Sun Microsystems Power Supply 2000E User Manual

SPARCcenter 2000EPower Supply  
Installation Manual  
A Sun Microsystems, Inc. Business  
2550 Garcia Avenue  
Mountain View, CA 94043 U.S.A.  
415 960-1300 FAX 415 969-9131  
Part No.: 802-2700-10  
Revision -A, April 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1. Before You Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1  
1.1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1  
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2  
1.3 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4  
2. Power Supply Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1  
2.1 Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2  
2.2 Open Boot PROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2  
2.3 Powering Down the System . . . . . . . . . . . . . . . . . . . . . . . . 2-2  
2.4 Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4  
2.5 Installing the Bottom Power Supply . . . . . . . . . . . . . . . . . 2-4  
2.5.1 Identifying a Redundant-Capable Cabinet . . . . . . . 2-4  
2.5.2 Installing the Supply. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5  
2.6 Restarting the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20  
2.7 Reading Boot Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23  
A. Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1  
iii  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A.1 Removal Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1  
A.1.1 Opening the Hinged Door . . . . . . . . . . . . . . . . . . . . . A-1  
A.1.2 Removing the Vented Front Panels. . . . . . . . . . . . . . A-2  
A.1.3 Removing the Side Panels . . . . . . . . . . . . . . . . . . . . . A-3  
A.1.4 Removing the EMI Shield . . . . . . . . . . . . . . . . . . . . . A-4  
A.1.5 Rear Screen Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5  
A.2 Closing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6  
A.2.1 EMI Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6  
A.2.2 Rear Screen Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6  
A.2.3 Vented Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7  
A.2.4 Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7  
iv  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Figure 2-1  
Figure 2-2  
Figure 2-3  
Figure 2-4  
Figure 2-5  
Figure 2-6  
Figure 2-7  
Figure 2-8  
Figure 2-9  
Key Switch Positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
AC Distribution Unit Power Switch . . . . . . . . . . . . . . . . . . . . . .  
Removing the Power Supply Compartment EMI Panel . . . . .  
Disconnecting the Top Power Supply Power Cord . . . . . . . . .  
Removing the Power Supply Cage Cover Panel. . . . . . . . . . . .  
AC Distribution Unit Removal and Replacement . . . . . . . . . .  
Removing the Power Breaker Box . . . . . . . . . . . . . . . . . . . . . . .  
Freeing the Filter Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2-3  
2-3  
2-5  
2-6  
2-7  
2-7  
2-8  
2-9  
Installing the Bottom Power Supply. . . . . . . . . . . . . . . . . . . . . . 2-10  
Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14  
Figure 2-14 Installing the Main Bus Bar and the Power Harness . . . . . . . . 2-14  
Figure 2-15 Plugging the Filter Cable into the Bottom Power Supply . . . . 2-15  
Figure 2-16 Replacing the Power Breaker Box . . . . . . . . . . . . . . . . . . . . . . . . 2-16  
v
Download from Www.Somanuals.com. All Manuals Search And Download.  
2-18  
Figure 2-19 Replacing the Power Supply Compartment EMI Panel . . . . . 2-19  
Figure 2-20 Local/ Remote Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21  
Figure 2-21 System Reset Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23  
Figure 2-22 Front Panel Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24  
Figure 2-23 Power Supply Adapter Board LEDs. . . . . . . . . . . . . . . . . . . . . . 2-25  
Figure 2-24 Opening the Hinged Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2  
Figure 2-25 Removing the Vented Front Panels . . . . . . . . . . . . . . . . . . . . . . A-3  
Figure 2-26 Removing the Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4  
Figure 2-27 Removing the EMI Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5  
Figure 2-28 Rear Screen Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6  
vi  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Table 1-1  
Table 2-1  
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1-2  
LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25  
vii  
Download from Www.Somanuals.com. All Manuals Search And Download.  
viii  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Preface  
This manual provides instructions for installing a power supply in a  
redundant-capable SPARCcenter 2000 or SPARCcenter 2000E system.  
These instructions are designed for an experienced service provider.  
How This Book Is Organized  
Chapter 1, “Before You Start,” is an overview of the tasks involved. Read this  
chapter to become familiar with the overall upgrade process.  
Chapter 2, “Power Supply Installation,” explains how to perform the  
installation.  
Appendix A, “Access” details how to remove and replace system covers.  
ix  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Related Documents  
The following documents contain information that may be helpful after the  
upgrade is installed.  
Table P-1  
Related Documents  
Application  
Safety  
Title  
Part Number  
801-3051  
800-6975  
800-7481  
800-6076  
800-7009  
800-7020  
800-7022  
801-7652  
802-1850  
801-4977  
801-2007  
SPARCcenter 2000 Regulatory Compliance Manual  
SPARCcenter 2000 Installation Manual  
SPARCcenter 2000 Post Users Guide  
OpenBoot Command Reference  
Installation  
Diagnostics  
Users Guides  
SPARCcenter 2000 Storage Device Users Guide  
150MB Tape Drive Users Guide  
5.0 GB 8mm Tape Drive Users Guide  
10 Gbyte 8mm Tape Drive Users Guide  
14 Gbyte 8mm Tape Drive Users Guide  
20 Gbyte 4 mm Internal Tape Auto-Loader Users Guide  
SPARCcenter 2000 ServiceManual  
Service  
x
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
What Typographic Changes Mean  
The following table describes the typographic changes used in this book.  
Table P-2  
Typographic Conventions  
Typeface or  
Symbol  
Meaning  
Example  
AaBbCc123  
The names of commands,  
files, and directories;  
on-screen computer output  
Edit your .loginfile.  
Use ls -ato list all files.  
machine_name% You have mail.  
AaBbCc123  
AaBbCc123  
AaBbCc123  
What you type, contrasted  
with on-screen computer  
output  
machine_name% su  
Password:  
Command-line placeholder:  
replace with a real name or  
value  
To delete a file, type rmfilename.  
Book titles, new words or  
terms, or words to be  
emphasized  
Read Chapter 6 in Users Guide.  
These are called class options.  
You must be root to do this.  
Shell Prompts in Command Examples  
The following table shows the default system prompt and superuser prompt  
for the C shell, Bourne shell, and Korn shell.  
Table P-3  
Shell Prompts  
Shell  
Prompt  
C shell prompt  
machine_name%  
machine_name#  
C shell superuser prompt  
Bourne shell and Korn shell $  
prompt  
Bourne shell and Korn shell #  
superuser prompt  
Preface  
xi  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Notes, Cautions, and Warnings  
Warning – This equipment contains lethal voltage. Accidental contact can  
result in serious injury or death.  
Caution – Improper handling by unqualified personnel can cause serious  
damage to this equipment. Unqualified personnel who tamper with this  
equipment may be held liable for any resultant damage to the equipment.  
!
Individuals who remove any outer panels or open covers to access this  
equipment must observe all safety precautions and ensure compliance with  
skill level requirements, certification, and all applicable local and national  
laws.  
Procedures contained in this document must be performed by qualified  
service-trained maintenance providers.  
Note – Before you begin, carefully read each of the procedures in this manual.  
If you have not performed similar operations on comparable equipment, do  
not attempt to perform these procedures.  
xii  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
BeforeYou Start  
1
This manual provides procedures for installing a power supply in a redundant-  
capable SPARCcenter 2000 or 2000E system cabinet.  
1.1 Safety Precautions  
For your protection, observe the following safety precautions when setting up  
your equipment:  
Follow all cautions, warnings, and instructions marked on the equipment.  
Ensure that the voltage and frequency rating of the power outlet you use  
matches the electrical rating label on the equipment and video monitor.  
Use properly grounded power outlets only.  
Never push objects of any kind through openings in the equipment as they  
may touch dangerous voltage points or short out components that could  
result in fire or electric shock.  
Refer servicing of equipment to qualified personnel.  
1-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
1
To protect both yourself and the equipment, observe the following precautions:  
Table 1-1 Safety Precautions  
Item  
Problem  
Precaution  
Springfingers  
Personal injury  
The springfingers have sharp edges. Use care when handling springfinger-  
equipped cabinet screens and system boards.  
RFI leakage  
Keep springfinger-equipped screens and panels in place when the system is  
running. These assemblies suppress radio frequency interference (RFI) and  
are required by law in many localities.  
Damaged  
springfingers  
Look for any broken or twisted springfingers and replace any damaged  
screen or board with a new assembly.  
Wrist strap or  
Foot strap  
ESD  
Wear a conductive wrist strap or foot strap when handling printed circuit  
boards.  
ESD mat  
ESD  
An approved ESD mat provides protection from static damage when used  
with a wrist strap or foot strap. The mat also cushions and protects small  
parts that are attached to printed circuit boards.  
Cover panels  
Filler panels  
System damage  
and overheating  
Attach all cabinet cover panels after performing service work on the system.  
System damage  
and overheating  
Install card cage filler panels in all unused card cage slots. Open slots  
severely reduce the cooling capability of the system.  
SBus slot covers  
System damage  
and overheating  
Install SBus slot covers in all unused system board SBus slots. Openings on  
the backs of system boards reduce the cooling capability of the system.  
1.2 Symbols  
The following symbols mean:  
WARNING  
Risk of electrical shock.To reduce  
the risk, follow the instructions.  
WARNING  
Risk of personal injury. To reduce the  
risk, follow the instructions.  
!
1-2  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
1
CAUTION  
Risk of equipment damage. To reduce  
the risk, follow the instructions.  
!
AC  
A terminal to which alternating  
current or voltage may be applied.  
ON  
The principal and stand-by switches  
are in the ON position.  
OFF  
The principal switch is in the OFF  
position.  
STAND-BY  
PROTECTIVE EARTH  
CHASSIS  
The stand-by switch is in the  
STAND-BY position.  
Protective earth conductor.  
Frame or chassis terminal.  
FUSE REPLACEMENT  
MARKING  
For continued protection against risk  
of fire and electric shock, replace  
ONLY with same type and rating of  
fuse.  
!
Caution – DO NOT make mechanical or electrical modifications to the cabinet.  
Sun Microsystems is not responsible for regulatory compliance of modified  
cabinets.  
!
!
Caution – Power off the cabinet and all equipment connected to it before  
performing any of the procedures described in this book.  
The system chassis power must be turned off, and the AC power cord must  
remain plugged in to ensure a proper ground.  
Before You Start  
1-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1
Warning – This equipment contains lethal voltages. Accidental contact can  
result in serious injury or death.  
Caution – Improper handling by unqualified personnel can cause serious  
damage to this equipment. Unqualified personnel who tamper with this  
equipment may be held liable for any resulting damage to the equipment.  
!
!
Persons who remove any of the outer panels to access this equipment must  
observe all safety precautions and ensure compliance with skill level  
requirements, certification, and all applicable local and national laws.  
All procedures contained in this document must be performed by qualified  
service-trained maintenance providers.  
Caution – Before you begin, carefully read each of the procedures in this  
manual. If you have not performed similar operations on comparable  
equipment, do not attempt to perform these procedures.  
1.3 Tools Required  
The following list represents the minimum of tools and test equipment  
required to service the system cabinet:  
Screwdriver, slotted, 3/ 16 inch  
Screwdriver, Phillips #2  
Screwdriver, Phillips #1  
Hex driver, M-4  
Hex driver, 3/ 16 inch  
Hex driver, 9 mm  
Wrench, 13 mm  
DIP/ IC extraction tool  
ESD mat, Sun P/ N 250-1088, or equivalent  
Grounding wrist strap  
Needlenose pliers  
1-4  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Power SupplyInstallation  
2
This chapter provides the complete upgrade procedures.  
Perform these tasks in order to install a system power supply.  
page 2-2  
page A-1  
page 2-4  
page A-6  
Powering Down the System  
Removal Procedures  
Installing the Bottom Power Supply  
Closing the System  
Restarting the System  
page 2-20  
Warning – Risk of electric shock. Do not work inside the cabinet while power  
is applied to the system. Power down using the procedure which follows.  
2-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
2
2.1 Operating System  
The correct operating system must be installed to support dual power supply  
operation. The operating system must be:  
Solaris 2.4 or higher, or  
Solaris 2.3 with the patch: ID# 101318-59 or later revision level (obtain this  
patch through your normal service channels)  
Check to see which operating system is running on your machine. If necessary,  
load one of the correct Solaris versions listed here before proceeding.  
2.2 Open Boot PROM  
The system boards require the Open Boot PROM version -10 or higher to  
support dual power supply operation. If necessary, install new PROMs on all  
system boards before proceeding.  
2.3 Powering Down the System  
Halt the operating system before turning off system power. Proceed below.  
1. Notify users that the system is going down.  
2. Be sure that the system files and data have been backed up.  
3. Halt the system using the appropriate commands.  
The halt procedure varies for different types of operating systems. Refer to  
the documentation for your operating system for the correct halt procedure.  
4. Wait for the system-halted message and the boot monitor prompt.  
5. Turn the key switch to the  
(standby) position.  
See Figure 2-1.  
6. Turn AC power off:  
Turn the AC distribution unit power switch to Off. The switch is at the rear  
of the cabinet. See Figure 2-2.  
2-2  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
2
Diagnostics  
Secure  
On  
Standby  
Figure 2-1 Key Switch Positions  
Off  
Main Power  
Figure 2-2 AC Distribution Unit Power Switch  
Power Supply Installation  
2-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
2
2.4 Access  
Remove all system cover panels before proceeding with the upgrade. For these  
procedures, refer to Appendix A, “Access.”  
2.5 Installing the Bottom Power Supply  
Note – Read and follow all safety and ESD instructions found in Section 1.1,  
“Safety Precautions.”  
2.5.1 Identifying a Redundant-Capable Cabinet  
Note – The cabinet in question is a redundant-capable cabinet if:  
• The power supply cover panel on this chassis is long as shown in Figure 2-3.  
This panel reaches to the bottom of the frame. In contrast, the cover panel on  
the non redundant-capable chassis reaches about half the way down the frame  
• The cabinet is configured with the power supply adapter board. This board,  
if present, can be viewed by looking through the EMI screen on the front of the  
system.  
2-4  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
2
2.5.2 Installing the Supply  
2.5.2.1 Preparation  
1. Remove the power supply compartment EMI panel Part No. 340-3134-xx  
covering both power supplies. See Figure 2-3.  
Remove twelve 10-32 screws securing the panel in place and set aside.  
Screws  
Figure 2-3 Removing the Power Supply Compartment EMI Panel  
2. Disconnect the top power supply power cord.  
This is in the lower-center of the top supply. See Figure 2-4.  
Power Supply Installation  
2-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
2
Power cord  
Figure 2-4 Disconnecting the Top Power Supply Power Cord  
3. Remove the power supply cage cover panel.  
Remove six screws securing the panel, Part No. 340-3157-xx to the power  
supply cage and remove the panel (it will not be reused). See Figure 2-5.  
2-6  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
Cage cover panel  
Springfingers (2 each)  
Remove screws, 6 places  
Figure 2-5 Removing the Power Supply Cage Cover Panel  
Remove the AC Distribution Unit  
1. Disconnect all AC cables plugged into the unit, and disconnect cables  
from connectors J2 and J3.  
See Figure 2-6.  
Power supply cable  
#6 Phillips screws  
Phillips screws  
AC distribution unit  
Figure 2-6 AC Distribution Unit Removal and Replacement  
Power Supply Installation  
2-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
2
Note – J3 is located on the top of the AC distribution unit, J2 is on the backside.  
2. Remove the three Phillips screws and two #6-32 Phillips screws.  
3. Carefully remove the power distribution unit from the system chassis.  
Remove the Breaker Box  
1. Remove the power breaker box. See Figure 2-7.  
a. Unplug the power cord from the breaker box going to the top power  
supply.  
b. Remove two screws from holes in the bottom lip of the breaker box  
which secure it to the bottom power supply. Set the screws aside.  
c. Unscrew two captive screws at the top of the breaker box securing it to  
the top power supply.  
d. Remove the box and set aside.  
Captive screws (2 places)  
Screws (2 places, hidden)  
Figure 2-7 Removing the Power Breaker Box  
2-8  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
Filter Cable  
1. Free the filter cable.  
a. On the inside of the power supply cage, cut the tie wrap and uncoil the  
cable. See Figure 2-8.  
b. Pass the cable connector through the rectangular hole in the power  
supply cage and allow it to hang.  
Filter cable  
Tie wrap  
Rectangular hole (hidden)  
Figure 2-8 Freeing the Filter Cable  
2.5.2.2 Power Supply Physical Installation  
1. Install the springfingers, Part No. 340-2415-xx (two each — included with  
the kit) on the new power supply.  
Install each springfinger (shown in Figure 2-9) using three screws.  
2. Place the supply on the power supply shelf at a slight angle so the left-  
edge enters the power supply cavity first.  
Power Supply Installation  
2-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
3. Shove the supply into the cavity — flush against the sheet metal in the  
left-interior of the power supply cage.  
See Figure 2-9.  
Power supply cage  
Power supply  
Springfingers (2 each):  
Install using 3 screws  
each  
Figure 2-9 Installing the Bottom Power Supply  
4. Install six screws to secure the power supply to the power supply cage.  
Use screws Part No. 340-1372-xx. See Figure 2-10.  
2-10  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
Screws (6 places)  
Figure 2-10 Installing the Power Supply Mounting Screws  
Power Supply Installation  
2-11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
5. Install the bottom cover panel.  
Position the panel Part No. 340-3190-xx and install 12 screws  
Part No. 240-1372-xx to secure the panel to the cabinet. See Figure 2-11.g  
Screws (12 places)  
Bottom cover panel  
Part No. 340-2190-xx  
Figure 2-11 Installing the Bottom Cover Panel  
2.5.2.3 Main Bus Bar Installation  
Install the main bus bar Part No. 340-3136-xx to connect the top and bottom  
power supply busses.  
1. Orient the bus bar as shown in Figure 2-12.  
2. Place the bus bar flush against the top and bottom power supplies so  
holes in the tabs slide over all bolts on the supplies: eight on the top  
supply and eight on the bottom.  
3. Loosely install in the order given the following on each bolt: a flat washer,  
a lock washer and a nut.  
See Figure 2-12.  
4. Loosely install four M6 screws through holes in the bus bar to secure the  
bus bar to the top and bottom cover panels.  
The screw Part No. is 240-2083-xx. See Figure 2-12.  
5. Tighten all nuts and screws installed in Step 3 and Step 4.  
2-12  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
2
Screws, M6 (4 places)  
Nuts backed by lock and flat  
washers (16 places)  
Main bus bar,  
Part No. 340-3136-xx  
Tabs (8 each)  
Figure 2-12 Installing the Main Bus Bar  
2.5.2.4 Power Harness Installation  
Install the power harness, Part No. 530-2164-xx (comprised of four bus wires)  
to connect the two power supplies.  
1. Orient the power harness as shown in Figure 2-13.  
2. Connect the power harness to the top power supply.  
Push four spade connectors onto the spade lugs. See Figure 2-13.  
3. Connect the power harness to the bottom power supply.  
Push four spade connectors onto the spade lugs.  
4. Secure the power harness to the cover panels.  
Clip the power harness into nylon retainers in the top and bottom power  
supply cover panels. See Figure 2-14.  
Power Supply Installation  
2-13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
A
C
E
G
+12V  
+12V Return  
–12V  
–12V Return  
Power harness Part  
No. 530-2164-xx  
+12V  
B
D
F
+12V Return  
–12V  
H
–12V Return  
Figure 2-13 Installing Power Harness on the Top and Bottom Power Supply Terminal  
Blocks  
Cover panel  
Power harness Part  
No. 530-2164-xx  
Powerharness  
retainers  
Main bus bars  
Figure 2-14 Installing the Main Bus Bar and the Power Harness  
2-14  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
2
2.5.2.5 Cabling  
Filter Cable, Breaker Box and AC Distribution Unit  
1. Plug in the filter cable.  
Form a service loop in the cable and plug the connector into J2 (the top  
connector) on the power supply. See Figure 2-15.  
2. Replace the power breaker box. See Figure 2-15.  
c. Insert the filter cable service loop into the hole in the back side of the  
breaker box (Figure 2-15).  
Note – Insert filter cable loop into the hole in breaker box that is surrounded  
by springfingers.  
Rectangular hole  
Service loop  
Breaker box  
(cutaway view)  
Figure 2-15 Plugging the Filter Cable into the Bottom Power Supply  
Power Supply Installation  
2-15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
d. Place the breaker box against power supply cage.  
Align the captive screws with the bottom two holes in the top power  
supply. See Figure 2-16.  
e. Loosely thread the two captive screws at the top of the breaker box into  
holes in the top power supply.  
f. Loosely thread two screws through holes in the bottom lip of the  
breaker box into holes in the bottom power supply.  
g. Tighten all four screws to secure the power breaker box in place.  
Note – Ensure the filter cable does not become crimped between the breaker  
box and the power supply cage.  
Captive screws (2 places)  
Screws (2 places, hidden)  
Figure 2-16 Replacing the Power Breaker Box  
3. Replace the AC distribution unit.  
a. Place the power distribution unit against the chassis with all four holes  
aligned with those in the chassis.  
2-16  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
b. Replace the three Phillips screws and two #6-32 Phillips screws.  
c. Replace cables in connectors J2 and J3.  
1. Plug in the three power cords:  
See Figure 2-17.  
a. Plug the main power cord into the AC distribution box J2 and the other  
end into breaker box J1 (bottom-right jack).  
b. Plug power cord Part Number 530-2160-xx into breaker box J2 (top  
jack) and the other end into the top power supply AC input.  
c. Plug power cord Part Number 530-2160-xx into breaker box J3 (bottom-  
left jack) and the other end into the bottom power supply AC input.  
Top power supply  
Breaker box  
Bottom power supply  
J3  
Power cords  
J2 (hidden)  
AC distribution unit  
Figure 2-17 Connecting the Power Cords  
Note – Examine the breaker box to ensure both circuit breakers are ON. Set  
them to ON if required.  
Power Supply Installation  
2-17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
2.5.2.6 Power Supply Sense Cable  
1. Remove the jumper-connector from the power supply adapter board.  
You will find this device plugged into the connector nearest the outside  
edge of the cabinet. Remove it. See Figure 2-18.  
2. Plug the sense cable for the bottom power supply into the power supply  
adapter board.  
Plug it into the near-most connector — from which the jumper-connector  
was removed in Step 2.  
3. Plug the other end of the sense cable into the sense connector on the  
bottom power supply.  
Plug it into J1 near the top of the supply.  
Power supply  
adapter board  
Jumper connector: Remove to allow the  
lower power supply cable sense cable to be  
plugged into this connector.  
Power supply sense cable  
for bottom power supply  
Figure 2-18 Removing the Jumper-Connector and Installing the Sense Cable  
2-18  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
2
2.5.2.7 Restore the System  
1. Replace the power supply compartment EMI panel. See Figure 2-3.  
Position the panel against the cabinet and secure using 12 screws.  
Screws  
Figure 2-19 Replacing the Power Supply Compartment EMI Panel  
Power Supply Installation  
2-19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
2.6 Restarting the System  
Note – As the system starts up, watch for error messages from the POST  
diagnostic program. If a terminal is not already part of the system, install a  
TTY terminal before continuing the start up. See the SPARCcenter 2000  
Installation manual for terminal settings.  
1. The system key switch must be turned to (the standby position).  
See Figure 2-1.  
Caution – The outlet must be a 200-240 Vac 30-ampere circuit, intended solely  
for use by the server cabinet, as described in the site preparation instructions in  
the SPARCcenter 2000 Installation manual. The electrical receptacle must be  
grounded, and the grounding conductor serving this receptacle must be  
connected to the earth ground at the service equipment.  
!
2. Turn the Local/Remote switch down, to Local. See Figure 2-20.  
3. Turn on the power switch on the AC distribution unit.  
See Figure 2-2.  
4. Turn on power to the terminal.  
A terminal is required for viewing system messages.  
5. Turn the key switch to (the power-on position). See Figure 2-1.  
Several things will happen:  
The DC-powered blower fan in the top of the cabinet begins turning.  
The left front panel LED (green) turns on immediately to indicate the DC  
power supply is functioning.  
The middle front panel LED (yellow) lights immediately and should turn  
off after approximately 60 seconds.  
The right front panel LED (green) lights after POST has ended to show  
that booting is successful.  
The terminal beep indicates that the system is ready.  
The terminal screen lights up upon completion of the internal self test.  
2-20  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
Remote  
Local  
Figure 2-20 Local/ Remote Switch Location  
Caution – Never move the system cabinet or the expansion cabinets when  
system power is on. Excessive movement can cause catastrophic disk drive  
failure. Always power the system OFF before moving cabinets.  
!
Power Supply Installation  
2-21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
6. Watch the terminal screen for any POST error messages.  
At the conclusion of testing, POST automatically configures the system,  
omitting any devices that have failed diagnostics. After POST ends, the  
system will boot using the new configuration.  
If the middle front panel LED remains lit after the system has booted, the  
system has failed POST.  
If you system has two power supplies and one fails, the system will  
continue to operate. If POST, OBP or the operating system detects the power  
supply failure, a warning message similar to the one below will be  
displayed to the console:  
Power supply maintenance should be scheduled.  
Note – POST does not test drives or internal parts of SBus cards. To test these  
devices, run OpenBoot PROM (OBP) diagnostics manually after the system has  
booted. Refer to the OpenBoot Command Reference manual for instructions.  
7. To start POST again, or if the system hangs, press the reset switch on the  
back of the front panel.  
See Figure 2-21.  
2-22  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
2
Reset switch  
Figure 2-21 System Reset Switch  
8. If the system displays “not responding” or “no carrier” messages, the  
Link Integrity Test may be set incorrectly.  
2.7 Reading Boot Messages  
Use the boot software messages to verify the presence of options in the system.  
After POST completes the system self-test, a message similar to the following  
will appear on your screen. The message lists hardware detected in the system.  
Power Supply Installation  
2-23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
2
Note – The following screen display is an example only. The actual message  
displayed on the screen will vary with the software running on the system.  
<<<< SPARCsystem 2000XX POST VX.X >>>>  
...(various test messages)...  
SPARCsystem 2000 Series (2 X XXXXXX), No Keyboard  
ROM Rev. -.-, --- MB Memory installed, Serial #---.  
Ethernet address -:-:--:-:--:--, Host ID: ------.  
Note – When a system is started for the first time, or if the master board is  
replaced, OBP will prompt you to select a system board to be the new system  
master. The system master is normally in slot 0.  
If there is no terminal on this system, you must check the system status by  
inspecting LEDs on the front panel and if present) on the power supply  
adapter board. See Figure 2-22 and Figure 2-23.  
Table 2-1 summarizes LED status conditions during and after POST.  
DC power (green)  
Fault (yellow)  
System running (green)  
Figure 2-22 Front Panel Status LEDs  
2-24  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2
Sense cable to top power supply  
Sense cable to bottom power supply  
Sense cable to backplane  
Power supply adapter board  
LEDs (2 each)  
Bottom  
Power Supply  
Top  
Power Supply  
Figure 2-23 Power Supply Adapter Board LEDs  
Table 2-1 LED Status Indicators  
Location  
LED  
Condition  
Front panel  
Left LED  
(green)  
On — DC power supply is receiving AC current.  
Off — There is no DC power.  
Middle LED  
(yellow)  
On — (first 60 seconds) Self tests are running.  
Off — (after self tests end) No hardware failures.  
On — (after self tests end) Hardware failure was detected.  
Right LED  
(green)  
Off — (first 60 seconds) Self tests are running.  
On — (after self tests end) System is running.  
Off — (after self tests end) System cannot run; repair is needed.  
All system boards  
Lower 8 LEDs During POST, LEDs cycle on and off in irregular pattern.  
Master system board only Lower 8 LEDs After POST, LEDs display cyclic pattern.  
All slave system boards  
Lower 8 LEDs After POST, LEDs display solid pattern until boot is ended, then LEDs  
display same cycling pattern as master board. After boot ends, for boards  
without SPARC modules, LEDs continue to display solid pattern. After  
boot ends, LEDs on failed boards should be OFF.  
Power supply adapter  
board (redundant-  
Left LED  
On — bottom power supply failed, or the circuit breaker (breaker box)  
tripped.  
capable chassis only)  
Right LED  
Off — top power supply fail, or the circuit breaker (breaker box) tripped.  
Power Supply Installation  
2-25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
2
2-26  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Access  
A
A.1 Removal Procedures  
Remove panels to afford access to the power supplies and related components.  
A.1.1 Opening the Hinged Door  
1. Grasp the door at the upper-right corner and pull towards you firmly.  
See Figure 1-1.  
The door is secured closed by clips and ball-studs at the side opposite of the  
hinge. The door is released and swings open if pulled firmly.  
A-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
           
A
Figure 1-1 Opening the Hinged Door  
A.1.2 Removing the Vented Front Panels  
1. Grasp the panel under the vent at one end and pull it outward  
approximately 1 inch (2-3 centimeters) to disengage the ball studs.  
See Figure 1-2.  
2. Repeat this procedure at the opposite side to free the panel.  
A-2  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
A
Figure 1-2 Removing the Vented Front Panels  
A.1.3 Removing the Side Panels  
To remove the left and right side panels:  
1. Loosen two slot-head captive screws near the panel base.  
2. Tilt the panel bottom out.  
Access  
A-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
A
3. Lift the panel up until free of the tabs at the top of the chassis.  
Set the panel aside.  
Panel notches  
Chassis tabs  
Side panel  
Captive screws  
Figure 1-3 Removing the Side Panels  
A.1.4 Removing the EMI Shield  
The EMI shield is located behind the front panels.  
1. Remove the Phillips screws securing the EMI shield to the chassis.  
See Figure 1-4.  
2. Grab the handle at the panel top to tilt the panel out to remove it.  
A-4  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
A
EMI shield  
#10 Phillips screws  
Figure 1-4 Removing the EMI Shield  
A.1.5 Rear Screen Panel  
1. Remove the two #10 Phillips screws securing the panel to the frame.  
See Figure 1-5.  
Access  
A-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
A
2. Tilt the panel top out and lift it free of the chassis. Set the panel aside.  
There is a flange on the bottom of the rear screen.  
Rear screen panel  
#10 Phillips screws  
Kick panel  
Figure 1-5 Rear Screen Panel Removal  
A.2 Closing the System  
A.2.1 EMI Panel  
1. Hold the panel by the handle at the top. Position the panel in the opening  
so the bottom flange fits over the lip at the bottom of the opening.  
2. Tilt the panel flush against the chassis. Install and tighten all screws.  
A.2.2 Rear Screen Panel  
1. Insert the panel so the bottom flange engages behind the top of the kick  
panel.  
2. Tilt the panel flush against the frame and secure using two screws.  
A-6  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
         
A
A.2.3 Vented Front Panel  
Place the panel against the chassis with ball studs aligned with catches on  
the panel.  
At both ends, tap or press the panel into place.  
A.2.4 Side Panels  
1. Place the panel against the cabinet so the notches on the panel inside  
align with tabs at the chassis top.  
2. Lower the panel into place and allow it to hang flush against the chassis.  
3. Tighten the two captive screws at the panel base.  
Access  
A-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
A
A-8  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Revision History  
Revision  
Dash  
Date  
Comments  
First Customer Ship  
802-2700-10  
-A  
April 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SPARCserver 2000E Power Supply Installation ManualApril 1995  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Reader Comments  
We welcome your comments and suggestions to help improve this manual. Please let us  
know what you think about the SPARCserver 2000E Power Supply Installation Manual,  
part number 802-2700-10.  
The procedures were well documented.  
Strongly  
Agree  
Strongly  
Disagree  
Not  
Applicable  
Agree  
Disagree  
Comments  
The tasks were easy to follow.  
Strongly  
Strongly  
Disagree  
Not  
Applicable  
Agree  
Agree  
Disagree  
Comments  
The illustrations were clear.  
Strongly  
Strongly  
Disagree  
Not  
Applicable  
Agree  
Agree  
Disagree  
Comments  
The information was complete and easy to find.  
Strongly  
Strongly  
Disagree  
Not  
Applicable  
Agree  
Agree  
Disagree  
Comments  
Do you have additional comments about the SPARCserver 2000E Power Supply  
Installation Manual?  
Name:  
Title:  
Company:  
Address:  
Telephone:  
Email address:  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NO POSTAGE  
NECESSARY  
IF MAILED  
IN THE  
UNITED STATES  
BUSINESS REPLY MAIL  
FIRST CLASS MAIL PERMIT NO. 1 MOUNTAIN VIEW, CA  
POSTAGE WILL BE PAID BY ADDRESSEE  
SUN MICROSYSTEMS, INC.  
Attn: Manager, Hardware Publications  
MS MPK 14-101  
2550 Garcia Avenue  
Mt. View, CA 94043-9850  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Sharp Car Satellite TV System LED TV User Manual
SIIG Battery Charger 04 0599A User Manual
Sony Camcorder Accessories LCM SC100 User Manual
Sony Car Stereo System 11B User Manual
Sony Computer Monitor CPD M151 User Manual
Sony Stereo System TC TX1 User Manual
Sony Video Game Console AC V16 User Manual
Spalding Fitness Equipment 89231CA User Manual
State Industries Water Heater SRGSS00905 User Manual
Subaru Robin Power Products Automobile Parts EX30D User Manual