PARTS
MANUAL
Model
SGX5000 - 50 State
GENERATORS
PUB-EP
Rev. 03/12
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GROUP INDEX
Group Name
Page
CRANKCASE GROUP .............................................................................. 4
CRANKSHAFT GROUP............................................................................. 8
INTAKE and EXHAUST GROUP.............................................................. 10
GOVERNOR GROUP .............................................................................. 14
COOLING and STARTING GROUP......................................................... 16
FUEL, LUBRICATION GROUP ................................................................ 18
ELECTRIC................................................................................................ 22
SGX5000
- 3 -
03-12
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FIG. 1
CRANKCASE GROUP
SGX5000
- 4 -
03-12
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FIG. 1
CRANKCASE GROUP
Ref. Part Number
Description
Qty Remarks
To-From
Fig.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
10
291-10102-61
291-10102-51
237-14202-03
277-16010-01
044-03001-60
060-03003-70
060-03003-41
277-15011-03
010-50802-90
010-50604-10
044-00600-20
040-11400-30
021-11400-20
CRANK CASE CP
CRANK CASE CP
VALVE GUIDE
STEM SEAL
1
1
8826-
-8825
20
26
30
40
2
1
1
1
1
2
2
2
1
2
2
1
1
1
1
1
2
2
7
1
1
4
1
1
1
2
4
1
5.5DX9.5DX27L
5.5DX9.5DX15DX7.8B
30DX45DX7B
30DX62DX16B
30DX62DX16B
10.3DX8.5DX14L
M8X1.25X30L
M6X1.0X107L
-
-
-
OIL SEAL
BALL BEARING
BALL BEARING
PIPE KNOCK
STUD
STUD
OIL SEAL 6X10X2.5
PLUG
GASKET
MAIN BEARING COVER C
OIL SEAL
BALL BEARING
GOVERNOR GEAR CP
GOVERNOR SLEEVE CP
GASKET
OIL GAUGE AY
FLANGE BOLT
CYLINDER HEAD CP
GASKET (HEAD)
FLANGE BOLT
FLANGE BOLT
ROCKER COVER CP
GASKET(ROCKER COVER)
PIPE KNOCK
8826-
-8825
50
60
70
75
80
90
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
M14X1.5X20DX12L
14.1DX19DX2.3T
210 279-11002-21
220 044-03001-60
230 060-03003-70
250 277-45004-K1
260 277-41902-01
280 021-32000-50
285 279-63601-30
300 001-04083-50
610 279-13002-31
620 279-15001-33
630 011-00802-40
631 011-00803-10
680 277-15503-01
690 277-16001-13
700 277-15011-03
710 011-00600-20
960 279-99001-37
30DX45DX7B
30DX62DX16B
20DX27DX1.5T RUBBER
M8X1.25X16DX35L
T=0.2
M8X1.25X16DX68L
M8X1.25X16DX33L
T=0.5
10.3DX8.5DX14L
M6X1.0X14DX12L
FLANGE BOLT
GASKET SET
SGX5000
- 5 -
03-12
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FIG. 2
CRANKSHAFT GROUP
SGX5000
- 6 -
03-12
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FIG. 2
CRANKSHAFT GROUP
Ref. Part Number
Description
Qty Remarks
To-From
Fig.
200
200
200
200
200
200
200
200
200
200
10
291-21201-11
291-21201-01
018-01800-10
032-30300-10
291-22501-00
279-23001-03
279-23301-13
291-23401-H3
291-23501-17
056-51800-10
CRANK SHAFT CP
CRANK SHAFT CP
FLANGE NUT
WOODRUFF KEY
CONNECTING ROD AY
CONNECTING ROD BOLT
PISTON PIN
PISTON
PISTON RING SET
CLIP
1
8826-
-8825
1
1
1
1
2
1
1
1
2
L=342 22.1DX1/5.3TAP
M18X1.5X31DX14H
3BX6HX16D
104.5CDX26B 34.5D-18
M7X1.0X13.8DX40L
18DX13DX53L
STD (75DX38.5H)
STD (75D)
50
70
-
-
-
-
-
-
-
-
310
320
350
360
370
380
SGX5000
- 7 -
03-12
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FIG. 3
INTAKE and EXHAUST GROUP
SGX5000
- 8 -
03-12
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FIG. 3
INTAKE and EXHAUST GROUP
Ref. Part Number
Description
Qty Remarks
To-From
Fig.
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
301
10
279-31602-31
279-31602-21
277-35101-01
024-00600-30
277-38601-03
279-36401-13
279-36401-03
277-36501-03
277-38703-13
277-38703-03
279-33601-03
269-33701-03
279-33401-H3
279-33501-H3
132-10KA0-31
279-35602-H1
277-36911-03
277-37101-03
277-36902-03
277-36913-13
277-35004-01
003-13050-00
277-36201-00
277-36202-00
014-90500-20
014-90500-20
017-00500-30
017-00500-30
011-00600-10
277-35201-13
270-35201-01
002-38080-00
002-38080-00
277-34001-01
010-50802-90
279-32902-J1
279-35903-J3
279-35902-J3
002-38060-00
001-04062-00
279-39001-01
291-66001-H0
056-60002-50
CAM SHAFT CP
CAM SHAFT CP
PIN(CAM SHAFT)CP
O RING
1
1
1
9098-
-9097
23
27
34
35
-
-
-
1
1
1
1
1
1
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
2
1
1
1
1
5.8DX9.6D
4DX8DX9L
PIN(SPRING)
RELEASE LEVER
RELEASE LEVER
CLIP
9098-
-9097
37
38
13.8DX20.3DX0.4T
19.2DX2.3DX27.4L
-
RETURN SPRING
RETURN SPRING
VALVE SPRING
SPRING RETAINER
INTAKE VALVE
EXHAUST VALVE
COLLET-VALVE
TIMING CHAIN CP
TENTIONER
SPRING(TENTIONER)
PIN(TENTIONER)
CHAIN GUIDE
PIN(ROCKER) CP
CLIP
9098-
-9097
60
70
80
90
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
28.5DX5.5DX67.8L
26.5DX5.5DX67.8L
95
150
160
163
166
170
200
202
220
225
230
231
240
241
290
340
341
350
351
405
415
540
550
560
570
580
620
850
860
100 LINK
10DX1.8DX14L N=4.5
6DX13DX34L
5DX11DX0.6T
ROCKER ARM(IN) AY
ROCKER ARM(EX) AY
ADJUST SCREW
ADJUST SCREW
NUT
M5X0.5X23L
M5X0.5X23L
M5X0.5X4.1H
M5X0.5X4.1H
M6X1.0X14DX8L
T=0.2 26D 9DX58P
T=0.4 30D 8.5DX52P
M8X1.25X17DX7.5H
M8X1.25X17DX7.5H
NUT
FLANGE BOLT
GASKET(MUFFLER)
GASKET CP (MUFFLER)
FLANGE NUT
FLANGE NUT
EXHAUST PIPE CP
STUD
INSULATOR CP
GASKET2(INSULATOR)
GASKET1(INSULATOR)
FLANGE NUT
FLANGE BOLT
BRACKET(A/C) CP
RUBBER PIPE AY
CLAMP
M8X1.25X30L
W/GASKET
T=0.5
T=0.5
M6X1.0X13DX6H
M6X1.0X13DX20L
6.5DX10BX95LX0.6T
SGX5000
- 9 -
03-12
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FIG. 3
INTAKE and EXHAUST GROUP
SGX5000
- 10 -
03-12
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FIG. 3
INTAKE and EXHAUST GROUP
Ref. Part Number
510 279-32674-00
Description
Qty Remarks
To-From
Fig.
317
317
317
317
317
317
317
AIR CLEANER AY
CLEANER BODY COMP
GASKET
COVER COMP
CLIP 4
1
1
1
1
-
-
-
-
-
-
-
-200 279-32637-28
-220 279-32650-18
-250 279-32646-08
-254 279-32683-08
-260 073-20044-30
-520 279-32612-08
2
1
1
SK5 GEOMET+PLUS
14X28 ILLUST
GENERATOR
LABEL(CHOKE)
FILTER
SGX5000
- 11 -
03-12
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FIG. 4
GOVERNOR GROUP
SGX5000
- 12 -
03-12
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FIG. 4
GOVERNOR GROUP
Ref. Part Number
Description
Qty Remarks
To-From
Fig.
400
400
400
400
400
400
400
400
400
400
400
400
13
279-42301-60
277-42201-33
279-42701-23
277-42801-23
003-13050-00
001-14062-50
018-60600-20
279-42502-73
277-46501-11
004-31064-00
002-17060-00
011-00600-20
GOVERNOR LEVER AY
GOVERNOR SHAFT
GOVERNOR ROD
ROD SPRING
CLIP
BOLT AND WASHER AY
NUT
GOVERNOR SPRING
SPEED CONTROL CP
SCREW
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
20
30
40
50
1
1
1
1
1
1
1
1
2
7DX0.5DX182L N=16
5DX11DX0.6T
M6X1.0X25L W/W,SW
M6X1.0X4.9H SQUARE
60
70
80
310
360
370
485
M6X1.0X40L
M6X1.0X5H
M6X1.0X14DX12L
NUT
FLANGE BOLT
SGX5000
- 13 -
03-12
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FIG. 5
COOLING and STARTING GROUP
SGX5000
- 14 -
03-12
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FIG. 5
COOLING and STARTING GROUP
Ref. Part Number
Description
Qty Remarks
To-From
Fig.
500
500
500
500
500
500
500
500
500
500
500
520
520
520
520
520
520
520
520
520
520
500
500
10
279-51402-01
279-51202-01
073-20058-20
073-20058-50
011-00600-30
279-52711-11
279-52702-13
277-55002-03
001-65081-20
011-00600-20
011-00600-20
279-50301-20
226-50716-08
277-50121-08
279-50110-08
226-50701-18
281-50325-08
281-50330-08
281-50340-08
279-50148-08
281-50351-08
013-00602-81
279-59604-13
BLOWER HOUSING CP
BLOWER HOUSING CP
LABEL(TRADE MARK)
LABEL(WARNING)
FLANGE BOLT
BAFFLE 1(CASE) CP
BAFFLE 2(HEAD)
DUCT (CASE)
1
8948-
-8947
1
1
1
4
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
4
1
BLACK
60D
20
25
40
60
61
62
80
81
82
210
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
M6X1.0X14DX14L
BOLT
FLANGE BOLT
FLANGE BOLT
M8X1.25X12L
M6X1.0X14DX12L
M6X1.0X14DX12L
RECOIL STARTER AY
SPIRAL SPRING
REEL
STARTER ROPE
STARTER KNOB
RATCHET
FRICTION SPRING
FRICTION PLATE
STARTER PULLEY
CENTER SCREW
BOLT AND WASHER AY
SPONGE 4
-2
-3
-4
-5
-6
-8
-11
-49
220
850
M6X1.0X14L W/SW
90X70X5T
SGX5000
- 15 -
03-12
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FIG. 6
FUEL LUBRICANT GROUP
SGX5000
- 16 -
03-12
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FIG. 6
FUEL LUBRICANT GROUP
Ref. Part Number
Description
CARBURETOR AY
CARBURETOR AY
CARBURETOR AY
THROTTLE VALVE
SCREW
CHOKE VALVE
SCREW
PILOT JET
CHOKE LEVER
RING
THROTTLE SHAFT-A
BOLT
RING
NEEDLE VALVE
PIN
FLOAT BODY-A
INSERT WASHER
PACKING
FLOAT-A
MAIN JET
CLIP
BOLT
SCREW
SPRING
SEAL
WASHER
SEAL
RING
Qty Remarks
To-From
9132-
9014-9131 641
Fig.
641
210
279-62364-20
279-62364-10
279-62364-00
279-62536-08
209-62351-08
279-62528-08
237-62451-08
279-62422-08
279-62523-08
279-62554-08
279-62533-08
150-62358-08
277-62571-08
224-62305-08
214-62515-08
279-62506-08
207-62345-08
206-62540-08
234-62506-08
279-62408-08
226-62701-18
279-62361-08
106-62556-08
283-62357-08
236-62680-08
279-62541-08
1
1
1
1
1
1
2
-9013
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
641
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-2
-3
-4
-5
-8
-9
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
#38.8
-11
-12
-13
-14
-15
-16
-17
-18
-19
-22
-24
-28
-40
-41
-62
-79
#92.5
-102 246-62390-08
-103 279-62551-08
-151 106-62384-08
-153 279-62360-08
-154 279-62351-08
O-RING
PLATE
SCREW
SGX5000
- 17 -
03-12
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FIG. 7
ELECTRIC GROUP
SGX5000
- 18 -
03-12
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FIG. 7
ELECTRIC GROUP
Ref. Part Number
Description
Qty Remarks
To-From
Fig.
700
700
700
700
700
700
700
700
770
770
770
770
770
770
770
770
10
279-79230-11
279-79430-01
001-04062-00
277-73102-H1
066-00004-91
015-00400-90
065-01401-50
065-50002-70
279-76301-51
KU3-11075-01
277-75801-03
001-04061-40
013-00602-81
279-75501-23
279-75501-13
015-20600-50
FLYWHEEL CP
IGNITION COIL CP
FLANGE BOLT
WIRE 2 CP
SWITCH AY
TAPPING SCREW
SPARK PLUG
SPARK PLUG CAP
OIL SENSOR CP
FLOAT C/U CP9
SHIELD PLATE(O/S)
FLANGE BOLT
BOLT AND WASHER AY
WIRE CLAMP
1
1
2
1
1
2
1
1
1
1
1
2
1
1
1
1
MARK FA AP02
MARK AB
M6X1.0X13DX20L
L=360 BLACK
-
-
-
-
-
-
-
-
-
-
-
-
11
30
50
60
70
M4X12L
NGK BR6HS
100
110
700
705
733
740
741
770
M6X1.0X13DX14L
M6X1.0X14L W/SW
-
9002-
-9001
-
WIRE CLAMP
TAPPING BOLT
775
M6X13DX10L
SGX5000
- 19 -
03-12
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FIG. 22
GROUP
SGX5000
- 20 -
03-12
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FIG. 22
GROUP
Ref. Part Number
Description
Qty Remarks
To-From
Fig.
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
1
2
3
RGR40020004
RGR40020002
RGR40020003
ENGINE ADAPTOR
ROTOR ASSY
STATOR ASSY
1
1
1
2
2
1
4
1
5
1
1
1
1
1
3
1
4
8
12
8
1
1
4
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
4
RGRGBT8891NF5 NUT HEX FLANGE
5
6
7
8
RGRGB5782B5
RGR40010005
RGRGB16674BF62
RGR40020005
RGRGB5789BF516
BOLT HEX
BEARING ADAPTOR
BOLT HEX FLANGE
AVR
9
BOLT HEX FLANGE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
RGRGBT971W10 WASHER FLAT
RGRGB93WL10
RGR40020006
RGR40010009
RGR40010006
WASHER LOCK
BOLT HEX
WIRING BOARD ASSY
MOTOR COVER
RGRGB5789BF58 BOLT HEX FLANGE
RGR40010007
RGRGB5789BF520
RGRGB93WL5
RGRGBT971W5
RGRGB6170N5
RGRGB8622WS5 WASHER STAR
RGR5001008
RGR660596002
BRUSH
BOLT HEX FLANGE
WASHER LOCK
WASHER FLAT
NUT HEX
RUBBER SLEEVE
BOLT HEX FLANGE
SGX5000
- 21 -
03-12
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FIG. 23
GROUP
SGX5000
- 22 -
03-12
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FIG. 23
GROUP
Ref. Part Number
Description
Qty Remarks
To-From
Fig.
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
1
2
3
4
5
6
7
RGR30020001
RGR325491002
RGRGB166741BF5
RGR30020014
RGRGB158564SF4
RGR310223001
RGR638498001
CARRIER ASSY
NUT HEX FLANGE
BOLT HEX FLANGE
HEATSHIELD
TAPPING SCREW
WHEEL
1
2
2
1
2
2
2
2
2
2
4
10
2
2
1
1
1
2
5
4
6
4
1
4
1
2
2
2
2
2
2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
SPACER
8
RGRGBT971W10 WASHER FLAT
9
RGR661558002
RGR678659001
RGR678259003
RGRGBT971W8
RGR80010012
RGR570355001
RGR0501620115 BOLT HEX
RGR661502005
RGR290404001
BOLT HH
NUT LOCK
NUT LOCK
WASHER FLAT
PLASTIC FOOT
RUBBER FOOT
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
BOLT HEX
ASSY WIRE GROUND
RGRGB8622WS8 WASHER STAR
RGR678145002
RGR30020015
RGRGB93WL8
RGR30020007
RGR30020011
RGR661306001
RGR30010011
RGR310224002
RGR80010014
RGR660591004
RGR660599002
RGR310712001
RGR310715001
BOLT HEX
NUT HEX
WASHER LOCK
ISOLATOR GENERATOR
MUFFLER ASSY
TAPPING SCREW
SPARK ARRESTOR
HANDLE ASSY
WASHER NYLON
BOLT HEX
BOLT HEX FLANGE
RELEASE PIN
LANYARD
SGX5000
- 23 -
03-12
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FIG. 24
GROUP
SGX5000
- 24 -
03-12
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FIG. 24
GROUP
Ref. Part Number
Description
SCREW
WASHER FLAT
WASHER LOCK
NUT HEX
WASHER FLAT
SCREW
FRONT PANEL
HOUR METER
NUT HEX
Qty Remarks
To-From
Fig.
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
1
2
3
4
5
6
7
8
RGRGBT818S3
RGRGBT971W3
RGRGB93WL3
RGR678810002
RGRGBT971W6
RGRGBT818S4
RGR50020004
RGR50010016
RGRGB6170N4
4
4
4
2
1
10
1
1
2
1
1
1
1
8
1
1
1
2
1
6
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
RGRGB8622WS6 WASHER STAR
RGR661503011 BOLT HEX
RGR1010350001 WIRE ASSY
RGR50020005
RGR50010017
RGR50010013
RGR50020006
RGR50010014
RGR50010012
RGR50020002
RGR660598001
RGR50020003
RGR50010018
PANEL WIRE ASSY
NUT HEX FLANGE
RECEPTACLE
CIRCUIT BREAKER
RECEPTACLE
RECEPTACLE GFCI
FR.CONTROL BOX ASSY
TAPPING SCREW
BA.CONTROL BOX
WIRE PROTECT SLEEVE
RGR1033350001 CORRUGATED PIPE
RGR10115001001 LABEL POWER-OUTLET
SGX5000
- 25 -
03-12
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FIG. 26
GROUP
SGX5000
- 26 -
03-12
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FIG. 26
GROUP
Ref. Part Number
Description
Qty Remarks
To-From
Fig.
1
2
3
4
5
6
7
8
RGR60010007
RGR60010008
RGR60020002
RGR60020003
RGRGBT8191S5 SCREW
RGR1004350001 FUEL TANK CAP
RGR60010004
RGR60010009
RGR60020004
RGR60010006
MOUNTING BUSHING
METAL INSERT
FUEL TANK
4
4
1
1
2
1
1
1
1
1
1
4
4
4
1
1
1
2
1
1
1
4
1
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
2601
FUEL GUAGE ASSY
FUEL VALVE
CLAMP
FUEL HOSE
CLAMP
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
RGR1009350001 FUEL TANK SCREEN
RGR661503005
RGR638387002
RGR678656001
RGR1030500001 CANISTER
RGR1019500001 COVER CANISTER
RGRQ673HC7
RGR60010009
RGRQ673HC10
RGR1005500001 FUEL HOSE
RGR1005500002 FUEL HOSE
BOLT HEX
WASHER FLAT
NUT LOCK
CLAMP
CLAMP
CLAMP
RGRGBT166741BF6 BOLT HEX FLANGE
RGR1031350004 FUEL HOSE SLEEVE
RGR1031350003 FUEL HOSE SLEEVE
SGX5000
- 27 -
03-12
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FIG. 29
GROUP
SGX5000
- 28 -
03-12
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FIG. 29
GROUP
Ref. Part Number
Description
RGR1011500004 LABEL LOGO SGX5000
RGR940515016 LABEL CPSC
Qty Remarks
To-From
Fig.
1
2
3
4
5
6
7
8
9
1
3
1
1
1
1
1
1
1
-
-
-
-
-
-
-
-
-
2901
2901
2901
2901
2901
2901
2901
2901
2901
RGR1011350007 LABEL FUEL GAUGE
RGR1011350003 LABEL FUEL STRAINER
RGR1011500001 LABEL SPEC
RGR1011350001 LABEL WARNING
RGR10113501002 LABEL WARNING
RGR10113501003 LABEL WARNING
RGR10115001002 LABEL EVP
SGX5000
- 29 -
03-12
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