Illustrated Parts Manual
Model Number:
P/N 29019
Rev 000
Date 11-14-07
TCS-3401/S
PROFESSIONAL PRUNING SAW
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
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TCS-3401/S
PARTS INFORMATION
FLYWHEEL, STARTER PAWLS, CRANKCASE • FIGURE 2
ITEM PART NUMBER
2-19 0710406321
2-19 0710406323
2-19 0710406324
2-21 06600000200
2-22 99210070012
2-23 99201070011
2-24 1552054490
2-26 7880174020
2-27 7900174020
2-28 99355040001
2-36 99461050204
2-41 0720175090
2-42 99966122206
2-43 0900175020
2-44 99961620106
2-46 99905250980
DESCRIPTION
SHIM,CRANKSHAFT,0.1
SHIM,CRANKSHAFT,0.2
SHIM,CRANKSHAFT,0.3
NUT,FLYWHEEL
WASHER,S,7
WASHER,7
MAGNETO ASS'Y
PAWL,STARTER
QTY
V
V
V
1
1
1
1
2
2
2
3
1
2
1
2
1
COMMENTS
Shims are "as needed" to obtain correct
side clearance
SPRING,STARTER PAWL
RING,STOP
BOLT,HEX,HOLE,5X20,S
CRANKCASE ASS'Y
SEAL,OIL,#TC12227
GASKET,CRANKCASE
BEARING,BALL,#6201
ROLLER,NEEDLE,2.5X9.8
Includes bearings, seals and gasket
Page 2
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TCS-3401/S
PARTS INFORMATION
ENGINE CASE, AIR BOX, INTAKE • FIGURE 3
Carburetor
ITEM PART NUMBER
3-47 1553297081
3-48 4030406320
3-49 4003297020
3-50 3910175000
3-51 5603297090
3-52 56204060200
3-53 4313297020
3-54 6290175090
3-57 99463050204
3-58 47601700200
3-59 7003297020
3-60 70832350200
3-61 7073297020
3-62 7043297080
3-64 1903297U20
3-65 1913297020
3-67 0513297090
3-68 3800631A200
3-69 4210175020
3-70 99461040124
3-71 99073045144
3-73 99414050401
3-73 99416050422
3-74 99463050185
3-75 0270630A201
3-77 99200050011
DESCRIPTION
BODY,CLEANER
QTY
COMMENTS
1
1
1
1
1
1
1
1
4
1
1
2
1
1
1
1
1
1
1
2
4
2
2
1
1
1
GASKET,INLET MANIFOLD
SPACER,INLET MANIFOLD
MANIFOLD,INTAKE SET
CASE,ENGINE ASSY
VALVE,AIR VENT,B
GUIDE PLUS
CAP,TANK INNER
BOLT,HEX 5X20
BOARD,BLOW OVER CHECK
VALVE,CHOKE
SHIM,5.2X8X.80
HOLDER,CHOKE ROD
ROD,CHOKE
CAP,ADJUSTER
GROMMET,IDLE
COVER,CLEANER
BOLT,CLEANER COVER
ELEMENT,CLEANER
BOLT,HEX,4X12
SCREW,TAPPING 4.5x14
SCREW,5X40/S
SCREW,5X42/WS
BOLT,HEX 5X18PS
COLLAR
V254087~
~W277571
W277572~
WASHER,SMALL,5
W277572~
Page 3
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TCS-3401/S
PARTS INFORMATION
MUFFLER COMPONENTS • FIGURE 4
ITEM PART NUMBER
4-26 99414050401
4-27 99201050011
4-28 7040175190
4-29 7170175080
4-30 7240175020
4-31 7390175020
4-32 7160175080
4-33 7370175020
4-34 7320175120
DESCRIPTION
SCREW,5X40/S
WASHER,5
QTY
2
2
1
1
1
1
1
1
COMMENTS
SET,MUFFLER
COVER,MUFFLER
SPACER,MUFFLER
GASKET,MUFFLER
BODY,MUFFLER
GASKET,MUFFLER
ARRESTER,SPARK
1
Page 4
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TCS-3401/S
PARTS INFORMATION
OILER & FUEL SYSTEM COMPONENTS • FIGURE 5
ITEM PART NUMBER
DESCRIPTION
QTY
1
2
1
1
COMMENTS
5-1
5-2
5-3
5-4
5-5
50532710200
68004019210
99201050011
48732712201
4863271090
PIPE,OIL,B
CLIP,7
WASHER,5
FILTER,OIL
FILTER,ASS'Y
1
5-10 4973297020
5-11 44225143800
5-12 70002504090
5-13 7000250421
5-14 6780175020
5-16 2220175020
5-17 6750404280
5-35 6353252K90
5-37 6303252K20
5-60 6423252K90
5-62 5233252K20
JOINT,PIPE
1
1
1
1
1
1
1
1
PUMP,PRIMING ASS'Y
PIPE,FUEL,2.5X4X90
PIPE,FUEL,2.5X4X210
PIPE,RUBBER
PIPE,FUEL
FILTER,FUEL
CAP,TANK ASSY
GASKET,TANK CAP
CAP,OIL TANK ASSY
GASKET,OIL TANK CAP
1
1
1
Page 5
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TCS-3401/S
PARTS INFORMATION
RECOIL STARTER • FIGURE 6
Units Before
Serial Number
D146200
ITEM PART NUMBER
DESCRIPTION
STARTER,RECOIL,ASSY
SCREW,TAPPING,5X14
WASHER,BRAKE SHAFT
PULLEY,STARTER
ROPE,STARTER,3X890
SPRING,RECOIL ASSY
HANDLE,STARTER
HOUSING,STARTER
SCREW,TAPPING,4.5X20
SHUTTER,AIR INTAKE
COVER,INNER
GROMMET,AIR INTAKE
SCREW,TAPPING 4.5x14
QTY
1
1
1
1
1
1
1
1
4
1
1
1
COMMENTS
Units before S/N D146200
6-0
6-1
6-2
6-3
6-4
6-5
6-7
6-9
7560175090
99072050144
36832350200
7740174020
7830174020
7780174090
7850174320
1120175080
6-10 99072045204
6-11 1573297020
6-12 1450175020
6-13 1290175020
6-14 99073045144
1
Page 6
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TCS-3401/S
PARTS INFORMATION
RECOIL STARTER • FIGURE 7
Units After
Serial Number
D146201
ITEM PART NUMBER
DESCRIPTION
STARTER ASSY,S-START
SCREW,SET
SPRING
PULLEY,STARTER
ROPE,STARTER
SPRING,STARTER
HANDLE,STARTER
FAN CASE,S-START
SCREW,TAPPING,4.5X20
SHUTTER,AIR INTAKE
COVER,INNER
GROMMET,AIR INTAKE
PLATE,CAM
STOPPER,ROPE
QTY
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
COMMENTS
Units after S/N D146201
7-0
7-1
7-2
7-3
7-4
7-5
7-7
7-9
7560175D90
8390304520
7580176120
7740176120
7830176120
7780176190
7850176120
1120175D80
7-10 99072045204
7-11 1573297020
7-12 1450175020
7-13 1290175020
7-14 7590174M20
7-15 7950406320
7-16 99073045144
SCREW,TAPPING 4.5x14
Page 7
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TCS-3401/S
CARBURETOR • FIGURE 8
PARTS INFORMATION
ITEM PART NUMBER
DESCRIPTION
CARBURETOR,ASSY
SCREEN,INLET
BODY,PUMP
SCREW,SET
GASKET,PUMP
DIAPHRAGM,PUMP
HINGE,VALVE
QTY
1
1
1
1
1
1
1
COMMENTS
8-0
8-2
8-3
8-4
8-5
8-6
8-9
4552530690
57825007200
57525006200
51425001200
~ ~ ~
Includes gasket
~ ~ ~ Contained in Carb Repair Kit
P/N 650-25001-910 (not available individually)
~ ~ ~
47325001200
8-10 54625001200
8-11 4772508020
8-12 60525001200
8-13 47625004200
8-14 ~ ~ ~
SCREW,SET,HINGE PIN
SPRING,VALVE
PIN,HINGE
COVER,DIAPHRAGM
DIAPHRAGM,METERING
GASKET,DIAPHRAGM
NEEDLE VALVE
SPRING,IDLE ADJUST
SCREW,IDLE ADJUST
SCREW,SET
1
1
1
1
1
1
1
1
8-15 ~ ~ ~
8-16 6032501220
8-21 46325006200
8-22 46225016200
8-25 54825012200
1
4
Page 8
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TCS-3401/S
OIL PUMP • FIGURE 9
PARTS INFORMATION
Service Tools
Screw gear inserter
P/N 002.29323.50
Screw gear remover
P/N 007.29326.00 +
042.29329.00
ITEM PART NUMBER
9-8 99416050141
DESCRIPTION
SCREW,5X14/WS
QTY
2
COMMENTS
9-11 0973297020
9-12 51532710200
9-13 0843290020
9-14 5670175020
9-15 1443297090
9-16 4883297020
9-17 50132710210
9-18 99967006000
9-19 0883277A91
9-20 99967006000
9-36 99072050144
9-38 70007105020
9-39 12532710200
9-42 99075045144
COVER,OIL PUMP
PIPE,OIL,B
GEAR,SCREW
SPONGE,AIR VENT
PUMP,OIL
GROMMET,OIL ADJUSTER
ADJUSTER,OIL PUMP
O-RING,P-6
SET,OIL PUMP
O-RING,P-6
SCREW,TAPPING,5X14
PIPE,VINYL
CATCHER,CHAIN
SCREW, TAPPING,4X14
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Page 9
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TCS-3401/S
PARTS INFORMATION
SIDE CASE, CLUTCH, CHAIN BRAKE • FIGURE 10
12" Bar & Chain
Combo = 844001
Bar = 120SDEA041
Chain = 91VG045X
14" Bar & Chain
Combo = 844002
Bar = 140SDEA041
Chain = 91VG052X
Service Tool
16" Bar & Chain
Clutch Remover
P/N 037.29327.100
Combo = 844004
Bar = 160SDEA041
Chain = 91VG057X
Page 10
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TCS-3401/S
PARTS INFORMATION
SIDE CASE, CLUTCH, CHAIN BRAKE • FIGURE 10
ITEM PART NUMBER
10-2 12132600200
10-2 12132530200
10-4 2870170081
10-5 99962101301
10-6 31032710200
10-7 35804050201
10-21 34501700200
10-22 34601700200
10-23 34201700200
10-24 3480170021
10-25 99274004143
10-31 99341040101
10-32 4613290820
10-33 1163273590
10-37 5113290020
10-46 0403297090
10-46 0403297091
10-47 4623291121
10-48 99330026050
10-49 3653291180
10-50 1163291180
10-51 3017200020
10-52 3753290021
10-54 3743297020
10-55 3863290180
10-56 99905300980
10-57 3793290180
10-58 3783291R20
10-59 47010246200
10-60 0313290120
10-61 0393297081
10-62 3883290020
10-63 99341040151
DESCRIPTION
NUT,CLAMP,BAR
NUT,CLAMP,BAR
CLUTCH
BEARING,NEEDLE,101310
HOUSING,CLUTCH,3/8"
WASHER,CLUTCH
SHOE,CLUTCH
BOSS,CLUTCH
SPRING,CLUTCH
PLATE,CLUTCH A
RIVET
QTY
2
2
1
1
1
1
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
COMMENTS
~D146200
D146201~
SCREW,TAPPING,4X10
PLATE,GUIDE
TENSIONER ASSY
COLLAR,CRANKSHAFT
CASE,SIDE ASSY
CASE,SIDE ASSY
PLATE,GUIDE B
SCREW,2.6x5
HANDLE,BRAKE
TENSIONER
GEAR,A
COVER,BRAKE LINK,BLACK
SPRING,BRAKE
METAL,BRAKE HOLDING
BEARING,NEEDLE
LINK,BRAKE
BAND,BRAKE
COLLAR
COLLAR
COVER,SIDE
SPRING,BRAKE LEVER
SCREW,4X15
~D146200
~D146200
D146201~
D146201~
D146201~
D146201~
D146201~
Page 11
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TCS-3401/S
PARTS INFORMATION
HANDLES, CONTROLS, LEVERS • FIGURE 11
Page 12
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TCS-3401/S
PARTS INFORMATION
HANDLES, CONTROLS, LEVERS • FIGURE 11
ITEM PART NUMBER
11-6 99073050354
11-9 47010246200
11-10 2443297080
11-11 99073050404
11-12 2753297020
11-15 99073050164
11-16 0113297080
11-17 72532161202
11-18 06632300201
11-20 06432530200
11-26 2573291020
11-27 0603297020
11-28 06132710200
11-33 0103297020
11-39 99341040151
11-41 2093297020
11-42 2740175080
11-43 1780175180
11-44 1700406380
11-45 8850175080
11-46 19811600800
11-47 5633297020
11-48 99073045144
DESCRIPTION
SCREW,TAPPING,5X35
COLLAR
DAMPER,VIBRATION
SCREW,TAPPING,5X40
COLLAR,DAMPER,A
SCREW,TAPPING,5X16
HANDLE,REAR B
CAP,PUSH PIN
SPRING,STOPPER
PIN,PUSH
LEVER,SAFETY
LEVER,THROTTLE
SPRING,THROTTLE LEVER
HANDLE,REAR,A
SCREW,4X15
HANDLE,FRONT
CORD,GROUND
QTY
2
2
3
1
1
2
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
2
COMMENTS
CORD,325L
BUTTON,STOP
WIRE,THROTTLE
R-B 19811660800 CLAMP
SHIELD
SCREW,TAPPING 4.5x14
Page 13
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TCS-3401/S
TOOLS • FIGURE 12
PARTS INFORMATION
ITEM PART NUMBER
12-1 88332600200
12-1 01329325400
12-5 94332713200
12-6 081293297U
DESCRIPTION
SPANNER,COMBO
SPANNER,BOX,10X19
COVER,BAR
QTY
COMMENTS
1
1
1
1
~D146200
D146201~
DRIVER,MINUS,4x50
Page 14
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TCS-3401/S
DECALS • FIGURE 13
PARTS INFORMATION
ITEM PART NUMBER
13-1 9503297U20
13-2-2 9063297U20
13-2 9063297U21
13-8 9073297U20
13-9 9093265320
DESCRIPTION
DECAL,PROFORCE
DECAL,TCS-3401
DECAL,TCS-3401S
DECAL,WARNING
DECAL,CAUTION A
QTY
COMMENTS
1
1
1
1
1
~D146200
D146201~
Page 15
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