Therma Stor Products Group Dehumidifier D385 User Manual

PO Box 8680 • Madison, WI 53708  
Owners Manual — Phoenix D385  
Installation, Operation & Service Instructions  
Read and Save These Instructions  
The Phoenix D385 provides the perfect combination of  
possibility of tampering with the dehumidifier or the set-  
features and performance the restoration industry has been up. The 385 CFM of process air will provide 3 ACH on an  
craving in a desiccant dehumidifier. Designed to operate  
vertically or horizontally, the Phoenix D385 provides the  
wide operating range and ultra-low grains of a desiccant  
with the water removal capacity of the largest LGRs in  
cabinet dimensions identical to our popular Phoenix  
200 Max.  
affected area up to 7000 cubic feet.  
The Phoenix D385 is easy to transport and set-up. The  
D385 will fit on your truck in the areas already designed  
for your LGRs and will move around the jobsite with the  
same portability. All the power to the unit is provided by two  
ꢀꢀ5 volt grounded power cords. Simply plug the cords into  
separate ꢀ5 amp circuits. Each cord draws only ꢀꢀ amps  
to power the D385. The re-activation air stream is ducted  
through 6” flex duct provided with the unit and stores  
conveniently in the top of the unit.  
The D385 delivers 385 CFM of ultra-low grain process air  
and removes an incredible ꢀꢀ6 pints per day at AHAM  
conditions. The true four hole configuration* allows the  
Phoenix D385 to be located in the affected area with the  
75 CFM re-activation air stream isolated from the drying  
chamber. Three hole designed units** inherently pull  
unaffected and/or outside air into the drying chamber. The  
D385s four hole design allows the restoration contractor  
to set-up for effective positive, neutral or negative pressure  
operation.  
*Having completely separate process and regeneration airstreams.  
**Where regeneration airstream is pulled from the process airstream.  
Able to operate vertically or horizontally, the D385 will fit  
inside most crawlspaces. Having the D385 securely inside,  
rather than outside the crawlspace access, deters the  
The Phoenix D385 Desiccant Dehumidifier  
• Ultra low grains  
• Wide operating range  
• ꢀꢀ6 pints per day @ AHAM  
• Operates vertically or horizontally  
• Process airflow 385 CFM  
Two 23’ power cords:  
ꢀꢀ Amps per cord  
22 Amps  
ꢀꢀ5 Volts/60 Hz  
• Unlimited ducting possibilities  
• Legendary stainless construction  
Phoenix D385  
PN 4026700  
TS-387  
Specifications subject to change without notice.  
Revised 7/07  
Toll-Free 1-800-533-7533  
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2.2 Avoiding Secondary Damages  
2 Operation  
The D385 is a powerful tool capable of removing a great  
deal of water from most environments. Care must be  
taken to avoid secondary damages of over-drying and or  
unexpected condensation.  
2.1 How the Phoenix D385 works  
Your Phoenix D385 has two separate air streams that run  
through it – Process (Fig. ꢀ) and Reactivation (Fig. 2).  
Process Air Stream:  
Your Phoenix D385 removes vapor water from the incoming  
process air stream (Fig. ꢀ) and transfers it to the outgoing  
reactivation air stream (Fig. 2). The reactivation exhaust air  
is hot and wet.  
P1 – 385 CFM of air enters (ꢀ2”flex) the top of the  
machine and...  
P2 – ...water vapor from incoming air is deposited on the  
desiccant wheel.  
P3 – 385 CFM of dry air exits (ꢀ0” lay flat) the machine.  
Take care to prevent the reactivation exhaust air stream  
from causing secondary damage due to condensation.  
Reactivation Air Stream:  
R1 – 75 CFM of air enters (6”flex) the lower-side of the  
machine and...  
If the reactivation exhaust air stream cools below its  
dewpoint liquid water will condense inside the duct work  
creating puddles. If the reactivation exhaust air stream is  
not exhausted completely from the structure it can also  
cause secondary water damage.  
R2 – passes over the heater coils.  
R3 – Water vapor is picked up from the desiccant wheel by  
the hot air and...  
R4 – ...75 CFM of wet air exits (6”flex) the machine.  
Your Phoenix D385 does not produce liquid water internal  
to the machine. There is no condensate pump and no  
drain hose.  
The D385 desiccant dehumidifier will continue to remove  
water from already dry, cold air. It is possible to over-dry  
objects and or structures.  
T h  
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P3  
Optional 12”  
Flex-Duct  
P2  
CFM  
385  
Care must be taken to avoid secondary damages due to  
over-drying.  
Optional 10”  
Lay Flat Duct  
3
8
5
C
F
M
P1  
Figure 1: Desiccant process air stream.  
2.3 Universal Use Set-Up  
When conditions warrant the use of a desiccant  
dehumidifier, use the set-up shown below (Fig. 3). This  
universal set-up will produce efficient drying, while  
avoiding secondary damages. The Phoenix D385 has been  
designed with the goal of being easy to use every time.  
R4  
T
DEHUMIDIFIER  
NT DEHUMIDIFIER  
PORTABLE DESICCAN  
Required 6”  
Flex Duct  
Hot  
Wet Air  
3
800-533-753  
Duct  
Outside!  
Therma-Stor LLC  
|
Madison, WI  
|
75 CFM  
R3  
R2  
Room or  
Outdoor  
75 CFM  
Ambient Air  
Optional 6”  
Flex Duct  
FIER  
IDIFIER  
UMIDI  
6” Flex-Duct  
PORTABLE DESICCANT DEHUM  
R1  
3
800-533-753  
,
WI  
|
ison  
Mad  
LC  
L
|
tor  
erma-S  
Th  
Figure 2: Desiccant reactivation air stream.  
Figure 3: Universal D385 Set-up  
Toll-Free 1-800-533-7533  
3
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2.6B Pilot Light  
2.4 Location  
The power indicator lamp illuminates to indicate that the  
D385 is functioning properly. This indicator is helpful when  
a job site is too noisy to know what equipment is running  
properly. At a glance from across the room the operator  
can verify that the D385 is operating as it should.  
Note the following precautions when locating the Phoenix  
D385:  
• It is designed to be used INDOORS ONLY.  
• If used on a water loss work site, plug it into gROUND  
2.6C Hour Meter  
FaULT cIRcUIT INTeRRUPT (gFcI) OUTLeTS  
The hour meter will run whenever your D385 is on.  
This digital hour meter measures the cumulative time  
of operation in one-tenth hour increments. This non-  
resettable time is often used to verify hours on a job or  
to schedule maintenance. When the D385 is un-plugged  
the timer will continue to hold and display the cumulative  
hours run.  
• The air inlet on top and the side outlet must be at least  
ꢀ foot from walls and other air flow obstructions.  
• If the humid area is very large, dehumidification can be  
improved by adding an outlet duct to circulate process  
air to stagnant areas.  
DO NOT use the Phoenix D385 as a bench or table.  
2.5 Electrical Requirements  
When used on a water loss work site, ground fault circuit  
interrupter (GFCI) outlets are required.  
2.7 Ducting Connections  
Using excess duct length significantly reduces air flow  
volume through duct. This is true in any application. If the  
job at hand needs a short length of duct, cut a section to  
the appropriate length. If air flow is restricted by excess  
length, performance will suffer. The same can be said of  
excess bends in the ducting.  
Your Phoenix D385 requires a total of 22 amps, ꢀꢀ5VAC.  
In order to run at all, this machine must be plugged into  
two separate circuits each with a minimum of ꢀꢀ amps  
dedicated capacity available.  
Three different duct sizes are used on the D385. All  
ducting materials are available from Therma-Stor LLC (see  
accessories list section ꢀ).  
The D385 has two separate power cords, each cord must  
be plugged into its own ꢀ5 amp circuit. If both cords are  
plugged into the same ꢀ5 amp circuit this circuit will trip  
when the unit is turned on.  
Process in: 12” flex duct.  
Another situation to avoid is that one or both of the  
circuits which the D385 is using can be tripped by other  
appliances drawing power from either circuit. This can  
happen well after a job site has been set-up as in the case  
with a freezer compressor turning on.  
To attach flex duct to the process air intake, push the wire  
of the first couple of loops down below the four tabs in the  
top cover.  
Process out: 10” diameter lay flat plastic duct.  
Care must be taken to insure that the D385 always has  
sufficient power available to run without tripping breakers  
or blowing fuses.  
When inflated this ducting forms a ꢀ0” circle. ꢀ0” lay flat  
ducting attaches to the D385 by means of a ꢀ2”x 6” wire  
rectangle. To attach lay flat ducting to the process exhaust  
air (Fig. ꢀ, P3), put the plastic duct end through the collar  
center and roll the plastic ductings end outward so that  
it overlaps the outside of the collar. The duct and collar  
quickly attach to the D385 by snapping over the four screw  
posts surrounding the process air exhaust (Fig. ꢀ, P3).  
If your location requires the use of an extension cord, use  
safe techniques in selection and connection. Such cords  
must be grounded and rated for carrying ꢀꢀ amps: ꢀ4  
gauge minimum for one extension less than 25ft in length  
or ꢀ2 gauge for one extension less than 50ft in length.  
Reactivation in & out: 6” flex duct.  
2.6 Control Panel  
2.6A Power Switch  
Both reactivation air streams use the same type of duct  
connections.  
The D385 has one control device, the power switch.  
When the power switch is moved to the “on” position your  
portable desiccant is dehumidifying. The machine will  
continue to dehumidify in all conditions until the power is  
turned off: There is no dehumidistat (see over-dry warning  
section 2.2).  
The 6” flex ducting connections on the D385 consist  
of a detachable 6” starting collar. Slide 6” flex ducting  
over the starting collar and zip-tie or duct tape in place.  
To remove the starting collar (and its attached ducting  
length) depress the snap button and rotate the duct collar  
ꢀ5° clockwise. After rotating pull the duct collar straight  
out from the cabinet. Flex duct and collar may be stored  
beneath top cover.  
Toll-Free 1-800-533-7533  
4
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2.8 Storage and Transportation  
The Phoenix D385 can be transported and stored in either  
4 Service  
upright or horizontal positions.  
There is a storage compartment under the top cover of  
your dehumidifier. This compartment is large enough to  
store reactivation collars, power cords, filter (as used), as  
well as additional small items that you may require on your  
job site.  
CAUTION: Servicing the Phoenix D385 with its high voltage  
circuitry presents a health hazard which could result in  
death, serious bodily injury, and/or property damage. Only  
qualified service people should service this unit.  
CAUTION-ELECTRICAL SHOCK HAZARD: Electrical power  
must be present to perform some tests; these tests should  
be performed only by a qualified service person.  
3 Maintenance  
3.1 Air Filter Replacement  
4.1 Warranty  
The Phoenix D385 is equipped with two pleated fabric air  
filters that must be checked regularly.  
A warranty certificate has been enclosed with this unit;  
read it before any repair is initiated. If a warranty repair  
is required, call the factory first at ꢀ-800-533-7533 for  
warranty claim authorization and technical assistance.  
Process air stream filter:  
This ꢀ6”x20”x2” filter is located in the top of your D385  
underneath the top cover. The stock filter supplied carries  
a MERV-ꢀꢀ filtration efficiency rating. This filter prevents  
loading the desiccant wheel with foreign matter.  
5 Wiring Diagram  
Reactivation air stream filter:  
This ꢀ2”xꢀ2 xꢀ” filter is located in the bottom of your  
D385. To change the reactivation air filter, lay the D385  
down in a horizontal position. The filter access slot is  
located on the bottom of the machine (Fig. 4). Open  
retainment clip, remove old filter, and replace with fresh  
filter.  
The stock filter supplied carries a MERV-7 filtration  
efficiency rating. This filtration prevents plugging the heater  
or loading the desiccant wheel with foreign matter.  
Operating the unit with a dirty filter will reduce the  
dehumidifiers capacity and efficiency and may cause the  
heater coil to cut out on thermal overload.  
The filter can generally be vacuumed clean several times  
before needing replacement. Replacement filters can be  
ordered from the factory or purchased locally if available.  
DO NOT operate the unit without the filters or with less  
effective filters as the desiccant wheel inside the unit will  
become clogged and require disassembly to clean.  
LABEL PART NO.  
REV.  
4026793  
A
Retainment  
clip  
PO BOX 8050 MADISON, WI 53708  
1-800-533-7533  
Figure 5: electrical schematic of Phoenix D385  
Figure 4: Reactivation Filter  
Toll-Free 1-800-533-7533  
5
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6 Service Parts List  
Item  
Part No.  
Description  
Item  
Part No.  
Description  
4025076  
4025224  
4026784  
40263ꢀ5  
4026798  
4026799  
4026777  
4926898  
4026830  
ꢀ9700ꢀ0  
4026773  
4026795  
4026772  
4026866  
402ꢀ475  
4026ꢀ94  
4025043  
4026304  
4024078  
FAN, MOTORIZED IMPELLER, PROCESS AIR  
CAPACITOR, RUN, ꢀ5 MFD, 370V, DRY, PROCESS AIR  
COLLAR, SHORT 6” REACTIVATION DUCT (2 PLACES)  
FILTER, AIR, ꢀ2 x ꢀ2 x ꢀ, REACTIVATION AIR  
FAN, MOTORIZED IMPELLER, REACTIVATION AIR  
HEATER CORE, PHx D385  
Not  
Shown  
4025078  
CORD, ꢀ4/3. SjT, ꢀ5V  
W/PLUG 25’ (2 PLACES)  
2
3
Not  
Shown  
4026922  
GASKET AND BELT  
REPLACEMENT KIT  
4
5
6
7
TOP COVER, DESICCANT 385  
8
THERMAL OVERLOAD CUT-OUT SWITCH, PROCESS AIR  
CAPACITOR, RUN, 8 MFD, DRY, REACTIVATION AIR  
CONTROL RELAY SPST ꢀꢀ0VAC COIL 25AMP CONTACTS  
MOTOR, DESICCANT WHEEL  
9
ꢀ0  
ꢀꢀ  
ꢀ2  
ꢀ3  
ꢀ4  
ꢀ5  
ꢀ6  
ꢀ7  
ꢀ8  
ꢀ9  
BELT, DRIVE, PHOENIx DESICCANT  
WHEEL, DESICCANT  
THERMAL OVERLOAD CUT-OUT SWITCH, REACTIVATION AIR  
FILTER, AIR, ꢀ6 x 20 x 2, PROCESS AIR  
SWITCH, ROCKER, DPST, ON-OFF  
PLATE, SKID  
WHEEL, PU ꢀ2.00, GRAY (2 PLACES)  
COLLAR, DUCT, WIRE, 5.75 x ꢀ2.00  
15  
16  
7
1
8
9
2
10  
17  
11  
12  
13  
14  
3
18  
19  
6
4
5
Specifications subject to change without notice.  
Toll-Free 1-800-533-7533  
6
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Phoenix D385 Dehumidifier Limited Warranty  
Warrantor:  
Therma-Stor LLC  
PO Box 8680  
Madison, WI 53708  
Telephone: ꢀ-800-533-7533  
Who Is covered: This warranty extends only to the original end-user of the Phoenix D385 dehumidifier,  
and may not be assigned or transferred.  
One Year Warranty: Therma-Stor LLC warrants that, for one (ꢀ) year the Phoenix D385 dehumidifier  
will operate free from any defects in materials and workmanship, or Therma-Stor LLC will, at its  
option, repair or replace the defective part(s), free of any charge.  
end-User Responsibilities: Warranty service must be performed by a Servicer authorized by Therma-  
Stor LLC. If the end-user is unable to locate or obtain warranty service from an authorized Servicer,  
the end-user should call Therma-Stor LLC at the above number and ask for the Therma-Stor Service  
Department., which will then arrange for covered warranty service. Warranty service will be performed  
during normal working hours.  
The end-user must present proof of purchase (lease) upon request, by use of the warranty card or  
other reasonable and reliable means. The end-user is responsible for normal care. This warranty  
does not cover any defect, malfunction, etc. resulting from misuse, abuse, lack of normal care,  
corrosion, freezing, tampering, modification, unauthorized or improper repair or installation, accident,  
acts of nature or any other cause beyond Therma-Stor LLC’ reasonable control.  
Limitations and exclusions: If any Phoenix D385 Dehumidifier part is repaired or replaced, the new  
part shall be warranted for only the remainder of the original warranty period applicable thereto (but  
all warranty periods will be extended by the period of time, if any, that the Phoenix D385 Dehumidifier  
is out of service while awaiting covered warranty service).  
UPON THE ExPIRATION OF THE WRITTEN WARRANTY APPLICABLE TO THE Phoenix D385  
DEHUMIDIFIER OR ANY PART THEREOF, ALL OTHER WARRANTIES IMPLIED BY LAW, INCLUDING  
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL ALSO ExPIRE. ALL  
WARRANTIES MADE BY THERMA-STOR LLC ARE SET FORTH HEREIN, AND NO CLAIM MAY BE MADE  
AGAINST THERMA-STOR LLC BASED ON ANY ORAL WARRANTY. IN NO EVENT SHALL THERMA-  
STOR LLC, IN CONNECTION WITH THE SALE, INSTALLATION, USE, REPAIR OR REPLACEMENT OF  
ANY Phoenix D385 DEHUMIDIFIER OR PART THEREOF BE LIABLE UNDER ANY LEGAL THEORY FOR  
ANY SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION WATER  
DAMAGE (THE END-USER SHOULD TAKE PRECAUTIONS AGAINST SAME), LOST PROFITS, DELAY, OR  
LOSS OF USE OR DAMAGE TO ANY REAL OR PERSONAL PROPERTY.  
Some states do not allow limitations on how long an implied warranty lasts, and some do not allow  
the exclusion or limitation of incidental or consequential damages, so one or both of these limitation  
may not apply to you.  
Legal Rights: This warranty gives you specific legal rights, and you may also have other rights which  
vary from state to state.  
Toll-Free 1-800-533-7533  
7
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