Toshiba Paper Shredder MR 2017 User Manual

SERVICE MANUAL  
AUTOMATIC DOCUMENT FEEDER  
MR-2017/2020  
Model: MR-2017/2020  
Publish Date: December 2005  
File No. SME050026D0  
R05092196700-TTEC  
Ver04_2009-12  
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General Precautions for Installation/Servicing/Maintenance  
for the MR-2017/2020  
The installation and service should be done by a qualified service  
technician.  
1) When installing the MR-2017/2020 to the Equipment, be sure to follow the instructions described in  
the “Unpacking/Set-Up Procedure for the MR-2017/2020” booklet which comes with each unit of the  
MR-2017/2020.  
2) The MR-2017/2020 should be installed by an authorized/qualified person.  
3) The equipment must be grounded for safety.  
4) Before starting installation, servicing or maintenance work, be sure to turn OFF and unplug the  
equipment first.  
5) The equipment shall be installed near the socket outlet and shall be easily accessible.  
6) Be sure to fix and plug in the power cable securely after the installation so that no one trips over it.  
7) Unplug the power cable and clean the area around the prongs of the plug and socket outlet once a  
year or more. A fire may occur when dust lies on this area.  
8) The MR-2017/2020 should be grounded to the specified positions on the mochine frame.  
9) When servicing or maintaining the MR-2017/2020, be careful about the rotating or operation sec-  
tions such as gears, pulleys, sprockets, cams, belts, etc.  
10)Reassembly of disassembled parts is the reverse of the disassembly unless otherwise noted in this  
manual or other related documents.  
Care should be taken that small parts, such as screws, washers, pins, E-rings, star washers, har-  
nesses are not installed in the wrong places.  
11)Basically, the machine should not be operated with any parts removed or disassembled.  
12)Delicate parts for preventing safety hazard problems (such as switches, sensors, etc. if any) should  
be handled/installed/adjusted correctly.  
13)Use suitable measuring instruments and tools.  
14)During servicing or maintenance work, be sure to check the serial No. plate and other cautionary  
labels (if any) to see if they are clean and firmly fixed. If not, take appropriate actions.  
15)The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,  
because the ICs on it may be damaged due to static electricity. Before using the wrist band, pull out  
the power cord plug of the equipment and make sure that there is no uninsulated charged objects in  
the vicinity.  
16)For the recovery and disposal of used MR-2017/2020, consumable parts and packing materials, fol-  
low the relevant local regulations/rules should be followed.  
17)After completing installation, servicing and maintenance of the MR-2017/2020, return the MR-2017/  
2020 to its original state, and check operation.  
09/12  
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MR-2017/2020  
8.1 Assembly of PC Board.........................................................................................................8-1  
8.2 Circuit Diagram....................................................................................................................8-2  
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MR-2017/2020  
CONTENTS  
1
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8.3 Control PC Board Circuit .....................................................................................................8-4  
MR-2017/2020  
CONTENTS  
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1. SPECIFICATION  
1
Item  
MR-2017  
MR-2020  
Maximum number of originals Up to 100 sheets or 16 mm in height.  
2
on the original feeding tray  
*
50 - 80 g/m (13.3 - 21.3 lb. Bond)  
Acceptable paper size  
A5-R, A4, A4-R, B5, B5-R, B4, A3,  
FOLIO, ST-R, LT, LT-R, LG, LD, COM-  
PUTER  
2
Acceptable paper weight  
Dimensions  
50 - 127 g/m  
(13.3 lb. Bond - 33.8 lb. Cover)  
W600 x D513 x H135 (mm)  
W575 x D528 x H135 (mm)  
*
Excluding hinges and original tray  
*
Excluding original tray  
Weight  
Approx 11 kg  
Approx. 30W  
DC5 V, DC24 V  
Power consumption  
Power requirements  
*
Supplied from the equipment  
Co-packed items  
Unpacking Instruction (1 set)  
Charts (A4/LT: 1 sheet each)  
Mounting screws (6 pcs)  
Positioning pins (2 pcs)  
Washer (1 pc)  
Unpacking Instruction (1 set)  
Charts (A4/LT: 1 sheet each)  
Mounting screws (6 pcs)  
Positioning pins (2 pcs)  
Washer (1 pc)  
Hinge bracket (1 pc)  
Hinge bracket (1 pc)  
Hinge bracket fixing screw(2 pcs)  
Stopper bracket (1 pc)  
Stopper bracket fixing screw (2 pcs)  
Connector cover (1 pc)  
Hinge bracket fixing screw(2 pcs)  
Hinge bracket cover (1 pc)  
Connector cover (1 pc)  
Applicable models  
Remarks  
e-STUDIO163/203  
e-STUDIO165/205  
e-STUDIO166/206  
e-STUDIO167/207/237  
e-STUDIO181/211  
e-STUDIO182/212/242  
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MR-2017/2020  
SPECIFICATION  
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MR-2017/2020  
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SPECIFICATION  
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2. GENERAL DESCRIPTION  
2.1 Main Components  
Original tray section  
2
Drive/Control section  
Original exit tray section  
Feeding/Transporting section  
Fig. 2-1  
Location  
Components  
Feeding/Transporting  
section  
Pickup roller  
Feed roller  
Separation roller  
Original empty sensor (S3)  
Original registration sensor (S4)  
Read sensor (S5)  
Registration roller  
Original exit sensor (S6)  
Jam access cover sensor (S7)  
Intermediate transfer roller  
Pre-reading roller  
Platen roller  
Post-reading roller  
Exit roller  
Original tray section  
Original width guide  
Original tray  
Original tray sensor (S1)  
Original tray width sensor (S2)  
Original exit tray section Original exit tray  
Drive/Control section  
Original feed motor (M1)  
Read motor (M2)  
Original pickup solenoid (SOL)  
ADF opening/closing sensor (S8)  
Jam access cover opening/closing switch (SW)  
ADF control PC board (ADF)  
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2.2 Sectional View  
TRY2  
TRY1  
R4  
R2  
R3  
R1  
R5  
R6  
R7 FLP R8  
Fig. 2-2  
TRY1 Original tray  
R4  
R5  
R6  
R7  
R8  
Registration roller  
TRY2 Original exit tray  
Intermediate transfer roller  
Pre-reading roller  
Post-reading roller  
Exit roller  
FLP  
R1  
Exit gate  
Pickup roller  
Feed roller  
R2  
R3  
Separation roller  
MR-2017/2020  
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2.3 Electric Parts Layout  
ADF  
S8  
S2  
S1  
S7  
SW  
M1 SOL  
2
M2  
S5  
S6  
S4  
S3  
Fig. 2-3  
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2.4 Symbols and Functions of Various Components  
1) Motors  
Symbol  
Name  
Original feed motor  
Read motor  
Function  
M1  
Drives the original feed roller, pickup roller and registration roller.  
M2  
Transports originals by driving the intermediate transport roller, front  
read roller, rear read roller and exit roller.  
2) Sensors and Switches  
Symbol  
Name  
Function  
S1  
Original tray sensor  
Original tray width sensor  
Original empty sensor  
Original registration sensor  
Read sensor  
Detects the length of the original set on the original tray.  
Detects the width of the original set on the original tray.  
Detects the original set on the original tray.  
S2  
S3  
S4  
Detects transport of the original at the registration roller section.  
Detects the leading edge of the original at the original scanning section.  
Detects the exit (transit) of an original.  
S5  
S6  
Original exit sensor  
Jam access cover sensor  
S7  
Detects opening/closing of the Jam access cover.  
S8  
ADF opening/closing sensor Detects opening/closing of the ADF.  
SW  
Jam access cover opening/  
closing switch  
Switches between cutoff and supply state of the 24 V power by open-  
ing/closing of the jam access cover.  
3) Solenoid  
Symbol  
Name  
Function  
SOL  
Original pickup solenoid  
Drives up and down the original pickup roller.  
4) PC board  
Symbol  
Name  
Function  
ADF  
ADF control PC board (ADF Controls the ADF.  
board)  
MR-2017/2020  
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2.5 Diagram of Signal Blocks  
Equipment  
ADF  
RxD  
TxD  
(
Original feed motor M1  
)
Driver  
Driver  
Driver  
(
Read motor M2  
)
REQ  
2
(
Original pickup solenoid SOL  
)
ACK  
DF-REQ  
DF-ACK  
(
Original tray sensor S1  
)
SCAN-ST  
CNT  
(
Original tray width sensor S2  
)
CPU  
(
Original empty sensor S3  
)
(
Original registration sensor S4  
)
(
)
Read sensor S5  
Original exit sensor S6  
Jam access cover sensor S7  
DC 24V  
DC 5V  
(
)
(
)
(
RADF opening/closing sensor S8  
)
(
Jam access cover opening/closing switch SW  
)
Reset IC  
Downlad jig  
Fig. 2-4  
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2.6 Description of Interface Signals  
The following 6 lines are used to transmit/receive signals between the equipment and the ADF.  
REQ ......................Communication request signal (from equipment to the ADF)  
DF-REQ ................Communication request signal (from the ADF to equipment)  
DF-ACK.................Communication request acknowledging signal (from the ADF to equipment)  
ACK.......................Communication request acknowledging signal (from equipment to the ADF)  
TxD .......................Data transmitted from equipment to the ADF  
RxD.......................Data transmitted from the ADF to equipment  
Data communication (RxD and TxD) between the scanner and the ADF has adopted the serial commu-  
nication system which does not allow checking using testing devices to see whether the signals are  
transmitted/received properly in the field.  
RADF  
Equipment  
REQ  
DF-ACK  
TxD  
DF-REQ  
ACK  
RxD  
Fig. 2-5  
MR-2017/2020  
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GENERAL DESCRIPTION  
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3. DESCRIPTION OF OPERATIONS  
3.1 DRIVE SYSTEM  
Feed motor drive section  
3
Read motor drive section  
Fig. 3-1  
3.1.1  
Outline  
Originals are transported by the original feed motor and read motor. Each motor has a drive section for  
the following operations:  
Original feed motor drive section:  
Read motor drive section:  
picks up originals and drives the registration roller.  
transports originals and drives parts such as the exit roller.  
The Original feed motor rotates reversely when the originals are being transported at the registration  
roller, compared to its rotational direction when they are being picked up.  
The read motor always rotates in a constant direction.  
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3.1.2  
Original feed motor drive section  
Original feed motor  
Oneway clutch  
Pickup roller  
Feed roller  
Oneway clutch  
Separation roller  
Pickup  
Feed  
Registration roller  
Fig. 3-2  
When an original is placed on the original tray and the RADF receives a feed request signal from the  
equipment, the feeding of the original is started.  
The original empty sensor detects the presence of the original, and then the pickup roller is lowered by  
the drive from the original pickup solenoid.  
The Original feed motor rotates, and the pickup roller and the feed roller then rotate in a normal direc-  
tion (shown in a solid line in the figure) to guide the original into the transport path. Then the original is  
transported to the registration roller to be aligned.  
The original aligned with the registration roller is then transported by the reverse rotation of the Original  
feed motor (shown in a dotted line in the figure).  
A one-way clutch is installed inside of each gear of the feed roller and the registration roller, so these  
gears will not be driven in a reverse rotation.  
When the original empty sensor detects that there is no original on the original tray, the original pickup  
solenoid is turned OFF and the pickup roller is raised.  
The original pickup solenoid is the one can operate both suction and recovery.  
MR-2017/2020  
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DESCRIPTION OF OPERATIONS  
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3.1.3  
Read motor drive section  
Read motor  
Exit roller  
3
Pre-reading roller  
Post-reading roller  
Intermediate transfer roller  
The transported original is driven by the read motor.  
Then the original is transported to a scanning start position by the intermediate transfer roller and pre-  
reading roller.  
The original transported to the scanning start position is then scanned in the scanner function of the  
equipment.  
When the data of the original have been scanned, the original is then transported to the original exit tray  
side by the post-reading roller.  
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3.2 Original Size Detection  
Original tray width sensor  
Fig. 3-3  
3.2.1  
Outline  
When an original is placed on the original tray, the width of the original is detected by the positions of  
the original width guides.  
3.2.2  
Original tray width sensor  
The original tray width sensor detects the width of an original placed on the original tray.  
It is detected by the brush attached to the rack moving on the original tray width sensor, which is a  
board with the different length of the patterns written.  
This brush is moved as the original width guide is moved. Signals (TWID0S, TWID1S, TWID2S) are  
opened and shorted to SG by this movement.  
The combination of these short (= low level) and open (= high level) can determine the width of the orig-  
inal.  
Sizes detectable in combination of these open and short of the signals are as follows:  
TWID2S  
(Orange)  
TWID1S  
(Yellow)  
TWID0S  
(Gray)  
Original width size  
Original width size  
(A4 series)  
A3 / A4  
(LT series)  
LD / LT  
H
H
H
L
L
L
H
H
L
H
H
L
H
L
H
H
L
-
B5-R  
A5-R  
A3 / A4  
ST-R  
LD / LT  
-
Postcard  
A4-R / FOLIO  
B4 / B5  
H
L
8.5x8.5 / LT-R / KLG / 13”LG  
COMPUTER  
L
L
H (= high level): Open  
L (= low level): Short  
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3.3 FLOW CHART  
Power ON  
Standby  
YES  
ADF jam access  
cover OPEN?  
NO  
3
NO  
All sensors OFF?  
YES  
Jam  
NO  
Empty sensor ON?  
YES  
NO  
NO  
Feed request  
signal received?  
Standby  
YES  
Original on  
feeding tray?  
Jam  
YES  
D
Pickup solenoid ON,  
pickup roller goes down.  
Feed motor rotates forward.  
A
Fig. 3-4  
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A
NO  
Original registration  
sensor ON?  
YES  
A certain period  
of time passed?  
NO  
Feed motor stops after  
transporting for a  
certain period of time.  
YES  
Jam  
NO  
A certain period  
of time passed?  
YES  
Registration roller rotates.  
(Feed motor rotates reverse.)  
Read motor rotates.  
Monitoring registration  
sensor by parallel processing.  
Feed motor stops when registration  
sensor detects trailing edge of  
Paper transprted  
before the intermideate  
transport roller?  
NO  
original. Skip to  
.
D
YES  
Feed motor rotation speed switches.  
First scan: Highest speed  
Second scan/later: Requested speed  
B
Fig. 3-5  
MR-2017/2020  
DESCRIPTION OF OPERATIONS  
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B
NO  
Original intermediate  
transport sensor ON?  
YES  
NO  
A certain period  
of time passed?  
3
Feed motor and read motor  
stop after transporting for  
certain period of time.  
YES  
Jam  
NO  
Feed request signal  
received?  
YES  
Registration roller also rotates,  
while read motor rotates  
and registration sensor ON.  
Transport for  
a certain amount of  
distance completed?  
NO  
YES  
Scanning start signal  
sent (level: High)  
Exposure and scanning start.  
C
Fig. 3-6  
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C
NO  
Original exit  
sensor ON?  
YES  
NO  
A certain period  
of time passed?  
NO  
YES  
Jam  
Read sensor OFF?  
YES  
NO  
A certain period  
of time passed?  
YES  
Scanning start signal  
sent (level: Low)  
Scanning completed.  
Original exit  
sensor OFF?  
NO  
YES  
NO  
A certain period  
of time passed?  
Transport for  
a certain amount of  
distance completed?  
NO  
YES  
Jam  
YES  
Read motor stops.  
END  
Fig. 3-7  
MR-2017/2020  
DESCRIPTION OF OPERATIONS  
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3.4 DESCRIPTION OF CIRCUIT  
3.4.1  
Drive Circuit for Feed Motor  
3
Fig. 3-8  
This circuit controls the rotation/stoppage and the direction of rotation, excitation mode and motor cur-  
rent of the feed motor.  
A drive clock signal (FMOT-CLK) and rotation direction signal (FMOT-CW/CCW) are input to control the  
speed and direction of the motor rotation.  
When the level of the enabling signal (FMOT-Enable) is set to "L", motor current is turned OFF regard-  
less of the state of other signals.  
For the excitation mode, either of 2 phase excitation or 1-2 phase excitation can be selected using the  
excitation switching signal (FMOT-Mode1/FMOT-Mode2).  
The edge switching signal (FMOT-Mode3) is used to specify the switching timing for excitation phase  
either from when both the rise and decay edge of the CLK input are detected or when only the rising  
edge is detected.  
Motor current value can be set discretionary by changing the level of the reference setting signal  
(FMOT-REF).  
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3.4.2  
Drive Circuit for Read Motor  
Fig. 3-9  
This circuit controls the rotation/stoppage and the direction of rotation, excitation mode and motor cur-  
rent of the read motor.  
A drive clock signal (RMOT-CLK) and rotation direction signal (RMOT-CW/CCW) are input to control  
the speed and direction of the motor rotation.  
When the level of the enabling signal (RMOT-Enable) is set to "L", motor current is turned to OFF  
regardless of the state of other signals.  
For the excitation mode, either of 2 phase excitation, 1-2 phase excitation, W1-2 phase excitation,  
2W1-2 phase excitation or the 4W1-2 phase excitation can be selected using the excitation switching  
signal (RMOT-Mode1/RMOT-Mode2).  
The edge switching signal (RMOT-Mode3) is used to specify the switching timing for excitation phase  
either from when both the rise and decay edge of the CLK input are detected or when only the rising  
edge is detected.  
Motor current value can be set discretionary by changing the level of the reference setting signal  
(RMOT-REF).  
MR-2017/2020  
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3.4.3  
Reset Circuit  
Fig. 3-10  
3
This circuit generates a reset signal when the power is turned ON and the power voltage is blocked or  
cut off/lowered temporarily.  
At the power-ON, the circuit shifts the level of the reset signal from “L” to “H” to put the CPU in a opera-  
tive state after the reset pulse duration (Tpd) determined by the capacitance of C58 has passed from  
when the power voltage has reached the supervisory voltage (Vs) divided by R116 and R117.  
When a power voltage drop (cutoff, temporary cutoff, temporary low voltage) occurs and the power volt-  
age becomes lower than the set value for the supervisory voltage for the power, the circuit sets the level  
of the reset signal (RESET) to “L” to put the CPU in a halt state.  
3.4.4  
Drive Circuit for Pickup Solenoid  
Fig. 3-11  
Pick up solenoid is a two-way solenoid that can be operated both in suction and recovery, and driven by  
two transistors (Q4 and Q2) for each operation respectively.  
When the PSOL-ON-Signal level is set to “L”, Q4 is turned ON, the power of 24V is applied to the coil  
for suction operation, the solenoid is turned ON, and then the pickup roller goes down.  
When the PSOL-ON-Signal level is set to “L”, Q2 is turned ON, the power of 24V is applied to the coil  
for recovery operation, the solenoid is turned OFF, and then the pickup roller goes up.  
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MR-2017/2020  
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4. DISASSEMBLY AND ASSEMBLY  
4.1 Cover  
[A] Front cover  
(1) Open the RADF and remove 3 screws.  
4
Fig. 4-1  
(2) Close the RADF.  
(3) Open the jam access cover and remove 2  
screws.  
Fig. 4-2  
(4) Take off the front cover toward you.  
Front cover  
Fig. 4-3  
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[B] Rear cover  
(1) Open the jam access cover and remove 4  
screws.  
Fig. 4-4  
(2) Raise the original tray and take off the rear  
cover upward.  
Rear cover  
Fig. 4-5  
[C] Jam access cover  
(1) Take off the front cover.  
(
(2) Take off the rear cover.  
P. 4-2 "[B] Rear cover")  
Pin  
Dial  
(
(3) Remove 1 clip and then the dial and pin.  
Clip  
Fig. 4-6  
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(4) Remove 1 screw and the hinge pin.  
Hinge pin  
Fig. 4-7  
(5) Take off the jam access cover by sliding it.  
Jam access cover  
4
Fig. 4-8  
[D] Left cover  
(1) Remove 2 screws and take off the left cover.  
Left cover  
Fig. 4-9  
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[E] Original tray  
(1) Take off the front cover.  
(
(2) Take off the rear cover.  
(3) Take off the paper feeder unit.  
P. 4-5 "[A] Paper feeder unit")  
(
(
(4) Remove 2 screws. Lift up the feeder upper  
guide by sliding it to the right.  
Note:  
Do not pull the harness too strong.  
Feeder upper guide  
Fig. 4-10  
(5) Disconnect 1 connector from the ADF control  
PC board.  
Fig. 4-11  
(6) Remove 1 screw and take off the bushing.  
(7) Take off the original tray.  
Original tray  
Bushing  
Screw  
Fig. 4-12  
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4.2 Roller  
[A] Paper feeder unit  
(1) Open the jam access cover.  
(2) Remove 2 screws and take off the bracket.  
Bracket  
Fig. 4-13  
4
(3) Remove 1 clip and slide 2 bushings.  
Clip  
Bushing  
Fig. 4-14  
(4) Take off the paper feeder unit.  
Paper feeder unit  
Fig. 4-15  
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[B] Pickup roller [PM]  
(1) Take off the paper feeder unit.  
(
P. 4-5 "[A] Paper feeder unit")  
Shaft  
Pin  
(2) Remove 1 clip and pull out the shaft. Take off  
the pickup roller.  
Clip  
Pickup roller  
Fig. 4-16  
Notes:  
1. Be careful not to drop the pin because it  
will come off when the shaft is pulled out.  
2. Make sure you assemble the pickup roller  
with the one-way clutch in the correct  
direction.  
Lock  
Lock  
Fig. 4-17  
[C] Feed roller [PM]  
(1) Take off the paper feeder unit.  
(
P. 4-5 "[A] Paper feeder unit")  
(2) Remove 1 clip.  
Clip  
Fig. 4-18  
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(3) Slide the pulley and remove 1 pin.  
Pin  
Pulley  
Fig. 4-19  
Fig. 4-20  
Fig. 4-21  
(4) Pull out the shaft and take off the feed roller.  
Feed roller  
4
Shaft  
Note:  
Make sure you assemble the feed roller with  
the one-way clutch in the correct direction.  
Lock  
Lock  
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[D] Separation roller [PM]  
(1) Take off the paper feeder unit.  
(
P. 4-5 "[A] Paper feeder unit")  
(2) Remove 2 screws. Slide the feeder upper  
guide to the right and raise it.  
Note:  
Do not pull the harness out with too much  
force.  
Feeder upper guide  
Fig. 4-22  
(3) Remove 2 screws and take off the separation  
roller holder and separation roller unit.  
Separation roller unit  
Separation roller holder  
Fig. 4-23  
(4) Remove 1 bushing and clip, and then take off  
the separation roller.  
Separation roller  
Bushing  
Clip  
Fig. 4-24  
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[E] Feeder lower guide  
(1) Take off the original tray.  
(
(2) Take off the paper feeder unit.  
P. 4-5 "[A] Paper feeder unit")  
(3) Remove 2 screws and take off the stay.  
Stay  
(
Fig. 4-25  
Fig. 4-26  
Fig. 4-27  
(4) Take off the jam access guide.  
4
Jam access guide  
(5) Remove 4 screws. Disconnect 1 connector  
and take off the feeder lower guide.  
Feeder lower guide  
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[F] Registration roller  
(1) Take off the feeder lower guide.  
Bushing  
Pulley  
Registration roller  
(
(2) Take off the original feed motor drive section.  
P. 4-16 "[A] Original feed motor (M1)")  
E-ring  
Bushing  
(
(3) Remove 1 E-ring and 1 bushing from the  
front side of the registration roller shaft. Also,  
remove 1 bushing, 1 pulley, 1 E-ring and 1  
bushing from the rear side of the shaft, and  
then take off the registration roller.  
Bushing  
E-ring  
Fig. 4-28  
[G] Exit roller  
(1) Take off the front cover.  
(
(2) Take off the original feed motor drive section.  
P. 4-17 "[B] Original feed motor drive  
(
section")  
(3) Remove 1 screw, 1 leaf spring, 1 clip and 1  
bushing from the rear side of the exit roller  
shaft.  
Clip  
Leaf spring  
Bushing  
Fig. 4-29  
(4) Remove 1 clip, 1 pulley, 1 pin, timing belt and  
1 bushing from the front side of the exit/  
reverse roller shaft.  
Clip  
Bushing  
Pulley  
Pin  
Timing belt  
Fig. 4-30  
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(5) Take off the jam access guide.  
(6) Pull out the exit guide.  
(7) Take off the exit roller.  
Jam access guide  
Fig. 4-31  
Exit guide  
4
Fig. 4-32  
Exit roller  
Fig. 4-33  
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[H] Pre-reading guide  
(1) Take off the front cover.  
(
(2) Take off the rear cover.  
(3) Take off the jam access cover.  
(4) Take off the left cover.  
P. 4-3 "[D] Left cover")  
Hinge pin  
(
(
(
(5) Remove 1 screw and take off the hinge pin.  
Fig. 4-34  
(6) Disconnect 1 connector. Remove 2 screws  
and take off the pre-reading guide.  
Pre-reading guide  
Fig. 4-35  
[I] Intermediate transport roller  
(1) Take off the pre-reading guide.  
Screw  
Bushing  
(
(2) Take off the read motor drive section.  
P. 4-18 "[C] Read motor (M2)")  
(
Bushing  
Pulley  
(3) Remove 1 bushing, 1 screw, 1 pulley and 1  
bushing from the rear side of the intermedi-  
ate transport roller shaft.  
(4) Remove 1 bushing from the front side of the  
intermediate transport roller shaft.  
(5) Take off the intermediate transport roller.  
Intermediate transport roller  
Bushing  
Fig. 4-36  
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[J] Pre-reading roller  
(1) Take off the pre-reading guide.  
(
(2) Take off the read motor drive section.  
P. 4-18 "[C] Read motor (M2)")  
(
(3) Remove 1 bushing, 1 screw, 1 pulley and 1  
bearing from the rear side of the pre-reading  
roller shaft.  
Screw  
Bearing  
Bushing  
Pulley  
Fig. 4-37  
(4) Remove 1 clip and 1 bushing from the front  
side of the pre-reading roller shaft.  
4
(5) Take off the pre-reading roller.  
Pre-reading roller  
Clip  
Bushing  
Fig. 4-38  
[K] Post-reading roller  
(1) Take off the pre-reading guide.  
(
P. 4-12 "[H] Pre-reading guide")  
Connector  
(2) Disconnect 1 connector.  
Fig. 4-39  
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(3) Take off the read motor drive section.  
P. 4-19 "[D] Read motor drive section")  
Flange  
Bearing  
(
(4) Remove 1 bushing, 1 E-ring and 1 pulley  
from the rear side of the post-reading roller  
shaft. Loosen 2 setscrews and take off 1  
flange. Take off 1 bearing.  
Pulley  
Bushing  
E-ring  
Fig. 4-40  
(5) Remove 1 clip, timing belt, 1 pulley, 1pin, 1  
E-ring and 1 bushing from the front side of  
the post-reading roller shaft.  
Pin  
E-ring  
Pulley  
Timing belt  
Bushing  
Clip  
Fig. 4-41  
(6) Open the RADF. Remove 4 screws, take off  
2 holders and platen guide.  
Holder  
Platen guide  
Holder  
Fig. 4-42  
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(7) Remove 2 screws. Open the post-reading  
lower guide and take off the post-reading  
upper guide.  
Post-reading  
upper guide  
Fig. 4-43  
(8) Take off the post-reading roller.  
4
Post-reading roller  
Fig. 4-44  
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4.3 Motor / Motor drive section  
[A] Original feed motor (M1)  
(1) Take off the rear cover.  
(
P. 4-2 "[B] Rear cover")  
Connector  
(2) Disconnect 1 connector, and then remove 1  
spring. (Spring: Outside diameter of coil –  
ø9.6 mm, acceptable turns of coil – 12 turns)  
Spring  
Fig. 4-45  
(3) Remove 3 screws, and then take off the orig-  
inal feed motor with its bracket.  
Note:  
When the unit is being assembled, tempo-  
rarily tighten the screws removed at step (3)  
and then attach the spring removed at step  
(2). Then fully tighten these screws.  
Original feed motor  
Fig. 4-46  
(4) Remove 2 screws and take off the original  
feed motor.  
Original feed motor  
Fig. 4-47  
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[B] Original feed motor drive section  
(1) Take off the the original feed motor.  
Harness clamp  
Harness clamp  
(
P. 4-16 "[A] Original feed motor (M1)")  
(2) Release the harness from 3 harness clamps.  
(3) Remove 1 E-ring and take off the bushing.  
E-ring  
Bushing  
Fig. 4-48  
(4) Disconnect 3 terminals of the switch.  
(5) Remove 4 screws, and then take off the  
bracket.  
4
Bracket  
Note:  
White  
Red  
Black  
When connecting the terminal, make sure  
that the color of the harness is correct.  
Fig. 4-49  
(6) Take off the timing belt, bushings and 2 pul-  
leys.  
Pulley  
Bushing  
Timing belt  
Fig. 4-50  
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[C] Read motor (M2)  
(1) Take off the rear cover.  
Connector  
(
P. 4-2 "[B] Rear cover")  
(2) Disconnect 1 connector, and then remove 1  
spring. (Spring: Outside diameter of coil –  
ø10.2 mm, active coils – 12.5)  
Spring  
Fig. 4-51  
(3) Remove 3 screws, and then take off the read  
motor with its bracket.  
Read motor  
Note:  
When the unit is being assembled, tempo-  
rarily tighten the screws removed at step (3),  
and then attach the spring removed at step  
(2). Then fully tighten these screws.  
Fig. 4-52  
(4) Remove 2 screws and take off the read  
motor.  
Read motor  
Fig. 4-53  
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[D] Read motor drive section  
(1) Take off the rear motor.  
(
P. 4-18 "[C] Read motor (M2)")  
Spring  
Harness clamp  
(2) Remove 1 spring. (Spring: Outside diameter  
of coil –ø8.8 mm, active coils – 12.5)  
(3) Release the harness from 2 harness clamps.  
Harness clamp  
Fig. 4-54  
(4) Remove 3 screws and then take off the  
bracket.  
4
Bracket  
Fig. 4-55  
(5) Take off 1 timing belt and 4 bushings.  
Timing belt  
Bushing  
Bushing  
Fig. 4-56  
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(6) Loosen 1 screw of the belt tensioner.  
(7) Remove the 4 E-rings, and then take off the  
4 pulleys and timing belt.  
Screw  
Tensioner  
Note:  
When the unit is being assembled, first install  
the parts removed at steps (3), (4), (5) and  
(7), and attach the spring removed at step (2)  
next. Then tighten the screw loosened at  
step (6).  
Timing belt  
E-ring  
Fig. 4-57  
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4.4 Solenoid  
[A] Original pickup solenoid (SOL)  
(1) Take off the original feed motor drive section.  
(
P. 4-17 "[B] Original feed motor drive  
section")  
(2) Disconnect 1 connector. Remove 2 screws  
and take off the original pickup solenoid with  
the bracket.  
Connector  
Original pickup solenoid  
Fig. 4-58  
4
(3) Remove 2 screws and take off the original  
pickup solenoid from the bracket.  
Original pickup solenoid  
Bracket  
Fig. 4-59  
Note:  
When installing the original pickup solenoid,  
be sure to align the edge of the original  
pickup solenoid with the mark-off line on the  
frame.  
Mark-off line  
Fig. 4-60  
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4.5 Sensor/switch  
[A] Original tray width sensor (S2)  
(1) Take off the original tray.  
(
P. 4-4 "[E] Original tray")  
(2) Remove 3 screws. Release 8 latches and  
separate the original tray into 2 parts.  
Fig. 4-61  
(3) Remove 1 screw and take off the cover.  
(4) Disconnect 1 connector and take off the orig-  
inal tray width sensor.  
Cover  
Connector  
Original tray  
width sensor  
Fig. 4-62  
Note:  
If washers (3 pcs) and a pinion come off,  
assemble them in the order as shown in the  
illustration.  
(
)
)
Washer Black: t= 0.25  
(
Washer Gold  
)
(
Washer Black: t= 0.13  
Pinion  
Fig. 4-63  
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[B] Original tray sensor (S1)  
(1) Take off the original tray.  
(
P. 4-4 "[E] Original tray")  
(2) Remove 3 screws. Release 8 latches and  
separate the original tray into 2 parts.  
Fig. 4-64  
(3) Remove 2 screws and take off the holder.  
4
Holder  
Fig. 4-65  
(4) Release 2 latches and take off the original  
tray sensor.  
Original tray sensor  
Fig. 4-66  
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[C] Jam access cover sensor (S7)  
(1) Open the jam access cover.  
(2) Remove 1 screw and take off the metal plate  
cover.  
Metal plate cover  
Fig. 4-67  
(3) Disconnect 1 connector. Release 2 latches  
and take off the jam access cover sensor.  
Jam access cover sensor  
Fig. 4-68  
[D] Original empty sensor (S3)  
(1) Open the jam access cover.  
(2) Remove 1 screw and take off the metal plate  
cover.  
Metal plate cover  
Fig. 4-69  
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(3) Remove 2 screws and take off the bracket.  
Bracket  
Fig. 4-70  
(4) Disconnect 1 connector. Release 2 latches  
and take off the original empty sensor.  
4
Original empty sensor  
Fig. 4-71  
[E] Original registration sensor (S4)  
(1) Take off the feeder lower guide.  
Original registration sensor  
(
P. 4-9 "[E] Feeder lower guide")  
(2) Disconnect 1 connector. Release 2 latches  
and take off the original registration sensor.  
Fig. 4-72  
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[F] Read sensor (S5)  
(1) Take off the pre-reading guide.  
(
P. 4-12 "[H] Pre-reading guide")  
Read sensor  
(2) Release 2 latches and take off the read sen-  
sor from the pre-reading upper guide.  
Fig. 4-73  
[G] Original exit/reverse sensor (S6)  
(1) Take off the pre-reading guide.  
(
P. 4-12 "[H] Pre-reading guide")  
Connector  
(2) Disconnect 1 connector.  
Fig. 4-74  
(3) Open the ADF. Remove 4 screws, and then  
take off 2 holders and platen guide.  
Holder  
Platen guide  
Holder  
Fig. 4-75  
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(4) Remove 2 screws. Open the post-reading  
lower guide and take off the post-reading  
upper guide.  
Post-reading  
upper guide  
Fig. 4-76  
(5) Release 2 latches and take off the Original  
exit sensor from the post-reading upper  
guide.  
Original exit sensor  
4
Fig. 4-77  
[H] ADF opening/closing sensor (S8)  
(1) Take off the rear cover.  
(
P. 4-2 "[B] Rear cover")  
(2) Disconnect 1 connector. Release 2 latches  
and take off the ADF opening/closing sensor.  
RADF opening/closing sensor  
Fig. 4-78  
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[I] Jam access cover opening/closing switch (SW)  
Jam access cover opening/closing  
switch  
Bracket  
(
P. 4-17 "[B] Original feed motor drive  
section")  
White  
Red  
(2) Disconnect 3 terminals. Remove 1 screw  
and take off the jam access cover opening/  
closing switch.  
Black  
Note:  
When connecting the terminal, make sure  
that the color of the harness is correct.  
Fig. 4-79  
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4.6 PC Board  
[A] ADF control PC board (ADF board)  
(1) Take off the rear cover.  
(
P. 4-2 "[B] Rear cover")  
(2) Disconnect 9 connectors.  
Fig. 4-80  
4
(3) Release 2 lock supports and 3 edge spacer.  
Take off the ADF board.  
ADF board  
Fig. 4-81  
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4.7 Others  
[A] Hinge stopper  
(1) Remove 1 screw and then take off the hinge  
stopper.  
Hinge stopper  
Fig. 4-82  
Note:  
When the hinge stopper is taken off, the  
opening angle for the RADF becomes  
approx. 90 degrees. Take off the hinge stop-  
per only when it is needed for installation,  
maintenance service, etc.  
Fig. 4-83  
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5. ADJUSTMENT  
5.1 Adjustment of Position  
Perform this adjustment when the ADF is not installed in the correct position.  
Note:  
Check if the image adjustment for the equipment is performed properly before this adjustment of  
the ADF. (See the Service Handbook of the applicable equipment.)  
[A] Checking  
(1) Open the ADF and install 2 positioning pins  
(the positioning pins are installed to the back  
side of the hinge which is on the left side of  
the ADF).  
5
Fig. 5-1  
(2) Remove the platen sheet.  
Fig. 5-2  
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(3) Close the ADF and check if the positioning  
pins fit the holes on the ADF.  
Fig. 5-3  
[B] Adjustment  
If the pins cannot be fitted into the holes, perform the adjustment according to the following procedure.  
(1) Remove the right-hand hinge screw at the  
rear side.  
Fig. 5-4  
(2) Remove the bracket on the left-hand hinge.  
(MR-2020 only)  
Fig. 5-5  
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(3) Loosen the left-hand hinge screw at the rear  
side.  
Fig. 5-6  
Fig. 5-7  
Fig. 5-8  
(4) Loosen the hinge screws at the front side.  
5
(5) Position the pins with the holes on the ADF  
by moving it so that the pins fit into the holes  
when the ADF is closed.  
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(6) Tighten the left-hand hinge screw at the rear  
side.  
Fig. 5-9  
(7) Loosen the hole position adjustment screws  
on the right hand side.  
Fig. 5-10  
(8) Match the screw hole positions.  
Fig. 5-11  
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(9) Install the right-hand hinge screw at the rear  
side.  
Fig. 5-12  
Fig. 5-13  
Fig. 5-14  
(10) Install the bracket on the left-hand hinge.  
(MR-2020 only)  
5
(11) Tighten the hinge screws at the front side.  
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(12) Place the platen sheet on the original glass  
and align it to the top left corner.  
Close the ADF gently and open it to check if  
the platen sheet is attached properly.  
Fig. 5-15  
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5.2 Adjustment of Height  
Note:  
Check if the image adjustment for the equipment is performed properly before this adjustment of  
the ADF. (See the Service Handbook of the applicable equipment.)  
[A] Checking  
(1) Close the ADF.  
(2) Light the exposure lamp.  
Turn the power ON while pressing [0] and [4] simultaneously.  
Key in [261], press the [START] button, and then wait until the CIS unit stops.  
Key in [267] and then press the [START] button. The exposure lamp is turned ON for a given  
length of time.  
(3) Visually check the gap between platen guide holder "A" and upper surface of the original glass  
"B" from the left hand side of the equipment. If the value is not within the tolerance, perform the  
adjustment according to the following procedure.  
[Tolerance of the gap]  
Rear side: 0 - 0.2 mm  
Front side: 0 mm  
5
A
B
A
B
Fig. 5-16  
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[B] Adjustment  
(1) Close the ADF.  
(2) Adjust it by turning the adjustment screws on the hinges.  
Adjust the height on the rear side by means of the screw on the hinge on the feed side of the  
ADF.  
Turn it clockwise ................. Heightened  
Turn it counterclockwise ...... Lowered  
Fig. 5-17  
Adjust the gap on the rear side by means of the screw on the hinge on the feed side of the  
ADF.  
Turn it clockwis .................... Lowered  
Turn it counterclockwise ...... Heightened  
Fig. 5-18  
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5.3 Adjustment of Skew  
Note:  
Check if the image adjustment for the equipment is performed properly before this adjustment of  
the RADF. (See the Service Handbook of applicable equipment.) Also, the RADF position and  
height shall be adjusted properly.  
[A] Checking  
Check the image using the chart (original) with vertical and horizontal lines in the following procedure.  
Fig. 5-19 Chart (Original)  
5
(1) Place the chart provided as an original with its face up on the original tray of the ADF, select [1  
Sided -> 1 Sided] and press the [START] button.  
(2) Superimpose the chart on the copy and check the inclination of the copy image.  
[B] Adjustment  
(1) Shift the aligning plate with the scale as the guide shown in the figure below to adjust the skew.  
Fig. 5-20  
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(2) If the image skew is "C" as shown in the figure below, shift the aligning plate in the direction of  
"+", and if "D", shift it to "-".  
C
D
Fig. 5-21  
Fig. 5-22  
Shift the aligning plate in the direction of "+".  
Shift the aligning plate in the direction of "-".  
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5.4 Adjustment of the Leading Edge Position  
Note:  
Check if the image adjustment for the equipment is performed properly before this adjustment of  
the ADF. (See the Service Handbook of applicable equipment.) Also, the ADF position and height  
shall be adjusted properly.  
[A] Checking  
Check the image using the chart (original) with vertical and horizontal lines in the following procedure.  
(1) Place the chart provided as an original with its face up on the original tray of the ADF, select [1  
Sided -> 1 Sided] and press the [START] button.  
(2) Superimpose the chart on the copy and check the leading edge E of the chart and F of the copy.  
F
E
5
Fig. 5-23 Chart (Original)  
Fig. 5-24 Copy  
[B] Adjustment  
(1) Turn the power ON while pressing [0] and [5] simultaneously, key in [365] and then press the  
[START] button.  
(2) Enter the value.  
If the leading edge (F) margin of the copy image is larger than the (E) margin of the chart,  
enter a value smaller than the current one.  
Note:  
Changing one value shifts the copy image by 0.2 mm.  
If the leading edge (F) margin of the copy image is smaller than the (E) margin of the chart,  
enter a value larger than the current one.  
Note:  
Changing one value shifts the copy image by 0.2 mm.  
(3) Press the [INTERRUPT] button.  
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5.5 Adjustment of Horizontal Position  
Note:  
Check if the image adjustment for the equipment is performed properly before this adjustment of  
the ADF. (See the Service Handbook of applicable equipment.) Also, the ADF position and height  
shall be adjusted properly.  
[A] Checking  
Check the image using the chart (original) with a center line in the following procedure.  
(1) Place the chart provided as an original with its face up on the original tray of the ADF.  
(2) Press the [START] button.  
(3) Fold the copy in half and check if the center line is misaligned.  
[B] Adjustment  
(1) Turn the power ON while pressing [0] and [5] simultaneously.  
(2) Key in [358] and then press the [START] button.  
If the center line of the copy image is shifted to the front side of the equipment, enter a value  
larger than the current one.  
Note:  
Changing one value shifts the copy image by 0.042 mm.  
G
Fig. 5-25  
If the center line of the copy image is shifted to the rear side of the equipment, enter a value  
smaller than the current one.  
Note:  
Changing one value shifts the copy image by 0.042 mm.  
H
Fig. 5-26  
(3) Press the [INTERRUPT] button.  
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5.6 Adjustment of Copy Ratio  
Note:  
Check if the image adjustment for the equipment is performed properly before this adjustment of  
the ADF. (See the Service Handbook of applicable equipment.) Also, the ADF position and height  
shall be adjusted properly.  
[A] Checking  
Check the image using the chart (original) with vertical and horizontal lines in the following procedure.  
(1) Place the chart provided as an original with its face up on the original tray of the ADF.  
(2) Press the [START] button.  
(3) Superimpose the chart on the copy and check the image dimension “I”.  
[B] Adjustment  
(1) Turn the power ON while pressing [0] and [5] simultaneously.  
(2) Key in [357] and then press the [START] button.  
If the copy image dimension “I” is larger than the chart dimension, enter a value smaller than  
the current one.  
If the copy image dimension “I” is smaller than the chart dimension, enter a value larger than  
the current one.  
5
I
Fig. 5-27  
(3) Press the [INTERRUPT] button.  
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5.7 Adjustment of ADF Opening/Closing Sensor  
Adjust the bracket position so that the sensor is turned ON when the height “A” becomes 100 mm or  
less (within the empty weight falling limit).  
Fig. 5-28  
Fig. 5-29  
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6. TROUBLESHOOTING  
6.1 Troubleshooting for Mechanical Errors  
1) Multiple originals are transported simultaneously  
Original abnormally curled or folded?  
YESFlatten the original and set it again  
NO  
Separation roller is dirty?  
NO  
YESClean the roller with alcohol  
Replace the separation rollers with new ones  
2) Original is not transported to registration roller  
Original thicker than specified?  
YESUse originals with permissible thickness.  
NO  
Place thick originals manually on the platen cover to make a copy  
Pickup roller and feed roller are dirty?  
NO  
YESClean the rollers with alcohol  
Transport power of pickup roller and feed roller is weak?  
YES  
Replace the rollers with new ones  
3) Leading edge of original is skewed  
Front and rear protrusions at bottom of ADF are out of contact with glass?  
YESAdjust the height of the left hinge  
NO  
6
Transport rollers are dirty?  
NO  
YESClean the rollers with alcohol  
Is the right hinge out of place?  
YES  
Make a copy and adjust the position of the hinge  
4) Edges of original and copied image are not aligned  
Width between slides too wide compared to that of original?  
YESMove the slides so that they contact the edges of the original  
NO  
Check the scanner adjustment  
5) Black streaks appear on copied image  
ADF original glass is dirty?  
YESClean the glass with a dry/squeezed cloth  
NO  
Check the scanner unit  
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6.2 Troubleshooting for Electrical Errors  
1) ADF does not work (except in the case of a paper jam or when the cover is open)  
Interface harness connected properly?  
NOConnect the harness properly or replace it  
YES  
DC+5V supplied to CN70-2, 3pin?  
YES  
NOConnect the harness properly or replace it  
DC+24V supplied to CN70-6, 7pin?  
YES  
NOConnect the harness properly or replace it  
DC+24V supplied to CN72-4pin?  
YES  
NOCheck or replace the jam access cover switch  
Empty sensor is ON when there is paper?  
YES  
NOCheck or replace the empty sensor  
Check or replace the ADF board  
2) Abnormality of motor  
Power supplied and drives signals to connector of motor?  
NOCheck or replace motor  
YES  
There is no mechanical overloading at the motor and the drive system is correct? (Belt tension etc.)  
YES  
NOCheck or replace motor harness  
Check or replace the RADF board  
3) Communication error  
Interface cable normal?  
NOReplace the interface cable  
YES  
Check or replace the ADF board and check the equipment  
4) Size detection error  
Is the sensor harness normal, and is it connected to the connector (CN73) properly?  
YES  
NOConnect the harness to the connector properly or replace it.  
Are the original tray width sensor and original tray sensor normal?  
YES  
NOCheck the original tray width sensor and original tray sensor or replace them.  
Check the ADF board or replace it.  
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6.3 Jam  
Jam not reaching the original registration sensor  
1) Clean the pickup roller, feed roller and separation roller if they are stained.  
2) Flatten the original if it is folded or excessively curled and place it again.  
3) Is the original registration sensor working? (Perform the input check)  
*
If it is working properly, proceed to 7. If not, check 4 to 6.  
4) Check if the connector CN74 on the RADF board is disconnected from the original registration  
sensor or the harnesses are open circuited. Correct if any.  
5) Replace the original registration sensor.  
6) Replace the RADF board.  
7) Is the original pickup solenoid working?  
*
If it is working properly, proceed to 12. If not, check 8 to 11.  
8) Check if the solenoid is installed at the center of the scale. (The scale is longer in the center.)  
9) If it is not, correct the position, aligning with the center of the scale.  
10)Check if the connector CN79 on the RADF board is disconnected from the original pickup sole-  
noid or the harnesses are open circuited. Correct if any.  
11)Replace the original pickup solenoid.  
12)Replace the RADF board.  
13)Replace the pickup roller, feed roller and separation roller if they are worn out.  
Feed signal reception jam  
1) Is the empty sensor working? (Perform the input check)  
2) Check if the lever of empty sensor is working normally.  
3) Check if the connector CN75 on the RADF board is disconnected from the empty sensor or the  
harnesses are open circuited. Correct if any.  
4) Replace the empty sensor.  
5) Replace the RADF board.  
6
Jam not reaching the read sensor  
1) Clean the registration roller and the read roller if they are stained.  
2) Is the read sensor working? (Perform the input check)  
*
If it is working properly, proceed to 6. If not, check 3 to 5 below.  
3) Check if the connector CN75 on the RADF board is disconnected from the read sensor or the  
harnesses are open circuited. Correct if any.  
4) Replace the read sensor.  
5) Replace the RADF board.  
6) Replace the registration roller and the read roller if they are worn out.  
Jam not reaching the exit sensor (during scanning)  
1) Clean the read roller if it is stained.  
2) Is the original exit sensor working? (Perform the input check)  
*
If it is working properly, proceed to 6. If not, check 3 to 5 below.  
3) Check if the connector CN75 on the RADF board is disconnected from the original exit sensor or  
the harnesses are open circuited. Correct if any.  
4) Replace the original exit sensor  
5) Replace the RADF board.  
6) Replace the read roller if it is worn out.  
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Stop jam at the registration sensor  
1) Clean the registration roller if it is stained.  
2) Is the registration sensor working? (Perform the input check)  
*
If it is working properly, proceed to 6. If not, check 3 to 5 below.  
3) Check if the connector CN74 on the RADF board is disconnected from the registration sensor or  
the harnesses are open circuited. Correct if any.  
4) Replace the registration sensor.  
5) Replace the RADF board.  
6) Replace the registration roller if it is worn out.  
Stop jam at the read sensor  
1) Clean the read roller if it is stained.  
2) Is the read sensor working? (Perform the input check)  
*
If it is working properly, proceed to 6. If not, check 3 to 5 below.  
3) Check if the connector CN75 on the RADF board is disconnected from the read sensor or the  
harnesses are open circuited. Correct if any.  
4) Replace the read sensor.  
5) Replace the RADF board.  
6) Replace the read roller if it is worn out.  
Stop jam at the exit sensor  
1) Clean the exit roller if it is stained.  
2) Is the original exit/reverse sensor working? (Perform the input check)  
*
If it is working properly, proceed to 6. If not, check 3 to 5 below.  
3) Check if the connector CN4 on the RADF board is disconnected from the original exit/reverse  
sensor or the harnesses are open circuited. Correct if any.  
4) Replace the original exit/reverse sensor.  
5) Replace the RADF board.  
6) Replace the exit roller if it is worn out.  
RADF jam access cover open  
1) Close the RADF jam access cover if it is opened. Remove if there is any original before closing it.  
2) Is the RADF jam access cover switch working? (Perform the input check)  
*
If it is working properly, proceed to 6. If not, check 3 to 5 below.  
3) Check if the connector CN72 on the RADF board is disconnected from the RADF jam access  
cove ropening/closing switch or the harnesses are open circuited. Correct if any.  
4) Replace the RADF jam access cover opening/closing switch.  
5) Replace the RADF board.  
RADF open jam  
1) Close the RADF if it is opened. Remove if there is any original before closing it.  
2) Is the RADF opening/closing sensor working? (Perform the input check)  
*
If it is working properly, proceed to 6. If not, check 3 to 5 below.  
3) Check if the connector CN75 on the RADF board is disconnected from the RADF opening/clos-  
ing sensor or the harnesses are open circuited. Correct if any.  
4) Replace the RADF opening/closing sensor.  
5) Replace the RADF board.  
6) Is the RADF opening/closing sensor adjusted within the specified range?  
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Cover open jam in the read ready status  
1) Close the RADF jam access cover or the front cover if they are opened in the read ready status.  
2) IIs the RADF jam access cover sensor working? (Perform the input check)  
3) Check if the connector CN75 on the RADF board is disconnected from the RADF jam access  
cover sensor or the harnesses are open circuited. Correct if any.  
4) Replace the RADF jam access cover sensor.  
5) Replace the RADF board.  
6
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7. MAINTENANCE AND REWRITING ROM  
7.1 Periodic Maintenance  
4
3
2
1
5
9
6
7
8
Fig. 7-1  
Symbols used in the checklist  
Cleaning  
Lubrication/Coating  
Replacement  
Operation check  
A: Clean with alcohol  
B: Clean with soft pad,  
L: Launa 40  
SI: Silicon oil  
The number of sheets con-  
sumed before replacement  
(Value x 1,000).  
O: After cleaning or  
replacement, confirm  
there is no problem  
cloth or vacuum cleaner W: White grease  
(Molykote X5-6020) R: Replace if deformed or  
AV:Alvania No.2 damaged  
Preventive Maintenance Checklist  
Note:  
Page-Item (P-I) is described in the column of the Parts list.  
Lubrica-  
tion/  
Coating  
Replace-  
ment  
(x1,000)  
Operation Parts list  
Item to check  
Pickup roller  
Cleaning  
Remarks  
check  
(P-I)  
7
1
2
3
4
5
6
7
8
9
A
90  
90  
90  
5-1  
4-10  
5-1  
Separation roller  
Feed roller  
A
A
Registration roller  
Intermediate transfer roller  
Front read roller  
Rear read roller  
Exit/reverse roller  
Platen sheet  
A
A
A
A
A
B or A  
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7.2 Rewriting ROM (Firmware Updating)  
It is feasible to update the firmware automatically by connecting the download jig to the PC board and  
turning the power of the equipment ON. The download jig K-PWA-DLM-320 is used.  
< Procedure >  
(1) Turning OFF the power of the equipment and take off the ADF rear cover.  
(2) Connect the download jig with the connector (CN81) on the PC board.  
(3) While pressing [0] and [8] simultaneously, turn ON the power. (rewriting data starts)  
(4) During the data is rewritten, the LED on the download jig lights. When the data rewriting is com-  
pleted, the LED blinks slowly (at an interval of 0.8 sec.). If the LED blinks fast (at an interval of  
0.1 sec.), the rewriting has been failed.  
(5) Turn OFF the power of the equipment and remove the download jig.  
(6) Install the ADF rear cover.  
*
If rewriting data is failed, turn OFF the power and repeat the procedure.  
Connector  
Fig. 7-2  
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8. CIRCUIT DIAGRAM / HARNESS DIAGRAM  
8.1 Assembly of PC Board  
Component side  
Fig. 8-1  
Soldered side  
8
Fig. 8-2  
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8.2 Circuit Diagram  
Fig. 8-3  
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8
Fig. 8-4  
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8.3 Control PC Board Circuit  
Fig. 8-5  
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8
Fig. 8-6  
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Fig. 8-7  
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8
Fig. 8-8  
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Fig. 8-9  
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8
Fig. 8-10  
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