Tanaka Trimmer TBC 245PF User Manual

Illustrated Parts Manual  
Model Number:  
P/N 39762  
Rev 000  
Date 8-31-06  
TBC-245PF  
GRASS TRIMMER  
Supplier To The Outdoor Power Equipment Industry  
Tanaka America • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
custsvc@tanaka-usa.com  
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PARTS INFORMATION  
TBC-245PF  
CRANKCASE & FLYWHEEL • FIGURE 2  
ITEM PART NUMBER  
2-19 33000200210  
2-19 33000200220  
2-19 33000200230  
2-19 33000200240  
2-22 7980304520  
2-31 0720304590  
2-32 99966122240  
2-33 99961600115  
2-34 0900304520  
2-36 99461050164  
2-51 1552101280  
2-52 99201070011  
2-54 06600000200  
DESCRIPTION  
SHIM,12.2X19X.10  
QTY  
COMMENTS  
1
1
1
1
1
1
2
2
1
3
1
1
1
SHIM,12.2X19X.15  
SHIM,12.2X19X.20  
SHIM,12.2X19X.30  
PULLEY,STARTER  
CRANKCASE ASS'Y  
SEAL,OIL,#12227  
BEARING,BALL,6001 C3  
GASKET,CRANKCASE  
BOLT,HEX,5X16,S  
FLYWHEEL  
Includes gasket, seals and bearings  
WASHER,7  
NUT,FLYWHEEL  
Page 2  
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PARTS INFORMATION  
TBC-245PF  
FUEL SYSTEM • FIGURE 3  
Page 3  
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PARTS INFORMATION  
TBC-245PF  
FUEL SYSTEM • FIGURE 3  
ITEM PART NUMBER  
3-80 4030702021  
3-81 4040702091  
3-82 99416050241  
3-83 5600712020  
3-85 4020656A200  
3-86 8780662020  
3-88 61425137200  
3-89 99101060013  
3-90 4020602K21  
3-91 99967015000  
3-94 99011050602  
3-95 99210050012  
3-96 99201050011  
3-98 4550307090  
3-100 5910304520  
3-109 65900801200  
3-110 53432710200  
3-111 70003005065  
3-112 6750404280  
3-113 68000731201  
3-114 2230162V900  
3-115 99463050205  
3-116 99463050204  
3-117 5950300290  
DESCRIPTION  
GASKET,INLET MANIFOLD  
INSULATOR SET  
SCREW 5x24WS  
SWIVEL CAP  
QTY  
1
1
2
1
1
1
1
1
1
1
2
2
2
1
1
3
1
1
1
1
1
1
2
1
COMMENTS  
Includes gasket  
GASKET  
PLATE,THROTTLE WIRE  
ADJUSTER,CABLE  
NUT,6  
GASKET,CARBURETOR  
O-RING,P15  
SCREW,5X60  
WASHER,S,5  
WASHER,5  
CARBURETOR SET  
TANK,FUEL  
Includes gasket  
COLLAR  
GROMMET,FUEL PIPE  
PIPE,FUEL,3X5X65  
FILTER,FUEL  
CLIP 6.3  
PIPE,FUEL,ASS'Y  
BOLT,HEX,5X20PS  
BOLT, HEX 5X20  
CAP,TANK (BLACK/RED)  
Page 4  
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PARTS INFORMATION  
TBC-245PF  
MUFFLER, CLUTCH & COVER • FIGURE 4  
Page 5  
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PARTS INFORMATION  
TBC-245PF  
MUFFLER, CLUTCH & COVER • FIGURE 4  
ITEM PART NUMBER  
DESCRIPTION  
PROTECTOR,MUFFLER  
SCREW,PS,4X18  
SCREW,HEX.HOLE  
WASHER,6  
QTY  
1
2
2
2
COMMENTS  
4-1  
4-4  
4-5  
4-6  
4-7  
7380304620  
99415040182  
99053060553  
99201060011  
7040304590  
MUFFLER SET  
1
4-10 7210440020  
4-11 99436040081  
4-13 7320440020  
4-15 7360304580  
4-16 7370168020  
4-17 7350304580  
4-20 99415050101  
4-24 99415040182  
4-30 2570304520  
4-31 35902103200  
4-32 29001620800  
4-33 3420630B200  
4-34 3480602R200  
4-35 3570075T200  
4-36 99415050202  
4-37 19805015800  
4-38 99205080030  
4-39 99072045164  
PIPE,TAIL  
1
1
1
1
1
1
2
2
1
2
2
1
2
2
3
1
SCREW,4X18WS  
ARRESTER,SPARK  
COVER,MUFFLER B  
GASKET,MUFFLER  
SHIELD,HEAT  
SCREW,5X10/PS  
SCREW,PS,4X18  
PROTECTOR,SPARK PLUG  
WASHER,CLUTCH,B  
SHOE,CLUTCH  
SPRING,CLUTCH  
WASHER,CLUTCH A  
BOLT,STEP  
SCREW,5X20/PS  
CLAMP,CORD  
WASHER,8  
SCREW,TAPPING,4.5X16  
2
1
Page 6  
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PARTS INFORMATION  
TBC-245PF  
STARTER • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
STARTER ASS'Y  
BODY,STARTER  
PULLEY,STARTER  
SPRING,RECOIL  
ARM,SWING  
SCREW,SET  
STAY,PULLEY  
ROPE,STARTER  
HANDLE,STARTER  
QTY  
1
1
1
1
1
1
1
1
COMMENTS  
5-0  
5-1  
5-2  
5-3  
5-4  
5-5  
5-6  
5-7  
5-8  
7620304590  
7720304580  
7740304520  
7790304520  
7770304520  
8390304520  
7710304520  
7830304520  
7850304520  
1
Page 7  
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PARTS INFORMATION  
TBC-245PF  
AIR CLEANER • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
CLEANER,AIR ASS'Y  
CAP,AIR CLEANER  
ELEMENT,CLEANER  
COLLAR  
QTY  
COMMENTS  
6-0  
6-1  
6-2  
6-3  
6-4  
41000025900  
42400025200  
44600025200  
47000025200  
42300025800  
1
1
1
2
1
BODY,CLEANER,AIR  
Page 8  
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PARTS INFORMATION  
TBC-245PF  
CARBURETOR • FIGURE 7  
0
ITEM PART NUMBER  
DESCRIPTION  
CARBURETOR SET  
BODY,PUMP  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
COMMENTS  
Includes gasket  
7-0  
7-2  
7-3  
7-4  
7-5  
7-6  
7-7  
7-8  
7-9  
4550307090  
5752515380  
4422515180  
4762515120  
44725108200  
~ ~ ~  
~ ~ ~  
~ ~ ~  
~ ~ ~  
PUMP,PRIMING  
COVER,DIAPHRAGM  
BULB,PRIMING  
METERING DIAPHRAGM  
GASKET,DIAPHRAGM  
DIAPHRAGM,PUMP  
GASKET,PUMP  
MAIN JET,#33.5  
O-RING  
RING,STOP  
SWIVEL  
SCREW,THROTTLE SET  
SCREW,SET  
SCREEN,INLET  
~ Contained in Carb Repair Kit  
P/N 650-25140-900  
(not available individually)  
7-10 599200BW33  
7-11 55025100200  
7-12 48925100200  
7-13 53925120200  
7-15 54825140200  
7-20 5482515120  
7-201 57825007200  
Page 9  
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PARTS INFORMATION  
TBC-245PF  
FAN CASE & CLUTCH DRUM • FIGURE 8  
ITEM PART NUMBER  
DESCRIPTION  
DRUM,CLUTCH  
QTY  
1
1
1
1
1
1
1
1
COMMENTS  
8-1  
8-3  
8-5  
8-6  
8-8  
2890307080  
99350012002  
5990098021  
99051050163  
99461050254  
RING,STOP,C-12 EX  
CUSHION,RUBBER  
BOLT,HEX,5X16  
BOLT,HEX HOLE,5X25S  
CASE,FAN  
PIPE HOLDER  
WASHER,5  
WASHER,GEAR CASE  
HOLDER,PIPE  
8-11 1120304580  
8-15 3600099620  
8-26 99201050061  
8-27 3243735020  
8-28 3600099020  
Includes bearing  
1
1
Page 10  
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PARTS INFORMATION  
TBC-245PF  
DRIVE SHAFT & FRONT HANDLE • FIGURE 9  
Page 11  
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PARTS INFORMATION  
TBC-245PF  
DRIVE SHAFT & FRONT HANDLE • FIGURE 9  
ITEM PART NUMBER  
DESCRIPTION  
SHAFT,DRIVE  
PIPE,DRIVE SHAFT  
BUSHING  
QTY  
1
1
5
3
1
3
1
1
1
1
1
1
1
3
3
1
COMMENTS  
9-1  
9-2  
9-3  
9-4  
9-5  
9-7  
9-9  
3433836020  
3413836081  
3473836090  
99101050041  
5003845120  
99416050302  
8853823080  
NUT,5  
HANDLE,FRONT  
SCREW,5x30,WS  
WIRE,THROTTLE  
LEVER,THROTTLE ASSY  
LEVER,THROTTLE  
SPRING,RETURN  
BUTTON,STOP  
DECAL,STOP SWITCH  
SWITCH,STOP  
SCREW,5X30  
9-25 8703845190  
9-41 8803845120  
9-42 8323845120  
9-43 1623845120  
9-44 9253845120  
9-45 1563845180  
9-46 99011050301  
9-47 99101050011  
9-48 1640701701  
9-49 5093845320  
NUT,5  
TUBE,PROTECTION,7x170  
GRIP,SHAFT  
1
Page 12  
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PARTS INFORMATION  
TBC-245PF  
GEAR CASE & SAFETY GUARD • FIGURE 10  
Prior to S/N B138800  
After S/N B138801  
Page 13  
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PARTS INFORMATION  
TBC-245PF  
GEAR CASE & SAFETY GUARD • FIGURE 10  
ITEM PART NUMBER  
10-0 4413782090  
10-1 3003845190  
10-2 99461050254  
10-4 99351024002  
10-5 99350009002  
10-6 99961609002  
10-9 3003836021  
10-11 99416050121  
10-12 3163815020  
10-13 99961626000  
10-15 3043845120  
10-16 99961600003  
10-17 99351026002  
10-18 3103836020  
10-26 99053060203  
10-27 99210060062  
10-28 4423741720  
10-29 4413782080  
10-32 7973782020  
10-34 99101040011  
10-35 3013836000  
10-36 99201040011  
10-38 99414040121  
10-45 3033836020  
10-50 99053060303  
10-51 99210060062  
10-52 99201060061  
10-53 4423845120  
10-54 4413845120  
10-55 4453825320  
10-56 99011050151  
10-57 7973782020  
10-58 99201050011  
10-59 99174050010  
DESCRIPTION  
SAFETY GUARD KIT  
QTY  
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
1
1
2
1
2
2
1
2
2
2
1
1
1
1
1
1
1
COMMENTS  
After S/N B138801  
CASE,GEAR ASSY  
BOLT,HEX HOLE,5X25S  
RING,STOP,C-24,IN  
RING,STOP,C9  
BEARING,BALL,#609Z  
CASE,GEAR  
SCREW,5X12/PS  
BOLT,FITTING,M8  
BEARING,BALL,#626  
SHAFT,GEAR  
BEARING,BALL,#6000D  
RING,STOP,IN,C-26  
HOLDER,CUTTER  
BOLT,HEX,6X20  
WASHER,S,6  
BRACKET,SAFETY GUARD  
GUARD,SAFETY  
KNIFE  
NUT 4  
SET,GEAR & PINION  
WASHER 4  
SCREW,4X12S  
COVER,GEAR CASE  
SCREW,6X30  
WASHER,S,6  
WASHER,6  
BRACKET,GUARD  
SAFETY GUARD  
GUARD HOLDER  
SCREW,5X15  
Prior to S/N B138800  
Prior to S/N B138800  
Prior to S/N B138800  
Prior to S/N B138800  
Prior to S/N B138800  
Prior to S/N B138800  
Prior to S/N B138800  
Prior to S/N B138800  
After S/N B138801  
After S/N B138801  
After S/N B138801  
After S/N B138801  
After S/N B138801  
After S/N B138801  
After S/N B138801  
After S/N B138801  
After S/N B138801  
After S/N B138801  
BLADE  
WASHER,5  
NUT-U,5  
Page 14  
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PARTS INFORMATION  
TBC-245PF  
CUTTING HEAD & TOOLS • FIGURE 11  
ITEM PART NUMBER  
11-0 746451  
DESCRIPTION  
HEAD,SEMI-AUTO,5"  
QTY  
1
COMMENTS  
11-2 3563383E20  
11-3 7863383020  
11-4 3153383020  
11-5 7933383020  
11-6 7873383020  
11-7 7893383020  
11-8 7883383020  
11-30 8132901460  
11-31 829290052H  
ADAPTER,746451,8x1.25 LHF  
BODY,CUTTING  
NUT,SPECIAL  
SPRING,REEL  
REEL  
CAP,BODY  
EYELET  
WRENCH,HEX 14  
SPANNER,COMBI 13x19  
1
1
1
1
1
1
2
1
1
Page 15  
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PARTS INFORMATION  
TBC-245PF  
DECALS • FIGURE 12  
ITEM PART NUMBER  
12-1 9060307020  
12-2 9064823020  
12-4 9233738F20  
12-7 9293810020  
12-10 9193782020  
12-26 9233844720  
DESCRIPTION  
QTY  
COMMENTS  
DECAL  
1
1
1
1
1
1
DECAL,TBC-245PF  
DECAL,LEVEL  
DECAL,SYMBOL,PF  
DECAL,CAUTION A  
DECAL,LEVEL  
Page 16  
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748503  
BLADE KIT  
PARTS INFORMATION  
18  
WARNING! Read the owners  
manual and follow all warnings and  
safety instructions. Failure to do so  
can result in serious injury to the  
operator and/or bystanders. Never  
attempt to mount a steel blade to a  
machine that is not specifically de-  
signed for that purpose. Never at-  
tempt to mount a steel blade with-  
out using all components of the  
blade attachment kit, including  
shoulder strap and barrier safety bar.  
ITEM PART NUMBER  
DESCRIPTION  
QTY COMMENTS  
4
5
6
7
8
9
3113844020  
99201060061  
99101060041  
5063730020  
5203727720  
99053060403  
CAP,CUTTER HOLDER  
WASHER,6  
NUT,6  
BRACKET,HANDLE,A  
BARRIER BAR 24MM  
BOLT,HEX,6X40  
BRACKET,SAFETY GUARD  
SPACER,BRACKET  
GUARD,SAFETY  
1
4
2
1
1
2
1
2
1
1
1
1
1
1
Kit used on TBC-225, 230, 245PF, 2500  
10 4423369921  
11 44437609200  
12 4413738020  
13 4453738020  
14 3133754720  
15 3273718090  
16 30060  
HOLDER,GUARD  
NUT,FIXING L.H. 8X1.25  
PIN,COTTER 2X20 (10 PACK)  
KIT,BLADE GUARD  
STRAP,SHOULDER,PSS-175  
18 746191  
Includes mounting bracket/hardware  
Page 1  
custsvc@tanaka-usa.com  
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