Toshiba Power Supply 100 User Manual

UNINTERRUPTIBLE POWER SYSTEM (UPS)

G8000 SERIES

INSTALLATION and

OPERATION MANUAL

480/480 V 80/100/125/150/225/300/500 kW

Document: 61001-002

April 2013

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UNINTERRUPTIBLE POWER SYSTEM (UPS)

G8000 SERIES

INSTALLATION and OPERATION MANUAL

480/480 V 80/100/125/150/225/300/500 kW

Document: 61001-002

April 2013

G8000 Series Installation and Operation Manual

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The Toshiba products listed in this document are intended for usage in general electronics applications

(computer, personal equipment, ofﬁce equipment, measuring equipment, industrial robotics, domestic

appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that

requires extraordinarily high quality and/or reliability; nor are they intended to be used in equipment that, if

a malfunction or failure occurs, may result in loss of human life or bodily injury (collectively referred to as

“Unintended Usage”). Unintended Usage includes atomic energy control instruments, airplane or spaceship

instruments, transportation instruments, trafﬁc signal instruments, combustion control instruments, life

support equipment, all types of safety devices, etc. Unintended Usage of Toshiba products listed in this

document shall be made at the customer’s own risk.

NOTICE

PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED

REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.

The instructions contained in this manual are not intended to cover all of the details or variations in equipment,

nor to provide for every possible contingency concerning installation, operation, or maintenance. Should

further information be required or if problems arise which are not covered sufﬁciently contact your Toshiba

sales ofﬁce.

The contents of this instruction manual shall not become a part of or modify any prior or existing agreement,

commitment, or relationship. The sales contract contains the entire obligation of Toshiba International

Corporation’s UPS Division. The warranty contained in the contract between the parties is the sole warranty

of Toshiba International Corporation’s UPS Division and any statements contained herein DO NOT create

new warranties or modify the existing warranty.

Any electrical or mechanical modiﬁcations to this equipment without prior written consent of Toshiba

International Corporation will void all warranties and may void the UL/CULlisting. Unauthorized modiﬁcations

can also result in personal injury, death, or destruction of the equipment.

QUALIFIED PERSONNEL ONLY

Qualiﬁed Personnel is one that has the skills and knowledge relating to the construction, installation,

operation, and maintenance of the electrical equipment and has received safety training on the

hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).

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UNINTERRUPTIBLE POWER SYSTEM (UPS)

Please complete the following information and retain for your records.

Unless otherwise speciﬁed, the warranty period for the UPS or UPS part is 12 months from the shipment

date (see Toshiba International Corporation bill of lading).

Unless otherwise speciﬁed, the warranty period for a UPS battery is 36 months from the shipment date (see

Toshiba International Corporation Bill of Lading for shipping date).

JOB NUMBER

MODEL NUMBER

SERIAL NUMBER

APPLICATION

SHIPMENT DATE

INSTALLATION DATE

INSPECTED BY

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Purpose

This manual provides information on how to safely install and operate your Toshiba International Corporation

power electronics product. This manual includes a section of general safety instructions that describes the

warning labels and symbols that are used throughout the manual. Read the manual completely before

installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and

should be readily available for reference and review. Dimensions shown in the manual are in metric and/or

the English customary equivalent.

Toshiba International Corporation reserves the right, without prior notice, to update information, make

product changes, or discontinue any product or service identiﬁed in this publication.

Toshiba is a registered trademark of the Toshiba Corporation.All other product or trade references appearing

in this manual are registered trademarks of their respective owners.

Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages

resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without

the prior written consent of Toshiba International Corporation.

Printed in the U.S.A.

Toshiba’s Customer Support Center

Contact the Toshiba Customer Support Center for assistance with application information or for any

problems that you may experience with your Uninterruptible Power System (UPS).

Toshiba Customer Support Center

8 a.m. to 5 p.m. (CST) - Monday through Friday

USA Toll Free (877) 867-8773

Tel (713) 466-0277

Fax (713) 896-5212

You may also contact Toshiba by writing to:

Toshiba International Corporation

13131 West Little York Road

Houston, Texas 77041-9990

Attn: UPS Product Manager

For further information on Toshiba’s products and services, please visit our website at:

www.toshiba.com/ind

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Table of Contents

Introduction..........................................................................................................................1

General Safety Instructions................................................................................................2

2.1 Symbols .......................................................................................................................2

2.2 Signal Words................................................................................................................3

2.3 Qualiﬁed Personnel......................................................................................................3

2.4 Factory Authorized Personnel......................................................................................4

Important Safety Instructions.............................................................................................4

Safety Precautions..............................................................................................................5

4.1 Disclaimer ....................................................................................................................5

4.2 General Maintenance...................................................................................................6

4.3 Transporting/Unpacking...............................................................................................6

4.4 Inspection/Storage.......................................................................................................8

Installation Precautions......................................................................................................9

5.1 Wiring/Connection........................................................................................................13

Warning Labels....................................................................................................................14

6.1 Warning Label Locations..............................................................................................15

Weight and Dimensions .....................................................................................................18

Transporting.........................................................................................................................19

8.1 Transporting By Crane.................................................................................................20

8.2 Transporting By Forklift................................................................................................21

Storage/Operating Environment........................................................................................23

9.1 Operating Precautions .................................................................................................23

9.2 Maintenance Precautions ............................................................................................25

9.3 Disposal .......................................................................................................................26

10 Installation..........................................................................................................................27

10.1 Unpacking..................................................................................................................28

10.2 UPS Clearance ..........................................................................................................28

10.3 Anchor Bolts...............................................................................................................29

11 UPS Wiring .........................................................................................................................30

11.1 80/100/125 kVA Terminal Blocks and Power Cables...................................................32

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11.2 150, 225, 300, and 500 kVA Buss Strip Terminals and Power Cables.......................34

11.3 UPS Power Cable Conduit Landing Plates................................................................39

11.4 External Breakers.......................................................................................................42

11.5 Grounding Wire..........................................................................................................42

11.6 Control Wires..............................................................................................................44

11.7 Grounding Conﬁguration............................................................................................45

12 UPS Speciﬁcations............................................................................................................49

12.1 Speciﬁcation Table.....................................................................................................49

12.2 Typical Efﬁciency vs. Load.........................................................................................52

13 Operator Interface .............................................................................................................53

13.1 Key-Switch and Buttons.............................................................................................54

13.2 LCD/LED Indicators ...................................................................................................55

13.3 LCD Indicators ...........................................................................................................56

13.4 Normal Display...........................................................................................................57

13.5 Fault Display ..............................................................................................................59

13.6 LCD Scroll..................................................................................................................60

14 Operating the UPS.............................................................................................................61

14.1 Operation Types.........................................................................................................62

14.2 Pre-operational Check ...............................................................................................62

14.3 Startup Procedures....................................................................................................63

14.4 Switch Power Supply (UPS to Bypass)......................................................................65

14.5 Stop............................................................................................................................66

14.6 Complete Shutdown...................................................................................................67

14.7 Changing Between Float Charge and Equalize Charge ............................................68

14.8 Changing to Float Charge from Protection Charge (If applicable).............................69

14.9 Emergency Power Off (EPO).....................................................................................70

15 Troubleshooting ................................................................................................................70

15.1 Types of Errors...........................................................................................................70

15.2 Faults and Warnings Data Screen .............................................................................71

15.3 LCD Fault & Warning Displays...................................................................................72

15.4 Fault Messages..........................................................................................................73

15.5 LCD Scroll (w/ faults or warnings)..............................................................................75

15.6 Restoring UPS Operation ..........................................................................................76

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16 Periodic Maintenance/Parts Replacement......................................................................77

16.1 Scheduled Maintenance ............................................................................................77

16.2 Parts Replacement ....................................................................................................77

Appendix A - Installation Planning Guides .............................................................................79

80kVA IPG.............................................................................................................................79

100kVA IPG...........................................................................................................................82

125kVA IPG...........................................................................................................................85

150kVA IPG...........................................................................................................................88

225kVA IPG...........................................................................................................................91

300kVA IPG...........................................................................................................................94

500kVA IPG...........................................................................................................................97

Appendix B - Outline Drawings................................................................................................101

Appendix C - 500kVA Input- and Output- Cabinet Joining Instructions...............................105

G8000 Series Installation and Operation Manual

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1 Introduction

This manual provides information on how to safely operate your G8000 Series Uninterruptible Power

System (UPS). This manual includes a section of general safety instructions that describes the warning

labels and symbols that are used throughout the manual. Read the manual completely before installing,

operating, or performing maintenance on this equipment.

Qualiﬁed personnel should read this manual carefully before transporting, installing and wiring the UPS. In

addition have a thorough understanding of the information provided in the chapters titled:

• General Safety Instructions

• Important Safety Instructions

• Safety Precautions

• Installation Precautions

Please read the G8000 Series Operation Manual for important instructions on operating the UPS. This

manual and the accompanying drawings should be considered a permanent part of the equipment and

should be readily available for reference and review. Dimensions shown in the manual are in metric and/or

the English customary equivalent.

Keep the Installation Manual and the Operation Manual near the UPS for necessary reference.

SAVE THESE INSTRUCTIONS

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2 General Safety Instructions

DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and

understood all of the product safety information provided in this manual.

2.1 Symbols

The symbols listed below are used throughout this manual. When symbols are used in this manual they will

include important safety information that must be carefully followed.

Safety Alert Symbol indicates that a potential

personal injury hazard exists.

Prohibited Symbol indicates DO NOT take action.

Mandatory Symbol indicates that the following

instruction is required.

Ground Symbol indicates the location of the

equipment grounding conductor.

Electrical - Voltage & Shock Hazard Symbol

indicates parts inside may cause electric shock.

Explosion Hazard Symbol indicates parts may

explode.

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2.2 Signal Words

The signal words listed below are used throughout this manual. When the words DANGER, WARNING,

CAUTION and ATTENTION are used in this manual they will include important safety information that

must be carefully followed.

The word DANGER in capital letters preceded by

the safety alert symbol indicates that an imminently

DANGER

hazardous situation exists, and if not avoided

will result in loss of life or serious injury to

personnel.

The word WARNING in capital letters preceded by

the safety alert symbol indicates that a potentially

WARNING

hazardous situation exists, and if not avoided

may result in loss of life or serious injury to

personnel.

The word CAUTION in capital letters preceded by

the safety alert symbol indicates that a potentially

hazardous situation exists, and if not avoided may

result in minor or moderate injury.

CAUTION

ThewordNOTICEincapitalletterswithoutthesafety

alert symbol indicates a potentially hazardous

situation exists, and if not avoided may result in

NOTICE

equipment and property damage.

2.3 Qualiﬁed Personnel

Installation, operation, and maintenance shall be performed by Qualiﬁed Personnel Only. A Qualiﬁed

Person is one that has the skills and knowledge relating to the construction, installation, operation, and

maintenance of the electrical equipment and has received safety training on the hazards involved (Refer

to the latest edition of NFPA 70E for additional safety requirements).

Qualiﬁed Personnel shall:

•

Have read the entire operation manual.

Be familiar with the construction and function of the UPS, the equipment being driven, and the

hazards involved.

•

Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and

equipment, and clear faults in accordance with established safety practices.

Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,

hard hats, safety glasses, face shields, ﬂash clothing, etc., in accordance with established safety

practices.

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•

Be trained in rendering ﬁrst aid.

For further information on workplace safety visit www.osha.gov.

2.4 Factory Authorized Personnel

Factory authorized personnel have been factory trained and certiﬁed to install, service, and repair the

UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory authorized

personnel nearest you.

3 Important Safety Instructions

The following contains important instructions that should be followed during the installation, operation, and

maintenance of the G8000 Series UPS.

Please refer to the battery manufacturer’s instructions for details on operating, maintaining and/or replacing

the batteries for each system. Keep unauthorized personnel from batteries. Only a certiﬁed service

representative with battery experience should perform service on batteries.

CAUTION

Misuse of this equipment could result in personal injury and/or equipment damage.

In no event will Toshiba Corporation be responsible or liable for either indirect or

consequential damage or injury that may come from the use of this equipment.

The UPS system input and output is NOT equipped with an over-current protection device, or an

output disconnection at the AC output. The user should provide circuit breakers between the UPS AC

input (or Bypass input) and the power sources and between the UPS output and the critical load input. The

minimum device ratings are listed in Table 3.1.

TABLE 3.1 UPS MINIMUM DEVICE RATINGS

CapaCity

Rated Output

input BReakeR Rating

Output BReakeR Rating

80 kVA

480 V/277 V

480 V – 150 A

480 V – 200 A

480 V – 300 A

480 V – 400 A

480 V – 600 A

480 V – 800 A

480 V – 125 A

480 V – 150 A

480 V – 200 A

480 V – 250 A

480 V – 350 A

480 V – 500 A

480 V – 800 A

100 kVA

125 kVA

150 kVA

225 kVA

300 kVA

500 kVA

80/100/150/225/300 kVA Temperature restrictions: The maximum operating ambient temperature is 86 °F

(30 °C) at 1.0 PF, and 104 °F (40 °C) at 0.8 PF. If the UPS is exposed to the same ambient temperature as

the battery system, the maximum operating ambient temperature is 86 °F (30 °C) at 1.0 PF, 90 °F (32 °C)

at 0.8 PF. Table 3.2 lists the nominal battery voltage.

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TABLE 3.2 UPS NOMINAL BATTERY VOLTAGE

CapaCity

nOminal VOltage

360 Vdc

FlOat VOltage

80 kVA

100 kVA

125 kVA

150 kVA

225 kVA

300 kVA

500 kVA

405 V

540 V

360 Vdc

480 Vdc

4 Safety Precautions

The Toshiba products listed in this document are intended for usage in general electronics applications

(computer, personal equipment, ofﬁce equipment, measuring equipment, industrial robotics, domestic

appliances, etc.). These Toshiba products are neither intended nor warranted for use in equipment that, if

a malfunction or failure occurs, may result in loss of human life or bodily injury (collectively referred to as

“Unintended Usage”). Unintended Usage includes atomic energy control instruments, airplane or spaceship

instruments, transportation instruments, trafﬁc signal instruments, combustion control instruments, medical

operating room or life support equipment, all types of safety devices, etc. Unintended Usage of Toshiba

products listed in this document shall be made at the customer’s own risk.

The application of the UPS without special consideration for equipment that supports human safety and/or

maintain public services may cause serious accidents.

4.1 Disclaimer

IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT

OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS

EQUIPMENT. ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN

PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE UPS.

TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY

PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. TOSHIBA DOES NOT

ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR UPS

DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR

THE RIGHTS OF OTHERS.

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4.2 General Maintenance

WARNING

DO NOT remove the rear/side panels, or any sheet metla not

designed to be removed.

Removing rear/side panels may result in electric shock, burns,

personal injuries or UPS failure.

Keep the area arround the UPS clean.

Use a vacuum cleaner to clean the UPS.

Only factory authorized personnel sould perform internal general

maintenance on the UPS.

Contact the authorized Toshiba Customer Support Center or

an authorized Toshiba representative for informaton on proper

disposal of UPS components.

It is illegal to dispose of certain components without conforming to

environmental regulations for indusrial/commercial waste.

4.3 Transporting/Unpacking

WARNING

WhentransportingtheUPSbycrane,followtheSPECIFIEDWORKPROCEDURE.

The suspension wire angle should be less than 60°.

The UPS falling or overturning may cause crushing, trapping or other personal

injuries.

See Installation Manual: Chapter 8 - Transporting

DO NOT tilt the UPS more than 10° from upright position.

Tilting the UPS more than 10° may cause crushing, trapping or other

personal injuries.

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CAUTION

DO NOT transport, move, store, or place the UPS on its side.

Forces due to heavy components inside may damage the UPS.

Avoid vibration or shock exceeding 0.5G.

Failing to observe this precaution may cause damage to the UPS.

DO NOT allow the UPS to suffer shock or impact when

unpacking.

Tools used to remove packaging materials may cause damage to the

UPS.

DO NOT push or pull on the sides of the packaging.or the

UPS to move it. Always use a crane, forklift, or pallet jack for

transporting and positioning the UPS.

Pushing/pulling on the sides of the unit to move it may result in damage

to the UPS. See Figure 4.1 Exterior Handling label.

Fig. 4.1 Exterior Handling label

BY CRANE:

- Cables should have sufficient rating

and equal length.

- Keep UPS leveled when lifting/lowering

and avoid impacts.

BY FORKLIFT:

- Verify forklift maximum load capacity.

Do not push or

pull from sides

- Ensure that the forks are long enough

to support the UPS and are inserted

properly.

Do not push or

pull from sides

CKSIDE

- Do not swing or tilt the UPS when

lifting and/or transporting.

See manual for complete details.

FORKS (4 Ft. Minimum length)

WARNING:

Risk of tipping. For safe handling, lift UPS from back and sides only (as shown above)

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4.4 Inspection/Storage

Inspection

Upon receipt of the UPS, an inspection for shipping damage should be performed. Use caution when

removing the unit from the pallet. Refer to labels or documentation attached to packing material.

Unpacking

Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping,

keep all original crating and packing materials for return to the shipping agent.

NOTE: The factory warranty does not apply to damage incurred during shipping!

Ensure that the rated capacity and the model number speciﬁed on the nameplate conform to the order

speciﬁcations.

Storage

During periods of non-use, the following guidelines are recommended for storage.

Storage Preparation

1) Power up the UPS and allow it to operate with no load for 24 hours to fully charge

the batteries.

2) Stop the unit.

3) Place the Main Circuit Breaker switch in the “OFF” position.

Storage Conditions

• For best results, store the UPS in the original shipping container and place on a wood

or metal pallet

• Storage temperature range: -4 to 104 °F (-20 to 40 °C)

• The optimum storage temperature is 70 °F (21 °C). A higher ambient temperature will

require recharging more frequently during storage

Avoid the following storage locations:

• Locations that are subject to extreme temperature changes or high humidity

• Locations that are subject to high levels of dust or metal particles

• Locations that are subject to excessive vibration

• Inclined ﬂoor surfaces

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5 Installation Precautions

CAUTION

Install the UPS in a controlled environment.

Improper storage and installation environment may deteriorate

insulation, shorten component life and cause malfunctions.

See Table 5.1 - UPS Installation Environment Standards

DO NOT tilt the UPS more than 10° from upright position.

Tilting the UPS more than 10° may cause crushing, trapping or other

personal injuries and cause physical damage to internal components.

WARNING

Keep the SPECIFIED CLEARANCE around the UPS.

Inadequate space around the UPS makes it difﬁcult to perform

maintenance/inspections, will lead to insufﬁcient ventilation, and/or

cause malfunctions.

Install anchor bolts to secure the UPS to the installation ﬂoor.

The UPS may fall during an earthquake if the anchor bolts are not

installed and secured.

Only factory authorized personnel should relocate, modify, or

replace parts in the UPS after initial installation.

Electrical shock, injury or UPS failure may occur if non-authorized

technicians attempt to modify or relocate the UPS.

Please contact Toshiba Customer Support Center if you plan to move

or make modiﬁcations to the UPS

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DO NOT block air vents.

Blocking the vents will increase the internal temperatures and may

result in UPS failure or ﬁre.

DO NOT install the UPS where water may fall on it.

Water may cause electrical shock, personal injury or UPS failure.

DO NOT use ﬂoor wax that contains silicon in the UPS storage

area and/or nearby rooms.

Floor wax that contains silicon may cause static electricity.

WARNING

The UPS should be installed per local and/or national electric codes

by qualiﬁed personnel.

Faults or improper operation may occur if the UPS is not installed

properly.

When an external maintenance bypass is installed for the UPS,

before switching to external bypass, ensure that the UPS unit is

switched to AC Bypass mode and the UPS control panel display

veriﬁes the unit is Bypass mode.

Switching to the external bypass while the unit is in UPS mode may

damage the UPS.

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TABLE 5.1 - UPS INSTALLATION ENVIRONMENT STANDARDS

Item

Environment standard

Installation Location Indoors

Minimum operating temperature: 32 °F (0 °C).

Maximum operating temperature: 86 °F (30 °C) at 1.0 PF (UPS with/without

battery system).

Ambient

Temperature

Maximum operating temperature: 90 °F (32 °C) at 0.8 PF (UPS with battery

system).

Maximum operating temperature: 104 °F (40 °C) at 0.8 PF (UPS only).

Average 24-hour operating temperature: 86 °F (30 °C) at 1.0 PF and 41 – 95 °F

(5 – 35 °C) at 0.8 PF.

The relative humidity must be between 30 and 90% noncondensing due to

temperature changes.

Relative Humidity

Altitude

These speciﬁcations are for altitudes up to 3240 ft. (1000 m) above sea level.

Consult with the factory to determine the derating factor for installations above

3240 ft. (1000 m).

Installation environment must not have vibration frequencies 10 Hz – 20 Hz.

The acceleration due to vibrations less than 10 Hz must not exceed 0.5 G.

The acceleration due to vibrations 20 Hz – 50 Hz must not exceed 0.5 G.

The total amplitude due to vibrations 50 Hz – 100 Hz must not exceed 0.1 mm.

Vibration and

Mechanical Shock

Dust must not exceed normal atmospheric levels and must not include conductive

particles, silicone or oils.

Dust

No ﬂammable and/or explosive gas.

Hydrogen sulﬁde (H₂S)

Sulfurous acid gas (SO₂)

Chlorine gas (Cl₂)

Less than or equal to 0.0001 PPM

Less than or equal to 0.05 PPM

Less than or equal to 0.002 PPM

Less than or equal to 0.1 PPM

Less than or equal to 0.02 PPM

Flammable Gas

Ammonia gas (NH₃)

Nitrous acid gas (NO₂)

Nitrous oxides (NOx)

Ozone (O₃)

Less than or equal to 0.02 PPM

Less than or equal to 0.002 PPM

Hydrochloric acid mist (HCl)

Less than or equal to 0.1 mg/m³

Installation Precautions

1) Install the unit in a stable, level and upright position that is free of excessive

vibration.

2) Install the unit where the ambient temperature is within the speciﬁed range.

3) DO NOT install the UPS in areas that are subject to high humidity.

4) DO NOT install the UPS in areas that allow exposure to direct sunlight.

5) DO NOT install the UPS in areas that allow exposure to high levels of airborne dust,

metal particles, or ﬂammable gases.

6) DO NOT install the UPS in areas near sources of electrical noise. Ensuring a proper

earth ground will reduce the effects of electrical noise and will reduce the potential for

electrical shock.

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7) The UPS generates and can radiate radio-frequency energy during operation. Although

RFI noise ﬁlters are installed inside of the unit, there is no guarantee that the UPS will

not inﬂuence some sensitive devices that are operating near by. If such interference

is experienced, the UPS should be installed further away from the affected equipment

and/or powered from a different source than that of the installed equipment.

8) The user should provide over-current protection for hardwired UPS systems between

the UPS output and the load input.

9) After ensuring that all power sources are turned “OFF” and isolated in accordance with

established lockout/tagout procedures, connect the power source wiring of the correct

voltage to the input terminals of the UPS.

NOTE: Ensure the input phasing is connected in clockwise rotation (CW). UPS internal

circuitry is designed to disable further UPS operation if the input phasing is

installed in counter-clockwise rotation (CCW).

10) Connect the output terminals of the UPS to the load (refer to NEC Article 300 - Wiring

Methods and Article 310 - Conductors For General Wiring). Size the branch circuit

conductors in accordance with NEC Table 310.16 as published 9/2007.

WARNING

METAL CONDUIT IS NOT AN ACCEPTABLE GROUND.

Conductor Routing and Grounding

1) Use separate metal conduits for routing the input power, output power, and control

circuits.

2) Follow the wire size and tightening torque speciﬁcations.

3) Always ground the unit to reduce the potential for electrical shock and to help reduce

electrical noise.

4) A separate ground cable should be run inside the conduit with the input power, output

power, and control circuits.

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5.1 Wiring/Connection

WARNING

Perform wiring and connections with correct polarity.

Be careful when connecting the UPS to the battery system. A wrong

connection may cause damage to the UPS, battery, or charger.

Connect ONLY one (1) ground wire to the earth ground terminal.

A missing ground wire may cause an electrical shock hazard.

Connecting to more than one ground may cause a ground loop.

See Chapter 8 - UPS Wiring

DO NOT force, bend, or pull wires.

DO NOT damage wire insulation.

DO NOT place heavy objects on top of UPS.

Observe the above precautions when making wire connections or

handling the wires. Failing to observe these precautions may damage

the insulation of the wires or may cause a ﬁre or an electric shock

hazard.

NOTICE

Follow the torque criteria for tightening screws.

Loose connections may cause ﬁre due to heating.

See Chapter 11 - UPS Wiring

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6 Warning Labels

Below are representative warning labels and their location on the UPS. Exterior Handling labels shown in

section 4.3, Transporting/Unpacking, are in the manual packet, and attached to the UPS shipping cover-

ing and shipping pallet.

NOTICE

Make sure all the warning labels are installed in the appropriate locations.

If a label is missing or illegible, contact Toshiba Customer Support Center or an

authorized representative.

(A) 48082

(B) 40308

DANGER

AC VOLTAGE

HAZARDOUS VOLTAGES

Hazardous voltages are used in the operation

of this equipment and could cause severe personal

injury or loss of life.

The following precautions should be observed to

reduce the risk of injury or death.

This UPS receives power from more

than one source. Disconnect all AC

sources before performing any service

or testing inside this unit

Only qualified technicians familiar with this equipment and the

information supplied with it should be permitted to install and

operate this equipment.

Installation of electrical equipment must be done i n

accordance with National Electrical Code and any other state

or local codes. Proper grounding and conductor siz ing must

be installed for safe operation.

48082

During operation, keep all covers in place and cabi net

doors shut.

When performing visual inspections and maintenance, if

possible, be sure the UPS is turned off and the inc oming

AC feed is turned off and locked out.

The UPS and Battery Cabinet will have hazardous

voltages present even after the AC feed is turned off.

56875 FOR 80, 100, 150, 225 KVA

If it is necessary to make measurements with the power

on, do not touch any electrical connection points. Remove

all jewelry from wrists and fingers. Make sure test equipment

is in good, safe operating condition.

USE COPPER CONDUCTORS ONLY!

REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE

While servicing, stand on some type of insulation, and be

sure not to be grounded.

480V

AC OUTPUT

400V

480V

BYPASS INPUT

Follow the safety instructions given in the equipment manual

carefully and observe all danger, warning and cauti on notices.

AC INPUT

BATTERY

40308

USE COPPER CONDUCTORS ONLY !

REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE

(D) 40830

WARNING

CRITICAL FUSE SIZING

Incorrect fuse replacement size

may result in fire or inadequate

equipment protection.

480V

400V

480V

AC OUTPUT

480V

BYPASS INPUT

AC INPUT

BATTERY

Replace only with same type

and rating of fuse.

PN 40830

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(E) 39561

(F) 58705 SERIAL LABEL

UNINTERRUPTIBLE POWER SUPPLY

(G) 57055

GND

DANGER

RISK OF ELECTRIC SHOCK

Capacitors stay charged after power

has been shut off.

Accidental contact with live parts can

cause personal injury and death.

Turn off and lock out all power sources.

Wait at least five (5) minutes for power

to dissipate then check voltage before

servicing.

39561

58705

LISTED

27E5

MFD. IN U.S .A. FR OM FOREIGN AND DOMES TIC C OMP ON ENTS

HOUSTON,TEXAS

(I) 40831

(J) 57053

CAUTION

(control power source switch)

Heat sink not grounded.

Risk of electrical shock.

Do not turn off while operating.

Disconnect UPS and electrically

test heat sink before touching.

PN 40831

6.1 Warning Label Locations

FIGURE 6.2 – 80/100/125 KVA UPS WARNING LABELS

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FIGURE 6.3 – 150/225 KVA UPS WARNING LABELS

FIGURE 6.4 - 300 KVA UPS WARNING LABELS

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FINAL LAYOUT NOT AVAILABLE AT THIS TIME:

CONTACT THE FACTORY FOR ADDITIONAL

INFORMATION

FIGURE 6.3 – 500 KVA UPS WARNING LABELS

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7 Weight and Dimensions

Table 7.1 lists the unit and shipping weights for G8000 UPS models. See Appendix B for detailed outline

and dimensioins of all models.

TABLE 7.1 G8000 UPS UNIT AND SHIPPING WEIGHTS

Model

Unit

Shipping

80 kVA

1390 lb. (630 kg)

1440 lb. (652 kg)

100 kVA

125 kVA

1740 lb. (789 kg)

1790 lb. (812 kg)

150 kVA

2467 lb. (1119 kg)

2980 lb. (1352 kg)

4575 lb. (2075 kg)

1570 lb. (712 kg)¹

4950 lb. (2245 kg)¹

2556 lb. (1159 kg)

3069 lb. (1392 kg)

4725 lb. (2143 kg)

~1620 lb. (735 kg)¹

~5100 lb. (2313 kg)¹

225 kVA

300 kVA

500 kVA (Input Cabinet)

500 kVA (Output Cabinet)

1 - Weights are approximate.

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8 Transporting

WARNING

WhentransportingtheUPSbycrane,followtheSPECIFIEDWORKPROCEDURE.

The suspension wire angle should be less than 60°.

The UPS falling or overturning may cause crushing, trapping or other personal

injuries.

DO NOT tilt the UPS more than 10° from upright position.

Tilting the UPS more than 10° may cause crushing, trapping or other

personal injuries.

CAUTION

DO NOT transport, move, store, or place the UPS on its side.

Excessive force applied from heavy components inside may damage

the UPS.

Avoid vibration or shock exceeding 0.5G.

Failing to observe this precaution may cause damage to the UPS.

DO NOT allow the UPS to suffer shock or impact when

unpacking.

Tools used to remove packaging materials may cause damage to the

UPS.

DO NOT install the UPS where water may fall on it.

Water may cause electrical shock, personal injury or UPS failure.

DO NOT push or pull on the sides of the packaging.or the

UPS to move it. Always use a crane, forklift, or pallet jack for

transporting and positioning the UPS.

Pushing/pulling on the sides of the unit to move it may result in damage

to the UPS. (See Figure 4.1 Exterior Handling label.)

The UPS may be packed in a crate for extra protection during transportation. Avoid impact or vibration

against the UPS during transportation. DO NOT expose the UPS directly to water.

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8.1 Transporting By Crane

Cables should have sufﬁcient ratings and be of the same length. Make sure the suspension cables are

hooked at eyebolts. See Figure 8.1. Keep the angle less than 60° between cables.

Refer to Chapter 7 - Weight and Dimension for UPS cabinet weight.

Keep UPS leveled when lifting. DO NOT swing or tilt the UPS. Minimize the impact when lowering the UPS

to the ﬂoor. Figure 8.2 and 8.3 indicate unacceptable lifting.

Figure 8.4 and 8.5 show examples of acceptable and unacceptable operations.

Less than 60°

FIGURE 8.1 - CABLES AND EYEBOLTS TO LIFT THE UPS

More than 60°

Uneven Cables

FIGURE 8.2 - ANGLE MORE THAN 60°

FIGURE 8.3 - UNEVEN CABLES

FIGURE 8.4 - ACCEPTABLE OPERATION

FIGURE 8.5 - UNACCEPTABLE OPERATION

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8.2 Transporting By Forklift

Refer to Chapter 7 - Weight and Dimensions.

Verify forklift maximum load capacity and ensure that the forks are long enough to properly support the

UPS. Insert the forks into the space shown in Figure 8.6. Spaces for the forks are provided underneath

the UPS.

DO NOT swing or tilt UPS when lifting and/or transporting. Minimize the impact when lowering the UPS to

the ﬂoor.

80 - 225 kVA

Base

Secure the forks against the base then lift

Insert the forks here

300 kVA

Base

Secure the forks against the base then lift

Insert the forks here

FIGURE 8.6 -TRANSPORTING 80-300 KVA UPS BY FORKLIFT

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500 kVA

(Ships in two parts, Input

and Output Cabinets)

Output Cabinet

Input Cabinet

Insert the forks here.

Secure forks against

the base and then lift.

Secure forks against

the base and then lift.

FIGURE 8.7 -TRANSPORTING 500 KVA UPS BY FORKLIFT

(See Appendix C for cabinet mating insturctions)

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9 Storage/Operating Environment

Observe the following when storing the UPS.

•

Store UPS indoors.

Maximum storage time for the UPS between powered operation cycles is three years. If the UPS

has been stored for a period exceeding 36 months, contact your factory authorized represnetative

of guidance in starting the unit.

•

Temperature ﬂuctuations should be minimized.

The optimal storage temperature range is 68 – 77 °F (20 – 25° C).

A maximum temperature range of 32 – 104 °F (0 – 40 °C) should be observed.

The optimal relative humidity at the storage location should be between 50 – 60%.

Humidity must not exceed 90%.

Avoid locations where UPS may be exposed to corrosive gas.

Avoid locations with dirt and/or dust.

TABLE 9.1 - UPS STORAGE/OPERATING ENVIRONMENT STANDARDS

Item

Environment standard

Storage Location

Indoors

Minimum storage temperature: 32 °F (0 °C)

Maximum storage temperature: 104 °F (40 °C)

Ambient Temperature

The relative humidity must be between 30 and 90% and without condensation

due to temperature changes.

Relative Humidity

Altitude

This equipment is rated for installations up to 3240 ft. (1000m) above

sea level. Consult with the factory to determine the derating factor for

installations above 3240 ft. (1000m).

Dust must not exceed normal atmospheric levels and must not include

conductive particles, silicone or oils.

Dust

No ﬂammable and/or explosive gas.

Hydrogen sulﬁde (H₂S)

Sulfurous acid gas (SO₂)

Chlorine gas (Cl₂)

Less than or equal to 0.0001 PPM

Less than or equal to 0.05 PPM

Less than or equal to 0.002 PPM

Less than or equal to 0.1 PPM

Less than or equal to 0.02 PPM

Flammable Gas

Ammonia gas (NH₃)

Nitrous acid gas (NO₂)

Nitrous oxides (NOx)

Ozone (O₃)

Less than or equal to 0.02 PPM

Less than or equal to 0.002 PPM

Hydrochloric acid mist (HCl)

Less than or equal to 0.1 mg/m³

9.1 Operating Precautions

Initial startup/comisioning of the UPS should be performed by factory authorized personnel.

1) The UPS should not be powered up until the entire operation manual has been read.

2) The voltage of the input power source must be within the rated input voltage range. The

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input frequency range must be within the rated input frequency range.

3) The UPS should not be used with a load that has a rated input that is greater than the

rated output of the UPS.

4) If using the UPS to provide power to motors that require high starting current or with

motors that require a long starting time, call Toshiba support for guidance in over sizing

the UPS for lock rotor current.

5) DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS.

6) DO NOT place, hang, or paste any objects on the exterior surfaces of the UPS.

7) The capacitors in the UPS maintain a residual charge for a while after turning the UPS

off. The required discharge time for each UPS typeform is provided via a cabinet label

and a CHARGE LED. Wait for at least the minimum time indicated on the label and

ensure that the CHARGE LED has gone out before opening the door of the UPS once

the UPS power has been turned off.

8) DO NOT attempt to disassemble, modify, or repair the UPS. Call your Toshiba sales

representative for repair information.

9) Turn the power on only after installing ALL of the covers.

10) DO NOT remove any covers of the UPS when power is on.

11) If the UPS should emit smoke or an unusual odor or sound, turn the power off immediately.

12) Warning signs should be placed on or near the load as a notiﬁcation that the load is

being powered by the UPS.

13) Additional warnings and notiﬁcations shall be posted at the equipment installation

location as deemed required by Qualiﬁed Personnel.

WARNING

While operating in the inverter mode, placing the input breaker

in the “OFF” position will switch the UPS to the battery backup

mode.

The output of the UPS will continue uninterrupted to the load. The unit

must be in the bypass mode at the time that the breaker is placed in

the “OFF” position for the UPS to shutdown power to the load.

CAUTION

After an Emergency Power Off (EPO), DO NOT reset the breaker

until the UPS internal circuits have been fully discharged.

The UPS could be damaged if the unit is not fully discharged before

the breaker is reset.

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9.2 Maintenance Precautions

All internal maintenance sould be performed by factory authorized personnel.

1) Turn off, lockout, and tagout ALL power sources before connecting the power wiring to

the equipment or when performing maintenance.

2) Hardwire type UPS units are not equipped with an over-current protection device, nor do

they have an output disconnect for the AC output. A user-installed circuit breaker should

be provided between the UPS output and the load input.

3) The maximum ambient operating temperature is 86 °F (30 °C) at 1.0 PF, and 104 °F (40

°C) at 0.8 PF.

4) Only factory authorized personnel should service the UPS. Contact Toshiba for the the

nearest authorized service center.

5) Battery servicing should be performed by factory authorized personnel only. Contact

your nearest factory authorized service center for battery replacement.

Qualiﬁed Personnel ONLY!

Qualiﬁed Personnel have the skills and knowledge relating to the construction, installation, operation, and

maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to

the latest edition of NFPA 70E for additional safety requirements).

Qualiﬁed Personnel shall:

1) Have read the entire operation manual.

2) Be trained and authorized to safely energize, de-energize, ground, lockout and tag

circuits and equipment, and clear faults in accordance with established safety practices.

3) Be trained in the proper use and care of protective equipment such as safety shoes,

rubber gloves, hard hats, safety glasses, face shields, ﬂash clothing, etc., in accordance

with established safety practices.

4) Be trained in rendering ﬁrst aid.

5) Be knowledgeable of batteries and the required handling and maintenance

precautions.

For further information on workplace safety visit www.osha.gov.

WARNING

Misuse of equipment could result in injury and equipment damage.

In no event will Toshiba Corporation be responsible or liable for either

indirect or consequential damage or injury that may result from the

misuse of this equipment.

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CAUTION

DO NOT dispose of the batteries in a ﬁre.

The batteries may explode.

DO NOT open or mutilate the batteries.

Released electrolyte is harmful to the eyes and skin and could also

be toxic.

DANGER

A battery can present a risk of electrical shock and high short

circuit current.

9.3 Disposal

Please contact your local or state environmental agency for details on disposal of electrical components

and packaging in your particular area.

It is illegal to dump lead-acid batteries in landﬁlls or dispose of them improperly.

Please help protect the Earth by contacting the environmental protection agencies in your area, the

battery manufacturer, or call Toshiba toll-free at (877) 867-8773 for more information about recycling

batteries.

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10 Installation

WARNING

Keep the SPECIFIED CLEARANCE around the UPS.

Inadequate space around the UPS makes it difﬁcult to perform

maintenance/inspections, lead to insufﬁcient ventilation, and/or will

cause malfunctions.

See Figure 10.1 - UPS Clearance

DO NOT tilt the UPS more than 10° from upright position.

Tilting the UPS more than 10° may cause crushing, trapping or other

personal injuries.

Install anchor bolts to secure the UPS to the installation ﬂoor.

The UPS may fall during an earthquake if the anchor bolts are not

installed and secured.

DO NOT transport, move, store, or place the UPS on its side.

Forces due to heavy components inside may damage the UPS.

DO NOT allow the UPS to suffer shock or impact when

unpacking.

Tools used to remove packaging materials may cause damage to the

UPS.

DO NOT push or pull on the sides of the packaging.or the

UPS to move it. Always use a crane, forklift, or pallet jack for

transporting and positioning the UPS.

Pushing/pulling on the sides of the unit to move it may result in damage

to the UPS. See Figure 4.1 Exterior Handling label.

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10.1 Unpacking

Unpack the UPS indoors on a paved ﬂoor. The UPS should be as close as possible to its ﬁnal storage

location. Overhead traveling cranes should be used to unpack any G8000 Series UPS. If an overhead

traveling crane is not available, allow enough space for forklift operations to unpack the UPS crate. Then

remove the crate.

Points to observe

•

Retain all small articles during unpacking and installation.

Make sure that exterior paint is not scratched and that the UPS cabinet is not damaged.

DO NOT damage the UPS when using tools to remove packaging materials.

If provided, DO NOT remove the plastic sheet cover, until installation.

Do not remove the fan covers until UPS start up. The fan covers should be removed by factory

authorized personnel. Packing materials should be disposed by the appropriate means.

•

Immediately report any abnormalities to Toshiba Customer Support Center or an authorized

representative.

10.2 UPS Clearance

Maintain the indicated clearance during installation. See Figure 10.1. Ensure that the front and top air vents

are NOT blocked.

Top 16 in. (400 mm)

Front

44 in.

(1100 mm)

Back 0 in. (0 mm)

Side 0 in. (0 mm)

FIGURE 10.1 - UPS CLEARANCE

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10.3 Anchor Bolts

Install the anchor bolts to secure the UPS on the ﬂoor. See Figure 10.2 for anchor bolt installation detail.

Use 12mm (1/2”) diameter anchor bolts. There are 16mm (5/8”) diameter holes provided in the UPS base.

See Figure 10.3 for the hole locations and dimensions for the speciﬁed UPS models.

150/225 kVA

(See Appendix B)

Back

21.7 in.

(551 mm)

4 x 0.5 in. - Dia. (12 mm)

Front

4 x 5/16 in. (16 mm)

4 screw holes

diameter screw holes

(Side View)

46.1 in. (1171 mm)

300 kVA

(See Appendix B)

Anchor Bolt

Back

25.6 in.

(650 mm)

8 x 0.5 in. - Dia. (12 mm)

FIGURE 10.2

ANCHOR BOLT INSTALLATION DETAIL

Front

22.5 in.

(571 mm)

80/100/125 kVA

(See Appendix B)

500 kVA

(See Appendix B)

3.0 in. (76 mm)

Back

21.7 in.

(551 mm)

4 x 0.5 in. - Dia. (12 mm)

Front

30.0 in.

(762 mm)

Input Section

Output Section

Front

29.7 in. (755 mm)

33.9 in.

20.0 in.

22.4 in.

20.0 in.

(862 mm)

(508 mm)

(568 mm)

(508 mm)

12 x 0.5 in. - Dia. (12 mm)

FIGURE 10.3

HOLE LOCATIONS/DIMENSIONS

ON BOTTOM OF UPS

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11 UPS Wiring

Note: Always consult your local and NEC electrical codes for wiring, cabling, and circuit protection device

requirements.

Figure 11.1 illustrates the external wiring of the single-input G8000 UPS. See corresponding section to each

wiring term.

• Power cable connection at terminal blocks/buses and external breaker provision for the AC

input/output, Bypass Input and DC input.

• Earth ground wire at grounding terminal.

• Control wire terminal TB1 (battery cabinet and bypass breaker)

< UPS >

Bypass

3φ4W

Contactor + Thyristor

Bypass

Breaker

Bypass

Contactor

Input

AC Input

Contactor

3φ3W

Output

3φ4W

Input

Breaker

Output

Breaker

Inverter

Contactor

Rectifier

Chopper

Charger

TB1

DC input

Battery

Breaker

Ground

Wire

< Battery Cabinet >

FIGURE 11.1 - SINGLE INPUT EXTERNAL WIRING DIAGRAM

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Figure 11.2 illustrates the external wiring of the dual-input G8000 UPS. See corresponding section to each

wiring term.

• Power cable connection at terminal blocks/buses and external breaker provision for the AC

input/output, Bypass Input and DC input.

• Earth ground wire at grounding terminal.

• Control wire terminal TB1 (battery cabinet and bypass breaker)

< UPS >

Bypass

3φ4W

Contactor + Thyristor

Bypass

Breaker

Bypass

Contactor

Input

AC Input

Contactor

3φ3W

Output

3φ4W

Input

Breaker

Output

Breaker

Inverter

Contactor

Rectifier

Chopper

Charger

TB1

DC input

Battery

Breaker

Ground

Wire

< Battery Cabinet >

FIGURE 11.2 - DUAL INPUT EXTERNAL WIRING DIAGRAM

An external maintenance bypass may be installed in parallel with the UPS to allow servicing of the G8000

while maintaining power to the UPS load. Contact the Toshiba Customer Service for further information.

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11.1 80/100/125 kVA Terminal Blocks and Power Cables

Note: Always consult your site speciﬁc, local, state, and NEC electrical codes for wiring, cabling, and circuit

protection device requirements.

The terminal blocks for the 80/100/125 kVA UPS are shown in Figure 11.3.

Recommended external cable sizes for both 75 °C and 90 °C copper wire for a single battery string are

listed in Table 11.1–11.2. For two or more battery strings consult with Toshiba Technical Support. Ensure

that your installation adheres to local and NEC electrical codes.

Use only copper wires for external cables.

9 10 11

12 13

Note: Contact the

factory if using

more than one

battery string.

–

BATTERY

AC INPUT

BYPASS INPUT

AC OUTPUT

Cable Capacity of Terminal Blocks 1-11: 2 x #6 AWG to 2/0

Cable Capacity of Terminal Blocks 12-13: 2 x #6 AWG to 350 kcmil

FIGURE 11.3 - TERMINAL BLOCKS FOR 80/100/125 KVA UPS

TABLE 11.1 RECOMMENDED CABLE SIZE & TIGHTENING TORQUE FOR 80 KVA UPS

Block Number

Cable Size (Min-Max)²

75 °C Copper Wire

Tightening Torque

90 °C Copper Wire

#1 – (2) 2/0 AWG

(2) #1 – (2 ) 2/0 AWG

#1 – (2) 2/0 AWG

(2) #1 – (2 ) 2/0 AWG

(2) 2/0 - (2) 3/0 AWG

1/0 – (2) 2/0 AWG

(2) 1/0 – (2 ) 2/0 AWG

1/0 – (2) 2/0 AWG

(2) 1/0 – (2 )2/0 AWG

(2) 1/0 - (2) 3/0 AWG

50 in.-lb. (5.6 N•m)

325 in.-lb. (36.7 N•m)

7³

11³

12^1,2

13^1,2

¹One battery string. (Consult factory if using more than one battery string.)

²Maximum cable size for terminal lugs 1-11: (2) x #6 to #2 AWG; Battery Terminals 12-13: (2) x#6 AWG to 350 kcmil.

³Cable sized for neutral current=1.7Xphase current. Size cable appropriate to actual load type: balanced, unbalanced, non-linear.

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TABLE 11.2 RECOMMENDED CABLE SIZE & TIGHTENING TORQUE FOR 100 KVA UPS

Block Number

Cable Size (Min-Max) ²

75 °C Copper Wire

Tightening Torque

90 °C Copper Wire

2/0 – (2) 2/0 AWG

(2) 2/0 AWG

(2) #3 – (2) 2/0 AWG

(2) #1 – (2) 2/0 AWG

(2) 2/0 AWG

50 in.-lb. (5.6 N•m)

325 in.-lb. (36.7 N•m)

7 ³

(2) #1 – (2) 2/0 AWG

(2) 2/0 AWG

2/0 – (2) 2/0 AWG

(2) 2/0 AWG

11 ³

12^1,2

13^1,2

(2) 3/0 - (2) 4/0 AWG

(2) 2/0 - (2) 3/0 AWG

(2) 3/0 - (2) 4/0 AWG

(2) 2/0 - (2) 3/0 AWG

¹One battery string. (Consult factory if using more than one battery string.)

²Maximum cable size for terminal lugs 1-11: 2 x 6 to 2/0 AWG; Battery Terminals 12-13: 2 x 6 AWG to 350 kcmil.

³Cable sized for neutral current=1.7Xphase current. Size cable appropriate to actual load type: balanced, unbalanced, non-linear.

TABLE 11.2 RECOMMENDED CABLE SIZE & TIGHTENING TORQUE FOR 125 KVA UPS

Block Number

Cable Size (Min-Max) ²

75 °C Copper Wire

Tightening Torque

90 °C Copper Wire

2/0 – (2) 2/0 AWG

(2) 2/0 AWG

(2) #3 – (2) 2/0 AWG

(2) 2/0 AWG

50 in.-lb. (5.6 N•m)

325 in.-lb. (36.7 N•m)

7 ³

(2) #3 – (2) 2/0 AWG

(2) 2/0 AWG

2/0 – (2) 2/0 AWG

(2) 2/0 AWG

11 ³

12^1,2

13^1,2

(2) 3/0 - (2) 4/0 AWG

(2) 2/0 - (2) 3/0 AWG

(2) 3/0 - (2) 4/0 AWG

(2) 2/0 - (2) 3/0 AWG

¹One battery string. (Consult factory if using more than one battery string.)

²Maximum cable size for terminal lugs 1-11: 2 x 6 to 2/0 AWG; Battery Terminals 12-13: 2 x 6 AWG to 350 kcmil.

³Cable sized for neutral current=1.7Xphase current. Size cable appropriate to actual load type: balanced, unbalanced, non-linear.

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11.2 150, 225, 300, and 500 kVA Buss Strip Terminals and Power Cables

Note: Always consult your site speciﬁc, local, state, and NEC electrical codes for wiring, cabling, and circuit

protection device requirements.

The 150, 225, 300 and 500 kVA UPS units have buss strip power terminals.

1.75 in.

(45 mm)

Figure 11.4 is a typical buss strip for a 150/225 kVA UPS.

Figure 11.5 shows the arrangement of the terminal buss

3 in.

strips for the 150 and 225 kVA UPS units. The terminal

buss strips are located inside, at the bottom of the UPS.

The dashed line on terminals 1–13 indicates the side view

of the bolt holes. Use 1/2 inch bolts to attach the lugs.

(77 mm)

0.5 in. Dia.

(1.27 mm)

1.97 in.

(50 mm)

1.77 in.

(45 mm)

Figure 11.6 shows the arrangement of the terminal buss

strips for the 300 kVA UPS. The buss strips are located

inside at the top of the unit.

5.3 in. (135 mm)

FIGURE 11.4 - TERMINAL BUS DETAIL

Flywheel Input (+)

–

(Optional Flywheel

Input fuse. Flywheel (-)

connects to Battery (-))

AC INPUT

BYPASS INPUT

AC OUTPUT

BATTERY

Note: Contact the factory if using more than one battery string,

ﬂywheel, or combination battery and ﬂywheel.

FIGURE 11.5 - TERMINAL BUSS ARRANGEMENT FOR 150 AND 225 KVA UPS

(Optional Flywheel Input fuse.

Flywheel (-) connects to Battery (-))

Flywheel Input (+)

Note: Contact the factory if using more than one battery string,

ﬂywheel, or combination battery and ﬂywheel.

–

AC INPUT

3-phase 3-wire

BATTERY

BYPASS INPUT

3-phase 4-wire

AC OUTPUT

3-phase 4-wire

FIGURE 11.6 - TERMINAL BUSS ARRANGEMENT FOR 300 KVA UPS

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Figure 11.7 shows the terminal mounting hole arrangement for the terminal buss strips for the 500 kVA

UPS units.

Figure 11.8 shows the arrangement of the terminal buss strips for the 500 kVA UPS. The buss strips are

located inside at the top of the unit. The dashed line on terminals 1–13 indicates the side view of the bolt

holes. Use 1/2 inch bolts to attach the lugs.

3-Phase AC Power Lugs

3-Phase Neutral and

Battery (DC) Power Lugs

6 x 0.5625 in. Dia.

(14.3 mm)

6 x 0.5625 in. Dia.

(14.3 mm)

0.875 in.

(22 mm)

0.875 in.

(22 mm)

1.75 in.

(44.5 mm)

0.875 in.

(22 mm)

0.875 in.

(22 mm)

0.75 in.

(19 mm)

0.75 in.

(19 mm)

1.75 in.

(44.5 mm)

1.75 in.

(44.5 mm)

1.75 in.

(44.5 mm)

4 in. (102 mm)

5.5 in. (140 mm)

FIGURE 11.7 - TERMINAL BUSS DETAILS FOR 500KVA UPS

G8000 500KVA - INPUT SECTION

G8000 500KVA - OUTPUT SECTION

–

GND

AC INPUT

BYPASS INPUT

AC OUTPUT

BATTERY

FIGURE 11.8 - TERMINAL BUSS ARRANGEMENT FOR 500 KVA UPS

For UPS’ equipped with buss strip terminals for the A/C INPUT, BYPASS INPUT, A/C OUTPUT and

BATTERY connections, Toshiba recommends using the compression lugs listed in Table 11.3, or their

equivalent, for cable terminations to be mounted on the bus strips.

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See Table 11.5 – Table 11.6 for recommended cable sizes for the 150, 225, 300 and 500 kVA UPS.

TABLE 11.3 RECOMMENDED CRIMP TYPE COMPRESSION LUGS FOR BUS STRIP TERMINALS

Wire Size

Wire

Strand

Class

Recommendation

Crimp tool Required

Burndy type Y35 or Y46

Vendor

Cat. No.

Color Key

Die Index

1/0

Burndy

Ilsco

Burndy

YA25

CRA-1/OL

YA25-LB

Pink

Black

12 / 348

2/0

Burndy

Ilsco

Burndy

YA26

CRA-2/OL

YA27-LB

Black

Orange

14 / 101

3/0

Burndy

Ilsco

Burndy

YA-27

CRB-3/OL

YA28-LB

Orange

Purple

14 / 101

4/0

Burndy

Ilsco

Burndy

YA28

CRB-4/OL

YA29-LB

Purple

Yellow

300 MCM

Burndy

Ilsco

Burndy

YA30

CRA-30OL

YA32-LB

White

Red

17 / 298

18 / 324

350 MCM

600 MCM

Burndy

Ilsco

YA31L

CRA-350

Red

Burndy

Ilsco

YA36L

CRA-600

Green

TABLE 11.4 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 150 KVA UNIT

(USE 75 °C Copper Wire)

Recommended external cable sizes for both 75 °C and 90 °C copper wire for minimum battery conﬁgurations

are listed in Table 11.4–11.7. For extended runtime battery strings conﬁgurations consult with Toshiba

Technical Support. Ensure that your installation adheres to local and NEC electrical codes.

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TABLE 11.4 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 150 KVA UNIT

(USE 75 °C Copper Wire)

Block Number

Cable Size (Min-Max)

75 °C Copper Wire

Tightening Torque²

90 °C Copper Wire

250 kcmil – (2) #1 AWG

300 kcmil – (2) #1 AWG

540 in.-lb. (61 N•m)

300 in.-lb. (33.9 N•m)

7⁴

(2) 300 kcmil – (6) #1 AWG (2) 250 kcmil – (6) #1 AWG

300 kcmil – (2) #1 AWG

250 kcmil – (2) #1 AWG

11⁴

12¹

13¹

(2) 300 kcmil – (6) #1 AWG (2) 250 kcmil – (6) #1 AWG

(2) 300 kcmil– (2) 350 kcmil (2) 250 kcmil – (2) 350 kcmil

Flywheel Input

(+)³

(2) AWG 2/0

¹One battery string. (Consult factory if using more than one battery string.)

²Fastener torque speciﬁed for: 1/2 in. diameter grade 5 steel bolt.

³Per ﬂywheel unit

⁴Cable sized for neutral current=1.7Xphase current. Size cable appropriate to actual load type: balanced, unbalanced, non-linear.

TABLE 11.5 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 225 KVA UNIT

(USE 75 °C Copper Wire)

Block Number

Cable Size (Min-Max)

75 °C Copper Wire

Tightening Torque²

90 °C Copper Wire

(2) 2/0– (2) 3/0 AWG

(2) 3/0– (2) 4/0 AWG

(4) 3/0 – (4) 4/0 AWG

(2) 3/0– (2) 4/0 AWG

(4) 3/0 – (4) 4/0 AWG

(3) 250 kcmil – (4) 3/0

(2) AWG 2/0

(2) 3/0– (2) 4/0 AWG

(2) 4/0– (2) 250 kcmil

(4) 4/0– (4) 250 kcmil

(2) 4/0– (2) 250 kcmil

(4) 4/0– (4) 250 kcmil

(4) 4/0 – (4) 250 kcmil

(2) AWG 2/0

540 in.-lb. (61 N•m)

300 in.-lb. (33.9 N•m)

7⁴

11⁴

12¹

13¹

Flywheel Input (+)³

¹One battery string. (Consult factory if using more than one battery string.)

²Fastener torque speciﬁed for: 1/2 in. diameter grade 5 steel bolt.

³Per ﬂywheel unit

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⁴Cable sized for neutral current=1.7Xphase current. Size cable appropriate to actual load type: balanced, unbalanced, non-linear.

TABLE 11.6 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 300 KVA UPS

Bus Number

Cable Size (Min-Max)

Tightening

Torque²

75 °C Copper Wire

90 °C Copper Wire

(2) 4/0 – (3) 1/0

(2) 250 kcmil – (3) 2/0

540 in.-lb. (61 N•m)

4¹

(4) 300 kcmil – (4) 350 kcmil (4) 300 kcmil – (4) 350 kcmil 540 in.-lb. (61 N•m)

5¹

(4) 300 kcmil – (4) 350 kcmil (4) 300 kcmil – (4) 350 kcmil 540 in.-lb. (61 N•m)

(2) 300 kcmil – (3) 2/0

(2) 250 kcmil – (3) 1/0

540 in.-lb. (61 N•m)

9⁴

(4) 300 kcmil – (4) 350 kcmil (4) 250 kcmil – (4) 300 kcmil 540 in.-lb. (61 N•m)

Flywheel Input (+)³

(2) AWG 2/0

300 in.-lb. (33.9 N•m)

¹One battery string. (Consult factory if using more than one battery string.)

²Fastener torque speciﬁed for: 1/2 in. diameter grade 5 steel bolt.

³Per ﬂywheel unit

⁴Cable sized for neutral current=1.7Xphase current. Size cable appropriate to actual load type: balanced, unbalanced, non-linear.

TABLE 11.7 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 500 KVA UPS

Bus Number

Cable Size (Min-Max)

75 °C Copper Wire 90 °C Copper Wire

Tightening

Torque¹

(3) 250 kcmil – (3) 400 kcmil (3) 4/0 kcmil – (3) 250 kcmil

540 in.-lb. (61 N•m)

(3) 400 kcmil – (3) 500 kcmil (4) 400 kcmil – (4) 500 kcmil 540 in.-lb. (61 N•m)

(3) 400 kcmil – (3) 500 kcmil (3) 400 kcmil – (3) 500 kcmil 540 in.-lb. (61 N•m)

(6) 400 kcmil – (6) 500 kcmil (3) 400 kcmil – (3) 500 kcmil 540 in.-lb. (61 N•m)

7²

8³

1/0

540 in.-lb. (61 N•m)

(3) 400 kcmil – (3) 500 kcmil (3) 400 kcmil – (3) 500 kcmil 540 in.-lb. (61 N•m)

(6) 400 kcmil – (6) 500 kcmil (3) 400 kcmil – (3) 500 kcmil 540 in.-lb. (61 N•m)

(3) 400 kcmil – (3) 500 kcmil (3) 400 kcmil – (3) 500 kcmil 540 in.-lb. (61 N•m)

12²

¹Fastener torque speciﬁed for: 1/2 in. diameter grade 5 steel bolt.

²Cable sized for neutral current=1.7Xphase current. Size cable appropriate to actual load type: balanced, unbalanced, non-linear.

³Ground cables

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11.3 UPS Power Cable Conduit Landing Plates

Cable conduit landing plates are provided at the bottom of the 80 kVA and100 kVA UPS, at the top and

bottom of the 150/225 kVA UPS (Older models of the G8000 150/225 kVA UPS do not come equipped with

an upper conduit landing plate.), and at the top only of the 300/500kVA. The recommended conduit landing

arrangements are illustrated in Figure 11.9 thru 11.13.

The ﬁve (5) holes must be punched during installation. The dashed rectangle indicates the UPS opening

behind the conduit landing plates.

3.37 in.

21.85 in.

INPUT

AC OUT-

PUT

BYPASS

BATTERY

Recommended

Conduit Placement

Order in Top Conduit

Landing Plate

0.78 in.

CONTROL

WIRES

23.74 in.

BASE PLATES - DIMENSIONS

UPS BASE

BOTTOM ENTRY DIMENSIONS

5.9 in.

FRONT OF UPS

23.73 in.

5.9 in.

FIGURE 11.9 - BOTTOM CONDUIT LANDING PLATES FOR 80/100/125 KVA

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3.35 in.

21.85 in.

17.72 in.

INPUT

AC OUT-

PUT

BYPASS

BATTERY

CONTROL

WIRES

Recommended

Conduit Placement

Order in Top Conduit

Landing Plate

42.126 in.

BASE PLATES - DIMENSIONS

UPS BASE

BOTTOM ENTRY DIMENSIONS

5.9 in.

FRONT OF UPS

21.5 in.

4.36 in.

FIGURE 11.10 - BOTTOM CONDUIT LANDING PLATES 100 KVA (T80S3K10KK6XSNH); 150/225 KVA

4.74 in.

CONTROL

WIRES

Recommended

Conduit Placement

Order in Top Conduit

Landing Plate

BATTERY

TOP ENTRY DIMENSIONS

AC OUT-

PUT

BYPASS

0.7 in.

4.36 in.

FRONT OF UPS

INPUT

0.7 in.

FIGURE 11.11 - TOP ACCESS CONDUIT LANDING PLATE (150 AND 225 KVA ONLY)

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Figure 11.12 shows the four (4) cable landing plates provided at the top of the 300 kVA UPS. Seven (7)

holes must be punched during installation. The dashed rectangle indicates the UPS opening behind the

conduit landing plates.

3.93 in.

3.15 in.

21.26 in.

37.4 in.

GROUND

WIRE

CONTROL

WIRES

INPUT

AC OUT-

PUT

BATTERY

BYPASS

0.76 in.

Recommended

56.70 in.

CONDUIT LANDING PLATES - DIMENSIONS

FIGURE 11.12 - TOP ACCESS CONDUIT LANDING PLATES (300 KVA)

Conduit Placement

Order in Top Conduit

Landing Plates

Figure 11.13 shows the three (3) conduit landing plates provided at the top of the 500 kVA UPS. The

dashed rectangle indicates the UPS opening behind the conduit landing plates.

Ensure that your installation adheres to local and NEC electrical codes.

CABLE ENTRY PLATE

(AC INPUT, BYPASS INPUT)

28.0” X 6.3” (711 MM X 161 MM)

CABLE ENTRY PLATE

AC OUTPUT, DC INPUT

28.0” X 6.3” (711 MM X 161 MM)

CABLE ENTRY PLATE

(CONTROL)

28.0” X 6.3” (711 MM X 161 MM)

FIGURE 11.13 - TOP CONDUIT LANDING PLATES FOR THE 500 KVA UPS

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11.4 External Breakers

The G8000 UPS units are not equipped with circuit breakers. Qualiﬁed personnel should provide the

external breakers for the AC input/output, bypass input and DC input.

See Figure 11.1 – External Wiring Diagram, for the circuit position of the breakers.

Table 11.7 shows the G8000 UPS minimum external breaker rating for each capacity. The Bypass, AC

Input, and AC Output require 3-pole breakers.

TABLE 11.7 UPS MINIMUM DEVICE RATINGS

CapaCity

Rated

Output

input BReakeR

Rating

Output BReakeR

Rating

dC input

BReakeR Rating

80 kVA

480 V/277 V

480 V – 150 A

480 V – 200 A

480 V – 300 A

480 V – 400 A

480 V – 600 A

480 V – 800 A

480 V – 125 A

480 V – 150 A

480 V – 200 A

480 V – 250 A

480 V – 350 A

480 V – 500 A

480 V – 800 A

500 VDC – 300A

500 VDC – 350A

500 VDC – 400A

500 VDC – 600A

500 VDC – 900A

500 VDC – 1200A

600 VDC – 1200A

100 kVA

125 kVA

150 kVA

225 kVA

300 kVA

500 kVA

11.5 Grounding Wire

WARNING

Be sure to ground the UPS as speciﬁed.

Using the UPS without a proper ground will deteriorate the insulation,

cause leakage of currents and electric shock.The resistance to ground

should be less than or equal to 10 ohms.

The 80/100/150/225kVA earth grounding bus’ are located inside, at the bottom-front of the unit.

The 300 kVA earth grounding bus is located inside, at the top-left of the unit.

The 500 kVA earth grounding bus is located inside, at the bottom front of the units.

Use a AWG 2 (or 38 mm²) or larger cable for the grounding wire. Run the grounding wire through the

opening at the bottom, or through a hole in the top conduit landing plate (if available). See Figure 11.12.

Connect either the top or bottom earth ground bus, but not both, to the grounding wire.

The ground wire must have a crimp terminal with a 1/2 in. (12 mm) diameter bolt hole. The ground bus has

33/64 in. (13 mm) bolt hole. The connect the crimp terminal and ground bus together using a 7/16 in. (10

mm) diameter bolt.

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G8000 - 80/100 kVA

G8000 - 300 kVA

Facility earth ground.

Ground wire routing through

top conduit landing plate.

Through conduit landing

plate on top (recom-

mended)

10 mm or

7/16 in. Bolt

Ground bus

10 mm or

7/16 in. Bolt

12 mm or 1/2 in.

Terminal

Note: Use either the top or

the bottom grounding point,

but not both. Doing so may

degrade the performance of

the unit.

Ground bus

AWG 2

(38 mm²)

ground

wire

Feed-through opening

To facility

earth ground

Alternate ground

wire location

G8000 - 150/225 kVA

Facility earth ground.

Alternate ground wire routing

through top conduit landing

plate.

Note: Use either the top

or the bottom access for

the ground wire to connect

to the ground buss, but

use only one ground wire.

Ground bus

10 mm or

7/16 in. Bolt

12 mm or 1/2 in.

Terminal

AWG 2 (38 mm²)

ground wire

Feed-through opening

To facility

earth ground

G8000 - 500 kVA

Ground

bus

10 mm or

7/16 in. Bolt

12 mm or 1/2 in.

Terminal

AWG 1/0 (50 mm²)

ground wire

FIGURE 11.14 - EARTH GROUND WIRE CONNECTIONS

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11.6 Control Wires

The control wires terminal layouts at TB1 (terminal bus 1) are shown below in Table 11.8.

TABLE 11.8 EXTERNAL CONNECTIONS

No.

I/O

Output

Input

Signal Name

Operation

Low Battery

Closed at Low Battery

Backup Operation

Fault

Closed during Backup Operation

Closed if Faults present

Inverter Supply

Warning

Closed during Normal Operation

Closed if Warnings present

P24

}

Input

Remote Run

P24

Close to run UPS

Input

Remote Stop

Bypass Supply

Output Signal Ground

P24

Close to stop UPS

Output

Input

Close during Bypass Operation

(Ground for pin #1 – 5 & #10)

Battery’s

}

Input

Battery Overheat

Overheat B-contact

Output

Bypass Breaker

52C Trip Signal

72B Trip Signal

72B Aux. Contact

Shunt Trip Signal by EPO

Battery Breaker shunt trip

by EPO or Battery shutdown

Battery breaker’s

Auxiliary A-contact

Output

External EPO

Ext EPO (Customer) N.O. Contacts

}

Note: All control wiring should be #18 AWG (0.823 mm²) or larger.

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The UPS battery cabinet and bypass breaker should be wired as shown below in Figure 11.15.

Power Source

Jumper wire if battery

OH is not applied

Bypass Breaker

To Bypass

Input

Power Source

for trip coil

Overheat

B-Contact

To DC

Input

Auxillary A-

contact

TB1

UPS Cabinet

Battery Cabinet

Ext. EPO (Customer) N.O. Contacts

FIGURE 11.15 - CONNECTION BETWEEN UPS, BATTERY CABINET & BYPASS BREAKER

11.7 Grounding Conﬁguration

This section describes the grounding conﬁguration to be used with various AC service entrance conﬁgurations.

Inadequate grounding will cause problems at start-up. Connections for the ground line and the neutral line

must be made appropriately according to the system conﬁguration.

11.7.1 Recommended conﬁguration (for 4 wire input with Input Neutral

grounded)

Figure 11.16 shows recommended grounding conﬁguration when the input neutral is grounded.

The neutral line at the input source is usually grounded. The neutral terminal in the UPS cabinet should be

disconnected from the ground bus. The neutral connection for the UPS bypass input should be grounded.

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Input Source

< UPS Cabinet >

3φ

To the

Load

Remove

Jumper Cable

FIGURE 11.16 - GROUNDING CONFIGURATION WITH INPUT NEUTRAL GROUNDED

A 2 AWG (or 38 mm²) jumper cable is provided between the neutral terminal and ground bus in the UPS

cabinet. The qualiﬁed personnel should remove the jumper cable in this conﬁguration. The jumper cable

location is illustrated below.

80-225 kVA

500 kVA

Neutral

Terminals

Ground

Bus

Ground

Bus

Neutral

Terminal

Ground

Bus

Remove

Jumper

Cable

300 kVA

Remove

Jumper

Cable

Neutral

Terminal

Ground

Bus

Remove

Jumper

Cable

FIGURE 11.17 - JUMPER CABLE BETWEEN THE NEUTRAL TERMINAL & GROUND BUS

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11.7.2 Grounding Conﬁguration (without input neutral)

When the input source is wye-connected, the neutral line out to the bypass input should be left open. The

UPS is grounded by connecting the neutral terminal to the ground bus with the internal jumper cable. See

Figure 11.18.

The jumper cable should stay in place. See Figure 11.17 for the jumper cable location.

If a ground fault interrupter is installed, the UPS is likely to trip the interrupter during transferring to/from

the bypass circuit. It is recommended that the ground fault interrupter be set to a minimum delay of 0.5

seconds.

Input Source

< UPS Cabinet >

3φ

To the

Load

Jumper Cable

Remains in Place

FIGURE 11.18 - GROUNDING CONFIGURATION WITHOUT INPUT NEUTRAL

11.7.3 Recommended Conﬁguration (for delta-input)

If the input source is a delta-connection (3-phase 3-wire) without ground, the neutral terminal in the UPS

cabinet must be connected to the ground bus with the internal jumper cable as shown in Figure 11.19.

The jumper cable should stay in place. See Figure 11.17 for the jumper cable location.

Input Source

< UPS Cabinet >

3φ

To the

Load

Jumper Cable

Remains in Place

FIGURE 11.19 - GROUNDING CONFIGURATION FOR NON-GROUNDED DELTA-INPUT

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11.7.4 Grounding Conﬁguration (with corner-grounded delta-input)

If one phase of delta-input source is grounded (B-phase for example), the ground bus in the UPS cabinet

should NOT be connected to the neutral terminal of UPS output.

The jumper cable should be removed see Figure 11.17 for the jumper cable location.

During normal operation the UPS output is ﬂoating relative to the ground. An isolation transformer is

recommended at output distribution as shown in Figure 11.20.

Input Source

< UPS Cabinet >

Output Distribution

3φ

Bφ

3φ

To the

Load

Remove

Jumper Cable

FIGURE 11.20 - GROUNDING CONFIGURATION WITH CORNER-GROUNDED DELTA-INPUT.

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12 UPS Speciﬁcations

12.1 Speciﬁcation Table

G8000 Speciﬁcations

T80S3K08

KK6XSxx

T80S3K10 T80S3K12 T80S3K15 T80S3K22 T80S3K30

T80S3K50

KK6XSxx

Model Number

KK6XSxx

KK6Xxx

KK6XSxx KK6XSxx

Rated Output

80 kVA /

80 kW

100 kVA /

100 kW

125 kVA /

100 kW

150 kVA /

150 kW

225 kVA /

225 kW

300 kVA /

300 kW

500 kVA /

450 kW

Input

Capacity

Voltage

480 VAC (+10% to -15%)

60 Hz (+/-5%)

Frequency

Conﬁguration

3 Phase; 3 Wire + GND

Input kVA

Normal (Charging)

89 kVA

(100 kVA)

111 kVA

(122 kVA)

112 kVA

(123 kVA)

163 kVA

(174 kVA)

247 kVA

(258 kVA)

329 kVA

(340 kVA)

484 kVA

(505 kVA)

Power Factor

> 0.99 PF Lagging

EEPROM Upgrade

Walk-in Function

Maximum Input

Current

107 A

(120 A)

134 A

(147 A)

135 A

(148 A)

196 A

(209 A)

297 A

(311 A)

396 A

(409 A)

582 A

(608 A)

Normal (Charging)

Reﬂected THD

< 5% @ 100% Load

< 6% @ 25% Load

Conﬁguration

Voltage

3-Phase; 4-Wire + Gnd

480/277V (±10%)

Bypass

Battery

Frequency

60 Hz (+/-5%)

Bypass Overload

Capacity

1000% for 1 Cycle, 500% for 2 Cycle

Number of Cells

Type

180

240

Lead Acid (Contact factory for alternative options)

DC Nominal

DC Minimum

Float Charge

360V

480V

408V

540V

288V

405V

Ripple Current

AC Ripple on DC Bus: < 0.2% of DC Voltage

(without batteries)

Back-up Time

Application Speciﬁc

Max DC Charging

Current

30 A

45 A

Max Discharge

292 A

359 A

365 A

533 A

805 A

1073 A

1193 A

Battery Capacity

Required for Full

Load Output

88 kWB

108 kWB

110 kWB

160 kWB

242 kWB

323 kWB

478 kWB

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G8000 Speciﬁcations

T80S3K08

KK6XSxx

T80S3K10 T80S3K12 T80S3K15 T80S3K22 T80S3K30

T80S3K50

KK6XSxx

Model Number

KK6XSxx

KK6Xxx

KK6XSxx KK6XSxx

Voltage

480Y/277V

Output

Conﬁguration

3-Phase; 4-Wire + Gnd

Voltage

Regulation

±1% for 0-100%Balanced and Unbalanced Loads

±2% for

0-100%

Balanced

and Unbal-

anced Loads

Voltage Adjust-

ment Range

±5% (in increments of 1V)

Voltage

±3% for 100% Linear Loads ±5% for 100% Non-Linear Loads

Unbalance

Crest Factor

Transient Voltage

Response

±2% Max with a 100% Step Loads (without utilizing batteries)

±1.5% Max with Loss/Return AC input

±2% Max when load transfers To/From Bypass

Transient

<50 ms

Recovery Time

Frequency

60 Hz

Frequency Syn-

chronous Range

±0.5 Hz, ±1 Hz, + 1.5Hz (Selectable)

Frequency Slew

Rate

1 Hz/Sec

Frequency Regu-

lation

± 0.01% in free running mode

Current

96 A

120 A

150 A

180 A

271 A

361 A

601 A

Power Factor 1.0 PF Lag: 32 - 86 °F (0

- 30 °C)

0.8 PF Lag:

32 - 104 °F

(0 - 40 °C)

1.0 PF Lag: 32 - 86 °F (0 - 30 °C)

0.8 PF Lag: 86 - 104 °F (30 - 40 °C)

0.9 PF

Lag

32 - 104 °F

(0 - 40 °C)

0.8 PF Lag: 86 - 104 °F

(30 - 40 °C)

Overload

Capacity

125% for 10 Minutes,

150% for 60 Seconds

110% for

5 Minutes,

120% for

125% for 10 Minutes, 150% for 60 Seconds

60 Seconds

Voltage THD

<3% Max with 100% Linear Load / 5% Max with 100% Non-Linear Load

65 kA (with optional fuse)

Withstanding

Rating

MTBF

Module only - 200,000 Hrs. / 3,000,000 Hrs. in Bypass

Reliabil-

ity

Cooling

Paint Color

Weight

Forced Air

Environ-

ment

Sherwin Williams HHT2-7055, 079 Beige Texture

1740 lb.

(789 kg)

1740 lb.

(789 kg)

2467 lb.

(1119kg)

2980 lb.

(1352 kg)

4575 lb.

(2075 kg)

6520 lb.

(2957 kg)

Weight (Shipping)

1790 lb.

(812 kg)

1790 lb.

(812 kg)

2556 lb.

(1159 kg)

3069 lb.

(1392 kg)

4725 lb.

(2143 kg)

-TBD-

Floor Loading 210 Lbs/ft²

(1023 kg/m2)

210 Lbs/ft²

(1023 kg/m2)

203 Lbs/

ft² (990 kg/

m2)

245 Lbs/ft² 240 Lbs/ft²

247 Lbs/ft²

(1196 kg/

m2)

(1173 kg/ (1204 kg/m²)

m²)

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G8000 Speciﬁcations

T80S3K08

KK6XSxx

T80S3K10 T80S3K12 T80S3K15 T80S3K22 T80S3K30

T80S3K50

KK6XSxx

Model Number

KK6XSxx

KK6Xxx

KK6XSxx KK6XSxx

Dimension - Width

36.8 in. (935 mm)

55.1 in. (1400 mm)

76.8 in.

1951 mm)

101.8 in.

(2586 mm)

Environ-

ment

(cont.)

Depth

Height

32.5 in. (826 mm)

31.8 in. (808 mm)

35.7 in.

(907 mm)

37.4 in.

(945 mm)

79.2 in. (2012 mm)

79.4 in.

79.7 in.

(2017 mm)

(2024 mm)

Cable Access

Bottom Access

Top or Bottom Access

Top Access

Minimum

Clearance

Top: 15.75” (400 mm)

Front: 43 7/16” (1100 mm)

37 in.

(940 mm)

Back/Left/Right Sides: Zero

Enclosure

NEMA 1

Heat Loss to be

Removed @ Full

Load

28,321

BTUs/hr

33,746

BTUs/hr

37,281

BTUs/hr

38,524

BTUs/hr

67,667

BTUs/hr

89,011

BTUs/hr

110,262

BTUs/hr

Audible Noise

65 dBA @ 1m Typical

68 dBA @ 1m Typical

72 dBA @

1m Typical

78 dBA @

1m Typical

Operating Tem-

perature

32˚F to 86˚F (0˚C to 30˚C) for 1.0PF 32˚F to 104˚F (0˚C to 40˚C) for 0.8 PF

Operating Humid-

ity

30% to 90% Non-Condensing

Operating Altitude

3200 ft. (1000 m)

Listings/Standards UL 1778; UL 17025, cUL 22.2, No. 107.1; ANSI C62.41 (IEEE 587 Cat B) NFPA 70; OSHA; ISO

9001; IEC298 IP20

Warranty

3 Years Parts and Labor

Monitor-

ing

Dry Contacts

Included

Yes, for input and output signals

RS232 Port

Included

Intelligent Monitor-

ing (Optional)

SNMP; Modbus RTU; Modbus TCP; BACNET, METASYS

Display

LCD Touch Panel for Local Monitoring, Operation and control

Included

Emergency Power

Off

EPO

Input Conv.

Battery Cct

Out. Inv.

6-diode Bridge Rectiﬁer

IGBT Chopper

Conﬁg-

uration

IGBT Converter with PWM

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12.2 Typical Efﬁciency vs. Load

UPS

Efﬁciency at Percent Full Load*

25%

50%

75%

100%

90.6%

91.0%

90.2%

93.3%

91.9%

92.8%

93.3%

80 kVA

100 kVA

125 kVA

150 kVA

225 kVA

300 kVA

500 kVA

83.9%

86.4%

88.5%

86.9%

87.9%

88.8%

91.6%

85.3%

90.1%

90.9%

91.7%

91.9%

91.6%

91.1%

90.0%

91.2%

90.9%

92.3%

92.2%

90.2%

* Actual efﬁciency may differ due to manufacturing variations and input power quality.

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13 Operator Interface

Table 13.1 shows the functions of the operating buttons on the graphic display panel.

NOTICE

Press an operating button for at least 0.5 seconds to change UPS modes. Press

the reset button for at least 5 seconds to reset the UPS.

The UPS may not respond if the button press is too short.

TABLE 13.1 BUTTON AND INDICATOR FUNCTIONS (See ﬁg. 13.1 and 13.2)

Name

Function

OPERATION LOCK

Enables/disables the buttons RUN, STOP, UPS, BYPASS, FLOAT/EQUAL, and RESET.

Stops the UPS. Transfers to bypass power if available.

Starts the UPS. Transfers the unit from bypass to UPS power.

Changes recharge mode between ﬂoat charge and equalize charge.

Scrolls the LCD screens up.

STOP BUTTON

RUN BUTTON

FLOAT/EQUAL BUTTON

SCROLL UP BUTTON

SCROLL DOWN BUTTON

RESET BUTTON

UPS BUTTON

Scrolls the LCD screens down.

Reset UPS faults and warnings shown on the LCD. (See Section 13.5)

Transfers from bypass operation to normal operation.

Transfers from normal operation to bypass operation.

“ON” during Bypass Supply.

BYPASS BUTTON

10 EPO BUTTON

11 LCD DISPLAY

Displays the operational, status, and warning/fault messages.

“FLASHES” during START or STOP sequence “ON” when operating in inverter mode.

“ON” after DC bus capacitors are fully charged through the converter.

“ON” with nominal AC input. “FLASHES” with AC input under-voltage (85%).

“ON” during ﬂoat charge.

12 UPS SUPPLY LED

13 CONVERTER LED

14 AC INPUT LED

15 FLOAT CHARGE LED

16 EQUALIZE CHARGE LED

17 BATTERY LED

18 DISCHARGE LED

19 BYPASS INPUT LED

20 WARNING LED

21 FAULT LED

“ON” during equalize charge or protection charge while battery OH contact open.

“ON” when battery is connected. (aux-contact on)

“ON” during battery discharge.

“ON” with nominal bypass input. “FLASHES” when bypass is under-voltage (85%).

Normally “OFF”. “ON” when warning displayed on LCD. “FLASHES” when AC input is abnormal.

Normally “OFF”. “ON” when faults occur.

22 INVERTER LED

23 UPS LED

Lamp “FLASHES” during START or STOP sequence. “ON” when inverter is operating.

“ON” when the inverter output is connected to the UPS output.

“ON” with AC output connected to the bypass/inverter sources.

“ON” when the bypass power supplies the load

24 AC OUTPUT LED

25 BYPASS LED

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13.1 Key-Switch and Buttons

The key-switch and operating buttons on the graphic display panel are shown in Figure 13.1. See the

sections titled “Key-switch” and “Operating buttons” for each function.

EPO

FIGURE 13.1 – GRAPHIC DISPLAY PANEL KEY-SWITCH/OPERATING BUTTONS

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13.2 LCD/LED Indicators

FIGURE 13.2 – GRAPHIC DISPLAY PANEL LCD/LED INDICATORS

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13.3 LCD Indicators

The operator can scroll through the following LCD display screens using the scroll buttons.

TABLE 13.2 - LCD DISPLAY SCREENS

Name

Description

Normal Display

Displays operational status, operational guidance, and measured

data.

Fault Display

Displays detailed data when a fault occurs.

Warning Display Displays detailed data when a warning occurs.

NORMAL DISPLAY

SCROLL UP

FAULT DISPLAY

SCROLL DOWN

WARNIG DISPLAY

FIGURE 13.3 - CHANGING SCREENS WITH SCROLL BUTTONS

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13.4 Normal Display

The Normal Display screen indicates the UPS operational status and provides various screens: an operation

guidance screens, mode screens and measured data screens. Table 13.3 shows these screens page by

page and illustrates the UPS Normal Display operational status screens.

TABLE 13.3 - NORMAL DISPLAY SCREEN EXAMPLES

OPERATIONAL STATUS SCREENS

Shows the UPS status at the top and guidance

message or measured data underneath.

BYPASS

Shows a guidance message at start up.

PRESS ‘RUN’ SWITCH

Shows the output voltage and current after start up.

UPS SUPPLY

AC-VO 480[V]

AC- I O 50[%]

Shows the UPS Operation mode.

OPERATION MODE

NORMAL OPERATION MODE

SYNC.

MEASUREMENT SCREENS

Output Voltage: Shows the output line-to-line

output voltage.

O/P VOLTAGE

VOLT. 480[V]

FREQ. 60.0[Hz]

Output Current: Shows the RMS output current

(%) for each phase..

O/P CURRENT (R.M.S.)

50[%]

W 50[%]

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TABLE 13.3 - CONTINUED

MEASUREMENT SCREENS

Shows the peak output current peak (%) for each phase.

Peak value of output current

O/P CURRENT (PEAK)

50[%]

x 100 [%]

RMS value for rated current x 1.41

W 50[%]

Shows the AC Input Voltage (line-to-line) and frequency.

AC INPUT

AC I/P-V 480[V]

FREQ. 60.0[Hz]

Shows the Bypass Input Voltage (line-to-line voltage) and

frequency.

BYPASS INPUT

BYP I/P-V 480[V]

FREQ. 60.0[Hz]

Shows the internal DC bus voltage, battery voltage and

battery current.

DC INPUT

DC-V 632[V]

BATT-V 400[V]

BATT- I 0[A]

The battery current value displayed is negative during

recharge and positive during discharge.

Shows the cumulative UPS operation time, the

cumulative battery backup time and the number of battery

backup operations.

MODE COUNT

UPS

35[H]

BATTERY 56[MIN]

32[TIM]

The current time is displayed if there are no faults

recorded, or after the reset button is pressed.

CLOCK

Date is displayed in the mm-ddyyy format. The unit does

not calculate daylight savings time.

TIME 03-24-06 13:58

Time is displayed in the 24-hour format (e.g. 1:58 P.M. =

1358 Hrs.)

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13.5 Fault Display

The Fault Display screen displays the fault records until they are reset. The Warning Display screen displays

the warning records until they are reset. The fault records will remain in the memory until the reset button

is pressed for at least 5 seconds, even after the actual cause of the fault has been resolved. Note that the

fault records are not deleted when the UPS is turned off.

If the UPS is RESET while the system is in normal or bypass mode, the fault history is cleared and operation

continues.

If the UPS is RESET while the system is on backup mode, the system will power down, re-initialize, and

restart.

TABLE 13.4 FAULT & WARNING DISPLAY SCREEN EXAMPLES

A fault record is shown with time stamp.

FAULTS & WARNINGS

An arrow indicates that another record can be

displayed by pressing the up/down buttons.

1 FUSE BLOWN

09-09-06 08:05:30

↓ANOTHER ITEM

A warning record is shown with time stamp.

FAULTS & WARNINGS

An arrow indicates that another record can be

displayed by pressing the up/down buttons.

1 UPS OVERLOAD

09-09-06 08:05:30

↓ANOTHER ITEM

This screen is displayed if there are no

warnings recorded, or after the reset button is

FAULTS & WARNINGS

pressed.

NO ALARM

NO WARNING

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13.6 LCD Scroll

Scroll through the LCD display screens (see Figure 13.5), in sequence, using the “SCROLL UP” and

“SCROLL DOWN” buttons on the graphic display panel.

• SCROLL UP - Moves back to the previous screen

• SCROLL DOWN - Moves forward to the next screen

TABLE 13.5 DISPLAY SCREEN SCROLL SEQUENCE

UPS SUPPLY

FAULTS & WARNINGS

AC-VO 480[V]

NO FAULT

AC- I O 50[%]

NO WARNING

OPERATION MODE

CLOCK

Abbreveations

–

Alternating

Current

NORMAL OPERATION

MODE SYNC.

TIME 03-24-06 13:58

–

Direct Current

Current

Output

MODE COUNT

I/P

–

Input

(The LCD displays a

diagram of the electrical

power ﬂow.)

UPS

35[H]

O/P

Output

BATTERY 56[MIN]

32[TIM]

Voltage

Output

O/P VOLTAGE

DC INPUT

DC-V 632[V]

BATT-V 400[V]

BATT- I 0[A]

VOLT. 480[V]

FREQ. 60.0[HZ]

O/P CURRENT (R.M.S.)

BATTERY

50[%]

BACK-UP RATING 10[MIN]

DISCHARGING 15[MIN]

O/P CURRENT (PEAK)

AC INPUT

50[%]

AC I/P-V 480[V]

FREQ. 60.0[HZ]

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14 Operating the UPS

This section describes the basic procedures to operate the UPS. Figure 14.1 shows the location and

functions of the operating switches to operate the UPS.

WARNING

If the UPS produces smoke or smells strange, immediately turn

off all AC and DC input circuit breakers.

Continued operation may result in ﬁre. Contact Toshiba or Authorized

representatives.

DO NOT turn off the control power supply switch (8A) during UPS

operation.

This may result in UPS faults.

EPO Switch

(Emergency Power Off Switch)

See Section 14.9

Control Power Supply Switch

FIGURE 14.1 - EPO AND CONTROL POWER SUPPLY OPERATING SWITCHES

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14.1 Operation Types

The operation types are summarized below.

TABLE 14.1 OPERATION TYPES

Operation

Description

Complete Shutdown

Turn off the control power supply. Shut down the UPS

completely.

Float / Equalize Charge Changing the battery recharge mode between ﬂoat charge and

equalize charge.

Protection Charge

Automatic recharge mode transition from protection charge to

ﬂoat charge.

Startup

Starting up and operating the UPS.

Stop

Stop the inverter and chopper/charger.

Switch Power Supply

Switching power supply source between UPS and Bypass.

14.2 Pre-operational Check

CAUTION

Perform the pre-operational check before operating the UPS.

Before operating the UPS:

1. Make sure all covers/panels are in place and secured.

2. Make sure the temperature in the UPS/Battery room is within speciﬁed limits.

3. Before starting the UPS, check the power source to make sure AC input power is on.

4. Make sure battery breaker’s auxiliary A-contact is connected to the terminal block TB1.

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14.3 Startup Procedures

The procedure to start the UPS is shown in Steps 1-5.

LED Key

- LED Off

- LED On

- LED Flash

STEP 1

SYSTEM INITIALIZE

Turn on the control power supply switch.

(Figure 14.1) and ensure the operation lock is

set to OPERATION. (Figure 13.1 - 1)

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

STEP 2

BYPASS

Wait for a few seconds.

PRESS ‘RUN’ SWITCH

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

STEP 3

BYPASS

Press the “RUN” button for at least 0.5

seconds.

UPS STARTING

WAIT FOR A WHILE

CONVERTER LED is “ON” and INVERTER

LED ﬂashes.

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

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Step 4-5 continues the procedure to start the UPS.

LED Key

- LED Off

- LED On

- LED Flash

BYPASS

STEP 4

Turn on the DC Input Breaker (72B) on the

external battery cabinet.

MOVE 72B TO ‘ON’ POSITION

BATTERIES LED is “ON”.

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

UPS SUPPLY

STEP 5

AC - Vo 480 V

AC - Io 50%

*Press the “UPS” button for at least 0.5

seconds. This completes UPS startup

procedure

UPS

BYPASS LED is “OFF”.

UPS LED is “ON”.

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

NOTE

*If the AC switch does not function, contact

Toshiba or authorized representatives.

If the bypass power source is out of

speciﬁcation, this operation will be inhibited.

In order to switch manually, press the “UPS”

button for 5 seconds or more.

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14.4 Switch Power Supply (UPS to Bypass)

The procedure to transfer between the UPS supply and the bypass supply is shown in Steps 1-3

LED Key

- LED Off

- LED On

- LED Flash

STEP 1

UPS SUPPLY

Check AC INPUT LED and BYPASS LED are

on to make sure power is being delivered to

the UPS.

AC - Vo 480 v

AC - Io 50%

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

STEP 2

BYPASS

Press the “BYPASS” button for at least 0.5

seconds.

UPS LED is “OFF”.

BYPASS LED is “ON”.

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

STEP 3

BYPASS

Please wait until procedure is completed.

AC - Vo 480 V

AC - Io 50%

PRESS ‘UPS’ SWITCH

UPS

INVERTER

CONVERTER

AC INPUT

NOTE

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

To change from Bypass to UPS supply, follow

SWITCH

BATTERIES

AC OUTPUT

the Startup Procedures - STEP 5.

If the AC switch does not function, contact

Toshiba or authorized representatives.

BYPASS

BYPASS INPUT

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14.5 Stop

The procedure to stop the UPS is shown in Steps 1-3.

LED Key

- LED Off

- LED On

- LED Flash

BYPASS

STEP 1

AC - Vo 480 V

AC - Io 50%

PRESS ‘UPS’ SWITCH

Transfer to Bypass supply as described in

Switch Power Supply.

UPS LED is “OFF”.

UPS

BYPASS LED is “ON”.

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

BYPASS

STEP 2

Turn off the DC Input Breaker (72B) on

the external battery cabinet, and, press

the G8000 “STOP” button for at least 0.5

seconds.

MOVE #72B TO ‘OFF’ POSITION

UPS

BATTERIES LED is “OFF”.

INVERTER

CONVERTER

AC INPUT

INVERTER LED ﬂashes then “OFF”.

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

FLOAT CHARGE LED and CONVERTER

LED are “OFF”.

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

STEP 3

BYPASS

Wait until procedure is completed.

PRESS ‘RUN’ SWITCH

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

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14.6 Complete Shutdown

The procedure to turn off the control power and shut down the UPS completely is shown in Steps 1-6.

STEP 1

BYPASS

Transfer to Bypass supply as described in

Switch Power Supply.

DC-V 0 [V]

BATT-V 0 [V]

UPS LED is “OFF”.

BATT-I 0 [A]

BYPASS LED is “ON”.

STEP 2

Turn off the DC input breaker, and, press the

“STOP” button for at least 0.5 sec.

BATTERIES LED is “OFF”.

INVERTER LED ﬂashes then “OFF”.

FLOAT CHARGE LED and CONVERTER LED

are “OFF”.

STEP 3

Please wait until procedure is completed.

STEP 4

Scroll the LCD screen to see the DC INPUT

and make sure DC bus voltage is 0V.

STEP 5

NOTICE

*Turn off the control power supply switch (8A).

Nothing is displayed on the LCD.

*STEP 5 - This operation is different from

the instructions displayed on the screen.

All LED’s are “OFF”.

Be sure to perform the procedure as

speciﬁed in this manual.

STEP 6

Turn off all breakers at AC Input, Bypass Input,

and AC Output.

Shutdown is completed and UPS is isolated.

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14.7 Changing Between Float Charge and Equalize Charge

The procedure to change the recharge mode between ﬂoat charge and equalize charge is shown in Steps

1-3.

See the Note below for an explanation of Float and Equalize charge modes.

LED Key

- LED Off

- LED On

- LED Flash

STEP 1

UPS SUPPLY

Make sure that the FLOAT CHARGE LED is

“ON”.

AC - Vo 480 V

AC - Io 50%

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

UPS SUPPLY

STEP 2

Press FLOAT/EQUAL button for at least 0.5

sec.

AC - Vo 480 V

AC - Io 50%

Change completed.

UPS

EQUAL CHARGE LED is “ON”.

FLOAT CHARGE LED is “OFF”

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

STEP 3

Please wait until procedure is completed.

BYPASS

BYPASS INPUT

NOTE

In equalize charge mode, the battery is

charged for a programmed period at a

speciﬁed voltage (depending on the battery

spec), rather than the ﬂoat charge, in order

to prevent voltage deviations among battery

cells. This should be done once every six

months if possible.

The G8000 UPS will automatically perform

the equalize recharge after battery backup

operation.

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14.8 Changing to Float Charge from Protection Charge (If applicable)

The manual procedure to change from protection charge to ﬂoat charge is shown in Step 1-3.This operation

applies to batteries after they have experienced over temperature condition.

See the Note below for an explanation of ﬂoat charge and protection charge.

LED Key

- LED Off

- LED On

- LED Flash

STEP 1

UPS SUPPLY

Make sure that the EQUAL CHARGE LED is

“ON”.

AC - Vo 480 V

AC - Io 50%

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

STEP 2

Make sure that the “BATT FAULT1” warning

goes away.

UPS SUPPLY

AC - Vo 480 V

AC - Io 50%

STEP 3

Press “FLOAT/EQUAL” button for at least 0.5

seconds.

UPS

INVERTER

CONVERTER

AC INPUT

Procedure completed.

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

NOTE

BYPASS

BYPASS INPUT

The battery is normally being charged at ﬂoat

charge mode. To prevent thermal runaway of

the battery, this mode will automatically be

changed to protection charge when a “BATT

FAULT1” (Battery over temperature) warning

occurs.

In protection charge mode, the battery is

automatically charged at a voltage about 5%

lower than ﬂoat charge.

If the “BATT FAULT1” warning message goes

away and a programmed duration is elapsed

(about 24 hours), this mode will automatically

be changed back to ﬂoat charge. Thus, it is not

usually required to change the recharge mode

manually back to the ﬂoat charge.

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14.9 Emergency Power Off (EPO)

Press the EPO switch for immediate shutdown of all power through the UPS. The signal from the EPO

is processed as a “hard fault” by the UPS and results in gate-blocks on the transistors and opens all the

internal contactors.

To Reset the UPS after triggering the EPO, do the following:

1. Shut Down the UPS as described in section 14.6.

2. Restart the UPS as described in section 14.3.

15 Troubleshooting

When an error occurs in the UPS, error data is displayed on the LCD screen. This section will describe the

types of errors, the error messages displayed on the LCD screen and the procedures to correct the errors.

15.1 Types of Errors

The following types of errors may occur in the UPS:

TABLE 15.1 OPERATION TYPES

Name

Description

Fault (Trip)

The UPS has been tripped and has stopped operating.

The UPS is in Bypass mode.

Fault

Warning-1 (Input Power Failure) Power is supplied from the battery. When the warning is

corrected, power will automatically be supplied from the

AC input.

Warning-2 (Stop and Restart)

Warning (Operation Control)

(Guidance)

The UPS transfers to Bypass supply and the UPS stops

operating. When the warning is corrected, the UPS will

automatically be restarted and revert to UPS supply.

Warning

An error or a phenomena related to an error occurred.

Since this problem does not directly affect operation, the

system switches to synchronized mode.

An error or indication of an error has occurred, but

operation was not affected.

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15.2 Faults and Warnings Data Screen

This screen appears when a trip error is detected. Up to 10 screens of fault data can be displayed. Figure

15.1 and Table 15.2 show a sample screen and describe the data shown in the screen.

FAULTS & WARNINGS

1 UPS OVERLOAD

09-09-06 08:05:30

↓ANOTHER ITEM

FIGURE 15.1 - SAMPLE FAULT DATA SCREEN

TABLE 15.2 - FAULT AND WARNING DATA SCREEN DESCRIPTIONS

Name

Number

Message

Time

Description

The number of the message in the order that it was detected (1 - 10).

(Up to 10 screens of fault data can be displayed.)

Shows the type of the fault or warning message.

The date (mm-dd-yy) and time (in 24-hour format) the fault was

detected.

Indicates whether there is a fault screen before or after this screen.

Indicates there is a fault screen before this screen.

Scroll Indicator

↓ Indicates there is a fault screen after this screen.

↓ Indicates there are fault screens before and after this screen.

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15.3 LCD Fault & Warning Displays

When a fault occurs, a screen is shown as in Figure 15.2. When a warning occurs, a screen is shown as in

Figure 15.3. Select the desired fault or warning data to be displayed using the scroll buttons.

BYPASS

FAULT STOP

FAULTS & WARNINGS

1 FUSE BLOWN

09-09-06 08:05:30

FIGURE 15.2 - FAULT DISPLAY

UPS SUPPLY

AC-VO 480[V]

AC- I O 50[%]

FAULTS & WARNINGS

1 UPS OVERLOAD

09-09-06 08:05:30

FIGURE 15.3 - WARNING DISPLAY

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15.4 Fault Messages

Figure 15.4 show the locations for fault detection. Tables 15.3 through 15.7 gives details for the fault and

warning messages referred to in section “Fault Data Screen.” The “item” code associated with each fault

or warning message may be used to determine the physical location of the fault or warning by referring to

Figure 15.4. The UPS unit may be shipped with different protective conﬁgurations from the standard shown

in Figure 15.4, if speciﬁed by the customer. See the protective conﬁguration indicated on the single line

diagram for each UPS.

47S

95S

27S

59S

59I

271

51I

Inverter

52R

83MC1

83MC

Battery

Chopper

30U

76C

80PS

30ST

71F

80B1 80B2

26B

95C

59C

47C

27C

83BF

FIGURE 15.4 - PROTECTIVE DETECTOR LOCATIONS

TABLE 15.3 - FAULT (TRIP)

ITEM LCD MESSAGE INDICATION

DESCRIPTION

OVER HEAT

(NO INDICATION)

STARTUP ERR

EMG.STOP

HIGH TEMP IN THE CABINET.

30ST

AN ERROR OCCURRED IN THE MAIN CONTROL MICROPROCESSOR (CPU).

STARTUP WAS NOT COMPLETED WITHIN THE NORMAL TIME FRAME.

AN EMERGENCY STOP WAS ACTIVATED VIA THE EXTERNAL CONTACT.

RECTIFIER, DC, OR INVERTER MAIN CIRCUIT FUSE BLOWN.

DC OVER-CURRENT - EXCESSIVE CURRENT IN DC CIRCUIT.

BATTERY VOLTAGE IS BELOW CUTOFF VOLTAGE.

71F

FUSE BLOWN

DC OC

80B2

80PS

BATT. UV

CONT. PS. ERR

THE CONTROL POWER SUPPLY VOLTAGE FAILED.

TABLE 15.4 - WARNING – 1 (CONVERTER STOP/INPUT POWER ERROR)

ITEM LCD MESSAGE INDICATION

DESCRIPTION

AC INPUT UNDERVOLTAGE - AC INPUT VOLTAGE IS TOO LOW.

AC INPUT PHASE ROTATION ERROR.

27S

47S

59S

95S

AC I/P UV

AC PHASE ERR

AC I/P OV

AC INPUT OVERVOLTAGE - AC INPUT VOLTAGE IS TOO HIGH.

AC INPUT FREQUENCY ERROR.

I/P FREQ. ERR

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TABLE 15.5 - WARNING - 2 (STOP AND RESTART)

Item LCD Message Indication

Description

AC O/P UV

UNIT FAULT

DC OV

AC output voltage is low.

IGBT Stack Failure.

27I

30U

Over-voltage in DC circuit.

Output overload

AC O/P OL

INV. OC

Inverter over-current.

51I

59I

76C

AC O/P OV

BATT. OC

AC output voltage is high.

Over-current in Battery section.

TABLE 15.6 - WARNING (OPERATION CONTROL)

Item LCD Message Indication

Description

Bypass input voltage is low.

27C

47C

59C

95C

BYPASS UV

BYPASS ERR.

BYPASS OV

BYPASS ASY.

Bypass input phase rotation error.

Bypass input voltage is high.

Bypass input frequency error.

TABLE 15.7 - WARNING (GUIDANCE)

Item LCD Message Indication

26B BATT. OVER HEAT

80B1 BATT. UV (ALM)

Description

Battery temperature is too high.

Battery voltage is near cutoff voltage.

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15.5 LCD Scroll (w/ faults or warnings)

This section describes how to scroll through the LCD screens when a fault has occurred (when Fault Data

screens exist).

Figure 15.5 shows the locations of the buttons to scroll the LCD screens. See Table 15.8 for details of the

scroll buttons and how they are used for screen scrolling.

FIGURE 15.5 - POSITION OF SCROLL AND RESET BUTTONS

TABLE 15.8 - BUTTON FUNCTIONS

# Name

Function

SCROLL UP

Scrolls to the previous screen.

SCROLL DOWN

RESET

Scrolls to the following screen.

Resets the UPS faults and warnings shown on the LCD and deletes fault history data stored in

memory.

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15.6 Restoring UPS Operation

WARNING

Contact Toshiba in the event of malfunction or fault.

This UPS should be repaired only by factory authorized personnel.

Servicing by untrained personnel may extend the fault or result in

electric shock or personal injury.

Do NOT attempt to modify or relocate the UPS.

Electric shock, personal injury or fault may result if unauthorized

personnel attempt to modify or relocate the UPS. Be sure to contact

toshiba customer service if you need to modify or relocate the UPS.

Do not open the front and/or rear panels.

The parts inside carry energy-high current. Touching them may result

in electric shock, burns or fault.

The procedure to restore UPS operation is shown in Steps 1-2. The example shows the UPS restored

after a trip fault occurred on inverter over current with the message “INV. OC.”

STEP 1

LED Key

- LED Off

- LED On

Check the LCD screen.

Also check other fault data screens with

scroll buttons graphic panel.

BYPASS

1 INV. OC

07-15-07 08:05:30

STEP 2

Contact Toshiba Customer Support and

follow the directions given by the service

personnel.

↓ ANOTHER ITEM

UPS

INVERTER

CONVERTER

AC INPUT

FLOAT CHARGE

EQUAL CHARGE

DISCHARGE

SWITCH

BATTERIES

AC OUTPUT

BYPASS

BYPASS INPUT

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16 Periodic Maintenance/Parts Replacement

The G8000 is designed to provide long-term trouble-free power conditioning and backup. Optimum

performance can be best maintained by regular, periodic, preventive maintenance.

16.1 Scheduled Maintenance

The G8000 UPS should have scheduled maintenance performed on it annually by a factory-authorized

service provider. The preventive maintenance should include at minimum:

•

Clean UPS exterior

Clean UPS interior

Verify power supply voltages

Check for loose/overheated connections

Scan error log and correct potential UPS-related issues

16.2 Parts Replacement

The following list shows the recommended intervals for periodic replacement of certain UPS parts.

•

Aluminum electrolytic capacitors: Replace once every 7-10 years.

Fuses: Replace once every 7-10 years

Cooling fan: Replace once every 7-10 years

Batteries (If applicable): See the Backup Battery Cabinet manual for speciﬁc test, maintenance and

replacement instructions.

G8000 Series Installation and Operation Manual

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G8000 Series Installation and Operation Manual

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Appendix A - Installation Planning Guides

80kVA IPG

TOSHIBA G8000 Series UPS

Installation Planning Guide for 80kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K08KK6XSxx)

General Mechanical Information

Dimensions

(W x D x H)

Inches

Floor

Approximate Full-Load

Heat Rejection

Btu/Hr

Mechanical Clearance (Inches)from UPS

for Ventilation and Maintenance Access

Weight

Lbs.

Lbs./ft. ²

Top

Front

Bottom

Sides

Back

36.8” x 32.5” x 79.2” 1,740

210

28,321

15.75”

43.5”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand

Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size: Min. – Max. Per Phase

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

89(100)

>0.99

107 (120)

150 A

1/0 – (2) x 2/0

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

Maximum Input Power

Demand

Suggested External

External Feeder Wire Size:

Overcurrent Protection

Min. – Max. Per Phase // Min. – Max. for Neutral

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

1.0

125 AT

1/0 – (2) x 2/0 // (2) x 1/0 – (2) x 2/0

DC Backup Input (Battery - 360VDC Nom./Flywheel 550VDC Nom.)

DC Capacity for Full Maximum Discharge

Suggested External

Overcurrent Protection*

Amps

External Feeder Wire Size:

Min. – Max.

Backup System

Load Output

at Full Load Output

kWB

Amps DC

AWG or kcmil at 75º C Temp. Rating

Battery

292

158

300 A

175 A

(2) x 1/0 – (2) x 3/0

2/0

Flywheel

* If required. Most Battery and Flywheel Cabinets are equipped with built-in breakers.

AC Output (480/277V 3-Phase / 4-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

Rated Output Power

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

1.0

125 A

1/0 – (2) x 2/0 // (2) x 1/0 – (2) x 2/0

Important Notes:

12. Cable sizing calculations based on the following assumptions:

1. CABLE ACCESS – Bottom only.

Minimum size is smallest size based on ampacity at 30 °C.

Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

2. Maximum Current required at Primary AC Input based on full

load output and maximum battery charging current.

Neutral sized for 2X phase current.

3. Output load conductors are to be installed in separate

conduit from input conductors.

Not more than 3 current-carrying conductors installed in

conduit in ambient temperature of 30 °C.

Temperature rating of copper conductors/terminals: 75 °C.

Reference: 2005 NEC Handbook, Table 310.16.

4. Control wires and power wires are to be installed in separate

conduits.

5. Recommended AC input and output overcurrent protection

based on continuous full load current per NEC.

NOTE: Consult latest edition of applicable

national and local codes for possible

variations.

6. Wiring shall comply with all applicable national and local

electrical codes.

7. Grounding conductors to be sized per NEC Article 250-122.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

13. Ratings of wires and overcurrent devices are suggested

minimums. Consult with a registered Professional Engineer

within your local area for proper size selections.

- Alternate AC Input: 3φ, 4-wire + ground.

- AC Output: 3φ, 4-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (877) 867-8773

Fax: (713) 896-5212

8. Nominal battery voltage based on the use of VRLA type

batteries (2.0 volts/cell nominal).

9. Maximum battery discharge current based on lowest

permissible discharge voltage of 1.67 VPC.

10. DC wires should be sized to allow not more than a 2-volt

drop at maximum discharge current.

Web Site: www.toshiba.com/ind

11. Weights do not include batteries or other auxiliary equipment

external to the UPS.

Rev. 2.2

G8000 Series Installation and Operation Manual

Page 1 of 3

G8000-IPG-80kVA

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 80kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K08KK6XSxx)

G8000 80KVA OUTLINE DRAWING

G8000 80kVA UPS Cabling Connection Dimensions

Rev. 2.2

Page 2 of 3

G8000-IPG-80kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 80kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K08KK6XSxx)

Anchorage pattern:

Install anchor bolts to secure the UPS to the floor.

Use 1/2” (12mm) diameter anchor bolts. The UPS base has four pre-drilled 5/8” (16 mm)

holes provided. See the figure below for dimensions and locations.

Anchorage Pattern for G8000 80kVA UPS

Rev. 2.2

Page 3 of 3

G8000-IPG-80kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

100kVA IPG

TOSHIBA G8000 Series UPS

Installation Planning Guide for 100kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K10KK6XSxx)

General Mechanical Information

Dimensions

(W x D x H)

Inches

Floor

Approximate Full-Load

Heat Rejection

Btu/Hr

Mechanical Clearance (Inches)from UPS

for Ventilation and Maintenance Access

Weight

Lbs.

Lbs./ft. ²

Top

Front

Bottom

Sides

Back

36.8” x 32.5” x 79.2” 1,740

210

33,746

15.75”

43.5”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand

Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size: Min. – Max. Per Phase

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

110 (122)

>0.99

134 (147)

200 AT

(2) x #3 – (2) x 2/0

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

Maximum Input Power

Demand

Suggested External

External Feeder Wire Size:

Overcurrent Protection

Min. – Max. Per Phase // Min. – Max. for Neutral

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

100

1.0

120

150 AT

(2) x #3 – (2) x 2/0 // (2) 2/0

DC Backup Input (Battery - 360VDC Nominal)

DC Capacity for Full Maximum Discharge

Suggested External

Overcurrent Protection*

Amps

External Feeder Wire Size:

Min. – Max.

Backup System

Load Output

at Full Load Output

kWB

Amps DC

AWG or kcmil at 75º C Temp. Rating

Battery

108

359

350 A

(2) x 3/0 – (2) x 4/0

* If required. Most Battery Cabinets are equipped with built-in breakers.

AC Output (480/277V 3-Phase / 4-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

Rated Output Power

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

100

1.0

120

150 AT

(2) x #3 – (2) x 2/0 // (2) 2/0

Important Notes:

12. Cable sizing calculations based on the following assumptions:

1. CABLE ACCESS – Bottom only.

Minimum size is smallest size based on ampacity at 30 °C.

Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

2. Maximum Current required at Primary AC Input based on full

load output and maximum battery charging current.

Neutral sized for 2X phase current.

3. Output load conductors are to be installed in separate

conduit from input conductors.

Not more than 3 current-carrying conductors installed in

conduit in ambient temperature of 30 °C.

Temperature rating of copper conductors/terminals: 75 °C.

Reference: 2005 NEC Handbook, Table 310.16.

4. Control wires and power wires are to be installed in separate

conduits.

5. Recommended AC input and output overcurrent protection

based on continuous full load current per NEC.

NOTE: Consult latest edition of applicable

national and local codes for possible

variations.

6. Wiring shall comply with all applicable national and local

electrical codes.

7. Grounding conductors to be sized per NEC Article 250-122.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

13. Ratings of wires and overcurrent devices are suggested

minimums. Consult with a registered Professional Engineer

within your local area for proper size selections.

- Alternate AC Input: 3φ, 4-wire + ground.

- AC Output: 3φ, 4-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (877) 867-8773

Fax: (713) 896-5212

8. Nominal battery voltage based on the use of VRLA type

batteries (2.0 volts/cell nominal).

9. Maximum battery discharge current based on lowest

permissible discharge voltage of 1.67 VPC.

10. DC wires should be sized to allow not more than a 2-volt

drop at maximum discharge current.

Web Site: www.toshiba.com/ind

11. Weights do not include batteries or other auxiliary equipment

external to the UPS.

Rev. 2.2

Page 1 of 3

G8000-IPG-100kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 100kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K10KK6XSxx)

G8000 100kVA UPS Cabling Connection Dimensions

G8000 100KVA OUTLINE DRAWING

Rev. 2.2

Page 2 of 3

G8000-IPG-100kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 100kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K10KK6XSxx)

Anchorage pattern:

Install anchor bolts to secure the UPS to the floor.

Use 1/2” (12mm) diameter anchor bolts. The UPS base has four pre-drilled 5/8” (16 mm)

holes provided. See the figure below for dimensions and locations.

Anchorage Pattern for G8000 100kVA UPS

Rev. 2.2

Page 3 of 3

G8000-IPG-100kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

125kVA IPG

TOSHIBA G8000 Series UPS

Installation Planning Guide for 125kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K12KK6XS2xx)

General Mechanical Information

Dimensions

(W x D x H)

Inches

Floor

Approximate Full-Load

Heat Rejection

Btu/Hr

Mechanical Clearance (Inches)from UPS

for Ventilation and Maintenance Access

Weight

Lbs.

Lbs./ft. ²

Top

Front

Bottom

Sides

Back

36.8” x 32.5” x 79.2” 1,740

210

33,746

15.75”

43.5”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand

Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size: Min. – Max. Per Phase

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

112 (123)

>0.99

135 (148)

200 AT

(2) x #3 – (2) x 2/0

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

Maximum Input Power

Demand

Suggested External

External Feeder Wire Size:

Overcurrent Protection

Min. – Max. Per Phase // Min. – Max. for Neutral

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

125

0.8

150

200 AT

(2) x #1 – (2) x 2/0 // (2) 2/0

DC Backup Input (Battery - 360VDC Nominal)

DC Capacity for Full Maximum Discharge

Suggested External

Overcurrent Protection*

Amps

External Feeder Wire Size:

Min. – Max.

Backup System

Load Output

at Full Load Output

kWB

Amps DC

AWG or kcmil at 75º C Temp. Rating

Battery

110

365

400 A

(2) x 3/0 – (2) x 4 /0

* If required. Most Battery Cabinets are equipped with built-in breakers.

AC Output (480/277V 3-Phase / 4-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

Rated Output Power

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

125

0.8

150

200 AT

(2) x #1 – (2) x 2/0 // (2) 2/0

Important Notes:

12. Cable sizing calculations based on the following assumptions:

1. CABLE ACCESS – Bottom only.

Minimum size is smallest size based on ampacity at 30 °C.

Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

2. Maximum Current required at Primary AC Input based on full

load output and maximum battery charging current.

Neutral sized for 2X phase current.

3. Output load conductors are to be installed in separate

conduit from input conductors.

Not more than 3 current-carrying conductors installed in

conduit in ambient temperature of 30 °C.

Temperature rating of copper conductors/terminals: 75 °C.

Reference: 2005 NEC Handbook, Table 310.16.

4. Control wires and power wires are to be installed in separate

conduits.

5. Recommended AC input and output overcurrent protection

based on continuous full load current per NEC.

NOTE: Consult latest edition of applicable

national and local codes for possible

variations.

6. Wiring shall comply with all applicable national and local

electrical codes.

7. Grounding conductors to be sized per NEC Article 250-122.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

13. Ratings of wires and overcurrent devices are suggested

minimums. Consult with a registered Professional Engineer

within your local area for proper size selections.

- Alternate AC Input: 3φ, 4-wire + ground.

- AC Output: 3φ, 4-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (877) 867-8773

Fax: (713) 896-5212

8. Nominal battery voltage based on the use of VRLA type

batteries (2.0 volts/cell nominal).

9. Maximum battery discharge current based on lowest

permissible discharge voltage of 1.67 VPC.

10. DC wires should be sized to allow not more than a 2-volt

drop at maximum discharge current.

Web Site: www.toshiba.com/ind

11. Weights do not include batteries or other auxiliary equipment

external to the UPS.

Rev. 0

G8000 Series Installation and Operation Manual

Page 1 of 3

G8000-IPG-125kVA 0.8PF

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 125kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K12KK6XS2xx)

G8000 125KVA OUTLINE DRAWING

G8000 100kVA UPS Cabling Connection Dimensions

Rev. 0

Page 2 of 3

G8000-IPG-125kVA 0.8PF

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 125kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K12KK6XS2xx)

Anchorage pattern:

Install anchor bolts to secure the UPS to the floor.

Use 1/2” (12mm) diameter anchor bolts. The UPS base has four pre-drilled 5/8” (16 mm)

holes provided. See the figure below for dimensions and locations.

Anchorage Pattern for G8000 100kVA UPS

Rev. 0

Page 3 of 3

G8000-IPG-125kVA 0.8PF

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

150kVA IPG

TOSHIBA G8000 Series UPS

Installation Planning Guide for 150kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K15KK6XSxx)

General Mechanical Information

Dimensions

(W x D x H)

Inches

Floor

Approximate Full-Load

Heat Rejection

Btu/Hr

Mechanical Clearance (Inches)from UPS

for Ventilation and Maintenance Access

Weight

Lbs.

Lbs./ft. ²

Top

Front

Bottom

Sides

Back

55.1” x 31.8” x 79.2” 2,467

203

38,754

15.75”

43.5”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand

Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size: Min. – Max. Per Phase

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

167 (183)

>0.99

196 (209)

300 AT

300 kcmil - (2) x #1

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

Maximum Input Power

Demand

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

AWG or kcmil at 75º C Temp. Rating

kVA

Amps

150

1.0

180

250 AT

300 kcmil - (2) x #1 // (2) x 300 kcmil - (4) x #1

DC Backup Input (Battery - 360VDC Nom./Flywheel 550VDC Nom.)

DC Capacity for Full Maximum Discharge

Suggested External

Overcurrent Protection*

Amps

External Feeder Wire Size:

Min. – Max.

Backup System

Load Output

at Full Load Output

kWB

Amps DC

AWG or kcmil at 75º C Temp. Rating

Battery

160

533

600 A

(2) x 300 kcmil – (2) x 350 kcmil

* If required. Most Battery and Flywheel Cabinets are equipped with built-in breakers.

AC Output (480/277V 3-Phase / 4-Wire)

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

Rated Output Power

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

150

1.0

180

225 AT

300 kcmil - (2) x #1 // (2) x 300 kcmil - (4) x #1

Important Notes:

12. Cable sizing calculations based on the following assumptions:

1. CABLE ACCESS – Top and Bottom.

Minimum size is smallest size based on ampacity at 30 °C.

Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

2. Maximum Current required at Primary AC Input based on full

load output and maximum battery charging current.

Neutral sized for 2X phase current.

3. Output load conductors are to be installed in separate

conduit from input conductors.

Not more than 3 current-carrying conductors installed in

conduit in ambient temperature of 30 °C.

4. Control wires and power wires are to be installed in separate

conduits.

Temperature rating of copper conductors/terminals: 75 °C.

Reference: 2005 NEC Handbook, Table 310.16.

5. Recommended AC input and output overcurrent protection

based on continuous full load current per NEC.

NOTE: Consult latest edition of applicable

national and local codes for possible

variations.

6. Wiring shall comply with all applicable national and local

electrical codes.

7. Grounding conductors to be sized per NEC Article 250-122.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

13. Ratings of wires and overcurrent devices are suggested

minimums. Consult with a registered Professional Engineer

within your local area for proper size selections.

- Alternate AC Input: 3φ, 4-wire + ground.

- AC Output: 3φ, 4-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (877) 867-8773

Fax: (713) 896-5212

8. Nominal battery voltage based on the use of VRLA type

batteries (2.0 volts/cell nominal).

9. Maximum battery discharge current based on lowest

permissible discharge voltage of 1.67 VPC.

10. DC wires should be sized to allow not more than a 2-volt

drop at maximum discharge current.

Web Site: www.toshiba.com/ind

11. Weights do not include batteries or other auxiliary

equipment external to the UPS.

Rev. 2.2

Page 1 of 3

G8000-IPG-150kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 150kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K15KK6XSxx)

G8000 150kVA UPS Cabling Connection Dimensions

Rev. 2.2

Page 2 of 3

G8000-IPG-150kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 150kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K15KK6XSxx)

Anchorage pattern:

Install anchor bolts to secure the UPS to the floor.

Use 1/2” (12mm) diameter anchor bolts. The UPS base has four pre-drilled 5/8” (16 mm)

holes provided. See the figure below for dimensions and locations.

Anchorage Pattern for G8000 150kVA UPS

Rev. 2.2

Page 3 of 3

G8000-IPG-150kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

225kVA IPG

TOSHIBA G8000 Series UPS

Installation Planning Guide for 225kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K22KK6XSxx)

General Mechanical Information

Dimensions

(W x D x H)

Inches

Floor

Approximate Full-Load

Heat Rejection

Btu/Hr

Mechanical Clearance (Inches)from UPS

for Ventilation and Maintenance Access

Weight

Lbs.

Lbs./ft. ²

Top

Front

Bottom

Sides

Back

55.1” x 31.8” x. 79.2” 2,980

245

67,667

15.75”

43.5”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand

Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size: Min. – Max. Per Phase

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

247 (258)

>0.99

297 (311)

400 AT

(2) x 3/0 – (2) x 4/0

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

Maximum Input Power

Demand

Suggested External

External Feeder Wire Size:

Overcurrent Protection

Min. – Max. Per Phase // Min. – Max. for Neutral

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

225

1.0

271

350 AT

(2) x 4/0 – (2) x 250 kcmil // (4) x 4/0 – (4) x 250 kcmil

DC Backup Input (Battery - 360VDC Nom./Flywheel 550VDC Nom.)

DC Capacity for Full Maximum Discharge

Suggested External

Overcurrent Protection*

Amps

External Feeder Wire Size:

Min. – Max.

Backup System

Load Output

at Full Load Output

kWB

Amps DC

AWG or kcmil at 75º C Temp. Rating

Battery

242

805

900 A

(4) x 4/0 – (4) x 250 kcmil

* If required. Most Battery and Flywheel Cabinets are equipped with built-in breakers.

AC Output (480/277V 3-Phase / 4-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

Rated Output Power

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

225

1.0

271

350 AT

(2) x 4/0 – (2) x 250 kcmil // (4) x 4/0 – (4) x 250 kcmil

Important Notes:

12. Cable sizing calculations based on the following assumptions:

1. CABLE ACCESS – Top and Bottom.

Minimum size is smallest size based on ampacity at 30 °C.

Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

2. Maximum Current required at Primary AC Input based on full

load output and maximum battery charging current.

Neutral sized for 2X phase current.

3. Output load conductors are to be installed in separate

conduit from input conductors.

Not more than 3 current-carrying conductors installed in

conduit in ambient temperature of 30 °C.

Temperature rating of copper conductors/terminals: 75 °C.

Reference: 2005 NEC Handbook, Table 310.16.

4. Control wires and power wires are to be installed in separate

conduits.

5. Recommended AC input and output overcurrent protection

based on continuous full load current per NEC.

NOTE: Consult latest edition of applicable

national and local codes for possible

variations.

6. Wiring shall comply with all applicable national and local

electrical codes.

7. Grounding conductors to be sized per NEC Article 250-122.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

13. Ratings of wires and overcurrent devices are suggested

minimums. Consult with a registered Professional Engineer

within your local area for proper size selections.

- Alternate AC Input: 3φ, 4-wire + ground.

- AC Output: 3φ, 4-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (877) 867-8773

Fax: (713) 896-5212

8. Nominal battery voltage based on the use of VRLA type

batteries (2.0 volts/cell nominal).

9. Maximum battery discharge current based on lowest

permissible discharge voltage of 1.67 VPC.

10. DC wires should be sized to allow not more than a 2-volt

drop at maximum discharge current.

Web Site: www.toshiba.com/ind

11. Weights do not include batteries or other auxiliary equipment

external to the UPS.

Rev. 2.3

Page 1 of 3

G8000-IPG-225kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 225kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K22KK6XSxx)

G8000 225kVA UPS Cabling Connection Dimensions

Rev. 2.3

Page 2 of 3 G8000-IPG-225kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 225kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K22KK6XSxx)

Anchorage pattern:

Install anchor bolts to secure the UPS to the floor.

Use 1/2” (12mm) diameter anchor bolts. The UPS base has four pre-drilled 5/8” (16 mm)

holes provided. See the figure below for dimensions and locations.

Anchorage Pattern for G8000 225kVA UPS

Rev. 2.3

Page 3 of 3

G8000-IPG-225kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

300kVA IPG

TOSHIBA G8000 Series UPS

Installation Planning Guide for 300kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K30KK6XSxx)

General Mechanical Information

Dimensions

(W x D x H)

Inches

Floor

Approximate Full-Load

Heat Rejection

Btu/Hr

Mechanical Clearance (Inches)from UPS

for Ventilation and Maintenance Access

Weight

Lbs.

Lbs./ft. ²

Top

Front

Bottom

Sides

Back

76.8” x 35.7” x 79.2” 4,575

240

89,011

15.75”

43.5”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand

Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size: Min. – Max. Per Phase

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

326 (329)

>0.99

396 (409)

600 AT

(2) 250 kcmil – (3) x 2/0

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

Maximum Input Power

Demand

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

AWG or kcmil at 75º C Temp. Rating

kVA

Amps

300

1.0

361

500 AT

(2) 300 kcmil – (3) x 2/0 (2) 300 kcmil // (4) x 300 kcmil – (6) x 2/0

DC Backup Input (Battery - 360VDC Nom.)

DC Capacity for Full Maximum Discharge

Suggested External

Overcurrent Protection*

Amps

External Feeder Wire Size:

Min. – Max.

Backup System

Load Output

at Full Load Output

kWB

Amps DC

AWG or kcmil at 75º C Temp. Rating

Battery

323

1073

1200 A

(4) x 300 kcmil – (4) x 350 kcmil

* If required. Most Battery Cabinets are equipped with built-in breakers.

AC Output (480/277V 3-Phase / 4-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

AWG or kcmil at 75º C Temp. Rating

Rated Output Power

kVA

Amps

300

1.0

361

450 AT

(2) 300 kcmil – (3) x 2/0 (2) 300 kcmil // (4) x 300 kcmil – (6) x 2/0

Important Notes:

12. Cable sizing calculations based on the following assumptions:

1. CABLE ACCESS – Top only.

Minimum size is smallest size based on ampacity at 30 °C.

Maximum size cable is based on cable bend radius

limitations at the UPS terminals.

2. Maximum Current required at Primary AC Input based on full

load output and maximum battery charging current.

Neutral sized for 2X phase current.

3. Output load conductors are to be installed in separate

conduit from input conductors.

Not more than 3 current-carrying conductors installed in

conduit in ambient temperature of 30 °C.

Temperature rating of copper conductors/terminals: 75 °C.

Reference: 2005 NEC Handbook, Table 310.16.

4. Control wires and power wires are to be installed in separate

conduits.

5. Recommended AC input and output overcurrent protection

based on continuous full load current per NEC.

NOTE: Consult latest edition of applicable

national and local codes for possible

variations.

6. Wiring shall comply with all applicable national and local

electrical codes.

7. Grounding conductors to be sized per NEC Article 250-122.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

13. Ratings of wires and overcurrent devices are suggested

minimums. Consult with a registered Professional Engineer

within your local area for proper size selections.

- Alternate AC Input: 3φ, 4-wire + ground.

- AC Output: 3φ, 4-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (877) 867-8773

Fax: (713) 896-5212

8. Nominal battery voltage based on the use of VRLA type

batteries (2.0 volts/cell nominal).

9. Maximum battery discharge current based on lowest

permissible discharge voltage of 1.67 VPC.

10. DC wires should be sized to allow not more than a 2-volt

drop at maximum discharge current.

Web Site: www.toshiba.com/ind

11. Weights do not include batteries or other auxiliary equipment

external to the UPS.

Rev. 2.3

Page 1 of 3

G8000-IPG-300kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 300kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K30KK6XSxx)

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 300kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K30KK6XSxx)

Anchorage pattern:

Install anchor bolts to secure the UPS to the floor.

Use 1/2” (12mm) diameter anchor bolts. TheUPS base has eight pre-drilled 5/8” (16 mm)

holes provided. See the figure below for dimensions and locations.

Anchorage Pattern for G8000 300kVA UPS

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

500kVA IPG

TOSHIBA G8000 Series UPS

Installation Planning Guide for 500kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K50KK6XSxx)

General Mechanical Information

Dimensions

(W x D x H)

Inches

Floor

Approximate Full-Load

Heat Rejection

Btu/Hr

Mechanical Clearance (Inches)from UPS

for Ventilation and Maintenance Access

Weight

Lbs.

Lbs./ft. ²

Top

Front

Bottom

Sides

Back

101.8” x 37.4” x 79.7” 6520

247

101,490

15.75”

37”

0”

Primary AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand

Normal Mode (Recharge Mode)

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size: Min. – Max. Per Phase

kVA

Amps

AWG or kcmil at 75º C Temp. Rating

484 (505)

>0.99

582 (608)

800 AT

(3) x 250 kcmil – (3) x 300 kcmil

Alternate (Bypass) AC Input (480V 3-Phase / 4-Wire)

Maximum Input Power

Demand

Suggested External

Overcurrent Protection

Amps

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

AWG or kcmil at 75º C Temp. Rating

kVA

Amps

500

0.9

601

800 AT

(3) x 400 kcmil – (3) x 500 kcmil // (6) x 400 kcmil – (6) x 500 kcmil

DC Backup Input (Battery - 480VDC Nom.)

DC Capacity for Full Maximum Discharge

Suggested External

Overcurrent Protection*

Amps

External Feeder Wire Size/pole:

Min. – Max.

Backup System

Load Output

at Full Load Output

kWB

Amps DC

AWG or kcmil at 75º C Temp. Rating

Battery

478

1193

1200 A

(3) x 400 kcmil – (3) x 500 kcmil

* If required. Most Battery and Flywheel Cabinets are equipped with built-in breakers.

AC Output (480/277V 3-Phase / 4-Wire)

Suggested External

Overcurrent Protection

External Feeder Wire Size:

Min. – Max. Per Phase // Min. – Max. for Neutral

AWG or kcmil at 75º C Temp. Rating

Rated Output Power

kVA

Amps

500

0.9

601

800 AT

(3) x 400 kcmil – (3) x 500 kcmil // (6) x 400 kcmil – (6) x 500 kcmil

Important Notes:

12. Cable sizing calculations based on the following assumptions:

1. CABLE ACCESS – Top only.

Minimum size is smallest size based on ampacity at 30 °C.

Maximum size cable is based on cable bend radius limitations at

the UPS terminals.

2. Maximum Current required at Primary AC Input based on full

load output and maximum battery charging current.

Neutral sized for 1.7X phase current.

3. Output load conductors are to be installed in separate

conduit from input conductors.

Not more than 3 current-carrying conductors installed in conduit

in ambient temperature of 30 °C.

Temperature rating of copper conductors/terminals: 75 °C.

Reference: 2005 NEC Handbook, Table 310.16.

4. Control wires and power wires are to be installed in separate

conduits.

5. Recommended AC input and output overcurrent protection

based on continuous full load current per NEC.

NOTE: Consult latest edition of applicable

national and local codes for possible

variations.

6. Wiring shall comply with all applicable national and local

electrical codes.

7. Grounding conductors to be sized per NEC Article 250-122.

Neutral conductors to be sized per NEC Article 310.15.

- Primary AC Input: 3φ, 3-wire + ground.

13. Ratings of wires and overcurrent devices are suggested

minimums. Consult with a registered Professional Engineer within

your local area for proper size selections.

- Alternate AC Input: 3φ, 4-wire + ground.

- AC Output: 3φ, 4-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (877) 867-8773

Fax: (713) 896-5212

8. Nominal battery voltage based on the use of VRLA type

batteries (2.0 volts/cell nominal).

9. Maximum battery discharge current based on lowest

permissible discharge voltage of 1.67 VPC.

10. DC wires should be sized to allow not more than a 2-volt

drop at maximum discharge current.

Web Site: www.toshiba.com/ind

11. Weights do not include batteries or other auxiliary equipment

external to the UPS.

Rev. 0.0

G8000 Series Installation and Operation Manual

Page 1 of 3

G8000-IPG-500kVA

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 500kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K50KK6XSxx)

G8000 300kVA UPS Cabling Connection Dimensions

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

TOSHIBA G8000 Series UPS

Installation Planning Guide for 500kVA UPS

Standard System: 480V Input, 480Y/277V Output (P/N T80S3K50KK6XSxx)

Anchorage pattern:

Install anchor bolts to secure the UPS to the floor.

Use 1/2” (12mm) diameter anchor bolts. The UPS base has eight pre-drilled 5/8” (16 mm)

holes provided. See the figure below for dimensions and locations.

Anchorage Pattern for G8000 500kVA UPS

Rev. 0.0

Page 3 of 3

G8000-IPG-500kVA

G8000 Series Installation and Operation Manual

Download from Www.Somanuals.com. All Manuals Search And Download.

G8000 Series Installation and Operation Manual

100

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Appendix B - Outline Drawings

G8000 Series Installation and Operation Manual

101

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G8000 Series Installation and Operation Manual

102

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FIGURE B.3 - G8000 300 KVA OUTLINE DRAWING

G8000 Series Installation and Operation Manual

103

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G8000 Series Installation and Operation Manual

104

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Appendix C - 500kVA Input- and Output- Cabinet Joining

Instructions

Joining the G8000 500kVA Sections

1. Remove Shipping Material (Retain Connection Kit Box and Manual).

2. On a leveled ﬂoor bring the two cabinets together. Input cabinet on the left side. See

FIG. 1. Leave a gap of 0.25”-0.30” between the cabinets. See FIG. 2.

FIG. 1

FIG. 2

4. On Input cabinet: Open the door, remove back panel (retain hardware). See FIG. 3.

Insert 1/2-13X1.75” bolt, ﬂat & lock washer assembly (supplied); two in the front and

two in the back. See FIG. 4 & FIG. 5.

G8000 Series Installation and Operation Manual

105

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FIG. 3

FIG. 4

5. On Output cabinet: Open the door. Insert Neutral bus between the cabinets as

shown in FIG. 5 & FIG. 6 and connect on corresponding output and input cabinet

neutral bus using 3/8-16X1.25” bolt, ﬂat, belleville washer and nut (supplied).

Insert Belleville washer between ﬂat washer and nut.

6. Insert AC Bus (qty. 3) between the cabinets as shown in FIG. 5 & FIG. 6 and connect

on corresponding output and input cabinet AC bus using 1/2-13X1.25” bolt, ﬂat, bel-

leville washer and nut (supplied).

Insert Belleville washer between ﬂat washer and nut.

7. Insert DC Bus (qty. 2) between the cabinets as shown in FIG. 5 & FIG. 6 and con-

nect on corresponding output and input cabinet DC bus using 1/2-13X1.25” bolt, ﬂat,

belleville washer and nut (supplied).

G8000 Series Installation and Operation Manual

106

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Insert Belleville washer between ﬂat washer and nut.

DC BUS

FIG. 5

8. Connect the Control plug/connector (male) located in input cabinet to the mating

connector (female) in the output cabinet thru conduit plate in the side panels. See

FIG. 5 & FIG. 6.

9. Connect the Ground cable located in input cabinet to the Ground Bus located in the

output cabinet thru the grommet hole in the side panels.

NOTE: SEE MANUAL PAGE 38 FOR CONNECTING POWER CABLES & ANCHOR-

ING THE CABINETS TO THE FLOOR. AFTER CONNECTING THE CABLES.

ENSURE NO LOOSE HARDWARE, METAL SHAVINGS, TOOLS, ETC. ARE LEFT BE-

HIND INSIDE THE CABINET.

CLOSE THE CABINETS FRONT AND BACK. RECOMMENDED TORQUE VALUES OF

3/8” STEEL BOLT IS 220 IN-LBS, 1/2” STEEL BOLT IS 390 IN-LBS.

G8000 Series Installation and Operation Manual

107

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G8000 Series Installation and Operation Manual

108

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INDUSTRIAL DIVISION

13131 West Little Your road, Houston, Texas 77041

Tel (713) 466-0277 Fax (713) 466-8773

U.S. (877) 867-8773 Canada (800) 872-2192 Mexico 01/800/527-1204

www.toshiba.com/ind

Printed in the U.S.A.

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