Thermos Gas Grill 465630003 User Manual

Model Number 465630003  
Owner’s Manual  
Assembly, Operation,  
Use and Care  
Read and follow all safety  
statements, assembly  
instructions, and use and  
care directions before  
attempting to assemble  
and cook.  
WARNING  
Failure to follow all manufacturer’s instructions could  
result in fire or explosion which could cause property  
damage, personal injury or death.  
Installer/assembler:  
Leave these instructions  
with consumer.  
Consumer: Keep this  
manual for future  
reference.  
CAUTION  
Some parts may contain sharp edges – especially as  
noted in the manual! Wear protective gloves if necessary.  
Fire+Ice 465630003-E / 00-0000-000-000 (10-29-02)  
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LP (Liquefied Petroleum Gas)  
Is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been  
given an odor (similar to rotten cabbage) so that it can be smelled.  
• LP gas is highly flammable and may ignite unexpectedly when mixed with air.  
CAUTION  
For residential use only. Do not use for commercial cooking.  
Call Grill Service Center for Help and Parts  
If you need help or warranty parts call 1-800-435-5194 U.S., 1-800-387-6057 CAN, or send a  
FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week.  
• To order non-warranty replacement parts or accessories (grill cover, 4’ adapter hose) call  
Installation Safety Precautions  
This grill is designed for use with LP (propane) gas. The regulator/valve supplied must be  
used. Replacement parts must be those specified by the manufacturer.  
Grill installation must conform with local codes, or in their absence with National Fuel Gas  
Code, NFPA 54 / ANSI Z223.1 or CAN/CGA-B149.2 Propane Installation Code. Handling  
and storage of LP cylinders must conform to LP Gas Code NFPA/ANSI 58. Grill is not to be  
installed in or on recreational vehicles and/or boats. Keep any electrical cords and/or fuel  
supply hoses away from any hot surfaces.  
• This grill is safety certified for use in the United States and Canada only. Do not modify for  
use in any other location. Modification will result in a safety hazard.  
This product is subject to patents pending in the U.S. and other countries.  
IMPORTANT: Fill out the warranty information below.  
Model Number  
Serial Number (on grill)  
Date Purchased  
Fire & Ice • 3  
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Warranty  
Thermos warrants to the original consumer-purchaser that this product shall be free from  
defects in workmanship and materials under normal and reasonable use and correct  
assembly (If assembled by consumer-purchaser) as follows:  
(1) The aluminized top and bottom for a period of three (3) years from date of purchase;  
excluding the paint finish;  
(2) The burner/venturi assembly for a period of three (3) years from date of purchase;  
(3) The cooler and lifting mechanism for a period of one (1) year from date of purchase; and  
(4) All other parts, for a period of one (1) year from date of purchase.  
Thermos will, at its option, refinish or replace any product or part found to be defective  
during the warranty period. Thermos will require you to return the part(s) claimed to be  
defective, for its inspection, freight or postage prepaid. If you wish to obtain performance of  
any obligation under this limited warranty, you should write to:  
THERMOS GRILLS  
Consumer Warranty / P.O. Box 1240  
Columbus, GA 31902-1240  
Thermos may require reasonable proof of purchase and we suggest you keep your receipt.  
In the state of California only, if refinishing or replacement of the product is not commercially  
practicable, the retailer selling this product or Thermos will refund the purchase price paid for  
the product, less the amount directly attributable to use by the original consumer-purchaser  
prior to discovery of the nonconformity. In addition, in the state of California only, you may take  
the product to the retail establishment from which it was purchased or to any retail  
establishment selling this product in order to obtain performance under this warranty. This  
warranty does not include the cost on any inconvenience or property damage due to failure of  
the product and does not cover damage due to misuse, abuse, accident, damage arising out of  
transportation of the product, or damage incurred through commercial use of the product. ALL  
IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY  
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE  
EXPRESS WARRANTY PERIODS SPECIFIED ABOVE FOR THE PARTS DESCRIBED  
THEREIN. Some states do not allow limitations on how long an implied warranty lasts, so the  
above limitation may not apply to you. Neither dealers nor the retail establishment selling this  
product has any authority to make any warranties or to promise remedies in addition to or  
inconsistent with those stated above. Thermos' maximum liability, in any event, shall not  
exceed the purchase price of the product paid by the original consumer-purchaser. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above l imitations or exclusions may not apply to you. The warranty gives you specific legal  
rights and may also have other rights which vary from state to state.  
4 • Fire & Ice  
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TABLE OF CONTENTS  
For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Safety Symbols  
LP (Liquefied Petroleum Gas). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Grill Service Center  
Installation Safety Precautions  
Warranty Information  
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Grill Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Parts Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10  
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16  
Tabletop Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18  
Use & Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-28  
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Fire & Ice • 5  
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FEATURES  
Heat indicator  
Viewing glass  
Ignitor  
Bottle opener  
Level indicator  
Lift handle  
Cooler lid  
Foot pedal  
Cooler shelf support  
Pull handle/Cooler shelf  
6 • Fire & Ice  
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FEATURES  
Tool holders  
Match  
lighting  
stick  
Cup/can  
holders  
Tool  
set  
Grease  
bottle  
Lift handle  
Storage net  
Fire & Ice • 7  
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PARTS LIST  
Description  
Torsion Bar  
Upper Hinge  
Grill Lid  
Side Lid Spacer  
Center Lid Spacer  
Upper Latch  
Handle Assembly  
Heat Shield  
Grate  
Burner  
Collector Box  
Electrode  
Lower Heat Shield  
Side Shelf - Left  
Pivot Pin  
Lower Hinge  
Ignitor Wire  
Key  
1
2
3
4
5
6
7
8
Quantity  
Part Number  
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
4
21-6047-009-200  
22-6047-004-200  
65-6048-018-200  
13-6047-397-200  
13-6047-399-200  
22-6047-040-200  
69-6047-246-200  
21-6047-082-200  
65-6047-339-200  
69-6047-029-200  
21-6047-338-200  
69-6047-331-200  
21-6047-023-200  
69-6048-043-200  
41-6047-025-200  
22-6047-010-200  
69-6047-332-200  
69-6048-040-200  
65-6048-023-200  
22-6047-011-200  
11-6047-012-200  
69-6047-013-200  
69-6047-017-200  
69-6047-014-200  
43-9000-005-000  
21-6047-024-200  
13-6047-341-200  
69-6047-031-200  
69-6048-001-200  
21-6047-366-200  
69-6048-003-200  
69-6048-045-200  
69-6048-010-200  
11-6048-027-200  
11-6048-025-200  
11-6048-026-200  
69-6048-004-200  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
Side Shelf - Right  
Grill Bottom  
Lower Latch  
Latch Clasp  
Heat Indicator  
Sight Glass  
Ignitor  
Ignitor Nut  
Venturi Guard  
Regulator Lock  
Regulator/Valve  
Plinth  
Match Lighting Stick  
Grease Bottle Assembly  
Wire Leg Assembly  
Skirt Assembly - Left  
Cooler Lid  
Left Bezel  
Right Bezel  
Cooler Body Assembly  
Pull Handle Support Wire 21-6048-012-200  
Wheel  
Pedal  
Mesh  
Skirt Assembly - Right  
Ignitor Shield  
Side Lid Spacer Pin  
69-6048-011-200  
11-6048-046-200  
89-9000-368-000  
69-6048-030-200  
21-6047-400-200  
13-6047-398-200  
8 • Fire & Ice  
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PARTS DIAGRAM  
2
44  
2
4
7
1
3
44  
6
5
4
44  
8
9
10  
11  
14  
12  
13  
18  
15  
16  
16  
17  
15  
43  
19  
20  
25  
24  
21  
26  
27  
22  
23  
28  
Fire & Ice • 9  
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PARTS DIAGRAM  
30  
31  
29  
32  
32  
33  
42  
34  
35  
36  
37  
38  
41  
40  
39  
10 • Fire & Ice  
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ASSEMBLY  
To raise grill . . . PRESS and RELEASE foot pedal on front of cooler. Foot pedal  
MUST BE RELEASED once the grill begins to rise so that the grill will lock  
into position.  
Release  
Pedal  
Press  
Slide cooler lid back to open  
and lift grill lid to remove  
packed components.  
Contents:  
Side shelves  
Tools (3)  
Grease bottle  
Regulator  
Wheels/screws  
Fire & Ice • 11  
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To lower grill and begin assembly . . . Make  
sure cooler lid is in the closed position. PRESS  
foot pedal and push grill down by pressing on  
DO NOT press  
center of grill lid.  
OUTER EDGES of grill lid. RELEASE  
foot pedal BEFORE grill reaches the cooler so  
that it will lock into position.  
IMPORTANT: DO NOT attach gas  
regulator to grill at this point. Mechanism  
will not close if regulator is in place.  
Release  
Press  
Slide wheels onto axle. Secure  
with axle screw into each end  
of the axle.  
Axle screw  
12 • Fire & Ice  
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Attach grease bottle by sliding bottle bracket  
over tabs on left side of plinth.  
Grease bottle  
Twist 1 lb. LP gas cylinder (sold separately)  
into regulator.  
Regulator  
1 lb. LP gas cylinder  
Fire & Ice • 13  
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PRESS and RELEASE foot pedal on front of  
cooler. Foot pedal MUST BE RELEASED  
once the grill begins to rise so that the grill  
will lock into position.  
To install regulator/cylinder . . .  
1. Push and hold regulator  
lock to right.  
3
1
2. Push and hold the gas interlock  
downward.  
2
3. Insert regulator tube straight into  
burner tube.  
4. Release regulator lock and  
gas interlock. Regulator lock  
should spring back to original  
position to lock regulator  
in place.  
NOTE:  
• Gas cylinder and regulator  
MUST be removed before  
lowering grill.  
• Grill should not be removed  
when grill is in raised  
position.  
Release  
Press  
14 • Fire & Ice  
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Attach side shelves by sliding  
shelf rods into holes on each  
side of grill.  
NOTE: Shelf with  
regulator cut-out  
attaches to right side.  
Fire & Ice • 15  
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The pull handle on your cooler may converted for use as a shelf by  
utlizing the built-in support in the handle.  
To use the pull handle as a shelf . . .  
1. Raise pull handle to horizontal position.  
2. Lower the support wire (built into handle).  
3. Place support wire into slot in cooler body.  
2
1
3
16 • Fire & Ice  
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TABLETOP MODE  
To remove grill from cooler for tabletop  
use . . . Begin with grill in the lowered  
position. Grasp the plinth on each side  
(see arrows) and lift grill from cooler.  
NOTE:  
• Grill should not be removed when grill  
is in raised position.  
• Do not press pedal when grill  
is removed. If pedal is accidentally  
pressed after grill is removed, the grill  
skirts will raise. If this happens, align  
and place grill properly back on skirts  
prior to lowering (see page 12 for  
lowering instructions).  
Beneath the plinth, unfold  
the wire legs. Legs will lock  
into position when fully  
extended.  
If grease bottle has been  
removed, attach to left  
side of plinth as shown  
on page 11.  
Attach regulator and  
gas cylinder to right  
side of grill as shown  
on page 12.  
Fire & Ice • 17  
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To close legs and return  
grill to cooler . . . Press  
legs inward to release from  
locked position, then fold  
legs under plinth.  
NOTE: Regulator and gas  
cylinder MUST be removed  
from grill before placing  
grill onto cooler.  
Align posts beneath plinth with holes  
on top of cooler and slide grill downward  
onto cooler.  
18 • Fire & Ice  
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USE AND CARE  
Propane Cylinder Use (1 lb. Disposable)  
Use only cylinder marked “Propane Fuel”.  
Size should be 4” diameter, 8” height, or 3” diameter, 10” height.  
Save cylinder cap and reinstall when not in use.  
Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upright  
in use.  
WARNING  
Use only 1 lb. propane bottles as specified above. Use of other gas bottles could  
cause gas leak or fire.  
Leak Testing (1 lb. Disposable) IMPORTANT!  
• During leak test, keep grill away from open flames or sparks and do not smoke. Grill must be  
leak tested outdoors in a well ventilated area.  
Leak test must be repeated each time gas cylinder is replaced or after storage.  
Materials needed include clean paint brush and 50/50 soap and water solution. Use mild soap  
and water. s Do not use household cleaning agents. Damage to components can result.  
1. Be sure control knob on regulator is in "OFF" position.  
2. Brush soapy solution onto connection between gas cylinder and regulator at (A).  
s If growing bubbles appear, there is a leak. Retighten connection  
and repeat steps 1 and 2  
A
If you cannot stop a leak, remove gas cylinder from regulator and  
check for damaged threads, dirt and debris on regulator and gas  
cylinder. Also check to see if anything is obstructing flow of gas at  
regulator and gas cylinder openings. Remove any obstruction that  
may be found and repeat leak test. If threads are damaged on  
either regulator or gas cylinder, replace. Order new parts by  
giving the serial, model number and name of items needed to the  
Grill Service Center at 1-800-435-5194 U.S. or 1-800-387-6057 CAN.  
Fire & Ice • 19  
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Propane Cylinder Use (20 lb. Refillable)  
The 20 lb. LP tank used with your grill must meet the following requirements:  
Purchase LP tanks only with these required measurements:12" (30.5cm) (diameter) x 18"  
(45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.  
Tank must be constructed and marked in accordance with specifications for LP tank of the  
U.S. Department of Transportation (DOT) or for Canada, CAN/CSA B-339, cylinders,  
spheres, and tubes for transportation of dangerous goods, Transport Canada (TC). See LP  
tank collar for marking.  
LP tank valve must have:  
• Type 1 outlet compatible with adapter hose.  
• Safety relief valve.  
• UL listed Overfill Protection Device (OPD).  
This OPD safety feature is identified by a  
unique triangular hand wheel. Use only  
tanks equipped with this type of valve.  
Tank must be upright in use.  
OPD Hand Wheel  
• Supply system must be arranged for vapor withdrawal and include collar to protect LP tank  
valve.  
LP Tank Filling (20 lb. Refillable)  
Use only licensed and experienced dealers.  
LP tank must be purged before filling.  
Dealer should NEVER fill LP tank more than 80% of LP tank volume.  
A frosty regulator indicates gas overfill. Immediately close LP tank valve and call local LP  
gas dealer for assistance.  
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.  
• To remove gas from LP tank, contact an LP dealer or call a local fire department for  
assistance. Check the telephone directory under “Gas companies” for nearest certified LP  
dealers.  
LP Tank Exchange: You may choose to replace your empty LP tank through an exchange  
service. Use only those reputable exchange companies that inspect, precision fill, test and  
certify their cylinders. Exchange for OPD safety feature equipped tank as described in  
LP Tank.  
Always keep LP tank in upright position during use, transit or storage.  
Leak test LP tank BEFORE connecting to grill.  
Do not store a spare LP gas cylinder under or near this appliance.  
Never fill the cylinder beyond 80 percent full; and  
If the instructions above are not followed exactly, a fire causing death or serious injury may  
occur.  
20 • Fire & Ice  
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Leak Testing (20 lb. Refillable) IMPORTANT!  
For your safety  
Leak test must be repeated each time LP tank is exchanged or refilled.  
Do not smoke during leak test.  
Do not use an open flame to check for gas leaks.  
Grill must be leak checked outdoors in well-ventilated area, away from ignition sources  
such as gas fired or electrical appliances. During leak test, keep grill away from open flames  
or sparks.  
Use a clean paint brush and 50/50 soap and water solution. Use mild soap and water.  
s Do not use household cleaning agents. Damage to gas train components can result.  
Brush soapy solution onto the shaded areas shown below (A).  
CAUTION  
A
If “growing” bubbles appear do not use or move  
the LP tank. Contact an LP gas supplier or your  
fire department.  
Connecting The Adapter Hose (sold separately) To The LP Tank  
1. Use only adapter hose approved by safety testing  
Off Clockwise  
organizations (CSA, UL, etc).  
OPD Hand  
Wheel  
2. Turn all control knobs to the OFF position.  
3. Turn LP tank OFF by turning hand-wheel  
clockwise to a full stop.  
4. Remove the protective cap from LP tank valve.  
Always use cap and strap supplied with valve.  
Type 1 outlet  
with thread  
on outside.  
(This section continued on next page.)  
Safety relief valve  
Use of this POL transport plug  
(plastic part with external threads)  
will defeat safety feature of valve.  
Strap and cap  
Fire & Ice • 21  
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Connecting The Adapter Hose To The LP Tank (continued)  
5. Hold hose end, insert nipple (A) into LP tank valve. Hand tighten coupling nut,  
holding connector in a straight line (B) with LP tank valve so as not to cross thread  
the connection.  
Nipple must be centered  
into the LP tank valve.  
B
A
Coupling nut  
Position coupling nut  
and hose-end as shown  
for proper connection to  
LP tank valve.  
6. Turn the coupling nut clockwise to tighten to a full solid stop. The hose-end will seal on  
the back-check feature in the LP tank valve, resulting in some resistance. An additional  
one-half to three quarters turn is required to complete connection. Tighten by hand  
only - do not use tools.  
NOTE: If you cannot complete connection, disconnect hose-end and repeat steps 5 and 6. If  
you are still unable to complete the connection, do not use this connector!  
WARNING  
• Do not insert any foreign objects into the valve outlet. You may damage the valve  
and cause a leak. Leaking propane may result in explosion, fire, severe personal  
injury, or death.  
• Never attempt to attach this grill to the self-contained LP gas system of a camper  
trailer or motor home.  
22 • Fire & Ice  
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WARNING  
• Do not use grill until leak checked.  
• If leak is detected at any time, STOP and call the Fire Department.  
• If you cannot stop a gas leak, immediately close LP tank valve and call LP gas  
supplier or your fire department!  
Leak Testing Valves, Hoses and Regulator  
1. Turn grill control knob to off.  
2. Be sure connector is tightly connected to LP tank.  
3. Completely open LP tank valve by turning hand wheel counter clockwise. If you hear a  
rushing sound, turn gas off immediately. There is a major leak at the connection. Correct  
before proceeding.  
4. Brush soapy solution onto following connections:  
LP tank valve  
connection  
Regulator connection  
5. "If growing" bubbles appear, there is a leak. Close LP tank valve immediately and  
retighten connections. If leaks cannot be stopped "do not try to repair". Call for  
replacement parts. Order new parts by giving the serial, model number and name of items  
needed to the Grill Service Center at 1-800-435-5194 U.S. or 1-800-387-6057 CAN.  
6. Always close LP tank valve after performing leak test by turning hand wheel clockwise.  
Fire & Ice • 23  
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WARNING  
For Safe Use Of Your Grill:  
Do not leave the appliance  
unattended. Keep children and pets  
away from the appliance at all  
times.  
Never use regulator from this grill  
with any other LP appliance.  
When cooking, the appliance must  
be on a level surface in an area  
clear of combustible material.  
Do not block holes in bottom or  
back of grill.  
A
3 ft. (1m) minimum  
10 ft. recommended  
Check burner flames regularly.  
Use grill only in well-ventilated  
space. NEVER use in enclosed  
space such as carport, garage,  
porch, covered patio, or under a  
surface that can catch fire.  
Use grill at least 3 ft. from any wall  
or surface. Maintain 10 ft. clearance  
to objects that can catch fire or  
sources of ignition such as pilot  
lights on water heaters, live  
electrical appliances, etc.  
B
• Do not use charcoal in a gas grill.  
• This appliance is not intended for  
and should never be used as a  
heater.  
3 ft. (1m) minimum  
10 ft. recommended  
• Operate grill with 1 lb. cylinder in  
correct position as shown in A.  
• Always remove 1 lb. cylinder  
from grill when transporting.  
• Operate grill with 20 lb. cylinder  
in correct position as show in B.  
• Always remove 20 lb. cylinder  
from grill when transporting.  
24 • Fire & Ice  
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Safety Tips  
s The use of alcohol, prescription or nonprescription drugs may impair the consumer’s  
ability to properly assemble or safely operate the appliance.  
s When grill is not in use, disconnect 1 lb. cylinder or turn off 20 lb. cylinder.  
s Never move grill while in operation or still hot. Allow the appliance to cool before moving  
or storing.  
s Use only tools supplied or plastic tools.  
s Maximum load for side shelf is 10 lbs.  
s The regulator may make a humming or whistling noise during operation. This will not  
affect safety or use of grill.  
s If you have a grill problem see the Troubleshooting Section.  
s Light burners, check to make sure they are lit, close the lid and warm up grill on high for 10  
minutes. Curing of paint and parts will produce an odor only on first lighting.  
Ignitor Check  
Regulator/Valve must be in “Off” position. Remove cooking grid. Press ignitor button  
rapidly. “Click” should be heard and spark seen each time between burner and electrode.  
Replace cooking grid. See Troubleshooting if no click or spark.  
Ignitor Lighting  
1. Push regulator/valve counterclockwise to “PUSH TO TURN ON” (A), push in, then turn  
to “LIGHTING POSITION” (B).  
2. Push ignitor button rapidly to light. Use viewing glass (C) to be sure burner lights  
and stays lit.  
3. If ignitor does not work, follow match lighting instructions.  
Regulator/Valve  
A
Viewing  
glass  
OFF  
ARRET  
C
B
Fire & Ice • 25  
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Vent hole  
MatchLighting  
1. Push Regulator/Valve in and turn  
counterclockwise to LIGHTING  
POSITION.  
2. Attach match to match lighting stick,  
light match.  
3. Insert match lighting stick into vent  
hole at rear of grill.  
WARNING  
If burner does not light within 5 seconds, turn knob to OFF, wait 5 minutes, try again.  
Burner Flame Check  
Light burner. Look through viewing glass on front of grill and make  
sure burner stays lit while rotating the regulator knob from HIGH to  
LOW. Always check flame prior to each use.  
Before Your First Cookout.  
Leak test your grill. Light burners, check to make sure they are lit, close the lid and warm up  
grill on HIGH for 10 minutes. Curing of paint and parts will produce an odor only on first lighting.  
Turning Grill Off  
• Turn knob to OFF position. Make sure regulator/valve pops up. If it does not, discontinue  
use and order new part.  
• Disconnect 1 lb. cylinder or turn off valve on 20 lb. cylinder.  
Heat Indicator  
Cooking Zone  
Indication of warming  
up or cooling down.  
Too hot. Will damage  
non-stick surface.  
26 • Fire & Ice  
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GeneralGrillCleaning  
• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas  
grills are not painted at the factory (and should never be painted). Apply a strong solution of  
detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom.  
Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to  
painted surfaces.  
Plastic Side Shelves: Wash with warm soapy water and wipe dry. s Do not use citrisol,  
abrasive cleaners, degreasers or a concentrated grill cleaner on plastic side shelves.  
Damage to and failure of shelf can result.  
• Non-Stick Cooking Surface: Turn grill off before cleaning. While still warm, pour a cup of  
water over cooking surface to loosen grease and food particles and to speed cool-down.  
Use supplied cleaning comb to scrape off excess grease and food particles. Wipe cooking  
surface with a paper towel or sponge. Once completely cool, cooking surface can be  
removed and washed with warm soapy water or placed in dishwasher.  
• Grease Bottle: After each use, remove bottle and rinse with hot soapy water.  
• Cooler: Wash with warm soapy water and wipe dry.  
CAUTION  
Clean burner prior to use after storing, at the beginning of grilling season or after a period of  
one month not being used. Spiders and insects like to build nests in burner tubes (especially  
during colder months). These nests can cause fires in burner tubes or under grill.  
Typical spider webs inside burner.  
See following pages for specific cleaning instructions.  
Cleaning the Burner Assembly.  
1. Turn gas off at control knob and LP tank.  
2. Remove cooking surface.  
3. Remove regulator/valve from grill.  
4. Clean outside of burner with soap and water. Open clogged holes with a thin wire.  
Examine holes. Due to normal wear and corrosion some holes may become enlarged. If any  
large cracks or holes are found, replace burner. Burner can be cleaned either installed or  
removed.  
5. If grill is to be stored, coat burner lightly with cooking oil. Wrap in protective cover to keep  
insects out.  
6. Replace cooking surface.  
VERY IMPORTANT: Before cooking again on grill, follow Burner Flame Check.  
Fire & Ice • 27  
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Non-Stick Cooking Surface Use and Care.  
• Use only plastic tools.  
• Do not cut food on surface.  
• Do not put pots or pans on surface.  
• Do not leave lid down for more than 10 minutes without food on the grill.  
Non-stick surface may be damaged.  
Food Safety  
Food safety is an important part of enjoying the outdoor cooking experience. To keep food safe  
from harmful bacteria, follow these four basic steps:  
Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw  
meat and poultry.  
Separate: Separate raw meats from ready-to-eat foods to avoid cross contamination. Use a  
clean platter and utensils when removing cooked foods.  
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper  
internal food temperatures.  
Chill: Refrigerate prepared foods and leftovers promptly.  
How to Tell if Meat is Grilled Thoroughly  
Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat  
thermometer to be sure food has reached a safe internal temperature and cut into food to  
check for visual signs of doneness. NOTE: Do not cut into food while it is on the grill’s  
cooking surface. This may damage the cooking surface. Move food to a plate to check,  
then return it to the cooking surface if necessary.  
Poultry should reach 180° F; breasts, 170° F. Juices should run clear and flesh should not  
be pink.  
Hamburgers made of any ground meat or poultry should reach 160° F, and be brown in the  
middle with no pink juices. Beef, veal, lamb, steaks, roasts and chops can be cooked to  
145° F. All cuts of pork should reach 160° F.  
NEVER partially grill meat or poultry and finish cooking later. Cook food completely to  
destroy harmful bacteria.  
When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until  
steaming hot.  
Storing Your Grill and Cooler  
• Clean cooking surface and grease container.  
• When LP tank is connected to grill, store outdoors in well-ventilated space and out of reach  
of children.  
• Cover grill if stored outdoors.  
• Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and  
stored outdoors.  
• Leak test the grill after removing from storage and follow Cleaning Burner Assembly  
instructions before starting grill.  
28 • Fire & Ice  
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Troubleshooting  
Problem  
Possible Cause  
Prevention/Cure  
Wipe dry with cloth.  
Replace electrode.  
Burner will not  
light using  
ignitor.  
Electrode and burner are wet.  
Electrode cracked or broken,  
"sparks at crack".  
Wire is loose or disconnected.  
Reconnect or replace ignitor wire.  
Reconnect or replace ignitor wire.  
Wire is shorting (sparking)  
between ignitor and electrode.  
Bad ignitor.  
Replace ignitor.  
No gas flow.  
Check to see if LP tank is empty.  
Clear burner.  
Burner will not  
match light.  
Obstruction of gas flow.  
Does regulator/valve cap stay  
down.  
Replace with Thermos parts.  
Disengagement of burner to  
valve.  
Check steps in assembly  
instructions.  
High or gusting winds.  
Low on LP gas.  
Turn front of grill to face wind or  
increase flame height.  
Flames blow out.  
Refill LP tank. Replace 1 lb.  
bottle.  
Burner is blocked.  
Clean burner.  
Flashback (fire in  
burner tube)  
Fire & Ice • 29  
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Recreational Vehicles  
THERMOS GRILLS has approved use of the Fire & Ice with specific recreational vehicles  
subject to the following provisions:  
• The Fire & Ice is to be directly connected to an additional 20 lb. or 30 lb. DOT/TC LP tank  
mounted on the RV. The Fire & Ice cannot be attached to any part of the gas system of the  
RV except directly to the tank itself.  
• The additional 20 lb. or 30 lb. tank is available from your RV dealer and must be mounted on  
the RV complying with approved RV standards.  
• The connection from the tank to the grill must be with a minimum 15’ approved hose  
available from your RV dealer.  
• The Fire & Ice must always be operated at least 10’ from the body of the RV.  
• Never use the Fire & Ice in an enclosed space or under a surface such as an awning or a  
screen room or fire could result.  
30 • Fire & Ice  
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Fire & Ice • 31  
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®
A Division of W.C. Bradley Company  
P.O. Box 1240  
Columbus, GA 31902–1240  
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking  
Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and  
Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®,  
VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company.  
Thermos® is a registered trademark of the Thermos Company and its affiliates.  
Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™,  
Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio  
Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The  
Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and  
Design™ is a trademark of the Thermos Company and its affiliates.  
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846;  
4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707;  
5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149;  
5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; D282,619; D339,714; D341,292;  
D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643;  
D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587;  
D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505;  
D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492;  
D451,759; D456,202S; D460,313 and D461,359. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.  
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