keylock Panel and Access Door  
D = Leveling Feet  
Digit 26 — Filter  
0= None  
1= 1” Throwaway Filter  
2= 1” Throwaway Pleated Media Filter  
3= 1” Throwaway + (1) Extra  
4= 1” Throwaway Pleated Media + (1)  
Extra  
5= 1” Throwaway + (2) Extras  
6= 1” Throwaway Pleated Media +  
(2) Extras  
7= 1” Throwaway + (3) Extras  
8= 1” Throwaway Pleated Media +  
(3) Extras  
Digit 9 — Piping System/Placement  
A = No piping, RH  
B = No piping, LH  
F = Keylock Access Door with Leveling  
Feet  
E = No piping, RH,Extended End Pocket  
F = No piping, LH, Extended End Pocket  
J = With piping package, RH  
K = With piping package, LH  
L = With piping package, RH, Extended  
End Pocket  
G = Keylock Panel and Access Door with  
Leveling Feet  
Digit 17 — Motor  
A = Free Discharge  
B = High Static  
M= With piping package, LH, Extended  
End Pocket  
Digit 18 — Coil  
A = 2 Row Hot Water  
Digits 10, 11 — Design Sequence “M0”  
B = 3 Row Hot Water  
C = 4 Row Hot Water  
Digit 12 — Inlets  
A = Front Toe Space  
B = Front Bar Grille  
C = Front Stamped Louver  
D = Bottom Stamped Louver  
E = Bottom Toe Space  
F = Back Duct Collar  
G = Back Open Return  
H = Back Stamped Louver  
J = Top Duct Collar  
N = Electric Heat, Single Stage  
U = Electric Heat, Two Stage  
V = Electric Heat, Low kw, One Stage  
W = Steam Distributing  
Digit 19 — Coil Series  
1 = 108 fpf (steam only)  
2 = 144 fpf (hot water only)  
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Model Number  
Description  
Selection  
Procedure  
Digit 27 — Main Control Valve  
Digit 32 —Not Used  
0 = None  
0 = None  
A = 2-Way, 2-Position, NO (25 psig)  
B = 3-Way, 2-Position, NO (30 psig)  
C = 2-Way, 2-Position, NC (25 psig)  
D = 3-Way, 2-Position, NC (15 psig)  
E = 2-Way, 2-Position, NO (50 psig)  
F = 3-Way, 2-Position, NO (50 psig)  
G = 2-Way, 2-Position, NC (50 psig)  
H = 3-Way, 2-Position, NC (50 psig)  
J = 2-Way, Modulating, 0.7 Cv (50 psig)*  
K = 3-Way, Modulating, 0.7 Cv (50 psig)*  
L = 2-Way, Modulating, 1.5 Cv (50 psig)*  
M= 3-Way, Modulating, 1.5 Cv (50 psig)*  
N = 2-Way, Modulating, 2.5 Cv (50 psig)*  
P = 3-Way, Modulating, 2.5 Cv (50 psig)*  
Q = 2-Way, Modulating, 4.0 Cv (50 psig)*  
R = 3-Way, Modulating, 4.0 Cv (50 psig)*  
X = Field-supplied, NO  
Digits 33, 34 —Future Control Functions  
0 = None  
Digit 35 — Control Function #3  
0 = None  
Digit 36 — Control Function #4  
0 = None  
Digit 37 — Control Function #5  
0 = None  
2 = Fan Status Sensor  
Digit 38 — Control Function 6  
0 = None  
2 = Filter Status Sensor  
Y = Field-supplied, NC  
Z = Field-Supplied 3-Wire Modulating  
Digit 39 — Projection Panels and  
Falsebacks  
Digit 28 — Not Used  
0 = None  
0 = None  
A= 5/8” Standard Recessed Panel  
(Vertical Recessed Units Only)  
B= 2” Projection Panel  
Digit 29 — Piping Packages  
0 = None  
C= 2.5” Projection Panel  
D= 3” Projection Panel L =2”Falseback  
E = 3.5” Projection Panel M=3” Falseback  
F = 4” Projection Panel N =4” Falseback  
A = Basic Ball Valve Supply and Return  
B = Basic Ball Valve Supply/Manual  
Circuit Setter  
G =  
Panel  
4.5” Projection  
P =5 Falseback  
C = Basic Ball Valve Supply and Return  
with Auto Circuit Setter  
H= 5” Projection Panel Q =6” Falseback  
J = 5.5” Projection Panel R =7” Falseback  
K= 6” Projection Panel T =8 Falseback  
D = Deluxe Ball Valve Supply and Return  
E = Deluxe Ball Valve Supply/Manual  
Circuit Setter  
F = Deluxe Ball Valve Supply and Return  
with Auto Circuit Setter  
Digit 40 — Main Autoflow GPM  
A = 0.5  
B = 0.75  
C = 1.0  
D = 1.5  
E = 2.0  
F = 2.5  
G = 3.0  
H = 3.5  
J = 4.0  
K = 4.5  
L = 5.0  
M= 6.0  
N = 7.0  
P = 8.0  
Q = 9.0  
R = 10.0  
T = 11.0  
U = 12.0  
Digit 30 — Control Type  
A = Fan Speed Switch  
E = Tracer ZN.010  
F = Tracer ZN.510  
G = Tracer ZN.520  
Digit 41 — Not Used  
Digit 31 — Control Option  
D = Unit Mounted Fan Speed Switch  
K = Wall Mounted Fan Speed Switch  
V = Unit Mounted Fan Speed Switch w/  
Setpoint Dial  
Digit 42 — Subbases  
0 = None  
A = 2” Subbase  
B = 3” Subbase  
C = 4” Subbase  
D =5” Subbase  
E =6 Subbase  
F =7 Subbase  
W = Wall Mounted Fan Speed Switch w/  
Setpoint Dial  
X = Unit Mounted Fan Speed Switch w/  
Wall Mounted Setpoint Dial  
Y = Unit Mounted Fan Speed Switch &  
Wall Mounted Setpoint Dial W/ Comm.  
Z = Unit Mounted Fan Speed Switch,  
On/Cancel, Setpoint Dial W/ Comm.  
1 = Wall Mounted On/Cancel W/ Comm.  
2 = Wall Mounted Fan Speed Switch,  
Setpoint Dial, On/Cancel W/ Comm.  
Digit 43 — Recessed Flange  
0 = None  
A = Recessed Flange  
Digit 44 — Wall Boxes  
0 = None  
A = Anodized Wall Box  
Note: Please contact your local Trane sales representative for buildable digit combinations.  
6
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Unit  
Configurations  
General Data  
Model A  
Vertical Concealed  
Outlet  
Top Duct Collar  
Fresh Air  
Bottom or Back  
Inlet  
Front Toe Space  
Outlet  
Model B  
Vertical Cabinet  
Top Quad Grille, Top Bar Grille  
Inlet  
Front Toe Space,  
Front Bar Grille  
Fresh Air  
Bottom or Back  
Outlet  
Front Stamped Louver  
Fresh Air  
Bottom or Back  
Inlet  
Front Toe Space,  
Front Bar Grille  
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Unit  
Configurations  
General Data  
Model C  
Horizontal Concealed  
Inlet  
Back Duct Collar  
Outlet  
Front Duct Collar  
Fresh Air  
N/A  
Fresh Air  
Top or Back  
Outlet  
Front Duct Collar  
Inlet  
Bottom Toe Space  
Inlet  
Open Return  
Outlet  
Front Duct Collar  
No Filter  
Fresh Air  
N/A  
8
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Unit  
Configurations  
General Data  
Model D  
Horizontal Cabinet  
Fresh Air  
Top or Back  
Fresh Air  
N/A  
Inlet  
Back Stamped  
Louver  
Outlet  
Front Quad  
Outlet  
Front Duct Collar  
Grille, Front Bar Grille  
Inlet  
Bottom Stamped  
Louver  
Fresh Air  
N/A  
Fresh Air  
Top or Back  
Inlet  
Back Duct  
Collar  
Outlet  
Front Quad Grille,  
Front Bar Grille  
Outlet  
Front Duct Collar  
Fresh Air  
N/A  
Inlet  
Bottom Stamped  
Louver  
Inlet  
Back Duct  
Collar  
Fresh Air  
N/A  
Outlet  
Front Duct Collar  
Inlet  
Back Stamped  
Louver  
Outlet  
Front Quad  
Grille, Front Bar Grille  
Fresh Air  
N/A  
Fresh Air  
Top or Back  
Inlet  
Back Duct  
Collar or  
Stamped  
Louver  
Inlet  
Bottom Stamped  
Louver  
Outlet  
Outlet  
Bottom  
Bottom  
Stamped Louver  
Stamped Louver  
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Unit  
Configurations  
General Data  
Fresh Air  
Top or Back  
Model E  
Horizontal Recessed  
Outlet  
Front Duct Collar  
Inlet  
Bottom Stamped  
Louver  
Fresh Air  
N/A  
Inlet  
Back Duct  
Collar  
Outlet  
Front Duct Collar  
Inlet  
Back Duct  
Collar  
Fresh Air  
Top or Back  
Outlet  
Bottom Stamped  
Louver  
Outlet  
Bottom Stamped  
Louver  
Inlet  
Bottom Stamped  
Louver  
Model F  
Vertical Wall Hung Cabinet  
Outlet  
Front Stamped  
Louver  
Outlet  
Top Quad Grille or  
Bar Grille  
Inlet  
Bottom & Front  
Stamped Louver  
Fresh Air  
Back  
Fresh Air  
Back  
Inlet  
Bottom & Front  
Stamped Louver  
10  
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Unit  
Configurations  
General Data  
Model H  
Vertical Recessed  
Outlet  
Top Duct Collar  
Fresh Air  
Bottom or Back  
Inlet  
Front Stamped Louver  
Outlet  
Front Stamped  
Louver  
Fresh Air  
Bottom or Back  
Inlet  
Front Stamped Louver  
Model J  
Vertical Cabinet Slope Top  
Outlet  
Top Quad Grille, Top Bar Grille  
Fresh Air  
Bottom or Back  
Inlet  
Front Toe Space,  
Front Bar Grille  
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General Data  
Model M  
Inverted Vertical Cabinet  
Inlet  
Front Stamped  
Louver  
Outlet  
Front Stamped  
Louver  
Inlet  
Top Duct  
Collar  
Outlet  
Top Duct  
Collar  
Model N  
Inverted Vertical Recessed  
Inlet  
Front Stamped  
Louver  
Outlet  
Front Stamped  
Louver  
12  
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General Data  
Table GD-1. ForceFlo Cabinet Heater General Data  
Unit Size  
02  
03  
04  
06  
08  
10  
12  
Coil Data  
Face Area — Ft2 (cm2)  
LxDxH — In. (cm)  
2-Row  
0.8 (743)  
0.8 (743)  
1.1 (1020)  
1.6 (1490)  
2.1 (1950)  
3.2 (2970)  
3.2 (2970)  
15x1.7x8  
(38x4x20)  
15x2.6x8  
(38x7x20)  
15x3.5x8  
(38x9x20)  
15x1.7x8  
(38x4x20)  
15x2.6x8  
(38x7x20)  
15x3.5x8  
(38x9x20)  
20x1.7x8  
(51x4x20)  
20x2.6x8  
(51x7x20)  
20x3.5x8  
(51x9x20)  
29.5x1.7x8  
(75x4x20)  
29.5x2.6x8  
(75x7x20)  
29.5x3.5x8  
(75x9x20)  
38x1.7x8  
(97x4x20)  
38x2.6x8  
(97x7x20)  
38x3.5x8  
(97x9x20)  
57x1.7x8  
(145x4x20)  
57x2.6x8  
(145x7x20)  
57x3.5x8  
57x1.7x8  
(145x4x20)  
57x2.6x8  
(145x7x20)  
57x3.5x8  
(145x9x20)  
3-Row  
4-Row  
(145x9x20)  
Volume — Gal. (Liters)  
1-Row (Heat)  
2-Row  
3-Row  
4-Row  
.06 (.23)  
.12 (.45)  
.18 (.68)  
.24 (.91)  
.06 (.23)  
.12 (.45)  
.18 (.68)  
.24 (.91)  
.08 (.30)  
.15 (.57)  
.23 (.87)  
.30 (1.14)  
.11 (.42)  
.22 (.83)  
.33 (1.25)  
.44 (1.67)  
.14 (.53)  
.21 (.79)  
.21 (.79)  
.28 (1.06)  
.42 (1.59)  
.56 (2.12)  
.42 (1.59)  
.62 (2.35)  
.83 (3.14)  
.42 (1.59)  
.62 (2.35)  
.83 (3.14)  
Fins/Ft (cm)  
2-Row  
3-Row  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
144 (4.7)  
4-Row  
Fan/Motor Data  
Fan Quantity  
Size — Dia” x Width” (cm)  
1
1
1
2
2
3
3
6.31x4  
(16x10)  
6.31x6.5  
(16x17)  
6.31x7.5  
(16x19)  
6.31x6.5  
(16x17)  
6.31x7.5  
(16x19)  
(1) 6.31x7.5  
(16x19)  
(2) 6.31x6.5  
(16x6.5)  
2
6.31x7.5  
(16x19)  
Motor Quantity  
Filter Data  
1
1
1
1
1
2
1(cm) TA and Pl. Media  
Quantity  
Size — In. (cm)  
1
1
1
1
1
1
1
87/8 x 191/8  
(23x49)  
87/8 x 191/8  
(23x49)  
87/8 x 241/8  
(23x61)  
87/8 x 335/8  
(23x85)  
87/8 x 421/8  
(23x107)  
87/8 x 611/8  
(23x155)  
87/8 x 611/8  
(23x155)  
1Fresh Air Filter (only on cabinet styles D, E, and H with bottom return and fresh air opening)  
Quantity  
Size — In. (cm)  
(14 x 49)  
1
1
1
1
1
1
1
51/2 x 191/8  
(14 x 49)  
51/2 x 191/8  
(14 x 61)  
51/2 x 241/8  
(14 x 85)  
51/2 x 335/8  
(14 x 107)  
51/2 x 421/8  
(14 x 156)  
51/2 x 611/8  
(14 x 156)  
51/2 x 611/8  
Table GD-2. Cabinet Heater Air Flow  
ESP  
FD Motor  
High Static Motor  
Unit Size  
02  
Coil  
0.05  
240  
230  
200  
320  
310  
280  
390  
370  
340  
610  
610  
560  
800  
730  
680  
980  
1000  
930  
1110  
1080  
1000  
0.1  
330  
330  
300  
410  
400  
370  
450  
550  
0.2  
300  
300  
270  
390  
360  
340  
410  
510  
480  
700  
830  
760  
960  
0.3  
280  
270  
250  
350  
330  
300  
380  
470  
440  
650  
770  
710  
890  
0.4  
250  
240  
220  
320  
290  
270  
340  
430  
400  
590  
710  
660  
820  
800  
750  
2R144  
3R144  
4R144  
2R144  
3R144  
4R144  
2R144  
3R144  
4R144  
2R144  
3R144  
4R144  
2R144  
3R144  
4R144  
2R144  
3R144  
4R144  
2R144  
3R144  
4R144  
03  
04  
06  
08  
10  
12  
510  
760  
890  
820  
1020  
1000  
940  
1260  
1400  
1300  
1430  
1520  
1430  
930  
870  
870  
810  
1180  
1310  
1220  
1330  
1420  
1340  
1090  
1210  
1130  
1240  
1330  
1240  
1010  
1120  
1040  
1140  
1220  
1150  
Note: This is data is based on horizontal concealed model only, with duct inlet, duct outlet and no filter, dry coil, all voltages  
except 208 V.  
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General Data  
Electric Heat  
control options use PWM (pulse-width  
modulation) outputs to calculate the  
electric heat output based on the capacity  
request and the electric heat cycles per  
hour. For example, if the electric heat  
cycles per hour is configured for six  
cycles (as Trane recommends) the  
controller bases the output on or off time  
on six 10-minute periods. If the capacity  
request is 40%, the controller controls the  
electric heat output on for approximately  
four minutes each period.  
Electric Heat  
All Force-Flo™ cabinet heaters, except  
inverted models M and N, are available  
with electric heating coils as a standard  
option.  
Coil Construction  
Electric heat coils are open wire type with  
a nickel chromium element design.  
Power Supply  
Units have single-point power since the  
electric heating elements operate on line  
voltage. Electric heat is available as  
208/60/1, 230/60/1, 277/60/1, 208/60/3, or  
480/60/3. Electric heat coils operate on the  
same voltage as the unit, except for units  
with 480/60/3 electric heat. In this case, the  
unit operates at 277/60/1, thus requiring a  
4-wire supply. All fans and motors are  
single phase. In addition, all control  
options are 24-volt, utilizing a factory-  
installed transformer.  
Safety Features  
• All Force-Flo units with standard electric  
heat are UL listed.  
• Units require only a single-point  
electrical connection.  
• All electric heating coils are interlocked  
with the fan motor switch. Therefore,  
electric heat operation is only possible  
when the fan is running.  
• Each unit has a transformer, eliminating  
the need for field installation of a step-  
down transformer.  
• A unit mounted magnetic contactor(s) is  
(are) supplied on all unit voltages.  
• A high temperature cutout with auto-  
matic reset de-energizes the electric  
heat in the event of an overheat condi-  
tion.  
Power Supply Location  
All electric heat cabinet heaters have a  
terminal block for main power on the  
unit’s right-hand side.  
Control Type  
Single-stage electric heat units are  
controlled by any of the Tracer® ZN  
control options. Two-stage electric heat is  
controlled by the Tracer ZN.520 only. Both  
14  
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General Data  
Piping Packages  
End Valves  
Two-Way/Two-Position Valves  
Factory-Installed Piping  
Each piping package includes a ball valve  
for the entering water pipe and one of the  
following end valves on the leaving water  
pipe: ball valve, manual circuit setter, or  
an auto circuit setter. These valves serve  
as the field connection points on all  
Force–Flo piping packages.  
These valves will either fully open or  
close in response to a 24VAC signal from  
the Trane controller. Control valves are  
direct-acting valves. The control valve is  
factory mounted in the leaving water pipe  
downstream of the coil. Some means of  
relieving pump head pressure should be  
accounted for when two-way valves are  
selected. Normally open or normally  
closed valves are available.  
Packages  
Force–Flo cabinet heaters have standard  
piping packages available as a factory  
built and installed option. Factory built  
assures all piping packages are fully  
tested under water for leaks and are built  
within strict tolerances. Factory-installed  
means that supply and return pipes are  
the only field connections required. The  
installer doesn’t have to sweat connect  
piping packages onto coil connections in  
a tight end pocket. Field connections are  
brought to a point near the exterior of the  
unit for easy access.  
Ball Valves  
Ball valves, also known as stop or end  
valves, allow the unit to be cut off for  
service purposes. These valves have a  
two-inch handle that rotates 90 degrees  
to a fully open position. The valve body is  
cast brass, and the ball is polished brass  
with a Teflon seat. Ball valves are available  
as end valves on both the entering and  
leaving water pipes.  
Three-Way/Two-Position Valves  
These valves will either allow full water  
flow through the coil or divert the flow  
through a bypass line. The valves  
respond to a 24VAC signal from the Trane  
controller. Control valves are direct acting  
valves. All three-way valve packages  
include a balance fitting in the bypass line  
to allow flow balancing in the bypass  
position. Three-way valves are factory  
mounted in the leaving water pipe  
downstream of the coil. Normally open  
or normally closed valves are available.  
Piping Package Components  
Force–Flo piping packages consist of a  
variety of components for each applica-  
tion. The following section provides a  
detailed description of the piping compo-  
nents. Following this section are addi-  
tional illustrations and specifications.  
Manual Circuit Setter  
In lieu of a ball valve on the leaving water  
pipe, a manual circuit setter, also known  
as a manual flow control valve, acts as  
both a flow setting device and a stop  
valve. This valve allows water flow  
through the cabinet heater to be set  
quickly and accurately.  
Piping System/Placement  
Factory piping packages are available  
with right or left hand connections. A  
simple coil connection (a unit without a  
piping package) is also available in either  
a right or left hand configuration for those  
applications requiring field piping.  
Two-Way Modulating Valves  
These valves modulate the water flow  
through the coil in response to a signal  
from the Trane controller. Modulating  
valves are three-wire floating point equal  
percentage valves, and are factory  
mounted in the leaving water pipe  
downstream of the coil.  
The manual circuit setter includes  
Schrader ports in the valve body. These  
ports are used to measure the pressure  
drop across the valve. This pressure drop  
can be compared to factory supplied  
curves that relate the pressure drop to a  
specific flow rate. This valve also has a  
memory stop so the correct setting can  
be found quickly.  
Interconnecting Piping  
Interconnecting piping refers to the  
copper piping which is attached to the  
coil connections and all other compo-  
nents such as control valves, end valves,  
etc. Piping is 1/2” nominal OD copper and  
extends near the unit exterior to one inlet  
and one outlet connection.  
Three-Way Modulating Valves  
These valves modulate the water flow  
through the coil in response to a signal  
from the Trane controller. Three-way  
valves allow water that is directed  
Auto Circuit Setter  
An auto circuit setter is an automatic flow  
control device available on the leaving  
water pipe. The auto circuit setter  
includes a cartridge within the valve body  
that is sized to allow a specific flow rate  
through the coil. This valve sets flow  
through the coil without any action  
required by a system piping balancer. The  
auto circuit setter is available on the  
leaving water pipe with a ball valve.  
through the coil to mix with water that is  
directed through the bypass line. This  
mixture exits through the leaving water  
pipe. Modulating valves are three-wire  
floating point equal percentage valves,  
and are factory mounted in the leaving  
water pipe downstream of the coil.  
Deluxe or Basic Piping Package  
The basic piping package includes only  
the main components of the piping  
package: interconnecting piping, control  
valves, and end valves.  
The deluxe piping package also includes  
a strainer on the entering water pipe and  
unions at the coil connections along with  
the basic components. The strainer body  
is cast brass construction, with a stain-  
less steel mesh strainer that is easily  
removed for cleaning. The unions are  
forged brass construction and close with  
a minimum amount of effort.  
The auto circuit setter also includes two  
P/T’s plugs in the valve body to allow  
measurement of the pressure drop  
temperature through the valve.  
Control Valves  
Piping packages are available with or  
without control valves. All control valve  
options are factory mounted and wired to  
the Force–Flo unit controls.  
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Piping Packages  
General Data  
Piping Package Options  
16  
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General Data  
Table GD-3. Modulating Valve Selections for Horizontal Concealed Units, High Static Motor,  
70 F (21 C) EAT, 180 F (82 C) EWT, 30 F (-1 C) T  
Selecting the Correct  
Modulating Valve Size  
Modulating valves are available in any of  
four port sizes. These four port sizes  
relate to a Cv of 0.7, 1.5, 2.5 or 4.0, which  
is the coefficient of flow. The coefficient of  
flow is defined as the volume of water  
flow through a control valve in the fully  
open position with a 1 psig (6.895 kPa)  
differential across the valve. It is calcu-  
lated using the following formula:  
Cv = Q/Square root P where:  
Unit  
Size  
Coil  
Coil  
Cv  
Valve  
Cv  
Coil  
GPM (L/s)  
1.19 (0.08)  
1.52 (.10)  
1.59 (.10)  
1.53 (.10)  
1.82 (.11)  
1.98 (.12)  
1.73 (.11)  
2.57 (.16)  
2.81 (.18)  
2.87 (.18)  
3.96 (.25)  
4.37 (.28)  
3.71 (.23)  
4.74 (.30)  
5.22 (.33)  
4.71 (.30)  
6.50 (.41)  
7.13 (.45)  
5.48 (.35)  
7.19 (.45)  
7.83 (.51)  
WPD (kPa)  
6.0 (17.8)  
13.8 (41.2)  
3.8 (11.5)  
10.3 (30.8)  
4.3 (12.8)  
6.2 (18.6)  
3.3 (9.8)  
9.1 (27.0)  
13.4 (39.9)  
9.9 (29.5)  
5.9 (17.7)  
8.2 (24.6)  
4.7 (14.2)  
9.1 (27.1)  
12.7 (37.8)  
8.1 (24.1)  
18.1 (54.0)  
25.3 (75.6)  
11.4 (34.0)  
14.5 (43.2)  
10.5 (31.4)  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
0.74  
0.62  
1.24  
0.72  
1.33  
1.21  
1.45  
1.29  
1.17  
1.39  
2.48  
2.32  
2.60  
2.39  
2.23  
2.52  
2.32  
2.15  
2.47  
2.87  
3.67  
0.7  
0.7  
1.5  
0.7  
1.5  
1.5  
1.5  
1.5  
1.5  
1.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
4.0  
02  
03  
04  
06  
08  
10  
12  
Cv = flow coefficient  
Q = flow rate (GPM)  
P = pressure drop across the valve or  
coil (psig).  
For good control, the valve Cv should be  
approximately equal to the Cv of the  
water coil.  
Modulating Valve Selection Example  
Assume a size 06 cabinet heater is  
selected to operate at the following  
conditions:  
Table GD-4. Modulating Valve Selections for Vertical Cabinet Units, Free Discharge Motor, 70  
Vertical cabinet cabinet heater  
Entering water temperature = 180 F (82 C)  
Leaving water temperature = 150 F ( C)  
EAT = 70 F (21 C)  
The coil is selected as a four-row coil.  
Select the best modulating valve size for  
this unit.  
F (21 C) EAT, 180 F (82 C) EWT, 30 F (-1 C) T  
Unit  
Size  
Coil  
Coil  
Cv  
Valve  
Cv  
Coil  
GPM (L/s)  
1.06 (.07)  
1.31 (.08)  
1.34 (.08)  
1.40 (.09)  
1.70 (.11)  
1.81 (.11)  
1.71 (.11)  
2.12 (.13)  
2.28 (.14)  
2.70 (.17)  
3.31 (.21)  
3.59 (.23)  
3.39 (.21)  
4.11 (.26)  
4.45 (.28)  
4.32 (.27)  
5.55 (.35)  
6.00 (.38)  
4.99 (.32)  
6.10 (.38)  
6.48 (.42)  
WPD (kPa)  
4.8 (14.4)  
10.5 (31.4)  
2.8 (8.4)  
8.8 (26.3)  
3.8 (11.3)  
5.3 (15.7)  
3.2 (9.5)  
6.4 (19.0)  
9.1 (27.3)  
8.9 (26.5)  
4.2 (12.6)  
5.7 (17.0)  
4.0 (11.9)  
6.9 (20.7)  
9.4 (28.1)  
6.8 (20.4)  
13.4 (40.2)  
18.3 (54.8)  
9.6 (28.6)  
10.5 (31.4)  
7.3 (21.8)  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
2-Row  
3-Row  
4-Row  
0.74  
0.61  
1.22  
0.72  
1.33  
1.20  
1.45  
1.27  
1.15  
1.38  
2.46  
2.29  
2.58  
2.38  
2.21  
2.52  
2.30  
2.13  
2.45  
2.86  
3.65  
0.7  
0.7  
1.5  
0.7  
1.5  
1.5  
1.5  
1.5  
1.5  
1.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
4.0  
02  
03  
04  
06  
08  
10  
12  
1
Find the P across the water coil. Refer to  
the ARI performance table to determine  
the P across the water coil or use the  
Trane Official Product Selection System,  
TOPSS™, selection program. The water  
pressure drop is found to be 5.7’ (17.0  
kPa) of water at a flow rate of 3.59 gpm.  
This converts to a pressure drop of 2.47  
psig (1.0 feet of water = 0.4328 psig.)  
2
Calculate the Cv of the water coil.  
Cv = GPM/Square root P.  
Cv = 3.59/Square root 2.47  
Cv = 2.29  
Therefore, select the valve with the Cv of  
2.5 since it is closest to the Cv of the  
water coil. The following tables illustrate  
possible valve selections at ARI condi-  
tions for horizontal concealed units with a  
high static motor and vertical cabinet  
units with a free discharge motor. For  
other applications, use TOPSS to  
determine the flowrate and make  
calculations using the formulas above.  
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Hot Water  
Coils  
Performance  
Data  
Force–Flo cabinet heater performance data is grouped based on performance. Unit  
performance is impacted by the unit model and the airflow inlet and outlet configura-  
tion. Below is a table that summarizes the performance groups.  
Table PD-1. Force FloPerformance Groupings  
Group  
Unit  
Inlet  
Outlet  
Description  
Group 1  
Model  
Horizontal Concealed (C)  
Style  
Back Duct Collar  
Open Return  
Style  
Front Duct Collar  
Front Duct Collar  
Horizontal Cabinet (D)  
Back Duct Collar  
Front Duct Collar  
Front Bar Grille  
Front Quad Grille  
Horizontal Recessed (E)  
Vertical Concealed (A)  
Back Duct Collar  
Front Toe Space  
Front Duct Collar  
Top Duct Collar  
Group 2  
Vertical Cabinet (B)  
Front Toe Space  
Front Bar Grille  
Top Quad Grille  
Top Bar Grille  
Front Stamped Louver  
Top Quad Grille  
Top Bar Grille  
Front Stamped Louver  
Horizontal Concealed (C)  
Horizontal Cabinet (D)  
Bottom Toe Space  
Back Duct Collar  
Bottom Stamped Louver  
Front Duct Collar  
Bottom Stamped Louver  
Front Quad Grille  
Front Bar Grille  
Front Duct Collar  
Bottom Stamped Louver  
Back Stamped Louver  
Front Quad Grille  
Front Bar Grille  
Front Duct Collar  
Bottom Stamped Louver  
Horizontal Recessed (E)  
Wall Hung Cabinet (F)  
Vertical Recessed (H)  
Bottom Stamped Louver  
Back Duct Collar  
Front Duct Collar  
Bottom Stamped Louver  
Bottom Stamped Louver  
Front Stamped Louver  
Top Quad Grille  
Top Bar Grille  
Front Stamped Louver  
Front Stamped Louver  
Front Stamped Louver  
Top Duct Collar  
Inverted Vertical Cabinet (M) Front Stamped Louver  
Top Duct Collar  
Front Stamped Louver  
Bottom Duct Collar  
Bottom Duct Collar  
Front Stamped Louver  
Inverted Vertical Recessed (N) Front Stamped Louver  
Front Stamped Louver  
Group 3  
Note:  
Vertical Slope Top (J)  
Front Toe Space  
Front Bar Grille  
Top Quad Grille  
Top Bar Grille  
Top Quad Grille  
Top Bar Grille  
For performance conditions other than ARI, use TOPSS™ (Trane Official Product Selection System) for Force Flo cabinet  
heaters.  
18  
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Performance  
Data  
Hot Water  
Coils  
Heating performance is based on 70 F (21 C) entering air temperature, 180 F (82 C) entering hot water temperature with a 30 F (-1 C)  
T. All performance measured on high speed tap, zero ESP, and a throwaway filter.  
Table PD-2. Free Discharge Motor, Group 1  
Heating  
Unit  
Size  
2
CFM  
TMBH  
GPM  
WPD  
115V  
Watt  
60  
60  
60  
70  
85  
85  
95  
100  
100  
110  
125  
125  
135  
120  
120  
205  
225  
225  
230  
220  
220  
230V  
Watt  
95  
95  
95  
80  
89  
89  
96  
107  
107  
154  
130  
130  
150  
123  
123  
250  
237  
237  
246  
230  
230  
277V  
Watt  
65  
65  
65  
Coil  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
(L/s)  
(TkW)  
Q/ITD  
0.14  
0.18  
0.18  
0.19  
0.23  
0.25  
0.23  
0.29  
0.31  
0.37  
0.45  
0.49  
0.46  
0.56  
0.61  
0.59  
0.76  
0.82  
0.68  
0.83  
0.90  
(L/s)  
(kPa)  
240 (113)  
230 ( 108)  
210 (99)  
15.9 (4.7)  
19.6 (5.7)  
20.1 (6.0)  
21.0 (6.2)  
25.6 (7.5)  
27.1 (7.9)  
25.6 (7.5)  
31.8 (9.3)  
34.2 (10.0)  
40.6 (11.9)  
49.7 (14.6)  
53.8 (15.8)  
50.9 (14.9)  
61.6 (18.1)  
66.8 (19.6)  
64.8 (19.0)  
83.3 (24.4)  
90.1 (26.4)  
75.0 (22.0)  
91.5 (26.8)  
99.3 (28.5)  
1.06 (0.07)  
1.31(0.08)  
1.34 (0.08)  
1.40 (0.09)  
1.70 (0.11)  
1.81 (0.11)  
1.71 (0.11)  
2.12 (0.13)  
2.28 (0.14)  
2.70 (0.17)  
3.31 (0.21)  
3.59 (0.23)  
3.39 (0.21)  
4.11 (0.26)  
4.45 (0.28)  
4.32 (0.27)  
5.55 (0.35)  
6.00 (0.38)  
4.99 (0.32)  
6.10 (0.38)  
6.48 (0.42)  
4.8 (14.4)  
10.5 (31.4)  
2.8 (8.4)  
8.8 (26.3)  
3.8 (11.3)  
5.3 (15.7)  
3.2 (9.5)  
6.4 (19.0)  
9.1 (27.3)  
8.9 (26.5)  
4.2 (12.6)  
5.7 (17.0)  
4.0 (11.9)  
6.9 (20.7)  
9.4 (28.1)  
6.8 (20.4)  
13.4 (40.2)  
18.3 (54.8)  
9.6 (28.6)  
10.5 (31.4)  
7.3 (21.8)  
3
4
318 (150)  
314 (148)  
284 (134)  
388 (183)  
374 (177)  
350 (165)  
611 (289)  
608 (287)  
565 (267)  
790 (373)  
731 (345)  
688 (325)  
980 (463)  
992 (468)  
930 (439)  
1110 (524)  
1082 (511)  
1010 (477)  
83  
101  
101  
104  
106  
106  
165  
124  
124  
159  
133  
133  
269  
230  
230  
263  
239  
239  
6
8
10  
12  
Table PD-3. Free Discharge Motor, Group 2  
Heating  
Unit  
Size  
2
CFM  
(L/s)  
211 (100)  
201 (95)  
TMBH  
(TkW)  
GPM  
(L/s)  
WPD  
(kPa)  
4.1 (12.3)  
8.8 (26.2)  
2.4 (7.1)  
7.5 (22.4)  
3.2 (9.5)  
4.5 (13.4)  
2.8 (8.3)  
5.5 (16.5)  
7.9 (23.7)  
7.6 (22.8)  
3.6 (10.6)  
4.8 (14.5)  
3.4 (10.2)  
5.9 (17.8)  
8.1 (24.3)  
5.9 (17.7)  
11.4 (34.1)  
15.7 (46.8)  
8.3 (24.7)  
9.0 (26.8)  
10.2 (30.5)  
115V  
Watt  
60  
230V  
Watt  
95  
277V  
Watt  
65  
Coil  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
Q/ITD  
0.13  
0.16  
0.17  
0.17  
0.21  
0.23  
0.22  
0.27  
0.29  
0.34  
0.41  
0.45  
0.43  
0.52  
0.56  
0.55  
0.69  
0.75  
0.63  
0.77  
0.83  
14.5 (4.3)  
17.7 (5.2)  
18.3 (5.4)  
19.2 (5.6)  
23.3 (6.8)  
24.8 (7.3)  
23.8 (7.0)  
29.4 (8.6)  
31.7 (9.3)  
37.4 (11.0)  
45.4 (13.3)  
49.4 (14.5)  
47.0 (13.8)  
56.8 (16.7)  
61.8 (18.1)  
60.0 (17.6)  
76.4 (22.4)  
82.8 (24.3)  
69.4 (20.3)  
84.3 (24.8)  
91.8 (26.4)  
0.97 (0.06)  
1.18 (0.07)  
1.22 (0.08)  
1.28 (0.08)  
1.55 (0.10)  
1.65 (0.10)  
1.58 (0.10)  
1.96 (0.12)  
2.11 (0.13)  
2.49 (0.16)  
3.03 (0.19)  
3.29 (0.21)  
3.13 (0.20)  
3.79 (0.24)  
4.12 (0.26)  
4.00 (0.25)  
5.09 (0.32)  
5.52 (0.35)  
4.62 (0.29)  
5.62 (0.35)  
6.12 (0.39)  
60  
95  
65  
188 (89)  
60  
70  
85  
85  
95  
95  
80  
89  
89  
96  
65  
83  
3
4
280 (132)  
277 (131)  
256 (121)  
349 (165)  
338 (159)  
320 (151)  
544 (257)  
541 (255)  
510 (241)  
706 (331)  
659 (311)  
627 (296)  
879 (415)  
886 (420)  
840 (397)  
996 (470)  
976 (461)  
921 (435)  
101  
101  
104  
106  
106  
165  
124  
124  
159  
133  
133  
269  
230  
230  
263  
239  
239  
100  
100  
110  
125  
125  
135  
120  
120  
205  
225  
225  
230  
220  
220  
107  
107  
154  
130  
130  
150  
123  
123  
250  
237  
237  
246  
230  
230  
6
8
10  
12  
Note:  
1. CFM = Cubic feet per minute  
2. TMBH = Total capacity (MBH)  
3. GPM = Gallons per minute  
4. WPD = Water pressure drop (feet of water)  
5. Q/ITD = MBH (kW)/(Entering water temperature - Entering air temperature) when DT and GPM (L/s) remain constant. To determine heating capacities at a different entering water  
temperature or entering air temp, compute the new ITD and multiply it by the Q/ITD shown.  
6. Medium and low speed capacities are approximately 80 percent and 60 percent respectively of the high speed capacity.  
CAB-PRC001-EN  
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Hot Water  
Coils  
Performance  
Data  
Heating performance is based on 70 F (21 C) entering air temperature, 180 F (82 C) entering hot water temperature with a 30 F (-1 C)  
T. All performance measured on high speed tap, zero ESP, and a throwaway filter.  
Table PD-4. Free Discharge Motor, Group 3  
Heating  
Unit  
Size  
2
CFM  
(L/s)  
198 (93)  
188 (90)  
TMBH  
(TkW)  
GPM  
(L/s)  
WPD  
(kPa)  
115V  
Watt  
60  
230V  
Watt  
95  
277V  
Watt  
65  
Coil  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
Q/ITD  
0.13  
0.15  
0.16  
0.17  
0.20  
0.22  
0.21  
0.26  
0.28  
0.33  
0.39  
0.43  
0.41  
0.49  
0.54  
0.52  
0.66  
0.72  
0.60  
0.73  
0.80  
13.8 (4.1)  
16.7 (4.9)  
17.3 (5.1)  
18.3 (5.4)  
22.1 (6.5)  
23.7 (6.9)  
22.8 (6.7)  
28.1 (8.2)  
30.3 (8.9)  
35.8 (10.5)  
43.3 (12.7)  
47.2 (13.8)  
45.0 (13.2)  
54.3 (15.9)  
59.2 (17.3)  
57.5 (16.9)  
72.9 (21.3)  
79.0 (23.1)  
66.5 (19.5)  
80.6 (23.6)  
87.9 (25.8)  
0.92 (0.06)  
1.11 (0.07)  
1.16 (0.07)  
1.22 (0.08)  
1.47 (0.09)  
1.58 (0.10)  
1.52 (0.10)  
1.87 (0.12)  
2.02 (0.13)  
2.38 (0.15)  
2.88 (0.18)  
3.14 (0.20)  
3.00 (0.19)  
3.62 (0.23)  
3.94 (0.25)  
3.83 (0.24)  
4.86 (0.31)  
5.26 (0.33)  
4.43 (0.28)  
5.37 (0.34)  
5.86 (0.37)  
3.8 (11.3)  
8.0 (23.8)  
2.2 (6.4)  
6.9 (20.6)  
2.9 (8.7)  
4.1 (12.3)  
2.6 (7.7)  
5.1 (15.2)  
7.3 (21.9)  
7.0 (21.0)  
3.3 (9.7)  
4.4 (13.3)  
3.2 (9.4)  
5.5 (16.3)  
7.5 (22.4)  
5.5 (16.3)  
10.5 (31.2)  
14.4 (42.9)  
7.6 (22.8)  
8.2 (24.6)  
9.4 (28.2)  
60  
95  
65  
177 (84)  
60  
70  
85  
85  
95  
95  
80  
89  
89  
96  
65  
83  
3
4
262 (124)  
260 (123)  
242 (114)  
330 (156)  
320 (151)  
304 (144)  
512 (242)  
508 (240)  
483 (228)  
665 (314)  
623 (294)  
596 (282)  
829 (391)  
835 (394)  
796 (376)  
940 (444)  
923 (436)  
876 (413)  
101  
101  
104  
106  
106  
165  
124  
124  
159  
133  
133  
269  
230  
230  
263  
239  
239  
100  
100  
110  
125  
125  
135  
120  
120  
205  
225  
225  
230  
220  
220  
107  
107  
154  
130  
130  
150  
123  
123  
250  
237  
237  
246  
230  
230  
6
8
10  
12  
Note:  
1. CFM = Cubic feet per minute  
2. TMBH = Total capacity (MBH)  
3. GPM = Gallons per minute  
4. WPD = Water pressure drop (feet of water)  
5. Q/ITD = MBH (kW)/(Entering water temperature - Entering air temperature) when DT and GPM (L/s) remain constant. To determine heating capacities at a different entering water  
temperature or entering air temp, compute the new ITD and multiply it by the Q/ITD shown.  
6. Medium and low speed capacities are approximately 80 percent and 60 percent respectively of the high speed capacity.  
20  
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Performance  
Data  
Hot Water  
Coils  
Heating performance is based on 70 F (21 C) entering air temperature, 180 F (82 C) entering hot water temperature with a 30 F (-1 C)  
T. All performance measured on high speed tap, zero ESP, and a throwaway filter.  
Table PD-5. High Static Motor, Group 1  
Heating  
Unit  
Size  
2
CFM  
TMBH  
(TkW)  
GPM  
WPD  
115V  
Watt  
145  
145  
145  
140  
145  
145  
170  
210  
210  
245  
320  
320  
320  
320  
320  
415  
530  
530  
490  
530  
530  
230V  
Watt  
145  
145  
145  
140  
140  
140  
180  
210  
210  
240  
320  
320  
320  
320  
320  
420  
530  
530  
500  
530  
530  
277V  
Watt  
145  
145  
145  
140  
135  
135  
170  
210  
210  
240  
320  
320  
320  
320  
320  
410  
530  
530  
490  
530  
530  
Coil  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
(L/s)  
Q/ITD  
0.16  
0.21  
0.22  
0.21  
0.25  
0.27  
0.24  
0.35  
0.38  
0.39  
0.54  
0.60  
0.51  
0.65  
0.71  
0.65  
0.89  
0.97  
0.75  
0.98  
1.09  
(L/s)  
(kPa)  
287 (135)  
282 (133)  
260 (123)  
365 (172)  
343 (162)  
318 (150)  
396 (187)  
484 (228)  
453 (214)  
668 (315)  
780 (368)  
725 (342)  
907 (428)  
886 (418)  
835 (394)  
1117 (527)  
1230 (580)  
1152 (544)  
1270 (600)  
1350 (637)  
1274 (601)  
17.9 (5.3)  
22.9 (6.7)  
23.9 (7.0)  
23.0 (6.7)  
27.3 (8.0)  
29.7 (8.7)  
26.0 (7.6)  
38.6 (11.3)  
42.2 (12.4)  
43.1 (12.6)  
59.5 (17.4)  
65.6 (19.2)  
55.7 (16.3)  
71.2 (20.9)  
78.3 (22.9)  
70.8 (20.7)  
97.6 (28.6)  
107.1 (31.4)  
82.2 (24.1)  
108.0 (31.6)  
120.0 (35.2)  
1.19 (0.08)  
1.52 (0.10)  
1.59 (0.10)  
1.53 (0.10)  
1.82 (0.11)  
1.98 (0.12)  
1.73 (0.11)  
2.57 (0.16)  
2.81 (0.18)  
2.87 (0.18)  
3.96 (0.25)  
4.37 (0.28)  
3.71 (0.23)  
4.74 (0.30)  
5.22 (0.33)  
4.71 (0.30)  
6.50 (0.41)  
7.13 (0.45)  
5.48 (0.35)  
7.19 (0.45)  
7.83 (0.51)  
6.0 (17.8)  
13.8 (41.2)  
3.8 (11.5)  
10.3 (30.8)  
4.3 (12.8)  
6.2 (18.6)  
3.3 (9.8)  
9.1 (27.0)  
13.4 (39.9)  
9.9 (29.5)  
5.9 (17.7)  
8.2 (24.6)  
4.7 (14.2)  
9.1 (27.1)  
12.7 (37.8)  
8.1 (24.1)  
18.1 (54.0)  
25.3 (75.6)  
11.4 (34.0)  
14.5 (43.2)  
10.5 (31.4)  
3
4
6
8
10  
12  
Table PD-6. High Static Motor, Group 2  
Heating  
Unit  
Size  
2
CFM  
(L/s)  
TMBH  
(TkW)  
GPM  
(L/s)  
WPD  
(kPa)  
115V  
Watt  
145  
145  
145  
140  
145  
145  
170  
210  
210  
245  
320  
320  
320  
320  
320  
415  
530  
530  
490  
530  
530  
230V  
Watt  
145  
145  
145  
140  
140  
140  
180  
210  
210  
240  
320  
320  
320  
320  
320  
420  
530  
530  
500  
530  
530  
277V  
Watt  
145  
145  
145  
140  
135  
135  
170  
210  
210  
240  
320  
320  
320  
320  
320  
410  
530  
530  
490  
530  
530  
Coil  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
2H  
3H  
4H  
Q/ITD  
0.15  
0.19  
0.20  
0.20  
0.23  
0.25  
0.22  
0.33  
0.36  
0.37  
0.50  
0.56  
0.48  
0.61  
0.67  
0.61  
0.83  
0.91  
0.71  
0.92  
1.03  
256 (121)  
250 (118)  
234 (111)  
330 (156)  
309 (146)  
290 (137)  
367 (173)  
440 (208)  
416 (196)  
610 (288)  
704 (332)  
662 (312)  
834 (394)  
815 (385)  
775 (366)  
1029 (486)  
1117 (527)  
1057 (499)  
1175 (554)  
1242 (586)  
1181 (557)  
16.6 (4.9)  
20.9 (6.1)  
22.0 (6.5)  
21.5 (6.3)  
25.3 (7.4)  
27.6 (8.1)  
24.6 (7.2)  
36.0 (10.5)  
39.5 (11.6)  
40.5 (11.9)  
55.3 (16.2)  
61.1 (17.9)  
52.7 (15.5)  
66.9 (19.6)  
73.7 (21.6)  
67.0 (19.6)  
91.0 (26.7)  
100.0 (29.3)  
78.0 (22.8)  
101.5 (29.8)  
113.0 (33.1)  
1.11 (0.07)  
1.39 (0.09)  
1.47 (0.09)  
1.43 (0.09)  
1.68 (0.11)  
1.84 (0.12)  
1.64 (0.10)  
2.40 (0.15)  
2.63 (0.17)  
2.70 (0.17)  
3.68 (0.23)  
4.07 (0.26)  
3.51 (0.22)  
4.46 (0.28)  
4.91 (0.31)  
4.46 (0.28)  
6.06 (0.38)  
6.66 (0.42)  
5.19 (0.33)  
6.77 (0.43)  
7.53 (0.47)  
5.2 (15.5)  
11.8 (35.3)  
3.3 (9.9)  
9.2 (27.4)  
3.7 (11.1)  
5.4 (16.3)  
3.0 (8.9)  
8.0 (23.8)  
11.8 (35.3)  
8.8 (26.4)  
5.2 (15.4)  
7.2 (21.5)  
4.3 (12.7)  
8.1 (24.1)  
11.3 (33.8)  
7.3 (21.8)  
15.9 (47.4)  
22.3 (66.6)  
10.3 (30.8)  
12.8 (38.4)  
14.9 (44.6)  
3
4
6
8
10  
12  
Note:  
1. CFM = Cubic feet per minute  
2. TMBH = Total capacity (MBH)  
3. GPM = Gallons per minute  
4. WPD = Water pressure drop (feet of water)  
5. Q/ITD = MBH (kW)/(Entering water temperature - Entering air temperature) when DT and GPM (L/s) remain constant. To determine heating capacities at a different entering water  
temperature or entering air temp, compute the new ITD and multiply it by the Q/ITD shown.  
6. Medium and low speed capacities are approximately 80 percent and 60 percent respectively of the high speed capacity.  
7. High static motors need the appropriate length of duct to prevent poor acoustical applications.  
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Steam  
Coils  
Performance  
Data  
Heating performance is based on 70 F (21 C) entering air temperature, 2 psig (14 kPa) and 5 psig (103 kPa) entering steam pressure.  
All performance measured on high speed tap, zero ESP, with a throwaway filter.  
Table PD-7. Free Discharge Motor, Group 1  
2 psig  
2 psig  
2 psig  
5 psig  
5 psig  
5 psig  
Unit  
Size  
2
3
4
6
8
10  
12  
CFM  
(L/s)  
TMBH  
(TkW)  
TMBH  
(TkW)  
115V  
Watt  
60  
70  
95  
110  
135  
205  
230  
230V  
Watt  
95  
80  
96  
154  
150  
250  
246  
277V  
Watt  
65  
Coil  
Q/ITD  
0.07  
0.09  
0.12  
0.18  
0.23  
0.30  
0.34  
Q/ITD  
0.07  
0.09  
0.12  
0.18  
0.23  
0.30  
0.35  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
234 (110)  
311 (147)  
383 (181)  
601 (284)  
783 (370)  
974 (460)  
1104 (521)  
10.1 (2.9)  
13.2 (3.9)  
17.3 (5.1)  
26.3 (7.7)  
34.7 (10.2)  
44.0 (12.9)  
51.1 (15.0)  
10.7 (3.1)  
13.9 (4.1)  
18.3 (5.4)  
27.9 (8.2)  
36.7 (10.8)  
46.6 (13.7)  
54.2 (15.9)  
83  
104  
165  
159  
269  
263  
Table PD-8. Free Discharge Motor, Group 2  
Unit  
Size  
2
3
4
6
8
10  
12  
CFM  
(L/s)  
TMBH  
(TkW)  
9.6 (2.8)  
12.5 (3.7)  
16.6 (4.9)  
25.1 (7.4)  
33.1 (9.7)  
42.1 (12.3)  
48.9 (14.3)  
TMBH  
(TkW)  
115V  
Watt  
60  
70  
95  
110  
135  
205  
230  
230V  
Watt  
95  
80  
96  
154  
150  
250  
246  
277V  
Watt  
65  
Coil  
Q/ITD  
0.07  
0.08  
0.11  
0.17  
0.22  
0.28  
0.33  
Q/ITD  
0.07  
0.08  
0.11  
0.17  
0.22  
0.28  
0.33  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
207 (98)  
277 (130)  
346 (163)  
538 (254)  
702 (331)  
875 (413)  
993 (469)  
10.1 (3.0)  
13.3 (3.9)  
17.6 (5.1)  
26.6 (7.8)  
35.1 (10.3)  
44.6 (13.1)  
51.8 (15.2)  
83  
104  
165  
159  
269  
263  
Table PD-9. Free Discharge Motor, Group 3  
Unit  
size  
2
3
4
6
8
10  
12  
CFM  
(L/s)  
TMBH  
(TkW)  
9.3 (2.7)  
12.2 (3.6)  
16.2 (4.7)  
24.5 (7.2)  
32.3 (9.5)  
41.1 (12.0)  
47.7 (14.0)  
TMBH  
(TkW)  
9.9 (2.9)  
12.9 (3.8)  
17.1 (5.0)  
26.0 (7.6)  
34.3 (10.0)  
43.6 (12.8)  
50.6 (14.8)  
115V  
Watt  
60  
70  
95  
110  
135  
205  
230  
230V  
Watt  
95  
80  
96  
154  
150  
250  
246  
277V  
Watt  
65  
Coil  
Q/ITD  
0.06  
0.08  
0.11  
0.16  
0.22  
0.28  
0.32  
Q/ITD  
0.06  
0.08  
0.11  
0.17  
0.22  
0.28  
0.32  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
195 (92)  
259 (122)  
328 (155)  
507 (239)  
662 (312)  
827 (390)  
938 (443)  
83  
104  
165  
159  
269  
263  
Note:  
Q/ITD = MBH (kW)/(Saturated Steam temperature - Entering air temperature) when DT and GPM remain constant. To determine heating capacities at a different saturated steam or  
entering air temperature, compute the new ITD and multiply it by the Q/ITD shown.  
22  
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Performance  
Data  
Steam  
Coils  
Heating performance is based on 70 F (21 C) entering air temperature, 2 psig (14 kPa) and 5 psig (103 kPa) entering steam pressure.  
All performance measured on high speed tap, zero ESP, no filter.  
Table PD-10. High Static Motor, Group 1  
2 psig  
5 psig  
Unit  
Size  
2
CFM  
(L/s)  
TMBH  
(TkW)  
TMBH  
(TkW)  
115V  
Watt  
145  
140  
170  
245  
320  
415  
490  
230V  
Watt  
145  
140  
180  
240  
320  
420  
500  
277V  
Watt  
145  
140  
170  
240  
320  
410  
490  
Coil  
Q/ITD  
0.07  
0.09  
0.12  
0.18  
0.25  
0.31  
0.36  
Q/ITD  
0.07  
0.09  
0.12  
0.18  
0.25  
0.31  
0.36  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
208 (132)  
358 (169)  
393 (185)  
658 (311)  
901 (425)  
1110 (524)  
1264 (597)  
10.8 (3.2)  
13.9 (4.1)  
17.5 (5.1)  
27.3 (8.0)  
36.7 (10.7)  
46.4 (13.6)  
54.0 (15.8)  
11.5 (3.4)  
14.7 (4.3)  
18.5 (5.4)  
28.9 (8.5)  
38.9 (11.4)  
49.2 (14.4)  
57.2 (16.8)  
3
4
6
8
10  
12  
Table PD-11. High Static Motor, Group 2  
2 psig  
5 psig  
Unit  
Size  
2
3
4
6
8
10  
12  
CFM  
(L/s)  
TMBH  
(TkW)  
TMBH  
(TkW)  
115V  
Watt  
145  
140  
170  
245  
320  
415  
490  
230V  
Watt  
145  
140  
180  
240  
320  
420  
500  
277V  
Watt  
145  
140  
170  
240  
320  
410  
490  
Coil  
Q/ITD  
0.07  
0.09  
0.11  
0.18  
0.24  
0.30  
0.35  
Q/ITD  
0.07  
0.09  
0.11  
0.18  
0.24  
0.30  
0.35  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
Steam  
251 (119)  
326 (154)  
364 (172)  
603 (285)  
829 (392)  
1024 (483)  
1171 (553)  
10.4 (3.0)  
13.4 (3.9)  
16.9 (5.0)  
26.3 (7.7)  
35.5 (10.4)  
44.9 (13.2)  
52.3 (15.3)  
11.0 (3.2)  
14.2 (4.2)  
17.9 (5.3)  
27.9 (8.2)  
37.6 (11.0)  
47.6 (14.0)  
55.5 (16.3)  
Table PD-12. Steam Properties  
Steam Pressure PSIG (kPa)  
Sat. Steam Temp. F (C)  
Latent Heat — BTU/LB. (kJ/kg)  
2 (14)  
219 (104)  
965 (2240)  
5 (34)  
227 (108)  
960 (2230)  
10 (69)  
239 (115)  
952 (2210)  
15 (103)  
250 (121)  
945 (2200)  
Note:  
Q/ITD = MBH (kW)/(Saturated Steam temperature - Entering air temperature) when DT and GPM remain constant. To determine heating capacities at a different saturated steam or entering  
air temperature, compute the new ITD and multiply it by the Q/ITD shown.steam pressure. All performance measured on high speed tap, zero ESP, with a throwaway filter.  
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Controls  
Control Options  
Force–Flo cabinet heaters are available with four different control options:  
• Manual three-speed fan switch  
Tracer ZN.010  
Tracer ZN.510  
Tracer ZN.520  
Manual Fan Mode Switch  
Model Number Digit 30 = A and Digit 31 = D or K  
The manual fan mode switch is a four-position switch (off, high, medium, low) that  
allows manual fan mode selection. The unit-mounted option (digit 31 = D) operates on  
line voltage. The wall-mounted option (digit 31 = K) is low-voltage and has three 24 volt  
relays using a factory-wired transformer and relays to control the fan motor.  
Tracer® Controls  
The Tracer family of controllers (ZN.010, ZN.510, and ZN.520) offer the combined  
advantages of simple and dependable operation with the latest Trane-designed  
controller. Standard control features include options normally available on more  
elaborate control systems. All control options are available factory-configured or can  
be field-configured using Roverservice software. For more detailed information, refer  
to the Trane publication, CNT-IOP-1 or CNT-IOP-2.  
Fan Speed Switch  
Tracer ZN.010  
Model Number Digit 30 = E  
Tracer ZN.010 is a stand-alone microprocessor controller.  
Tracer ZN.510  
Model Number Digit 30 = F  
ZN.510 can be used as either a stand-alone or communicating microprocessor  
controller.  
Tracer ZN.520  
Model Number Digit 30 = G  
The ZN.520 controller can be used in a stand-alone application or as part of a Trane  
Integrated ComfortSystem (ICS).  
In the stand-alone configuration, ZN.520 receives operation commands from the zone  
sensor. The zone sensor module is capable of transmitting the following information to  
the controller:  
Timed override on/cancel request  
ZN.010 Control Board  
Zone setpoint  
Current zone temperature  
Fan mode selection (off-auto-high-med-low)  
For optimal system performance, ForceFlo units can be linked to an Integrated  
ComfortSystem (ICS) building automation system controlled by Tracer Summit®.  
The controller is connected directly to the Summit control panel via a twisted pair  
communication wire, requiring no additional interface device (i.e., a command unit).  
The Trane ICS system can monitor or override ZN.520 control points. This includes  
such points as temperature and output positions.  
RoverService Software  
This windows-based software package option allows field service personnel to easily  
monitor, save, download, and configure Tracer controllers through a communication  
link from a portable computer. When connected to the communication link, Rover can  
view any Tracer controller that is on the same communication link.  
ZN.510 Control Board  
24  
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Sequence of  
Operation  
Controls  
temperature. Fresh air damper option is  
open.  
Sequence of Operation  
Fan Speed Switch  
Off: Fan is turned off, two-position  
damper option spring-returns closed.  
ZN.520  
Off: Fan is off; control valve options and  
fresh air damper options close.  
High, Medium, Low: Fan runs continu-  
ously at the selected speed. The two-  
position damper option opens to an  
adjustable mechanical stop-position.  
Auto: Fan speed control in the auto  
setting allows the modulating (three-wire  
floating point) control valve option and  
three-speed fan to work cooperatively to  
meet precise capacity requirements,  
while minimizing fan speed (motor/  
energy/acoustics) and valve position  
(pump energy). As the capacity require-  
ment increases at low fan speed, the  
water valve opens. When the low fan  
speed capacity switch point is reached,  
the fan switches to medium speed and  
the water valve repositions to maintain an  
equivalent capacity. The reverse se-  
quence takes place with a decrease in  
required capacity.  
ZN.010 and ZN.510  
Off: Fan is off; control valves and fresh air  
damper option close.  
Auto (Fan Cycling): Fan and fresh air  
damper cycle with control valve option to  
maintain setpoint temperature. In cooling  
mode, the fan cycles from off to medium  
and in heating mode it cycles from off to  
low (factory default that can be field-  
adjusted using Rover service software).  
When heating is not required, the fan is  
off and the fresh air damper option  
closes. The fan can also be field-config-  
ured (using Rover) to run at a user-  
defined speed when the fan speed switch  
is in the auto position.  
Low, Medium, High: The fan will run  
continuously at the selected speed and  
the valve option will cycle to meet  
setpoint.  
Low, Medium, High (Continuous Fan): Fan  
operates continuously while control valve  
option cycles to maintain setpoint  
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General  
Information  
Controls  
Table C-1. Controller Input/Output Summary  
ZN.010  
ZN.510  
ZN.520  
Binary Outputs  
3-Speed Fan  
=
=
=
=
=
=
=
=
=
=
2-Position Hydronic Valve  
2-Position Fresh Air Damper  
1-Stage Electric Heat  
3-Wire Hydronic Valve  
2-Stage Electric Heat  
Generic  
=
=
=
=
=
=
Binary Inputs  
Occupancy  
Generic Input  
=
=
=
=
=
=
Analog Inputs  
Zone Temperature  
Setpoint  
Fan Mode: Auto, High, Medium, Low  
Entering Water  
Discharge Air  
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Outside Air  
Generic  
Note: The generic input and output are for use with a Tracer Summit system only.  
Table C-2. Controller Function Summary  
ZN.010  
ZN.510  
ZN.520  
Control Functions  
Timed Override  
=
=
=
=
=
=
=
=
=
Fan Cycling  
Warm-Up  
=
=
=
=
Data Sharing (Master/Slave)  
Random Start  
Staged Capacity (2-Stage Electric Supplementary)  
=
Other Functions  
Manual Test  
Maintenance Timer  
Setpoint Limits  
=
=
=
=
=
=
=
=
=
26  
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Zone Sensor  
Options  
Controls  
Zone Sensor Options  
Zone sensors are available as either unit,  
wall, or split-mounted options for design  
flexibility. Cabinet heaters with the unit-  
mounted zone sensor option include a  
thermistor in the units return air path.  
Wall-mounted zone sensor options have  
an internal thermistor. Zone sensors  
operate on 24 VAC.  
ZN.010  
Split-mounted zone sensor, unit-mounted fan  
mode and wall-mounted setpoint dial:  
Digit 30 = E and Digit 31 = X  
Unit-mounted zone sensor: Digit 30 = E  
and Digit 31 = V  
Wall-mounted zone sensor: Digit 30 = E  
and Digit 31 = W  
ZN.510 and ZN.520  
Split-mounted zone sensor, unit-mounted fan  
mode and wall-mounted setpoint dial:  
Digit 30 = E and Digit 31 = Y  
Unit-mounted zone sensor: Digit 30 = E  
and Digit 31 = Z  
Wall-mounted zone sensor: Digit 30 = E and  
Digit 31 = 2  
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Features  
Controls  
configuration must be modified with  
Rover service tool.  
Control Features  
The following control functions are  
standard features on units with Tracer  
ZN.010, ZN.510, or ZN.520.  
ZN.520 Additional Features  
Fan Status  
The ZN.520 controller monitors the fan  
output status to determine if the fan is  
operating.  
Occupied/Unoccupied Operation  
The occupancy input utilizes a binary  
switch (i.e. motion sensor, timeclock, etc.)  
that allows the zone sensor to utilize its  
unoccupied internal setpoints.  
Filter Maintenance Status  
The controller has an adjustable timer  
that indicates through Summit or Rover  
when filter maintenance is necessary.  
Filter maintenance status is based on  
cumulative fan run hours.  
Random Start  
This feature randomly staggers multiple  
unit start-up to reduce electrical demand  
spikes.  
Warm-up  
Water Valve Override  
The two-position fresh air damper option  
closes during the occupied mode when  
the space temperature is three degrees or  
more below the heating setpoint tem-  
perature. The damper remains closed  
during warm-up until the space tempera-  
ture is within two degrees of the heating  
setpoint temperature.  
Using Summit or Rover, the water valve  
override function drives all water valves  
in every unit fully open simultaneously.  
This helps reduce the time required for  
waterside balancing.  
Cascade Control  
The controller maintains discharge air  
temperature using a cascade control  
algorithm. The discharge air temperature  
is based on the difference between the  
space temperature and setpoint. Unit  
capacity modulates to achieve the  
discharge air temperature.  
Manual Output Test Function  
This feature is an invaluable tool for  
troubleshooting a unit. By simply  
pressing the controllers test button,  
service personnel can manually exercise  
outputs in a pre-defined sequence.  
Interoperability  
Peer to Peer Communication (ZN.510 and  
ZN.520)  
The ZN.520 controller can be used with a  
Tracer Summit system or on other  
control systems that suport LonTalk and  
the SCC profile. For more information on  
specific inputs and outputs, see the  
Installation, Owner, and Maintenance  
Manual, UNT-IOM-6.  
Peer to peer communication allows  
multiple units in one space to share the  
same zone sensor and provide simulta-  
neous heating. The ZN.510 or ZN.520  
controller can share information between  
units on the same communication link  
using a twisted pair wire in the field. Unit  
28  
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End Device  
Options  
Controls  
when the power loss occurred. All  
control valves are factory installed in the  
leaving water piping downstream of the  
hydronic coil.  
End Device Options  
All end device options are factory-  
installed and tested.  
Two-Position Control Valves  
Field-Supplied Valves  
Model Number Digits 27 and 28 = A - H  
Two-position valve options are available  
with either Tracer ZN.010, ZN.510, or  
ZN.520. Valves are spring-return type,  
sweat connections, and available as  
normally open or closed. The valves  
respond to a 24V signal and have 1/2-inch  
sweat connections. The two-way valve  
option will either fully open or close. The  
three-way valve option allows either full  
water flow through the coil or diverts  
waterflow through the bypass. If the  
control valve loses power, the valve  
returns to its de-energized position. All  
control valve options are factory installed  
in the leaving water piping downstream  
of the hydronic coil. The valve actuator is  
easily removable for service without  
removing the valve body from piping.  
Model Number Digits 27 and 28 = X or Y  
When using field-supplied valves, this  
option allows the controller to be factory-  
configured for the normal position of the  
field-supplied valve.  
Note: The Trane Company does not  
recommend wild coil applications.  
Control Valve  
Two-Position Fresh Air Damper Actuator  
Model Number Digit 13 = D, E, or F  
(Available with all control options except  
ZN.520)  
This damper actuator uses a 24V signal  
and is factory-wired and mounted to the  
damper assembly. It allows zero to 50%  
fresh air. The damper will drive open to  
an adjustable mechanical stop-position  
whenever the fan is running during  
occupied mode and will spring-return  
closed when the fan turns off.  
Modulating Control Valves (ZN.520)  
Model Number Digits 27 and 28 = J - R  
These 1/2-inch sweat connect valves are  
three-wire floating point valves, equal  
percentage type. Modulating valves are  
available in four Cv sizes: 0.7, 1.5, 2.5, and  
4.0. The valve responds to a 24V triac  
signal from the controller, which deter-  
mines the valve position by a control  
algorithm. If the valve loses power, it  
remains in the position that it was in  
Two-Position Fresh Air Damper Actuator  
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Electrical Data  
Table ED-1. Decimal to Fractional HP (kW)  
Conversion  
Minimum Circuit Ampacity  
(MCA) and Maximum Fuse  
Size (MFS) Calculations  
Unit Size  
02  
Decimal  
.03  
Fraction  
1
/
30  
1
Units with Electric Heat  
.07  
/
15  
1
03  
04  
.04  
.05  
.08  
.05  
.06  
.10  
.13  
.07  
.12  
.16  
.24  
.12  
.13  
.24  
/
/
/
/
25  
HACR (heating, air conditioning, and  
refrigeration) type circuit breakers are  
required in the branch circuit wiring for all  
units with electric heat. To compute MCA  
and MFS, see Tables ED-2 through ED-5  
on page 31 for motor FLAs and Tables  
ED-6 through ED-8 on pages 32-33 for  
electric heat amps.  
1
20  
1
12  
1
20  
1
/
16  
1
/
10  
1
/
8
1
06  
/
15  
1
/
/
/
/
/
/
8
1
6
1
4
Calculating electric heat amps:  
Single stage, three phase =  
heat kW * 1000/1.732/volts  
1
08  
10  
8
1
8
1
4
1
1
1
1
.05  
.07  
.12  
.16  
.24  
.12  
.13  
.24  
.24  
/
/
/
/
20  
16  
10  
15  
Two stage, three phase =  
total heat kW * 1000/1.732/volts  
1
1
1
1
1
1
1
.06  
.10  
.13  
.05  
.06  
.10  
.13  
/
/
/
/
/
/
/
8
6
4
8
8
4
4
1
/
8
Note: Use 240V heat voltage for 230V  
units.  
1
1
1
12  
/
/
/
20  
16  
10  
Calculating MCA:  
MCA = 1.25 * (heat amps + sum of all  
motor FLAs)  
1
/
8
Note:  
Values for fractional HPs (kWs) are approximate values and  
not necessarily the actual HP (kW).  
Calculating MFS:  
MFS = (2.25 * largest motor FLA) +  
second motor FLA, size 10-12 units only +  
heat amps  
Use the closest larger fuse or HACR  
circuit breaker above the MCA. Standard  
fuse sizes are: 15, 20, 25, 30, 35, 40, 45,  
50, 60 amps.  
Electric heat MBH = heater kW * 3.413  
Units Without Electric Heat  
To compute MCA and MFS, see Tables  
ED-2 through ED-5 on page 31 for motor  
FLAs and Tables ED-6 through ED-8 on  
pages 32-33 for electric heat amps.  
Calculating MCA:  
MCA = (1.25) x largest motor FLA +  
second motor FLA, unit sizes 10-12 only  
Calculating MFS:  
MFS or HACR1 type circuit breaker = 15  
amps for all units without electric heat.  
1 HACR (heating, air-conditioning and  
refrigeration) type circuit breakers are  
required in the branch circuit wiring for  
all size 10 and 12 units.  
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Electrical Data  
Table ED-2. Free Discharge Motors on Units with Two-Row, Electric, or Steam Coils  
115 Volt  
208-230 Volt  
HP (kW)  
277-480 Volt  
HP (kW)  
RPM  
M
FC  
02  
03  
04  
06  
08  
10  
FLA  
0.6  
0.7  
0.9  
1.2  
1.4  
0.9  
HP (kW)  
.03 (.02)  
.04 (.02)  
.05 (.04)  
.07 (.05)  
.12 (.09)  
.05 (.04) .07 (.05)  
FLA  
0.3  
0.4  
0.5  
0.6  
0.9  
0.5  
FLA  
0.2  
0.3  
0.4  
0.5  
0.6  
0.4  
H
980  
980  
1050  
1030  
1080  
1050  
1030  
1050  
108  
L
.03 (.02)  
.04 (.02)  
.05 (.04)  
.07 (.05)  
.03 (.02)  
.04 (.02)  
.05 (.04)  
.07 (.05)  
840  
780  
780  
780  
800  
780  
780  
780  
800  
655  
580  
580  
580  
600  
580  
580  
580  
600  
.12 (.09)  
.12 (.09)  
1.2  
1.4  
0.6  
0.9  
.05 (.04) .07 (.05)  
0.5  
0.6  
.05 (.04) .07 (.05)  
12  
0.9  
.05 (.04) .12 (.09)  
0.5  
.05 (.04) .12 (.09)  
0.4  
.05 (.04) .12 (.09)  
Table ED-3. High Static Motors on Units with Two-Row, Electric, or Steam Coils  
115 Volt  
208-230 Volt  
HP (kW)  
277- 480 Volt  
HP (kW)  
RPM  
M
FC  
02  
03  
04  
06  
08  
10  
FLA  
1.1  
1.4  
1.6  
2.6  
3.4  
1.6  
HP (kW)  
.07 (.05)  
.08 (.06)  
.10 (.07)  
.16 (.12)  
.24 (.18)  
.10 (.07) .16 (.12)  
FLA  
0.6  
0.7  
0.8  
1.2  
1.4  
0.8  
FLA  
0.5  
0.6  
0.7  
1.0  
1.1  
0.7  
H
L
.07 (.05)  
.08 (.06)  
.10 (.07)  
.16 (.12)  
.07 (.05)  
.08 (.06)  
.10 (.07)  
.16 (.12)  
1480  
1400  
1475  
1400  
1475  
1475  
1400  
1475  
1475  
1110  
1175  
1315  
1070  
1285  
1315  
1070  
1315  
1285  
865  
860  
1070  
855  
975  
1070  
855  
.24 (.18)  
.24 (.18)  
2.6  
3.4  
1.2  
0.9  
.10 (.07) .16 (.12)  
1.0  
1.1  
.10 (.07) .16 (.12)  
12  
1.6  
.10 (.07) .24 (.18)  
0.5  
.10 (.07) .24 (.18)  
0.7  
.10 (.12) .24 (.18)  
1240  
975  
Table ED-4. Free Discharge Motors on Units with Three and Four-Row Coils  
115 Volt  
208-230 Volt  
HP (kW)  
277-480 Volt  
HP (kW)  
RPM  
M
FC  
02  
03  
04  
06  
08  
10  
FLA  
0.6  
0.8  
1.0  
1.4  
1.7  
1.0  
HP (kW)  
.03 (.02)  
.05 (.04)  
.06 (.04)  
.12 (.09)  
.13 (.10)  
.06 (.04) .12 (.09)  
FLA  
0.3  
0.5  
0.6  
0.9  
1.0  
0.6  
FLA  
0.2  
0.4  
0.5  
0.6  
0.8  
0.5  
H
980  
L
.03 (.02)  
.05 (.04)  
.06 (.04)  
.12 (.09)  
.03 (.02)  
.05 (.04)  
.06 (.04)  
.12 (.09)  
840  
800  
800  
800  
800  
800  
800  
800  
800  
655  
600  
600  
600  
600  
600  
600  
600  
600  
1080  
1080  
1080  
1080  
1080  
1080  
1080  
1080  
.13 (.10)  
.13 (.10)  
1.4  
1.7  
0.9  
1.0  
.06 (.04) .12 (.09)  
0.6  
0.8  
.06 (.04) .12 (.09)  
12  
1.0  
.06 (.04) .13 (.10)  
0.6  
.06 (.04) .13 (.10)  
0.5  
.06 (.04) .13 (.10)  
Table ED-5. High Static Motors on Units with Three and Four-Row Coils  
115 Volt  
208-230 Volt  
HP (kW)  
277-480 Volt  
HP (kW)  
RPM  
M
FC  
02  
03  
04  
06  
08  
10  
FLA  
1.1  
1.3  
2.1  
3.4  
3.4  
2.1  
HP (kW)  
.07 (.05)  
.08 (.06)  
.13 (.10)  
.24 (.18)  
.24 (.18)  
.13 (.10) .24 (.18)  
FLA  
0.6  
0.7  
0.9  
1.4  
1.4  
0.9  
FLA  
0.5  
0.5  
0.7  
1.1  
1.1  
0.7  
H
L
.07 (.05)  
.08 (.06)  
.13 (.10)  
.24 (.18)  
.07 (.05)  
.08 (.06)  
.13 (.10)  
.24 (.18)  
1480  
1500  
1580  
1475  
1475  
1580  
1475  
1580  
1475  
1110  
1355  
1375  
1285  
1285  
1375  
1285  
1375  
1285  
865  
1110  
1240  
975  
975  
1240  
975  
.24 (.18)  
.24 (.18)  
3.4  
3.4  
1.4  
1.4  
.13 (.10) .24 (.18)  
1.1  
1.1  
.13 (.10) .24 (.18)  
12  
2.1  
.13 (.10) .24 (.18)  
0.9  
.13 (.10) .24 (.18)  
0.7  
.13 (.10 ) .24 (.18)  
1240  
975  
Note:  
Actual rpm will vary with application and configuration.  
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Electrical Data  
Table ED-6. Two-Stage Electric Heat (Digit 18 = U)  
Unit  
1st Stage  
kW  
0.75  
1.0  
1.0  
0.75  
1.0  
Total  
kW  
2.25  
3.0  
3.0  
2.25  
3.0  
3.0  
4.5  
6.0  
6.0  
4.5  
6.0  
6.0  
5.7  
7.5  
7.5  
5.7  
7.5  
7.5  
7.9  
10.5  
10.5  
7.9  
10.5  
10.5  
10.1  
13.5  
13.5  
10.1  
13.5  
13.5  
13.5  
18.0  
18.0  
13.5  
18.0  
18.0  
15.0  
20.0  
20.0  
15.0  
20.0  
20.0  
Total  
Amps/ph  
10.9  
12.5  
10.9  
6.3  
Size  
Volts  
208  
240  
277  
208  
240  
480  
208  
240  
277  
208  
240  
480  
208  
240  
277  
208  
240  
480  
208  
240  
277  
208  
240  
480  
208  
240  
277  
208  
240  
480  
208  
240  
277  
208  
240  
480  
208  
240  
277  
208  
240  
480  
Hz  
60  
Ph  
1
1
1
3
3
3
1
1
1
3
3
3
1
1
1
3
3
3
1
1
1
3
3
3
1
1
1
3
3
3
1
1
1
3
3
3
1
1
1
3
3
3
Wires  
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
02  
7.3  
3.7  
1.0  
1.5  
21.7  
25.0  
21.7  
12.6  
14.5  
7.3  
27.5  
31.3  
27.1  
2.0  
2.0  
1.5  
2.0  
2.0  
1.9  
2.5  
2.5  
1.9  
03  
04  
06  
08  
10  
12  
60  
60  
60  
60  
60  
60  
15.9  
18.1  
9.1  
2.5  
2.5  
3.4  
4.5  
4.5  
3.4  
4.5  
4.5  
4.5  
6.0  
6.0  
4.5  
6.0  
6.0  
6.0  
8.0  
8.0  
6.0  
8.0  
8.0  
6.8  
9.0  
9.0  
6.8  
9.0  
9.0  
38.0  
43.8  
38.0  
21.9  
25.3  
12.7  
48.8  
56.3  
48.8  
28.2  
32.5  
16.3  
65.0  
75.0  
65.0  
37.6  
43.3  
21.7  
72.3  
83.4  
72.3  
41.7  
48.2  
24.1  
Note: When both stages are on, the electric heat will operate only when fan is in high speed. All data based on  
individual units.  
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Electrical Data  
Table ED-7. Single-Stage, Max kW Electric Heat (Digit 18 = N)  
Unit  
Size  
Heater  
kW  
2.25  
3.0  
Heater  
Amps/ph  
10.9  
12.5  
10.9  
6.3  
Volts  
208  
240  
277  
208  
240  
480  
208  
240  
277  
208  
240  
480  
208  
240  
277  
208  
240  
480  
208  
240  
277  
208  
240  
480  
Hz  
60  
Ph  
1
1
1
3
3
3
1
1
1
3
3
3
1
1
1
3
3
3
1
1
1
3
3
3
Wires  
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
02  
03  
04  
06  
3.0  
2.25  
3.0  
3.0  
4.5  
6.0  
6.0  
4.5  
6.0  
6.0  
5.7  
7.5  
7.5  
5.7  
7.5  
7.5  
7.9  
7.3  
3.7  
21.7  
25.0  
21.7  
12.6  
14.5  
7.3  
27.5  
31.3  
27.1  
15.9  
18.1  
9.1  
38.0  
43.8  
38.0  
21.9  
25.3  
12.7  
60  
60  
60  
10.5  
10.5  
7.9  
10.5  
10.5  
Note: All data based on individual units. Electric heat will operate only with fan at high speed.  
Table ED-8. Single Stage, Low kW Electric Heat (Digit 18 = V)  
Unit Size  
02  
Voltage  
# Wires  
kW  
Amps/ph  
kW  
Amps/ph  
kW  
Amps/ph  
208/60/1  
240/60/1  
277/60/1  
2
2
2
0.75  
3.7  
4.2  
3.7  
1.5  
2.0  
2.0  
7.3  
1.0  
8.4  
7.3  
1.0  
03  
04  
06  
08  
10  
12  
208/60/1  
240/60/1  
277/60/1  
208/60/3  
240/60/3  
480/60/3  
208/60/1  
240/60/1  
277/60/1  
208/60/3  
240/60/3  
480/60/3  
208/60/1  
240/60/1  
277/60/1  
208/60/3  
240/60/3  
480/60/3  
208/60/1  
240/60/1  
277/60/1  
208/60/3  
240/60/3  
480/60/3  
208/60/1  
240/60/1  
277/60/1  
208/60/3  
240/60/3  
480/60/3  
208/60/1  
240/60/1  
277/60/1  
208/60/3  
240/60/3  
480/60/3  
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
2
2
2
3
3
4
2.25  
3.0  
10.9  
12.5  
10.9  
6.3  
3.0  
2.25  
3.0  
3.0  
7.3  
3.7  
2.25  
3.0  
10.9  
12.5  
10.9  
6.3  
7.3  
3.7  
10.9  
12.5  
10.9  
6.3  
7.3  
3.7  
10.9  
12.5  
10.9  
6.3  
7.3  
3.7  
10.9  
12.5  
10.9  
6.3  
7.3  
3.7  
3.0  
2.25  
3.0  
3.0  
2.25  
3.0  
3.3  
4.5  
4.5  
3.3  
4.5  
4.5  
3.3  
4.5  
4.5  
3.3  
4.5  
4.5  
3.3  
4.5  
4.5  
3.3  
4.5  
4.5  
3.3  
4.5  
4.5  
3.3  
4.5  
4.5  
15.9  
18.8  
16.3  
9.2  
3.0  
2.25  
3.0  
10.9  
5.5  
3.0  
2.25  
3.0  
15.9  
18.8  
16.3  
9.2  
10.9  
5.5  
15.9  
18.8  
16.3  
9.2  
10.9  
5.5  
15.9  
18.8  
16.3  
9.2  
10.9  
5.5  
4.5  
6.0  
6.0  
4.5  
6.0  
6.0  
5.7  
7.5  
7.5  
5.7  
7.5  
7.5  
6.6  
9.0  
9.0  
6.6  
9.0  
9.0  
21.7  
25.0  
21.7  
12.5  
14.5  
7.3  
27.5  
31.3  
27.1  
15.9  
18.1  
9.1  
31.8  
37.5  
32.5  
18.4  
21.7  
10.9  
3.0  
2.25  
3.0  
3.0  
2.25  
3.0  
3.0  
2.25  
3.0  
3.0  
2.25  
3.0  
10.9  
12.5  
10.9  
6.3  
7.3  
3.7  
3.0  
2.25  
3.0  
3.0  
Note: All data based on individual units. Electric heat will operate only with fan at high speed.  
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Dimensions  
and Weights  
Table DW-1. Operating Weights lbs. (kg)  
Unit  
Cabinet  
Models  
97 (44)  
Concealed  
Models  
81 (37)  
Recessed  
Models  
78 (35)  
78 (35)  
88 (40)  
128 (58)  
139 (63)  
253 (115)  
253 (115)  
Size  
02  
03  
04  
06  
08  
10  
12  
97 (44)  
81 (37)  
125 (57)  
155 (70)  
164 (74)  
218 (99)  
218 (99)  
109 (49)  
139 (63)  
147 (67)  
200 (91)  
200 (91)  
Table DW-2. Shipping Weights lbs. (kg)  
Unit  
Size  
02  
Cabinet  
Models  
84 (38)  
Concealed  
Models  
68 (31)  
Recessed  
Models  
68 (31)  
03  
84 (38)  
68 (31)  
68 (31)  
04  
06  
08  
10  
112 (51)  
139 (63)  
148 (67)  
200 (91)  
200 (91)  
96 (44)  
78 (35)  
123 (56)  
131 (59)  
182 (83)  
182 (83)  
118 (54)  
129 (59)  
243 (110)  
243 (110)  
12  
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Vertical  
Concealed  
Dimensions  
and Weights  
Vertical Concealed, Model A  
Vertical Concealed Unit Dimensions  
Unit  
Size  
A
B
C
D
E
02-03  
04  
2-8  
06  
08  
10-12  
7
7
7
7
2-3  
/8”  
/8”  
3-6 3/84-2  
/8”  
5-9  
/
8
1-9 5/162-2 5/162-11 13/163-8 5/16”  
5-3 5/16”  
1-10 13/162-3 13/163-1 5/163-9 13/165-4 13/16”  
1-5 5/161-10 5/162-7 13/163-4 5/16”  
4-11 5/16”  
1-7 5/162-0 5/162-9 13/163-6 5/16”  
5-1 5/16”  
NOTE:1. Coil connections are always on the side opposite the control  
box.  
5
2. Coil connections are  
/8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 47 for fresh air opening dimensions.  
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Dimensions  
and Weights  
Vertical Cabinet  
Vertical Cabinet, Model B  
Vertical Cabinet Unit Dimensions  
Unit  
Size  
A
B
C
02-03  
04  
06  
08  
10-12  
2-9 5/163-2 5/163-11 13/164-8 5/16”  
6-3 5/16”  
1-9 5/162-2 5/162-11 13/163-8 5/16”  
5-3 5/16”  
5
1
7
1
5
7 /8  
7 /8  
8 /8  
7 /8  
7 /8  
D
E
F
1-6”  
2-0”  
2-6”  
3-6”  
5-0”  
1-7 5/162-0 5/162-9 13/163-6 5/16”  
5-1 5/16”  
6-11 5/16”  
3-5 5/163-10 5/164-7 3/165-4 5/16”  
NOTE:1. Coil connections are always on the side opposite the control box.  
5
2. Coil connections are /8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 47 for fresh air opening dimensions.  
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Horizontal  
Concealed  
Dimensions  
and Weights  
Horizontal Concealed, Model C  
Horizontal Concealed Unit Dimensions  
Unit  
Size  
A
B
C
D
E
F
02-03  
04  
06  
08  
10-12  
2-4 1/162-9 1/163-6 9/164-3 1/16”  
5-10 1/16”  
5-3 5/16”  
1-9 5/162-2 5/162-11 13/163-8 5/16”  
1-10 13/162-3 13/163-1 5/163-9 13/165-4 13/16”  
3
3
7
3
3
1-7  
1-6  
/
8
8
2-0  
/
8
2-9  
2-8  
/
8
3-6  
3-5  
/8”  
5-1  
5-0  
/
8
8
1
1
5
1
1
/
1-11  
/8”  
/8”  
/8”  
/
1-7 5/162-0 5/162-9 13/163-6 5/16”  
5-1 5/16”  
NOTE:1. Coil connections are always on the side opposite the control box.  
5
2. Coil connections are /8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 46 for fresh air opening dimensions.  
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Horizontal  
Cabinet  
Dimensions  
and Weights  
Horizontal Cabinet, Model D  
Horizontal Cabinet Unit Dimensions  
Unit  
Size 02-03  
04  
06  
08  
10-12  
A
B
C
D
E
F
G
H
J
2-9 5/163-2 5/163-11 3/164-8 5/16”  
6-3 5/16”  
1-9 5/162-2 5/162-11 13/163-8 5/16”  
5-3 5/16”  
5
1
7
1
5
7 /8  
7 /8  
8 /8  
7 /8  
7 /8  
1-6”  
2-0”  
1-10  
2-6”  
3-6”  
3-4  
5-0”  
1
1
3
1
1
1-5  
/
4
/4”  
2-7  
/4”  
/4”  
4-11  
/
4”  
3-5 5/163-10 5/164-7 3/165-4 5/16”  
6-11 5/16”  
5
1
1
1
5
8 /8  
8 /8  
9 /8  
8 /8  
8 /8  
1-4”  
1-10”  
1-11  
2-4”  
3-4”  
3-3  
4-10”  
3
3
3
3
3
1-7  
/
4
/4”  
2-7  
/4”  
/4”  
4-11  
/
4”  
NOTE:1. Coil connections are always on the side opposite the control box.  
5
2. Coil connections are /8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 46 for fresh air opening dimensions.  
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Dimensions  
and Weights  
Horizontal  
Recessed  
Horizontal Recessed, Model E  
Horizontal Recessed Unit Dimensions  
Unit  
Size  
A
B
C
D
E
F
G
H
02-03  
2-11 13/163-4 13/164-2 5/164-10 13/166-5 13/16”  
1-9 5/162-2 5/162-11 13/163-8 5/165-3 5/16”  
1-10 13/162-3 13/163-1 5/163-9 13/165-4 13/16”  
04  
06  
08  
10-12  
3
3
7
3
3
1-7  
1-6  
/
/8  
8
2-0  
1-11  
/
8
2-9  
2-8  
/
/8  
8
3-6  
3-5  
/
/8  
8
5-1  
/
/8  
8
1
1
5
1
1
/
8
5-0  
2-8 7/163-1 7/163-10 15/164-7 7/16”  
6-2 7/16”  
2-10 5/163-3 5/164-0 13/164-9 5/16”  
6-4 5/16”  
3
3
3
3
3
1-7  
/4”  
1-11  
/4”  
2-7  
/4”  
3-3  
/4”  
4-11  
/4”  
NOTE: 1. Coil connections are always on the side opposite the  
control box.  
2. Coil connections are  
5
/
8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 46 for fresh air opening dimensions.  
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Vertical  
Wall Hung  
Dimensions  
and Weights  
Vertical Wall Hung Cabinet, Model F  
Vertical Wall Hung Cabinet Unit Dimensions  
Unit  
Size  
A
B
C
02-03  
04  
06  
08  
10-12  
2-9 5/163-2 5/163-11 13/164-8 5/16”  
6-3 5/16”  
1-9 5/162-2 5/162-11 13/163-8 5/16”  
5-3 5/16”  
5
1
7
1
5
7 /8  
7 /8  
8 /8  
7 /8  
7 /8  
D
E
F
1-6”  
2-0”  
2-6”  
3-6”  
5-0”  
1-7 5/162-0 5/162-9 13/163-6 5/16”  
5-1 5/16”  
3
3
3
3
3
1-7  
/
4
1-11  
/
4”  
2-7  
/4”  
3-3  
/
4
4-11  
/
4
NOTE:1. Coil connections are always on the side opposite the control box.  
5
2. Coil connections are /8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 47 for fresh air opening dimensions.  
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Vertical  
Recessed  
Dimensions  
and Weights  
Vertical Recessed, Model H  
Vertical Recessed Unit Dimensions  
Unit  
Size  
A
B
C
D
E
02-03  
04  
2-8  
06  
3-6  
08  
4-2  
10-12  
7
7
3
7
7
2-3  
/8”  
/
8
/
8
/
8
5-9  
/
8
1-9 5/162-2 5/162-11 13/163-8 5/16”  
5-3 5/16”  
1-10 13/162-3 13/163-1 5/163-9 13/165-4 13/16”  
1-5 5/161-10 5/162-7 13/163-4 5/16”  
4-11 5/16”  
1
1
3-11”  
4-3”  
5-3”  
5-5  
/
2
7-5  
/
2
2
1
1
F
2-6”  
2-6”  
2-6”  
2-9  
/
2
2-9  
/
3
3
3
1
1
G
H
J
2 /8  
2 /8  
2 /8  
4 /8  
4 /8  
3-6”  
4-0”  
4-9”  
2-2  
5-3”  
2-3  
7-3”  
1
1
1
1
1
2-2  
/2”  
2-2  
/
2
/
2
/
2
2-3  
/2”  
NOTE:1. Coil connections are always on the side opposite the control  
box.  
5
2. Coil connections are  
/8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 47 for fresh air opening dimensions.  
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Dimensions  
and Weights  
Vertical  
Slope Top  
Vertical Slope Top, Model J  
Vertical Slope Top Unit Dimensions  
Unit  
Size  
A
B
C
02-03  
04  
06  
08  
10-12  
2-9 5/163-2 5/163-11 13/164-8 5/16”  
6-3 5/16”  
1-9 5/162-2 5/162-11 13/163-8 5/16”  
5-3 5/16”  
5
1
7
1
5
7 /8  
7 /8  
8 /8  
7 /8  
7 /8  
D
E
F
1-6”  
2-0”  
2-6”  
3-6”  
5-0”  
1-7 5/162-0 5/162-9 13/163-6 5/16”  
5-1 5/16”  
6-11 5/16”  
3-5 5/163-10 5/164-7 13/165-4 5/16”  
NOTE:1. Coil connections are always on the side opposite the control box.  
5
2. Coil connections are /8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 47 for fresh air opening dimensions.  
42  
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Inverted Vertical  
Cabinet  
Dimensions  
and Weights  
Inverted Vertical Cabinet, Model M  
Inverted Vertical Cabinet Unit Dimensions  
Unit  
Size  
A
B
C
02-03  
04  
06  
08  
10-12  
2-9 5/163-2 5/163-11 13/164-8 5/16”  
6-3 5/16”  
1-9 5/162-2 5/162-11 13/163-8 5/16”  
5-3 5/16”  
5
1
7
1
5
7 /8  
7 /8  
8 /8  
7 /8  
7 /8  
D
E
F
G
1-6”  
2-0”  
2-6”  
3-6”  
5-0”  
5-1”  
1
1-7”  
2-0”  
2-9  
/
4
2
3-6”  
3
3
3
3
3
1-7  
/
4
1-11  
/
4”  
2-7  
/
3-3  
8 /8  
/4”  
4-11  
/4”  
5
1
7
1
5
8 /8”  
8 /8”  
9 /8”  
8 /8  
H
1-4”  
1-10”  
2-4”  
3-4”  
4-10”  
NOTE:1. Coil connections are always on the side opposite the control box.  
5
2. Coil connections are /8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 47 for fresh air opening dimensions.  
CAB-PRC001-EN  
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Inverted Vertical  
Recessed  
Dimensions  
and Weights  
Inverted Vertical Recessed, Model N  
Inverted Vertical Recessed Unit Dimensions  
Unit  
Size  
A
B
C
D
E
F
G
H
02-03  
04  
2-8  
06  
3-6  
08  
4-2  
10-12  
7
7
3
7
7
2-3  
/
8
/
8
/
8
/
8
5-9  
/
8
1-9 5/162-2 5/162-11 13/163-8 5/16”  
5-3 5/16”  
1-10 13/162-3 13/163-1 5/163-9 13/165-4 13/16”  
3
3
3
1
1
2 /8  
2 /8  
2 /8  
4 /8  
4 /8  
1
1
3-11”  
4-3”  
5-3”  
2-6”  
2-2  
5-5  
2-9  
2-3  
/
2
7-5  
2-9  
2-3  
/
2
2
1
1
2-6”  
2-6”  
/
2
/
/
1
1
1
1
1
2-2  
/
2
2-2  
/
2
/
2
/
2
2
3-6”  
4-0”  
4-9”  
5-3”  
7-3”  
NOTE:1. Coil connections are always on the side opposite the control  
box.  
5
2. Coil connections are  
/
8O.D. sweat. See page 45 for locations.  
3. All duct collar dimensions are to the outside of the collar.  
4. See page 47 for fresh air opening dimensions.  
44  
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Dimensions  
and Weights  
Coil  
Connections  
Coil Connections,  
Vertical Units  
Coil Connections,  
Inverted Units  
Coil Connections,  
Horizontal Units  
HR - Hot Water Return  
HS - Hot Water Supply  
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Dimensions  
and Weights  
Fresh Air  
Opening  
Fresh Air Opening Locations  
Horizontal Units Models C, D, and E  
Fresh Air Opening Dimensions, Horizontal Units  
Unit  
Size  
A
02-03  
1-6”  
04  
1-11”  
06  
2-8  
08  
3-5”  
10-12  
5-0”  
5-3 5/16”  
1
/2”  
B
1-9 5/162-2 5/162-11 13/163-8 5/16”  
46  
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Dimensions  
and Weights  
Fresh Air  
Opening  
Fresh Air Opening Locations  
Vertical Units Models A, B, F, and J  
WALL HUNG  
Fresh Air Opening Dimensions, Vertical Units  
Unit  
Size  
A
02-03  
1-6”  
04  
1-11”  
06  
2-8  
08  
3-5”  
10-12  
5-0”  
5-3 5/16”  
1
/2”  
B
1-9 5/162-2 5/162-11 13/163-8 5/16”  
CAB-PRC001-EN  
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Dimensions  
and Weights  
Wall Box  
Wall Box  
CONTINUOUS  
MORTAR RIBS  
TOP AND BOTTOM  
Wall Box Dimensions  
1
Unit Size  
Ref. Only  
02 - 03  
04  
Dimensions  
Internal  
/
8
1
/
8
A x B  
Supports  
24 3/8 x 4  
/
4
1
1
2
3
4
3
1
/
2
24 3/8 x 7 1/2  
33 1/8 x 7 1/2  
37 1/2 x 7 1/2  
58 1/4 x 7 1/2  
06  
08  
10 -12  
3
/
4
1
/
2
3
1 /8  
1
/
8
4
WOVEN ALUMINUM  
INSECT SCREEN  
CLEARANCE  
FOR DRAINAGE  
5
/
ADDITIONAL INTERNAL  
8
CONTINUOUS DRIP LIP  
TOP AND BOTTOM  
SUPPORTS EQUALLY SPACED.  
NOT TO EXCEED 12O.C.  
48  
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Projection Panel  
Dimensions  
and Weights  
Projection Panel  
Projection Panel Dimensions  
UNIT TO WALL TOP VIEW  
Unit  
Size 02 - 03  
A
B
04  
06  
08  
10 - 12  
Proje
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Mechanical  
Specifications  
ForceFloCabinet Heater  
Piping packages are available in either  
basic or deluxe configurations. The  
deluxe package includes unions at the coil  
connections and a 20 mesh strainer on  
the supply side with a pressure rating on  
the strainer of up to 400 psig (2,758 kPa).  
The basic package does not include either  
unions or the strainer.  
phatized, and painted with a baked  
powder finish available in six decorator  
colors. Standard finish meets ASTM B117  
specifications (salt spray test).  
Mechanical Specifications  
Performance Data  
Capacity: Unit capacities are in accor-  
dance with Industry Room Fan-Coil Air  
Conditioner Certification Program under  
ARI Standard 440-97. Safety: All standard  
units are UL listed in the United States  
and Canada. Units comply with NFPA90A  
requirements.  
Fans  
The aluminum fan wheels are centrifugal  
forward-curved and double-width. Fan  
wheels and housings are corrosion  
resistant. Fan housing construction is  
formed sheet metal.  
End valve options available on both the  
basic and deluxe piping packages  
include ball valves, manual circuit setters,  
and auto circuit setters.  
Motors  
Construction  
All permanent split capacitor motors are  
run tested in assembled units. All motors  
have integral thermal overload protection  
with a maximum ambient operating  
temperature of 104 F and are perma-  
nently lubricated. Motors are capable of  
starting at 78 percent of rated voltage and  
operating at 90 percent of rated voltage  
on all speed settings. Motors can operate  
up to 10 percent over voltage.  
All Units  
Ball Valve Supply and Return  
The unit includes a chassis, coil, fan  
wheel(s), fan casing(s), fan board and  
motor(s). The fan board assembly is  
easily removable. The fan board assem-  
bly includes a quick-disconnect motor  
plug. The chassis construction is 18-  
gauge galvanized steel, and continuous  
throughout the unit. The unit is acousti-  
cally and thermally insulated with closed-  
cell insulation. All panels are made rigid  
by channel forming.  
A ball-type stop valve is on the piping  
supply and return. The ball valve is a  
shutoff valve only with a maximum  
working pressure of 400 psig (2,758 kPa).  
Ball Valve Supply, Manual Circuit Setter  
Return  
A ball valve is provided on the supply  
with a manual circuit setter on the return.  
The manual circuit setter is a combina-  
tion flow-setting device and shutoff valve  
that includes two Schrader ports. The  
maximum working pressure of the valve  
is 300 psig (2,069 kPa).  
Hot Water Coils  
Hot water coils are burst tested at 450  
psig (3,103 kPa) (air) and leak tested at  
100 psig (690 kPa) (air under water).  
Maximum main coil working pressure is  
300 psig (2,069 kPa). Maximum entering  
water temperature is 200 F (93 C). Tubes  
and u-bends are 3/8(10 mm) OD copper.  
Fins are aluminum and are mechanically  
bonded to the copper tubes. Coil  
stubouts are 5/8(16 mm) OD copper  
tubing.  
Vertical Cabinet and Slope Top Units  
Front panel fabrication is 16-gauge  
galvanized steel. All other panels are 18-  
gauge galvanized steel. Hinged access  
door construction is 20-gauge steel and is  
flush with top panel.  
Ball Valve S & R, Auto Circuit Setter  
Return  
Ball type end valves are mounted on the  
supply and return, with an additional  
auto circuit setter mounted on the return.  
The auto circuit setter is an automatic  
flow control valve that is sized to allow a  
specific GPM through the coil. Auto  
circuit setters also include two P/T plugs  
and have a maximum working pressure  
of 400 psig (2,758 kPa).  
Vertical Wall Hung Unit  
Front panel fabrication is 16-gauge  
galvanized steel. All other panels are 18-  
gauge galvanized steel. Side panels are  
removable for piping access.  
Steam Coils  
The steam heating coil is a one-row, tube-  
in-tube distributing type coil. Coil con-  
struction is aluminum fins mechanically  
bonded with 1(25 mm) OD copper  
tubing. Steam coils are (air) burst tested  
at 250 psig (1,724 kPa). Maximum steam  
coil working pressure is 100 psig (689  
kPa). Maximum entering steam tempera-  
ture is 325 F (163 C). Tubes and u-bends  
are 5/8(16 mm) OD copper. Fins are  
aluminum, 9 fpi, and are mechanically  
bonded to the copper tubes. Coil  
Horizontal Cabinet Units  
All panels are 18-gauge galvanized steel,  
including the bottom panel. The hinged  
access door is flush with front panel.  
Bottom panels ship with tamperproof  
screw fasteners and safety chain.  
Two-Way, Two-Position Control Valves  
When using two-way valves, use some  
means such as a pump and chiller bypass  
to ensure the maximum closed off DP  
rating of the valve is not exceeded. Two-  
way, two-position valves are rated for a  
maximum pressure differential across  
the valves of 25 psig (172 kPa). The  
valves are also available with a close-off  
pressure of 50 psig (345 kPa). The valve  
actuator is easily removable for service  
without removing the valve body from  
piping.  
Concealed/Recessed Units  
Exposed panels on recessed units are 18-  
gauge steel construction and ship  
separate from the unit. Bottom panels on  
horizontal recessed models ship with  
tamperproof screw fasteners and safety  
chain.  
stubouts are 1(25 mm) OD copper  
tubing. Piping is field-supplied.  
Piping Packages (Hot Water Coils Only)  
All piping packages are burst tested at  
450 psig (3,103 kPa) (air) and leak tested  
at 100 psig (690 kPa) (air under water).  
The maximum working pressure of the  
interconnecting piping is 300 psig (2,069  
kPa).  
Unit Finish  
All cabinet parts and exposed recessed  
panels are cleaned, bonderized, phos-  
50  
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Mechanical  
Specifications  
Three-Way, Two-Position Control Valves  
Normally open three-way, two-position  
valves are rated for a maximum 25 psig  
(207 kPa) pressure differential across the  
valve. Normally closed three-way two-  
position valves are rated for a maximum  
15 psig (103 kPa) pressure differential  
across the valve. All 3-way valve piping  
packages include a bypass line with a  
balance fitting to set flow through the  
bypass line. The balance fitting has a  
maximum working pressure of 150 psig  
(1,034 kPa). The valves are also available  
with a maximum close-off pressure of 50  
psig (345 kPa). The valve actuator is easily  
removable for service without removing  
the valve body from piping.  
switch. Therefore, electric heat operation  
is possible only when the fan is running. A  
transformer is supplied to eliminate the  
need for field installation of a step-down  
transformer. A unit-mounted magnetic  
contactor is supplied on all voltages. A  
high temperature cutout with automatic  
reset is provided as an integral part of the  
elements to de-energize the electric heat  
in the event of an overheat condition.  
Filters  
Filters are concealed from sight and  
easily removable. Filters are located  
behind an integral access door on  
horizontal type units. Filters are either 1”  
(25 mm) throwaway or 1(25 mm)  
pleated media throwaway. Pleated media  
filters are Farr 30/30.  
Modulating Control Valves  
Two-way and three-way modulating  
valves are rated for a maximum 50 psig  
(345 kPa) pressure differential across the  
valve. Modulating valves are available in  
Cv values of 0.7, 1.5, 2.5 and 4.0.  
Fresh Air Damper  
A fresh air opening with damper is a  
factory-installed option. Dampers are  
constructed of 18-gauge steel. Fresh air is  
sealed off with gasket material when the  
damper is set in the closed position.  
Return and fresh air mixes when the  
damper is open.  
All two-position and modulating control  
valves have a maximum working  
pressure of 300 psig (2,069 kPa). The  
maximum entering water temperature of  
the valve is 200 F (93 C).  
Manual Damper  
The manual damper is field-adjustable to  
allow zero to 100 percent fresh air. The  
automatic two-position damper is  
accompanied by a factory-installed and  
wired two-position (spring-return)  
actuator.  
Electric Heat Coil  
Electric heating coils are available as the  
total source of heating on all Force-Flo™  
cabinet heaters except inverted models.  
The electric heat coils are Nichrome  
elements with an open-wire design.  
Single stage coils are available on all  
units and two-stage coils are available on  
units with a Tracer ZN.520 controller. The  
electric heat operates at the same voltage  
as the unit. Therefore, only a single-point  
power connection is necessary.  
Auto Two-Position Damper  
The auto two-position damper is factory  
set at 25 percent when open. The damper  
can be set in the field to allow from zero  
to 50 percent fresh air.  
All standard electric heat coils are UL  
listed and interlocked with the fan motor  
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Mechanical  
Specifications  
Options  
Quad Grille Outlet  
Disconnect Switch  
A unit mounted disconnect switch is  
available as a standard option on all units.  
Quad grilles are square multi-directional  
grilles that allow four different discharge  
directions by rotating the grilles 90  
degrees. The quad grille is constructed of  
a black plastic material (NORYL-SE 1-731)  
with a 15 degree angle on the discharge  
louvers. Quad grilles are available on all  
cabinet style units.  
Colors  
Six decorator colors are available in a  
baked powder finish. For a color chart,  
contact your local Trane office for a copy  
of UNT-S-10.  
Extended End Pockets  
Bar Grille Inlet/Outlet  
On vertical or horizontal cabinet units, an  
8(20 cm) extended end pocket is  
available on the piping end.  
Bar grilles are formed steel grille options  
available on the discharge of all cabinet  
units, the return of vertical cabinet and  
vertical slope tops. The grilles have a  
black paint finish with 18-gauge steel  
construction. The louvers are formed at a  
15 degree angle. The bar grilles are fixed  
in one discharge direction.  
Quad Grille Outlet  
Tamperproof Locks  
Key-operated locking access doors and/or  
panels will help prevent nuisance  
tampering with unit and/or controls.  
Tamperproof locks are available on  
vertical cabinet, horizontal cabinet,  
vertical wall-hung cabinet, vertical  
recessed, and vertical slope-top units.  
Sub-bases  
Sub-bases elevate vertical cabinet or  
slope top cabinet units to a specified  
height; for example, to reach the bottom  
of a window sill. The sub-base also  
provides a cavity through which to run  
piping underneath the unit. Sub-bases  
are 16-gauge steel construction and have  
the same black paint finish as the units  
base. The sub-base is available in heights  
between 2 - 7(5 -18 cm) in 1/2(1 cm)  
increments. The sub-base depth and  
width is identical to the units dimensions.  
Leveling Feet  
Refrigerator type screw-in bolts to level  
the unit are available on vertical units.  
Bar Grille Inlet and Outlet  
Sub-base (shown turned on its side)  
52  
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Mechanical  
Specifications  
Options  
False Backs  
False backs increase the depth of a  
vertical cabinet unit and provide a cavity  
through which to run piping behind the  
unit. False backs are also an excellent  
application when installing a unit beneath  
a window sill that extends out past the  
front of the unit.  
False backs are 18-gauge steel construc-  
tion and have the same paint finish as the  
unit. The false back is available in depths  
between 2- 8(5 - 20 cm) in 1(2.54 cm)  
increments, with height and width  
identical to the units dimensions.  
False Back  
Recessing Flanges  
Recessing flanges have 18-gauge steel  
construction and are painted the same  
finish as the unit. Recessing flanges  
provide an aesthetic architectural border  
or frame around vertical and horizontal  
cabinet units.  
Aluminum Wall Boxes  
Wall boxes have a clear anodized finish  
and include a single core wire mesh  
insect screen. The frame is 10-gauge  
extruded aluminum alloy 6063-T5  
construction. Horizontal louvers have 16-  
gauge extruded aluminum alloy 6063-T5  
construction.  
Recessing Flange  
Wall boxes ship separate for field  
installation. A field supplied duct or  
sleeve from the wall box to the unit fresh  
air opening is required to provide fresh  
air. Wall boxes are sized to handle up to  
100% of nominal airflow.  
Projection Panels  
Projection panels allow semi-recessing of  
vertical recessed units.  
Panels are 16-gauge steel construction,  
painted with a baked powder finish. They  
are available in projection depths ranging  
from 2- 6(5 - 15 cm) in 1/2(1 cm)  
increments. There is a distance of 7/8(2.2  
cm) between the projection panel and the  
front of the unit.  
Wall Box  
Projection Panel  
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Mechanical  
Specifications  
Options  
Piping Components  
Ball Valve  
Part  
Material  
Spec ASTM  
Lever  
Seat  
Steel, zinc plated  
Teflon  
VTFE  
RTFE  
B16  
Packing Teflon  
Stem  
Rod Brass  
G-Nut Hex Brass  
B16  
Ball  
Brass,  
chrome plated  
B16  
Retainer Brass  
Body  
B16  
B584-C84400  
Cast Brass  
Ball Valve  
Working Pressure  
400 psi (2,758 kPa)  
Manual Circuit Setter  
Material  
Body Forged Brass Alloy  
Trim Forged Brass Alloy  
All Wetted Parts Brass  
Temperature  
250 F MAX (121 C)  
Manual Circuit Setter  
Working Pressure  
300 psi (2,069 kPa)  
Auto Circuit Setter  
Material  
Body Forged Brass  
Flow Cartridge Electroless Nickel and  
Stainless Steel  
Temperature  
250 F MAX (121 C)  
Working Pressure  
400 psi (2,758 kPa)  
Pressure Drop  
0.5 - 9.0 GPM = 2 psi P (14 kPa)  
10.0 - 12.0 GPM = 5 psi P (34 kPa)  
Auto Circuit Setter  
54  
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Mechanical  
Specifications  
Options  
Control Valve  
Material  
Body Forged Brass  
Stem Chrome-Plated Brass (Modulating) Nickel Plated (2-Position)  
Seat Brass (2-Position) Stainless Steel (Modulating)  
Paddle Buna N (2-Position)  
Plug High Temperature Thermoplastic (Modulating)  
Actuator Stainless Steel Base Plate, Aluminum Cover  
Temperature  
200 F MAX (93 C)  
Working Pressure  
300 psi (2,069 kPa)  
Control Valve  
Pressure Drop (Close-Off P)*  
2-Way, Two-Position, N.O. = 25 psig (172 kPa)  
2-Way, Two-Position, N.C. = 25 psig (172 kPa)  
3-Way, Two-Position, N.O. = 25 psig (207 kPa)  
3-Way, Two-Position, N.C. = 15 psig (103 kPa)  
2-Way Modulating = 50 psig (345 kPa)  
3-Way Modulating = 50 psig (345 kPa)  
*All valves are available with optional 50 psig (345 kPa).  
Balance Fitting  
Material  
Packing Washer 11 Ga. Brass  
O-Ring EPDM Rubber  
Stem Rod Brass  
Gland Screw Hex Brass  
Valve Body Cast Brass  
Balance Fitting  
Union  
Material  
Nut Forged Brass  
Body Copper  
Tail Copper  
Strainer  
Material  
Body Cast Bronze (85-5-5-5)  
Cover Cast Bronze (85-5-5-5)  
Screen Stainless Steel (20 Mesh)  
Gasket Teflon  
Pressure and Temperature  
400 psi (2,758 kPa) at 150 F (66 C)  
Strainer  
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Literature Order Number  
File Number  
CAB-PRC001-EN  
PL-TD-CABPRC001-EN-1200  
CAB-DS-2 11/98  
Supersedes  
The Trane Company  
A Division of American Standard  
Inc.  
Stocking Location  
La Crosse - Inland Printing  
The Trane Company has a policy of continuous product improvement and reserves the right to change design  
and specifications without notice.  
For more information contact  
your local Trane office or  
e-mail us at [email protected]  
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Teledyne Oxygen Equipment 318R User Manual
Texas Instruments Musical Instrument Amplifier THS4012 User Manual
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Vixen Telescope ED103S User Manual
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