Subaru Automobile Parts EH722 User Manual

PARTS  
MANUAL  
Models  
EH722  
ENGINES  
PUB-EP  
Rev. 03/10  
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HOW TO USE THIS MANUAL  
Robin engines are identied by MODEL, SPECIFICATION, and CODE NUMBER. For each  
model there may be many different versions called specications. Each specication will be  
unique in some way. The difference may only be the paint color or it may have a different type  
of PTO or some other signicant difference.  
In order the identify the correct service part number, it is important to conrm the specica-  
tion and code numbers for your engine. The specication and code number together are  
know as the PRODUCT NUMBER.  
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.  
The Product Number Label has a 15 digit alphanumeric string that consists of the  
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please  
note the illustration below:  
E H 7 2 2  
X X X X  
SPEC NO. (11 digits)  
CODE NO. (4 digits)  
PRODUCT NO. (15 digits)  
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MANUAL LAYOUT  
1
4
3
2
1
3
9
6
7
2
5
4
8
1. SECTION NAME  
Parts are broadly classied according to their functions.  
Refer to the Group Index (table of contents) for respective section name.  
2. FIG. No.  
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers  
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section  
(i.e..:Electrical Device Group).  
3. REF. No .  
The Reference number identies the part illustration with the corresponding part number in the  
part list.  
4. SUBASSEMBLY  
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly  
part reference number is indicated by the number led by "-" such as "-1", "-2".  
5. PART NUMBER  
6. DESCRIPTION  
7. QTY.  
It is the number assigned for sales unit. Use the PART No. when making an order.  
It is designation of the part.  
Quantity of each part used for each product.  
8. REMARKS  
This gives a distinctive feature and/or a supplementary comment for the type, the specication,  
and the part concerned. It also shows part number(s) interchangeable for the part.  
9. FROM-TO  
This section shows the CODE No. to indicate the history of progress in which improved parts  
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.  
being employed in the product concerned. See the examples below:  
-
2101-  
- 2100  
The part is used in the product irrespective of CODE No.  
The part is used in the products with CODE No. of 2101 and after this number.  
The part is used in the products with CODE No. of 2100 and before this number.  
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GROUP INDEX  
Group Name  
Page  
CRANKCASE GROUP............................................................................... 6  
CRANKSHAFT GROUP............................................................................. 8  
INTAKE and EXHAUST GROUP.............................................................. 10  
GOVERNOR GROUP .............................................................................. 14  
COOLING and STARTING GROUP......................................................... 16  
FUEL, LUBRICANT GROUP.................................................................... 18  
CARBURETOR GROUP .......................................................................... 20  
ELECTRIC DEVICE GROUP .................................................................. 24  
ACCESSORY GROUP............................................................................. 26  
INDEX OF DESCRIPTION SYMBOLS  
SYMBOL  
DESCRIPTION  
SYMBOL  
DESCRIPTION  
AY...........................ASSEMBLY  
CP...........................COMPLETE  
EX...........................EXPORT (from Japan)  
FIG..........................FIGURE  
P=...........................PITCH (in mm)  
P.T.O. (PTO) ...........POWER TAKE OFF  
REF.........................REFERENCE  
R.H. (RH)................RIGHT HAND SIDE  
RR. .........................REAR  
FR...........................FRONT  
" ..............................INCH  
INCL. ......................INCLUDE  
~L............................LITER  
L= ...........................LENGTH (in. mm)  
L.H. (LH).................LEFT-HAND SIDE  
MECH.....................MECHANICAL  
NO (NON)...............NONE  
STD. .......................STANDARD  
SW..........................SWITCH  
T= ...........................THICKNESS (in mm)  
UN ..........................UNIT  
U.S..........................UNDER SIZE  
~V...........................VOLTAGE  
~W..........................WATT  
OPT.........................OPTIONAL  
O.S. ........................OVER SIZE  
W/ ...........................WITH  
W/O ........................WITHOUT  
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SECTION 1  
CRANKCASE GROUP  
FIG. 100  
EH722  
- 6 -  
03-10  
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SECTION 1  
CRANKCASE GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
10  
20  
21  
22  
23  
26  
27  
28  
29  
40  
50  
55  
60  
61  
75  
80  
280-10101-C1 Crankcase Cp  
263-14211-03 Valve Guide  
056-51000-50 Clip  
263-14211-03 Valve Guide  
056-51000-50 Clip  
132-11AA1-10 Seal, exhaust valve  
132-11AA1-10 Seal, exhaust valve  
263-35341-03 Retainer Plate  
263-35341-03 Retainer Plate  
263-15802-03 Main Bearing  
X31-00800-80 Dowel Pin  
263-55601-03 Pipe  
010-50802-90 Stud  
010-50802-90 Stud  
044-00800-10 Oil Seal  
X40-11400-30 Plug  
263-15911-A1 Blind Plug Cp  
021-11400-20 Gasket  
159-65401-03 Pipe, pulse  
263-76102-H1 Oil Pressure Switch  
263-11004-E1 Main Bearing Cover Cp  
044-04200-30 Oil Seal  
X60-04500-10 Ball Bearing  
263-45001-C1 Governor Gear Cp  
263-46215-A3 Thrust Bearing  
263-46214-A3 Washer  
277-41901-03 Governor Sleeve  
263-16002-A3 Gasket, main bearing cover  
X11-00802-20 Flange Bolt  
20K-13001-A1 Cylinder Head 1 Cp  
20K-13101-A1 Cylinder Head 2 Cp  
280-15001-13 Gasket 1, cylinder head  
280-15101-13 Gasket 2, cylinder head  
X11-01000-70 Flange Bolt  
280-15501-A3 Rocker Cover  
263-15501-A3 Rocker Cover  
263-16101-A3 Gasket, rocker cover  
X31-00600-20 Dowel Pin  
1
2
1
2
1
1
1
1
1
1
2
2
4
4
1
2
1
2
1
1
1
1
1
1
1
2
1
1
10  
1
1
1
1
8
1
1
2
4
8
2
1
1
2
2
1
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
85  
90  
130  
200  
210  
220  
230  
250  
255  
257  
260  
290  
300  
610  
615  
620  
621  
630  
680  
681  
690  
700  
710  
800  
810  
820  
830  
860  
960  
X11-00601-01 Flange Bolt  
280-19001-A3 Hook  
263-14301-03 Breather Cover  
280-14401-A1 Breather Plate Cp  
263-16006-03 Gasket, breather plate  
X11-00600-30 Flange Bolt  
280-99001-17 Gasket Set  
EH722  
- 7 -  
03-10  
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SECTION 2  
CRANKSHAFT GROUP  
FIG. 200  
EH722  
- 8 -  
03-10  
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SECTION 2  
CRANKSHAFT GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
10  
40  
41  
42  
50  
65  
70  
280-21101-C1 Crankshaft Cp  
263-25012-A3 Spacer  
263-25013-A3 Spacer  
1
1
1
1
1
1
1
2
2
4
2
2
2
2
2
2
2
4
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
263-25014-A3 Spacer  
X18-01800-10 Flange Nut  
003-10180-00 Washer  
005-32054-01 Woodruff Key  
310 263-22601-20 Connecting Rod Ay  
311 263-22602-10 Connecting Rod Ay  
320 001-05084-00 Flange Bolt  
350 263-23301-33 Piston Pin  
360 280-23411-H3 Piston  
361 280-23412-H3 Piston  
362 280-23413-H3 Piston  
370 280-23501-07 Piston Ring Set  
371 280-23502-07 Piston Ring Set  
372 280-23503-17 Piston Ring Set  
380 056-52100-20 Clip  
Undersize 0.25mm  
Std  
Oversize 0.25mm  
Oversize 0.50mm  
Std  
Oversize 0.25mm  
Oversize 0.50mm  
EH722  
- 9 -  
03-10  
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SECTION 3  
INTAKE and EXHAUST GROUP  
FIG. 300  
EH722  
- 10 -  
03-10  
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SECTION 3  
INTAKE and EXHAUST GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
10  
50  
60  
70  
80  
90  
95  
280-31801-03 Camshaft  
263-33301-A3 Tappet  
1
4
4
4
2
2
8
4
4
4
4
4
2
1
4
4
1
1
1
2
3
4
1
1
2
1
1
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
246-33611-03 Valve Spring  
246-33711-13 Spring Retainer  
263-33401-03 Intake Valve  
263-33502-13 Exhaust Valve  
246-35501-03 Collet Valve  
210 263-35322-A1 Push Rod Cp  
220 267-36102-03 Rocker Arm  
230 263-35801-03 Bolt, pivot  
235 267-35701-03 Pivot  
240 X17-00601-10 Nut  
260 263-37002-A3 Guide Plate  
500 280-33005-H1 Intake Manifold Cp  
505 010-50601-91 Stud  
507 002-38060-00 Flange Nut  
530 280-35622-03 Gasket, cleaner  
538 280-35501-03 Gasket, adapter  
550 280-66202-03 Gasket, carburetor  
555 263-35503-A3 Gasket, intake manifold  
580 X11-00600-20 Flange Bolt  
590 002-38080-00 Flange Nut  
700 280-38001-03 Cleaner Adapter  
850 280-18001-03 Breather Pipe  
853 263-68512-A3 Hose Clamp  
866 X42-30600-30 Cap, vinyl  
920 20K-91701-A3 Label, trademark  
EH722  
- 11 -  
03-10  
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SECTION 3  
INTAKE and EXHAUST GROUP  
FIG. 330  
EH722  
- 12 -  
03-10  
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SECTION 3  
INTAKE and EXHAUST GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
510 20K-32601-A0 Air Cleaner Ay  
512 280-32626-A1 Cleaner Base Cp  
514 263-32630-03 Cleaner Cover  
516 263-32640-01 Wing Nut  
1
1
1
1
1
315  
315  
315  
315  
315  
520 263-32610-A1 Cleaner Element CP  
EH722  
- 13 -  
03-10  
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SECTION 4  
GOVERNOR GROUP  
FIG. 400  
EH722  
- 14 -  
03-10  
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SECTION 4  
GOVERNOR GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
10  
20  
25  
26  
30  
40  
50  
60  
263-42301-B3 Governor Lever  
263-42201-A3 Governor Shaft  
X23-00801-50 Spacer  
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
2
1
1
2
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
003-10080-00 Washer  
20K-42701-A3 Governor Rod  
20K-42801-B3 Governnor Rod Spring  
005-11060-01 Snap Pin  
001-14063-00 Bolt and Washer Ay  
X18-60600-20 Nur  
263-42501-A3 Governor Spring  
280-46011-A3 Choke Control Rod  
261-45201-03 Return Spring  
280-46001-03 Choke Control Link  
226-43101-A1 Link Pivot  
263-43901-A3 Choke Knob  
263-46010-03 Clamp, choke knob  
X15-20500-10 Tapping Screw  
20K-43301-A3 Sped Control Lever  
227-43501-13 Stop Plate  
70  
80  
130  
140  
170  
180  
190  
195  
197  
310  
340  
350  
355  
360  
370  
381  
395  
396  
435  
465  
485  
263-45002-03 Spring Washer  
021-70600-30 Friction Washer  
X11-50500-20 Bolt  
002-27050-00 Nut  
X17-60600-20 Self Lock Nut  
261-43901-03 Clamp, choke knob  
001-17052-00 Bolt and Washer Ay  
263-45011-A2 Bracket Un, speed control  
X84-14320-00 Rubber Foam  
X11-00600-20 Flange Bolt  
EH722  
- 15 -  
03-10  
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SECTION 5  
COOLING and STARTING GROUP  
FIG. 500  
EH722  
- 16 -  
03-10  
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SECTION 5  
COOLING and STARTING GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
10  
25  
40  
280-51202-A2 Blower Housing Un  
073-20057-60 Label, warning  
X11-00600-30 Flange Bolt  
1
1
8
1
1
1
1
6
1
1
4
2
60  
61  
62  
63  
263-52612-A1 Cylinder Bafe 1 Cp  
280-52701-C1 Cylinder Bafe 2 Cp  
280-52801-A2 Cylinder Bafe 3 Un  
263-52912-A2 Cylinder Bafe 4 Un  
X11-00600-20 Flange Bolt  
80  
81  
X11-00600-20 Flange Bolt  
110  
113  
145  
263-54101-A2 Cooling Blower Un  
001-14061-60 Bolt and Washer Ay  
X11-00600-10 Flange Bolt  
EH722  
- 17 -  
03-10  
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SECTION 6  
FUEL, LUBRICATION GROUP  
FIG. 600  
EH722  
- 18 -  
03-10  
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SECTION 6  
FUEL, LUBRICATION GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
55  
80  
81  
90  
263-65012-A3 Fuel Filter  
X85-10615-42 Rubber Pipe  
X85-10613-81 Rubber Pipe  
263-68501-03 Hose Clamp  
263-68501-03 Hose Clamp  
085-10301-10 Rubber Pipe  
206-75501-A1 Clamp Cp  
263-63604-11 Gauge Cp, oil level  
263-63622-01 Guide Cp  
1
1
1
2
2
1
1
1
1
2
1
1
1
2
9
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
91  
230  
235  
270  
272  
280  
510  
515  
522  
523  
540  
610  
615  
620  
623  
625  
640  
650  
653  
660  
670  
673  
677  
680  
714  
718  
024-01000-10 O ring  
267-62201-10 Fuel Pump Ay  
263-65002-A3 Bracket, fuel pump  
X85-10616-30 Rubber Pipe  
263-68501-03 Hose Clamp  
X11-00600-20 Flange Bolt  
263-63901-13 Inner Rotor  
263-63902-13 Outer Rotor  
263-64002-A1 Oil Pump Cover Cp  
044-03501-70 Oil Seal  
X24-08900-30 O ring  
X11-00600-30 Flange Bolt  
263-64302-02 Oil Pump Filter Un  
263-65011-A3 Flange Bolt  
248-65801-00 Oil Filter Ay  
X40-11400-50 Plug, oil relief  
003-70140-00 Gasket, aluminum  
263-66001-03 Spring, relief valve  
006-90308-00 Steel Ball  
280-63602-A1 Oil Filler Cap Cp  
263-64414-A3 O ring  
EH722  
- 19 -  
03-10  
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SECTION 6  
FUEL, LUBRICATION GROUP  
FIG. 640  
EH722  
- 20 -  
03-10  
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SECTION 6  
FUEL, LUBRICATION GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
210 20K-62301-10 Carburetor Ay  
1
2
6
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
640  
-1  
-2  
-3  
-8  
20K-62536-08 Valve, throttle  
258-62555-08 Screw Set, valve  
20K-62525-08 Valve, choke  
20K-62520-08 Shaft Ay, choke  
20K-62530-08 Shaft Cp, throttle  
20K-62500-08 Valve, oat  
-11  
-14  
-15  
-16  
-18  
-19  
-28  
-29  
-40  
-41  
-57  
-61  
-62  
20K-62515-08 Pin, oat  
20K-62556-08 Chamber Ay, oat  
20K-62540-08 Gasket, oat chamber  
263-62505-08 Float  
215-62353-08 Screw, drain  
215-62446-08 Spring, drain  
20K-62553-08 Screw, throttle adjust  
258-62445-08 Spring, adjust screw  
20B-62453-08 Screw  
20K-62560-08 Collar, choke  
263-62574-08 Seal, throttle shaft  
-102 20K-62550-08 Seal, throttle  
-103 20K-62551-08 Collar, throttle  
-125 20K-62557-08 Valve Cp, solenoid  
-126 20B-62556-08 Gasket  
-165 20B-62541-08 O ring  
-166 20K-62541-08 Gasket, spacer  
-167 20K-62554-08 Spacer, carburetor  
-168 20K-62542-08 O ring  
-176 20K-62559-08 Cover, slow passage  
-177 20K-62558-08 Gasket, slow passage  
-178 107-62462-08 Screw  
-993 20K-62400-08 Main Jet Cp, left  
-994 20K-62401-08 Main Jet Cp, right  
-996 20K-62555-08 Chamber Cp, oat  
EH722  
- 21 -  
03-10  
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SECTION 6  
FUEL, LUBRICATION GROUP  
FIG. 685  
EH722  
- 22 -  
03-10  
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SECTION 6  
FUEL, LUBRICATION GROUP  
Ref. Part Number Description  
752 280-65011-A1 Adapter Cp  
754 280-65025-A3 Elbow Adapter 1  
758 280-65050-A3 O ring  
Qty Remarks  
To-From  
Fig.  
1
2
1
3
1
1
1
4
1
685  
685  
685  
685  
685  
685  
685  
685  
685  
765 X11-00601-01  
Flange Bolt  
810 280-65001-C1 Oil Cooler Cp  
822 280-65037-03  
824 280-65038-03  
Hose 1, oil cooler  
Hose 2, oil cooler  
826 X56-10900-30 Hose Clamp  
840 280-65030-01 Bracket Cp, oil cooler  
EH722  
- 23 -  
03-10  
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SECTION 7  
ELECTRIC DEVICE GROUP  
FIG. 700  
EH722  
- 24 -  
03-10  
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SECTION 7  
ELECTRIC DEVICE GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
10  
11  
15  
20  
30  
35  
50  
95  
263-77203-11  
263-78203-01  
263-79411-A1  
263-71002-03  
001-14062-50  
001-16052-00  
Flywheel Cp  
1
2
1
1
4
4
1
2
2
2
1
2
1
1
2
1
3
1
1
1
2
1
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
Ignition Coil Cp  
Charge Coil Cp  
Ring Gear  
Bolt and Washer Ay  
Bolt and Washer Ay  
263-73126-H1 Wire Cp, ignition coil  
X65-91000-10 Plug Terminal  
100 X65-01407-30 Spark Plug  
110  
112  
130 X11-00801-00  
216 002-38080-00  
291 263-71903-A1 Regulator Cp  
301 X11-00601-40 Flange Bolt  
330 280-73101-A1 Wiring Harness  
384 X56-30000-80 Wire Band  
410 056-60002-50  
760 263-73102-11  
761 280-73102-01  
NGK BPR4EY  
X65-51000-10 Spark Plug Cap  
279-55201-03  
Grommet, plug cap  
Flange Bolt  
Flange Nut  
Clamp  
Wire Ay, oil pressure switch  
Wire Cp, fuel cut  
770 206-75501-A1 Clamp Cp  
775 X11-00600-10 Flange Bolt  
EH722  
- 25 -  
03-10  
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SECTION 7  
ELECTRIC DEVICE GROUP  
FIG. 770  
EH722  
- 26 -  
03-10  
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SECTION 7  
ELECTRIC DEVICE GROUP  
Ref. Part Number Description  
Qty Remarks  
To-From  
Fig.  
120 263-70503-00 Starting Motor Ay  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
3
1
1
1
731  
731  
731  
731  
731  
731  
731  
731  
731  
731  
731  
731  
731  
731  
731  
731  
731  
731  
-1  
-4  
-6  
-7  
-9  
-11  
263-70561-08 Yoke Ay  
245-70503-08 Brush Holder Ay  
263-70512-08 Armature Ay  
263-70522-08 Pinion Ay  
263-70503-08 Gear Case Cy  
263-70507-08 Rear Cover Ay  
-14 245-70518-08 Shift Lever Set  
-15 263-70515-08 Magnetic Switch Ay  
-17 207-70524-08 Through Bolt  
-23 245-70516-08 Washer Stopper Set  
-30 245-70520-08 Dust Cover Kit  
-77 207-70526-08 Rubber Cap  
-80 263-70596-08 Internal Gear  
-82 263-70576-08 Planet Gear  
-85 245-70509-08 Center Bracket, P  
-86 263-70591-08 Center Bracket, A  
-95 263-70571-08 Pinion Shaft  
EH722  
- 27 -  
03-10  
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Robin America, Inc  
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