Quick Installation Guide
1600XP Series UPS
Purpose
This Quick Installation Guide (QIG) provides the minimum information needed to connect and startup your 1600 XP UPS. The
complete 1600XP Users Manual and supporting documentation are provided in the accompanying CD (P/N 62908). The self-
starting CD requires a PC with a web browser (e.g Microsoft Explorer) and a PDF file viewer (e.g. Adobe Acrobat Reader).
If requested, a printed manual may be provided at no cost from Toshiba International Corporation. Contact UPS Marketing at
800-231-1412.
NOTE: This QIG is not intended to replace the 1600XP Users Manual.
Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or
discontinue any product or service identified in this publication.
Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use
of the information contained within this QIG.
QUALIFIED PERSONNEL ONLY
Qualified person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance
of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for
additional safety requirements).
Qualified personnel shall:
1. Have read the entire operation manual.
2. Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and equipment, and clear faults
in accordance with established safety practices.
3. Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety
glasses, face shields, flash clothing, etc., in accordance with established safety practices.
4. Be trained in rendering first aid.
5. Be knowledgeable of batteries and the required handling and maintenance precautions.
Misuse of this equipment may result in human injury and equipment damage. In no event willToshiba Corporation be responsible
or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment.
DO NOT open or mutilate the batteries. Released electrolyte is harmful to the eyes and skin and could also be toxic.
DO NOT dispose of the battery module in a fire. The batteries inside may explode.
To be performed by Qualified Personnel Only:
1. Verify that the UPS is off and that the power is disconnected from the power source.
2. Remove watches, rings or other metal objects.
3. Use tools with insulated handles to prevent inadvertent shorts.
4. Wear rubber safety gloves and boots.
5. DO NOT place tools or any metal parts on top of batteries.
Contact with any part of a grounded battery can result in electrical shock.
The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance.
62909-000
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March 2010
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When operating in the inverter mode, placing the breaker in the OFF position will switch the UPS to the
battery backup mode. The output of the UPS will continue uninterrupted to the load. The unit must be
in the bypass mode at the time that the breaker is placed in the OFF position for the UPS to shutdown
power to the load.
Wait at least 5 minutes after an Emergency Power Off (EPO) before resetting the UPS breaker. This
allows the UPS circuitry to fully discharge. The UPS could be damaged if the unit is not fully discharged
before the breaker is reset.
NOTICE
Hardwire Connections
Remove the terminal cover plate on the lower-left back side of the UPS. Follow the directions below in wiring the unit.
Jumper Position for 208V/240V Input, 240/208/120V Output
12 13 14 15 16 17
1
2
3
4
5
6
7
8
11
REMOTE1 REMOTE2
EPO1 EPO2
L1 L2
G
X1 X2
N
X3
G
208 COM 240
120 V
208 V
240 V
120 V
Jumper
position
for 208 V for 240 V
Jumper
position
208/240 Vin
Jumper Position for 230V Input, 230V Output
12 13 14 15 16 17
1
2
3
4
5
6
7
8
11
REMOTE1 REMOTE2
L1 (L)
L2 (N)
EPO1 EPO2
G
X1 X2
N
X3
G
230 Vin
230 V
NOTE 1 – If AC input power is 208 Vac rated, short terminals 11 and 12 with the provided jumper wire/bus bar. DO NOT jumper terminal 13 to
12 or 11. Factory Setting is 208Vac. Use the jumper wire/bus strip provided by Toshiba. DO NOT add any additional jumpers.
NOTE 2 – If AC input power is 240 Vac rated, short terminals 12 and 13 with the provided jumper wire/bus bar. DO NOT jumper terminal 11 to
12 or 13. Use the jumper wire/bus strip provided by Toshiba. DO NOT add any additional jumpers.
NOTE 3 – 8-22 kVA UPSs have a jumper bus bar.
Output Terminal Voltages
Vout
Terminal Lugs
X3 - N, X1 - N
X3 - X2
Output Terminal Connections
Connect the load to the output terminals according the load voltage requirements. See
the Output Terminal Voltages table to the right.
120 V
208 V
240 V
230 V
X3 - X1
Wire Size and Tightening Torque
Use the following table to select the recommended wire size and terminal lug
tightening torque for I/O wire connections.
X3 - X1
Terminal
Number
AWG
AWG
AWG
AWG
AWG
AWG
Tightening Torque
Item
3.6 kVA 6 kVA 8 kVA 10 kVA 14-18 kVA 22 kVA
lb.-in. (N•m)
AC Input Lines
1 and 2
12 (8)
12 (8)
12 (8)
12 (8)
16
14.2 (1.56)
14.2 (1.56)
14.2 (1.56)
14.2 (1.56)
9.0 (0.99)
9.0 (0.99)
10 (8) 8 (1/0) 6 (1/0)
10 (8) 8 (1/0) 6 (1/0)
10 (8) 8 (1/0) 6 (1/0)
10 (8) 8 (1/0) 6 (1/0)
4 (1/0)
4 (1/0)
4 (1/0)
4 (1/0)
16
1 (1/0)
1 (1/0)
1 (1/0)
1 (1/0)
16
AC Output Lines 4, 5, and 7
AC Output Neutral
Ground
6
3 and 8
EPO Switch
14 and 15
16 and 17
16
16
16
16
16
16
Remote Switch
16
16
16
Note: Wire size presented as the recommended size followed by a bold number in () that is the maximum wire size the terminal block can
accommodate. See the manual, page 48, for knock-out hole sizes on the back of each model.
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Initial UPS Startup
The first time the UPS is activated after being shipped from the factory, an initialization program will require the
operator to input the following parameters. The UPS display operation is explained in detail on pages 32-62
1. The first screen during the initial startup sequence requires the operator to select the nominal input voltage.
Select from 208V, 230V, or 240V, and press the Write key. If the command has been accepted, the word
“Successful” will appear at the bottom left side of the display.
2. Repeat the process in step 1 in selecting the Rated Vout.
3. Repeat the process in step 1 in selecting the Input Frequency.
4. Use the keypad to type in the current date in the format: Mon 10/05/2009. and press Write.
5. Use the keypad to type in the current time in 12 hour format: 12:15 PM and press Write.
6. The Main screen is now displayed. Verify the UPS is in BYPASS mode. The mode (lower right side of the
display) should display Bypass. If it does not display Bypass, press and momentarily hold the STOP button.
7. With the UPS in bypass mode, cycle power to the UPS as follows:
•
•
•
At the rear of the UPS switch the main circuit breaker MCCB to OFF.
Leave the UPS off until the DC bus is safely discharged (approximately 5-10 minutes).
Restart the UPS by switching the main circuit breaker ON.
The table below summarizes the initialization parameters:
ID
Command
Options
111
Rated Vin
Select from 208V, 230V, or 240V, and press Write.
Select from 208V, 230V, or 240V, and press Write.
Select from 60Hz or 50Hz, and press Write.
215
141
634
635
Rated Vout
Input Frequency
UPS Date
Input the date in this format: Mon 10/05/2009. and press Write.
Input the current time in 12 hour format: 12:15 PM and press Write.
UPS Time
FAQ Sheet
Following are some Frequently Asked Questions concerning installation of the 1600EP Series UPS.
The batteries for the UPS must be installed while the UPS is energized.
NOTICE
FAQ #1
My Output is ~85V.
Problem: Output is wired across the incorrect output terminals. The voltage across terminals 5 – 6(X2 – N) will
be approximately 85V.
Solution: The correct 120V output terminals are 4 – 6 (X1 – N), and 7 – 6 (X3 – N).
My Output is other than 85, 120, 208 or 240V.
FAQ #2
Problem: The Terminal strip jumper may be installed incorrectly for the incoming voltage.
Solution: Check that the Jumper wire/buss strip is installed correctly for the incoming voltage.
Toshiba Contact Information: Toshiba Industrial Division, 13131 West Little York Road, Houston, TX 77041
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