Toro Sprinkler 835S User Manual

835S and 855S Series Rotary Sprinklers  
Installation & Service Instructions  
Introduction _____________________________________________________________________  
The 835S and 855S series full-circle/adjustable part-circle rotary sprinklers are  
designed specifically for golf course applications.  
Manufactured from durable, high-strength engineering plastic and stainless-steel  
components, the 800S series sprinklers incorporate many innovative and time-  
proven features for lasting, maintenance-free operation.  
Prior to installing the sprinkler, read through the recommended installation and  
start-up procedures. Please observe all WARNINGS and CAUTIONS when  
installing and operating this equipment.  
835S Electric VIH  
855S Electric VIH  
Features ________________________________________________________________________  
I Three body activation types available: Electric VIH, Normally  
I Full-circle (360°) with uni-directional clockwise rotation /  
adjustable part-circle (40°– 330°) configuration  
Open Hydraulic VIH, and Check-O-Matic  
I Arc adjustment from riser band in 5° increments  
I Ratcheting riser in 2° increments  
I Three body thread types available: NPT, BSP and ACME  
I Manual control at the sprinkler, On-Off-Auto (Electric only)  
I Adjustable trajectory main nozzle from 7°–30° in 1° increments  
I Full 4" (10.16 cm) pop-up clears tall grasses  
I Color-coded nozzles by radius and gallonage  
I Cap serves as an effluent water indicator  
I Variable stator ensures 3-minute rotation  
I All internal components serviceable from the top of the  
sprinkler  
I Large selection of color-coded nozzles available  
I Durable plastic and stainless-steel construction  
I Spike-GuardTM solenoid for superior surge protection and  
lower operating amperage  
I Selectable pressure regulation settings of 50 psi (3.4 bar), 65  
psi (4.5 bar), 80 psi (5.5 bar) or 100 psi (6.9 bar) to ensure  
consistently accurate nozzle performance regardless of  
elevation (Electric models only)  
I Constant velocity drive  
I Back nozzle capable  
Specifications and Performance/Application Data _____________________________________  
835S Series  
855S Series  
I Radius: 52'–92' @ 25° trajectory  
I Flow Rate: 13.7–45.7 GPM  
I Radius: 52'–100' @ 25° trajectory  
I Flow rate: 16–62 GPM  
I Trajectory: adjustable from 7°–30°  
I Arc: full circle / adjustable part circle (40°–330°)  
I Recommended operating pressure: 65 psi (4.5 bar)  
I Minimum pressure: 40 psi (2.7 bar)  
I Maximum pressure: 150 psi (10.3 bar)  
I Precipitation rate:  
I Trajectory: adjustable from 7°–30°  
I Arc: full circle / adjustable part circle (40°–330°)  
I Recommended operating pressure: 80 psi (5.5 bar)  
I Minimum pressure: 40 psi (2.7 bar)  
I Maximum pressure: 150 psi (10.3 bar)  
I Precipitation rate:  
I
Minimum: 0.56"/hr  
Maximum: 0.60"/hr  
I
Minimum: 0.57"/hr  
Maximum: 0.68"/hr  
I
I
I 1" NPT, BSP or ACME female thread inlet  
I 1.5" NPT, BSP or ACME female thread inlet  
I Spike GuardTM Solenoid:  
I Spike GuardTM Solenoid:  
I
Inrush current: 0.12A @ 24 V a.c.  
Holding current: 0.10A @ 24 V a.c.  
I
Inrush current: 0.12A @ 24 V a.c.  
Holding current: 0.10A @ 24 V a.c.  
I
I
I
Manual control: On-Off-Auto (Elec. only)  
I
I
I
Manual control: On-Off-Auto (Elec. only)  
I Check-O-Matic model checks up 37' (11.27 m) to of elevation.  
Check-O-Matic model checks up to 37' (11.27 m) of elevation.  
Color-coded nozzles (see nozzle chart, p. 2)  
I Color-coded nozzles (see nozzle chart, p. 2)  
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Installation Procedure ____________________________________________________________  
To assure maximum performance from your 800S series sprinklers, read these instructions  
completely prior to installation or service.  
Figure 1  
O
A
U
N
T
F
F
O
O
Constructing Swing Joints  
1. Construct or provide triple swing joints for each sprinkler as shown in Figure 1. Use PVC or  
ABS pipe nipple for the sprinkler connection.  
Note: On sites where the possibility of heavy equipment rolling over a sprinkler exists, the  
swing joint will flex preventing damage to the lateral or main lines. On a new installation in raw  
ground where the sprinklers are to be initially installed above the finished grade and lowered  
when new turf is established, the swing joint allows sprinkler repositioning without changing  
risers. This is a common and practical procedure which eliminates the problem of dirt being  
accidentally introduced into the lateral lines when a riser is changed.  
2. Flush lines thoroughly prior to installing sprinkler.  
3. Apply Teflon™ tape on riser threads (not required on ACME threads). Install sprinkler to the  
riser and tighten.  
CAUTION: Use only Teflon tape on riser threads. Use of pipe dope or other types of sealing compounds can cause  
deterioration of sprinkler body threads.  
Connecting Control Wires (Electric Models Only)  
1. Route control wires to sprinklers. Provide extra wire at sprinkler to allow for height adjustment. One common wire and station wire  
is required for each sprinkler. See Wire Sizing Chart, Table 1 for proper application.  
Table 1: Wire Sizing Chart  
Total Wire Length Between Controller and Sprinkler  
Voltage Drop  
Voltage AWG  
mm2  
2.5/2.5  
2.5/4.0  
Circular Mils  
4100  
1 Sprinkler  
2 Sprinklers  
3 Sprinklers  
4 Sprinklers  
23  
23  
23  
23  
23  
23  
23  
24  
24  
24  
24  
24  
24  
24  
4
4
4
4
4
4
4
5
5
5
5
5
5
5
6571'  
8518'  
2003 m 3285' 1001 m 2190' 668 m  
2596 m 4259' 1298 m 2839' 865 m  
1643'  
2129'  
14/14  
14/12  
14/10 2.5/5.5  
12/12  
12/10  
12/8  
501 m  
649 m  
886 m  
798 m  
1034 m  
1406 m  
5315  
7250  
6530  
8465  
11515  
10400  
4100  
5315  
7250  
6530  
8465  
11515  
10400  
11619' 3541 m 5809' 1771 m 3873' 1180 m 2905'  
10465' 3190 m 5232' 1595 m 3488' 1063 m 2616'  
13566' 4135 m 6783' 2067 m 4522' 1378 m 3391'  
1875 m  
4.0/4.0  
4.0/5.5  
4.0/7.0  
18454'  
5625 m  
9227'  
2812 m 6151'  
4613'  
4167'  
2053'  
10/10 5.5/5.5  
14/14  
16667' 5080 m 8333' 2540 m 5556' 1693 m  
1270 m  
626 m  
8213'  
2503 m 4107' 1252 m 2738' 835 m  
2.5/2.5  
14/12 2.5/4.0  
14/10  
3245 m  
2662'  
812 m  
10647'  
5324' 1623 m 3549' 1082 m  
7262' 2213 m  
1993 m  
4360' 1329 m 3270'  
4427 m  
4841'  
1107 m  
997 m  
14523'  
1476 m 3631'  
2.5/5.5  
13081' 3987 m 6540'  
16957' 5168 m 8479' 2584 m 5652' 1723 m  
12/12 4.0/4.0  
12/10 4.0/5.5  
12/8  
10/10 5.5/5.5  
4239'  
1292 m  
1758 m  
1581 m  
23067'  
20833'  
7031 m 11533' 3515 m 7689' 2344 m 5767'  
6350 m  
4.0/5.5  
10417'  
6944'  
5208'  
3175 m  
2117 m  
Note: Wire length data provided in Table 1 is the sum  
of the station and common wire legs. See example in  
Figure 2.  
Figure 2  
2. Attach control wires to solenoid leads using an  
approved waterproof splicing method.  
Station Wire = 1095' (334m)  
Common Wire = 1095' (334m)  
CAUTION: All wire splices and field connections  
must be waterproofed to prevent short circuit to  
ground and subsequent controller damage.  
Total Wire Length = 2190' (668m)  
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Connecting Hydraulic Control Tubing (Hydraulic Models Only)  
1. Route control tubing from the controller  
Table 2: Hydraulic Control Systems  
to the sprinkler location(s).  
Note: Leave an 18" (45.7cm) service  
loop of tubing at each sprinkler to  
facilitate movement of sprinkler and  
service operations. Refer to Table 2 for  
tubing run length and sprinkler  
elevation information.  
Maximum Distance  
From Controller  
Type of System*  
Elevation Restrictions  
Normally Open (01)  
with 3/16" Control Tubing  
Valve elevation should not exceed  
25' ABOVE controller elevation or  
70' BELOW controller elevation.  
500'  
Normally Open (01)  
with 1/4" Control Tubing  
Valve elevation should not exceed  
25' ABOVE controller elevation or  
70' BELOW controller elevation  
2. Flush tubing thoroughly to remove all  
air and debris.  
1000'  
*• All hydraulic connections on Toro valves are 14" insert type.  
• Control line pressure must be equal to or greater than mainline pressure.  
• Control line pressure range is 40 to 150 PSI.  
3. Remove the tube retainer and poly cap  
from the tubing adapter at the base of  
the sprinkler.  
4. Slide the tube retainer over the end of the control tubing and attach tubing to adapter.  
5. Slide tube retainer over the adapter area to secure tubing.  
System Start Up _________________________________________________________________  
WARNING  
TO PREVENT POSSIBLE SERIOUS INJURY, DO NOT STAND OR LEAN DIRECTLY OVER ANY SPRINKLER WHEN  
FILLING SYSTEM OR WHEN ACTIVATING MANUALLY AT THE SPRINKLER.  
The following is a recommended procedure that will protect system components during system start-up. The procedure is based on a  
velocity fill rate of less than 2' (.61 m) per second. See Table 3 below.  
1. Use jockey pump only to fill the system at a velocity fill rate of less than 2' (0.61 m) per second.  
CAUTION: Failure to comply with recommended fill rate will increase line pressure resulting in a water hammer effect  
that could damage sprinklers and piping components.  
2. Use quick coupler keys at all tees and greens with quick coupler valves to bleed air from the system lines during the filling  
process. For best results, do not compress air and then relieve it – bleed the air continuously while filling the system.  
3. After water has filled all lines and all air is removed, remove the quick coupler keys.  
Table 3: Recommended System Fill Rate  
Pipe Size  
Flow  
Velocity  
Pipe Size  
Flow  
Velocity  
in.  
1/2  
3/4  
cm  
1.3  
1.9  
2.5  
3.1  
3.8  
5.0  
6.4  
GPM  
2
3
LPM  
7.6  
ft/sec  
m/sec  
0.49  
0.59  
0.46  
0.57  
0.43  
0.55  
0.56  
in.  
3
4
6
8
cm  
7.6  
GPM  
45  
75  
150  
250  
450  
500  
LPM  
170.3  
283.9  
567.8  
946.3  
1703.0  
1893.0  
ft/sec  
m/sec  
0.57  
0.57  
0.53  
0.52  
0.60  
0.47  
1.60  
1.92  
1.50  
1.86  
1.41  
1.80  
1.84  
1.86  
1.87  
1.73  
1.70  
1.97  
1.55  
11.4  
18.9  
37.9  
37.9  
75.7  
113.6  
10.1  
15.2  
20.2  
25.4  
30.5  
1
5
1-1/4  
1-1/2  
2
10  
10  
20  
30  
10  
12  
2-1/2  
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Arc Adjustment Procedure ________________________________________________________  
WARNING  
DUE TO THE HIGH OPERATING PRESSURE, NEVER STAND OR LEAN DIRECTLY OVER THE TOP OF THE  
SPRINKLER OR COME IN CONTACT WITH THE SPRAY. FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY.  
The 835S and 855S sprinkler models can be operated in full-circle or part circle operation. In part-circle operation, the sprinkler arc  
can be adjusted from 40°– 330°. When full-circle (360°) operation is selected, the sprinkler will rotate in a clockwise direction only. The  
arc is factory preset at 180°. The left side of the arc, located at the end of the counterclockwise rotation, is non-adjustable (fixed).  
Therefore, all arc adjustments, whether increasing or decreasing, will change the right side of the arc, located at the end of the  
clockwise rotation.  
Figure 3  
1. Using the sprinkler tool, pull the sprinkler riser up from the body. See Figure 3.  
2. Find the sprinkler left stop by rotating the turret counter clockwise until it stops. The left  
stop indicates the fixed stop of the arc. See Figure 4.  
3. Check the left stop alignment with the left most area being irrigated. Adjust by ratcheting  
the riser clockwise or counterclockwise until the sprinkler left stop points to the correct  
area. See Figure 5.  
The turret can also be used to adjust the left stop. If the left stop falls short of the desired  
border, rotate the turret counterclockwise until it is aligned with the left watering border.  
See Figure 4.  
If the left stop exceeds the border, rotate the turret clockwise until the right stop. Continue  
to advance the turret the same distance that the left stop exceeded the border.  
See Figure 6.  
4. Find the sprinkler right stop by rotating the turret clockwise until it stops. See Figure 6.  
Note: If the sprinkler is set at 360° (full-circle), it will rotate clockwise only.  
5. Adjust the arc while the turret is pointing at the right stop. Hold the sprinkler riser firmly while pressing the release on the  
adjustment band. Rotate the turret counterclockwise or clockwise to the desired right stop. See Figure 7.  
6. Activate the sprinkler to check proper arc setting and adjust as necessary.  
Adjustment Band Angle Indicators  
Figure 4  
Figure 5  
Figure 6  
Figure 7  
The adjustment band of the 835S and 855S have markers at predetermined arcs. By aligning the adjustment band indicators to the  
turret arrow, you can set the sprinkler arc to 90°, 180°, 270° or 360°.  
Figure 8  
90°  
180°  
270°  
360°  
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Pilot Valve Operation (Electric Models Only) __________________________________________  
The main function of the pilot valve is to control the operation of the main  
valve located in the base of the sprinkler body. The main valve is operated  
by the release of water metered through the pilot valve when it is activated  
either manually at the sprinkler or by the irrigation system controller.  
Figure 9  
100 PSI  
(7.0 kg/cm2)  
Another important function of the pilot valve is to regulate the water  
pressure to the sprinkler nozzle. Pressure regulation compensates for large  
variations within the system and maintains a constant pressure for optimum  
sprinkler operation. The pilot valve is factory set to regulate one of four  
pressure levels 50 psi (3.4 bar), 65 psi (4.5 bar), 80 psi (5.5 bar) or 100  
PSI (6.9 bar).  
80 PSI  
(5.6 kg/cm2)  
65 PSI  
(4.6 kg/cm2)  
Change the pilot valve operating pressure by loosening the nut that  
secures the selector lever. Position the selector lever to the desired  
operating pressure and hand-tighten the nut. See Figure 9.  
50 PSI (3.5 kg/cm2)  
Troubleshooting__________________________________________________________________  
Pilot Valve  
PROBLEM  
POSSIBLE CAUSE – CORRECTIVE ACTION  
Sprinkler will  
not turn on  
(a) No 24 VAC to solenoid assembly. (Electric Models)  
– Measure voltage with a Digital Volt Meter (DVM). Check wiring and controller program.  
– Refer to Controller Operating Instructions.  
(b) Selector cam in "OFF" position.  
– Set to "AUTO" position.  
(c) Debris in pilot valve assembly.  
– Disassemble and remove all debris. (See Servicing Pilot Valve page 11.)  
(d) Insufficient pressure in controller supply line and/or sprinkler control tube. (N.C. Models)  
– Check pressure.  
Sprinkler will  
not shut off  
(a) Constant 24 VAC from controller. (Electric Models)  
– Check for voltage using a DVM. If voltage is present, disconnect wire.  
If sprinkler closes, service controller. Refer to Controller Service Manual.  
(b) Selector cam in manual "ON" position.  
– Set to "AUTO" or "OFF" position.  
(c) Debris in pilot valve assembly.  
– Disassemble and remove all debris. (See Servicing Pilot Valve page 11.)  
(d) Constant pressure from controller. (N.C. Models)  
– Check pilot valve at controller for constant flow.  
– Check elevation differential. Valve elevation should not exceed 0' above  
controller elevation or 70' (21.3 m) below controller elevation.  
Sprinkler Mechanism  
PROBLEM  
POSSIBLE CAUSE – CORRECTIVE ACTION  
Sprinkler won't rotate  
(a) Debris wedged between stator and turbine.  
– Remove obstruction.  
(b) Drive assembly defective.  
– Replace drive assembly.  
(c) Nozzle base assembly defective.  
– Replace nozzle base assembly.  
Head sticks up  
(a) Dirt in riser assembly.  
– Flush out. (See Flushing Procedure on page 11.)  
(b) Damaged or missing return spring.  
– Replace.  
(c) Damaged riser.  
– Replace.  
Poor distribution pattern  
(a) Nozzle plugged with debris.  
– Clean or replace nozzle.  
(b) Nozzle orifice damaged.  
– Replace nozzle.  
(c) Low operating pressure.  
– Determine why system overloaded and correct.  
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Main Valve  
PROBLEM  
POSSIBLE CAUSE – CORRECTIVE ACTION  
Valve won't close  
(Electric )  
(a) Continuous 24 VAC to sprinkler.  
– Check controller for voltage source.  
(b) Leak in pilot valve assembly.  
– Replace pilot valve assembly.  
(c) Plugged supply screen on piston.  
– Clean or replace screen.  
(d) Manual control selector on pilot valve assembly turned to "ON" position.  
– Turn to "AUTO" position.  
(e) Plunger movement restricted.  
– Inspect and clean or replace.  
(f) Valve cylinder misaligned with sprinkler body communication tube.  
– Remove valve assembly and install correctly.  
(g) Foreign object keeping valve from seating.  
– Remove, clean and check valve for damage. Replace if necessary.  
(h) Damaged piston seal or piston assembly.  
– Replace valve assembly.  
Valve won't close  
(Hydraulic)  
(a) Leak in control tubing.  
– Isolate and repair.  
(b) Pilot valve leak in controller.  
– Confirm by observing constant dripping from discharge line of controller.  
Refer to Controller Service Manual.  
(c) Valve cylinder misaligned with sprinkler body communication tube.  
– Remove valve assembly and install correctly.  
(d) Foreign object keeping valve from seating.  
– Remove, clean and check valve for damage. Replace if necessary.  
(e) Damaged piston seal or piston assembly.  
– Replace valve assembly.  
Valve won't open  
(Electric)  
(a) Control (field) wires severed.  
– Isolate and repair.  
(b) No power to controller.  
– Establish controller power.  
(c) No power from controller to solenoid.  
– Check for blown fuse and replace.  
(d) Manual control selector on pilot valve assembly turned to "OFF" position.  
– Turn to "AUTO" position.  
(e) Pilot valve solenoid inoperative.  
– Remove and replace.  
(f) Pilot valve plunger movement restricted.  
– Inspect, clean and/or replace.  
(g) No supply from main valve.  
– Debris in control tube, main valve assembly and/or communication  
passages in body. Flush thoroughly.  
Valve won't open  
(Hydraulic)  
(a) Plugged controller discharge line or discharge port in pilot valve.  
– Verify by checking for discharge at discharge line when station is  
activated. If no discharge, refer to Controller Service Manual.  
Sprinkler Weeping  
(Slow leak in valve)  
(a) Damaged or blocked valve seat.  
– Remove blockage and, if necessary, replace valve assembly.  
(b) Damaged piston seal or piston assembly.  
– Replace valve assembly.  
(c) Low pressure on supply line .  
– Check for low pressure reason and correct.  
(d) Elevation of normally closed sprinkler exceeds 75' (22.9 m) differential.  
Several valves on different  
stations fail to close  
(Hydraulic)  
(a) Control tubing leak which lowers supply pressure to other stations.  
– Turn controller from station to station until a station is reached where  
only valves on that station stay open. The leak would be in the tubing  
on that station. Isolate and repair.  
(b) Leak in supply line to controller.  
– Verify by checking pressure in all control lines.  
(c) Leak in controller pilot valve.  
– Verify by constant discharge from controller.  
(d) Plugged supply line filter.  
– Replace filter if more than 3 psi (0.21 bar) differential exists.  
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Service Procedures ______________________________________________________________  
WARNING  
NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED, DURING  
MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE PROCEDURES. DIRECT  
CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED SPRINKLER CONNECTION OR  
SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER PRESSURE CAN CAUSE SERIOUS INJURY.  
Servicing Sprinkler Mechanism  
Note: Refer to Figure 10 for the following procedure.  
1. Remove the cap screw (1) and cap (2).  
Note: During reassembly, ensure the cap is correctly installed with the Toro Logo positioned over the main nozzle (9).  
2. Insert the hooked end of the multi-purpose tool (P/N 995-83) into the snap ring slot (3). Pull the snap ring inward towards the  
sprinkler assembly, then upward to remove from the groove in body.  
Note: During reassembly, ensure the snap ring is correctly installed and fully seated in the sprinkler body.  
3. Insert the hooked end of the tool into the slot provided in the nozzle base above the right intermediate nozzle (7). Pull the riser  
assembly until enough clearance to handle. Hold onto the riser body (11) and carefully extract it from the sprinkler body.  
CAUTION: The seal/retainer (4) will eject (caused by the decompressing spring [5]) as it clears the sprinkler body.  
4. Three small tabs are provided on the edge of the multi-purpose tool. Insert tabs into the debris filter screen (15). Holding the  
plastic base of riser assembly, turn the screen counterclockwise to remove.  
5. Remove the variable stator (14) from riser assembly.  
6. Remove the drive assembly retaining screw (12) and pull the drive assembly (13) using a pair of pliers. See Figure 11.  
CAUTION: When removing or installing the drive assembly, do not use the turbine to pull the drive assembly. Use the  
drive assembly body to extract it out. Failure to comply may cause separation of the drive assembly components.  
Note: During reassembly, ensure drive assembly is properly aligned with the retaining screw.  
7. Using a 5/8" nut driver (P/N 995-99), unscrew main nozzle (9) from nozzle base assembly.  
8. Using a 5/16" nut driver (P/N 995-105), unscrew the inner (8) and intermediate (7) nozzles.  
9. Thoroughly clean and inspect all parts and replace as necessary. Reassemble in reverse order.  
10. When installing the riser assembly to the sprinkler body, align the ratchet ring with the inside body rib. Use the indicator on top of  
the sprinkler body to center the ratchet ring. See Figure 12.  
Figure 11  
Figure 10  
1
2
8
9
10  
3
4
7
11  
13  
12  
5
Figure 12  
14  
15  
6
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Servicing Main Valve  
WARNING  
IF THE VALVE SNAP RING IS DIFFICULT TO REMOVE, RESIDUAL WATER PRESSURE MAY BE REMAINING IN  
THE SYSTEM. TO PREVENT POSSIBLE SERIOUS INJURY DUE TO VALVE BEING EJECTED UPWARD UNDER  
PRESSURE, CONFIRM THE FOLLOWING CONDITIONS EXIST PRIOR TO REMOVING THE SNAP RING AND  
VALVE.  
A. WATER SUPPLY TO SPRINKLER IS SHUT OFF AT SOURCE.  
B. ALL PRESSURE IS BLED FROM SYSTEM, INCLUDING CONTROL TUBES.  
C. AC POWER IS DISCONNECTED AT SOURCE.  
1. See Warning above. To remove valve assembly, squeeze  
Figure 13  
Figure 14  
snap ring ears together with snap ring pliers (P/N 995-100)  
and remove snap ring from sprinkler body. See Figure 13.  
2. Use valve removal tool P/N 995-08 for 835S or 995-09 for  
855S to remove valve assembly from base of sprinkler body.  
Valve removal tool is inserted into sprinkler body and pushed  
through valve ribs. A slight twist will catch tool under ribs  
enabling valve removal by pulling straight up and out. See  
Figure 14.  
Note: If valve removal tool is not available, use snap ring  
pliers to grasp rib of valve cylinder assembly and pull up and  
out of sprinkler body.  
3. Reinstall valve assembly using valve insertion tool P/N 995-76  
for 835S or 995-101 for 855S as follows:  
• Load snap ring onto insertion tool carrier with stepped side  
against carrier as shown in Figure 15. While holding snap  
ring in compressed position, slide retainer clip in to hold snap  
ring ears  
• Load valve assembly on carrier as shown.  
• Locate position of communication tube in bottom of sprinkler body and orient insertion tool accordingly.  
• Insert tool straight down into sprinkler body aligning bosses on t-handle with holes on sprinkler body flange. When valve  
assembly clears vertical side wall ribs inside body, pull up on snap ring release mechanism (855 models only) and press valve  
assembly into position. Snap ring will lock into groove when properly installed. Remove insertion tool and check snap ring to  
confirm that it is fully seated in groove  
Figure 15  
Snap Ring In  
Retainer Clip  
Snap Ring Release  
Mechanism  
Valve Assembly  
Orientation In Carrier  
Stepped Side  
of Snap Ring  
Into Position  
Press Valve Assembly  
Snap Ring  
Released  
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Servicing Pilot Valve  
WARNING  
NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED, DURING  
MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE PROCEDURES. DIRECT  
CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED SPRINKLER CONNECTION OR  
SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER PRESSURE CAN CAUSE SERIOUS INJURY.  
Note: Refer to Figure 16 for the following procedure.  
Figure 16  
1. Make sure that the water supply to sprinkler is positively  
shut off and any residual pressure has been bled off. If  
the sprinkler is pressurized, main valve will open when  
the pilot valve is disconnected from control tube.  
14  
8
13  
9
2. Carefully remove turf and soil from the side of the  
sprinkler to expose pilot valve and control tubing.  
12  
7
11  
10  
15  
3. Remove the two retaining screws from the pilot valve  
housing.  
1
6
4. Pull the pilot valve assembly away from the sprinkler  
body and cut the control tubing just below tube retainer.  
Unless pilot valve has been previously removed, control  
tubing length will be sufficient for re-connection.  
4
2
16  
5
17  
3
5. Remove tube retainer and remaining piece of control  
tubing from valve body fitting.  
6. Remove the solenoid (1 or 2) by turning it  
counterclockwise.  
7. Remove the retaining nut (17) and washer (18) from the  
pressure adjuster (10) and pull the pilot valve body  
assembly out of housing (14).  
8. Remove diaphragm assembly (14), piston (13), spring (12), traveling adjuster (11), pressure adjuster (10) and o-ring (6).  
9. Remove selector shaft assembly (8) and plunger assembly (4). (The selector shaft retains the plunger in the valve body.)  
10. Thoroughly clean and inspect all parts. Replace damaged parts as necessary and reassemble in reverse order.  
Note: Refer to Illustrated Parts Breakout Book, form number 368-0044 for service part numbers.  
Flushing Sprinkler ________________________________________________________________  
WARNING  
NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED, DURING  
MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE PROCEDURES. DIRECT  
CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED SPRINKLER CONNECTION OR  
SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER PRESSURE CAN CAUSE SERIOUS INJURY.  
1. With sprinkler operating, carefully step down on center of cap several times. Water will flow around riser and flush out debris.  
2. Cycle sprinkler on and off several times to check for proper retraction. Cap should be even with top of body flange when fully  
retracted. If riser sticks in up position, check for debris lodged between riser and body. Flush out all debris. Remove sprinkler  
mechanism if necessary.  
© 2004 The Toro Company, Irrigation Division  
Form Number 373-0278 Rev. A  
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