NETWORK GATEWAY SERIES
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
XLTR-200
SERIAL MULTIPROTOCOL NETWORK GATEWAY
September 2006
ICC #10604-1.101-000
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XLTR-200 Serial Multiprotocol Network Gateway
User's Manual
Part Number 10604-1.100-000
Printed in U.S.A.
©2006 Industrial Control Communications, Inc.
All rights reserved
Industrial Control Communications, Inc. reserves the right to make changes
and improvements to its products without providing notice.
Notice to Users
INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT
AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT
DEVICES OR SYSTEMS. Life-support devices or systems are devices or
systems intended to sustain life, and whose failure to perform, when properly
used in accordance with instructions for use provided in the labeling and user's
manual, can be reasonably expected to result in significant injury.
No complex software or hardware system is perfect. Bugs may always be
present in a system of any size. In order to prevent danger to life or property, it
is the responsibility of the system designer to incorporate redundant protective
mechanisms appropriate to the risk involved.
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Usage Precautions
Operating Environment
•
Please use the gateway only when the ambient temperature of the
environment into which the unit is installed is within the following
specified temperature limits:
Operation: -10 ∼ +50°C (+14 ∼ +122°F)
Storage:
-40 ∼ +85°C (-40 ∼ +185°F)
•
•
Avoid installation locations that may be subjected to large shocks or
vibrations.
Avoid installation locations that may be subjected to rapid changes in
temperature or humidity.
Installation and Wiring
•
•
Proper ground connections are vital for both safety and signal reliability
reasons. Ensure that all electrical equipment is properly grounded.
Route all communication cables separate from high-voltage or noise-
emitting cabling (such as ASD input/output power wiring).
ASD Connections
•
Do not touch charged parts of the drive such as the terminal block
while the drive’s CHARGE lamp is lit. A charge will still be present in
the drive’s internal electrolytic capacitors, and therefore touching these
areas may result in an electrical shock. Always turn all drive input
power supplies OFF, and wait at least 5 minutes after the CHARGE
lamp has gone out before connecting communication cables.
•
•
•
•
To avoid misoperation, do not connect any gateway terminals to either
the ASD’s E/GND terminals, the motor, or to any other power ground.
When making common serial connections between the gateway and
Toshiba ASDs, do not use cables that exceed 5 meters in length.
For further drive-specific precaution, safety and installation information,
please refer to the appropriate documentation supplied with your drive.
Internal ASD EEPROMs have a limited life span of write cycles.
Observe all precautions contained in this manual and your ASD
manual regarding which drive registers safely may and may not be
repetitively written to.
•
When used without an Auxiliary power source (Toshiba ASD common
serial mode), the gateway derives its control power from the connected
drives. Therefore, removing power to all connected drives will also
cause the gateway to lose power.
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TABLE OF CONTENTS
1. The Network Gateway Series Concept.......................................7
2. Feature Summary..........................................................................8
3. Installing the Gateway................................................................10
3.1
Mounting .............................................................................................10
3.1.1 Panel Mounting...............................................................................10
3.1.2 SnapTrackTM Mounting ...................................................................11
3.1.3 DIN Rail Mounting...........................................................................11
3.2
3.3
Installation for Non-Toshiba ASD Networks ........................................12
Toshiba Common Serial ASD Network Installation .............................12
3.3.1 Installation for G7 ASDs..................................................................13
3.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs.........................15
4. RS485 Port Electrical Interfaces ...............................................17
5. Environmental Specifications ...................................................18
6. Maintenance and Inspection .....................................................19
7. Storage and Warranty ................................................................20
7.1
7.2
Storage................................................................................................20
Warranty..............................................................................................20
8. LED Indicators ............................................................................21
8.1
8.2
Toshiba ASD Common Serial Port Indicators .....................................21
RS485 Port Indicators.........................................................................21
9. Configuration Switches .............................................................21
10.
Auxiliary Power Supply..........................................................22
11.
Unit Configuration Concepts.................................................23
Port and Protocol Configuration ..........................................................23
Timeout Configuration.........................................................................23
Point Configuration..............................................................................24
General Configuration Procedure........................................................25
11.1
11.2
11.3
11.4
12.
Console Access......................................................................27
12.1
RS232 .................................................................................................27
12.1.1
12.1.2
Requirements.............................................................................27
Connection .................................................................................27
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12.1.3
Application Configuration........................................................... 28
12.2
12.3
Invocation ........................................................................................... 30
Main Menu.......................................................................................... 31
12.3.1
12.3.2
12.3.3
12.3.4
12.3.5
View/Edit Points......................................................................... 32
View/Edit Ports .......................................................................... 39
Load Points................................................................................ 41
Xmodem Point File..................................................................... 41
XLTR-200 Information................................................................ 43
13.
Protocol-Specific Information ...............................................44
13.1
Modbus............................................................................................... 44
13.1.1
13.1.2
13.1.3
Coil Mappings ............................................................................ 45
Modbus RTU Slave.................................................................... 46
Modbus RTU Master.................................................................. 46
13.2
13.3
13.4
13.5
13.6
Metasys N2......................................................................................... 48
Toshiba Common Serial ASD Protocol............................................... 51
Toshiba RS485 ASD Protocol ............................................................ 51
Mitsubishi ASD Protocol ..................................................................... 54
Siemens FLN...................................................................................... 58
13.6.1
13.6.2
13.6.3
13.7
13.7.1
13.7.2
Ports .......................................................................................... 58
Supported Subpoints ................................................................. 59
Subpoint Details......................................................................... 60
Toshiba 3-Series ASD Protocol.......................................................... 63
Command Parameters............................................................... 64
Monitor Parameters ................................................................... 65
Fundamental Parameters #1...................................................... 69
Fundamental Parameters #2...................................................... 70
Panel Control Parameters.......................................................... 70
Terminal Selection Parameters.................................................. 71
Special Control Parameters ....................................................... 75
Frequency Setting Parameters .................................................. 76
Protection Function Parameters................................................. 79
Pattern Run Control Parameters................................................ 81
Feedback Control Parameters ................................................... 84
Communication Setting Parameters .......................................... 85
AM/FM Terminal Adjustment Parameters .................................. 86
Utility Parameters....................................................................... 87
Motor Rating Parameters........................................................... 89
Inverter Fault Codes .................................................................. 90
13.7.3
13.7.4
13.7.5
13.7.6
13.7.7
13.7.8
13.7.9
13.7.10
13.7.11
13.7.12
13.7.13
13.7.14
13.7.15
13.7.16
14.
Firmware Updates...................................................................92
14.1
Requirements ..................................................................................... 92
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14.2
14.3
Connection..........................................................................................92
Using the RFU Utility...........................................................................93
14.3.1
14.3.2
14.3.3
Required Files ............................................................................93
First-Time Configuration.............................................................93
Transmitting Firmware Files .......................................................94
14.4
Wrap-Up..............................................................................................96
15.
Notes........................................................................................97
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1. The Network Gateway Series Concept
The XLTR-200 is a member of the ICC Network Gateway Series product family.
Members of this family are designed to provide a uniform interface,
configuration and application experience. This commonality reduces the user’s
learning curve, reducing commissioning time while simplifying support. The
XLTR-200 provides simultaneous support for many different communication
protocols, allowing complex interchanges of data between otherwise
incompatible networks.
The heart of the Network Gateway Series concept is an element called the
“point database”. The point database is entirely user-configurable, and
provides the mapping information that allows requests from the various
supported networks to be interpreted and stored in a common format. This
allows data to be routed from any supported network to any other supported
network.
Additionally, the point database provides the added benefit of “data mirroring”,
whereby current copies of point values (populated by a “source port”
designation) are maintained locally within the gateway itself. This greatly
reduces the request-to-response latency times on the various networks, as
requests (read or write) can be entirely serviced locally, thereby eliminating the
time required to execute a secondary transaction on a different network.
When properly configured, the gateway will become essentially “transparent” on
the networks, and the various network devices can engage in seamless dialogs
with each other.
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2. Feature Summary
RS485 Ports
Two half-duplex 2-wire RS485 ports (A / B / Signal Ground / Shield). These
ports allow a selection of various master and slave protocols.
RS232 Port
One RS232 port that can be used to configure the unit, update the internal
firmware, upload/download files or act as a control protocol port.
Toshiba ASD Ports
Three common serial (aka logic level) ports for connection of Toshiba 7-series,
9-series, 11-series or VF-nC1 ASDs. ASD connections use the same standard
RJ45 style 8-conductor UTP patch cables: any standard CAT5 Ethernet cable
(found in most electronics stores) 5 meters or less in length can be used. ASD
connections are automatically established and continuously monitored: no
drive configuration needs to be performed to connect the unit to the drives.
Just plug it in – it’s that simple.
Power Supply
When connected to Toshiba ASDs via the ASD1 / ASD2 / ASD3 ports, can be
either powered directly from the attached ASDs, or from the auxiliary power
(“AUX PWR”) input jack. All other non-Toshiba applications require the use of
the AUX PWR input to supply power to the unit. When more than one power
source is connected, the unit will draw its control power from the source with
the highest supply voltage.
Supported Protocols
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Modbus RTU (RS485 master & slave)
Modbus RTU (RS232 master & slave)
Toshiba ASD (common serial master)
Toshiba ASD (RS485 master)
Toshiba 3-series ASD (RS232 master)
Mitsubishi 500-series & 700-series ASD (RS485 master) (also used by
MGI Technologies, Inc. ASDs)
ꢀ
ꢀ
Siemens FLN (RS485 slave)
Johnson Controls, Inc. Metasys N2 (RS485 slave)
New network drivers are continuously being added, and can be downloaded for
free from our web site.
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Text-Based Console Configuration
Unit configuration is performed via a text-based console interface, available
locally over the RS232 port via a standard PC terminal program such as
Microsoft Windows HyperTerminal®.
Configuration File Upload/Download
A unit’s configuration can be uploaded from / downloaded to a PC, which
provides the capability for PC-based file backup and easy configuration copying
to multiple units. Sample configuration files and related documentation can
also be downloaded from our web site, uploaded to a unit, and custom-modified
to suit a specific application.
Network Timeout Action
A per-port and per-point 2-level configurable network timeout action can be
programmed that allows each internal point to have its own unique “fail-safe”
condition in the event of a network interruption.
Indicators
•
•
•
•
1 bicolor red/green “MS” LED that indicates module status information.
1 bicolor red/green “NS” LED that indicates network status information.
1 green “TX” and 1 red “RX” LED on each RS485 port.
1 green and 1 red LED on each of the Toshiba common serial ASD ports.
Refer to section 8 for more detailed information about the LED indicators and
their meanings.
Field-Upgradeable
As new firmware becomes available, the unit can be upgraded in the field by
the end-user. Refer to section 13.6 for more information.
Versatile Mounting Options
The unit can be panel-mounted with the included standoff kit, or snapped into
existing 4” Augat SnapTrackTM (6TK series or equivalent). An optional
mounting kit (ICC part number 10581) is also available for DIN-rail mount
applications.
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3. Installing the Gateway
The gateway’s installation procedure will vary slightly depending on the chosen
mounting method and the networks that will be used.
3.1 Mounting
3.1.1 Panel Mounting
The included standoff kit allows for panel mounting of the unit. The standoff kit
is comprised of four 1” aluminum male/female standoffs and four #6 lock
washers.
1. Remove one of the four cover standoff retention screws and its lock
washer from the bottom side of the unit. DO NOT dispose of this screw
and washer, as they will be used later to mount the unit to the panel.
2. Install one of the male/female standoffs and a #6 lock washer from the
standoff kit through the unit’s circuit board and into the bottom of the cover
standoff. Refer to Figure 1.
gateway unit
panel
lock washers
lock washers
and screws
from step 1
aluminum standoffs
Figure 1: Standoff Kit Installation
3. Repeat steps 1 and 2 above to replace each of the three other cover
standoff retention screws.
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4. Using the dimensions provided in Figure 2, drill four 0.150” diameter holes
at the specified locations on the panel. As a convenient pattern guide, the
unit with attached mounting standoffs can be held against the panel, and
the four standoff locations marked with a pencil or scribe.
3.5 IN
2.9 IN
4.0 IN
4.0 IN
Figure 2: Standoff Hole Placement
5. As shown in Figure 1, use the four screws and lock washers from step 1 to
mount the unit from the back side of the panel.
3.1.2 SnapTrackTM Mounting
The unit footprint measures 4” x 4” square, and is designed to fit directly into
existing 4” Augat SnapTrackTM (6TK series or equivalent). Carefully insert the
unit into the SnapTrackTM by pressing firmly on the pan head screws located at
the 4 corners of the unit’s cover. DO NOT press directly on the aluminum
cover, as this may damage the cover.
3.1.3 DIN Rail Mounting
An optional mounting kit (ICC part number 10581) allows DIN rail mounting of
the unit. The mounting kit is comprised of a 4” section of Augat 6TK
SnapTrackTM and two DIN rail clips.
1. Carefully insert the unit into the SnapTrackTM by pressing firmly on the pan
head screws located at the 4 corners of the unit’s cover. DO NOT press
directly on the aluminum cover, as this may damage the cover.
2. Install the DIN rail clips into the openings on the bottom side of the
SnapTrackTM. Refer to Figure 3.
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Figure 3: DIN Rail Mounting Kit Installation
3.2 Installation for Non-Toshiba ASD Networks
Note that in order to power the unit when not connecting to Toshiba ASDs via
the common serial ports, the optional 120VAC/9VDC power supply (ICC part
number 10456) or a user-supplied power source meeting the requirements
outlined in section 10 must also be installed.
1. Mount the unit via the desired method (refer to section 3.1).
2. Connect the various networks to their respective plugs/terminal blocks.
Ensure that any terminal blocks are fully seated into their respective
headers, and route the network cables such that they are located well away
from any electrical noise sources, such as ASD input power or motor
wiring. Also take care to route all cables away from any sharp edges or
positions where they may be pinched.
3. Take a moment to verify that the gateway and all network cables have
sufficient clearance from electrical noise sources such as drives, motors, or
power-carrying electrical wiring.
4. Connect the power supply to the gateway’s “AUX PWR” jack.
3.3 Toshiba Common Serial ASD Network Installation
The gateway connects to each drive via the drive’s common serial (logic level)
communication port, typically located on either the main drive control board
(G7, S11), on the front of the drive enclosure under a small snap-on cover (A7,
S9), on the right-hand side of the drive enclosure under a small snap-on cover
(S7), or on the bottom side of the drive enclosure (VF-nC1). Although in
general no drive parameters need to be configured in order to use the gateway,
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it is advantageous to check that the drive’s common serial communication data
rate is set to its maximum speed. Because the gateway will communicate to
each drive only at the drive’s configured data rate, this will provide the fastest
response time for drive-to-network data transfers. For information on checking
the drive’s common serial communication data rate, refer to the appropriate
manual supplied with your drive.
Note that the common serial communication parameters of each drive are
handled independently by the gateway, which means that different drive
families may be connected to different channels of the unit in any combination,
and that the drives connected to each channel may simultaneously
communicate to the unit at completely different baud rates, parity settings, etc.
Drives can be connected to the gateway on any ASD channel in any order or
combination. When more than one drive is connected to the unit, or if the
optional auxiliary power supply is used, the gateway will draw its control power
from the source with the highest power supply voltage.
Installation of the gateway should only be performed by a qualified technician
familiar with the maintenance and operation of the connected drives. To install
the gateway, complete the steps outlined in the following sections related to
your specific drive.
3.3.1 Installation for G7 ASDs
1. Mount the unit via the desired method (refer to section 3.1).
2.
3.
CAUTION! Verify that all input power sources to the drives to
be connected have been turned OFF and are locked and tagged out.
DANGER!
Wait at least 5 minutes for the drive’s
electrolytic capacitors to discharge before proceeding to the next step. Do
not touch any internal parts with power applied to the drive, or for at
least 5 minutes after power to the drive has been removed. A hazard
exists temporarily for electrical shock even if the source power has
been removed. Verify that the CHARGE LED has gone out before
continuing the installation process.
4. Remove the drive’s front cover / open the drive’s cabinet door (refer to the
appropriate drive manual for instructions how to do this).
5. The drive’s LCD panel (also called the “Electronic Operator Interface” or
“EOI”) can communicate with the drive via either the RS485/RS232
channel (CNU1/CNU1A) or the common serial channel (CNU2/CNU2A).
Because the gateway uses the common serial channel, the LCD panel
must be configured to use the RS485/RS232 channel. If the drive to be
connected is currently using CNU2 (on the drive control board) and
CNU2A (on the LCD panel), then this connection must first be switched
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over to CNU1 (on the drive control board) and CNU1A (on the LCD panel).
Refer to Toshiba’s documentation for any precautions or notices regarding
this connection change. If the LCD panel is already connected via the
RS485/RS232 channel, then no change is required.
6. Configure the drive’s LCD panel to communicate via the RS485/RS232
channel by setting parameter ”Communication Setting
Parameters...Communication Settings...Select LCD Port
Connection” to “RS485/232 serial”.
7. Connect the drive’s common serial communication port (CNU2) to one of
the ASD channels of the gateway with the communication cable
(communication cable is not included with the gateway kit). When
choosing cables for this connection, standard 24 AWG category 5 (CAT5)
unshielded twisted-pair (UTP) 8-conductor cables found in Ethernet
networks in most office environments can be used. The maximum
allowable length for these cables is 5 meters. Although there are many
varieties and styles of CAT5 UTP cables available, ICC strongly
recommends using only high-quality cables from reputable manufacturers
to guarantee optimal noise immunity and cable longevity. Ensure that each
end of the cable is fully seated into the modular connectors, and route the
cable such that it is located well away from any drive input power or motor
wiring. Also take care to route the cable away from any sharp edges or
positions where it may be pinched.
8. Reinstall the drive’s front cover / close the drive’s cabinet door.
9. Repeat steps 2-8 to connect other drive(s) as needed.
10. Connect the other various networks to their respective plugs/terminal
blocks. Ensure that any terminal blocks are fully seated into their
respective headers, and route the network cables such that they are
located well away from any electrical noise sources, such as ASD input
power or motor wiring. Also take care to route all cables away from any
sharp edges or positions where they may be pinched.
11. If an auxiliary power supply is going to be used, connect it to the gateway’s
“AUX PWR” jack.
12. Take a moment to verify that the gateway and all network cables have
sufficient clearance from drives, motors, or power-carrying electrical wiring.
13. Turn the power sources to all connected drives ON, and verify that the
drives function properly. If the drives do not appear to power up, or do not
function properly, immediately turn power OFF. Repeat steps 2 and 3 to
remove all power from the drives. Then, verify all connections. Contact
ICC or your local Toshiba representative for assistance if the problem
persists.
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3.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs
1. Mount the unit via the desired method (refer to section 3.1).
2.
3.
CAUTION! Verify that all input power sources to the drives to
be connected have been turned OFF and are locked and tagged out.
DANGER!
Wait at least 5 minutes for the drive’s
electrolytic capacitors to discharge before proceeding to the next step. Do
not touch any internal parts with power applied to the drive, or for at
least 5 minutes after power to the drive has been removed. A hazard
exists temporarily for electrical shock even if the source power has
been removed. Verify that the CHARGE LED has gone out before
continuing the installation process.
4. Remove the drive’s common serial communication port cover if it has one
(refer to the appropriate drive manual for instructions how to do this). Do
not discard this cover, as it should be reinstalled to minimize contamination
of the port’s electrical contacts if the gateway is ever disconnected from the
drive.
5. Connect the drive’s common serial communication port to one of the ASD
channels of the gateway with the communication cable (communication
cable is not included with the gateway kit). When choosing cables for this
connection, standard 24 AWG category 5 (CAT5) unshielded twisted-pair
(UTP) 8-conductor cables found in Ethernet networks in most office
environments can be used. The maximum allowable length for these
cables is 5 meters. Although there are many varieties and styles of CAT5
UTP cables available, ICC strongly recommends using only high-quality
cables from reputable manufacturers to guarantee optimal noise immunity
and cable longevity. Ensure that each end of the cable is fully seated into
the modular connectors, and route the cable such that it is located well
away from any drive input power or motor wiring. Also take care to route
the cable away from any sharp edges or positions where it may be
pinched.
6. Repeat steps 2-5 to connect other drive(s) as needed.
7. Connect the other various networks to their respective plugs/terminal
blocks. Ensure that any terminal blocks are fully seated into their
respective headers, and route the network cables such that they are
located well away from any electrical noise sources, such as ASD input
power or motor wiring. Also take care to route all cables away from any
sharp edges or positions where they may be pinched.
8. If an auxiliary power supply is going to be used, connect it to the gateway’s
“AUX PWR” jack.
9. Take a moment to verify that the gateway and all network cables have
sufficient clearance from drives, motors, or power-carrying electrical wiring.
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10. Turn the power sources to all connected drives ON, and verify that the
drives function properly. If the drives do not appear to power up, or do not
function properly, immediately turn power OFF. Repeat steps 2 and 3 to
remove all power from the drives. Then, verify all connections. Contact
ICC or your local Toshiba representative for assistance if the problem
persists.
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4. RS485 Port Electrical Interfaces
In order to ensure appropriate network conditions (signal voltage levels, etc.)
when using the gateway’s RS485 ports, some knowledge of the network
interface circuitry is required. Refer to Figure 4 for a simplified network
schematic of the RS485 interface circuitry. Note that the “Shield” terminal has
no internal connection: its purpose is simply to provide a cable shield chaining
location between devices. The shield is then typically connected to ground at
one location only.
Figure 4: RS485 Interface Circuitry Schematic
Figure 5 details the specific network connections to the RS485 terminal block.
This connection scheme applies equally to both RS485 ports.
A
B
Signal Ground
Shield
Figure 5: RS485 Terminal Block Connections
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5. Environmental Specifications
Item
Specification
Indoors, less than 1000m above sea level, do not
expose to direct sunlight or corrosive / explosive
gasses
Operating Environment
Operating Temperature
Storage Temperature
Relative Humidity
Vibration
-10 ∼ +50°C (+14 ∼ +122°F)
-40 ∼ +85°C (-40 ∼ +185°F)
20% ∼ 90% (without condensation)
5.9m/s2 {0.6G} or less (10 ∼ 55Hz)
Non-isolated, referenced to power source ground
Self-cooled
Grounding
Cooling Method
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6. Maintenance and Inspection
Preventive maintenance and inspection is required to maintain the gateway in
its optimal condition, and to ensure a long operational lifetime. Depending on
usage and operating conditions, perform a periodic inspection once every three
to six months. Before starting inspections, disconnect all power sources.
Inspection Points
•
Check that the network cable(s) are properly terminated in the terminal
block(s), and ensure that pluggable terminal blocks are fully seated in their
headers. Reseat if necessary.
•
Check that there are no defects in any attached wire terminal crimp points.
Visually check that the crimp points are not damaged or loose.
•
•
•
Visually check all wiring and cables for damage. Replace as necessary.
Clean off any accumulated dust and dirt.
If use of the gateway is discontinued for extended periods of time, apply
power at least once every two years and confirm that the unit still functions
properly.
•
Do not perform hi-pot tests on the gateway, as they may damage the unit.
Please pay close attention to all periodic inspection points and maintain a good
operating environment.
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7. Storage and Warranty
7.1 Storage
Observe the following points when the gateway is not used immediately after
purchase or when it is not used for an extended period of time.
•
Avoid storing the unit in places that are hot or humid, or that contain large
quantities of dust or metallic dust. Store the unit in a well-ventilated
location.
•
When not using the unit for an extended period of time, apply power at
least once every two years and confirm that it still functions properly.
7.2 Warranty
The gateway is covered under warranty by ICC, Inc. for a period of 12 months
from the date of installation, but not to exceed 18 months from the date of
shipment from the factory. For further warranty or service information, please
contact Industrial Control Communications, Inc. or your local distributor.
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8. LED Indicators
The gateway contains several different LED indicators, each of which conveys
important information about the status of the unit and connected networks.
These LEDs and their functions are summarized here.
8.1 Toshiba ASD Common Serial Port Indicators
Each Toshiba ASD common serial port RJ45 connector has two LEDs
positioned immediately above them (1 green and 1 red).
Green LED.......Indicates “drive link”. Solid green when a logical connection
exists with the attached drive (i.e. the gateway is reading data
from the drive).
Red LED..........Data write. Flashes briefly when data is written to the drive
from the point database.
8.2 RS485 Port Indicators
Each RS485 port has one red and one green LED situated next to its
respective terminal block.
Green LED.......Lights when the gateway is transmitting data on the port.
Red LED..........Lights when the gateway is receiving data on the port (note that
this does not indicate the validity of the data with respect to a
particular protocol: only that data exists and is being detected.)
9. Configuration Switches
There are two configuration DIP switches (marked “CFG”) located on the unit
near the RS232 port.
Switch #1 .........Firmware update switch. Place in “OFF” position for normal
operation, and in the “ON” position only when new firmware is
to be downloaded to the unit. Refer to section 14 for more
information.
Switch #2 .........RS232 port selection switch. When “OFF” at unit startup, the
RS232 port will act as the serial console, regardless of the
port’s configuration or protocol assignment (refer to section 12
for more information on the serial console). When “ON” at unit
startup, the RS232 port carries whatever protocol (if any) was
assigned to it at configuration time. Note that the state of this
switch is only detected when the gateway boots up.
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10. Auxiliary Power Supply
The ICC part #10456 120VAC/9VDC power supply can be used to power the
unit via the AUX PWR input. If providing your own auxiliary power supply,
ensure that it adheres to the following specifications:
+
Connection diagram ...............
Voltage rating ......................... 9 - 40VDC
Current rating ......................... 500mA (@9VDC)
The gateway’s AUX PWR input uses the CUI, Inc. PJ-002A (2.1mm x 5.5mm)
or equivalent DC power jack, which mates with the PP-002A (2.1mm x 5.5mm)
or equivalent power plug.
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11. Unit Configuration Concepts
11.1 Port and Protocol Configuration
Each of the communication ports can be individually configured or
enabled/disabled. It is important to note that the ports function independent of
one another, and can operate simultaneously. For example, a Modbus RTU
slave request on RS485A, and an ASD1 request can simultaneously access
the same internal point.
Although each communication port can be configured via the serial console
interface, their configuration selections vary slightly. The Toshiba ASD
common serial ports have a simple enable/disable selection. The RS232 and
RS485 ports can be disabled, or can have one of a selection of control
protocols assigned to them.
Along with the protocol selection for the RS232/RS485 ports, each of these
ports also has a corresponding baudrate, parity, address assignment and
timeout time assignment. Note that not all assignable protocols support the
same range of configuration options: therefore be sure to assign a valid entry in
all cases (for example, a Modbus RTU slave’s “address” assignment must be in
the range 1-247 to comply with the Modbus specification). Also note that
certain protocols may not make use of all available configuration options (e.g.
certain protocols operate only at one specified baudrate regardless of the
“baudrate” selection value). The protocol-specific sections of this manual will
document these cases.
11.2 Timeout Configuration
The gateway’s points can be configured to perform a specific set of actions
when primary communications are lost on one or more of its various networks.
This allows each point to have its own unique “fail-safe” condition in the event
of a network interruption. There are three separate elements that define the
network timeout behavior:
•
•
•
A port’s network timeout time
A point’s “Timeout Enable” selection
A point’s “Timeout Value” setting
The timeout time is adjustable in 1s increments from 0 to 500s.
The default timeout time in all cases is 0, which disables network timeout
handling. When nonzero, timeout processing does not begin until after a valid
network packet has been received by the unit on that port.
When the timeout time is nonzero and a communication interruption is
detected, the timeout enable selections for each point are inspected. Those
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points that are found to have their timeout enable selections set to “enabled”
will then have their configured timeout values automatically written to their
assigned “source port” objects. This mechanism provides for a flexible set of
device failsafe conditions to be established on a point-by-point basis.
11.3 Point Configuration
As mentioned in section 1, the Network Gateway Series concept revolves
around a central “point database”, containing the value and access
characteristics for each network. With respect to the Network Gateway Series,
a “point” is simply an object that defines some sort of network access, mapping
and configuration data, as well as a single “value” attribute that can be read
from or written to by various communication ports or protocols.
The only restriction placed on this “central clearinghouse” concept is that only
one port can autonomously update the point’s value, “mirroring” its designated
object for other protocols to access. What this means is that although any
protocol can read from or write to a point’s internal value, most of the time that
point’s value will simply be mirroring a remote data object that resides on one of
the gateway’s subnets. The selection of what a specific point is to mirror is
performed via its “source port” selection.
For example, a point may be configured to contain Toshiba ASD parameter
mapping and Modbus master ID and holding register mapping information.
However, because both of these protocols act as “master” protocols, only one
of them can be allowed to continuously update the point’s value. If both master
protocols could simultaneously update the point’s internal value, it would
erratically alternate back and forth between the values designated by the
Toshiba parameter and Modbus holding register objects. Any “slave” protocol
(Modbus RTU slave, Metasys N2 etc.) can read from or write to a point at any
time, but only the protocol designated by the point’s “source port” assignment
will autonomously update the point’s value independent of any other protocol
traffic.
The “source port” designation also determines where a new point value will be
written to when a “slave” protocol writes a new value to the point. For example,
if a Modbus RTU slave connection is used to write new data that changes the
value of a point, how do we know where this new value will exit the gateway to
arrive at its final destination? The answer is that any new point values written
by “slave” protocols will generate “write” transactions only on the “source port”.
This concept may best be further explained by way of a representative
scenario. For example, let’s assume that the gateway’s RS485A port has been
designated to be a Modbus Master. Let’s further assume that the “Modbus
Master” portion of point #5 indicates an “Address” value of 8 and “Register”
value of 14, and that point #5’s “Source Port” selection is set to “RS485A”.
What this means is that independent of any other gateway traffic, point #5 will
continuously attempt to update its internal value by making requests to the
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RS485A port. And, because the RS485A port has been designated as a
Modbus Master, then the “Modbus Master” portion of point #5’s configuration
will be referenced by the update task, and point #5’s value will therefore always
be mirroring the value of holding register #14 of remote Modbus station address
#8 connected to the Modbus subnet attached to the gateway’s RS485A port.
Perhaps holding register #14 of Modbus station address #8 is a monitor item,
indicating the pressure in compressor tank. Whenever the tank’s pressure
changes, therefore, the value of point #5 will automatically update to reflect the
new value read from the remote device. Once the tank’s pressure reading has
been brought into the gateway, it can then be retrieved by any protocol (or ALL
the protocols) currently assigned to the gateway’s other communication ports.
As a modification to the previous example, let’s assume this time that holding
register #14 of Modbus remote station address #8 is the speed command of a
conveyor belt. In this case, point #5 of the gateway will be mirroring the current
speed command of the conveyor, in a similar fashion to how it previously
mirrored the compressor tank’s pressure. This time, however, the speed
command represents something that can also be written to. Therefore, any
new data value that is written to point #5 from any other port connection will
automatically cause a “write holding register” transaction to occur on the
RS485A Modbus master port, updating the value of holding register #14 on
remote Modbus station #8, causing the conveyor to accelerate (or decelerate)
to the new speed.
Note that it is also perfectly acceptable to have a point’s “source port” assigned
to “NONE”. All this means that this point will not be autonomously updated (i.e.
that it will not automatically mirror anything.) In a sense, it will simply be
“scratchpad memory” that the various ports and protocols can use to exchange
information among themselves.
Although the various configuration possibilities may seem overwhelming at first,
it is clear that the gateway can perform powerful and flexible routing algorithms.
Through configuration experience, the “in” and “out” data flows will become
more clear.
11.4 General Configuration Procedure
Now that we have had a brief tutorial on port and point configuration, we can
proceed on to how these elements fit into the overall configuration procedure.
The general configuration procedure steps can be summarized as follows:
1. Access the serial console configuration interface via Hyperterminal or
other text-based console program.
2. Assign (or enable/disable) the desired protocols and their
characteristics to the specific communication ports.
3. Perform the desired per-protocol mapping and definition assignments
for each point, including the name, timeout and “source port”
assignments.
4. Exit the serial console, which will update the gateway’s internal
configuration file and reboot the unit.
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5. Download a copy of the unit’s configuration file to your PC for backup
purposes
Of course, it is possible to simplify or even eliminate some of these steps by
starting your configuration from a pre-existing point database file (either
downloaded from the internet or previously-created by the user), and then
simply modifying those elements necessary to match your application.
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12. Console Access
12.1 RS232
The console is accessible via an RS232 interface for direct connection to a
computer’s serial (COM) port. This is performed by connecting the unit’s
RS232 port to the computer’s serial port via a standard straight-thru serial
cable.
12.1.1 Requirements
All that is needed is a computer with a serial (COM) port containing some sort
of communications software (such as HyperTerminal, included with Microsoft
Windows operating systems) and a straight-thru serial cable, such as the Belkin
6’ serial extension cable (Belkin part #F2N209-06). Refer to Figure 6 for a
representative example cable. Any communications software and PC will work,
provided they support ASCII communications at 38.4kbaud.
Figure 6: A Typical Serial Extension Cable
12.1.2 Connection
Connect one end of the serial cable to the gateway’s RS232 port, and connect
the other end to the computer’s serial port. Make sure that CFG DIP switch #2
is in the “OFF” (left) position to force the RS232 port to act as the serial
console. If the unit is currently using the RS232 port for control protocol
communication, then it must be rebooted (powered down and then back up
again) with CFG switch #2 in the OFF position to enable the serial console on
the RS232 port.
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12.1.3 Application Configuration
As previously mentioned, any PC communication software and PC serial port
can be used. The software configuration example given here will be for
Windows HyperTerminal communicating via COM1.
Figure 7 shows the “Connect To” tab of the properties window for COM1.
Figure 8 shows the window that appears when “Configure” is selected in the
“Connect To” tab. Figure 9 shows the “Settings” tab of the properties window.
Most of these settings are their default values: usually the only change needed
is the “Bits per second” setting shown in Figure 8.
Figure 7: HyperTerminal Properties…Connect To
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Figure 8: HyperTerminal Properties…Connect To…Configure
Figure 9: HyperTerminal Properties…Settings
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12.2 Invocation
The console provides standard access and editing methods for the various
configuration items (ports, points and their associated attributes). It is important
to note that whenever you modify the point database and are ready to restart
the gateway (“exit”), you must save the database to the internal file system prior
to restarting or your changes will be lost. The console will automatically ask
you if you would like to save the database to the file system every time you exit
even if you did not modify it. If the database was unchanged, then saving is not
required. Before modifying the configuration, it is a recommended practice to
download a configuration file to your PC for backup purposes, so that the
original configuration can be restored if any unintended changes are made.
To enter the console, simply type “menu” and press the Enter key. You will
then be notified that all communication tasks will be terminated for the duration
of the editing (refer to Figure 10). It is important to ensure that all connected
devices are in a safe state such that loss of communications will not pose a
danger to equipment or personnel. Exiting the console will reset the gateway
and restart network communications using the current configuration data.
At most console prompt locations, typing “x” will return you to the previous
menu, and typing “menu” will return you to the main menu. Also note that
console commands are not case-sensitive.
Figure 10: Console Invocation
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12.3 Main Menu
The main menu is shown in Figure 11. All gateway configuration is performed
by “drilling down” into progressively lower-level menus.
Figure 11: Console Main Menu
All navigation and data entry commands are input by simply entering the menu
selection number to the right of the “>” symbol along with any required data
fields at the console prompt. In Figure 11, for example, entering the menu
selection number “1” (without the quotation marks) will bring up the View/Edit
Points submenu. Throughout this manual, example console entry strings will
be provided enclosed in quotation marks to delineate them from the description
text: whenever actually entering the console strings, however, do not include
the quotation marks.
When additional data fields are required with a data entry command, they will
be indicated by square brackets (“[…]”) after the menu selection number. All
data entry commands and data fields must be separated by spaces. Because
data entry commands and data fields are delineated by spaces, spaces are
therefore not allowed within data fields (such as name strings). In these cases,
it is usually convenient to use an underscore “_” in place of a space. For
example, attempting to enter a point’s name as “My point” would result in an
error, but “My_point” would be perfectly acceptable.
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12.3.1 View/Edit Points
Main menu selection number 1 displays a screen which shows a summary of
the current point configuration (see Figure 12). This screen only displays the
point number and the point name: in order to access more detailed point
information, menu selection number 1 “Edit/View a Point” must be entered with
the additional argument of the targeted point’s number. The syntax used to
edit/view point #1 is shown at the bottom of Figure 12.
Only 10 points are shown at a time (of 100 total available in the unit). Menu
selection 2 “More Points” allows the next 10 points to be viewed.
Figure 12: View/Edit Points
Entering “1” with a point’s number (such as “1 1”, as shown at the bottom of
Figure 12) at the Edit Points submenu will display and allow editing of that
point’s mapping and definition information. Refer to Figure 13 for an example.
When editing a point, the top half of the screen (menu selections 1-4) contains
point definitions that are protocol-independent. The bottom half of the screen
(menu selections 5-9) contains the menu options for editing point definitions
that are protocol-specific.
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Figure 13: Edit a Point
•
Edit Name: Menu selection number 1 allows you to change the point’s
name. For example, the bottom of Figure 13 shows an example of
changing point #1’s name to output_voltage. The point’s name is
purely for user recognition of a point, and has no bearing upon
communications functionality. To clear the point’s name field, just
enter the menu selection (“1”) with no additional argument.
•
•
•
•
Edit Timeout Enable: Menu selection number 2 allows you to change
the point’s timeout enable selection. Refer to section 11.2 for more
information about timeout processing.
Edit Timeout value: Menu selection number 3 allows you to change
the point’s timeout data value. Refer to section 11.2 for more
information about timeout processing.
Edit Source Port: Menu selection 4 allows you to change the point’s
source port. Refer to section 11.3 for more information about source
ports.
Edit Toshiba, Mitsubishi, Modbus, Metasys: Menu selections 5-9
allow you to edit/view protocol-specific point attributes. Enter the
menu selection corresponding to the protocol you wish to edit/view.
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Toshiba Point Attributes
Figure 14: Edit Toshiba Attributes
•
•
Edit Address: Menu selection 1 allows you to edit the network
address of the Toshiba ASD that this point refers to. This address
field is only used in conjunction with the Toshiba RS485 protocol:
Toshiba common-serial port connections are point-to-point, and
therefore do not require targeting a drive at a specific address.
Edit Parameter: Menu selection 2 allows you to edit the Toshiba
ASD parameter that this point will access. Figure 14 shows an
example of how to change the current setting of FA00 to FA04 (which
would be a typical change if the Toshiba RS485 protocol were to be
used with this point). Note that Toshiba parameter values must be
entered in hexadecimal format.
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Mitsubishi Point Attributes
Figure 15: Edit Mitsubishi Attributes
•
•
Edit Address: Menu selection 1 allows you to edit the network
address of the Mitsubishi ASD that this point refers to.
Edit Parameter: Menu selection 2 allows you to edit the Mitsubishi
ASD parameter that this point will access. Figure 15 shows an
example of how to change the current setting of 1 to 1001.
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Modbus Master Point Attributes
Figure 16: Edit Modbus Master Attributes
•
•
Edit Address: Menu selection 1 allows you to edit the network
address of the Modbus slave that this point refers to.
Edit Register: Menu selection 2 allows you to edit the Modbus
holding register or input register that this point will access. The type of
register accessed (holding or input) will be determined on the basis of
the “Read FC” setting (see below). Figure 16 shows an example of
how to change the current setting of holding register 1 to holding
register 50.
•
•
Read FC: Menu selection 3 allows you to choose the Modbus “read”
function code that will be used to read from the designated register.
The default setting of function code 03 (read holding registers) will
access a holding register on the remote device. By selecting function
code 04 (read input registers), a Modbus input register will be
accessed instead.
Write FC: Menu selection 4 allows you to choose the Modbus “write”
function code that will be used to write to the designated holding
register (this setting does not apply to input registers, as they are
read-only). The default setting is function code 16 (preset multiple
registers). Alternatively, this setting can be changed to function code
06 (preset single register) in order to connect to those Modbus slave
devices that do not support function code 16.
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Modbus Slave Point Attributes
Figure 17: Edit Modbus Slave Attributes
•
Edit Register: Menu selection 1 allows you assign a Modbus holding
register to this point. Figure 17 shows an example of how to change
the current setting of 1 to 8.
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Metasys N2 Point Attributes
Figure 18: Edit Metasys N2 Attributes
•
•
•
•
Edit Object Type: Menu selection 1 allows modification of the object
type. Figure 18 shows an example of how to change the current
setting of AI to AO.
Edit Object Number: Menu selection 2 allows modification of the
object number. The current configuration as indicated in Figure 18
shows that point #1 is configured to be AI #1.
Edit Multiplier: Menu selection 3 allows modification of the multiplier
to be used with analog (AI or AO) objects. This setting has no effect
when the point is configured to be a binary (BI or BO) object.
Edit Bit Mask: Menu selection 4 allows modification of the bit mask
to be used with binary (BI or BO) objects. This setting has no effect
when the point is configured to be an analog (AI or AO) object. Note
that the bit mask is displayed and entered as a hexadecimal value
(e.g. to mask bits #15 and #10, a value of “8400” must be entered).
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12.3.2 View/Edit Ports
Main menu selection number 2 displays a screen which shows a summary of
the current port configuration (see Figure 19). This screen only displays the
current protocol selected for each port: in order to access more detailed port
information, select the menu number corresponding to the desired port. Menu
selections 1-3 correspond to the Toshiba ASD ports, and these contain no
other port configuration other than enable/disable. The syntax used to disable
port ASD1 is shown at the bottom of Figure 19.
Figure 19: View/Edit Ports
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RS485/232 Port Configuration
Figure 20: Edit Port Configuration
•
•
Edit Protocol Selection: Menu selection 1 allows you to change
what serial protocol is running on the selected port. Note that not all
ports run the same protocols. Figure 20 shows how to change the
protocol selection from the current setting of Metasys N2 to Modbus
slave.
Edit Baudrate: Menu selection 2 allows you to change the baudrate
for the selected port. Note that the baudrate for some protocols is
determined by the specification, and these will therefore ignore this
setting.
•
•
•
Edit Parity: Menu selection 3 allows you to change the parity for the
selected port. Note that the parity for some protocols is determined by
the specification, and these will therefore ignore this setting.
Edit address: Menu selection 4 allows you to edit the network
address that the selected port will respond to. This setting is
applicable for slave protocols only.
Edit Timeout: Menu selection 5 allows you to edit the timeout time
for the selected port. Refer to section 11.2 for more information on
timeout processing.
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12.3.3 Load Points
Main menu selection number 3 allows the retrieval of a predefined configuration
into working memory and the flash file system (see Figure 21). Loading one of
these configurations overwrites the existing point configuration.
The FLN application listed in menu selection 1 loads the predefined
configuration detailed in section 13.6. Menu selection 2 returns the gateway’s
configuration to its factory default state.
Figure 21: Loading a Point File
12.3.4 Xmodem Point File
Main menu selection number 4 gives access to the “xmodem” command, which
allows unit configuration files to be transferred between the gateway and a PC.
Whenever unit configuration is completed, it is strongly recommended that a
backup copy of the configuration file be downloaded from the unit to a PC. One
reason for this is in case it becomes necessary to restore a previous
configuration at a later time. Another reason is that it may be desirable to load
multiple units with the same configuration. Configuration files contain all point
and port settings. A downloaded configuration file can be uploaded to any
compatible XLTR-200, allowing the user to clone multiple units with the same
configuration.
Two different variations of the Xmodem protocol are supported (CRC and
Checksum) for those serial communication packages that only support one or
the other. However, some programs can automatically adapt to the user’s
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selection, making the specific Xmodem protocol selection arbitrary. The first
argument of the xmodem command indicates the mode, and must be set to
either “/crc” for Xmodem CRC mode, or “/cs” for Xmodem checksum mode.
As mentioned above, configuration files can be both downloaded and uploaded.
The second argument in the xmodem command indicates the action to take,
and must be set to either “/d” to download the configuration file from the unit, or
“/u” to upload a configuration file to the unit.
Figure 22 shows an example of initiating an Xmodem download in CRC mode.
Once the message “The XLTR-200 is ready to send its configuration file via
Xmodem…Download the file now” appears, the user has 30 seconds to start
the Xmodem download. This can be performed in HyperTerminal by clicking
the “receive” button ( ) on the tool bar. Figure 23 shows the dialog box that
will appear after clicking the “receive” button. Specify the folder in which to
place the received file, select Xmodem as the receiving protocol, and click
“Receive”. One last dialog box will prompt the user to name the received file,
and then the transfer will begin. This will only take several seconds to
complete, and at the conclusion the console will indicate the status of the
transfer and return to the entry menu.
Figure 22: “Xmodem” Command Overview and Implementation
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Figure 23: HyperTerminal receive file dialog box
When uploading a file, the procedure is similar to downloading. Enter “/u”
instead of “/d” for the action parameter of the xmodem command. Once the
xmodem upload command is entered, the user will have 30 seconds to click the
“send” button ( ) on the tool bar in HyperTerminal and initiate the Xmodem
upload transaction. Upon successful completion of the Xmodem upload, the
integrity of the file will be checked and, if valid, will be copied to both the unit’s
working memory and flash file system. The previous configuration cannot be
recovered (unless a corresponding configuration file exists, of course).
12.3.5 XLTR-200 Information
Main menu selection 5 provides some basic information about the gateway,
such as firmware version (see Figure 24).
Figure 24: XLTR-200 Information
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13. Protocol-Specific Information
This section will discuss topics that are specific to each of the available network
selections.
13.1 Modbus
The gateway supports Modbus slave and master functionality via Modbus RTU.
The slave implementations share common access methods, which is to say
they support the same functions and reference the internal points via a
common “Modbus Slave” holding register assignment. Other notes of interest
are:
•
•
•
Points are addressed by their assigned holding register (4X reference) via
Modbus slave protocols.
Points can access both holding registers (4X references) and input
registers (3X references) via Modbus master protocols.
Supported Modbus slave functions are indicated in Table 1.
Table 1: Supported Modbus Slave Functions
Function Code
Function
Read coils
1
3
Read multiple registers
Write coil
5
6
Write single register
Force multiple coils
Write multiple registers
15
16
•
•
Register number entry radix is decimal (e.g. 10 = 1010)
Configuration tip: Improved network utilization may be obtained by
appropriately grouping points into blocks having contiguous holding
register assignments. In this way, the “read multiple registers” and “write
multiple registers” functions can be used to perform transfers of larger
blocks of registers using fewer Modbus transactions compared to a
situation where the read/write registers were arranged in an alternating or
scattered fashion.
•
Because the transaction is handled locally within the gateway, write data
checking is not available. For example, if a write is performed to a register
with a data value that is out-of-range of the corresponding “source port”
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object, no Modbus exception will be immediately returned. However, the
point will always reflect the “source port” status and object value. In other
words, if such an out-of-range write attempt is performed, the unsuccessful
“source port” network write can be observed by reading the current
(unchanged) value of the point during a subsequent Modbus transaction.
13.1.1 Coil Mappings
The Modbus slave implementation provides read/write support for coils (0X
references). Accessing coils does not reference any new physical data: coils
are simply indexes into various bits of Modbus holding registers. What this
means is that when a coil is accessed, that coil is resolved by the gateway into
a specific holding register, and a specific bit within that holding register. The
pattern of coil-to-register/bit relationships can be described as follows:
Coils 1...16 map to holding register #1, bit0...bit15 (bit0=LSB, bit15=MSB)
Coils 17...32 map to holding register #2, bit0...bit15, and so on.
Arithmetically, the coil-to-register/bit relationship can be described as follows:
For any given coil, the holding register in which that coil resides can be
determined by:
coil + 15
holding register =
…Equation 1
16
Where the bracket symbols “ ” indicate the “floor” function, which means that
any fractional result (or “remainder”) is to be discarded, with only the integer
value being retained.
Also, for any given coil, the targeted bit in the holding register in which that coil
resides can be determined by:
bit = (coil −1) %16
…Equation 2
Where “coil” ∈[1…65535], “bit” ∈[0…15], and “%” is the modulus operator,
which means that any fractional result (or “remainder”) is to be retained, with
the integer value being discarded (i.e. it is the opposite of the “floor” function).
From these equations, it can be seen that the largest holding register number
that can be accessed via this coil-to-register mapping method is 4096 (which
contains coil 65535).
For clarity, let’s use Equation 1 and Equation 2 in a calculation example. Say,
for instance, that we are going to read coil #34. Using Equation 1, we can
determine that coil #34 resides in holding register #3, as 3.0625 = 3 r1 = 3.
Then, using Equation 2, we can determine that the bit within holding register #3
that coil #34 targets is (34-1)%16 = 1, as 33%16 = mod(3 r1) = 1. Therefore,
reading coil #34 will return the value of holding register #3, bit #1.
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Note that this coil-to-register/bit relationship holds true regardless of whether or
not holding register #3 is assigned to a point. If holding register #3 is not
assigned to a point, then a Modbus exception will be returned. Either way, coil
#34 will always access holding register #3, bit #1.
13.1.2 Modbus RTU Slave
•
Broadcast (for functions 5, 6, 15 and 16) is supported.
•
Network characteristics selections
o
o
Baud rate: 2400 / 4800 / 9600 / 19200 / 38400 bps
Parity: odd / even / none (1 stop bit) / none (2 stop bits)
13.1.3 Modbus RTU Master
•
Supported Modbus master functions are indicated in Table 2. These
functions are automatically invoked by the gateway in response to point
read or write requests. The specific read or write function code used
depends on the point’s assigned configuration.
Table 2: Supported Modbus Master Functions
Function Code
Function
3
4
Read multiple registers
Read input registers
Write single register
Write multiple registers
6
16
•
•
•
The slave response timeout (in seconds) is assigned via the designated
port’s “Timeout” selection. If “0” is chosen (an invalid timeout time), the
gateway will use a 2s timeout by default.
Network characteristics selections
o
o
Baud rate: 2400 / 4800 / 9600 / 19200 / 38400 bps
Parity: odd / even / none (1 stop bit) / none (2 stop bits)
Note that various manufacturers will document their Modbus slave
products in different ways. In particular, according to the Modbus
specification, registers have two different indices at which they can be
referenced: their “known as” value (which starts at number 1) and their
“addressed as” value (which is always 1 less than the “known as” value).
The “known as” value is typically the number that is presented for human
entry or consumption, while the “addressed as” value is the number that
appears “on the wire” when the Modbus packet is sent from master to
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slave. This gateway follows this generally-accepted industry paradigm,
where a point’s configured Modbus master “register” value is decremented
by 1 before it is placed “on the wire”. Some vendors, however, will
document their slave device’s “addressed as” values in their literature,
which means that these register indices must have 1 added to them when
entered into the gateway’s “Modbus master register” field.
For example, the Toshiba VF-AS1 drive’s Modbus RTU slave protocol
implementation & corresponding user’s manual references all internal ASD
parameters using “addressed as” values. This means that (in addition to
the required conversion from Toshiba’s native hexadecimal radix to the
Modbus protocol’s natural decimal radix) these parameter values must
have 1 added to them when they are to be accessed via an ICC gateway
executing the Modbus RTU master protocol.
e.g VF-AS1 “command 1” parameter is documented to be FA00 in the
Toshiba literature. Converting this to decimal, we arrive at a value of
64000. To allow a point in the gateway’s database to correctly access the
“command 1” parameter via Modbus RTU, therefore, that point’s Modbus
master “register” attribute must be set to 64001 (which will result in an
address value of 64000 (0xFA00) “on the wire”).
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13.2 Metasys N2
•
The gateway acts as a Johnson Controls Metasys N2 slave, and supports
N2 analog input, analog output, binary input and binary output object types.
•
Analog input (AI) objects are used for monitoring analog status items. AI
objects support low alarm limits, low warning limits, high warning limits,
high alarm limits and differential values. Change of state (COS), alarm and
warning functions can also be enabled. An AI object will accept an
override command, but will not change its actual value or indicate override
active. A “multiplier value” is associated with the object, and is multiplied
to the point’s value to produce the floating-point AI value sent to the NCU
(AI value = [point data value] X multiplier).
•
Analog output (AO) objects are used for setting and monitoring analog
control and configuration items. An AO value can be modified by issuing
an override command. Issuing a release command will not cause the AO
to automatically return to its pre-override value, nor will the AO
automatically return to its pre-override value after a certain time period of
no communication. A “multiplier value” is associated with the object, and
the floating-point AO value is divided by this multiplier to produce the result
that is passed on to a point’s value (point data value = [AO value] /
multiplier).
•
Binary input (BI) objects are used for monitoring discrete (digital) status
items. BI objects support COS, alarm enabling and normal/alarm status
indications. A BI object will accept an override command, but will not
change its actual value or indicate override active. A “bit mask” is
associated with the object, and is used to determine the current state of the
BI by inspecting the point’s data at the bit location(s) indicated in the bit
mask. If all of the bit locations of the point’s data value indicated by a “1” in
the bit mask are set, then the BI’s current state is set to “1”. Else, it is set
to “0”. The point data’s least-significant bit (LSB) is bit #0, and the most-
significant bit (MSB) is bit #15.
•
Binary output (BO) points are used for setting and monitoring discrete
control and configuration items. A BO value can be modified by issuing an
override command. Issuing a release command will not cause the BO to
automatically return to its pre-override value, nor will the BO return to its
pre-override value after a certain time period of no communication. A “bit
mask” is associated with the object, and is used to determine the current
state of the BO by modifying the point’s data at the bit location(s) indicated
in the bit mask. When the BO’s current state is set to “1” by the NCU, then
the bit(s) of the point’s data indicated by a “1” in the bit mask are set.
Similarly, when the BO’s current state is set to “0” by the NCU, then the
bit(s) of the point’s data indicated by a “1” in the bit mask are cleared. The
point data’s least-significant bit (LSB) is bit #0, and the most-significant bit
(MSB) is bit #15.
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•
•
The Metasys device type for the gateway is VND.
Because the Metasys N2 protocol specifies strict response timing
requirements, all accessible data objects must be designated as points,
thereby making use of data mirroring.
•
•
Network characteristics selections: not configurable according to the
Metasys N2 specification.
Because all transactions are handled locally within the gateway, write data
checking is not available. For example, if a write to an object is performed,
and the write data is out-of-range of the corresponding secondary network
object, no N2 error will be immediately returned. However, the N2 object
will always reflect the network status and data object value. In other
words, if such an out-of-range write is performed, the unsuccessful write
will be detected and the N2 object’s value corrected. If COS is enabled for
that object, the correction will be reported to the NCU upon the next COS
poll request.
•
•
The gateway can be configured to perform a specific set of actions for
each AO or BO point when Metasys communications are lost. Metasys
communications are said to be “lost” when the gateway does not receive
any Metasys packets for a specified period of time, causing a “network
timeout”. Refer to section 11.2 for more information about configuring
network timeout parameters.
The gateway’s RS485A port can be directly connected to the N2 bus by
using twisted-pair cable connected as shown in Figure 25. Connect the
N2+ wire to terminal “A”, the N2- wire to terminal “B”, and the cable shield
to terminal “SHLD” on the gateway’s terminal block. Although not available
on all devices, it is also recommended to connect a network ground wire
whenever possible. Continue this connection scheme throughout the
remainder of the network. Always connect each unit in a daisy-chain
fashion, without drop lines, star configurations, etc. For further N2 network
wiring requirements and procedures, please refer to the appropriate JCI
network installation documentation.
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N2+
N2-
A
B
SG
GND
SHIELD
SHIELD
N2 Network
Devices
Gateway RS-485
Terminals
Figure 25: N2 Bus Cable Connection
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13.3 Toshiba Common Serial ASD Protocol
•
The gateway can act as a Toshiba ASD master via the dedicated common
serial port connections. All Toshiba ASDs that include a common serial
port are supported.
•
•
No configuration is necessary, as the gateway automatically adapts to the
ASD’s configured characteristics.
All parameter writes use the drive’s RAM / EEPROM data write (“W”)
command. For all writes that target the drive’s EEPROM, be sure to follow
Toshiba’s guidelines regarding the number of times a specific parameter
can be written without risk of EEPROM damage.
•
Point parameter number entry radix is hexadecimal (e.g. 10 = 0x0010 or
1610)
13.4 Toshiba RS485 ASD Protocol
•
The gateway can act as a Toshiba ASD master via its RS485 ports. All
Toshiba drives that implement the Toshiba protocol and provide either a
built-in or option-based RS485 port are supported.
•
Because the gateway implements a 2-wire (half-duplex) RS485 network,
the drive(s) involved must also be connected via 2-wire mode. Optionally,
it is also possible to convert the gateway’s network from 2-wire (half-
duplex) to 4-wire (half-duplex) via an external repeater such as the
485OPIN from B&B Electronics (http://www.bb-elec.com).
•
•
Note that Toshiba 7-series drives configured for 2-wire mode (F821=0)
shipped prior to early 2006 may exhibit an issue that can cause their
RS485 ports to stop communicating after a certain amount of time. Please
contact Toshiba technical support to confirm your configuration prior to
using 2-wire RS485 mode on these drives.
The required drive configuration will vary depending on the specific drive(s)
involved. In general, most parameters are freely configurable to match the
gateway’s port settings (baud rate, parity etc.) The most critical selection,
however, is that if the drive is directly connected to the gateway via 2-wire
mode, then the drive must be properly configured for 2-wire RS485. Note
that this may involve hardware configuration in addition to parameter
changes. For example, G7/Q7/H7-series drives have duplex selection
jumpers located on the drive’s control board near the communication ports.
For these drives, both jumpers must be placed in the “HALF” position.
Refer to Figure 26 for an example detailed view of correctly-positioned
duplex selection jumpers.
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Figure 26: RS485 Terminal Block (CN3) and Duplex Selection Jumpers
•
The Toshiba RS485 terminal block connections for G7/Q7/H7/W7 drives
are shown in Figure 27 for reference only. Because there are many
possible RS485 port configurations & options available for the various
Toshiba drives, please refer to the relevant Toshiba documentation for
your drive.
A
B
Signal Ground
Shield
Figure 27: G7/Q7/H7/W7 RS485 Terminal Block (CN3) Connections
•
All parameter writes use the drive’s RAM / EEPROM data write (“W”)
command. For all writes that target the drive’s EEPROM, be sure to follow
Toshiba’s guidelines regarding the number of times a specific parameter
can be written without risk of EEPROM damage.
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•
•
•
The drive response timeout (in seconds) is assigned via the designated
port’s “Timeout” selection. If “0” is chosen (an invalid timeout time), the
gateway will use a 1s timeout by default.
Network characteristics selections
o
o
Baud rate: 2400 / 4800 / 9600 / 19200 / 38400 bps
Parity: odd / even / none (1 stop bit) / none (2 stop bits)
Point parameter number entry radix is hexadecimal (e.g. 10 = 0x0010 or
1610)
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13.5 Mitsubishi ASD Protocol
•
The gateway acts as a Mitsubishi protocol master via its RS-485 ports.
Adjustable speed drives such as the FR-A500/E500/F500 series and F700-
series that support the Mitsubishi protocol can be accessed. Also
supported are MGI Technologies, Inc. M3000, M4000 and M5000-series
drives that support the Mitsubishi protocol.
•
For 500-series drives, the gateway can connect to the ASD via either the
PU (panel) connector, or via an optional FR-A5NR computer link board.
Because the ASDs externally present a 4-wire RS-485 network, connecting
them to the gateway requires jumpering the network wires for 2-wire format
(i.e. connecting SDA-RDA and SDB-RDB).
When Using an FR-A5NR Card
Connect as shown in Figure 28.
B
(TB:2)
A
Signal
Ground
(TB:3)
(TB:1)
Figure 28: FR-A5NR Connections
When Using the PU Port
Connecting to the drive’s RJ-45 PU port will likely require building a custom
cable. For simplicity, a standard 8-conductor Ethernet patch cable can be
used as a starting point. There are two standard color schemes for the
wire pairs in such cables as defined by the Electronic Industry Association /
Telecommunications Industry Association (EIA-TIA). These two standards
are called T-568B and T-568A (refer to Figure 29). The most common
color scheme is T-568B, and will therefore be the one used for this
example connection. If starting with a cable wired according to the T-568A
specification, just interchange the colors to achieve the same pin
connections.
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Connect as shown in Figure 30.
Figure 29: EIA/TIA Wiring Standards
RDA SDA
SDB RDB
B
(TB:2)
Signal
Ground
(TB:3)
A
(TB:1)
Figure 30: PU Port Connections
•
For 700-series drives, the gateway can connect to the ASD via either the
PU (panel) connector as indicated in Figure 30, or via the on-board RS-485
terminals. Because both of these ports externally present a 4-wire RS-485
network, connecting them to the gateway requires jumpering the network
wires for 2-wire format (i.e. connecting SDA-RDA and SDB-RDB). When
using the on-board RS-485 terminals, connect as shown in Figure 31.
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A
(TB:1)
B
(TB:2)
Signal
Ground
(TB:3)
Figure 31: 700-Series ASD Connections
•
Note that although the 700-series ASD also supports the Modbus RTU
protocol, the initial ASD firmware did not support the Modbus RTU protocol
in 2-wire format. Therefore, using the Mitsubishi protocol may be the only
available method to communicate with the gateway (ASD parameter 549
must be “0”). Contact Mitsubishi Technical Support for more information.
•
•
The slave response timeout is determined via the gateway’s RS-485 port
timeout value setting. If the timeout value is set to 0, a default timeout time
of 2s is used.
ASD communication characteristics are dictated by parameters 117-124
(PU port) and 331-341 (RS-485 port). Most of these parameters can be
set as desired by the user. However, the following parameters must be set
as indicated to successfully connect to the gateway:
Parameter 119/333 (stop bits/data bits) .........Must be set for 8 data bits
Parameter 123/337 (wait time setting)............Must be set to 9999
Parameter 124/341 (CR/LF selection)............Must be set to 1 (CR only)
•
•
ASD parameter number entry radix is decimal (e.g. 10 = 1010)
Any numerically-addressed parameter defined by the Mitsubishi protocol
reference manual is directly accessible (base frequency = parameter #3,
etc.). However, some ASD data objects do not have parameter numbers
assigned by Mitsubishi. For these data objects, the additional parameter
numbers indicated in Table 3 have been assigned. For further information
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on these parameters, please refer to the relevant Mitsubishi
documentation.
Table 3: Additional Mitsubishi Parameter Assignments
Parameter
Item
Number
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1014
1015
1016
1017
Second parameter switch-over
Frequency command (RAM)
Frequency command (EEPROM)
Frequency monitor
Output current monitor
Output voltage monitor
Special monitor
Special monitor selection number
Most recent #1 and #2 alarms / alarm clear
Most recent #3 and #4 alarms
Most recent #5 and #6 alarms
Most recent #7 and #8 alarms
Inverter status monitor / operation command
Operation mode acquisition
All parameter clear
Inverter reset
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13.6 Siemens FLN
Currently, the XLTR-200 supports Siemens application number 2750. This
application acts as an FLN to Mitsubishi gateway.
13.6.1 Ports
•
•
•
For this application, the FLN network must be connected to XLTR-200
RS485 port A, and the Mitsubishi network must be connected to XLTR-200
RS485 port B.
The FLN port (RS485 port A) requires no configuration other than the FLN
node address, which has a valid address range of 0 – 98. NOTE that the
factory default value is 99.
The baudrate and parity settings of the Mitsubishi port (RS485B port B)
must be configured to match the serial settings of the connected ASD.
NOTE that the factory default values for these settings are 9600 baud, no
parity (8 data bits, 1 stop bit).
•
•
The ASD connected to RS485 port B must be configured as address #1 to
allow the gateway to communicate with it (parameter 117 or 331 = 1).
Refer to section 12.3.2 for information about using the serial console
interface to configure XLTR-200 ports.
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13.6.2 Supported Subpoints
This application contains a predefined set of FLN subpoints (refer to Table 4).
These points are static for this application, and cannot be edited.
Table 4: Supported Subpoints
Point
Type
Subpoint
Name
Factory
Default
On
Text
Off
Text
Point #
Units Slope Intercept
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
29
99
LAO
LAO
LAI
LAI
LAI
LAI
LAO
LAO
LAO
ADDRESS
99
–
–
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
–
–
APPLICATION
FREQ OUTPUT
OUTPUT CUR
OUTPUT VOLT
SPECIAL MON
MON SELECT
ACCEL TIME
DECEL TIME
2750
–
–
0
HZ
A
0.01
0.01
0.1
1
–
–
0
–
–
0
0
V
–
–
-
–
–
0
-
1
–
–
50
SEC
SEC
–
0.1
0.1
1
–
–
100
STOP
STOP
0
–
FWD
REV
–
–
STOP
STOP
–
LDO CMD FWD.STOP
LDO CMD REV.STOP
–
1
LAO
LAO
LAO
LAO
FREQ CMD
MIN FREQ
HZ
HZ
HZ
HZ
–
0.01
0.01
0.01
0.01
1
0
-
-
FREQ JUMP A
FREQ JUMP B
32767
32767
0
-
-
-
-
LDI ALARM OUTPUT
ALARM
RUN
-
-
LDI
LAO
LDO
LAO
LDI
LAO
LDO
RUNNING
PID SET PNT
RESET CMD
OVRD TIME
ASD COMM
STOP
0
–
1
STOP
-
PCT
–
0.01
1
0
RESET
–
-
1
HRS
-
1
–
NO
1
YES
-
NO
-
OPER MODE
DAY.NIGHT
0
-
1
DAY
0
–
1
NIGHT
–
DAY
–
LAO ERROR STATUS
–
1
Notes:
•
•
Points not listed are not used in this application.
All points have the same value for English units and SI units.
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13.6.3 Subpoint Details
This section gives a brief overview of each subpoint, including any notable
behavior or settings. Further information may be obtained by referring to
applicable Mitsubishi ASD documentation.
1. ADDRESS
This is the FLN address of the drive. It can be changed via FLN or via the
gateway’s serial console.
2. APPLICATION
This is the Application ID for FLN on the A500/F700 drives. This ID is assigned
by Siemens for each unique application, and correlates directly to a particular
point list approved at the time of release. The Application ID assigned to the
A500/F700 drives is 2750.
3. FREQ OUTPUT
The output frequency of the drive in Hertz. Corresponds to drive parameter
1003.
4. OUTPUT CUR
The output current of the drive in Amps. Corresponds to drive parameter 1004.
5. OUTPUT VOLT
The output voltage of the drive in Volts. Corresponds to drive parameter 1005.
6. SPECIAL MON
This is the point which allows monitoring of a selected special monitor item.
The meaning of the value, scaling and engineering units displayed here
depends on the setting of the MON SELECT item (point #7). Corresponds to
drive parameter 1006.
7. MON SELECT
This point allows a selection of data codes to be written to it. Each designated
code corresponds to a particular drive status item that will then be reflected in
the SPECIAL MON item (point #6). Please refer to the applicable Mitsubishi
documentation for a list of available codes. Corresponds to drive parameter
1007.
8. ACCEL TIME
Acceleration time in seconds. Corresponds to drive parameter 7.
9. DECEL TIME
Deceleration time in seconds. Corresponds to drive parameter 8.
10. CMD FWD.STOP
Commands the drive to run forward or stop. Note that commanding this point is
effective only when the drive is configured for network start/stop control.
Corresponds to drive command parameter 1014, bit #1.
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11. CMD REV.STOP
Commands the drive to run reverse or stop. Note that commanding this point is
effective only when the drive is configured for network start/stop control.
Corresponds to drive command parameter 1014, bit #2.
12. FREQ CMD
The frequency command of the drive in Hertz. Note that commanding this point
is effective only when the drive is configured for network frequency control.
Corresponds to drive parameter 1001.
13. MIN FREQ
The drive’s minimum allowable frequency in Hertz. Corresponds to drive
parameter 2.
14. FREQ JUMP A
Sets the lower limit of the jump frequency for area #1. An FLN object value of
32767 for this point corresponds to an internal drive value of 9999 (disabled).
Corresponds to drive parameter 31.
15. FREQ JUMP B
Sets the upper limit of the jump frequency for area #1. An FLN object value of
32767 for this point corresponds to an internal drive value of 9999 (disabled).
Corresponds to drive parameter 32.
16. ALARM OUTPUT
Indicates whether or not the drive is in an alarm condition. Corresponds to
drive status parameter 1014, bit #7.
17. RUNNING
Indicates whether or not the drive is running. Corresponds to drive status
parameter 1014, bit #0.
18. PID SET PNT
PID set point. Note that commanding this point is effective only when the drive
is in the PU operation or PU/external combined mode. Corresponds to drive
parameter 133.
19. RESET CMD
Drive fault reset command. Corresponds to drive parameter 1017.
20. OVRD TIME
This is a mandatory FLN point required for compatibility with Siemens control
systems. It has no effect in this application.
21. ASD COMM
Drive network communications health indicator. This point has a value of
“YES” if the gateway is successfully communicating with the attached drive.
Status points read from the gateway should be disregarded whenever this
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point’s value is “NO”. The drive network wiring, etc., should also be inspected
in such a condition in order to identify the cause of the communication outage.
22. OPER MODE
Drive operation mode. Corresponds to drive parameter 1015.
29. DAY.NIGHT
This is a mandatory FLN point required for compatibility with Siemens control
systems. It has no effect in this application.
99. ERROR STATUS
This is a mandatory FLN point required for compatibility with Siemens control
systems. It has no effect in this application.
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13.7 Toshiba 3-Series ASD Protocol
•
The gateway can act as an RS232 master for Toshiba 3-series ASDs (G3,
H3, E3 etc.) Use of the ICC “Toshiba 3-Series ASD Interface Cable” (ICC
part #10603) or an equivalent cable is required to connect the gateway’s
RS232 port to the drive’s on-board RS232 port.
•
The following ASD parameters (in GROUP:COMMUNICATION SETTING
PARAMETERS) must be set as indicated:
RS232 BAUD RATE.........................2(9600 baud)
NUMBER OF DATA BITS................1(8 bits)
PARITY SETTING...........................0(even parity)
Remember that the drive must be reset whenever communication-related
parameters are changed in order to activate the change.
•
All parameter writes use the drive’s RAM / EEPROM data write (“W”)
command. For all writes that target the drive’s EEPROM, be sure to follow
Toshiba’s guidelines regarding the number of times a specific parameter
can be written without risk of EEPROM damage.
•
•
Point parameter number entry radix is hexadecimal (e.g. 10 = 0x0010 or
1610).
The available ASD parameters are as indicated in the tables starting in
section 13.7.1. For further details on how to interpret these tables, please
refer to the Toshiba G3 RS232C Communications Manual (Toshiba part
number 42709) or the Toshiba INV3-MODBUS-RTU Communications
Manual (ICC part number 10028).
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13.7.1 Command Parameters
Parameter
Bit
Function
Bank
Mask
Adjustment Range
0.00 ∼ 400.00Hz
Multiplier
0001
word
Frequency command
0
FFFF
0.01
Actual frequency will be limited by
LL, UL and Fmax.
0002
0
RUN command
Reserved
0
0: Stop
1: Run
1
2
0: reverse
Forward • reverse run
selection
1: forward
3
Acc/dec #1 / #2
selection
0: Acc / dec #1
1: Acc / dec #2
4
5
6
7
Reserved
Reserved
Reserved
0: Normal (acc/dec mode)
1: Jog mode
Jog mode selection
8
9
Feedback control
0: Feedback valid
1: Feedback invalid
Compulsory DC
injection braking mode
0: No compulsory DC injection
braking
1: Compulsory DC injection
below DC INJECTION
START FREQUENCY
A
B
C
D
Fundamental
parameter switching
0: V/F #1
1: V/F #2
Gate block command
(coast stop command)
0: Normal
1: Gate block
0: Does nothing
1: Emergency off
0: Does nothing
1: Reset
Emergency off
command
Reset command
(trip clear)
E
F
Reserved
Reserved
0003
word
RS232 command /
frequency selection
0
0003
0000: FREQUENCY MODE
SELECTION, COMMAND
MODE SELECTION
settings
0001: RS232C commands valid
0002: RS232C frequency valid
0003: RS232C commands and
frequency valid
0004
word
Preset speed run
command
0
000F
0000: Output frequency
selected by FREQUENCY
MODE SELECTION
0001 ∼ 000F: speeds 1 ∼ 15
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13.7.2 Monitor Parameters
Parameter
Bit
Function
Bank
Mask
Adjustment Range
Multiplier
0005
0006
word
0
Output frequency monitor
0
0
FFFF
0.00 ~ 400.00Hz
0: Stopped
0.01
Run • stop status
1: Running
1
2
Reserved
0: Reverse
Forward • reverse status
1: Forward
3
Accel / decel #1 / #2 selection
status
0: Accel / decel #1
1: Accel / decel #2
4
5
6
7
Reserved
Reserved
Reserved
Jog mode status
0: Normal (accel /
decel mode)
1: Jog mode
8
9
Feedback enable status
0: Feedback invalid
1: Feedback valid
Compulsory DC injection
braking mode
0: DC injection braking
inactive
1: DC injection braking
active
A
B
C
Fundamental parameter
switching
0: V/F #1
1: V/F #2
Coast stop command status
0: Normal
1: Coast to stop
0: Normal
Emergency off command
1: Emergency off
D
E
Reserved
Reserved
F
Reserved
0007
0008
word
word
Output current monitor
0
0
00FF
FFFF
0 ~ 255%
0 ~ 232%
1
Output voltage monitor (Note
0.1
1)
0009
000A
word
word
IV terminal analog input value
0
0
FFFF
FFFF
0000 ~ FFFF (0% ~
100%)
1
1
0000 ~ 7FFF (-100% ~
0%), 7FFF ~ FFFF
(0% ~ 100%)
RX terminal analog input
value
000B
word
Frequency command monitor
0
FFFF
0.01
0000 ∼ 9C40
(0.00 ∼ 400.00 Hz)
000C
000D
word
word
Input voltage monitor (Note 1)
0
0
FFFF
FFFF
0 ~ 255%
0.1
Input terminal status monitor
Refer to Table 5 (page
67)
000E
low
byte
Output terminal status
monitor
0
00FF
FF00
FFFF
Refer to Table 6 (page
67)
high
byte
Inverter Status 2
000F
word
Inverter Status 1
0
Refer to Table 7 (page
68)
0010
0011
word
Present trip
0
0
00FF
7F00
high
byte
4th Past trip (most recent)
low
3rd past trip
007F
Refer to section
byte
13.7.16 for fault codes
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Parameter
Bit
Function
2nd past trip
Bank
Mask
Adjustment Range
Multiplier
0012
high
byte
0
7F00
low
byte
1st past trip (oldest)
007F
FFFF
FFFF
0013
0014
word
word
word
Pre-compensation output
frequency
0
0
0.01
0.01
0000 ∼ 9C40
(0.00 ∼ 400.00 Hz)
Post-compensation output
frequency
0000 ∼ 9C40
(0.00 ∼ 400.00 Hz)
0015
0016
Torque current monitor
0
0
FFFF
00FF
(Note 2)
0.01
1
low
Excitation current monitor
00 ∼ FF (0 ~ 255%)
byte
high
byte
Reserved
0017
0018
0019
001A
001B
001C
001D
001E
001F
0020
0021
0022
0023
word
word
word
word
word
word
word
word
word
PID feedback value
Motor overload ratio
Inverter overload ratio
DBR overload ratio
Input power (%)
Input power (kW)
Output power (%)
Output power (kW)
RR input
0
0
FFFF
FFFF
FFFF
FFFF
FFFF
FFFF
FFFF
FFFF
FFFF
(Note 2)
0 ~ 65535
0 ~ 65535
0 ~ 65535
0 ~ 6553.5
(Note 3)
(Note 2)
(Note 2, Note 3)
0 ~ 65535
0.02
100/65535
100/65535
100/65535
0.1
0
0
0
0
0
0.1
0
0
100/65535
Reserved
0
Reserved
Reserved
low
byte
Inverter typeform monitor
00FF
Refer to Table 8 (page
68)
8
Input / output power units
Command mode status
0
0
0100
0600
0: 0.01kW
1: 0.1kW
9,A
00: terminal
01: panel
10: option
11: RS232C
00: terminal
01: panel
B,C
Frequency mode selection
status
0
1800
10: option
11: RS232C
D,E,F
Reserved
0024
0025
Reserved
word
Output current (amps)
FFFF
0.0 ~ 6553.5 A
0.1
(Note 1).... These monitor voltage units are not affected by the setting of VOLTAGE UNITS SELECTIONin
GROUP:UTILITY PARAMETERS; they are always in units of %.
(Note 2).... These parameters use signed data (data values larger than 7FFFH are negative). If the parameter data is
8000H or larger, the actual value can be obtained by: actual value = - [FFFFH - (parameter data) + 1].
(Note 3).... If the input / output power units data is 0, the monitored data is in 0.01kW units, and the multiplier is 0.01.
If the input / output power units data is 1, the monitored data is in 0.1kW units, and the multiplier is 0.1.
These values are automatically set according to the inverter’s capacity.
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Table 5: Input Terminal Status Monitor (parameter 000D)
Single-Bit
Read Mask
Bit
Input Terminal
0
1
bit 0
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
F
terminal - CC open
terminal - CC open
terminal - CC open
terminal - CC open
terminal - CC open
terminal - CC open
terminal - CC open
terminal - CC open
terminal - CC shorted
terminal - CC shorted
terminal - CC shorted
terminal - CC shorted
terminal - CC shorted
terminal - CC shorted
terminal - CC shorted
terminal - CC shorted
0001
0002
0004
0008
0010
0020
0040
0080
R
S1
Lower
Byte
S2
S3
S4
S5 (option)
S6 (option)
Single-Bit
Read Mask
Bit
Input Terminal
0
1
bit 0
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
unused (always 0)
unused (always 0)
unused (always 0)
unused (always 0)
unused (always 0)
S7 (option)
Upper
Byte
terminal - CC open
terminal - CC open
terminal - CC open
terminal - CC shorted
terminal - CC shorted
terminal - CC shorted
0020
0040
0080
RES
ST
Table 6: Output Terminal Status Monitor / Inverter Status 2 (parameter 000E)
Single-Bit
Read Mask
Bit
Output Terminal
0
1
bit 0
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
unused (always 0)
unused (always 0)
FAN
Lower
Byte
OFF
ON
0004
0008
0010
0020
0040
0080
FL
FLB-FLC shorted
OFF
FLA-FLC shorted
ON
MS relay
OUT (option)
RCH
OUTB-OUTC shorted
RCHA-RCHC open
LOWA-LOWC open
OUTA-OUTC shorted
RCHA-RCHC shorted
LOWA-LOWC shorted
LOW
Single-Bit
Read Mask
Bit
Inverter Status
0
1
bit 0
bit 1
bit 2
bit 3
accelerating
decelerating
for inverter use
retry
not accelerating
not decelerating
accelerating
decelerating
0001
0002
Upper
Byte
not retrying
retrying
0008
running (including DC
injection braking)
bit 4
stopped
running
0010
bit 5
bit 6
bit 7
for inverter use
for inverter use
tripped
not tripped
tripped
0080
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Table 7: Inverter Status 1 (parameter 000F)
Single-Bit
Read Mask
Bit
Inverter Status
0
1
bit 0
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
running (accel/decel)
unused (always 0)
forward / reverse
accel/decel #1/#2
for inverter use
running
0001
forward
accel/decel #2
reverse
0004
0008
Lower
Byte
accel/decel #1
for inverter use
for inverter use
jog/normal mode
normal (accel/decel)
jog mode
0080
Single-Bit
Read Mask
Bit
Inverter Status
0
1
bit 0
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
feedback ON/OFF
DC injection braking
V/F #1/#2
OFF
feedback active
0001
0002
0004
0008
0010
OFF
DC inj. braking active
V/F #1
V/F #2
Upper
Byte
coasting
not coasting
coasting
emergency off
for inverter use
for inverter use
for inverter use
not in emergency off
in emergency off
Table 8: Inverter Typeform Codes
230v Class
460v Class
575v Class
Inverter
Model
Typeform
Data (Hex)
Inverter
Model
Typeform
Data (Hex)
Inverter
Model
Typeform
Data (Hex)
G3-2010
G3-2015
G3-2025
G3-2035
G3-2055
G3-2080
G3-2110
G3-2160
G3-2220
G3-2270
G3-2330
G3-2400
G3-4015
G3-4025
G3-4035
G3-4055
G3-4080
G3-4110
G3-4160
G3-4220
G3-4270
G3-4330
G3-4400
G3-4500
G3-4600
G3-4750
G3-410K
G3-412K
G3-415K
G3-420K
G3-425K
G3-430K
G3-6060
G3-6120
G3-6160
G3-6220
G3-6270
G3-6330
G3-6400
G3-6500
G3-6600
G3-6750
G3-610K
G3-612K
G3-615K
G3-620K
××21
××22
××23
××24
××25
××26
××27
××28
××29
××2A
××2B
××2C
××42
××43
××44
××45
××46
××47
××48
××49
××4A
××4B
××4C
××4D
××4E
××4F
××50
××51
××52
××53
××54
××55
××65
××67
××68
××69
××6A
××6B
××6C
××6D
××6E
××6F
××70
××71
××72
××73
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13.7.3 Fundamental Parameters #1
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
MAXIMUM OUTPUT
FREQUENCY
0026
0 / 1
FFFF
0.01
0BB8 ∼ 9C40 (30.00∼400.00)
(*)
(*)
BASE FREQUENCY #1
0027
0028
0 / 1
0 / 1
FFFF
0030
0.01
09C4 ∼ 9C40 (25.00∼400.00)
0000: Input voltage level
0020: Automatic setting
0030: Stationary setting
BASE FREQUENCY
VOLTAGE SELECT
(0)
(1)
(2)
MAXIMUM OUTPUT
VOLTAGE #1
0029
002A
0 / 1
0 / 1
FFFF
0020
1
0000 ∼ 0258 (0 ∼ 600)
REVERSE OPERATION
DISABLE SELECT
0000: Reverse allowed
0020: Reverse not allowed
0000 ~ Fmax
(0)
(1)
UPPER LIMIT FREQUENCY
LOWER LIMIT FREQUENCY
VOLTS PER HERTZ
002B
002C
002D
0 / 1
0 / 1
0 / 1
FFFF
FFFF
000F
0.01
0.01
0000 ∼ UL, Fmax
0000: Constant torque
0001: Variable torque
0002: Auto. torque boost
(1)
(2)
(3)
PATTERN
(*)
0006: #3 w/ auto. energy savings (4)
000A: Vector control (5)
000E: #5 w/ auto. energy savings (6)
VOLTAGE BOOST
#1
002E
002F
0 / 1
0 / 1
FFFF
FFFF
0.1
0000 ∼ 012C (0.0 ∼ 30.0)
1, 2
ACCELERATION TIME #1
0.01
0.1
0001 ∼ EA60 (0.01~ 600.00)
0001 ∼ EA60 (0.1~ 6000.0)
0001 ∼ EA60 (0.01~ 600.00)
0001 ∼ EA60 (0.1~ 6000.0)
DECELERATION TIME #1
0030
0031
0 / 1
0 / 1
FFFF
0030
0.01
0.1
ACC/DEC PATTERN #1
SELECTION
0000: Linear
(0)
(1)
(2)
(3)
0010: Self-adjusting
0020: S-Pattern #1
0030: S-Pattern #2
ACCEL/DECEL PATTERN
ADJUST LOW
0032
0033
0 / 1
0 / 1
00FF
00FF
1
1
0003 ~ 00FD (0 ∼ 50) (Note 1)
ACCEL/DECEL PATTERN
ADJUST HIGH
0003 ~ 00FD (0 ∼ 50) (Note 1)
Note 1:
Parameter data = (desired setting x 5 + 3), converted to hexadecimal
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13.7.4 Fundamental Parameters #2
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
BASE FREQUENCY #2
0034
0035
0 / 1
0 / 1
FFFF
FFFF
0.01
1
09C4 ∼ 9C40 (25.00 ∼ 400.00)
MAXIMUM OUTPUT
VOLTAGE #2
0000 ∼ 0258 (0 ∼ 600)
VOLTAGE BOOST #2
0036
0037
0 / 1
0 / 1
FFFF
00FF
0.1
1
0000 ∼ 012C (0.0 ∼ 30.0)
ELECTRONIC THERMAL
PROTECT LVL #2
000A ∼ 0064 (10 ∼ 100)
STALL PROTECTION
SELECTION #2
0038
0 / 1
0040
0000: ON
(0)
(1)
0040: OFF
STALL PROTECTION
0039
003A
0 / 1
0 / 1
00FF
FFFF
1
000A ∼ 00D7 (10 ∼ 215)
0
LEVEL #2
ACCELERATION TIME #2
0.1
0001 ∼ EA60 (0.1~ 6000.0)
0.01
0001 ∼ EA60 (0.01~ 600.00)
DECELERATION TIME #2
003B
003C
0 / 1
0 / 1
FFFF
0030
0.1
0001 ∼ EA60 (0.1~ 6000.0)
0001 ∼ EA60 (0.01~ 600.00)
0000: Linear
0.01
ACC/DEC PATTERN #2
SELECTION
(0)
(1)
(2)
(3)
0010: Self-adjusting
0020: S-Pattern #1
0030: S-Pattern #2
ACC/DEC #1/#2 SWITCH
FREQUENCY
003D
0 / 1
FFFF
0.01
0000 ∼ Fmax
13.7.5 Panel Control Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
DIRECTION SELECTION
(FORWARD/REV)
003E
0 / 1
0004
0000: Reverse
(0)
(1)
(0)
(1)
(1)
(2)
(1)
(2)
(0)
(1)
(2)
(0)
(1)
0004: Forward
STOP PATTERN
SELECTION
003F
0040
0041
0042
0 / 1
0 / 1
0 / 1
0 / 1
0040
0004
0008
0030
0000: Decelerated stop
0040: Coast stop
0000: V/F #1
FUNDAMENTAL PARAM
SWITCHING
0004: V/F #2
ACCEL/DECEL #1/#2
SELECTION
0000: Accel / decel #1
0008: Accel / decel #2
0000: All possible
0010: OL only
PANEL RESET
SELECTION
0020: OL, OC only
0000: Feedback valid
0001: Feedback invalid
PANEL FEEDBACK
CONTROL
0043
0 / 1
0001
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13.7.6 Terminal Selection Parameters
Parameter
Function / Title
INPUT TERMINAL
Bank
Mask
Adjustment Range
Multiplier
0044
0 / 1
0001
0000: Standard functions
0001: Individual selections
(0)
(1)
SELECTION
“R” INPUT TERMINAL
0045
0046
0047
0048
0049
004A
004B
004C
004D
004E
004F
0050
0051
0052
0053
0054
0055
0 / 1
FFFF
0000 ∼ FFFF (0 ∼ 54)
FUNCTION
“S1” INPUT
TERMINAL FUNCTION
Refer to Table 9 (page 73)
“S2” INPUT
TERMINAL FUNCTION
“S3” INPUT
TERMINAL FUNCTION
“S4” INPUT
TERMINAL FUNCTION
“F” INPUT TERMINAL
FUNCTION
1
“RES” INPUT
TERMINAL FUNCTION
“ST” INPUT
TERMINAL FUNCTION
“S5” INPUT
TERMINAL FUNCTION
“S6” INPUT
TERMINAL FUNCTION
“S7” INPUT
TERMINAL FUNCTION
POTENTIAL TERMINAL
FUNCTION
R,S1-S7 TERMINAL
RESPONSE TIME
0 / 1
0 / 1
0 / 1
0 / 1
0 / 1
00FF
00FF
00FF
00FF
FFFF
1
1
0001 ∼ 0064 (1 ∼ 100)
0001 ∼ 0064 (1 ∼ 100)
0001 ∼ 0064 (1 ∼ 100)
0001 ∼ 0064 (1 ∼ 100)
F INPUT TERMINAL
RESPONSE TIME
RES INPUT TERMINAL
RESPONSE TIME
1
ST INPUT TERMINAL
RESPONSE TIME
1
“RCH” CONTACTS
FUNCTION
0 ∼ FFFF (0 ∼ 63)
Refer to Table 10 (page 74)
“RCH” CONTACTS DELAY
TIME
0056
0057
0058
0 / 1
0 / 1
0 / 1
00FF
00FF
FFFF
1
1
0001 ∼ 0064 (1 ∼ 100)
“RCH” CONTACTS HOLD
TIME
0001 ∼ 0064 (1 ∼ 100)
“LOW” CONTACTS
FUNCTION
0 ∼ FFFF (0 ∼ 63)
Refer to Table 10 (page 74)
“LOW” CONTACTS DELAY
TIME
0059
005A
005B
0 / 1
0 / 1
0 / 1
00FF
00FF
FFFF
1
1
0001 ∼ 0064 (1 ∼ 100)
“LOW” CONTACTS HOLD
TIME
0001 ∼ 0064 (1 ∼ 100)
“FL” CONTACTS FUNCTION
0 ∼ FFFF (0 ∼ 63)
Refer to Table 10 (page 74)
“FL” CONTACTS DELAY
TIME
005C
005D
005E
0 / 1
0 / 1
0 / 1
00FF
00FF
FFFF
1
1
0001 ∼ 0064 (1 ∼ 100)
“FL” CONTACTS HOLD
TIME
0001 ∼ 0064 (1 ∼ 100)
“OUT” CONTACTS
FUNCTION
0 ∼ FFFF (0 ∼ 63)
Refer to Table 10 (page 74)
“OUT” CONTACTS DELAY
TIME
005F
0060
0 / 1
0 / 1
00FF
00FF
1
1
0001 ∼ 0064 (1 ∼ 100)
“OUT” CONTACTS HOLD
TIME
0001 ∼ 0064 (1 ∼ 100)
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Parameter
Function / Title
Bank
Mask
Adjustment Range
0 ∼ Fmax
Multiplier
LOW SPEED SIGNAL
OUTPUT FREQ
0061
0 / 1
FFFF
0.01
ACC/DEC COMPLETE
DETECT BAND
0062
0063
0064
0065
0 / 1
0 / 1
0 / 1
0 / 1
FFFF
FFFF
FFFF
00C0
0.01
0.01
0.01
0 ∼ Fmax
0 ∼ Fmax
0 ∼ Fmax
SPEED REACH MAXIMUM
FREQUENCY
SPEED REACH MINIMUM
FREQUENCY
COMMERCIAL POWER/INV
SWITCHING OUTPUT
0000: OFF
(0)
(1)
0040: Auto switch on trip
0080: At COMMERCIAL POWER/
INV SWITCH FREQ
(2)
00C0:Both (1) and (2)
(3)
COMMERCIAL
0066
0067
0 / 1
0 / 1
FFFF
0003
0.01
0 ∼ Fmax
POWER/INV
2, 3
SWITCH FREQ
“FP” OUTPUT TERMINAL
PULSE FREQUENCY
0000: 48f
(0)
(1)
(2)
(0)
(1)
0001: 96f
0002: 360f
0000: Standard
0040: Fmax
RR INPUT SPECIAL
FUNCTION SELECT
0068
0 / 1
00E0
0080: TACC/TDEC multiplier (2)
00C0: VB multiplication factor (3)
0020: CL multiplication factor (4)
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Table 9: Input Terminal Selections
Setting
Value
Data
(Hex)
Setting
Value
Data
(Hex)
Function
Function
0
1
2
3
4
5
6
7
10C8
011C
021C
041C
081C
20C8
201B
C0C9
R
(reverse run)
28
29
30
31
32
33
34
35
04AF
08AF
10AF
20AF
40AF
04CE
01C7
02C7
Binary bit #6
Binary bit #7
Binary bit #8
Binary bit #9
SS1
SS2
SS3
SS4
F
(preset speed selection)
(preset speed selection)
(preset speed selection)
(preset speed selection)
(forward run)
Binary bit #10
No effect
RES
ST
(fault reset)
UP/DOWN frequency setting (UP)
(gate ON/OFF)
UP/DOWN frequency setting
(DOWN)
8
0CC8
081A
101B
021B
041B
JOG selection
36
37
38
39
40
04C7
08C7
10C7
02B9
C0C8
UP/DOWN frequency clear
PUSH-type RUN key
PUSH-type STOP key
No effect
9
Accel / decel #1/#2 selection
Emergency off
10
11
12
DC injection braking ON/OFF
Fundamental parameter
switching (V/F #2)
Forward/reverse run selection
13
14
15
16
17
18
19
20
21
22
23
011B
10CE
20CE
40CE
80CE
02CE
01CE
0AC9
06C9
10AE
20AE
Feedback control ON/OFF
Pattern run selection #1
Pattern run selection #2
Pattern run selection #3
Pattern run selection #4
Pattern run continue signal
Pattern run step trigger signal
JOG forward run
41
42
43
44
45
46
47
48
49
50
51
20C7
30C9
0198
0298
0498
0898
1098
2098
4098
8098
08CE
RUN
Binary data write
[LOCAL/REMOTE] key
[MON] key
[PRG] key
[UP] key
[DOWN] key
[READ/WRITE] key
[RUN] key
JOG reverse run
Binary bit #0
[STOP/CLEAR] key
Binary bit #1
Commercial power / inverter
switching signal
24
25
26
27
40AE
80AE
01AF
02AF
Binary bit #2
Binary bit #3
Binary bit #4
Binary bit #5
52
53
54
40C7
10CB
20CB
Reserved for option use
RR frequency switching input
IV frequency switching input
Note:
In order for binary bit #0 ∼ #10 (setting values 22 ∼ 32) and UP/DOWN frequency setting (setting values 34 &
35) inputs to be valid, parameter FREQUENCY PRIORITY SELECTION #1or FREQUENCY PRIORITY
SELECTION #2in GROUP:FREQUENCY SETTING PARAMETERSmust be set to 5 (BIN (binary setting or
UP/DOWN setting)).
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Table 10: Output Terminal Selections (RCH, LOW, FL, OUT relay contacts)
Setting
Value
Data
(Hex)
Setting
Value
Data
(Hex)
Function
Function
0
1
0000
0100
0200
0300
0400
0500
0600
0700
0800
0900
0A00
Lower limit frequency
/Lower limit frequency
Upper limit frequency
/Upper limit frequency
Low speed signal
32
33
34
35
36
37
38
39
40
41
42
C5B7
CDB7
B5BB
BDBB
D5CF
DDCF
D5D8
DDD8
C5BB
CDBB
1400
Executing emergency off
/Executing emergency off
Executing retry
2
3
/Executing retry
4
Pattern run switching output
/Pattern run switching output
PID deviation limit
/PID deviation limit
Run/stop
5
/Low speed signal
6
Accel/decel complete
/Accel/decel complete
Selected speed reach signal
/Selected speed reach signal
Fault
7
8
9
/Run/stop
10
Severe fault (armature short, load-
end short, open phase, output
error, earth fault)
11
0B00
/Fault
43
1500
/Severe fault (armature short, load-
end short, open phase, output
error, earth fault)
12
13
14
15
16
17
0C00
0D00
95B5
9DB5
85C5
8DC5
Fault other than earth fault or
load-end overcurrent
44
45
46
47
48
49
1600
1700
Non-severe fault (overload,
overcurrent, overvoltage)
/Fault other than earth fault or
load-end overcurrent
/Non-severe fault (overload,
overcurrent, overvoltage)
Overcurrent pre-alarm
E5D8
EDD8
F5D8
FDD8
Commercial power / inverter
switching output #1
/Overcurrent pre-alarm
Inverter overload pre-alarm
/Inverter overload pre-alarm
/Commercial power / inverter
switching output #1
Commercial power / inverter
switching output #2
/Commercial power / inverter
switching output #2
18
19
20
21
22
23
24
25
26
27
28
29
30
31
95C5
9DC5
D5C5
DDC5
A5B4
ADB4
E5B4
EDB4
85B5
8DB5
85D1
8DD1
E5BB
EDBB
Motor overload pre-alarm
/Motor overload pre-alarm
Overheat pre-alarm
50
51
52
53
54
55
56
57
58
59
60
61
62
63
85C0
8DC0
F5B6
FDB6
1800
1900
A5D1
ADD1
1A00
1B00
A5B6
ADB6
1E00
1F00
Fan ON/OFF
/Fan ON/OFF
Executing JOG
/Overheat pre-alarm
/Executing JOG
Overvoltage pre-alarm
/Overvoltage pre-alarm
Undervoltage alarm
Local/remote operation
/Local/remote operation
Cumulative timer alarm
/Cumulative timer alarm
Communication error alarm
/Communication error alarm
F/R
/Undervoltage alarm
Undercurrent alarm
/Undercurrent alarm
Overtorque alarm
/Overtorque alarm
/F/R
Braking resistor OL pre-alarm
/Braking resistor OL pre-alarm
Run preparation complete
/Run preparation complete
74
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13.7.7 Special Control Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
START-UP FREQUENCY
0069
0 / 1
FFFF
0.01
0000 ∼ 03E8 (0.00 ∼ 10.00)
006A ∼
006F
Reserved
END FREQUENCY
RUN FREQUENCY
0070
0071
0072
0 / 1
0 / 1
0 / 1
FFFF
FFFF
FFFF
0.01
0.01
0.01
0000 ∼ 0BB8 (0.00 ∼ 30.00)
0000 ∼ Fmax
RUN FREQUENCY
HYSTERESIS
0000 ∼ 0BB8 (0.00 ∼ 30.00)
ENABLE JUMP
FREQUENCIES
0073
0 / 1
0080
0000: Function OFF
0080: Function ON
(0)
(1)
JUMP FREQUENCY #1
0074
0075
0 / 1
0 / 1
FFFF
FFFF
0.01
0.01
0000 ∼ Fmax
JUMP FREQUENCY #1
BANDWIDTH
0000 ∼ 0BB8 (0.00 ∼ 30.00)
JUMP FREQUENCY #2
0076
0077
0 / 1
0 / 1
FFFF
FFFF
0.01
0.01
0000 ∼ Fmax
1
JUMP FREQUENCY #2
BANDWIDTH
0000 ∼ 0BB8 (0.00 ∼ 30.00)
JUMP FREQUENCY #3
0078
0079
0 / 1
0 / 1
FFFF
FFFF
0.01
0.01
0000 ∼ Fmax
JUMP FREQUENCY #3
BANDWIDTH
0000 ∼ 0BB8 (0.00 ∼ 30.00)
007A ∼
007F
Reserved
PWM CARRIER FREQUENCY
(Note 1)
0080
0 / 1
00FF
0.1
0005 ∼ 0064 (0.5 ∼ 10.0)
Note 1: Actual adjustment range depends on inverter rating.
75
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13.7.8 Frequency Setting Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
FREQUENCY PRIORITY
SELECTION #1
0081
0 / 1
0007
0001: RR
(1)
(2)
(3)
(4)
(5)
(1)
(2)
(3)
(4)
(5)
(0)
(1)
(2)
(3)
(0)
(1)
0002: IV
0003: RX
0004: PG
0005: BIN
FREQUENCY PRIORITY
SELECTION #2
0082
0 / 1
0038
0008: RR
0010: IV
0018: RX
0020: PG
0028: BIN
ANALOG INPUT FILTER
0083
0084
0 / 1
0 / 1
0003
0002
0000: No filter
0001: Small filter
0002: Medium filter
0003: Large filter
0000: Standard
0002: Adjustable
RR TERMINAL STANDARD
OR ADJUSTABLE
RR REFERENCE
0085
0086
0087
0088
0089
0 / 1
0 / 1
0 / 1
0 / 1
0 / 1
00FF
FFFF
00FF
FFFF
0004
1
0.01
1
0000 ∼ 0064 (0 ∼ 100)
SETTING POINT #1
RR REF POINT #1
FREQUENCY
0000 ∼ Fmax
1
RR REFERENCE
SETTING POINT #2
0000 ∼ 0064 (0 ∼ 100)
0000 ∼ Fmax
RR REF POINT #2
FREQUENCY
0.01
IV TERMINAL STANDARD
OR ADJUSTABLE
0000: Standard
0004: Adjustable
(0)
(1)
IV REFERENCE
008A
008B
008C
008D
008E
0 / 1
0 / 1
0 / 1
0 / 1
0 / 1
00FF
FFFF
00FF
FFFF
0008
1
0.01
1
0000 ∼ 0064 (0 ∼ 100)
SETTING POINT #1
IV REF POINT #1
FREQUENCY
0000 ∼ Fmax
1
IV REFERENCE
SETTING POINT #2
0000 ∼ 0064 (0 ∼ 100)
0000 ∼ Fmax
IV REF POINT #2
FREQUENCY
0.01
RX TERMINAL STANDARD
OR ADJUSTABLE
0000: Standard
0008: Adjustable
(0)
(1)
RX REFERENCE
008F
0 / 1
00FF
1
009C ∼ 00FF, 0000 ∼ 0064
(-100 ∼ -1, 0 ∼ 100)
-Fmax ∼ Fmax
SETTING POINT #1
RX REF POINT #1
FREQUENCY
0090
0091
0 / 1
0 / 1
FFFF
00FF
0.02
1
1
RX REFERENCE
SETTING POINT #2
009C ∼ 00FF, 0000 ∼ 0064
(-100 ∼ -1, 0 ∼ 100)
-Fmax ∼ Fmax
RX REF POINT #2
FREQUENCY
0092
0093
0 / 1
0 / 1
FFFF
0010
0.02
PG TERMINAL STANDARD
OR ADJUSTABLE
0000: Standard
0010: Adjustable
(0)
(1)
PG REFERENCE
0094
0 / 1
00FF
1
009C ∼ 00FF, 0000 ∼ 0064
(-100 ∼ -1, 0 ∼ 100)
-Fmax ∼ Fmax
SETTING POINT #1
PG REF POINT #1
FREQUENCY
0095
0096
0 / 1
0 / 1
FFFF
00FF
0.02
1
1
PG REFERENCE
SETTING POINT #2
009C ∼ 00FF, 0000 ∼ 0064
(-100 ∼ -1, 0 ∼ 100)
-Fmax ∼ Fmax
PG REF POINT #2
FREQUENCY
0097
0 / 1
FFFF
0.02
76
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Parameter
Function / Title
Bank
Mask
Adjustment Range
0000: Standard
Multiplier
BINARY INPUT STD OR
ADJUSTABLE
0098
0 / 1
0001
(0)
(1)
0001: Adjustable
BINARY REF SETTING
POINT #1
0099
009A
009B
009C
0 / 1
0 / 1
0 / 1
0 / 1
00FF
FFFF
00FF
FFFF
1
0000 ∼ 0064 (0 ∼ 100)
BINARY REF POINT
#1 FREQUENCY
0.02
1
-Fmax ∼ Fmax
1
BINARY REF SETTING
POINT #2
0000 ∼ 0064 (0 ∼ 100)
-Fmax ∼ Fmax
BINARY REF POINT
#2 FREQUENCY
0.02
JOG RUN FREQUENCY
009D
009E
0 / 1
0 / 1
FFFF
00C0
0.01
0000 ∼ 07D0 (0.00 ∼ 20.00)
0000: Decelerated stop
0040: Coast stop
JOG STOP
METHOD
(0)
(1)
(2)
Other
than 0
0080: DC injection stop
PRESET SPEED SELECTION
009F
0 / 1
000F
1
0000 ∼ 000F (0 ∼ 15)
00A0 ∼
00FF
Reserved
PRESET SPEED
MODE
ACTIVATION
0100
0 / 1
0004
0000: Deactivated
0004: Activated
(0)
(1)
PRESET SPEED
#1 FREQUENCY
0101
0102
1
1
FFFF
040C
0.01
1
LL ∼ UL
PRESET SPEED
0004:
0000:
000C:
0008:
0404:
0400:
040C:
0408:
(0)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
#1 OPERATING
Other
MODE
than 0
PRESET SPEED
0103
0104
1
1
FFFF
040C
0.01
1
LL ∼ UL
#2 FREQUENCY
2 or
higher
PRESET SPEED
#2 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
0105
0106
1
1
FFFF
040C
0.01
1
LL ∼ UL
#3 FREQUENCY
3 or
higher
PRESET SPEED
#3 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
0107
0108
1
1
FFFF
040C
0.01
1
LL ∼ UL
#4 FREQUENCY
4 or
higher
PRESET SPEED
#4 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
0109
010A
1
1
FFFF
040C
0.01
1
LL ∼ UL
#5 FREQUENCY
5 or
higher
PRESET SPEED
#5 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
010B
010C
1
1
FFFF
040C
0.01
1
LL ∼ UL
#6 FREQUENCY
6 or
higher
PRESET SPEED
#6 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
010D
010E
1
1
FFFF
040C
0.01
1
LL ∼ UL
#7 FREQUENCY
7 or
higher
PRESET SPEED
#7 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
#8 FREQUENCY
010F
1
FFFF
0.01
LL ∼ UL
8 or
77
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Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
higher
PRESET SPEED
#8 OPERATING
MODE
0110
1
040C
Same as PRESET SPEED #1
OPERATING MODE
1
PRESET SPEED
#9 FREQUENCY
0111
0112
1
1
FFFF
040C
0.01
1
LL ∼ UL
9 or
higher
PRESET SPEED
#9 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
#10 FREQUENCY
0113
0114
1
1
FFFF
040C
0.01
1
LL ∼ UL
10 or
higher
PRESET SPEED
#10 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
#11 FREQUENCY
0115
0116
1
1
FFFF
040C
0.01
1
LL ∼ UL
11 or
higher
PRESET SPEED
#11 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
#12 FREQUENCY
0117
0118
1
1
FFFF
040C
0.01
1
LL ∼ UL
12 or
higher
PRESET SPEED
#12 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
#13 FREQUENCY
0119
011A
1
1
FFFF
040C
0.01
1
LL ∼ UL
13 or
higher
PRESET SPEED
#13 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
#14 FREQUENCY
011B
011C
1
1
FFFF
040C
0.01
1
LL ∼ UL
14 or
higher
PRESET SPEED
#14 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
PRESET SPEED
#15 FREQUENCY
011D
011E
1
1
FFFF
040C
0.01
1
LL ∼ UL
15
PRESET SPEED
#15 OPERATING
MODE
Same as PRESET SPEED #1
OPERATING MODE
78
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13.7.9 Protection Function Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
DYNAMIC BRAKING
SELECTION
011F
0 / 1
0003
0000: no dynamic braking
(0)
0001: with dynamic braking, no DBR
overload trip
(1)
0003: with dynamic braking and DBR
overload trip
(2)
BRAKING
0120
0121
0 / 1
0 / 1
FFFF
FFFF
0.1
000A ∼ 2710 (1.0 ∼ 1000)
RESISTOR VALUE
2
BRAKING
RESISTOR POWER
RATING
0.01
0001 ∼ EA60 (0.01 ∼ 600.00)
OVERVOLTAGE STALL
PROTECTION
0122
0 / 1
0004
0000: ON
(0)
(1)
0004: OFF
DC INJECTION START
FREQUENCY
0123
0124
0 / 1
0 / 1
FFFF
00FF
0.01
1
0000 ∼ 2EE0 (0.00 ∼ 120.00)
DC INJECTION
0000 ∼ 0064 (0 ∼ 100)
CURRENT
Other
than
0
MAGNITUDE
DC INJECTION
TIME
0125
0126
0 / 1
0 / 1
00FF
0040
0.1
0000 ∼ 0064 (0.0 ∼ 10.0)
FWD/REV DC
INJECTION PRIORITY
CTRL
0000: OFF
0040: ON
(0)
(1)
MOTOR SHAFT
0127
0128
0 / 1
0 / 1
0080
0030
0000: OFF
(0)
(1)
(0)
(1)
(2)
STATIONARY CTRL
0080: ON
EMERGENCY OFF MODE
SELECTION
0000: Coast stop
0010: Decelerated stop
0020: DC injection stop
EMERGENCY OFF
DC INJECTION
TIME
0129
0 / 1
00FF
0.1
0000 ∼ 0064 (0.0 ∼ 10.0)
2
NUMBER OF RETRY
ATTEMPTS
012A
012B
0 / 1
0 / 1
00FF
00FF
1
0000 ∼ 000A (0 ∼ 10)
TIME BETWEEN
Other
than
0
0.1
0000 ∼ 0064 (0.0 ∼ 10.0)
RETRY
ATTEMPTS
REGENERATION POWER
RIDE-THROUGH
012C
012D
0 / 1
0 / 1
0008
00FF
0000: OFF
0008: ON
(0)
(1)
REGENERATION
0.1
0000 ∼ 00FA (0.0 ∼ 25.0)
RIDE-THROUGH
TIME
1
AUTO-RESTART (MOTOR
SPEED SEARCH)
012E
0 / 1
0018
0000: OFF
(0)
(1)
(2)
(3)
0008: On power failure
0010: On ST make/break
0018: Both (1) and (2)
ELECTRONIC THERMAL
PROTECT LVL #1
012F
0130
0131
0132
0 / 1
0 / 1
0 / 1
0 / 1
00FF
FFFF
00FF
0030
1
0.01
10
000A ∼ 0064 (10 ∼ 100)
0000 ∼ 0BB8 (0.00 ∼ 30.00)
0001 ∼ 00F0 (10 ∼ 2400)
OVERLOAD REDUCTION
START FREQ
MOTOR 150% OVERLOAD
TIME LIMIT
OVERLOAD SELECTION
0000: with motor overload trip,
without soft-stall
(0)
(1)
(2)
(3)
0010: with motor overload trip and
soft-stall
0020: without soft-stall or motor
overload trip
0030: with soft-stall, without motor
overload trip
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Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
STALL PROTECTION
ENABLE
0133
0 / 1
0040
0000: ON
(0)
(1)
0040: OFF
STALL
0134
0135
0 / 1
0 / 1
00FF
0080
1
000A ∼ 00D7 (10 ∼ 215)
PROTECTION
0
CURRENT LEVEL
UNDERVOLTAGE TRIP
SELECTION
0000: Trip disabled
(0)
(1)
0080: Trip (during run)
UNDERVOLTAGE DETECT
TIME
0136
0137
0 / 1
0 / 1
FFFF
0008
0.01
0000 ∼ 03E8 (0.00 ∼ 10.00)
LOW CURRENT DETECT
SELECTION
0000: Trip disabled
(0)
(1)
0008: Trip on detection
LOW CURRENT DETECT
LEVEL
0138
0139
0140
0 / 1
0 / 1
0 / 1
00FF
00FF
0003
1
1
0000 ∼ 0064 (0 ∼ 100)
LOW CURRENT
DETECTION TIME
0000 ∼ 00FF (0 ∼ 255)
OUTPUT SHORT-
CIRCUIT DETECTION
SELECT
0000: Standard motor
(0)
(1)
0001: High-speed motor
0002: Positioning use (standard
motor)
(2)
0003: Positioning use (high-speed
motor)
(3)
(0)
(1)
OVERTORQUE TRIP
SELECTION
0141
0 / 1
0040
0000: Trip disabled
0040: Trip enabled
OVERTORQUE TRIP
LEVEL
0142
0143
0 / 1
0 / 1
00FF
0002
1
0000 ∼ 00C8 (0 ∼ 200)
FAULT TRIP EEPROM
SAVE ENABLE
0000: Data cleared when powered
OFF
(0)
(1)
0002: Data retained when powered
OFF
COOLING FAN CONTROL
SELECTION
0144
0145
0 / 1
0 / 1
0004
FFFF
0000: Automatic (temperature
detection)
(0)
(1)
0004: Always ON
CUMULATIVE RUN
TIMER ALARM SETTING
0.02
0000 ∼ C34B (0.00 ∼ 999.90)
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13.7.10 Pattern Run Control Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
PATTERN RUN SELECTION
0146
0 / 1
0008
0000: OFF
(0)
(1)
(0)
(1)
(0)
0008: ON
PATTERN RUN
CONTINUE MODE
0147
1
0 / 1
1
0001
00FF
0000: reset on stop
0001: switch when done
0000: Skip
PATTERN GROUP #1
SPEED #0
0148
0149
0150
0151
0152
0153
0154
0155
0156
0157
0158
0159
015A
015B
015C
015D
015E
015F
0160
0161
0162
0163
0164
0165
0166
0167
0168
0169
1
PATTERN GROUP #1
SPEED #1
0001 ∼ 000F: Speeds 1 ∼ 15
PATTERN GROUP #1
SPEED #2
PATTERN GROUP #1
SPEED #3
PATTERN GROUP #1
SPEED #4
PATTERN GROUP #1
SPEED #5
PATTERN GROUP #1
SPEED #6
PATTERN GROUP #1
SPEED #7
PATTERN GROUP #1
NUMBER OF CYCLES
0 / 1
1
00FF
00FF
1
1
0001 ∼ 00FF: 1 ∼ 255
0000: Skip
PATTERN GROUP #2
SPEED #0
(0)
(0)
(0)
PATTERN GROUP #2
SPEED #1
0001 ∼ 000F: Speeds 1 ∼ 15
PATTERN GROUP #2
SPEED #2
PATTERN GROUP #2
SPEED #3
PATTERN GROUP #2
SPEED #4
PATTERN GROUP #2
SPEED #5
PATTERN GROUP #2
SPEED #6
PATTERN GROUP #2
SPEED #7
PATTERN GROUP #2
NUMBER OF CYCLES
0 / 1
1
00FF
00FF
1
1
0001 ∼ 00FF: 1 ∼ 255
0000: Skip
PATTERN GROUP #3
SPEED #0
PATTERN GROUP #3
SPEED #1
0001 ∼ 000F: Speeds 1 ∼ 15
PATTERN GROUP #3
SPEED #2
PATTERN GROUP #3
SPEED #3
PATTERN GROUP #3
SPEED #4
PATTERN GROUP #3
SPEED #5
PATTERN GROUP #3
SPEED #6
PATTERN GROUP #3
SPEED #7
PATTERN GROUP #3
NUMBER OF CYCLES
0 / 1
1
00FF
00FF
1
1
0001 ∼ 00FF: 1 ∼ 255
PATTERN GROUP #4
SPEED #0
0000: Skip
81
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Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
PATTERN GROUP #4
SPEED #1
016A
0001 ∼ 000F: Speeds 1 ∼ 15
PATTERN GROUP #4
SPEED #2
016B
016C
016D
016E
016F
0170
0171
0172
PATTERN GROUP #4
SPEED #3
PATTERN GROUP #4
SPEED #4
PATTERN GROUP #4
SPEED #5
PATTERN GROUP #4
SPEED #6
PATTERN GROUP #4
SPEED #7
PATTERN GROUP #4
NUMBER OF CYCLES
0 / 1
1
00FF
00FF
1
0001 ∼ 00FF: 1 ∼ 255
SPEED #1 CONTINUE
MODE
0000: Count in seconds from time
of activation
(0)
0001: Count in minutes from time
of activation
(1)
0002: Count in seconds from
speed reach
(2)
(3)
(4)
(5)
0003: Count in minutes from
speed reach
0004: Non-stop (continue until
STOP command)
0005: Continue until next step
command
SPEED #1
0173
0174
0175
0176
0177
0178
0179
017A
017B
017C
017D
017E
017F
0180
0181
0182
0183
0184
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FFFF
00FF
FFFF
00FF
FFFF
00FF
FFFF
00FF
FFFF
00FF
FFFF
00FF
FFFF
00FF
FFFF
00FF
FFFF
00FF
1
1
0000 ∼ 1F40 (0 ∼ 8000)
< 4
DRIVE TIME
SPEED #2 CONTINUE
MODE
Same as SPEED #1 CONTINUE
MODE
SPEED #2
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #3 CONTINUE
MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #3
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #4 CONTINUE
MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #4
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #5 CONTINUE
MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #5
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #6 CONTINUE
MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #6
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #7 CONTINUE
MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #7
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #8 CONTINUE
MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #8
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #9 CONTINUE
MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #9
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #10
CONTINUE MODE
Same as SPEED #1 CONTINUE
MODE
82
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Parameter
Function / Title
SPEED #10
Bank
Mask
Adjustment Range
Multiplier
0185
1
FFFF
1
0000 ∼ 1F40 (0 ∼ 8000)
< 4
DRIVE TIME
SPEED #11
0186
0187
0188
0189
018A
018B
018C
018D
018E
018F
1
1
1
1
1
1
1
1
1
1
00FF
FFFF
00FF
FFFF
00FF
FFFF
00FF
FFFF
00FF
FFFF
Same as SPEED #1 CONTINUE
1
CONTINUE MODE
MODE
SPEED #11
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #12
CONTINUE MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #12
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #13
CONTINUE MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #13
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #14
CONTINUE MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #14
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
SPEED #15
CONTINUE MODE
Same as SPEED #1 CONTINUE
MODE
1
SPEED #15
DRIVE TIME
0000 ∼ 1F40 (0 ∼ 8000)
< 4
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13.7.11 Feedback Control Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
FEEDBACK CONTROL
SELECTION
0190
0 / 1
0060
0020: No feedback
(0)
(1)
(2)
(1)
(2)
(3)
(4)
(5)
0040: PID control
0060: Speed feedback
0004: RR input
FEEDBACK INPUT
SIGNAL
SELECTION
0191
0 / 1
001C
0008: IV input
000C: RX input
0010: PG feedback
0014: RS232C input
0018: Communication/12-bit binary
interface board
(6)
(7)
001C: BIN input
1,
2
PROPORTIONAL
GAIN
0192
0 / 1
00FF
0.01
0001 ∼ 00FF (0.01 ∼ 2.55)
INTEGRAL GAIN
0193
0194
0 / 1
0 / 1
FFFF
00FF
0.01
0.1
0001 ∼ 8CA0 (0.01 ∼ 360.00)
ANTI-HUNTING
GAIN
0000 ∼ 00FF (0.0 ∼ 25.5)
LAG TIME
CONSTANT
0195
0196
0197
0 / 1
0 / 1
0 / 1
00FF
FFFF
0080
1
0000 ∼ 00FF (0 ∼ 255)
PID LOWER LIMIT
FREQUENCY
0.01
0 ∼ Fmax
PID DEVIATION LIMIT
SELECTION
0000: No PID deviation limit
0080: PID deviation limited
(0)
(1)
PID DEVIATION
0198
0199
019A
019B
0 / 1
0 / 1
0 / 1
0 / 1
00FF
00FF
FFFF
0001
1
1
0000 ∼ 0032 (0 ∼ 50)
0000 ∼ 0032 (0 ∼ 50)
0001 ∼ 270F (1 ∼ 9999)
UPPER LIMIT
1
PID DEVIATION
LOWER LIMIT
PG INPUT: NUMBER OF
PULSES
1
PG INPUT: NUMBER OF
PHASES
0000: Single-phase input
0001: Two-phase input
0000: OFF
(1)
(2)
(0)
(1)
DROOPING CONTROL
ENABLE
019C
0 / 1
0002
0002: ON
DROOPING
019D
019E
0 / 1
0 / 1
00FF
0007
0.1
0000 ∼ 0064 (0 ∼ 10.0)
1
CONTROL AMOUNT
OVERRIDE CONTROL
SELECTION
0000: OFF
(0)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(0)
(1)
(2)
(3)
(4)
0001: FCRR
0002: FCIV
0003: FCRX
0004: FCPG
0005: FCPNL
0006: FCOPT
0007: FCMLT
0000: Reference
0008: KRR
OVERRIDE
MULTIPLIER
INPUT SELECTION
019F
01A0
0 / 1
0038
0010: KIV
7
0018: KRX
0020: KBIN
OVERRIDE CHANGE
MULTIPLIER
0 / 1
FFFF
0.1
FC18 ∼ 03E8 (-100.0 ∼ 100.0)
01A1 ∼
0203
Reserved
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13.7.12 Communication Setting Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
INVERTER ID NUMBER
0204
0205
1
1
00FF
0007
1
0000 ∼ 00FF (0 ∼ 255)
COMMUNICATION
SELECTION
0000: OFF
0001: RS485
(0)
(1)
0002: Modbus, F10, DeviceNet (2)
0003: TOSLINE S-20
(3)
(4)
(5)
(6)
0004: 12 bit binary input
0005: 3-digit BCD (0.1Hz)
0006: 3-digit BCD (1Hz)
MASTER/SLAVE
SELECTION
0206
1
0018
0000: Slave
(0)
0008: Master (freq. command) (1)
0010: Master (output frequency) (2)
1
RS485 BAUD RATE
0207
0208
1
1
0004
0003
0000: Normal mode
0004: High-speed mode
0000: OFF
(0)
(1)
(0)
(1)
(2)
(3)
TOSLINE-F10
COMMAND INPUT
0001: Frequency command
0002: Command input
0003: Both (1) and (2)
TOSLINE-F10
MONITOR OUTPUT
0209
1
003C
0000: (0)
0004: (1)
0008: (2)
000C: (3)
0010: (4)
0014: (5)
0018: (6)
001C: (7)
0020: (8)
0024: (9)
0028: (10)
002C: (11)
0030: (12)
0034: (13)
0038: (14)
003C: (15 )
2
TOSLINE-F10 COMM
ERROR MODE
020A
1
0080
0000: Data cleared
0080: Data retained
(0)
(1)
TOSLINE-S20
020B
020C
020D
020E
020F
1
1
1
1
1
FFFF
FFFF
001F
001F
0001
1
1
1
1
1
0000 ∼ 03FF (0 ∼ 1023)
0000 ∼ 03FF (0 ∼ 1023)
0000 ∼ 001F (0 ∼ 31)
0000 ∼ 001F (0 ∼ 31)
RECEIVE ADDRESS
TOSLINE-S20
TRANSMIT ADDRESS
TOSLINE-S20
COMMAND INPUT
TOSLINE-S20
MONITOR OUTPUT
TOSLINE-S20 FREQ
REF ADDR SELECT
0000: Disable
0001: Enable
(0)
(1)
3
TOSLINE-S20
FREQ REFERENCE
ADDR
0210
1
FFFF
1
0000 ∼ 03FF (0 ∼ 1023)
1
TOSLINE-S20 COMM
ERROR MODE
0211
0212
0213
1
1
0002
0004
0020
0000: Data cleared
0002: Data retained
0000: No effect
0004: Reset
(0)
(1)
(0)
(1)
(0)
(1)
1
1
TOSLINE-S20 COMM
OPTION RESET
RS485/12-BIT BINARY
BIAS,GAIN
0 / 1
0000: OFF
0020: ON
RS485/12-BIT
0214
0215
0216
0217
0 / 1
0 / 1
0 / 1
0 / 1
00FF
FFFF
00FF
FFFF
1
0000 ∼ 0064 (0 ∼ 100)
0000 ∼ Fmax (0 ∼ Fmax)
0000 ∼ 0064 (0 ∼ 100)
0000 ∼ Fmax (0 ∼ Fmax)
BINARY POINT #1
RS485/12-BIT
BINARY PT. #1 FREQ
0.01
1
1
RS485/12-BIT
BINARY POINT #2
RS485/12-BIT
BINARY PT. #2 FREQ
0.01
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13.7.13 AM/FM Terminal Adjustment Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
FM TERMINAL FUNCTION
SELECTION
0218
0 / 1
FFFF
1194: Pre-comp ref. frequency
6686: Post-comp output freq.
1500: Frequency setting
2576: Output current
(0)
(1)
(2)
(3)
2689: DC voltage
(4)
5668: Output voltage
(5)
3684: Torque current
(6)
2688: Excitation current
7506: PID feedback value
0584: Motor overload ratio
0586: Inverter overload ratio
0588: DBR overload ratio
835C: Input power
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
835E: Output power
A000: Fixed output
2304: Peak output current
8302: Peak input voltage
FREQUENCY METER
ADJUSTMENT
0219
021A
021B
0 / 1
0 / 1
0 / 1
FFFF
FFFF
FFFF
1
1
0000 ∼ FFFF
AM TERMINAL FUNCTION
SELECTION
Same as FM TERMINAL FUNCTION
SELECTION
CURRENT METER
ADJUSTMENT
0000 ∼ FFFF
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13.7.14 Utility Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
INDUSTRIAL
021C
0 / 1
00FF
0000: Standard shipment setting
0001: Pump application
0002: Fan application
(0)
(1)
(2)
(3)
(4)
(5)
(6)
(0)
(1)
(2)
(3)
(4)
(5)
(6)
(0)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(0)
(1)
(2)
APPLICATIONS
(previous setting monitor
for read use only)
0003: Conveyor application
0004: Hoist application
0005: Textiles application
0006: Machine tools application
0000: Does nothing
INDUSTRIAL
APPLICATIONS
021D
0 / 1
00FF
0011: Pump application
0012: Fan application
(for write use)
(*)
(*)
0013: Conveyor application
0014: Hoist application
0015: Textiles application
0016: Machine tools application
0000: Does nothing
STANDARD SETTING
MODE SELECTION
021E
0 / 1
00FF
0001: 50Hz standard settings
0002: 60Hz standard settings
0003: Factory settings
0004: Trip clear
0005: Save user-set parameters
0006: TYPE 5 reset
0007: Initialize typeform
0000: Only RS232C valid
0001: Terminal input valid
0002: Panel input valid
COMMAND MODE
SELECTION
021F
0220
0221
0 / 1
0 / 1
0 / 1
0007
0038
00FB
1
0003: Communication interface input
valid
(3)
0004: local/remote valid
0000: Only RS232C valid
0008: Terminal input valid
0010: Panel input valid
(4)
(0)
(1)
(2)
FREQUENCY MODE
SELECTION
0018: Communication/12-bit binary
interface input valid
(3)
(4)
0020: local/remote valid
PANEL OPERATION
MODE SELECTION
0000 ∼ 003F (0 ∼ 63)
(except 0004, 0008, 000C....)
PASS NUMBER
0222
0223
0224
0225
0226
0227
0 / 1
2
00FF
FFFF
FFFF
FFFF
00FF
FFFF
1
0000 ∼ 0063 (0 ∼ 99)
(Monitor only)
CPU VERSION
1
ROM VERSION
3
(Monitor only)
EEPROM VERSION
INVERTER TYPEFORM
1
(Monitor only)
0
(Monitor only)
STATUS MONITOR #1
DISPLAY SELECT
0 / 1
0001 ∼ 0010 (1 ∼ 16)
STATUS MONITOR #2
DISPLAY SELECT
0228
0229
022A
022B
022C
0 / 1
0 / 1
0 / 1
0 / 1
0 / 1
FFFF
FFFF
FFFF
FFFF
0003
1
1
0001 ∼ 0010 (1 ∼ 16)
0001 ∼ 0010 (1 ∼ 16)
0001 ∼ 0010 (1 ∼ 16)
0000 ∼ 4E20 (0.00 ∼ 200.00)
STATUS MONITOR #3
DISPLAY SELECT
STATUS MONITOR #4
DISPLAY SELECT
1
FREQUENCY UNITS
SCALE FACTOR
0.01
FREQUENCY DISPLAY
RESOLUTION
0000: 1Hz
(0)
(1)
(2)
0001: 0.1Hz
0002: 0.01Hz
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Parameter
Function / Title
Bank
Mask
Adjustment Range
0000: 0.1 sec.
Multiplier
(0)
(1)
(0)
(1)
(0)
(1)
(0)
(1)
(0)
(1)
(0)
(1)
(0)
(1)
ACC/DEC TIME UNITS
SELECTION
022D
0 / 1
0004
0004: 0.01 sec.
0000: %
CURRENT UNITS
SELECTION
022E
022F
0 / 1
0 / 1
0008
0010
0008: A
0000: %
VOLTAGE UNITS
SELECTION
0010: V
0000: Blind
0001: Selective unblinding
0000: Blind
0040: Unblind
0000: Blind
0080: Unblind
0000: Blind
0001: Unblind
BLIND FUNCTION
SELECTION
0230
0231
0 / 1
0 / 1
0001
0040
FUNDAMENTAL
PARAMS #2 BLIND
PANEL CONTROL
PARAMS BLIND
0232
0233
0 / 1
0 / 1
0080
0001
TERMINAL
SELECTION
PARAMS BLIND
SPECIAL CONTROL
PARAMS BLIND
0234
0235
0 / 1
0 / 1
0002
0004
0000: Blind
(0)
(1)
(0)
(1)
0002: Unblind
0000: Blind
FREQUENCY
SETTING PARAMS
BLIND
0004: Unblind
PROTECTION
FUNCTION PARAMS
BLIND
0236
0237
0238
0 / 1
0 / 1
0 / 1
0008
0010
0020
0000: Blind
(0)
(1)
0008: Unblind
PATTERN RUN
CONTROL PARAMS
BLIND
0000: Blind
(0)
(1)
0010: Unblind
FEEDBACK
CONTROL PARAMS
BLIND
0000: Blind
(0)
(1)
0020: Unblind
COMMUNICATION
0239
023A
0 / 1
0 / 1
0040
0080
0000: Blind
(0)
(1)
(0)
(1)
PARAMS BLIND
0040: Unblind
0000: Blind
1
INDUSTRIAL
APPL:PUMP
PARAMS BLIND
0080: Unblind
INDUSTRIAL
APPL:FAN PARAMS
BLIND
023B
023C
023D
023E
023F
0240
0241
0 / 1
0 / 1
0 / 1
0 / 1
0 / 1
0 / 1
0 / 1
0001
0002
0004
0008
0010
0001
0004
0000: Blind
(0)
(1)
0001: Unblind
INDUSTRIAL
APPL: CONVEYOR
BLIND
0000: Blind
(0)
(1)
0002: Unblind
INDUSTRIAL
APPL: HOIST
BLIND
0000: Blind
(0)
(1)
0004: Unblind
INDUSTRIAL
APPL: TEXTILES
BLIND
0000: Blind
(0)
(1)
0008: Unblind
INDUST
APPL:MACHINE
TOOLS BLIND
0000: Blind
(0)
(1)
0010: Unblind
AM/FM
ADJUSTMENT
PARAMS BLIND
0000: Blind
(0)
(1)
0001: Unblind
MOTOR
PARAMETERS
BLIND
0000: Blind
(0)
(1)
0004: Unblind
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13.7.15 Motor Rating Parameters
Parameter
Function / Title
Bank
Mask
Adjustment Range
Multiplier
NUMBER OF MOTOR POLES
0242
0 / 1
00FF
0001:
0002:
0003:
0004:
0005:
0006:
0007:
0008:
(2)
2
(4)
(6)
(8)
(10)
(12)
(14)
(16)
MOTOR RATED CAPACITY
MOTOR TYPE
0243
0244
0 / 1
0 / 1
FFFF
0030
0.1
0001 ∼ 270F (0.1 ∼ 999.9)
0000:Toshiba EQPIII motor
0010:Toshiba STD motor
0020:Other
(0)
(1)
(2)
MOTOR RATED
VOLTAGE
0245
0 / 1
00FF
5
2
0012 ∼ 0078 (90 ∼ 600)
(230 / 460v units)
0246
0247
(575v units)
001A ∼ 00AC (130 ∼ 860)
MOTOR RATED
FREQUENCY
2
0 / 1
00FF
0000 ∼ 00C8 (0 ∼ 400)
MOTOR RATED RPM
0248
0249
0 / 1
0
FFFF
0008
1
0000 ∼ 270F (0 ∼ 9999)
0000: Auto-tuning disabled
0008: Auto-tuning enabled
0000: Small
AUTO-TUNING ENABLE
(0)
(1)
(0)
(1)
(2)
(3)
LOAD MOMENT OF INERTIA
024A
0 / 1
00C0
0040: Medium
0080: Large
00C0: Very large
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13.7.16 Inverter Fault Codes
Data
LCD Display Message
(Hex)
Explanation
NO ERROR
No error has been recorded since the last inverter reset or trip clear
××00
××01
××02
××03
××04
××05
××06
××07
××08
××09
××0A
××0B
××0C
××0D
××0E
××0F
××10
××11
××12
××13
OVERCURRENT (ACCEL)
(PRESS CLEAR)
Overcurrent during acceleration
Overcurrent during deceleration
Overcurrent during constant-speed run
OVERCURRENT (DECEL)
(PRESS CLEAR)
OVERCURRENT (RUN)
(PRESS CLEAR)
LOAD-END OVERCURRENT
(PRESS CLEAR)
Load-end overcurrent detected at start-up (output terminals, motor wiring
etc.)
U-PHASE SHORT CKT
(PRESS CLEAR)
U-phase armature short circuit
V-phase armature short circuit
W-phase armature short circuit
Lost input phase (option)
Lost output phase (option)
Overvoltage during acceleration
Overvoltage during deceleration
Overvoltage during constant-speed run
Inverter overload
V-PHASE SHORT CKT
(PRESS CLEAR)
W-PHASE SHORT CKT
(PRESS CLEAR)
LOST INPUT PHASE
(PRESS CLEAR)
LOST OUTPUT PHASE
(PRESS CLEAR)
OVERVOLTAGE (ACCEL)
(PRESS CLEAR)
OVERVOLTAGE (DECEL)
(PRESS CLEAR)
OVERVOLTAGE (RUN)
(PRESS CLEAR)
INVERTER OVERLOAD
(PRESS CLEAR)
MOTOR OVERLOAD
(PRESS CLEAR)
Motor overload
DBR OVERLOAD TRIP
(PRESS CLEAR)
Dynamic braking resistor overload
Inverter overheat
OVERHEAT TRIP
(PRESS CLEAR)
EMERGENCY OFF
Emergency off
(PRESS CLEAR)
EEPROM WRITE FAILURE
(PRESS CLEAR)
EEPROM failure during write
EEPROM failure during initial read
EEPROM READ FAILURE
(PRESS CLEAR)
Unused
××14
RAM ERROR
RAM error
××15
(PRESS CLEAR)
ROM ERROR
ROM error
××16
××17
××18
××19
××1A
(PRESS CLEAR)
CPU ERROR
CPU error
(PRESS CLEAR)
COMMUNICATION ERROR
(PRESS CLEAR)
GATE ARRAY FAULT
(PRESS CLEAR)
CURRENT DETECT ERROR
(PRESS CLEAR)
RS232C timer time-out
Gate array error
Output current detection circuit error
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Data
(Hex)
LCD Display Message
Explanation
OPTION PCB ERROR
(PRESS CLEAR)
Option PCB error
××1B
OPTION ROM ERROR
Option ROM error
Low current
××1C
LOW CURRENT TRIP
(PRESS CLEAR)
××1D
UNDERVOLTAGE TRIP
(PRESS CLEAR)
Main circuit undervoltage
××1E
Unused
××1F
OVERTORQUE TRIP
(PRESS CLEAR)
Overtorque
××20
EARTH FAULT (SOFT)
(PRESS CLEAR)
Earth fault (software)
Earth fault (hardware)
Open fuse
××21
××22
××23
××24
××25
××26
××27
××28
××29
EARTH FAULT (HARD)
(PRESS CLEAR)
OPEN FUSE TRIP
(PRESS CLEAR)
DBR OVERCURRENT TRIP
(PRESS CLEAR)
Dynamic braking resistor overcurrent
Overcurrent in DC section during acceleration
Overcurrent in DC section during deceleration
Overcurrent in DC section during constant-speed run
Auto-tuning error
DC OVERCURRENT (ACC)
(PRESS CLEAR)
DC OVERCURRENT (DEC)
(PRESS CLEAR)
DC OVERCURRENT (RUN)
(PRESS CLEAR)
AUTO-TUNING ERROR
(PRESS CLEAR)
INV TYPEFORM ERROR
(PRESS READ/WRITE)
Inverter typeform error
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14. Firmware Updates
The gateway’s embedded firmware resides in flash memory that can be
updated in the field. Firmware updates may be released for a variety of
reasons, such as custom firmware implementations, firmware improvements
and added functionality as a result of user requests.
ICC is continually striving to enhance the functionality and flexibility of our
products, and we therefore periodically release new embedded firmware to
achieve these goals and meet customer requests. Flash firmware files and all
related documentation (such as updated user manuals) can be downloaded as
complete board support packages (referred to as BSPs) from
prior to installation, and then periodically afterwards to determine if new support
packages have been released and are available to upgrade their units.
14.1 Requirements
Besides the new firmware file, firmware updates require a PC with a Windows
operating system (Windows 95 or newer) and a serial port, the RFU PC
application (refer to section 14.3), and an appropriate cable to connect the
RS232 port of the unit to the PC.
Please be sure to read the firmware release notes and updated user’s manual
(included with the BSP) for any important notices, behavior precautions or
configuration requirements prior to updating your firmware. For example,
upgrading to a new firmware version may affect user-defined configuration files:
prior to starting an update procedure always back up your configuration file to a
PC for later recovery if necessary.
14.2 Connection
IMPORTANT: Note that the gateway will not be operating its system
control and communication tasks while its internal firmware is being updated.
Therefore, be sure to shut down the system to a known safe state prior to
initiating the firmware update procedure.
Connect the serial port cable between the RS232 port of the gateway and the
computer’s serial port. Move “CFG” switch #1 to the “ON” (right-hand) position:
this will place the gateway into the “firmware download” mode. Whenever
“CFG” switch #1 is “ON”, the gateway can only download firmware to its flash
memory: all other application functions (such as communications, console
access etc.) will be disabled.
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14.3 Using the RFU Utility
Support for downloading new application firmware to the gateway is provided by
the free Rabbit Field Utility (RFU), which is a 32-bit application that runs on
Microsoft Windows platforms. The RFU utility can be downloaded from ICC’s
application BSP, always confirm that you also have the latest version of RFU,
as new .BIN firmware files contained in BSPs may require functionality found
only in the most recent RFU versions for successful downloading.
The remainder of this section will detail the RFU utility configuration and
firmware download procedures.
14.3.1 Required Files
When first downloaded, the RFU utility files are compressed into one self-
extracting .EXE distribution file. Create a folder (such as c:\RFU), place the
distribution file in this folder, and then execute it. This will extract the
compressed files into that same folder. The distribution file is then unneeded
and can be deleted if desired. To run the RFU utility, double-click on the
RFU.EXE file icon.
14.3.2 First-Time Configuration
The first time the RFU utility is run on a computer, several configuration items
need to be confirmed. These configuration items are retained in the computer’s
registry from that point on, so reconfiguration is not required unless certain
parameters (such as which serial port to use on the computer) are changed.
The two configuration items that need to be confirmed are the communications
and bootstrap loaders path. First, select the “Setup…Communications” menu
item (refer to Figure 32).
Figure 32: RFU Main Screen
The Communications Options window shown in Figure 33 then appears.
Confirm that the settings are as shown, with the possible exception of the
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“Comm Port” settings, which depends on the COM port you are using. Click
“OK” when complete.
Figure 33: Communications Options Window
Next, select the “Setup…File Locations” menu item from the main screen. The
“Choose File Locations” window shown in Figure 34 then appears. Confirm that
the correct paths to the referenced files are entered. Enter the correct paths if
necessary.
Figure 34: Choose File Locations Window
14.3.3 Transmitting Firmware Files
When a board support package (BSP) has been downloaded and unzipped, the
flash firmware file will be the one with “.BIN” as its file name extension.
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Once the RFU utility has been configured, the flash firmware files can be
downloaded to the gateway by two different methods. The simplest way is to
drag the application firmware .BIN file’s icon and drop it onto the RFU utility’s
main screen. This will automatically initiate the download process.
Alternatively, select the “File…Load Flash Image” menu item (refer to Figure
35).
Figure 35: Load Flash Image Menu Selection
The flash image (.BIN file) selection window will then appear (refer to Figure
36). Browse to the location of the flash image file and select it. Clicking “OK”
will then initiate the download process.
Figure 36: Flash File Selection Window
While downloading, the RFU utility will indicate the download status. Once
complete, summary information will be displayed in the bottom status bar (see
Figure 37).
Figure 37: Summary Information
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14.4 Wrap-Up
Once downloading is complete, close the RFU utility, move “CFG” switch #1
back to the “OFF” (left-hand) position to exit “firmware download” mode, and
cycle power momentarily to the unit by either disconnecting the auxiliary power
supply and/or powering down all connected drives or momentarily removing all
drive communication cables from the unit.
When the unit powers up again, it will be running the new application firmware.
If the new firmware version release notes indicated that the configuration file
might need to be reloaded, then do so at this point.
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15. Notes
97
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ICC
Madison Office
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
Houston Office
1600 Aspen Commons, Suite 210
Middleton, WI USA 53562-4720
Tel: [608] 831-1255 Fax: [608] 831-2045
12300 Dundee Court, Suite 212
Cypress, TX USA 77429-8364
Printed in U.S.A
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