Tanaka Trimmer HTD 2522PF User Manual

Illustrated Parts Manual  
Model Number:  
P/N 30216  
Rev 000  
HTD-2522PF  
Date 10-24-07  
22” DOUBLE-SIDED HEDGETRIMMER  
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
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PARTS INFORMATION HTD-2522PF  
FLYWHEEL, CRANKCASE • FIGURE 2  
ITEM PART NUMBER  
2-19 33000200210  
2-19 33000200220  
2-19 33000200230  
2-19 33000200240  
2-26 2030300220  
2-31 0720300290  
2-32 99966122240  
2-33 99961600100  
2-34 0900300220  
2-35 10002100200  
2-36 99414050301  
2-37 99414050451  
2-51 1552174480  
2-52 99210080012  
2-53 99201080011  
2-54 99101080011  
DESCRIPTION  
SHIM,12.2X19X.10  
SHIM,12.2X19X.15  
SHIM,12.2X19X.20  
SHIM,12.2X19X.30  
GROMMET  
QTY  
1
1
1
1
1
1
2
2
1
2
2
2
1
1
1
1
COMMENTS  
Shims are "as needed" to obtain  
correct side clearance  
CRANKCASE  
Crankcase assy includes bearings, seals  
and gasket  
SEAL,OIL,#12227  
BEARING,BALL,#6001  
GASKET,CRANKCASE  
BOLT,STUD,6X22  
SCREW,5X30/S  
SCREW,5X45/S  
MAGNETO  
WASHER,S,8  
WASHER,8  
NUT,8  
Page 2  
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PARTS INFORMATION HTD-2522PF  
CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3  
Page 3  
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PARTS INFORMATION HTD-2522PF  
CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3  
ITEM PART NUMBER  
3-25 4030300220  
3-26 4040300290  
3-27 99416050241  
3-30 4020300220  
3-33 99967015000  
3-35 4230650081  
3-36 47006500200  
3-37 5280300220  
3-38 99204080030  
3-39 47601700200  
3-40 99210050012  
3-41 99011050602  
3-43 4460650020  
3-44 4520650091  
3-45 3800637C200  
3-46 4550300290  
3-50 2230700090  
3-51 68000731201  
3-52 6750404280  
3-53 5910300220  
3-54 5950300290  
3-55 65900801200  
3-58 99463050185  
3-70 44225143800  
3-77 7000250408  
3-78 7000250407  
3-79 53432710200  
DESCRIPTION  
GASKET,INTAKE  
SET,INSULATOR  
SCREW 5x24WS  
GASKET,CARBURETOR  
O-RING,P15  
BODY,CLEANER  
COLLAR  
VALVE,CHOKE  
QTY  
1
1
2
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
COMMENTS  
WASHER,8  
BOARD,BLOW OVER CHECK  
WASHER,S,5  
SCREW,5X60  
ELEMENT,CLEANER  
COVER,CLEANER,W/BOLT  
BOLT,CLEANER COVER  
SET,CARBURETOR  
SHIELD,TUBE  
CLIP 6.3  
FILTER,FUEL  
TANK,FUEL  
CAP,TANK (BLACK/RED)  
COLLAR  
BOLT,HEX 5X18PS  
PUMP,PRIMING ASS'Y  
PIPE,FUEL,2.5x4x80  
PIPE,FUEL,2.5x4x70  
GROMMET,FUEL PIPE  
Page 4  
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PARTS INFORMATION HTD-2522PF  
CLUTCH, STARTER, MUFFLER COMPONENTS • FIGURE 4  
ITEM PART NUMBER  
DESCRIPTION  
SET,TAIL PIPE,COVER  
SET,MUFFLER  
WASHER,6  
SCREW,HEX.HOLE  
PIPE,TAIL  
QTY  
1
1
2
2
COMMENTS  
See Bulletin # PI 3121  
See Bulletin # PI 3121  
4-3  
4-6  
4-7  
4-8  
7210300300  
7040300290  
99201060011  
99053060553  
4-10 7210300320  
4-11 1120300280  
4-12 78006097200  
4-13 77406097200  
4-15 8390201020  
4-16 79806500900  
4-17 20306000200  
4-18 78306097200  
4-19 78506410200  
4-20 99415040162  
4-21 7350300281  
4-22 7320440020  
4-23 99201050011  
4-24 99435040081  
4-25 99414050081  
4-47 2770634F900  
4-61 99073045104  
4-62 99425040128  
4-65 79006097200  
4-66 7880650020  
1
See Bulletin # PI 3121  
CASE,FAN  
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
SPRING,RECOIL  
PULLEY,STARTER  
SCREW,SET  
PULLEY,STARTER,ASS'Y  
GROMMET,PRIMARY CORD  
ROPE,STARTER  
HANDLE,STARTER  
SCREW,PS,4X16  
SHIELD,HEAT  
ARRESTER,SPARK  
WASHER,5  
SCREW,4X8PS  
SCREW,5X8,S  
CLUTCH,ASS'Y  
SCREW,TAPPING,4.5X10  
BOLT,PS,4X12  
SPRING,STARTER PAWL  
PAWL,STARTER  
2
1
1
Page 5  
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PARTS INFORMATION HTD-2522PF  
CARBURETOR • FIGURE 5  
A small retainer (560-02170-  
20), has been added to this  
model after serial # A099801  
to prevent the barrel end of the  
throttle wire from coming  
detached from the carburetor.  
ITEM PART NUMBER  
5-0 4550300290  
5-1 54825140200  
5-5 53925120200  
5-7 48925100200  
5-10 55025100200  
5-11 5992001W34  
5-13 ~ ~ ~  
5-14 ~ ~ ~  
5-17 ~ ~ ~  
5-18 5752522580  
5-19 ~ ~ ~  
5-20 ~ ~ ~  
DESCRIPTION  
SET,CARBURETOR  
SCREW,THROTTLE SET  
SWIVEL  
RING,STOP  
O-RING  
QTY  
1
2
1
1
1
1
1
1
1
1
1
1
1
4
COMMENTS  
Carburetor set includes gasket  
Carburetor Repair Kit - 650-25140-900  
Gasket / Diaphragm Kit - 652-25140-900  
JET,MAIN,#34  
~ Contained in Carb Kits  
GASKET,PUMP  
DIAPHRAGM,PUMP  
SCREEN,INLET  
BODY,PUMP  
GASKET,DIAPHRAGM  
DIAPHRAGM,METERING  
COVER,DIAPHRAGM  
SCREW,SET  
5-21 47625004200  
5-22 54825101200  
Page 6  
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PARTS INFORMATION HTD-2522PF  
CLUTCH DRUM, GEAR CASE, BLADES • FIGURE 6  
Page 7  
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PARTS INFORMATION HTD-2522PF  
CLUTCH DRUM, GEAR CASE, BLADES • FIGURE 6  
ITEM PART NUMBER  
6-1-1 3003317A80  
DESCRIPTION  
QTY  
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
2
4
4
4
4
4
3
8
6
1
2
2
1
1
3
3
1
1
1
2
2
3
3
2
COMMENTS  
CASE,GEAR  
CASE,GEAR  
~C230890  
C230891~  
6-1  
6-2  
6-3  
6-4  
6-5  
6-6  
6-7  
6-8  
6-9  
3007305080  
99350015002  
99961600200  
99961600202  
2883318080  
30533160200  
07533160200  
1013316022  
3073318020  
RING,STOP,C-15 EX  
BEARING,BALL,#6002  
BEARING,BALL,#6002Z  
DRUM,CLUTCH  
SHAFT,GEAR  
PLATE,GUIDE  
ROD,CAM  
GEAR,2  
6-10 30333160200  
6-11 6303316020  
6-12 1223316021  
6-12 1223317820  
6-13 1363316020  
6-14 99052060165  
6-14 99052060255  
6-15 CB-21A  
6-16 08533160200  
6-17 12933202201  
6-18 1243320221  
6-18 1243228720  
6-19 1233317A20  
6-19 99182060001  
6-19 40927  
6-21-1 99461040104  
6-21 99461040124  
6-22 30032250801  
6-23 99051060143  
6-23 99461060184  
6-30 4623329521  
6-31 87132600200  
6-32 99187060001  
6-33 99201060011  
6-60 3013316021  
6-67 19810246800  
6-69 1383316820  
6-71 99210060012  
6-72 99440060011  
6-81 99201060011  
6-81 99201060011  
6-82 99461040104  
GASKET,GEAR CASE  
COVER,GEAR CASE  
BAR,24-5/8"OAL,STANDARD  
BAR,24-5/8"OAL,METRIC  
PLATE,PROTECTION  
BOLT,HEX,6X16  
BOLT,HEX FLUSH,6X25  
BLADE,A,DS,22"  
SEAL,GREASE A  
WASHER,7  
BOLT,CUTTER FIXING,A  
BOLT,FIXING,A,M6  
NUT,SPECIAL  
NUT,FLANGE,6  
NUT,FLANGE,6  
BOLT,HEX,4X10,S  
BOLT,HEX,4X12  
FITTING,GREASE  
BOLT,HEX,6X14  
BOLT,HEX,6x18S  
PLATE,SUPPORT  
WASHER,SPECIAL,B  
NUT  
~B001500  
B001501~  
~B001500  
~C230890  
C230891~  
~B001500  
B001501~  
~B001500  
From B001501 to C230890  
C230891~  
~C230890  
C230891~  
~A091200  
A091201~  
C230891~  
C230891~  
C230891~  
C230891~  
C230891~  
WASHER,6  
CASE,GEAR B  
CLAMP,CORD  
COVER,CUTTER,22"  
WASHER,S,6  
NUT,SPRING 6  
~A091200  
WASHER,6  
WASHER,6  
W177951~  
~B001500  
C230891~  
BOLT,HEX,4X10,S  
Page 8  
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PARTS INFORMATION HTD-2522PF  
HANDLES, THROTTLE • FIGURE 7  
Units Before  
S/N ~C230890  
Page 9  
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PARTS INFORMATION HTD-2522PF  
HANDLES, THROTTLE • FIGURE 7  
ITEM PART NUMBER  
7-25 05033150010  
7-26 1703317A80  
7-27 2581165020  
7-28 99431030101  
7-29 2303315020  
7-30 23133150200  
7-31 23233150200  
7-33 05033150010  
7-35 7653212020  
7-36 99311041812  
7-47 8850651C80  
7-48 9253253020  
7-50 99414050451  
7-51 99178050010  
7-53 99415060181  
7-55 99200050011  
7-61 2103316022  
7-63 36832057200  
7-64 99210050062  
7-65 99051050403  
7-73 1640701400  
7-82 65900801200  
DESCRIPTION  
HANDLE,REAR,ASSY  
SWITCH,STOP  
QTY  
1
1
1
1
1
1
1
1
1
7
1
1
1
1
1
1
COMMENTS  
Units before S/N C230890  
BUTTON,STOP  
R-B 99011030101 SCREW  
LEVER,THROTTLE  
LEVER,SAFETY  
SPRING,THROTTLE LEVER  
HANDLE,REAR,ASSY  
CAP  
SCREW,TAPPING,4X18  
WIRE,THROTTLE  
DECAL,STOP BUTTON  
SCREW,5X45/S  
NUT,LOCK 5  
SCREW,6X18PS  
WASHER,SMALL,5  
HANDLE,FRONT  
WASHER,BRAKE SHAFT  
WASHER,S,5  
BOLT,HEX,5X40  
TUBE,PROTECTION,7X140  
COLLAR  
1
2
2
2
1
2
Page 10  
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PARTS INFORMATION HTD-2522PF  
HANDLES, THROTTLE • FIGURE 8  
Units after  
S/N ~C230891  
ITEM PART NUMBER  
DESCRIPTION  
QTY  
1
1
1
1
1
1
1
1
COMMENTS  
Units after S/N C230891  
8-1  
8-2  
8-3  
8-4  
8-5  
8-6  
8-7  
8-8  
8-9  
0513329020  
0503329020  
2303329020  
2313329020  
23233160200  
1703325380  
2333329020  
2453329020  
99201040011  
HANDLE,B  
HANDLE,A  
LEVER,THROTTLE  
LEVER,SAFETY  
SPRING,THROTTLE LEVER  
SWITCH,STOP  
LEVER,LOCK  
SPRING  
WASHER,4  
1
8-10 99341040101  
8-11 99072045164  
8-12 8857311080  
8-13 2581165020  
8-14 99011030101  
8-16 92533160200  
8-25 5053319620  
8-61 2103316022  
8-63 36832057200  
8-64 99210050062  
8-65 99051050403  
8-73 16407013010  
SCREW,TAPPING,4X10  
SCREW,TAPPING,4.5X16  
WIRE,THROTTLE  
BUTTON,STOP  
SCREW,3X10  
DECAL,STOP BUTTON  
CLIP  
HANDLE,FRONT  
WASHER,BRAKE SHAFT  
WASHER,S,5  
BOLT,HEX,5X40  
TUBE,PROTECTION,7x130  
1
5
1
1
1
1
1
1
2
2
2
1
Page 11  
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PARTS INFORMATION HTD-2522PF  
TOOLS, DECALS • FIGURE 9  
ITEM PART NUMBER  
DESCRIPTION  
QTY  
COMMENTS  
9-1  
9-2  
9060300221  
9203246620  
DECAL  
1
1
1
1
DECAL,CAUTION  
SPANNER,COMBI  
WRENCH,HEX,4  
9-75 03629331501  
9-76 81320000200  
Page 12  
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