Tanaka Pole Saw TPS 260PF User Manual

Illustrated Parts Manual  
Model Number:  
P/N 40866  
Rev 000  
Date 3-10-08  
TPS-260PF  
POLE SAW  
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
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PARTS INFORMATION TPS-260PF  
CRANKCASE & FLYWHEEL • FIGURE 2  
ITEM PART NUMBER  
2-19 33000200230  
2-19 33000200240  
2-31 0720304593  
2-32 99966122206  
2-33 99961600115  
2-34 0900735022  
2-36 99461050164  
2-51 1552101281  
2-52 99201080011  
2-54 99101080011  
DESCRIPTION  
SHIM,12.2X19X.20  
QTY  
1
1
1
2
2
1
4
1
COMMENTS  
SHIM,12.2X19X.30  
CRANKCASE ASSY  
SEAL,OIL,#TC12227  
BEARING,BALL,6001 C3  
GASKET,CRANKCASE  
BOLT,HEX,5X16,S  
FLYWHEEL  
Includes bearings, seals and gasket  
WASHER,8  
NUT,8  
1
1
Page 2  
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PARTS INFORMATION TPS-260PF  
FUEL SYSTEM • FIGURE 3  
Page 3  
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PARTS INFORMATION TPS-260PF  
FUEL SYSTEM • FIGURE 3  
ITEM PART NUMBER  
3-80 4030702021  
3-81 4040702091  
3-82 99464050254  
3-85 4020656A200  
3-86 5280652N22  
3-88 4230652N80  
3-89 4460652N20  
3-90 4520304690  
3-91 4500702480  
3-94 99011050552  
3-95 99210050012  
3-96 99200050011  
3-98 4550304590  
3-99 5230652N20  
3-100 5910735022  
3-101 9400735020  
3-109 6590430020  
3-110 53432710200  
3-111 70003005062  
3-112 6750404280  
3-113 68000731201  
3-114 2230162V900  
3-115 99464050255  
3-116 99463050204  
3-117 5950300290  
3-118 99075040154  
3-119 99201040011  
DESCRIPTION  
GASKET,INLET MANIFOLD  
INSULATOR SET  
BOLT,HEX HOLE,5X25WS  
GASKET  
PLATE,CHOKE,2.0  
BODY,AIR CLEANER  
CLEANER,ELEMENT  
COVER,AIR CLEANER ASSY  
BOLT,CLEANER COVER  
SCREW,5X55  
QTY  
1
1
2
1
1
1
1
1
1
2
2
2
1
1
1
1
3
1
1
1
1
1
1
2
1
1
1
COMMENTS  
Includes gasket  
WASHER,S,5  
WASHER,SMALL,5  
CARBURETOR SET  
LEVER,CHOKE  
TANK,FUEL,WHITE  
STAND  
Includes gasket  
Should be evapo?  
COLLAR,C  
GROMMET,FUEL PIPE  
PIPE,FUEL,3X5X62  
FILTER,FUEL  
CLIP 6.3  
PIPE,FUEL,ASS'Y  
BOLT,HEX,5x25WS  
BOLT,HEX 5X20  
CAP,TANK (BLACK/RED)  
SCREW,TAPPING,4X15  
WASHER,4  
Page 4  
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PARTS INFORMATION TPS-260PF  
CLUTCH, MUFFLER, ENGINE COVER • FIGURE 4  
Page 5  
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PARTS INFORMATION TPS-260PF  
CLUTCH, MUFFLER, ENGINE COVER • FIGURE 4  
ITEM PART NUMBER  
DESCRIPTION  
COVER,CYLINDER  
BOLT,HEX,5X16,PS  
BOLT,HEX,6x65  
WASHER,6  
MUFFLER  
GASKET,MUFFLER  
TAIL PIPE SET  
SCREW,4X18WS  
ARRESTER,SPARK  
SHIELD,HEAT  
COVER,MUFFLER  
BOLT,HEX,4x18WS  
PROTECTOR,SPARK PLUG  
WASHER,CLUTCH,B  
SHOE,CLUTCH  
SPRING,CLUTCH  
PLATE,CLUTCH  
BOLT,STEP  
BOLT,HEX 5X20  
WASHER,8  
QTY  
1
2
2
2
1
1
1
2
1
1
1
2
1
2
2
1
COMMENTS  
4-1  
4-4  
4-5  
4-6  
4-7  
4-8  
0160750020  
99463050164  
99051060653  
99201060011  
7060750080  
7510725020  
4-10 7340725590  
4-11 99436040081  
4-13 7320725020  
4-16 1330750020  
4-17 7380750020  
4-24 99464040185  
4-30 2570304520  
4-31 35902103200  
4-32 29001620800  
4-33 3420630B200  
4-34 3480630A20  
4-35 3570075T200  
4-36 99463050204  
4-38 99205080030  
4-39 99072045164  
2
2
3
2
SCREW,TAPPING,4.5X16  
1
Page 6  
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PARTS INFORMATION TPS-260PF  
RECOIL STARTER • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
STARTER ASS'Y  
BODY,STARTER  
PULLEY,STARTER  
SPRING,RECOIL  
ARM,SWING  
QTY  
1
1
1
1
1
1
1
1
1
1
1
4
COMMENTS  
5-0  
5-1  
5-2  
5-3  
5-4  
5-5  
5-6  
5-7  
5-8  
5-9  
7620304590  
7720304580  
7740304520  
7790304520  
7770304520  
8390304520  
7710304520  
7830304520  
7850304520  
3153334020  
SCREW,SET  
STAY,PULLEY  
ROPE,STARTER  
HANDLE,STARTER  
NUT,SPECIAL 5MM  
PULLEY,STARTER  
BOLT,HEX,4x18WS  
5-22 7980304520  
5-24 99464040185  
Page 7  
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PARTS INFORMATION TPS-260PF  
CARBURETOR • FIGURE 6  
ITEM PART NUMBER  
DESCRIPTION  
CARBURETOR SET  
BODY,PUMP  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
COMMENTS  
Includes gasket  
6-0  
6-2  
6-3  
6-4  
6-5  
6-6  
6-7  
6-8  
6-9  
4550304590  
5752515380  
4422515180  
4762515120  
44725108200  
~ ~ ~  
~ ~ ~  
~ ~ ~  
~ ~ ~  
PUMP,PRIMING  
COVER,DIAPHRAGM  
BULB,PRIMING  
DIAPHRAGM,METERING  
GASKET,DIAPHRAGM  
DIAPHRAGM,PUMP  
GASKET,PUMP  
JET,MAIN LONG #38  
O-RING  
Included in Carb Kit #650.25124.90  
(items not available individually)  
6-10 5992001W38  
6-11 55025100200  
6-12 48925100200  
6-13 53925120200  
6-15 51425100200  
6-16 54425164200  
6-17 99101060013  
6-18 61425137200  
6-19 4310634C200  
6-20 5482515120  
6-21 5492516520  
6-201 57825007200  
RING,STOP  
SWIVEL  
SCREW,THROTTLE SET  
STAY,ADJUST,CABLE  
NUT,6  
ADJUSTER,CABLE  
GASKET,CLEANER  
SCREW,SET  
1
1
4
1
WASHER,THRUST  
SCREEN,INLET  
1
Page 8  
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PARTS INFORMATION TPS-260PF  
FAN CASE • FIGURE 7  
ITEM PART NUMBER  
DESCRIPTION  
DRUM,CLUTCH  
QTY  
1
1
1
1
1
1
1
1
COMMENTS  
7-1  
7-3  
7-5  
7-6  
7-8  
2890307080  
99350012002  
5990098021  
99051050163  
99461050254  
RING,STOP,C-12 EX  
CUSHION,RUBBER  
BOLT,HEX,5X16  
BOLT,HEX HOLE,5X25S  
CASE,FAN  
PIPE HOLDER  
WASHER,5  
WASHER,GEAR CASE  
FITTING,METAL  
7-11 1120304580  
7-15 3600099620  
7-26 99201050061  
7-27 3243735020  
7-28 3610099020  
Includes bearing  
1
1
Page 9  
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PARTS INFORMATION TPS-260PF  
THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8  
Page 10  
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PARTS INFORMATION TPS-260PF  
THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8  
ITEM PART NUMBER  
DESCRIPTION  
SHAFT,DRIVE  
PIPE,DRIVE SHAFT  
BUSHING  
NUT,6  
HANDLE  
BRACKET,HANDLE,A  
GRIP,HANDLE  
BOLT,6X43  
QTY  
1
1
6
2
1
1
1
2
COMMENTS  
8-1  
8-2  
8-3  
8-4  
8-5  
8-6  
8-7  
8-8  
3433234620  
3413230480  
3473836090  
99101060041  
5003728620  
50637300200  
5033738E20  
99423060432  
8-10 99311052012  
8-11 36832350200  
8-25 8703840290  
8-83 8853840080  
8-86 1640701750  
8-98 2533840020  
8-100 8323840020  
8-103 3223840020  
8-110 99431050203  
8-111 99101050043  
8-112 9934604020  
8-125 8803840020  
SCREW,TAPPING 5X20  
WASHER,BRAKE SHAFT  
LEVER,THROTTLE ASS'Y  
WIRE,THROTTLE W/SWITCH  
TUBE,PROTECTION,7X175  
LEVER,SAFETY  
SPRING,RETURN  
GROMMET  
SCREW 5X20  
NUT,5  
SCREW,4X20  
LEVER,THROTTLE  
1
1
1
1
1
1
1
1
2
2
4
1
Page 11  
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PARTS INFORMATION  
TPS-260PF  
OIL PUMP, CAP, FILTER FIGURE 9  
ITEM PART NUMBER  
DESCRIPTION  
OIL TANK COVER SET  
COLLAR 3  
GASKET,OIL TANK  
O-RING,P5  
BOLT,STEP,A  
OIL PUMP ASSY  
O-RING,P5  
SPRING,OIL PUMP  
PISTON,OIL PUMP  
PIPE,FUEL 3X5X60  
SCREW,4X12  
WASHER,5  
FILTER,OIL  
QTY  
1
4
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
COMMENTS  
9-1  
9-2  
9-3  
9-4  
9-5  
9-6  
9-7  
9-8  
9-9  
0413230400  
0313230420  
4223230421  
99967005000  
3823230420  
1443230490  
99967005000  
4493230420  
0733230481  
9-11 7005300506  
9-12 99416040121  
9-13 99201050011  
9-14 48732712201  
9-15 4863234590  
9-16 7005300507  
9-17 9923008000  
9-20 5013230421  
9-21 99967005000  
9-22 99355060001  
9-30 6243230492  
9-31 0823230420  
9-35 99967015000  
9-36 5660406320  
9-55 99201020011  
9-56 99967001413  
FILTER ASSY,FINE MESH  
PIPE,FUEL 3X5X75  
NUT,PUSH  
ADJUSTER,OIL PUMP  
O-RING,P5  
Y161651~  
RING,STOP,6  
CAP,OIL TANK  
BANJO,OIL PUMP  
O-RING,P15  
COVER,AIR VENT  
WASHER,2  
~U231876  
V196951~  
V196951~  
O-RING  
1
Page 12  
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PARTS INFORMATION  
TPS-260PF  
SIDE COVER, SPROCKET, BAR & CHAIN FIGURE 10  
BEFORE S/N  
Z042300  
Bar & Chain Options  
N/A  
10" Bar & Chain Kit  
110.32304.20  
127.32304.20  
10" Bar  
10" Chain  
43 guage  
43 guage  
Part No 844001 12" Bar & Chain Kit  
120SDEA041  
91VG045X  
12" Bar  
12" Chain  
50 guage  
50 guage  
ITEM PART NUMBER  
10-10 99461050224  
10-17 99051050103  
10-18 99011060061  
10-18 99431060081  
10-23 0193230420  
10-23 0193230422  
10-24 3013230400  
10-25 99961609000  
10-26 99961609002  
10-27 99350009002  
10-28 99351024002  
10-32 78600601200  
10-34 99961608000  
10-37 99961638002  
10-38 99351028002  
10-39 3193230480  
10-40 99182060001  
10-41 0393230480  
10-42 12132600200  
10-43 1223230420  
10-44 4613230420  
10-45 1013230420  
10-46 1163230490  
10-50 1273230420  
10-51 1103230420  
DESCRIPTION  
BOLT,HEX HOLE 5x22/S  
BOLT,HEX.HOLE,5X10  
SCREW,6X6  
SCREW,6X8  
CASE,GEAR  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
COMMENTS  
~V095519  
V095520~  
~U231876  
U231877~  
CASE,GEAR  
SET,GEAR,PINION  
BEARING,BALL,#609  
BEARING,BALL,#609Z  
RING,STOP,C9  
RING,STOP,C-24,IN  
WASHER,RECOIL STARTER  
BEARING,BALL,#608  
BEARING,BALL 638Z  
RING,STOP,IN,C-28  
SPROCKET,3/8  
NUT,FLANGE,6  
COVER,SIDE  
NUT,CLAMP,BAR  
PIN,KNOCK,GUIDE BAR  
PLATE,GUIDE  
BOLT,GUIDE BAR  
TENSIONER,CHAIN  
CHAIN,10"  
BAR,10"  
1
Page 13  
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PARTS INFORMATION  
TPS-260PF  
SIDE COVER, SPROCKET, BAR & CHAIN FIGURE 11  
After Serial Number  
Z042301  
Bar & Chain Options  
N/A  
10" Bar & Chain Kit  
110.32304.20  
127.32304.20  
10" Bar  
10" Chain  
43 guage  
43 guage  
Part No 844001 12" Bar & Chain Kit  
120SDEA041  
91VG045X  
12" Bar  
12" Chain  
50 guage  
50 guage  
ITEM PART NUMBER  
11-10 99461050224  
11-17 99051050103  
11-18 99431060081  
11-23 0193230422  
11-24 3013234400  
11-25 99961609000  
11-26 99961609002  
11-27 99350009002  
11-28 99351024002  
11-32 78600601200  
11-34 99961627000  
11-37 99961638002  
11-38 99351028002  
11-39 3193230480  
11-40 99182060001  
11-41 0393230480  
11-42 12132600200  
11-43 1223234421  
11-44 4613234420  
11-45 1013234421  
11-46 1163230490  
11-47 4523234420  
11-48 0313234420  
11-50 1273230420  
11-51 1103230420  
DESCRIPTION  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
COMMENTS  
BOLT,HEX HOLE 5x22/S  
BOLT,HEX.HOLE,5X10  
SCREW,6X8  
CASE,GEAR  
GEAR & PINION SET  
BEARING,BALL,#609  
BEARING,BALL,#609Z  
RING,STOP,C9  
RING,STOP,C-24,IN  
WASHER,RECOIL STARTER  
BEARING,BALL  
BEARING,BALL 638Z  
RING,STOP,IN,C-28  
SPROCKET,3/8  
NUT,FLANGE,6  
COVER,SIDE  
NUT,CLAMP,BAR  
KNOCK PIN  
PLATE,GUIDE  
BOLT,CHAIN TIGHTENING  
TENSIONER,CHAIN  
CAM  
COLLAR  
CHAIN,10"  
BAR,10"  
1
Page 14  
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PARTS INFORMATION  
TPS-260PF  
DRIVE SHAFT & COUPLING 
FIGURE 12  
PART NUMBER  
ITEM  
DESCRIPTION  
SHAFT,DRIVE  
QTY  
1
COMMENTS  
12-30 3433233180  
12-31 3413233180  
12-32 34737601900  
12-33 99461050254  
12-34 5123370081  
12-34 5123338P20  
12-35 2803233120  
12-36 3523233180  
12-37 99021060351  
12-37 99021060501  
12-38 99051050103  
12-39 99101050041  
12-40 99350010002  
12-41 99961690001  
12-42 34833130200  
12-44 35902103200  
12-45 99101060011  
12-46 99143060023  
PIPE,DRIVE SHAFT  
BUSHING  
BOLT,HEX HOLE,5X25S  
KNOB,HANDLE  
KNOB,HANDLE  
CASE,JOINT  
PIN,LOCK  
BOLT,6X35  
BOLT,6X50  
BOLT,HEX.HOLE,5X10  
NUT,5  
RING,STOP,C-10 EX  
BEARING,BALL,#6900ZZ  
COLLAR,B  
WASHER,CLUTCH,B  
NUT,6  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Before S/N V021700  
S/N V021701 and after  
Before S/N V021700  
S/N V021701 and after  
S/N V021701 and after  
S/N V021701 and after  
S/N V021701 and after  
NUT,6  
1
Page 15  
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PARTS INFORMATION  
TPS-260PF  
TOOLS & DECALS FIGURE 13  
ITEM PART NUMBER  
DESCRIPTION  
SPANNER,COMBO  
SPANNER,8X10  
DECAL,SYMBOL  
COVER,BAR,10",BLACK  
DECAL  
QTY  
1
1
1
1
COMMENTS  
13-1  
88332600200  
80120000200  
91505015200  
9413233320  
9073230420  
13-2  
13-3  
13-5  
13-9  
V095520~  
1
13-10 9293249820  
13-10-1 9293233120  
13-11 9223234520  
13-12 9213234520  
13-30 81320000200  
DECAL,TPS-210  
DECAL,SYMBOL,TPS-200  
DECAL,OIL ADJUSTMENT  
DECAL,OIL  
1
1
1
1
Z042301~  
~Z042300  
WRENCH,HEX,4  
1
Page 16  
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TPS-260PF  
PARTS INFORMATION  
24” & 36” POLE SAW EXTENSION FIGURE 14  
748511  
748512  
ITEM PART NUMBER  
DESCRIPTION  
SHAFT,DRIVE  
SHAFT,DRIVE  
24"  
1
36"  
COMMENTS  
14 3433233180  
14 3433003980  
14 3413230881  
14 3413230882  
14 3413003980  
14 3473730090  
14 3473730090  
14 99461050254  
1
PIPE,DRIVE SHAFT  
PIPE,DRIVE SHAFT  
PIPE,DRIVE SHAFT  
BUSHING ASSY  
BUSHING ASSY  
BOLT,HEX HOLE,5X25S  
KNOB,HANDLE  
KNOB,HANDLE  
COUPLING,TPS  
PIN,LOCK  
1
1
~9085369  
9085370~  
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5123370081  
~5004220  
5004221~  
14-1  
14 5123338P20  
14 2803233122  
14 3523233180  
14 99021060351  
14 99021060504  
14 99051050103  
14 99101050041  
14 99350010002  
14 99961690001  
14 3483313020  
14 92337400200  
14 3590210320  
14 99101060011  
14 99142060012  
1
1
1
BOLT,6X35  
BOLT,6X50  
~5004220  
5004221~  
1
1
1
1
1
1
1
1
1
1
BOLT,HEX.HOLE,5X10  
NUT,5  
RING,STOP,C-10 EX  
BEARING,BALL,#6900ZZ  
COLLAR,B  
DECAL,LEVEL  
WASHER,CLUTCH,B  
NUT,6  
5004221~  
5004221~  
NUT,CAP 6  
Page 17  
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