Com bi 65 0
SAFETY P RECAUTIONS
■ Always switch off the power and unplug the
router when changing cutters or when making
adjustments.
■ Do not over-tighten collet as this will score the
shank and create a weakness there.
■ It is also advisable to periodically check the
router collet nut for wear.
■ Always wear protective goggles when routing.
■ Wear sound protective ear muffs when routing
for long periods of time.
Us e ful Advice
■ Always wear a dust mask or respirator. Use
■ Judge your feed rate by the sound of the
motor. In time, the operator will acquire a
‘feel’ for the router, and a feed speed relative
to the work will come naturally. Too slow a
feed will result in burning.
dust extraction equipment whenever possible.
■ Do not wear loose clothing. Make sure baggy
sleeves are rolled up and ties are removed.
■ Always remove spanners and hex keys from
the workpiece before switching router on.
■ Apply the normal precautions as with any
electric power tool.
■ Keep hands well clear of the router cutter
when routing.
■ The main abuse of routing machines is the
inclination for operators to overload them.
The motto is ‘Keep the revs up’. The drop in
revolutions should not exceed, if possible,
more than 20% of full running speed.
■ Avoid accidental starting of the router. Make
sure the power switch is in the ‘Off’ position
before plugging in and connecting to the
electrical supply.
■ The motor of a router is susceptible to the
accumulation of sawdust and wood chips, and
should be blown out, or ‘vacuumed’,
frequently to prevent interference with normal
motor ventilation.
■ Never leave the router unattended when
running. Always wait until the router comes to
a complete stop before making any
adjustments.
■ Do not switch the router on with the cutter
touching the workpiece.
■ Refer to the Instruction Manual supplied with
your router for full details of its features and
safety information.
■ Mount the workpiece securely to a work
bench or to a workboard fitted to a suitable
surface.
■ Trial cuts should be made on waste material
before starting any project.
■ Periodically check all nuts and bolts to make
sure they are tight and secure.
Cutte r Ca re
■ Do not drop cutters or knock them against
hard objects.
■ Cutters should be kept clean. Resin build-up
should be removed at regular intervals with
Resin Cleaner®. The use of a dry lubricant
will act as a preventative such as Trendicote®
PTFE spray.
■ Cutter shanks should be inserted into the
collet at least 3/4 of shank length to prevent
distortion. A distorted collet should be
discarded, as it can cause vibration and
damage the shank.
-3-
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Com bi 65 0
Description
Order Ref.
ACCESSORIES
Craft Range Cutter
C153x1/2TC
Re com m e nde d Cutte rs
As above with TC centre tip
C153Dx1/2TC
A 12.7mm (1/2”) diameter cutter must be used,
which has a 50mm cutting reach and plunge cut
facility.
Trade Range Cutter
TR17x1/2TC
As above with TC centre tip
TR17Dx1/2TC
Router must be plunged in stages of maximum
8mm in one pass.
Professional Range Cutter
3/83x1/2TC
As above with TC centre tip
3/83Dx1/2TC
As per 3/83 but with shorter shank
for Makita, Ryobi & Hitachi routers
3/83Mx1/2TC
RT/11x1/2TC*
Order Ref. C153, TR17D, TR17, 3/83D, 3/83M
Order Ref. RT/11, RT/11M
Replaceable tip cutter
Above cutter (with shorter shank)
for Makita, Ryobi & Hitachi routers
RT/11Mx1/2TC*
Replacement blade (1 off)
Replacement blade (10 off)
RB/A
RB/A/10
*This cutter has a 30mm tip length but will cut to a
maximum depth of 50mm.
Fits following Router Models
Sub-ba s e Se ts
Description
Order Ref.
To obtain a perfect accurate close fitting joint, a
30mm guide bush must be used. The guide bush
must always be fitted concentric with the cutter.
This can be achieved using Trend sub-bases and
30mm outside diameter guide bush ref. GB30.
Elu MOF31,77,98,131,177(E),
Bosch GOF1600A & 1700ACE
DeWalt DW625EK
Felisatti R346EC
GB/5
Trend sub-bases have a central recess to allow
fitting of the Trend guide bush to most makes of
routers and are available ready to fit the most
popular makes.
Makita 3612BR & 3600B
Ryobi RE600N & R600N, RE601
GB/5/A
GB/5/D
GB/5/J
GB/5/K
Hitachi M12V, M12SA & TR12
Makita 3612C & 3612
Bosch 1300ACE
Two types are offered GB/5 and UNIBASE.
All sub-bases contain screws, a line-up bush and
two line-up pins. The line-up pins and bush
ensure exact alignment of sub-base with router
spindle, when fitted with the relevant collet.
Freud FT2000E
AEG OFSE2000
Casals FT2000VCE
GB/5/L
GB/5/M
GB/5 Set comprises the following
Flex OFT3121VV,
Portercable 7539, 7519
Sub-base
GB10
trend
o u trt
n
r
i
n
g
e
c
h
n
o
l
o
g
y
e
d
Felisatti TP246(E), Festo OF2000E,
Kinzo 25C46, Mafell L065E,
Metabo OF1612 & OFE1812,
Performance PRO1250,
n
d
e
r
t
Ryobi R500 & R502, Skil 1875U1,
Triton TRB001, Wadkin R500
GB/5/S*
*Please state model when ordering.
1/2” shank
line-up pin
1/4” shank
line-up pin
170mm Ø x 8mm
-4-
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Com bi 65 0
Fits following Router Models
Atlas Copco OFSE2000
Bosch GOF 1300ACE, 1600A, 1700ACE
Casals FT2000VCE
UNIBASE comprises the following
UNIBASE
DeWalt DW625EK, 629
Draper R1900V
UNIBASE
Elu MOF 31, 77, 98, 131, 177(E)
Faithful FPPR2000E
170mm Ø
x 8mm
Felisatti TP246(E), R346EC
Festo OF2000E
16mm
Freud FT2000E
1/4"
8mm
Hitachi MI12V, M12SA, TR12
Metabo OF1612, OFE1812
Ryobi RE600N, R600N, RE601, R500, R502
Skil 1875U1
1/2"
12mm
1/4”+ 1/2”
shank
line-up pin line-up pin
8mm +
12mm shank
Wadkin R500
Description
Order Ref.
Universal sub-base
UNIBASE
GB30 30mm Guide Bush
d
n
e
r
t
Description
Order Ref.
GB30
30mm guide bush to fit sub-bases
Ge ne ra l ins tructions for fitting
s ub-ba s e s to Route r
1. Fit line-up guide bush onto sub-base, with
screws supplied.
2. Fit 12.7mm (1/2”) shank line-up pin into collet
of router. Plunge router until pin projects
through base and lock plunge.
3. Locate guide bush and sub-base assembly
over protruding pin.
4. Line up fixing holes and fit screws.
5. Now tighten up screws.
6. Remove line-up bush and line-up pin.
Alignment should now be correct. Fit 30mm
guide bush and cutter.
7. Periodically check the sub-base is concentric
to the spindle of the router.
-5-
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Com bi 65 0
Pa ne l Butt Conne ctors
Panel butt connectors are essential for
connecting worktops. They fit into the recess on
the underside of the worktop and are tightened
with a 10mm spanner. The jig has integral bolt
recess slots to allow the bolt recess to be cut in
the underside of the worktop, using the cutter.
The recess is elongated to allow easy access for
the spanner. Two types are offered, plastic
ended or metal ended. Plastic ended offer better
grip.
Description
Order Ref.
Panel Butt Connectors plastic ends
(pack of 10)
(pack of 50)
(pack of 100)
(pack of 1000)
PC/10
PC/50
PC/100
PC/1000
See the latest Trend Routing Catalogue for
details.
Panel Butt Connectors metal ends
(pack of 10)
PC/10/M
(pack of 50)
PC/50/M
(pack of 100)
(pack of 1000)
PC/100/M
PC/1000/M
Bis cuit Jointe r for the Route r
Worktops with inadequate support below them
need additional stability by biscuit jointing the
edges. The Trend biscuit jointing set for the
router together with the No.20 biscuits will
ensure worktops do not sag or warp in time, see
the latest Trend Routing Catalogue for details.
Description
Order Ref.
Craft Range Biscuit Jointer Set
Trade Range Biscuit Jointer Set
C152x1/2TC
TR35x1/2TC
Professional Range Biscuit Jointer Set 342x1/2TC
No.20 Biscuits –
Quantity
100
BSC/20/100
1000
BSC/20/1000
Grippe r Cla m p
Description
Order Ref.
100mm (4”) min.
throat depth
Gripper Clamps
6003010
(Two off required)
IM P ORTANT!
Two he a vy duty quick a ction or
grippe r cla m ps with throa ts of
a t le a s t 100m m (4”) a re
re quire d to s e cure the jig to the
worktop. Whe ne ve r fa s t a ction
cla m ps a re us e d, e ns ure the y
do not foul the route r pa th a nd
tha t the y a re s e cure ly tighte ne d.
-6-
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Com bi 65 0
Ca rry Ca s e
Description
Order Ref.
CASE/650
Hard wearing carry case to protect and allow
ease of carrying of the COMBI650 Jig.
Carry Case for COMBI650
Fill a nd Se a l
Description
Order Ref.
A solvent and silicone free coloured bonding
sealant used to seal worktop joints to prevent
moisture reaching the core material. Available
in nine colours, Fill and Seal can be intermixed
to match all laminate colour variations.
Sufficient to join four 700mm worktops, it is
supplied in 100ml flexible tubes, allowing it to
be squeezed into the joint prior to closing the
joint faces. Low odour and mould resistant the
sealant has a fast curing time of around 20
minutes.
Black Ash
FS/100/BA
FS/100/CB
FS/100/CH
FS/100/DB
FS/100/EG
FS/100/OW
FS/100/PG
FS/100/PW
FS/100/TE
China Blue
Champagne
Deep Buff
Empire Green
Oyster White
Pastel Grey
Polar White
Terracotta
Pack of 9 colours
FS/100/PACK
-7-
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Com bi 65 0
ASSEM BLY
Loc a tion Bus h Ide ntific a tion
Ma rgin Dis ta nce
Two location bushes are used in different holes
in the jig to align the correct template aperture
for the application.
Allow 8.5mm when cutting joints. Measure or
use a batten of this
thickness to aid
setting out.
The holes are colour coded for easy
identification with dots as follows:
Cutter
Green dot – Female Joint
Guide bush
Red dot
– Male Joint
30mm Ø
Sub base
Yellow dot – Connector Recess
The jig has a colour coded key on its label for
quick reference.
Template
Location
bush
Location bushes are held in position by ‘O’ rings.
Insert the smallest end of the bush into the hole
by lightly pushing and turning at the same time.
If the bushes are tight use a lubricant on the ‘O’
ring. Ensure bushes are fully home before use.
When using jig ensure location bushes do not
foul workbench.
Worktop
8.5mm
Se tting out the Joints
When cutting a joint ensure location bushes
contact the postformed edge of the worktop. For
certain joints the worktop will need to be inverted
so that all cuts are made into the postformed
edge, never out through it. When routing worktop
the balancing paper on the underside may feather
edge – this feather edge should be removed with
abrasive paper.
O ring
Location bush
Cut male with laminate down
Right hand joint
Cut female with laminate up
23mm
The joint takes up 23mm, this should
be allowed for with extra material in the
length of the male worktop.
Male
Postform edge
Female
Plan view
PENINSULA
of joints
Female
Postform edge
Male
IM P ORTANT!
In orde r to pre ve nt bre a kout of
the la m ina te , rota tion of the
cutte r a nd fe e d dire ction m us t
a lwa ys be into the pos tform
e dge of the worktop.
Postform edge
Cut male with laminate up
Left hand joint
Cut female with laminate down
-8-
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Com bi 65 0
Se tting the Le ngth Stop
OP ERATION
Se tting the Le ngth Stop for the
Fe m a le Joint
Length stop on
underside.
Retained with
screw & knob
Carry out the setting operation first:
■ Fit bushes into Red dot location holes and
offer the jig to the worktop as shown. The
Green dot location holes will be
uppermost.
■ Position the jig across the width of the
worktop. Loosely fit the length stop.
Location
bushes
■ Fasten length stop to template so that it
traps the template across the worktop
between the Red dot location bushes and
the stop. Tighten up the knob.
(Red dot)
■ Remove the bushes from Red dot location
hole. The template is now set to cut the
correct length of joint.
Le ngth Stop Arra nge m e nt
Fe m a le Joint
■ Fit two location bushes in Green dot holes.
(The Green dots must be uppermost.)
Leave the length stop bush in position.
■ Place the template onto the worktop to be
cut, ensuring the location bushes are
touching the worktop. Now cramp securely
in position using two quick action clamps
ensuring they will not foul the router path.
Routing the fe m a le pa rt of the Joint
■ Set cutter depth.
■ Plunge router and cut joint in a series of
passes, feeding left to right.
Length stop
IM P ORTANT!
Whe n cutting a joint, hold the
route r guide bus h ha rd a ga ins t the
te m pla te a nd cut from le ft to right.
It is re com m e nde d tha t the de pth
s tops of the route r a re us e d to s e t
the de pths of cut. Se ve ra l s ha llow
pa s s e s of the route r s hould be
m a de a nd it is not ne ce s s a ry to
le a n he a vily on the route r or the
jig. Allow the we ight of the route r
to re s t on the pa rt of the te m pla te
which is re s ting on the worktop.
Ens ure route r re m a ins pa ra lle l a nd
upright a t a ll tim e s .
Postform
edge
Location bushes
(Green dot)
-9-
Com bi 65 0
Ma le Joint
Routing the m a le pa rt of the Joint
Depending on accessibility lay female worktop
into position on units. Lay male worktop on top
and support other end. Using a pencil draw
round the female cut onto the male. If
inaccessible lay female onto male. Depending
on a right or left hand joint, the pencil line may
need to be transferred on to the other side. Due
to the difference between the cutter and the
guide bush diameters, the cutter path will be
8.5mm over from the edge of the template,
therefore either measure 8.5mm or use a
packing piece of this size to offset the template
by this amount to ensure the cutter cuts along
the pencil line.
Quick action
clamp here
Direction of
router travel
The postformed edge of the worktop must
always be in contact with the location bushes,
this means that to cut a male right hand joint, the
worktop must be inverted. Remembering to cut
into the postformed edge.
Location bushes
(Red dot)
■ Insert two location bushes into holes marked
Red dot. Face marked Red dot must be
uppermost.
■ Place template across the width of the
worktop. Clamp jig securely to worktop.
IM P ORTANT!
Te s t fit the joints toge the r,
a bra s ive pa pe r m a y be re quire d
to cle a n up the chipboa rd core .
■ Cut the male joint before finally cutting the
worktop to length. All cuts must be fed left
to right.
Out of s qua re Joints (m a x. 3°)*
It may not be possible to position all joints at 90°,
in this case it is the male part of the joint that
has to be adjusted.
The length stop has a mitred end which is used
to set up for an out-of-square joint up to 3°.
To mark out an out-of square joint, first lay the
female worktop on the cupboard carcass in its
correct position. Next lay the male section of the
worktop on the carcass and on top of the female
section of the worktop. Support the other end of
the male worktop. Using a pencil and from
underneath the worktop mark around the female
joint onto the male section of the worktop, if
access is difficult lay the female worktop onto the
male worktop, support other end and mark with
pencil from above. This drawn line is the male
cut line.
*Please Note:
Out-of-square joints are possible, but the
finished joint will not be as good as a 90° joint.
-10-
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Com bi 65 0
Se tting up le ngth s top for out-of-
s qua re joints
■ Insert both location bushes into Red dot
holes. Red dot face uppermost.
■ Lay jig across the worktop, ensure the
location bushes touch the postform edge.
Clamp jig in position with quick action clamps.
Draw a line 8.5mm away from the jig slot
edge.
Direction of
router travel
Quick action
clamp here
■ With the mitred end of the length stop facing
towards the back of the worktop, as shown.
Fit the length stop onto underside of jig by
using the countersunk bolt, washer and knob
into one of the holes in the jig. The bolt
should be put into the jig from above, do not
tighten. Carefully position the point of the
length stop so that it lines up with the 8.5mm
margin pencil line. When the correct position
has been obtained tighten bolt and knob
sufficiently to prevent length stop from
moving.
Location bushes
(Red dot)
Parallel pencil line
8.5mm from jig slot edge
■ Remove location bushes.
■ Lay jig with length stop set onto male work
top that is to be cut. Allowing for the 8.5mm
margin and using the length stop as a pivot
point (pivot point on cut line), position the jig
so the jig slot edge is parallel to the drawn
pencil line. Re-check positioning.
8.5mm margin
pencil line
Cutting m a le
joint on out-of-
s qua re joints
■ Clamp jig to worktop securely using quick
action clamps.
■ Remove length stop and bolt assembly as
these are for setting up only and are not
required when routing.
Direction of
router travel
Quick action
clamp here
■ Set cutter depth.
Shown
■ Plunge router and cut the male joint, feeding
left to right in a series of shallow passes,
feeding left to right.
exaggerated
Male joint
cut line
IM P ORTANT!
Afte r s e tting for out-of-s qua re
joint the le ngth s top m us t be
re m ove d or it could com e in
conta ct with the route r cutte r.
Jig slot edge 8.5mm away
from male joint cut line
Male joint
cut line
Pivot point on
male joint cut line
-11-
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Com bi 65 0
Cutting the Bolt Re ce s s e s
Routing the bolt re ce s s in the
fe m a le pa rt of the joint
When the joint has been tested, proceed as
follows to cut the recess for panel butt
Underside of worktop
Quick action
clamp here
connectors on the underside of the worktop.
The same cutter and guide bush are retained
and used with the integral bolt recess slots in the
jig to produce the recesses for the panel butt
connectors. The bolt recess position can be
gauged approximately 150mm from the edge of
the postform edge, or where access is possible
with kitchen units. Mark with pencil both
positions on the underside of the worktop.
Insert the location bushes into the Yellow dot
holes as shown.
■ The template may need to be inverted
when cutting some bolt recesses.
Quick action
clamp here
Pencil
mark
Pencil
mark
■ Securely clamp jig to worktop.
150mm
Direction of
router travel
Location bushes
(Yellow dot)
■ The bolt recesses should be
approximately 20mm deep although
this will depend upon the thickness
of worktop.
■ Once one bolt recess is cut move jig
over to the remaining pencil lines and repeat.
■ Repeat the procedure for the male joint.
Routing the bolt re ce s s in the
m a le pa rt of the joint
Underside of
worktop
Quick action clamp here
IM P ORTANT!
Be s t re s ults a re a chie ve d
whe n the ce ntre line of the
bolt corre s ponds to the
ce ntre line of the worktop.
Cla m p jig s e cure ly to
worktop.
Pencil
mark
Direction of
router travel
Pencil
mark
150mm
Location bushes
(Yellow dot)
-12-
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Com bi 65 0
Stre ngthe ning the Joint
If the joint between the worktops is not
supported underneath, after some time the joint
may ‘sag’ and become misaligned; to reduce this
the joint should be reinforced with a loose
tongue or biscuit dowels. The biscuit jointing
cutter set Trend Ref. 342 can be used with a
portable router. The size of biscuit used should
be No. 20.
Underside View
Ref. BSC/20/100 (100 biscuits)
Ref. BSC/20/1000 (1000 biscuits)
A 650mm worktop should have at least 5
biscuits.
Se a ling the Joint
The cut edges of the joint should be coated with
a water-resistant adhesive, or sealant before
assembly, to prevent moisture seeping into the
core of the worktops, which would swell and
disfigure the worktop.
Use a fine grit abrasive paper to clean up the
torn wood chips of both mating surfaces. Lightly
run the abrasive paper along the edges to de-nib
the cut chipboard edge. This will ensure a tidy
joint is achieved.
Cutter Ref. 342
Biscuit
No.20
Waterproof
PVA
Gua ra nte e
■ The jig carries a manufacturers guarantee in
accordance with the conditions on the
enclosed guarantee registration card.
Re cycling
■ Jig, accessories and packaging should be
sorted for environmentally friendly recycling.
-13-
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Com bi 65 0
COM BI 65 0
SPARE PARTS DIAGRAM
1
2
7
8
3
4
5
6
COM BI 65 0 - SPARE PARTS LIST
v1.0 10/ 19 9 9
Item
Qty
Description
Ref.
1
2
3
4
5
6
7
8
1
2
1
0
0
0
0
1
Combi 650 Jig
Alloy Bush
Length Setting Stop
Machine Screw Csk M8 x 50mm Slot
Washer 8.5mm x 32mm x 1.0mm
Knob M8
Combi Jig ‘O’ Ring Pack for Bushes (pack of 5)
Manual
COMBI/650
BUSH/650
CJ/LSK
WP-SCW/41
WP-WASH/17
WP-KNOB/10
CJ/ORS
MANU/650
-14-
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Com bi 65 0
TROUBLE SHOOTING
Fa ult
Ca us e
Re m e dy
■ Joint does not fit correctly
at the radius.
Cutter or guide bush is the
incorrect diameter or location
bushes are not against
worktop edge.
Check concentricity of cutter
with guide bush. Cutter 12.7mm
diameter with 30mm diameter
guide bush. Ensure location
bushes touch worktop.
■ The back edge of the joint
does not line up.
Either the length stop or
template was in the incorrect
position, or the worktop has
not pushed up against the
length stop when the joint
was cut.
Check position of length stop
and re-cut joints.
■ When clamped together the The guide bush has drifted away
Check with a straight edge
which part of the joint is uneven
and re-cut (this can only be
done on the male cut) ensuring
that the guide bush is kept
against the template by
joint has irregular gaps.
from the edge of the template
whilst cutting either part of the
joint, or wood chips in particle
board have torn slightly.
machining from left to right. Use
abrasive paper to remove torn
wood chips.
■ Chipped laminate
Can be caused by a blunt cutter
or removing too much material
at one pass or exiting out of
postform edge.
Always use sharp cutters and
when cutting through the
laminate cut 3–4mm of material.
Maintain correct feed direction,
to ensure cutter enters
postform edge.
■ Jig slipping on material
Clamps not secure or too deep
a cut being made or cutter is
blunt.
Check clamps for wear. Clamp
securely, take shallow passes,
use a sharp cutter.
■ Cut joints not square
Router has tilted or operator
has leaned heavily on router
causing jig flex.
Ensure jig is supported and do
not push hard on router taking
shallow passes. Ensure weight
of router is on supported part
of jig and that the router is
upright.
■ Assembled joint not flush
or bowed
Worktop different thickness or
worktop not flat (cupped).
Ensure worktop is same
thickness and flat.
-15-
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Trend Machinery & Cutting Tools Ltd.
Odhams Trading Estate St Albans Road
Watford WD24 7TR England
Enquiries: _____________0800 487363
Technical Support:_____01923 224681
Fax: _________________01923 236879
Email: ______mailserver@trendm.co.uk
RECYCLABLE
© Copyright Trend 2002. No part of this publication may be reproduced, stored or transmitted in any form without prior permission.
Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools
cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE
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