Teledyne Network Router 2103 User Manual

2103/2103c  
Modem Module  
Installation and Operation Guide  
Part #69-2003-180  
Copyright © 2002. All rights reserved, Teledyne Isco, Inc.  
Revision M, September 6, 2006  
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Foreword  
This instruction manual is designed to help you gain a thorough understanding of the  
operation of the equipment. Teledyne Isco recommends that you read this manual  
completely before placing the equipment in service.  
Although Teledyne Isco designs reliability into all equipment, there is always the possi-  
bility of a malfunction. This manual may help in diagnosing and repairing the malfunc-  
tion.  
If the problem persists, call or e-mail the Teledyne Isco Technical Service Department  
for assistance. Simple difficulties can often be diagnosed over the phone.  
If it is necessary to return the equipment to the factory for service, please follow the  
shipping instructions provided by the Customer Service Department, including the  
use of the Return Authorization Number specified. Be sure to include a note  
describing the malfunction. This will aid in the prompt repair and return of the  
equipment.  
Teledyne Isco welcomes suggestions that would improve the information presented in  
this manual or enhance the operation of the equipment itself.  
Teledyne Isco is continually improving its products and reserves the right to  
change product specifications, replacement parts, schematics, and instruc-  
tions without notice.  
Contact Information  
Customer Service  
Phone:  
(800) 228-4373  
(402) 464-0231  
(402) 465-3022  
(USA, Canada, Mexico)  
(Outside North America)  
Fax:  
Email:  
Technical Service  
Phone:  
(800) 775-2965  
(800) 228-4373  
(Analytical)  
(Samplers and Flow Meters)  
Email:  
Return equipment to: 4700 Superior Street, Lincoln, NE 68504-1398  
Other Correspondence  
Mail to:  
P.O. Box 82531, Lincoln, NE 68501-2531  
Email:  
Revised September 15, 2005  
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2103 Modem Module  
Table of Contents  
iii  
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2103 Modem Module  
Table of Contents  
List of Figures  
List of Tables  
1-5 2103 Communication Connector Pins  
iv  
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2103 Modem Module  
Section 1 Introduction  
1.1 Introduction  
This instruction manual is designed to help you gain a thorough  
understanding of the operation of the 2103 and 2103c Modem  
Modules. Teledyne Isco recommends that you read this manual  
completely before placing the equipment into service.  
Information in this manual pertains to both the 2103 phone line  
modem and the 2103c cellular modem, except for sections specific  
to one method of communication or the other.  
For detailed information about setup and operation of the 2103c  
CDMA Cellular Modem, refer to Section 3, 2103c Cellular  
1.2 Product Description  
The 2103 Modem is a portable data interrogation unit designed  
to transmit data from Isco’s 2100 Series flow modules, which  
measure parameters of open channel flow streams. It works in  
conjunction with Isco’s Flowlink software.  
The 2103 Modem can be located anywhere within a stack of up to  
three other 2100 Series networked modules, using the same  
locking mechanism that connects the 2100 Series modules to  
each other. The 2103 is compatible with Isco’s 2150 Area Velocity  
flow module, 2110 Ultrasonic flow module, 2101 Field Wizard,  
and 2102 wireless module. It is powered by Isco’s 2191 battery  
module.  
All enclosures are rated NEMA 4X, 6P(IP68). The permanently  
sealed enclosures are designed to meet the environmental  
demands of many sewer flow monitoring applications. All connec-  
tions between modules, sensors, and communication cables lock  
in place. The locking mechanisms strongly secure the compo-  
nents and ensure a watertight seal.  
1-1  
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2103 Modem Module  
Section 1 Introduction  
1.3 Identifying Module  
Components  
Figures 1-1 and 1-2 identify the key components of the 2103  
Modem.  
1
2
3
5
6
4
Figure 1-1 2103 Modem Components - Top View  
Table 1-1 2103 Modem Module Components - Top View  
Item No.  
Name  
Description  
1
Communication Connector  
This port is used to connect the 2103 Modem to other modules  
in a stack.  
2
Connector Cap  
Cap Holder  
Insert into the communication connector when it is not in use to  
protect the connector from moisture damage. When the connec-  
tor is in use, store the connector cap in the cap holder.  
3
4
5
6
Stores the connector cap when the communication connector is  
in use.  
Modem Cable Connector  
(2103 only)  
Used to connect the modem cable to the 2103 Modem Module.  
Modem Cable Connector Cap  
Insert into the modem cable connector when the connector is  
not in use to protect the connector from damage.  
Latch Release  
Push in to unlock the module from a stack.  
1-2  
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2103 Modem Module  
Section 1 Introduction  
1
2
3
4
5
Figure 1-2 2103 Modem Components - Bottom View  
Table 1-2 2103 Modem Module Components - Bottom View  
Item No.  
Name  
Description  
1
Communication Connector This connects the 2103 Modem to other 2100 Series modules in the  
stack and is used to transfer data.  
2
Connector Cap  
Insert into the communication connector when not in use to protect the  
connector from moisture damage. When the connector is in use, store  
the connector cap in the cap holder.  
3
4
Cap Holder  
Stores the connector cap when the communication connector is in use.  
Prevents moisture from entering the unit.  
Desiccant Cartridge and  
Hydrophobic Filter  
5
Latch  
Push in to lock the module in a stack.  
1-3  
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2103 Modem Module  
Section 1 Introduction  
Table 1-3 2103 Modem Module Technical Specifications  
Dimensions  
Length = 10.5 inches (26.7 cm)  
Width = 7.5 inches (19 cm)  
Height = 2.9 inches (7.4 cm)  
Weight  
2 lbs. (.9 Kg)  
Material  
High-impact molded polystyrene  
NEMA 4X, 6P, IP68 (2103), IP67 (2103c)  
6.6 to 16.6 VDC, 141 mA typical at 12 VDC, 0.41 mA standby  
-4° to 140°F (-20° to 60°C)  
Enclosure  
Power  
Operating Temperature  
Storage Temperature  
Typical Battery Life  
-40° to 140°F (-40° to 60°C)  
291 days*  
Modulation Standards Supported  
(2103 only)  
Bell 103, Bell 212, V.21, V.22, V.22 bis, V.23, V.32, V.32 bis, V.34  
Communication Speeds Supported  
300, 1200, 2400, 4800, 7200, 9600, 12000, 14400, 16800, 19200,  
21600, 24000, 26400, 28800, 31200, 33600 bps  
Error Correction Standards Supported  
V.42 LAPM, MNP-2, MNP-4, MNP-10  
Data Compression Standards Supported V.42 bis, MNP-5  
* Actual battery life will vary depending upon configuration. The figure given assumes interrogation with Flowlink 4.13 once a week, with a site configu-  
ration of a 2103, 2150, and 2191 (using Energizer 529 batteries) and a connection speed of 33600 baud. The 2150 was configured to record level,  
velocity, flow rate every 15 minutes, total flow, and battery voltage every 24 hours.  
Table 1-4 Specifications – 2191 Battery Module  
Size (H×W×D)  
Weight (without batteries)  
Materials  
6.0 × 9.6 × 7.6 in.  
3.2 lbs.  
15.2 × 24.4 × 19.3 cm  
1.4 kg  
ABS plastic, stainless steel  
NEMA 4X, 6P  
Enclosure (self-certified)  
Batteries  
IP68  
6V alkaline lantern or lead-acid lantern, quantity 2  
Capacity  
Alkaline Lantern Batteries 25 Ahrs  
Lead-acid Lantern  
Batteries  
5 Ahrs  
1-4  
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2103 Modem Module  
Section 1 Introduction  
G
A
F
E
B
D
C
Table 1-5 2103 Communication Connector Pins  
(2103 only)  
Pin  
A
Name Description  
LONA  
LONB  
VIN+  
Neuron differential transceiver Data A  
B
Neuron differential transceiver Data B  
C
Positive power supply voltage input (+12 VDC nominal)  
Negative power supply voltage input (0 VDC nominal)  
D
VIN–  
E
RCVUP PC data receiver inverted input  
XMTUP PC data transmit inverted output  
F
G
Key  
Aligns connector pins  
Figure 1-3 2103 Communication Connector Pins  
1-5  
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2103 Modem Module  
Section 1 Introduction  
Figure 1-4 2103 Modem Cable Connector  
1.4 Safety Symbols and  
Hazard Alerts  
This icon identifies a general hazard and is accompanied  
with details about the hazard. The instruction manual  
identifies the hazardous condition and any steps nec-  
essary to correct the condition. The manual presents this infor-  
mation in one of two ways:  
CAUTION  
Cautions identify a potential hazard, which if not avoided, may  
result in minor or moderate injury. This category can also warn  
you of unsafe practices, or conditions that may cause property  
damage.  
WARNING  
Warnings indicate potentially hazardous conditions. If you  
do not avoid these risks, they could cause you death or  
serious injury.  
1-6  
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2103 Modem Module  
Section 1 Introduction  
1.5 Technical Service  
Although Teledyne Isco designs reliability into all of its  
equipment, there is always the possibility of a malfunction  
occurring. You can use this manual to help in diagnosing and  
repairing any malfunctions. If the malfunction persists, call or  
write the Teledyne Isco Technical Service Department for assis-  
tance:  
Teledyne Isco Inc.  
Technical Service Department  
P.O. Box 82531  
Lincoln, NE 68501  
800-228-4373 or 402-464-0231  
FAX: 402-465-3001  
Simple difficulties can often be diagnosed over the phone. If it is  
necessary to return the equipment to the factory for service,  
please follow the shipping instructions provided by the Technical  
Service Department, including the use of the Return Authori-  
zation Number specified. Be sure to include a note describing the  
malfunction. This will aid in the prompt repair and return of the  
equipment.  
1-7  
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2103 Modem Module  
Section 1 Introduction  
1-8  
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2103 Modem Module  
Section 2 Installation and Operation  
2.1 Unpacking  
Instructions  
When the system arrives, inspect the contents for any damage. If  
there is damage, contact the delivery company and Teledyne Isco  
(or its agent) immediately.  
WARNING  
If there is any evidence that any items may have been  
damaged in shipping, do not attempt to install the unit.  
Please contact Teledyne Isco (or its agent) for advice.  
When you unpack the system, check the items against the  
packing list. If any parts are missing, contact the delivery  
company and Teledyne Isco’s Customer Service Department.  
When you report missing part(s), please indicate them by part  
number. In addition to the main packing list, there may be other  
packing lists for various sub-components.  
Teledyne Isco, Inc.  
Customer Service Dept.  
P.O. Box 82531  
Lincoln, NE 68501 USA  
Phone: (800) 228-4373  
Outside USA & Canada call:  
(402) 464-0231  
It is recommended that you retain the shipping cartons as they  
can be used to ship the unit in the event that it is necessary to  
transport the system.  
FAX:  
(402) 465-3022  
Please complete the registration card and return it to Teledyne  
Isco, Inc.  
2.2 Safety  
WARNING  
Avoid hazardous practices! If you use these instruments in  
any way not specified in this manual, the protection  
provided by the instruments may be impaired; this will  
increase your risk of injury.  
WARNING  
The installation and use of this product may subject you  
to hazardous working conditions that can cause you  
serious or fatal injuries. Take any necessary precautions  
before entering a worksite. Install and operate this product  
in accordance with all applicable safety and health  
regulations, and local ordinances.  
The 2100 Series components are often installed in confined  
spaces. Some examples of confined spaces include manholes,  
pipelines, digesters, and storage tanks. These spaces may become  
2-1  
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2103 Modem Module  
Section 2 Installation and Operation  
hazardous environments that can prove fatal for those unpre-  
pared. These spaces are governed by OSHA 1910.146 and require  
a permit before entering.  
2.3 Installation  
Follow the instructions below to install your 2103 Modem.  
2.3.1 Latches - Locking and  
Unlocking  
Latches must be operated to stack and unstack the modules in a  
Series 2100 stack. The mechanisms are the same for the 2103  
Modem and other 2100 Series modules. Detailed instructions  
with photos can be found in your 2150 instruction manual.  
Take a moment to familiarize yourself with operating the latches.  
You must unlock the latch to place the module on top of another  
module in a stack. The latch is unlocked by pushing in the latch  
release on the right side of the module. To lock the latch, push in  
the latch on the left side of the module.  
CAUTION  
The latch can be damaged by applying too much force. Never  
press on both sides at the same time. Do not force the latch if it  
is obstructed. While some degree of pressure must be applied  
to slide the latch, the ends of the latches should never bend  
1
more than /8".  
Note  
Latches will “click” when they are fully locked and unlocked.  
2.3.2 Communication  
Connectors  
Connecting the 2103 Modem module involves uncapping and  
capping communication connectors. When a communication con-  
nector is not in use, the connector should always be capped. The  
cap will seal the connector to prevent corrosion, and will improve  
communications.  
When a communication connector is in use, store the cap on the  
holder next to the connector. The communication connector will  
be sealed by its mating connector.  
Detailed instructions and photos can be found in your 2150 or  
2110 instruction manual.  
CAUTION  
Caps PUSH ON and PULL OFF. Do not rotate the caps to  
remove them from the connectors.  
Note  
For modules to correctly stack and lock together, protective  
caps between the modules must be stored on the holders.  
2-2  
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2103 Modem Module  
Section 2 Installation and Operation  
2.3.3 Stacking Modules  
The 2103 Modem Module can be located anywhere within a stack  
of up to three 2100 Series networked modules. It will draw its  
power from the battery module located in the stack.  
To connect the 2103 with a 2100 Series module, refer to the fol-  
lowing instructions.  
1. On the top of the 2100 Series module, remove the cap and  
stow it on the holder. This exposes the communication con-  
nector on the module.  
2. Inspect the module’s communication connector. It should  
be clean and dry. Damaged O-rings must be replaced.  
3. Unlock the 2103’s latch by pressing in on the latch release  
(right side).  
4. Underneath the 2103, remove the cap from the lower com-  
munication connector and stow it in the holder.  
5. Lock the latch. Locking the latch correctly seats and aligns  
the lower cap in its holder.  
6. Position the 2103 over the 2100 Series module. Align the  
connectors and lower the 2103 onto the other module.  
7. Unlock the 2103’s latch by pressing in on the latch release  
(right side).  
8. Firmly press the modules together and lock the 2103’s  
latch (left side).  
The communications indicator will blink during the start-up  
routine to indicate the 2103 is operating.  
2.4 Telephone Line  
Connection (2103  
only)  
The FCC (Federal Communications Commission) governs com-  
munications over telephone lines. Your local telephone company  
will provide you with the line between the 2103 Modem and your  
computer. Contact them for connection information.  
The 2103 Modem is in compliance with FCC part 68 rules.  
However:  
Note  
In tests conducted by the Communication Certification Labora-  
tory, the 2103 Modem did not pass conducted RF testing on  
telephone line at 5 MHz, 3V RMS. For details, see international  
standard EN 61000-4-6.  
In the event of this failure, the modem may be subject to dis-  
connection.  
Accordingly, the FCC requires the following information  
be published:  
Note  
The 2103 Modem is designed to be used on standard device  
telephone lines. It connects to the telephone by means of a  
standard jack called the USOC RJ-11C. Connection to tele-  
phone-company-provided coin service (central office imple-  
mented systems) is prohibited, and connection to party lines  
2-3  
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2103 Modem Module  
Section 2 Installation and Operation  
service is subject to state tariffs.  
Changes in Attestation Procedure for Plugs and Jacks  
Isco Inc. attests that the network interface plugs or jacks used  
on this equipment comply with and will continue to comply with  
the mechanical requirements specified in Part 58, sub-part F,  
specifically the dimensions, tolerances and metallic plating  
requirements. The compliance of these connectors will be  
assured by purchase specifications and incoming inspection.  
Documentation of such specifications and/or inspections will  
be provided to the FCC within 30 days of their request for the  
same.  
Telephone Company Procedures  
The goal of the telephone company is to provide you with the  
best service it can. In order to do this, it may occasionally be  
necessary for them to make changes in their equipment, oper-  
ations or procedures. If these changes might affect your ser-  
vice or the operation of your equipment, the telephone  
company will give you notice, in writing, to allow you to make  
any changes necessary to maintain uninterrupted service.  
In certain circumstances, it may be necessary for the tele-  
phone company to request information from you concerning  
the equipment which you have connected to your telephone  
line. Upon request of the telephone company, provide the FCC  
registration number and the ringer equivalence number (REN);  
both of these items are listed on the equipment label. The sum  
of all the RENs on your telephone lines should be less than  
five in order to assure proper service from the telephone com-  
pany. In some cases, a sum of five may not be usable on a  
given line. Consult your telephone provider.  
If Problems Arise: If any of your telephone equipment is not  
operating properly, you should immediately remove it from your  
telephone line, as it may cause harm to the telephone network.  
If the telephone company notes a problem, they may tempo-  
rarily discontinue service. When practical, they will notify you in  
advance of this disconnection. If advance notice is not feasible,  
you will be notified as soon as possible. When you are notified,  
you will be given the opportunity to correct the problem and will  
be informed of your right to file a complaint with the FCC. Con-  
tact your local telephone service provider if you have any ques-  
tions about your phone line.  
In the event repairs are needed on the 2103 Modem, they  
should be performed by Isco Inc. or its authorized representa-  
tive. For information, contact the Isco Customer Service  
Department at (800) 228-4373 or (402) 464-0231.  
2-4  
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2103 Modem Module  
Section 2 Installation and Operation  
2.4.1 Modem Cable  
Connection  
After you have installed the 2103 on the stack, you need to attach  
the modem cable so the module can be connected to a phone line.  
Remove the connector cap from the 5-pin circular modem cable  
connector on the right hand side of the 2103. Attach the modem  
cable to the connector (Figure 2-1), and then connect the other  
end of the modem cable to a standard telephone jack (USOC  
RJ-11C).  
Figure 2-1 Connecting the Modem Cable  
2.4.2 Connection Without  
the Modem Cable  
If desired, the 2103 can be connected to a standard telephone line  
by attaching the telephone line cable to a connector that mates  
with the 2103’s 5-pin circular modem cable connector (Figure  
2-2). Be sure that you have a water tight seal on your wire con-  
nections.  
For your reference, the modem cable uses a 5-pin amphenol  
socket, MS3106A-5S.  
Figure 2-2 2103 Modem Cable Connector  
2-5  
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2103 Modem Module  
Section 2 Installation and Operation  
2.5 Connecting to  
Flowlink  
After the 2103 is installed and the modem cable connected, you  
need to configure the 2103 in Isco’s Flowlink software.  
Note  
The 2103 Modem requires Flowlink 4.13 or later. Earlier ver-  
sions do not support the Modem. The Modem requires that the  
2100 Series modules it connects to have a code version 1.06  
or greater.  
Open Flowlink and go to the connect box (Figure 2-3) by either  
selecting it from the pull down menu or clicking on the icon.  
Figure 2-3 Flowlink Connect Screen  
Select Modem and then select the type of modem that your com-  
puter system is using. Enter the phone number of the phone line  
that is being used by the 2103.  
When you have entered the modem connection information, click  
on the 2100 Series box to the upper right.  
Detailed Flowlink instructions are beyond the scope of this  
manual. Flowlink’s operating instructions are available in a  
Windows Help format. You can access the help topics for an  
active window by clicking on its Help button or by pressing F1 on  
your computer’s keyboard. You can also access Help topics by  
selecting Help from the Flowlink menu.  
2-6  
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2103 Modem Module  
Section 2 Installation and Operation  
2.6 Pushed Data  
Capability  
The module can automatically send data via the internet to a  
designated server running Isco Flowlink Pro software, using  
1xRTT packet-switched data transmission (2103c) or landline  
(2103). The user-specified primary data transmission interval (5  
minutes to 24 hours) can automatically change to a secondary  
interval when specific site conditions occur at the monitoring  
site. An Oracle® or Microsoft® SQL database is required to use  
this feature. Contact the fatory for additional information.  
2-7  
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2103 Modem Module  
Section 2 Installation and Operation  
2-8  
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2103 Modem Module  
Section 3 2103c Cellular Modem Module  
3.1 Overview  
The 2103c Modem (part #68-2000-033 with whip antenna; part  
#68-2000-030 with buried antenna) is a portable data retrieval  
unit designed to transmit data from Isco’s 2100 Series  
Open-Channel flow modules.  
3.1.1 Data Retrieval  
3.1.2 Text Messaging  
Using a computer running Isco’s Flowlink® software, you can  
call up your monitoring site to configure the flow module settings  
and retrieve flow data.  
Detailed operating instructions are available in Flowlink in a  
Windows Help format, and in the flow module’s Installation and  
Operation Guide.  
Using CDMA technology, the 2103c is capable of digital text mes-  
saging to up to 5 text capable cellular phones or pagers when a  
programmed alarm condition occurs.  
Consult the Help files and Installation and Operation Guide for  
details on programming alarm conditions.  
3.1.3 Stacking /  
Compatibility  
The 2103c can be located anywhere within a stack of 2100 Series  
modules, or used remotely, powered by an Isco 2191 battery  
module. The 2103c is compatible with Isco’s 2150 Area Velocity  
flow module, 2110 Ultrasonic flow module, 2101 Field Wizard,  
and 2102 Wireless module.  
3.2 Antenna Options  
One of 3 antenna types is included with your system, also spec-  
ified when ordering:  
• The external, magnetic mount whip antenna (part  
#68-2000-032) is 6 feet long and 3 inches tall. The  
external whip antenna is for general use, and is  
especially desirable when the system is stored within an  
enclosure.  
Figure 3-1 2103c magnetic-mount antenna  
3-1  
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2103 Modem Module  
Section 3 2103c Cellular Modem Module  
• The external, buried antenna (part #68-2000-031) is  
10 feet long, and used primarily in manhole applica-  
tions.  
The antenna is buried next to the manhole, in a hole  
bored into the pavement, at a depth leaving the top of  
the antenna flush with the street.  
A connecting hole is drilled through the manhole collar  
for the antenna’s cable. To complete installation, fill the  
holes in with cement.  
Figure 3-2 2103c buried antenna  
3.3 Programming  
To program the 2103c for text messaging, you must have the TAP  
server number and parameter settings of your hip phones and/or  
pagers.  
1. Start Flowlink software. Select Modem, then select the  
type of modem your computer is using. Enter the phone  
number of your 2103c and click the 2100 Instruments but-  
ton in the upper right hand corner.  
2. Once the site is online, click the Dialout Alarms tab (Fig-  
3-2  
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2103 Modem Module  
Section 3 2103c Cellular Modem Module  
Figure 3-3 Setting dialout phone numbers and alarm conditions  
3. In the form field labeled Phone Number, enter the TAP  
server number of the hip phone or pager.  
a. To find this number, go to  
b. Click the letter corresponding with the first letter of  
the name of your service provider (specified when  
ordering).  
4. In the form field labeled Pager ID, enter the phone number  
of the hip phone or pager to receive the text message.  
Click the first letter  
of your TAP  
service provider’s  
name.  
Figure 3-4 TAP Service Provider Screen  
3-3  
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2103 Modem Module  
Section 3 2103c Cellular Modem Module  
5. On the next screen, locate your service provider’s name in  
the left column and in Flowlink program the correct pager  
service number (Phone Number) and parameters (Comm:  
7E1 or 8N1) under “Phone number list”. (See Figure 3-5.)  
TAP service  
number &  
parameter  
values  
Figure 3-5 TAP Service Parameters  
6. Enter your password(s), if applicable.  
7. At the bottom of “Phone number list”, in the form field labeled  
Message, type the outgoing text message (maximum of 32  
characters).  
8. Under “Alarm condition”, select the desired alarm parame-  
ter from the drop-down list, then define the alarm condi-  
tions.  
For detailed information about alarm programming, consult  
Flowlink’s Help files.  
Note  
When any communication connector is not in use, it should  
always be capped. The cap will seal the connector to prevent  
corrosion, prevent moisture from entering the unit, and improve  
communications.  
3-4  
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2103 Modem Module  
Section 4 Modbus Protocol  
Sections 4.1 through 4.5 give an overview of the basic capabilities  
and operation of Modbus protocol as it applies to Isco 2100 Series  
flow modules.  
For a Glossary of Terms and Common Acronyms, see sections 4.4  
For Modbus technical specifications, turn to section 4.6.  
4.1 Introduction  
Modbus is a simple command/response mechanism to read from  
and write to specific memory locations called registers. A register  
is a holding place for a piece of digital information within the  
equipment. There are three standard protocols for Modbus:  
Modbus RTU, Modbus TCP/IP, and Modbus ASCII. The Isco 2100  
Series devices use Modbus ASCII protocol, the method discussed  
in this manual. Modbus ASCII has more flexible communication  
timing requirements. Modbus communication for the Isco 2100  
Series provides a standard protocol that can be used to retrieve  
real-time data from a single module or stack of modules at a site,  
or multiple sites, over a wide area. The data can be sent to a  
central computer for display, data collection, or process control.  
Modbus implementation is independent of Flowlink and cannot  
alter the Flowlink-programmed configuration of the module.  
Modbus cannot be used to retrieve historical data from a  
module’s memory.  
Due to the wide variety of configurations that can be made with  
Modbus, it is impossible to cover every usable application. This  
section will discuss the overall capabilities and operation of  
Modbus.  
4.2 Operation  
There are many standard, third party Modbus drivers and OPC  
servers that may be used to link a remote Modbus device, such as  
a 2100 Series module, to SCADA or process control software,  
such as Wonderware™ or Intellution™. The OPC server commu-  
nicates with the remote instrumentation and accesses registers.  
The definition of what information is contained and where (the  
register number, or address) is decided by the manufacturer  
(Teledyne Isco).  
In a 2100 module, the registers hold, but are not limited to, the  
current real-time value of the meter’s level, velocity, flow, input  
voltage, temperature, and total flow readings, stored in specified  
register locations. A list of the 2100 register addresses, and what  
parameters are held where, is available in section 4.6.  
4-1  
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2103 Modem Module  
Section 4 Modbus Protocol  
By accessing these registers you can obtain the current value of  
whatever parameter you desire. The reading(s) can then be dis-  
played or stored wherever you designate as a destination; for  
example, a process control computer.  
Note  
Level, flow, velocity, and temperature data is stored in metric  
units only.  
Not all registers are limited to read-only data storage. You can  
also use some registers for control purposes. For example, by  
writing a “1” value to register 24 (“Identify Module” register), you  
will tell a 2100 module to light the LED on the front of the  
module.  
4.2.1 Establishing  
Communication  
There are several different communications protocols supported  
in the 2100 series that require auto-baud rate detection. Because  
of this, each time a modbus connection is made, the module uses  
a polling mechanism to repeatedly send a command until a  
response is received. It may take up to 20 command retries  
before the module has identified the baud rate and a response is  
received.  
4.2.2 Module Addressing  
When connecting to a site via a Modbus OPC server, you use a  
dedicated line of communication to that module or stack from the  
OPC server, which can be a dedicated communications cable  
(direct connection) or a dedicated phone number (modem).  
When you are using a direct connection, you are dedicating a  
specified COM port on the computer, and that COM port deter-  
mines the site to which you are connecting.  
When you are using a modem, the dedicated line is defined by  
the site's phone number.  
If you connect more than one 2100 Series module at a site, the  
Modbus OPC server, while using the shared communication line  
for all of the modules within the network, must have some way to  
differentiate between the modules. When sending a command to  
a specific module, the command has an address field. This allows  
the server software to talk to, as well as control, the specified  
module, while ignoring other modules in the same stack or site.  
Each module capable of Modbus Protocol communication will  
automatically create its own specific ASCII address within the  
site, using:  
• The model numbers of the modules  
• The user-defined module names  
4-2  
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2103 Modem Module  
Section 4 Modbus Protocol  
4.3 Configurations  
A variety of configurations can be made with Modbus, either  
through direct connection or through a modem.  
In the example shown in Figure 4-1, you are direct-connecting a  
server PC to two individual 2150s through Modbus, using the  
COM ports on the OPC Server, which are directly connected to  
the remote 2150s.  
Connection to the module is made through the RS-232 communi-  
cation port on the top of the module.  
Note  
For low power operation, we recommend connecting the mod-  
ule(s) to the computer using the straight-through cable (Isco  
part number 60-5314-529), which consumes less power,  
instead of our standard interrogation cable.  
In Figure 4-1, the OPC Server PC must have two COM ports.  
Modbus requires one COM port each, for direct connection of  
each 2150.  
COM  
port 1  
2150  
OPC  
Server  
Process  
Control  
2150  
COM  
port 2  
Figure 4-1 Configuration Example (Direct Connection Shown)  
The operation sequence for the example above can be summa-  
rized in the following steps:  
2150:  
1. 2150s take readings from probes.  
2. 2150s store readings (level, velocity, flow rate, etc.) in their  
specified registers.  
Process Control:  
3. The user requests data through Process Control.  
4. Process Control asks the OPC server to gather informa-  
tion.  
4-3  
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2103 Modem Module  
Section 4 Modbus Protocol  
5. OPC connects to the 2150 stack through the cable (direct  
connection), takes register data from the specified 2150,  
and populates the OPC server's holding index.  
6. Process Control takes data from the OPC server's holding  
index and gives data to the user.  
Note that Process Control can be either manual or automated in  
this example, and that the OPC server and Process Control may  
be located physically on the same computer.  
4.4 Glossary of Terms  
ASCII – Short for American Standard Code for Information  
Interchange, ASCII is a code that represents English characters  
with numbers. Most computers represent text with ASCII code,  
making it possible for one computer or device to share data with  
another.  
2100 modules support Modbus ASCII protocol.  
Dedicated Line – A telecommunications path reserved for com-  
munication between two specified points and not shared among  
multiple points.  
Modbus Protocol – Modbus Protocol is a messaging structure  
used to establish master-slave/client server communications  
between intelligent devices. Modbus is a simple  
command/response mechanism to read from and write to reg-  
isters.  
OPC – OPC (OLE for Process Control) means open connectivity  
via open (free for use) standards. It is a series of software stan-  
dards specifications that fill a need in automation (like printer  
drivers did for Windows), acting as a translator for data trans-  
mission and process control.  
The specification defines a standard set of objects, interfaces, and  
methods for use in process control and manufacturing auto-  
mation applications to facilitate interoperability. There are hun-  
dreds of OPC Data Access servers and clients.  
Registers – Registers are locations in memory that have specific  
data stored for retrieval or are used for control functions. A reg-  
ister is a holding place for a piece of digital information within  
the equipment. The definition of what is contained and where  
(the registry number, or address) is decided by the manufacturer  
(in this case Teledyne Isco).  
SCADA – SCADA (Supervisory Control And Data Acquisition)  
is a computer system for gathering and analyzing real-time data.  
SCADA systems are used to monitor and control plant operation,  
or equipment in industries such as telecommunications, water  
and waste control, energy, oil and gas refining, and transpor-  
tation.  
The SCADA system transfers the information (for example,  
where a leak has occurred in a pipeline), back to a central site,  
alerting the home station of the leak, performing necessary  
analysis and control (such as determining if the leak is critical),  
and displaying the information in a logical and organized  
manner.  
4-4  
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2103 Modem Module  
Section 4 Modbus Protocol  
SCADA systems can be relatively simple, such as one that mon-  
itors the environmental conditions of a small office building, or  
very complex, such as a system that monitors all the activity in a  
nuclear power plant or a municipal water system.  
4.5 Common Acronyms  
ASCII – American Standard Code for Information Interchange  
DCS – Distributed Control Systems  
MTU – Master Terminal Unit  
OPC – Object Linking and Embedding (OLE) for Process Control  
PLC – Programmable Logic Controller  
RTU – Remote Terminal Unit  
SCADA – Supervisory Control And Data Acquisition  
TCP/IP – Transmission Control Protocol/Internet Protocol  
4-5  
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2103 Modem Module  
Section 4 Modbus Protocol  
4.6 Register Specifications All numbers in the Modbus registers are stored most significant  
byte first. If the polling device has a byte ordering of least signif-  
icant byte first (an Intel-based PC, for example), the bytes will  
need to be reversed after they are received.  
The Modbus ASCII address is used to index the data by modules.  
Modbus ASCII address 1 contains information related to the site.  
The first register contains a 16-bit integer count of the number of  
modules that have data to report. The maximum number of  
modules that can be supported is 4.  
Modbus ASCII addresses 2 through the number of modules plus  
1 contain data from the individual modules.  
The Modbus ASCII addresses will be sorted by the model  
number, and then by module name, which is entered by the user  
through Flowlink. This allows the user to control the ordering of  
the addresses and easily predict what data will be in specific reg-  
isters.  
Every measured parameter has a corresponding status and mea-  
surement time that are updated with each measurement.  
The maximum number of supported measurements from all  
modules in the system is 28.  
The Modbus registers are assigned within 30 seconds after the  
2100 module is powered up. To conserve power for the users who  
do not use Modbus communications, no Modbus registers will be  
updated with sensor readings until a Modbus master communi-  
cates with the 2100 module.  
The register definitions for the Site Information device (Modbus  
ASCII address 1) are in Table 4-1 below:  
Table 4-1 Modbus ASCII Address 1 Register Definitions  
Register  
Number(s)  
Name  
Data type  
Units Read/Write  
1
Number of  
modules (N)  
(1-4)  
16 bit integer  
None  
Read  
2-20  
Site name  
38-byte string  
None  
Read  
4-6  
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2103 Modem Module  
Section 4 Modbus Protocol  
The register definitions for the individual modules (Modbus  
ASCII addresses 2-(N+1)) are in Table 4-1 below:  
Table 4-2 Modbus ASCII Address 2-(N+1) Register Definitions  
Register Number(s)  
Name  
Model number  
Module name  
Identify module  
Take reading flag  
Update interval  
Active flag 1  
Active flag 2  
Active flag 3  
Active flag 4  
Level  
Data Type  
8-byte string  
38-byte string  
16 bit integer  
16 bit integer  
16 bit integer  
16 bit field  
Units  
None  
Read/Write  
Read  
1-4  
5-23  
None  
Read  
1
24  
None  
Read/Write  
Read/Write  
Read/Write  
Read  
2
25  
None  
3
26  
Seconds  
None  
4
27  
28  
29  
16 bit field  
None  
Read  
16 bit field  
None  
Read  
30  
16 bit field  
None  
Read  
40,41  
42  
4-byte float  
16-bit integer  
Meters  
Read  
5
Level status code  
Level time record  
Velocity  
Read  
6
43-52  
55,56  
57  
Time  
Read  
4-byte float  
16-bit integer  
Time  
Meters/second  
Cubic Meters/sec  
Cubic Meters/sec  
Cubic Meters  
Read  
Velocity status code  
Velocity time record  
Flow  
Read  
58-63  
70,71  
72  
Read  
4-byte float  
16-bit integer  
Time  
Read  
Flow status code  
Flow time record  
Flow 1  
Read  
73-78  
85,86  
87  
Read  
4-byte float  
16-bit integer  
Time  
Read  
Flow 1 status code  
Flow 1 time record  
Volume  
Read  
88-93  
100,101  
102  
Read  
4-byte float  
16-bit integer  
Time  
Read  
Volume status code  
Volume time record  
Volume 1  
Read  
103-108  
115,116  
Read  
4-byte float  
Cubic Meters  
Read  
4-7  
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2103 Modem Module  
Section 4 Modbus Protocol  
Table 4-2 Modbus ASCII Address 2-(N+1) Register Definitions (Continued)  
Register Number(s)  
Name  
Data Type  
Units  
Read/Write  
(1) A write to the Identify module register will cause the module to perform the identify operation which may be a steady  
LED for a few seconds or a beep in the Field Wizard.  
(2) Setting the Take Reading flag to 1 will cause the module to update the registers with current data readings. It will  
be set to zero when the readings have all been updated. This may be used to initiate readings and poll for when  
they are ready to be read. It may take up to 50 seconds to update all the readings, depending upon the flow con-  
ditions. Setting the Take Reading flag to 2 causes an automatic, 15 second update of readings when a Modbus  
master is polling the 2100.  
(3) The Update Interval specifies an interval in seconds that the registers are automatically updated. It defaults to zero,  
which indicates that no automatic updating will occur.  
(4) The Active Flag (1-4) bit fields specify what fields/registers are active in the list. This provides support for a maxi-  
mum of 64 fields. For example, if bit 0 of register 27 is set, the Level (registers 40,41) is active. If bit 1 of register  
27 is set, then the Velocity (registers 55,56) is active. If bit 0 of register 28 is set, the Analog channel 7 (registers  
265,266) is active.  
(5)A non-zero status code indicates a measurement problem.  
(6) Time is represented in a series of registers: Order is from lowest address to highest - Seconds (0-59), Minutes (0-59),  
Hours (0-23), Days (1-31), Month (1-12) and Year (1977-2099).  
117  
Volume 1 status code  
Volume 1 time record  
Voltage  
16-bit integer  
Time  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
Read  
118-123  
130,131  
132  
4-byte float  
16-bit integer  
Time  
Volts  
Voltage status code  
133-138  
145,146  
147  
Voltage time record  
Temperature  
4-byte float  
16-bit integer  
Time  
Degrees Celsius  
Degrees Celsius  
0-100 percent  
0-100 percent  
0-100 percent  
0-100 percent  
0-100 percent  
Temperature status code  
Temperature time record  
Internal Temp  
148-153  
160,161  
162  
4-byte float  
16-bit integer  
Time  
Internal Temp status code  
Internal Temp time record  
Analog channel 1  
163-168  
175,176  
177  
4-byte float  
16-bit integer  
Time  
Analog channel 1 status code  
Analog channel 1 time record  
Analog channel 2  
178-183  
190,191  
192  
4-byte float  
16-bit integer  
Time  
Analog channel 2 status code  
Analog channel 2 time Record  
Analog channel 3  
193-198  
205,206  
207  
4-byte float  
16-bit integer  
Time  
Analog channel 3 status code  
Analog channel 3 time record  
Analog channel 4  
208-213  
220,221  
222  
4-byte float  
16-bit integer  
Time  
Analog channel 4 status code  
Analog channel 4 time record  
Analog channel 5  
223-228  
235,236  
237  
4-byte float  
16-bit integer  
Analog channel 5 status code  
4-8  
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2103 Modem Module  
Section 4 Modbus Protocol  
Table 4-2 Modbus ASCII Address 2-(N+1) Register Definitions (Continued)  
Register Number(s)  
238-243  
250,251  
252  
Name  
Data Type  
Time  
Units  
Read/Write  
Read  
Analog channel 5 time record  
Analog channel 6  
4-byte float  
16-bit integer  
Time  
0-100 percent  
Read  
Analog channel 6 status code  
Analog channel 6 time record  
Analog channel 7  
Read  
253-258  
265,266  
267  
Read  
4-byte float  
16-bit integer  
Time  
0-100 percent  
0-100 percent  
Read  
Analog channel 7 status code  
Analog channel 7 time record  
Analog channel 8  
Read  
268-273  
280,281  
282  
Read  
4-byte float  
16-bit integer  
Time  
Read  
Analog channel 8 status code  
Analog channel 8 time record  
Read  
283-288  
Read  
Table 4-3 Measurement Parameters by Model Number*  
2103, 2103C  
2108  
2110  
2150, 2151  
Level  
Voltage  
Analog channel 1  
Analog channel 2  
Analog channel 3  
Level  
Flow  
Velocity  
Flow  
Volume  
Voltage  
Temperature  
Flow 1  
Volume  
Volume 1  
Voltage  
Temperature  
*Subject to change.  
4-9  
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2103 Modem Module  
Section 4 Modbus Protocol  
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2103 Modem Module  
Section 5 Maintenance  
5.1 Maintenance  
This section explains the maintenance requirements of the 2103  
Modem.  
Overview  
The 2103 Modem is designed to perform reliably in adverse con-  
ditions with a minimal amount of routine service requirements.  
To keep your system working properly, you should check the des-  
iccant and channel conditions at regular intervals.  
Maintenance intervals are affected by many variables. Humidity  
levels obviously affect the service life of the desiccant, and the  
amount of debris in the stream can drastically alter the channel  
conditions.  
Experience is often the best tool to use when establishing  
minimum maintenance intervals for your system. Until you have  
gained an understanding of the AV Module’s operation under dif-  
fering environmental conditions, a weekly maintenance interval  
is recommended.  
5.1.1 Cleaning  
The 2103 Modem case may be cleaned using a soft cloth, warm  
water, and a mild detergent. Do not use an abrasive cleanser, or  
you might scratch the surface of the case.  
Before cleaning, make sure that all the protective connector caps  
are in place to avoid damage to any of the connectors. You should  
also ensure that no water or cleanser enters the desiccant unit.  
5.2 Maintenance Kit  
Some of the parts mentioned in the Maintenance section of this  
manual are available in a maintenance kit.  
Kit number 60-2009-004 contains three O-rings for the communi-  
cation connectors, silicone lubricant to apply to the O-rings, a des-  
iccant assembly, and a container of silica gel desiccant. A  
maintenance instruction sheet is included with the kit.  
Teledyne Isco, Inc.  
Customer Service Dept.  
P.O. Box 82531  
Lincoln, NE 68501 USA  
You can order the kit by calling Teledyne Isco’s Customer Service  
Department.  
Phone: (800) 228-4373  
(402) 464-0231  
FAX:  
(402) 465-3022  
5-1  
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2103 Modem Module  
Section 5 Maintenance  
5.3 Desiccant  
The 2103 Modem uses desiccant to protect the internal compo-  
nents from moisture damage. The cartridge is filled with indi-  
cating silica gel, which is blue or yellow when dry. As the  
desiccant becomes saturated, the color changes from blue to pink,  
or from yellow to green. Replace the desiccant before the entire  
length of the cartridge turns pink or green.  
5.3.1 Replacing the  
Desiccant  
The desiccant is contained in a cartridge located on the left side  
of the 2103 Modem. To remove the cartridge, unscrew the collar  
and slide the cartridge out of the 2103 Modem. The clear tube  
reveals the silica gel desiccant inside.  
Collar  
To replace the silica gel desiccant:  
1. Hold the cartridge upright with the collar at the top.  
2. As shown in the margin, push the collar off the cartridge.  
3. Empty the saturated silica gel beads or granules.  
4. Fill the tube with new (Isco P/N 099-0011-03) or reacti-  
vated (see section 3.3.2) silica gel desiccant.  
5. Press the collar onto the tube.  
6. Slide the cartridge into the 2103 Modem. Tighten the collar  
to seal the cartridge in place.  
Cartridge  
5.3.2 Reactivating the  
Desiccant  
Silica gel beads and granules of desiccant can be reactivated.  
CAUTION  
Desiccant may produce irritating fumes when heated. Observe  
the following precautions:  
• Use a vented oven in a well ventilated room.  
• Do not remain in the room while the regeneration is taking  
place.  
• Use the recommended temperature. Avoid heating the  
desiccant at higher than recommended temperatures.  
There is the potential of irritating fumes coming from the des-  
iccant during reactivation. Because of this, we urge you to use  
caution, and to heat the desiccant in a well ventilated room.  
Material Safety Data Sheets are in the back of this manual.  
The desiccant’s ability to remove moisture may lessen with each  
saturation/reactivation cycle, resulting in a need for more fre-  
quent service. After several cycles, the desiccant may no longer  
be effective as it saturates too quickly. At this point, replace the  
desiccant.  
5-2  
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2103 Modem Module  
Section 5 Maintenance  
Silica gel  
To reactivate the silica gel desiccant, pour the spent desiccant  
into a heat resistant container. Never heat the cartridge  
assembly; it will melt. Heat the silica gel in a vented convection  
oven at 212° to 350°F (100° to 175°C) for two to three hours, or  
until the blue or yellow color returns. Allow the desiccant to cool  
and store it in an airtight container until ready for use.  
5.4 Hydrophobic Filter  
If the 2103 Modem module is submerged, a hydrophobic filter  
prevents water from entering the desiccant cartridge. Any  
amount of water will plug the filter and it must be replaced so  
the case will be reliably ventilated.  
To remove the hydrophobic filter, grasp the filter and pull it from  
the desiccant cartridge collar. The filter is only held in place by  
its friction fitting; rocking it back and forth while pulling may  
help. Firmly press the replacement filter (Isco P/N 60-2005-003)  
in place.  
If the hydrophobic filter frequently requires replacement, you  
should consider relocating the modules so they are better pro-  
tected. Alternatively, replace the existing hydrophobic filter with  
the extension accessory package included with your unit. Follow  
the instructions above to remove and replace the filter. Locate  
the other end of the tubing in a dry location and secure it.  
5.5 O-Rings  
The communication connectors on the top and bottom of the 2103  
Modem contain O-rings that need periodic lubrication and  
replacement. The maintenance kit described in section 3.2 con-  
tains O-rings and silicone lubricant.  
Whenever you replace the O-rings, or have removed them from  
the connectors for some reason, you should lubricate the O-rings  
by applying lubricant around the circumference of the ring.  
Note  
Do not use petroleum-based lubricants. Petroleum-based  
lubricants will cause the O-ring to swell and eventually deterio-  
rate. Aerosol silicone lubricant sprays often use petroleum  
based propellants. If you are using an aerosol spray, allow a  
few minutes for the propellant to evaporate before proceeding.  
5.6 How to Obtain Service The internal components of the 2103 Modem are not user-ser-  
viceable. The case is completely sealed to protect the internal  
components. To repair the unit, the case must be broken open  
and replaced. If you think your module requires repair, contact  
Isco’s Technical Service Department.  
Corresponding with a Teledyne Isco Technical Service Represen-  
tative can often resolve the problem without the need to return  
the item. If the difficulty cannot be resolved you will be issued a  
Return Authorization Number (RAN) and information on  
returning it to the factory.  
5-3  
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2103 Modem Module  
Section 5 Maintenance  
5-4  
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2103 Modem Module  
Appendix A Replacement Parts  
A.1 Replacement Parts  
Replacement parts are called out in the following pages. Refer to  
the call-out in the adjacent table to determine the part number  
for the item.  
Replacement parts can be purchased by contacting Teledyne  
Isco’s Customer Service Department.  
Teledyne Isco, Inc.  
Customer Service Department  
P.O. Box 82531  
Lincoln, NE 68501 USA  
Phone: (800) 228-4373  
(402) 464-0231  
FAX: (402) 465-3022  
A-1  
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2103 Modem Module  
Appendix A Replacement Parts  
A.1.1 2103 Replacement  
Parts  
A-2  
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2103 Modem Module  
Appendix A Replacement Parts  
A-3  
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Appendix A Replacement Parts  
A-4  
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2103 Modem Module  
Appendix A Replacement Parts  
A.1.2 2103c Replacement  
Parts  
A-5  
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2103 Modem Module  
Appendix A Replacement Parts  
A-6  
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2103 Modem Module  
Appendix A Replacement Parts  
A-7  
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2103 Modem Module  
Appendix A Replacement Parts  
A-8  
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2103 Modem Module  
Appendix A Replacement Parts  
A-9  
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2103 Modem Module  
Appendix A Replacement Parts  
A-10  
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2103 Modem Module  
Appendix A Replacement Parts  
A-11  
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2103 Modem Module  
Appendix A Replacement Parts  
A-12  
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2103 Modem Module  
Appendix B Accessories  
B.1 How to Order  
Accessories can be purchased by contacting Teledyne Isco’s Cus-  
tomer Service Department.  
Teledyne Isco, Inc.  
Customer Service Dept.  
P.O. Box 82531  
Lincoln, NE 68501 USA  
Phone: (800) 228-4373  
(402) 464-0231  
FAX: (402) 465-3022  
B.2 General Accessories  
Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 69-2003-180  
Flowlink for Windows software. . . . . . . . . . (call for part number)  
Modem Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-3214-020  
Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-2009-004  
Silica Gel Desiccant . . . . . . . . . . . . . . . . . . . . . . . . . . . 099-0011-03  
Hydrophobic Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-2005-003  
Tubing, 10’ Silicone . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-2003-104  
Magnetic-Mount Antenna . . . . . . . . . . . . . . . . . . . . . . 68-2000-032  
Buried In-Street Antenna . . . . . . . . . . . . . . . . . . . . . . 68-2000-031  
B-1  
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2103 Modem Module  
Appendix B Accessories  
B-2  
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2103 Modem Module  
Appendix C Material Safety Data Sheets  
C.1 Overview  
This appendix to the manual provides Material Safety Data  
Sheets for the desiccant used by the 2103 Modem.  
Teledyne Isco cannot guarantee the accuracy of the data. Specific  
questions regarding the use and handling of the products should  
be directed to the manufacturer listed on the MSDS.  
C-1  
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2103 Modem Module  
Appendix C Material Safety Data Sheets  
Indicating Silica Gel  
Material Safety Data Sheet  
Identity (Trade Name as Used on Label)  
Manufacturer  
:
MSDS Number* :  
CAS Number* :  
M75  
MULTISORB TECHNOLOGIES, INC.  
(formerly Multiform Desiccants, Inc.)  
Address:  
325 Harlem Road  
Buffalo, NY 14224  
Phone Number (For Information):  
Date Prepared:  
Prepared By* :  
716/824-8900  
July 6, 2000  
G.E. McKedy  
Emergency Phone  
716/824-8900  
Number:  
Section 1 - Material Identification and Information  
Components - Chemical Name & Common Names  
(Hazardous Components 1% or greater; Carcinogens 0.1% or  
greater)  
%*  
OSHA  
PEL  
ACGIH  
TLV  
OTHER LIMITS  
RECOMMENDE  
D
Silica Gel SiO2  
98.0  
>2.0  
6mg/m3  
(total dust)  
0.05mg/m3  
(TWA cobalt  
metal dust &  
fume)  
10mg/m3  
(total dust)  
.05mg/m3  
Cobalt Chloride  
(Cobalt, TWA)  
Non-Hazardous Ingredients  
TOTAL  
100  
Section 2 - Physical/Chemical Characteristics  
Boiling  
Point  
Vapor Pressure  
(mm Hg and Temperature  
Vapor  
Specific Gravity  
(H20 = 1)  
Melting  
Point  
Evaporation Rate  
(__________=1)  
N/A  
2.1  
N/A  
N/A  
N/A  
N/A  
Density  
(Air =1)  
Solubility  
in Water  
Appearance  
and Odor  
Water  
Reactive  
Insoluble, but will adsorb moisture.  
Purple crystals, no odor.  
Not reactive, but will adsorb moisture.  
Section 3 - Fire and Explosion Hazard Data  
Flash Point and  
Methods Used  
Extinguisher  
Media  
Special Fire  
Fighting Procedures  
Unusual Fire and  
Explosion Hazards  
Auto-Ignition  
Temperature  
Flammability Limits in  
Air % by Volume  
LEL  
UEL  
N/A  
N/A  
N/A  
Dry chemical, carbon dioxide and foam can be used.  
Water will generate heat due to the silica gel which will adsorb water and liberate heat.  
When exposed to water, the silica gel can get hot enough to reach the boiling point of water. Flooding with  
water will reduce the temperature to safe limits.  
Section 4 - Reactivity Hazard Data  
Conditions  
To Avoid  
STABILITY  
Stable  
Moisture and high humidity environments.  
Unstable  
Incompatibility  
(Materials to Avoid)  
Hazardous  
Decomposition  
Products  
Water.  
Carbon dioxide, carbon monoxide, water  
Conditions  
To Avoid  
HAZARDOUS POLYMERIZATION  
May Occur  
None.  
*Optional  
Indicating Silica Gel  
C-2  
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Appendix C Material Safety Data Sheets  
Page 2  
Section 5 - Health Hazard Data  
PRIMARY ROUTES  
OF ENTRY  
Inhalation  
Skin Absorption  
Ingestion  
Not Hazardous  
CARCINOGEN  
LISTED IN  
NTP  
IARC Monograph  
OSHA  
Not Listed  
Acute  
Chronic  
HEALTH HAZARDS  
May cause eye, skin and mucous membrane irritation.  
Prolonged inhalation may cause lung damage.  
Signs and Symptoms  
of Exposure  
Drying and irritation.  
Medical Conditions  
Generally Aggravated by Exposure  
Asthma.  
EMERGENCY FIRST AID PROCEDURES - Seek medical assistance for further treatment, observation and support if necessary.  
Eye Contact  
Skin  
Contact  
Flush with water for at least 15 minutes.  
Wash affected area with soap and water.  
Inhalation  
Ingestion  
Remove affected person to fresh air.  
Drink at least 2 glasses of water.  
Section 6 - Control and Protective Measures  
Respiratory Protection  
(Specify Type)  
Use NIOSH approved dust mask or respirator.  
Protective  
Gloves  
VENTILATION  
Eye Protection  
Light cotton gloves.  
Local Exhaust  
Safety glasses.  
Mechanical (General)  
Special  
TO BE USED  
Other (Specify)  
None.  
Other Protective  
Clothing and Equipment  
Hygienic Work  
Practices  
Avoid raising dust. Avoid contact with skin, eyes and clothing.  
Section 7 - Precautions for Safe Handling and Use/Leak Procedures  
Steps to be Taken if Material  
Is  
Sweep or vacuum up and place the spilled material in a waste disposal container. Avoid raising dust.  
Spilled Or Released  
Waste Disposal  
Methods  
Precautions to be  
Taken  
Dispose in an approved landfill according to federal, state and local regulations.  
Cover promptly to avoid blowing dust. Wash after handling.  
In Handling and  
Storage  
Other Precautions and/or Special  
Hazards  
Keep in sealed containers away from moisture. The silica gel will readily adsorb moisture.  
*Optional  
Indicating Silica Gel  
C-3  
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2103 Modem Module  
Appendix C Material Safety Data Sheets  
MATERIAL SAFETY DATA SHEET  
Effective Date  
MSDS Number  
March 8, 2005  
M163  
Section 1 – Product and Company Information  
Product Name:  
Silica gel, indicating, yellow  
Product Use:  
Grades:  
Synonyms:  
Desiccant, absorbent  
Silica gel, indicating  
Amorphous silica gel, SiO2, silicon dioxide (amorphous)  
Company;  
Multisorb Technologies, Inc.  
325 Harlem Road  
Street Address:  
City, State, Zip, Country:  
Buffalo, NY 14224-1893 USA  
Telephone Number:  
Fax Number:  
(716) 824 8900 [USA] Monday - Friday (8:00 - 5:00 EDT)  
(716) 824 4091 [USA]  
Website / E-Mail :  
multisorb.com  
Section 2 – Composition / Information on Ingredients  
Component Name  
CAS Number  
% by Weight  
100  
Synthetic amorphous silica gel (SiO2)  
Phenolphthalein  
112926-00-8  
77-09-08  
100 ppm  
While this material is not classified, this MSDS contains valuable information critical to the safe handling  
and proper use of this product. This MSDS should be retained and available for employees and other users  
of this product.  
Section 3 – Hazard Identification  
Emergency Overview:  
A yellow bead or granular material that poses little or no immediate hazard.  
This material is not combustible.  
Potential Health Effects:  
Eyes:  
Dust and or product may cause eye discomfort and irritation seen as tearing and reddening.  
Skin:  
The product dust may cause drying of the skin. Silica gel may get hot enough to burn skin  
when it adsorbs moisture rapidly. Use an excess of water to cool the silica gel.  
Ingestion:  
Material is not toxic and will pass through the body normally.  
Inhalation: Slight irritation is possible but none is expected.  
Medical Effects Generally Aggravated by Exposure:  
Respiratory ailments.  
Chronic Effects/Carcinogenity:  
May cause eye, skin and mucous membrane irritation and drying.  
C-4  
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2103 Modem Module  
Appendix C Material Safety Data Sheets  
Section 4 – First Aid Measures  
Eyes:  
Rinse the eyes well with water while lifting the eye lids. If irritation persists, consult a  
physician.  
Skin:  
Wash affected area with soap and water.  
Ingestion:  
Inhalation:  
Ingestion is unlikely, this material will pass through the body normally.  
Remove the affected person to fresh air and get medical attention if necessary.  
Notes to Physician: Not applicable  
Section 5 – Fire Fighting Measures  
Flammable Properties: Not flammable  
Flash Point: Not applicable  
Method:  
Not applicable  
Flammable Limits:  
Not flammable  
Lower Flammability Limit: Not applicable  
Upper Flammability Limit: Not applicable  
Autoignition Temperature: Not applicable  
Hazardous Combustion Products: Not applicable  
Extinguishing Media: Use extinguishing media that is appropriate for the surrounding fire. Silica gel is  
not combustible.  
Fire Fighting Instructions: Not combustible  
Unusual Fire and Explosion Hazards: None  
Section 6 – Accidental Release Measures  
Spill: Sweep or vacuum up and place the spilled material in a waste disposal container. Avoid raising dust.  
Wash with soap and water after handling.  
Section 7 – Handling and Storage  
Handling:  
Avoid raising dust and minimize the contact between worker and the material. Practice  
good hygienic work practices.  
Storage:  
Store in a cool, dry location. Keep in sealed containers away from moisture. The silica gel  
will readily adsorb moisture.  
C-5  
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2103 Modem Module  
Appendix C Material Safety Data Sheets  
Section 8 – Exposure Controls/Personal Protection  
Engineering Controls:  
Use exhaust ventilation to keep the airborne concentrations below the exposure  
limits.  
Respiratory Protection: Use NIOSH approved respirator when the air quality levels exceed the TLV's.  
Skin Protection:  
Eye Protection:  
Light gloves will protect against abrasion and drying of the skin.  
Safety glasses.  
Component Name  
Exposure Limits  
ACGIH  
TLV  
OSHA  
PEL  
Other  
Recommended  
Limits  
NIOSH REL  
TWA 6 mg / m3  
IDLH 3000 mg / m3  
Silica gel  
TWA 20 mppcf  
(80 mg / m3 % SiO2)  
TWA 10 mg / m3  
Phenolphthalein  
Not Applicable  
Not Applicable  
Not Applicable  
Section 9 – Physical and Chemical Properties  
Appearance:  
Odor:  
Yellow beads or granules  
None  
Vapor Density:  
Not applicable  
Boiling Point:  
Melting Point:  
Solubility:  
4046q F (2230q C)  
3110q F (1710q C)  
Insoluble in water  
Physical State:  
PH:  
Solid bead  
Not applicable  
Vapor Pressure: Not applicable  
Specific Gravity: 2.1  
Section 10 – Stability and Reactivity  
Stability:  
Stable  
Conditions to avoid:  
Moisture and high humidity environments.  
Incompatibility: Water, fluorine, oxygen difluoride, chlorine trifluoride  
Hazardous Decomposition Products: None  
Hazardous Polymerization:  
Will not occur  
C-6  
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2103 Modem Module  
Appendix C Material Safety Data Sheets  
Section 11 – Toxicological Information  
This product and its components are not listed on the NTP or OSHA Carcinogen lists.  
Animal Toxicology Tests for DOT Hazard classification  
( Tests Conducted on finely ground silica gel)  
1 - hour LC50 (rat) > 2 mg / l  
48 - hour oral LD50 (rat) est. > 31,600 mg / kg  
48 - hour dermal LD50 (rabbit) est. > 2,000 mg / kg  
Considered an ocular irritant  
Human Toxicology Silica gel is a synthetic amorphous silica not to be confused with crystalline silica.  
Epidemiological studies indicate low potential for adverse health effects. In the activated form, silica gel  
acts as a desiccant and can cause a drying irritation of the mucous membranes and skin in cases of severe  
exposure. Multisorb Technologies Inc. knows of no medical conditions that are abnormally aggravated by  
exposure to silica gel. The primary route of entry is inhalation of dust.  
Section 12 – Ecological Information  
Not known to have any adverse effect on the aquatic environment. Silica gel is insoluble and non-toxic.  
Section 13 – Disposal Information  
Disposal Information If this product as supplied becomes a waste, it does not meet the criteria of a  
hazardous waste as defined under the Resource Conservation and Recovery Act (RCRA) 40 CFR 261.  
Materials of a hazardous nature that contact the product during normal use may be retained on the product.  
The user of the product must identify the hazards associated with the retained material in order to assess the  
waste disposal options. Dispose according to federal, state and local regulations.  
Section 14 – Transportation Information  
U.S. Department of Transportation Shipping Name:  
Not classified as a hazardous material. Not regulated.  
Section 15 – Regulatory Information (Not meant to be all inclusive - selected regulations represented)  
TSCA Listed: Yes  
DSL/NDSL (Canadian) Listed: Yes  
OSHA:  
TWA 20 mppcf (80 mg / m3 % SiO2) for Silica gel  
NIOSH: REL TWA 6 mg / m3 IDLH 3,000 mg / m3 for silica gel  
Animal tests conducted in 1976 - 1978. 18 month exposure at 15 mg / m3 showed silica  
deposition in respiratory macrophages and lymph nodes, minimum lung impairment, no silicosis.  
ACGIH: TLV - 10 mg / m3 for Silica gel  
DOT:  
Not classified as a hazardous material.  
C-7  
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2103 Modem Module  
Appendix C Material Safety Data Sheets  
Section 16 – Other Information  
HMIS – Hazardous Materials Identification System  
HMIS Rating  
Health  
Flammability  
Reactivity  
0
0
0
0 - minimal hazard, 1 - slight hazard, 2 - moderate hazard, 3 - serious hazard, 4 - severe hazard  
This MSDS was prepared by: George E. Mckedy  
Senior Applications Development Specialist  
Multisorb Technologies, Inc.  
This data and recommendations presented in this data sheet concerning the use of our product and the materials  
contained therein are believed to be correct but does not purport to be all inclusive and shall be used only as a guide.  
However, the customer should determine the suitability of such materials for his purpose before adopting them on a  
commercial scale. Since the use of our products is beyond our control, no guarantee, expressed or implied, is made and  
no responsibility assumed for the use of this material or the results to be obtained therefrom. Information on this form  
is furnished for the purpose of compliance with Government Health and Safety Regulations and shall not be used for  
any other purposes. Moreover, the recommendations contained in this data sheet are not to be construed as a license to  
operate under, or a recommendation to infringe, any existing patents, nor should they be confused with state, municipal  
or insurance requirements, or with national safety codes.  
C-8  
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Compliance Statements  
DECLARATION OF CONFORMITY  
Application of Council Directive: 89/336/EEC – The EMC Directive  
73/23/EEC – The Low Voltage Directive  
Manufacturer's Name: Teledyne Isco, Inc.  
Manufacturer's Address: 4700 Superior, Lincoln, Nebraska 68504 USA  
Mailing Address: P.O. Box 82531, Lincoln, NE 68501  
Equipment Type/Environment: Laboratory Equipment for Light Industrial/Commercial Environments  
Trade Name/Model No: 2103 Modem Module  
Year of Issue: 2001  
Standards to which Conformity is Declared: FCC part is Sub part B, IC ES-003, En 55022:1998, EN 55024:1998 EMC  
Requirements for Information Technology Equipment  
EN 60950 Safety Requirements for Information Technology Equipment  
FCC Part 68  
Standard  
Description  
Severity Applied  
Performance Criteria  
EN61000-4-2  
Electrostatic Discharge  
Level 2 - 4kV contact discharge  
Level 3 - 8kV air discharge  
A
A
EN61000-4-3  
Radiated RF Immunity  
80 MHz to 1000MHz 80% AM at 1kHz  
Level 1 – 10V/m  
A
EN61000-4-4  
EN61000-4-5  
Electrical Fast Transient  
Surge on I/O Lines  
Level 1 – 1kV on I/O lines  
A
A
1kV common mode,  
0.5KV differential mode  
*EN61000-4-6  
Conducted RF on I/O lines  
RF Emissions  
150 kHz to 80 MHz,  
3V rms, 80% modulated  
*C  
CISPR11/  
EN 55011  
Group 1, Class A Industrial, Scientific, and  
Medical Equipment  
* Between 5 and 7 mega Hz the modem will inadvertently disconnect from the computer. A manual reconnection procedure is  
required to restablish a connection.  
We, the undersigned, hereby declare that the design of the equipment specified above conforms to the above Directive(s) and  
Standards as of July 1, 2001.  
William Foster  
USA Representative  
William Foster  
Director of Engineering  
Teledyne Isco, Inc.  
4700 Superior Street  
Lincoln, Nebraska 68504  
Phone: (402) 464-0231  
Fax: (402) 464-4543  
60-2002-156  
Rev. B  
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DECLARATION OF CONFORMITY  
Application of Council Directive: 89/336/EEC – The EMC Directive  
73/23/EEC – The Low Voltage Directive  
Manufacturer's Name: Teledyne Isco, Inc.  
Manufacturer's Address: 4700 Superior, Lincoln, Nebraska 68504 USA  
Mailing Address: P.O. Box 82531, Lincoln, NE 68501  
Equipment Type/Environment: Laboratory Equipment for Light Industrial/Commercial Environments  
Trade Name/Model No: 2191 Battery Module  
Year of Issue: 2001  
Standards to which Conformity is Declared: EN 61326-1998 EMC Requirements for Electrical Equipment for  
Measurement, Control, and Laboratory Use  
EN 61010-1 Safety Requirements for Electrical Equipment for Measurement,  
Control and Laboratory use.  
Standard  
Description  
Severity Applied  
Performance Criteria  
EN61000-4-2  
Electrostatic Discharge  
Level 2 - 4kV contact discharge  
Level 3 - 8kV air discharge  
B
B
EN61000-4-3  
Radiated RF Immunity  
80 MHz to 1000MHz 80% AM at 1kHz  
Level 1 – 10V/m  
B
EN61000-4-4  
EN61000-4-5  
Electrical Fast Transient  
Surge on I/O Lines  
Level 1 – 1kV on I/O lines  
B
B
1kV common mode,  
0.5KV differential mode  
EN61000-4-6  
Conducted RF on I/O lines  
RF Emissions  
150 kHz to 80 MHz,  
3V rms, 80% modulated  
B
CISPR11/  
EN 55011  
Group 1, Class A Industrial, Scientific, and  
Medical Equipment  
We, the undersigned, hereby declare that the design of the equipment specified above conforms to the above Directive(s) and  
Standards as of July 1, 2001.  
William Foster  
USA Representative  
William Foster  
Director of Engineering  
Teledyne Isco, Inc.  
4700 Superior Street  
Lincoln, Nebraska 68504  
Phone: (402) 464-0231  
Fax: (402) 464-4543  
60-2002-158  
Rev A  
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Warranty  
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Teledyne Isco One Year  
Limited Factory Service Warranty *  
Teledyne Isco warrants covered products  
This warranty does not cover loss, damage,  
against failure due to faulty parts or  
or defects resulting from transportation  
between the customer’s facility and the repair  
facility.  
workmanship for a period of one year (365  
days) from their shipping date, or from the  
date of installation by an authorized Teledyne  
Isco Service Engineer, as may be appropriate.  
Teledyne Isco specifically disclaims any  
warranty of merchantability or fitness for a  
particular purpose.  
During the warranty period, repairs,  
replacements, and labor shall be provided at  
no charge. Teledyne Isco’s liability is strictly  
limited to repair and/or replacement, at  
Teledyne Isco’s sole discretion.  
This warranty applies only to products sold  
under the Teledyne Isco trademark and is  
made in lieu of any other warranty, written or  
expressed.  
Failure of expendable items (e.g., charts,  
ribbon, tubing, lamps, glassware, seals,  
filters, fittings, and wetted parts of valves), or  
from normal wear, accident, misuse,  
corrosion, or lack of proper maintenance, is  
not covered. Teledyne Isco assumes no  
liability for any consequential damages.  
No items may be returned for warranty  
service without a return authorization number  
issued from Teledyne Isco.  
The warrantor is Teledyne Isco, Inc.  
4700 Superior, Lincoln, NE 68504, U.S.A.  
* This warranty applies to the USA and countries where Teledyne Isco Inc. does not have an authorized dealer. Customers in countries outside  
the USA, where Teledyne Isco has an authorized dealer, should contact their Teledyne Isco dealer for warranty service.  
In the event of instrument problems, always contact the Teledyne Isco Service Department, as problems can  
often be diagnosed and corrected without requiring an on-site visit. In the U.S.A., contact Teledyne Isco Service  
at the numbers listed below. International customers should contact their local Teledyne Isco agent or Teledyne  
Isco International Customer Service.  
Return Authorization  
A return authorization number must be issued prior to shipping. Following authorization,  
Teledyne Isco will pay for surface transportation (excluding packing/crating) both ways for 30  
days from the beginning of the warranty period. After 30 days, expense for warranty shipments  
will be the responsibility of the customer.  
Shipping Address: Teledyne Isco, Inc. - Attention Repair Service  
4700 Superior Street  
Lincoln NE 68504 USA  
Mailing address: Teledyne Isco, Inc.  
PO Box 82531  
Lincoln NE 68501 USA  
Phone: Repair service: (800)775-2965 (lab instruments)  
(800)228-4373 (samplers & flow meters)  
Sales & General Information (800)228-4373 (USA & Canada)  
Fax: (402) 465-3001  
February 1, 2006 P/N 60-1002-040 Rev C  
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