Teledyne Microscope Magnifier T360U User Manual

Manual Addendum

Model T360U

CO₂Analyzer

(Addendum to T360 Manual, PN 07272)

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: 800-324-5190

Phone: 858-657-9800

Fax: 858-657-9816

Email: [email protected]

Website: http://www.teledyne-api.com/

Teledyne Advanced Pollution Instrumentation

07273A DCN6707

09 July 2013

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ABOUT THIS ADDENDUM

This addendum, part number 07273, is to be used in conjunction with the Model T360 operation

manual, part number 07272. Where operation of the Model T360U diverges from that of the

Model T360, this addendum takes precedence.

Please note that the T360 operation manual contains important SAFETY messages and the

WARRANTY information for this instrument. It is strongly recommended that you read the

T360 operation manual in its entirety as well as this addendum, before operating the instrument.

REVISION HISTORY

Date

Rev DCN

6707 T-Series initial release

Change Summary

09 July 2013

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TABLE OF CONTENTS

About This Addendum ................................................................................................................ i

Revision History.......................................................................................................................... i

Table of Contents ......................................................................................................................iii

Overview ...........................................................................................................................5

Specifications and Agency Approvals...............................................................................5

Electrical Connections.......................................................................................................6

Pneumatic Connections ....................................................................................................7

Basic and Zero/Span Valve Option Configurations.......................................................8

Making the Pneumatic Connections............................................................................10

4.1.

4.2.

RelayAlarm Outputs (Standard configuration) ................................................................11

Relay Alarm Outputs (Air Products Configuration)..........................................................11

Control inputs (Air Products Configuration only).............................................................11

Figures

Figure 4-1. T360U Pneumatic Flow Diagram...............................................................................................7

Figure 4-2. Pneumatic Connections–Basic Configuration ............................................................................8

Figure 4-3. Pneumatic Connections–Configuration with Zero/Span Valve Option.......................................9

Tables

Table 2-1. T360U Specifications and Agency Approvals..............................................................................5

Table 4-1. Model T360U Pneumatic Connections........................................................................................9

Spare Parts List........................................................................................................................................... 13

iii

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1. OVERVIEW

The Model T360U is a close derivative of the Model T360 CO Analyzer. The main

differences are as follows:



The optical bench is longer (14 m), making the instrument more sensitive at low CO₂

levels.

The instrument has a user-selectable full scale range of 0-100 PPB to 0-100 PPM of

CO₂.

The rear panel has an extra pneumatic port for the exhaust of the purge gas to the

GFC wheel.

Because the T360U is a close derivative of T360, the Model T360 Operation Manual

continues to be valid as the reference manual covering the details of the instrument’s

components and operation.

2. SPECIFICATIONS AND AGENCY APPROVALS

Table 2-1 presents the specification parameters and values, as well as agency approvals.

Table 2-1. T360U Specifications and Agency Approvals

PARAMETER

Ranges

SPECIFICATION

User selectable to any full scale range from 0-100 ppb to 0-100 ppm

Measurement Units

Zero Noise

ppb, ppm, µg/m³, mg/m³(user selectable)

≤ 2.5 ppb RMS⁽¹⁾

Span Noise

< 0.5% of reading RMS over 5 ppm^{(1) (3)}

< 5 ppb⁽¹⁾

< 0.25 ppm⁽²⁾

< 0.5% of reading^{(2) (4)}

1% of full scale ⁽⁵⁾

Lower Detectable Limit

Zero Drift (24 hours)

Span Drift (24 hours)

Linearity

Precision

0.5% reading^{(1) (5)}

Lag Time

<10 sec⁽¹⁾

Rise/Fall Time

Sample Flow Rate

Temperature Range

Humidity Range

Temp Coefficient

Voltage Coefficient

Dimensions (HxWxD)

Weight

<60 sec to 95%⁽¹⁾

800 cc/min. ± 10%

5 - 40C operating

0-95% RH, Non-Condensing

< 0.05 % of reading per C (5 ppb/C minimum)

< 0.05 % of reading per V

7" x 17" x 23.5" (178 mm x 432 mm x 597 mm)

40 lb (18.1 kg)

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PARAMETER

AC Power

SPECIFICATION

100 – 120V 50/60 Hz (120W)

220 – 240 V 50/60 Hz (144W)

Environmental

Conditions

Installation Category (Over voltage Category) II Pollution Degree 2

1 Ethernet: 10/100Base-T

2 RS-232 (300 – 115,200 baud)

2 USB device ports

Standard I/O

8 opto-isolated digital status outputs

6 opto-isolated digital control inputs

4 analog outputs

1 USB com port

1 RS485

Optional I/O

8 analog inputs (0-10V, 12-bit)

4 digital alarm outputs

Multidrop RS232

3 4-20mA current outputs

Analog Output

Resolution

1 part in 4096 of selected full-scale voltage

Certifications

CE: IEC 61010-1:2001, EN61326 - Class A

As defined by the USEPA

At constant temperature and voltage

Or 0.2 ppm, whichever is greater

Or 0.1 ppm, whichever is greater

Above 10 ppm range, otherwise 0.2 ppm for lower ranges

3. ELECTRICAL CONNECTIONS

Follow the instructions for unpacking, inspecting, and making electrical connections

presented in the T360 operation manual.

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4. PNEUMATIC CONNECTIONS

This section provides information on the pneumatic configurations. Figure 4-1 shows the

basic pneumatic flow of the T360U.

Figure 4-1. T360U Pneumatic Flow Diagram

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4.1. BASIC AND ZERO/SPAN VALVE OPTION CONFIGURATIONS

CAUTION

Sample and calibration gases should only come into contact with PTFE

(Teflon), FEP, glass, stainless steel or brass.

Do NOT operate without first removing dust plugs from rear panel fixtures.

NOTE

To prevent dust from entering the gas flow channels, your analyzer was shipped with small

plugs inserted into each of the pneumatic fittings on the back panel. Remove these dust

plugs and store for future use before proceeding.

Figure 4-2 illustrates the most common configuration for gas supply and exhaust lines to

the Model T360U Analyzer. Figure 4-3 illustrates the pneumatic connections for optional

configuration with zero/span valves. Table 4-1 describes the pneumatic ports.

Note that the flowmeter could also be configured upstream of the instrument. Since most

flowmeters are calibrated at ambient pressure, ensure that the flow going through the flow

meter is at ambient pressure, when it is placed upstream.

Needle valve,

Pressure

set flow to 800

cc/min (+/- 10%)

regulator (set

to 10-15 psig

output)

Sample/

Cal gas

Sample

Exhaust

Chassis

Flowmeter

Vent Span

Pressure Span

Zero

From Purge

To Purge

10-30 psig

CO2 free gas

Figure 4-2. Pneumatic Connections–Basic Configuration

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Pressure

regulator, set

output to 5-10

psig

Needle valve,

set flow to 800

cc/min (+/- 10%)

Sample

gas

Chassis

Exhaust

Flowmeter

Vent Span

Pressure Span

Needle valve,

set flow to 800

cc/min (+/-

10%)

Pressure

Regulator (5-10

psig output)

Span gas

Needle valve,

set flow to 800

cc/min (+/-

10%)

Zero

Pressure

Regular (5-10

psig output)

CO2 free

gas

From Purge

To Purge

10-30 psig

CO2 free gas

Figure 4-3. Pneumatic Connections–Configuration with Zero/Span Valve Option

Table 4-1. Model T360U Pneumatic Connections

Rear Panel Label

Function

Connect a gas line from the source of sample gas here.

SAMPLE

Calibration gasses are also inlet here on units without

zero/span valve option installed.

Connect an exhaust gas line of not more than 10 meters

long here.

EXHAUST

On units with zero/span valve option installed, connect a

gas line to the source of calibrated span gas here.

PRESSURE SPAN

VENT SPAN

ZERO

Not used

On units with zero/span valve option installed, attach a

gas line to the source of zero air here.

This inlet supplies purge air to the GFC wheel housing

TO PURGE

Connect a source of dried air that has been scrubbed of

CO₂.

This exhausts purge air from the GFC wheel housing.

Connect an exhaust gas line of not more than 10 meters

long here.

FROM PURGE

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4.2. MAKING THE PNEUMATIC CONNECTIONS

CAUTION

Venting should be outside the shelter or immediate area surrounding the

instrument.

1. Attach a sample inlet line to the sample inlet port. The SAMPLE input line should not

be more than 2 meters long.

2. Attach sources of zero air and span gas

3. Span Gas is a gas specifically mixed to match the chemical composition of the type

of gas being measured at near full scale of the desired measurement range.

In the case of CO₂measurements made with the Teledyne Instruments Model

T360U Analyzer it is recommended that you use a gas calibrated to have a CO₂

content equaling 80% of the range of compositions being measured.

EXAMPLE: If the application is to measure between 0 ppm and 50 ppm, an

appropriate Span Gas would be 40 ppm. If the application is to measure between

0 ppm and 100 ppm, an appropriate Span Gas would be 80 ppm.

Zero Air is similar in chemical composition to the earths atmosphere but scrubbed of

all components that might affect the analyzer’s readings. In the case of CO₂

measurements this means CO₂less than 0.1 ppm of CO₂and Water Vapor.

Zero Air can be purchased in pressurized canisters or created using a Teledyne

Instruments Model 701 Zero Air Generator in combination with a canister of

indicating soda-lime.

4. Attach an exhaust line to the exhaust outlet port.

The exhaust from the analyser and vent lines should be vented to atmospheric

pressure using maximum of 10 meters of ¼” PTFE tubing.

5. Attach a source of dried air scrubbed of CO₂to the purge inlet port

The source of purge gas should be at least 10 psig and capable of maintaining a flow

of at least 1 liter/min.

Purge source gas pressure should not exceed 30 psig

6. Once the appropriate pneumatic connections have been made, check all pneumatic

fittings for leaks.

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5. RELAY ALARM OUTPUTS (STANDARD

CONFIGURATION)

There are 4 relay alarm outputs (AL1-AL4) on the rear panel.



AL1 is for system okay,

AL2 is for concentration limit 1 exceeded and

AL3 is for concentration limit 2 exceeded.

AL4 is not used

The relay alarm output AL1 is enabled all the time, whereas the AL2 and AL3 can be

enabled/disabled by going into the diagnostics menu (with 929 password), then factory options, then

turning conc. Alarm Relays ON or OFF.

When the concentration alarm relays are enabled, concentration alarms status is no longer

available through the “Status output” pins. So, either the alarm relays or the status bits could

be used to monitor the concentration alarms but not both at the same time. The default

factory setting is to enable the concentration alarm relays.

The AL1 relay is energized when the system is okay and de-energized when the system has

a fault. The AL2 and AL3 relays energize when the corresponding concentration limits are

exceeded.

6. RELAY ALARM OUTPUTS (AIR PRODUCTS

CONFIGURATION)

There are 4 relay alarm outputs (AL1-AL4) on the rear panel.



AL1 is for “system okay”,

AL2 is for “high range status” and

AL3 is for “zero calibration status”

AL4 is not used

The AL1 relay is energized when the system is okay and de-energized when the system has

a fault. The AL2 relay is energized when the high auto-range is in use and and AL3 relays

energize when the the instrument is in zero calibration mode.

7. CONTROL INPUTS (AIR PRODUCTS

CONFIGURATION ONLY)

An additional control input is available on this instrument. Control input “C” is used to

select the range for remote calibration. When input C is low, the instrument selects high

range during contact closure calibration.

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T360U SPARE PARTS LIST

Ref PN 07460, 05 Apr 2013, 14:24

PARTNUMBER

037600000

037860000

039060100

039260501

040010000

040030300

040370000

041350000

042680000

042690000

042890100

043250100

043250300

043250400

045930000

050110000

052560000

052830200

055010000

058021100

066970000

067240000

067300000

067300100

067300200

067900000

068810000

069500000

072150000

072850000

074610100

074620100

077480300

037250000

036110400

033560000

033520000

032960000

019340600

016910000

016300600

016290000

010800000

010790000

009840300

009690100

009690000

009560201

009550500

DESCRIPTION

AKIT, EXP KIT, SODA LIME CH47

ORING, TEFLON, RETAINING RING, 47MM (KB)

ASSY, PRESSURE TRANSDUCER

DETECTOR, CO2, w/BANDPASS FILTER*

ASSY, FAN REAR PANEL (B/F)

PCA, PRESS SENSORS w/SW49

ASSY, CO SCRUBBER

PCA, RELAY BOARD, CO(KB)

ASSY, VALVE (SS)

ASSY, VALVE , 2-WAY, 12V

ASSY, PUMP CONFIG PLUG, 100-115V/60 HZ

ASSY, PWR CONF, 100-120V/60HZ, IR

OPTION, PWR CONF, 220-240V/50HZ, IR

OPTION, PWR CONF, 220-240V/60HZ, IR

ASSY, PURGE REGULATOR

THERMAL PAD, HEATSINK, CENTER

PCA, OPTO-INTERRUPTER

ASSY, MOTOR HUB, MR7

ASSY, MTR WHL HEATER w/THERM, 200W

PCA, MOTHERBD, GEN 5-ICOP(KB)

PCA, INTRF. LCD TOUCH SCRN, F/P

CPU, PC-104, VSX-6154E, ICOP *(KB)

PCA, AUX-I/O BD, ETHERNET, ANALOG & USB

PCA, AUX-I/O BOARD, ETHERNET

PCA, AUX-I/O BOARD, ETHERNET & USB

LCD MODULE, W/TOUCHSCREEN(KB)

PCA, LVDS TRANSMITTER BOARD

PCA, SERIAL & VIDEO INTERFACE BOARD

ASSY. TOUCHSCREEN CONTROL MODULE

KIT, T360U MANUAL

DOM, w/SOFTWARE, STD, T360U*

DOM, w/SOFTWARE, STD,GFC7000TU,AIR PROD*

ASSY, PMP, INT, Univ-V, 9 OC

ASSY, STRIP HEATER

PCA, SYNC DEMOD, (KB)

MIRROR, FIELD, 32 PASS, (KB)

MIRROR, OBJECT, 32 PASS, (KB)

PCA, SYNC DEMOD, PROGRAM, LONG BENCH

ASSY, SAMPLE THERMISTOR, SS

AKIT, EXP KIT, CO CATALYST

ASSY, SAMPLE FILTER, 47MM, ANG BKT, 5UM

WINDOW, SAMPLE FILTER, 47MM (KB)

OUTPUT MIRROR, REPLICATED(KB)

INPUT MIRROR, REPLICATED(KB)

ASSY, SHUT-OFF VALVE, (KB)

AKIT, TFE FLTR ELEM (FL6, 30=1) 47mm

AKIT, TFE FLTR ELEM (FL6 100=1) 47mm

GF WHEEL, CO2, (KB)

ASSY, SOURCE

07273A DCN6707

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T360U SPARE PARTS LIST

Ref PN 07460, 05 Apr 2013, 14:24

009450300

006110200

003291500

003290500

001761300

001760400

000941000

000940600

077490300

CN0000073

CN0000458

CN0000520

FL0000001

HW0000020

HW0000036

HW0000090

HW0000101

HW0000379

HW0000453

HW0000685

KIT000219

OP0000009

OR0000001

OR0000002

OR0000034

OR0000039

OR0000041

OR0000047

OR0000077

OR0000088

OR0000094

OR0000096

OR0000097

PS0000011

PS0000024

PS0000025

PU0000022

SW0000025

SW0000026

VA0000014

WR0000008

ASSY, ZERO/SPAN VALVES, CO

ASSY, MOTOR WHEEL HEATER

ASSY, THERMISTOR, BENCH/WHEEL

ASSY, THERMISTOR, BENCH

ASSY, FLOW CTRL, .010, 1/8", SS

ASSY, FLOW CTL, 800CC, 1/4" CONN-B

CD, ORIFICE, .013 BLUE/GREEN (KB)

CD, ORIFICE, .010 BROWN (KB)

ASSY, PMP, INT, 100V, 9 OC

POWER ENTRY, 120/60 (KB)

PLUG, 12, MC 1.5/12-ST-3.81 (KB)

PLUG, 10, MC 1.5/10-ST-3.81 (KB)

FILTER, SS (KB)

SPRING

TFE TAPE, 1/4" (48 FT/ROLL)

SPRING, SS, LONG

ISOLATOR

SEAL, GFC MOTOR

SUPPORT, CIRCUIT BD, 3/16" ICOP

LATCH, MAGNETIC, FRONT PANEL (KB)

AKIT, 4-20MA CURRENT OUTPUT

WINDOW (KB)

ORING, 2-006VT *(KB)

ORING, 2-023V

ORING, 2-011V FT10

ORING, 2-012V (KB)

ORING, 2-136V

ORING, 2-007V

ORING, 2-018V

ORING, 2-011S, 40 DURO

ORING, 2-228V, 50 DURO VITON(KB)

ORING, 2-532V

ORING, 2-119S

PWR SUPPLY, SW, +5V, +/-15V, 40W (KB)

COVER ENCLOSURE KIT,LPX 40/60 (KB)

PWR SUPPLY, SW, 12V, 40W (KB)

REBUILD KIT, FOR PU20 & 04241 (KB)

SWITCH/CIR BRK, VDE, CE *(KB)

SENSOR, PRES, 0-15, PSIA (OBS)

REGULATOR

POWER CORD, 10A

07273A DCN6707

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Interconnect List, T360U

Reference: 073640100A

FROM

Cable PN Signal

03995

Assembly

CBL, MOTOR TO RELAY PCA

J/P Pin Assembly

J/P

GFC Drive - A

GFC Drive - B

Motor Return

Chassis Gnd

Relay PCA

041350000

GFC Motor

052380200

040230100CBL, I2C, RELAY BOARD TO MOTHERBOARD

I2C Serial Clock

I2C Serial Data

I2C Reset

Motherboard

058021100

P107

Relay PCA

041350000

I2C Shield

04146

04671

CBL, SYNC DEMOD

DGND

Segmentg Gate

No Connection

DGND

Opto Pickup

05032 or 05256 J2

Sync Demod

032960000

JP4

M/R Gate

+5V

CBL, MOTHERBOARD TO XMITTER BD (MULTIDROP OPTION)

GND

RX0

RTS0

TX0

CTS0

RS-GND0

RTS1

CTS1/485-

RX1

TX1/485+

RS-GND1

RX1

Motherboard

058021100

P12

Xmitter bd w/Multidrop069500000

P12 14 Xmitter bd w/Multidrop069500000

P12 13 Xmitter bd w/Multidrop069500000

P12 12 Xmitter bd w/Multidrop069500000

P12 11 Xmitter bd w/Multidrop069500000

P12 10 Xmitter bd w/Multidrop069500000

P12

Xmitter bd w/Multidrop069500000

TX1/485+

RS-GND1

06737

06738

CBL, I2C TO AUX I/O PCA (ANALOG IN OPTION)

ATX-

Motherboard

058021100

J106

AUX I/O PCA

067300000

ATX+

LED0

ARX+

ARX-

LED0+

LED1+

CBL, CPU COM to AUX I/O (USB OPTION)

RXD1

DCD1

DTR1

TXD1

DSR1

GND

CTS1

RTS1

RI1

CPU PCA

067240000

COM1

AUX I/O PCA

0673000 or -02

COM1 10 AUX I/O PCA

06738

CBL, CPU COM to AUX I/O (MULTIDROP OPTION)

RXD

DCD

DTR

TXD

DSR

GND

CTS

RTS

CPU PCA

067240000

COM1

Xmitter bd w/Multidrop069500000

COM1 10 Xmitter bd w/Multidrop069500000

06739

CBL, CPU ETHERNET TO AUX I/O PCA

ATX-

CPU PCA

067240000

LAN

AUX I/O PCA

067300100

ATX+

LED0

ARX+

ARX-

LED0+

LED1

LED1+

06741

CBL, CPU USB TO LCD INTERFACE PCA

GND

CPU PCA

067240000

USB

LCD Interface PCA 066970000

JP9

LUSBD3+

LUSBD3-

VCC

07273A DCN6707

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Interconnect List, T360U

Reference: 073640100A

FROM

Cable PN Signal

Assembly

J/P Pin Assembly

P12 Shield

P12 14 CPU PCA

P12 13 CPU PCA

P12 12 CPU PCA

P12 11 CPU PCA

P12 10 CPU PCA

J/P

06746

CBL, MB TO 06154 CPU

GND

RX0

RTS0

TX0

CTS0

RS-GND0

RTS1

CTS1/485-

RX1

TX1/485+

RS-GND1

RX1

Motherboard

058021100

067240000

COM1

COM2

485

P12

CPU PCA

TX1/485+

RS-GND1

485

06809

CBL ASSY, DC POWER TO MOTHERBOARD

DGND

+5V

AGND

+15V

AGND

-15V

+12V RET

+12V

Relay PCA

041350000

J14

Motherboard

058021100

J15

Chassis Gnd

J14 10 Motherboard

06810

CBL, DC POWER & SIGNAL DISTRIBUTION

+12V RET

+12V

+12V RET

+12V

+5V

DGND

+5V

Blower Fan 1

Blower Fan 2

LCD Interface PCA066970000

058790000

Relay PCA

Motherboard

Relay PCA

041350000

058021100

041350000

J12

J11

J106

J12

J14

SDA

SCL

DGND

Shield

J14 10

+12V Ret

+12V

AGND

Fan

040010000

Relay PCA

Motherboard

Shield

041350000

058021100

J11

Flow Module

Shield

Sync Demod

0400303 or -09 J4

+15V

J11

Cell Pressure

Pump Vaccum

Sample Flow

J109

Measure

PD Temp

Reference

AGND

Dark Switch

Sync Error

Etest

032960000

Motherboard

058021100

J108

06811

06812

CBL ASSY, BENCH HEATER

Wheel Heater

AC Return

Bench Htr, 115V

Bench Htr, 230V

AC Return

Relay PCA

041350000

Wheel Heater

Bench Htr

055010000

037250000

Relay PCA

Chassis Gnd

CBL, BLOWER HTR CONFIG

Config Jumper

Shield

Oven Htr 1

058810000

HTR1

HTR2

Blower Htr Config Plug059180000

PLUG

Oven Htr 1

Oven Htr 2

Blower

06813

CBL, MOTHERBOARD TO THERMISTORS

+5V Ref

Bench Temp

+5V Ref

Wheel Temp

+5V ref

+5V Ref

Motherboard

058021100

J27

Bench Temp Snsr

003290500

003291500

J27 13 Bench Temp Snsr

J27 Wheel Temp Snsr

J27 12 Wheel Temp Snsr

J27

J27 14 Sample Temp Snsr 019340600

J27

Shield

Sample Temp Snsr 019340600

Sample Temp

Oven Thermistor

058800000

07273A DCN6707

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Interconnect List, T360U

Reference: 073640100A

FROM

Cable PN Signal

Assembly

J/P Pin Assembly

J/P

06814 CBL ASSY, SYNC DEMOD , DC POWER

DGND

+5V

AGND

+15V

AGND

-15V

+12V ret

+12V

Relay PCA

041350000

J15

Sync Demod

Blower Fan

032960000

058780000

06815

CBL ASSY, AC POWER

AC Line

AC Neutral

Power Grnd

AC Line Switched

AC Neu Switched

Power Grnd

AC Line Switched

AC Neu Switched

Power Grnd

AC Line Switched

AC Neu Switched

Power Grnd

Power Entry

CN0000073

SW0000025

CN0000073

SW0000025

CN0000073

SW0000025

CN0000073

Power Switch

Shield

SW0000025

Power Entry

Power Switch

Power Entry

Power Switch

Power Entry

Power Switch

Power Entry

Chassis

PS2 (+12)

PS1 (+5, ±15)

Relay

068020000

068010000

041350000

SK2

Relay

06816

CBL ASSY, DC POWER

+15

DGND

AGND

-15

PS1

068010000

068020000

SK1

Relay PCA

041350000

J13

PS1

PS2

+12

+12 RET

06817

06818

CBL, RELAY BD TO SOURCE

IR Source Drv

Relay PCA

041350000

J16

IR Source

009550500

CBL ASSY, 12V VALVE CBLS

+12

Zero/Span Drv

+12

Samp/Cal Drv

+12

Shutoff Vlv

+12

Relay PCA

041350000

Zero/Span Vlv

Samp/Cal Vlv

Shutoff Valve

Autoref Valve

009450500

009450400

009450500

Relay PCA

Aref Valve

WR256

CBL, TRANSMITTER TO LCD INTERFACE PCA

LCD Interface PCA066970000

J15

Transmitter PCA

068810000

07273A DCN6707

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07273A DCN6707

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07273A DCN6707

Download from Www.Somanuals.com. All Manuals Search And Download.

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