Ceramica
Log Effect Stove Range
Conventional Flue
With upgradeable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
IMPORTANT
Do not attempt to burn rubbish in this fire. This stove must only be operated with the door secured firmly in position.
The outer casing of this stove will become hot whilst in operation, it is therefore recommended that the appliance be
guarded to protect the young and infirm using a suitable guard.
Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing.
Please read these Instructions carefully and keep them in a safe place.
They will be needed when servicing the fire.
The commissioning sheet found on page 3 of these instructions should be completed by the installer.
PR0844 Issue 1 (May 2006)
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APPLIANCE COMMISSIONING CHECKLIST
IMPORTANT NOTICE
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
FLUE CHECK
PASS
FAIL
1.
2.
3.
Flue is correct for appliance
Flue flow test
Spillage test
GAS CHECK
1.
2.
3.
Gas soundness & let by test
Standing pressure test
mb
mb
Appliance working pressure (on High Setting)
NB All other gas appliances must be operating on full
4.
5.
6.
Gas rate
Does ventilation meet appliance requirements
Have controls been upgraded (Upgradeable models only)
8455 Standard
YES
YES
NO
NO
8456 Programmable Time & Temperature
DEALER AND INSTALLER INFORMATION
Dealer.......................................................................
................................................................................
................................................................................
Contact No. ...............................................................
Date of Purchase........................................................
Model No. .................................................................
Serial No. ..................................................................
Gas Type...................................................................
Installation Company..................................................
.................................................................................
.................................................................................
Engineer ....................................................................
Contact No.................................................................
Corgi Reg No..............................................................
Date of Installation.....................................................
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your
local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance Commissioning Checklist
is not fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the
second year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a
Corgi registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.
3
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USER INSTRUCTIONS
1.12 In all correspondence, please quote the appliance type and
1. GENERAL
Serial Number which can be found on the databadge at the
rear of the stove.
1.13 This product is guaranteed for 2 years from the date of
installation, as set out in the terms and conditions of sale
between Gazco and your local Gazco dealer. Please consult
with your local Gazco dealer if you have any questions. In
all correspondence always quote the Model No. and Serial
No. Please ensure the commissioning checklist is completed
by your installer, as this is a requirement of your Guarantee.
1.1 Installation and servicing must be carried out by a
competent person in accordance with Gas Safety (Installation
and Use) Regulations 1998, the relevant British Standards for
Installation, appropriate Codes of Practice and in accordance
with the manufacturer’s instructions. It is recommended that
a CORGI registered engineer be used for this purpose as
they are approved by the HSE under the above regulations.
1.2 This appliance is suitable for use in G.B. and I.E. using
Natural Gas at a supply pressure of 20mbar or LPG at a
supply pressure of 29mbar (Butane) or 37mbar (Propane).
2. LIGHTING THE STOVE
1.3 The installation shall also be completed in accordance with:
2.1 Locate the control valve on the appliance. There are two
control knobs on the valve, the right-hand knob controls the
pilot ignition and the left-hand knob controls the main
burner.
2.2 If your appliance has already been upgraded to battery
remote control, please refer to the instructions provided with
the upgrade to operate the remote control. The following
instructions will work for either situation.
The Building Regulations issued by The Department of The
Environment.
The Building Standards (Scotland) Regulations issued by the
Scottish Development Department. For Republic of Ireland,
reference should be made to the relevant standards
governing installations (IS813:1996)
1.4 Read all these Instructions before commencing installation.
1.5 This appliance must be installed in accordance with the rules
in force and only used in a sufficiently ventilated space.
2
1.6 Ensure that curtains are not positioned above the stove, and
that there is at least a clearance of 300mm between the
sides of the stove and any curtains.
1.7 The manufacturer considers the full outer casing of this stove
to be a working surface. Therefore it will become hot whilst
in operation. A suitable guard is recommended to protect
young children, the aged and the infirm.
1.8 This stove must only be operated with the door secured
firmly in position. If any cracks appear in the glass the
appliance must not be used until the glass panel is replaced.
AR0914
2.3 Ensure that the left-hand control knob is pointing to off ( )
2.4 Ensure that the right-hand control knob is pointing to off ( ).
1.9 Do not attempt to burn rubbish in this stove.
1.10 Any combustible shelves or surrounding furniture must only
be fitted in accordance with the minimum dimensions
detailed in Diagram 1.
2.5 Press in the right-hand control knob and rotate it
anticlockwise until a click is heard (keep pressing in) and the
knob is pointing to pilot ( ). The pilot should now light. If
the pilot has not lit, repeat the procedure until it does.
1
2.6 Keep the control knob pressed in for 10 seconds and then
release it, the pilot should stay alight. If the pilot goes out,
repeat the procedure until it does.
2.7 If the pilot will not light after repeated attempts, contact the
retailer or installer from whom the appliance was purchased.
2.8 Turn the right-hand control to point to main burner ( ) .
The appliance can now be controlled using the left-hand
control knob.
AR0509.2
2.9 Turn the left-hand control knob to point to low fire ( ) the
main burner will light on low. The burner can now be
controlled between low and high settings. Turn the control
knob anti-clockwise to increase the flame height and
clockwise to decrease the flame height.
THE YELLOW FLAMES WILL APPEAR WHEN THE
FIRE HAS GAINED SUFFICIENT HEAT -
TYPICALLY 10 TO 20 MINUTES.
AR0531b
IF THE APPLIANCE IS EXTINGUISHED OR GOES
OUT IN USE, WAIT 3 MINUTES BEFORE
ATTEMPTING TO RELIGHT THE APPLIANCE.
1.11 Contact a competent service engineer to carry out relevant
spillage checks etc. following home improvements carried
out after installation of this stove (e.g. the fitting of double
glazing).
4
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USER INSTRUCTIONS
3. TURNING OFF THE STOVE
6. CLEANING THE FIRE
3.1 To turn the stove off, locate the control valve, turn the left-
hand control knob until it points to off ( ). The main burner
will go out leaving the pilot burning.
3.2 To turn the pilot off, locate the control valve, turn the right-
hand control knob until it points to off ( ), the pilot will go
out.
WARNING: DO NOT ATTEMPT TO CLEAN THE STOVE
UNTIL IN A COLD CONDITION. THE STOVE RETAINS
ITS HEAT FOR A CONSIDERABLE TIME AFTER
SHUTDOWN.
NOTE: THE CAST IRON DOOR IS HEAVY, TAKE EXTREME
CARE WHEN HANDLING.
4. UPGRADING YOUR STOVE
6.1 Remove the door by undoing the four dome nuts using the
tool supplied and place to one side.
6.2 Carefully remove the ceramic fuel bed components and
place to one side taking care to protect floor coverings etc.
PLEASE HANDLE WITH CARE.
6.3 The logs should not require cleaning. Do not use a vacuum
cleaner or brush to clean the logs. Any large pieces of debris
may be removed by hand.
4.1 Your stove is fitted with a control valve that can be easily
upgraded to battery powered remote control. This upgrade
can be fitted by anyone capable of simple DIY jobs and
requires no special training. There are two versions of this
control which can be obtained through your local Gazco
stockist.
4.2 STANDARD REMOTE CONTROL This remote control can
control the gas appliance after the pilot has been lit. It can
turn the main burner on and regulate it from low through to
high and back again. It can turn the main burner off leaving
the pilot burning. GAZCO PART NUMBER 8455.
6.4 Ensure any debris is removed from the burner ports.
6.5 Replace the ceramics and door referring to Section 7 below.
6.7 Use a damp cloth to clean the outer casing of the
appliance.
4.3 THERMOSTATIC AND TIMER REMOTE CONTROL This
remote control can control the gas appliance after the pilot
has been lit. In ‘MANUAL MODE’ it can be used to turn the
main burner on and manually regulate it from low through
to high and back again. It can also be used to turn the main
burner off leaving the pilot burning. In ‘AUTO MODE’ it will
automatically regulate the room temperature. In ‘TIMER
MODE’ it will turn the fire on and off according to a pre-set
programme and automatically regulate the room
7. FUEL BED ARRANGEMENTS
Remove the cast iron door using the tool provided. Remove
the front coal retainer by lifting vertically.
NOTE: THE CAST IRON DOOR IS HEAVY, TAKE EXTREME
CARE WHEN HANDLING TO AVOID DAMAGING THE
OUTER CASING.
The fuel bed consists of 5 logs and 2 ash panels. The logs
have letters A,B,C,D and E moulded into them for
identification.
temperature during two ON periods. GAZCO PART
NUMBER 8456.
5. HANDLING & DISPOSAL OF FIRE CERAMICS
7.1 Take the rear log A and place it up against the rear of the
fire sitting on the two flat ledges of the burner. The two legs
of the log should sit between the rear burner ports. See
diagram 3. Ensure there is an equal gap between each side
of the log and the side of the firebox.
The fuel effect and side panels in this appliance are made
from Refractory Ceramic Fibre (RCF), a material which is
commonly used for this application.
Protective clothing is not required when handling these
articles, but we recommend you follow normal hygiene rules
of not smoking, eating or drinking in the work area and
always wash your hands before eating or drinking.
3
To ensure that the release of RCF fibres are kept to a
minimum, during installation and servicing a HEPA filtered
vacuum is recommended to remove any dust accumulated
in and around the appliance before and after working on it.
When servicing the appliance it is recommended that the
replaced items are not broken up, but are sealed within
heavy duty polythene bags and labelled as RCF waste.
RCF waste is classed as stable, non-reactive hazardous waste
and may be disposed of at a licensed landfill site.
Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract; wash hands
thoroughly after handling the material.
AR1610
5
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USER INSTRUCTIONS
7
7.2 Place log B on the left-hand side of the burner with the
location bar on the underside of the log fully located in the
long slot of the burner. Make sure the log is as far to the left
as possible. See diagram 4.
4
AR1614
7.6 Place the second ash panel to the right of the first, with the
pointed end of the panel fitting into the V shape. This panel
should locate on the screw holes of the burner skin. Ensure
that both logs are horizontal to the burner ports.
AR1611
8
7.3 Place log C on the right-hand side of the burner with the
location bar on the underside of the log fully located in the
long slot in the burner. Make sure the log is as far right as
5
AR1615
7.7 Place log E across from the rear of log A to log C on the
right-hand side. Again, there are cut-outs for location. The
front of the log should sit on the front ash panels and should
fit tight to log C. See diagram 9.
AR1612
possible. See diagram 5.
9
7.4 Place log D across from the rear log A to log B on the left-
hand side. There are cut-outs in both logs for location. See
6
AR1616
AR1613
diagram 6.
7.5 There are two ash panels which lay across the front of the
burner skin. Place the panel with the flat edge facing the left
side of the firebox. There are location holes on this log
which fit over the screw holes of the burner skin.
6
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USER INSTRUCTIONS
7.8 Carefully insert the front coal retainer into the front panel of
10. ‘RUNNING IN’
the firebox. Take care not the scrape/damage the logs. This
coal retainer sits in two brackets. Ensure it is fully inserted,
leaving approximately a 4 mm gap between the firebox
ledge and the bottom of the coal retainer.
10.1 The surface coating on your GAZCO fires will "burn off"
during the first 24 hours of use, producing a harmless and
temporary odour. This will disappear after the short period
of use. If the odour persists, ask your retailer for advice.
10
11. SERVICING
11.1 A qualified gas engineer must service the stove every 12
months. In all correspondence, always quote the appliance
type and the Serial Number that may be found on the
databadge on the appliance.
12. VENTILATION
AR1617
12.1 Any purpose provided ventilation should be checked
periodically to ensure that it is free from obstruction.
7.9 Ensure that the fibreglass seal on the back of the door is
intact, locate the door on the four studs and slide back to
the firebox. Secure in place using the four dome nuts and
tool supplied. Do not overtigthen the nuts, see diagram 11.
13. INSTALLATION DETAILS
11
13.1 To assist in any future correspondence, your installer should
have completed the commissioning sheet at the front of this
manual. This records the essential installation details of this
appliance. In all correspondence always quote the Model
No. and Serial No.
14. HOT SURFACES
14.1 The manufacturer considers the full outer casing of
this stove to be a working surface. Therefore it will
become hot whilst in operation. A suitable guard is
recommended to protect young children, the aged and the
infirm.
AR0390
NEVER OPERATE THE STOVE WHEN THE DOOR
IS REMOVED.
8. GAZCO FLUE SURE SYSTEM
8.1 The stove is fitted with the Gazco Flue Sure System, which
will act to cut off the gas supply to the burners in the event
of incorrect operation of the flue. If the system acts to cut off
the gas supply, this indicates that there is insufficient flue
pull. If this occurs a minimum of 10 minutes should be
allowed before trying to relight. Continued operation of this
safety device means there may be a serious problem with
the flue system. A qualified gas engineer should inspect this.
DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT
IS SAFE TO DO SO.
9. THE FLAME FAILURE DEVICE
9.1 This is a safety feature incorporated in all GAZCO fires
which automatically switches off the gas supply if the pilot
light goes out and fails to heat the thermocouple.
7
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INSTALLATION INSTRUCTIONS
TECHNICAL SPECIFICATION
COVERING THE FOLLOWING MODELS:
CERAMICA MANHATTAN – 8615LUC – P8615LUC
Model
Gas
CAT.
I2H
Gas
Working NOX
Pressure Class
Aeration
Injector
Gas Rate
m3/h
Input kW (Gross) Country
Type
High
Low
8615LUC
Natural
(G20)
20 mbar
3
Ø 14.5
375
165
0.623
6.6
Gross
3.6
Gross
GB, IE
GB, IE
P8615LUC
I3P
Propane 37 mbar
(G31)
3
Ø 11.5 x 2
0.232
6.4
3.6
Gross
Gross
Efficiency Class II
Flue Outlet Size 127mm (5”) Ø
Gas Inlet Connection Size 8mm Ø
Minimum Flue Specification T260 / N2 / 0 / D / 1
Maximum Flue Temperature 180°C
Packing Checklist
1
Qty Description
1
1
1
1
1
1
Stove
Flue Blanking plate
Coal Retainer
Log set (5 logs)*
Ash Panel (2 sections)*
Fixing Kit Containing
1 Instruction Manual
1 Wood Screw
1 Rawplug
AR1620
1 Box spanner
*Packed in appliance
A
B
C
D
E
ins
mm
ins
mm
ins
mm
ins
mm
ins
mm
28
711 271/2 700 163/4 427 177/8 453 53/4 145
8
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INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
1. FLUE AND CHIMNEY REQUIREMENTS
4. APPLIANCE LOCATION
1.1 The chimney or flue system must comply with the rules in
force and must be a minimum of 127mm in diameter. (5").
1.2 The minimum effect height of the flue or chimney must be 3
metres (10ft). Any horizontal flue run from the rear outlet
should not exceed 100mm from the back of the appliance.
1.3 The chimney or flue must be free from any obstruction. Any
damper plates should be removed or secured in the fully
open position and no restrictor plates should be fitted.
4.1 This appliance must stand on a non-combustible hearth that
is at least 12mm thick, and project a minimum of 50mm
from the base of the stove in all directions. The minimum
dimensions are shown in diagram 1.
1
1.4 The chimney should be swept prior to the installation of the
appliance. However, where it can be seen that the chimney
is clean and unobstructed throughout its entire length, it
need not be swept.
NOTE: If it is intended to fit the stove into a existing brick
built chimney without a closure plate, a 5" (127mm) liner
must be used. Larger lined flues may work, but in some
instances could cause cold start flue problems resulting in
nuisance shutdown. Lined flues above 7" (175mm) are not
recommended.
AR0604
Due to recent changes to European chimney standards, new
flues and chimneys are now described by their temperature,
pressure and resistance to corrosion, condensation and fire.
To assist in identifying the correct flue system, the minimum
flue specification is shown in the technical specification of
this book. Existing chimneys are not covered by this system.
4.2 This appliance must not be installed in a room that contains
a bath or shower.
4.3 This stove is not suitable for installation against a
combustible wall; all combustible materials must be
removed from the area behind the stove.
NOTE: THIS APPLIANCE IS NOT APPROVED FOR
CLOSURE PLATE INSTALLATIONS
4.4 Ensure that all minimum clearances to combusible materials
are complied with. See diagram 2.
2. VENTILATION
2
2.1 Consult the rules in force.
Note: This appliance does not normally require any
additional ventilation when installed in G.B.
3. INSTALLATION OF THE GAS SUPPLY
3.1 Before installation, ensure that the local distribution
conditions (identification of the type of gas and pressure)
and the adjustment of the appliance are compatible.
AR0509.2
3.2 Ensure that the gas supply is capable of delivering the
required amount of gas and is in accordance with the rules
in force.
3.3 Soft copper tubing and soft soldered joints can be used but
must not be closer than 50mm to the base of the tray.
3.4 A means of isolating the gas supply to the appliance must be
provided independent of any appliance control.
3.5 All supply gas pipes must be purged of any debris that may
have entered prior to connection to the appliance.
AR0531b
NOTE: IN A NON-COMBUSTIBLE RECESS
ATTENTION MUST BE GIVEN TO ALLOWING
ADEQUATE CLEARANCE AT THE SIDES AND REAR
OF THE STOVE, SO THAT A SPILLAGE TEST CAN
BE PERFORMED AND THE CONTROLS REACHED.
9
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INSTALLATION INSTRUCTIONS
INSTALLATION
allowed before trying to relight. Continued operation of this
IMPORTANT: ENSURE THAT THE APPLIANCE IS
CORRECTLY ADJUSTED FOR THE GAS TYPE AND
CATEGORY APPLICABLE IN THE COUNTRY OF
USE. REFER TO DATABADGE AND TECHNICAL
SPECIFICATIONS OF THIS BOOKLET. FOR
DETAILS OF CHANGING BETWEEN GAS TYPES
REFER TO SECTION 11, REPLACING PARTS.
safety device means that there may be a serious problem
with the flue system; a qualified gas engineer should inspect
this. DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS
IT IS SAFE TO DO SO.
2.8 The Flue Sure System must not be tampered with. Use only
genuine Gazco replacement parts when servicing the system
- refer to Servicing section, Replacing Parts.
1. CONTROL UPGRADE
3. INSTALLATION OF THE STOVE
FLUE PIPE INSTALLATION
3.1 Open the carton and remove accessory carton and stove
unit. It will now be necessary to decide upon top or rear flue
exit, the stove is factory built for rear flue exit, but it may be
changed to top exit by using the following method.
1.1 This stove is fitted with a control valve that can be easily
upgraded to battery powered remote control. There are two
versions of this control which can be obtained through your
local Gazco stockist.
1.2 This upgrade can be fitted before or after installation but if
side clearances are limited then it will be easier to upgrade
the stove before installation. Full instructions are included
with the kit.
3.1.1 Remove the flue spigot from the rear of the stove and
replace with the blanking plate from the top of the stove and
vice versa.
1.3 STANDARD REMOTE CONTROL
This remote control can control the gas appliance after the
pilot has been lit. It can turn the main burner on and
regulate it from low through to high and back again. It can
turn the main burner off leaving the pilot burning. GAZCO
PART NUMBER 8455.
3.2 When installing with a top flue, please note the flue pipe fits
through a hole in the top grill, the dimensions are for floor
fixing a top flue installation with clearance for side panels.
3.3 Position the engine assembly in its intended location and
mark the position of the floor fixing holes at the base of each
side of the subframe, minimum fixing dimensions to a rear
wall are showin in Diagram 3
3.4 Remove the assembly and drill the two holes using a No.12
masonry bit. Push the rawl plugs into the holes and place
the engine assembly in position. Secure to the floor using the
screws provided. Sea Diagram 1.
1.4 THERMOSTATIC AND TIMER REMOTE CONTROL
This remote control can control the gas appliance after the
pilot has been lit. In "MANUAL MODE" it can be used to
turn the main burner on and manually regulate it from low
through to high and back again. It can also be used to turn
the main burner off leaving the pilot burning. In "AUTO
MODE" it will automatically regulate the room temperature.
In "TIMER MODE" it will turn the fire on and off according
to a pre-set programme and automatically regulate the room
temperature during two on periods. GAZCO PART NUMBER
8456.
1
2. SAFETY PRECAUTIONS
2.1 This appliance must be installed in accordance with the rules
in force, and used only in a sufficiently ventilated space.
Place read these instructions before installation and use of
this appliance.
158 mm
2.2 All the instructions must be left intact with the user.
AR0631
2.3 In your own interests and those of safety, this appliance must
be installed by a competent person in accordance
with local and national codes of practice. Failure to install
the appliance correctly could lead to prosecution.
2.4 This appliance is intended for use on a governed gas
installation and set to the required pressure.
2.5 Keep all plastic bags away from young children.
2.6 Do not place any object on or near to the stove. Allow
adequate clearance above the stove. See diagram 2 Site
Requirements, Appliance Location.
2.7 The stove is fitted with the Gazco Flue Sure System, which
will act to cut off the gas supply to the appliance in the
event of incorrect operation of the flue. If the system acts to
shut off the gas supply, this indicates that there is insufficient
flue pull. If this occurs a minimum of 10 minutes should be
10
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INSTALLATION INSTRUCTIONS
INSTALLATION
3.5 Having run the gas supply to the stove, PURGE THE
4
SUPPLY. This is essential to expel any debris that may block
the gas controls. Connect the gas supply to the 8mm
compression elbow at the RH rear corner of the stove,
ensuring that the pipe position does not interfere with the
location of the outer casing. See Diagram 2.
2
AR0490
AR0934
3.8 Place the top ceramic panel into position so that the two
spring clips slide against the inside of the side panels. Gently
position so that it sits centrally in the outer panels. Place the
cast iron grille into the recess in the centre of the top panel
and locate the blanking plate into the grille, (if required). See
Diagram 5
3.6 Open the second carton and carefully remove the ceramic
outer casing components. Gently position the LH side so that
the bolt heads on the engine subframe locate in the keyhole
slots on the back of the panel and gently slide into place so
that the ceramic comes to rest on the floor. Repeat the
procedure for the RH side. See Diagram 3.
5
3
AR0492
3.5 Check the pull of the flue system by applying a lighted
smoke pellet to the flue system opening. If there is a definite
flow into the chimney, proceed with the installation. If not,
warm the chimney for a few minutes and repeat the test.
AR0488
3.7 Remove the cast iron door using the tool provided and
carefully place to one side. Gently position the front ceramic
panel so that the side panels locate inside the returns on the
front panel. Engage the bolt heads in the brackets on the
back of the panel and gently slide into place so that the
ceramic comes to rest on the floor. Ensure that the opening
in the panel sits centrally around the fire box opening. See
Diagram 4.
11
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INSTALLATION INSTRUCTIONS
INSTALLATION
7
4. HANDLING & DISPOSAL OF FIRE CERAMICS
The fuel effect and side panels in this appliance are made
from Refractory Ceramic Fibre (RCF), a material which is
commonly used for this application.
Protective clothing is not required when handling these
articles, but we recommend you follow normal hygiene rules
of not smoking, eating or drinking in the work area and
always wash your hands before eating or drinking.
To ensure that the release of RCF fibres are kept to a
minimum, during installation and servicing a HEPA filtered
vacuum is recommended to remove any dust accumulated
in and around the appliance before and after working on it.
When servicing the appliance it is recommended that the
replaced items are not broken up, but are sealed within
heavy duty polythene bags and labelled as RCF waste.
AR1611
5.3 Place log C on the right-hand side of the burner with the
location bar on the underside of the log fully located in the
long slot in the burner. Make sure the log is as far right as
possible. See diagram 8.
RCF waste is classed as stable, non-reactive hazardous waste
and may be disposed of at a licensed landfill site.
Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract; wash hands
thoroughly after handling the material.
8
5. FUELBED ARRANGEMENTS
Remove the cast iron door using the tool provided. The
main ceramic components are inside the firebox.
NOTE: THE CAST IRON DOOR IS HEAVY, TAKE EXTREME
CARE WHEN HANDLING TO AVOID DAMAGING THE
OUTER CASING.
The fuel bed consists of 5 logs and 2 ash panels. The logs
have letters A,B,C,D and E moulded into them for
identification.
AR1612
5.4 Place log D across from the rear log A to log B on the left-
hand side. There are cut-outs in both logs for location. See
diagram 9.
5.1 Take the rear log A and place it up against the rear of the
fire sitting on the two flat ledges of the burner. The two legs
of the log should sit between the rear burner ports. See
diagram 6. Ensure an equal gap between each side of the
log and the side of the firebox.
9
6
AR1613
AR1610
5.2 Place log B on the left-hand side of the burner with the
location bar on the underside of the log fully located in the
long slot of the burner. Make sure the log is as far to the left
as possible. See diagram 7.
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INSTALLATION INSTRUCTIONS
INSTALLATION
5.5 There are two ash panels which lay across the front of the
burner skin. Place the panel with the flat edge facing the left
side of the firebox. There are location holes on this log
which fit over the screw holes of the burner skin.
5.8 Carefully insert the front coal retainer into the front panel of
the firebox. Take care not the scrape/damage the logs. This
coal retainer sits in two brackets. Ensure it is fully inserted,
leaving approximately a 4 mm gap between the firebox
ledge and the bottom of the coal retainer.
10
13
AR1614
AR1617
5.6 Place the second ash panel to the right of the first, with the
pointed end of the panel fitting into the V shape. This panel
should locate on the screw holes of the burner skin. Ensure
that both logs are horizontal to the burner ports.
5.9 Ensure that the fibreglass seal on the back of the door is
intact, locate the door on the four studs and slide back to
the firebox. Secure in place using the four dome nuts and
tool supplied, do not overtigthen the nuts.
11
NEVER OPERATE THE STOVE WHEN THE DOOR
IS REMOVED OR WHEN THE GLASS IS BROKEN.
6. LIGHTING
6.1 Full instructions are given in the User section under Lighting
the Stove.
AR1615
5.7 Place log E across from the rear of log A to log C on the
right-hand side. Again, there are cut-outs for location. The
front of the log should sit on the front ash panels and should
fit tight to log C. See diagram 12.
12
AR1616
13
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INSTALLATION INSTRUCTIONS
COMMISSIONING
1. COMMISSIONING
1.1 Close all openable doors and windows in the room, ignite
the stove and operate on maximum for 10 minutes. Position
a lighted smoke match just inside the draught diverter
opening and check that all smoke is drawn into the opening.
See diagram 1. If there is any doubt, run the stove for a
further 10 minutes and repeat the test.
1
AR1493
1.2 If there are any extractor fans in adjacent rooms, the test
must be repeated with the fans running on maximum and
interconnecting doors open.
IF SPILLAGE PERSISTS, DISCONNECT THE
APPLIANCE AND SEEK EXPERT ADVICE.
For future reference record the installation details on the
commissioning sheet at the end of the User Section of these
instructions.
14
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SERVICING INSTRUCTIONS
SERVICING / FAULT FINDING CHARTS
1.4 Correct any faults found during the initial tests and then
1. SERVICING REQUIREMENTS
recommission the appliance conducting the usual safety
checks.
1.5 Advise the customer of any remedial action taken.
This appliance must be serviced at least once a year by a
competent person.
1
All tests must be serviced by best practice as described by
the current CORGI recommendations.
1.1 Before any tests are undertaken on the appliance, conduct a
gas soundness test for the property to ensure that there are
no gas leaks prior to starting work.
1.2 Before any tests are undertaken on the appliance it is also
recommended to fully check the operation of the appliance
1.3 Special checks
1.3.1 Clean any lint or fluff from the pilot
1.3.2 Clean away any fluff or lint from under the
burner
1.3.3 Check that the spark gap on the pilot is
correct
1.3.4 Check all of the screws which secure the burner skins
and tighten if they are loose.
AR0620
15
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SERVICING INSTRUCTIONS
SERVICING / FAULT FINDING CHARTS
16
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SERVICING INSTRUCTIONS
REPLACING PARTS
1.5 Carefully remove the two side panels by lifting, and gently
1. GENERAL
pulling clear of the retaining bolts, see Diagram 3. It may not
be necessary to remove both of the side panels. This should
allow full access to all major components.
1.1 All principal components can be replaced without removing
the stove from its installation, although it will be necessary to
remove the door and ceramic outer casing in order to access
most components. In order to remove the casing, use the
following procedure:
3
1.2 Remove the door retaining nuts using the tool provided and
place the door to one side.
1.3 Carefully remove the top blanking plate and grille and place
to one side, gently remove the top ceramic panel, see
Diagram 1. If the unit has been connected to a top exit flue,
it will be necessary to lift and support the grille and top
ceramic panel whilst removing the outer ceramic
components.
1
AR0488
2. MAIN BURNER
2.1 Turn the gas supply off at the isolation device, remove the
door and place to one side, carefully remove the ceramic
fuel bed components.
2.2 Remove the three securing screws, two at the rear and one
at the front left-hand side. See diagram 4. Raise the left-
hand side of the burner to clear the bracket, draw the left-
hand side forward. The burner venturi is engaged over the
injector. When removing the burner be sure to clear the
injector, this will release the right-hand side of the burner.
Take care when removing the burner so as not to damage
the pilot burner.
AR0492
1.4 Gently lift the front ceramic panel, and pull away from the
sub-frame to clear the retaining bolts, see Diagram 2.
2
4
AR1605
AR0490
2.3 To replace the burner, engage the venturi over the injector
ensuring the burner sits on top of the fixing bracket. Push
the burner to the right and whilst holding, insert the three
fixing screws.
17
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SERVICING INSTRUCTIONS
REPLACING PARTS
NOTE: BEFORE REPLACING THE BURNER, ENSURE THE
SILICONE SEAL AROUND THE INJECTOR IS INTACT AND
CHECK THAT VENTURI COVER IS ATTACHED.
7
3. PILOT UNIT
3.1 The pilot assembly consists of four components that can be
individually changed, these are:
1) Pilot burner bracket
2) Pilot injector
3) Electrode
AR0616
4) Thermocouple
3.2 Turn the gas supply off at the isolation device. Remove the
door and place to one side and carefully remove the
ceramic fuelbed components.
3.7 To remove the thermocouple, undo the retaining nut and
withdraw the thermocouple. Undo the thermocouple from
the back of the gas valve. See Diagrams 8 and 9. Reassemble
in reverse order. Do not overtighten.
3.3 Remove the main burner. See Section 2 above.
3.4 Remove the two fixing screws from the pilot bracket. See
Diagram 5. Gently draw the assembly away from the firebox
to give access to the nuts and ignition lead.
8
5
AR0617
AR0614
3.5 To remove the pilot injector, undo the compression nut on
the pilot feed pipe and withdraw the injector which will be
hooked onto the olive. When replacing an injector always
make sure it is hooked onto the olive before inserting it into
the pilot burner. See diagram 6.
9
6
AR0943c
NOTE: Special care should be taken when replacing the
thermocouple to the back of the gas valve ensuring that the
sensor wires for the gazco flue sure system are not
disconnected.
AR1604
3.6 To remove the electrode, disconnect the ignition lead and
undo the retaining nut. The electrode can now be removed.
Note the orientation of the electrode terminal when
reassembling. See diagram 7.
18
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SERVICING INSTRUCTIONS
REPLACING PARTS
4.6 Check the operation of the new ignition lead.
4. IGNITION LEAD
5. PIEZO
4.1 Gain access to the back of the pilot assembly, see Section 3
above and disconnect the ignition lead from the electrode.
4.2 Undo the single screw that secures the left-hand side of the
control cover, see Diagram 10.
5.1 The piezo assembly used on this appliance is not serviceable
and is unlikely to fail.
6. GAS VALVE
10
6.1 Turn the gas supply off at the isolation device.
6.2 Disconnect the 2 x 8mm and 1 x 4mm gas pipe fittings at
the back of the gas valve and also disconnect the
thermocouple, see Diagram 13, Arrow A.
6.3 Remove the control valve cover and disconnect the ignition
lead from the gas valve, see section 4.
6.4 Undo the two bolts securing the gas valve to the appliance
and remove the valve, see diagram 13, Arrow C
AR0915
6.5 Replace in reverse order.
6.6 Check all joints for gas leaks. Check the operation of the
thermocouple and ignition lead.
4.3 To release the right-hand side of the control cover insert the
narrow blade screwdriver into the slot shown in diagram 8.
Lever it gently and pull from the right-hand side at the same
time. The cover will now come off. There is a small
13
cylindrical metal spacer inside the cover; this must be kept
and replaced on the fixing screw during reassembly.
11
AR0943b
AR0916
7. MAGNETIC SAFETY VALVE
4.4 Disconnect the end of the ignition lead from the valve body,
see diagram 12, Arrow B, note the existing route of the
ignition lead.
7.1 Turn the gas supply off at the isolation device. Undo the
thermocouple connection from the back of the gas valve.
Pull the sensor leads clear and remove the interrupter block.
7.2 Undo the mag valve retaining nut at the back of the control
valve. Gently tap out the mag valve and replace with a new
unit. Replace the retaining nut and tighten. See diagram 14,
Arrow A.
12
14
AR0943a
4.5 Replace with a new ignition lead following the same route as
the old one. Replace the valve cover and the pilot assembly.
AR0943c
19
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SERVICING INSTRUCTIONS
REPLACING PARTS
7.3 Reassemble the interrupter block and leads. Secure the
9.2 Remove the screw on the back panel and remove the panel.
Refer to Diagram 17.
thermocouple connection in the rear of the gas control (Do
not overtighten). Turn the gas supply on and check the
entire pipework and valve joints for any leaks.
17
8. MAIN INJECTOR
8.1 Turn the gas supply off at the isolation device. Refer to
Section 2, Replacing Parts to remove the main burner.
8.2 Undo the compression nut from the feed pipe at the gas
control under the appliance.
8.3 Working from inside the firebox, remove the lock nut from
the injector, see diagram 15 and withdraw the injector
complete with the feed pipe from under the appliance. See
diagram 15.
AR1606
15
9.3 Undo the two screws at the back of the firebox and carefully
withdraw the bracket.
18
AR0618
8.4 Holding the injector with a spanner, undo the feed pipe.
NOTE: THE ORIENTATION OF THE INJECTOR.
AR1607
8.5 Reassemble in reverse order. Turn on the gas supply and
check for any leaks.
9.4 Disconnect the two slender wires. Undo the two taptite
screws and remove the sensor and the two plastic spacers.
See diagram 19.
9. GAZCO FLUE SURE SYSTEM
19
9.1 Remove the front door by undoing the four dome nuts and
remove the cast iron door. NOTE: THE CAST IRON DOOR
IS HEAVY. TAKE EXTREME CARE WHEN HANDLING.
Carefully remove the coal retainer and ceramic components
and place to one side. Remove the burner casting by
removing the three screws located on the sides of the burner
skin.
16
AR1446
AR1605
20
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SERVICING INSTRUCTIONS
REPLACING PARTS
9.5 Refit the new sensor, ensuring that the plastic spacers are
22
between the sensor and the bracket. Refit the leads. See
Diagram 20.
20
AR1608
10.4 Change the aeration plates to those stated in the technical
specification for the gas the product will be using, refer to
the databadge.
23
AR1452
9.6 Feed the cable back through the hole as you replace the
bracket. When the bracket is located correctly it will sit
flush with the back panel without force required. If not
positioned correctly the bracket will sit at an angle. See
Diagram 21.
AR0619
NOTE: EVEN IF NO AERATION PLATE IS REQUIRED, THE
SMALL SCREW MUST BE REPLACED.
21
11. CHANGING BETWEEN GAS TYPES
In order to change between gas types, it will be necessary to
change the following items.
- Pilot Injector
- Control Valve
- Main Injector
- Main Burner
- Aeration Plate (if required)
- Databadge
AR1447
The relevant parts can be ordered from Gazco, always quote
the appliance type and serial number when ordering spare
parts.
10. PRIMARY AERATION PLATE
** NOTE: THE CONTROL VALVE IS FACTORY PRESET
FOR CORRECT GAS TYPE AND MODEL, A NEW UNIT
WILL NEED TO BE ORDERED WHEN CHANGING
BETWEEN GAS TYPES.
10.1 Turn the gas supply off at the isolation device.
10.2 Refer to Section 2 to remove the main burner.
10.3 Remove the two screws on the burner skin to detach the
venturi cover from the venturi. Slide the venturi cover off the
venturi as per diagram 22.
21
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SERVICING INSTRUCTIONS
REPLACING PARTS
12. CONTROL UPGRADE
See Installation, Section 1.
13. SHORT SPARES LIST
Component
NG
LPG
G20
20mb
IN0045
N/A
G30
G31
37mb
IN0030
GZ5387
29mb
IN0030
N/A
Main Injector
Aeration plate
Pilot injector
Burner assembly
Thermocouple
Magnetic unit
Electrode
PI0026
GZ5369
PI0015
GZ5388
PI0010
GC0092
PI0053
Pilot Gasket
Gas valve
Ignition lead
Complete log set
Log A
Log B
Log C
Log D
Log E
PI0052
GC0088K
GC0090
CEO583
CEO584
CEO585
CEO586
CEO587
CEO588
CEO589
CEO590
EL0001
EL0064
GC0026
8455
Left ash panel
Right ash panel
TTB
TTB Lead
Interupter block
Standard upgrade kit
Thermostat/timer kit
8456
22
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SERVICE RECORDS
2ND SERVICE
1ST SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
4TH SERVICE
3RD SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next ServiceDue:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
6TH SERVICE
5TH SERVICE
Date ofService:............................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
8TH SERVICE
7TH SERVICE
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
10TH SERVICE
9TH SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
23
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Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG
A member of the Stovax Group
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