Stovax Indoor Fireplace PR0776 User Manual

E-Studio& E-box™  
Balanced Flue  
With upgradable control valve  
Instructions for Use,  
Installation and Servicing  
For use in GB, IE (Great Britain and Eire)  
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the  
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.  
IMPORTANT  
Do not attempt to burn rubbish on this fire. This appliance must only be operated with the glass window secured firmly in  
position. The front casing of this appliance will become hot whilst in operation, it is therefore recommended that a suitable guard  
should be used for the protection of young children, the elderly or infirm.  
Please read these instructions carefully before installation or use. Keep them in a safe place for future reference and when  
servicing the fire.  
The commissioning sheet on page 3 MUST be completed by the Installer.  
PR0776 Issue 5 (September 2008)  
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APPlIANCE COMMISSIONING ChECKlIST  
IMPORTANT NOTICE  
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,  
as the information will be required when making any guaranteed claims.  
FlUE ChECK  
PASS  
FAIl  
1.  
2.  
3.  
Flue is correct for appliance  
Flue flow test  
N/A  
N/A  
Spillage test  
GAS ChECK  
1.  
2.  
3.  
Gas soundness & let by test  
Standing pressure test  
mb  
mb  
Appliance working pressure (on High Setting)  
NB All other gas appliances must be operating on full  
3
4.  
5.  
6.  
Gas rate  
m /h  
Does ventilation meet appliance requirements  
Have controls been upgraded (Upgradeable models only)  
N/A  
8455 Standard  
YES  
YES  
NO  
NO  
8456 Programmable Thermostatic and Timer  
DEAlER AND INSTAllER INFORMATION  
Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Model No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Serial No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Gas Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Installation Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Corgi Reg No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Date of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your  
local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance Commissioning Checklist is  
not fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the  
second year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a Corgi  
registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.  
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3
USER INSTRUCTIONS  
knob is pointing to pilot  
the pilot has not lit,  
does.  
. The pilot should now light. If  
repeat the procedure until it  
1. GENERAl  
• Keep the control knob pressed for 10 seconds and then  
release it, the pilot should stay alight. If the pilot goes out,  
repeat the procedures until it does.  
1.1 Installation and servicing must only be carried out by a  
competent person.  
1.2 In all correspondence, please quote the appliance type and  
serial number, which can be found on the databadge  
adjacent to the control knob.  
2.3 If the pilot will not light after repeated attempts, contact the  
retailer or installer from whom the appliance was  
purchased.  
1.3 Ensure that curtains are not positioned above the fire, and  
that there is a 300mm minimum clearance between the  
sides of the fire and any curtains.  
• Turn the right-hand control to point to main burner  
The fire can now be controlled using the left-hand  
control knob.  
.
1.4 This product is guaranteed for 2 years from the date of  
installation, as set out in the terms and conditions of sale  
between Gazco and your local Gazco dealer. Please consult  
with your local Gazco dealer if you have any questions. In  
all correspondence always quote the Model Number and  
Serial Number.  
• Turn the left hand control knob to point to low fire  
the main burner will light on low. The burner can  
now be controlled between low and high settings. Turn the  
control knob anticlockwise to increase the flame height and  
clockwise to decrease the flame height.  
,
1.5 Parts of this appliance become hot during normal use. It is  
therefore recommended that a suitable fire guard be used  
for protection of young children and the infirm.  
3. TURNING ThE APPlIANCE OFF  
3.1 To turn the fire off, locate the control valve, turn the left-  
hand control knob until it points to off ( ). The main burner  
will go out leaving the pilot burning.  
1.6 If any cracks appear in the glass panel do not use the  
appliance until the panel has been replaced.  
3.2 To turn the pilot off, locate the control valve, turn the right  
hand control knob until it points to off ( ), the pilot will  
go out.  
2. lIGhTING ThE APPlIANCE  
2.1 Locate the control valve on the appliance. There are two  
control knobs on the valve, the right hand knob controls the  
pilot ignition and the left hand knob controls the main  
burner.  
4. UPGRADING YOUR FIRE  
4.1 Your fire is fitted with a control valve that can easily be  
upgraded to battery powered remote control. This upgrade  
can be fitted by anyone capable of simple DIY jobs and  
requires no special training. This upgrade can be obtained  
through your local Gazco stockist.  
2.2 If your appliance has already been upgraded to battery  
remote control, please refer to the instructions provided  
with the upgrade to operate the remote control. The  
following instructions will work for either situation.  
4.2 STANDARD REMOTE CONTROL This remote control can  
control the fire after the pilot has been lit. It can turn the  
main burner on and regulate it from low through to high  
and back again. It can turn the main burner off leaving the  
pilot burning GAZCO PART NUMBER 8455.  
1
4.3 PROGRAMMABLE THERMOSTATIC AND TIMER REMOTE  
CONTROL. This remote control can control the gas  
appliance after the pilot has been lit. In MANUAL MODE it  
can be used to turn the main burner on and manually  
regulate it from low through to high and back again. It can  
be used to turn the main burner off, leaving the pilot  
burning. In AUTO MODE it will automatically regulate the  
room temperature to a pre-set temperature. In  
AR0914  
• Ensure that the left-hand control knob is pointing to off (  
).  
• Ensure that the right hand control knob is pointing to  
off ( ).  
• Press in the right hand control knob and rotate it anti-  
clockwise until a click is heard (keep pressing in) and the  
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4
USER INSTRUCTIONS  
TIMER MODE it will turn the fire on and off according to  
3
pre-set programme and automatically regulate the room  
temperature during the two periods. GAZCO PART NO.  
8456.  
ClEANING ThE FIRE  
ENSURE ThE FIRE IS COlD BEFORE PROCEEDING  
5.1 • Refer to the separate Frame Instructions to remove the  
frame from the fire.  
AR1465  
AR1423  
5A. ClEANING ThE E-STUDIO  
5.5 To clean the glass surface, Gazco recommends you use a  
ceramic glass product generally sold for cleaning ceramic  
hobs.  
5.2 • Remove the glass window by unscrewing the 8 screws in  
the glass window frame, Diagram 2  
• Remove the ceramic coals or pebbles and fuel bed and  
place on a dry clean surface  
2
• Clean the burner and tray assembly using a vacuum  
cleaner with a soft brush attachment  
• Ensure all debris is removed from the ports  
• Replace the ceramics by referring to section 6B  
ADvICE ON hANDlING AND DISPOSAl OF FIRE  
CERAMICS  
AR1996  
The fuel effect and side panels in this appliance are made  
from Refractory Ceramic Fibre (RCF), a material which is  
commonly used for this application.  
5.3 To clean the glass surface, Gazco recommends you use a  
ceramic glass product generally sold for cleaning ceramic  
hobs.  
Protective clothing is not required when handling these  
articles, but we recommend you follow normal hygiene  
rules of not smoking, eating or drinking in the work area  
and always wash your hands before eating or drinking.  
• Remove the granite chippings and place on a dry clean  
surface. Do not remove the enamel back panel  
• Use a damp cloth and mild non-abrasive cleaner on the  
To ensure that the release of RCF fibres are kept to a  
minimum, during installation and servicing a HEPA filtered  
vacuum is recommended to remove any dust accumulated  
in and around the appliance before and after working on it.  
When servicing the appliance it is recommended that the  
replaced items are not broken up, but are sealed within  
heavy duty polythene bags and labelled as RCF waste.  
enamel back panel  
• Clean the burner and tray assembly using a vacuum  
cleaner with a soft brush attachment  
• Ensure all debris is removed from the burner ports  
• Replace the granite chippings by referring to Section 6A  
for E-Studio.  
RCF waste is classed as stable, non-reactive hazardous waste  
and may be disposed of at a licensed landfill site.  
Excessive exposure to these materials may cause temporary  
irritation to eyes, skin and respiratory tract; wash hands  
thoroughly after handling the material.  
5B. ClEANING ThE E-BOX  
5.4 • Remove the glass window by loosening the four screws in  
the lower retaining bracket  
• Remove the four top screws and retaining bracket. The  
glass window can now be lifted clear. See diagram 3.  
5
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USER INSTRUCTIONS  
6
6A. ARRANGEMENT OF ThE  
A
FUEl BED COMPONENTS - E STUDIO  
ONlY USE ThE CORRECT TYPE AND QUANTITY OF GRANITE  
ChIPPINGS. AlwAYS FOllOw ThE FUEl BED lAYOUT AS  
STATED IN ThESE INSTRUCTIONS. NEvER ChANGE ThE  
lAYOUT FROM ThAT ShOwN hERE.  
AR1997  
6.1 • Arrange the granite chippings in the areas highlighted in  
Diagram 4. Granite chippings should be evenly distributed.  
4
• Ensure that no chippings overhang or fill the pilot area,  
Arrow B, Diagram 7.  
NOTE: ChIPPINGS ShOUlD NOT BE PlACED DIRECTlY  
IN FRONT OF ThE PIlOT CROSS lIGhTING FlAME.  
7
B
B
AR1997  
• Lean the granite chippings against the burner ledges to  
disguise the ledges, Diagram 5  
5
AR1998  
FITTING ThE GlASS wINDOw - E-STUDIO  
6.2 • Ensure that the fibre glass window seal on the box is  
intact  
• Replace the one-piece glass window frame, ensuring that  
all 8 fixings are tight, Diagram 8.  
AR1769  
8
• Check that the port area. Arrow A, Diagram 6 is clear of  
granite chippings. This can be easily done by gently running  
a screwdriver or similar object along this area.  
NOTE: IT IS IMPORTANT ThE GRANITE ChIPPINGS DO  
NOT COvER ThE PORT AREA IN BETwEEN ThE  
BURNER lEDGES.  
AR1996  
NEvER OPERATE ThE FIRE whEN ThE GlASS PANEl IS  
REMOvED OR BROKEN  
6
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USER INSTRUCTIONS  
Refer to the separate Frame Instructions to replace the  
frame on the fire  
11  
6B. ARRANGEMENT OF ThE  
FUEl BED COMPONENTS - E-BOX  
NOTE: CERAMIC PARTS ARE FRAGIlE. hANDlE wITh CARE  
ONlY USE ThE CORRECT TYPE AND QUANTITY OF CERAMIC  
COMPONENTS  
AR1362  
6.3  
• Place the rear panel against the rear of the box resting on  
the shelf  
• Slide one of the side panels into the box ensuring it  
touches the rear panel  
• Gently ease the front edge of the side panel behind the  
flange so it lies flat against the wall of the box  
• Place the front coal centrally in the channel at the front  
of the tray. The relationship between the front coal and the  
flame baffle is shown, Diagram 12.  
• Repeat with the second side panel, Diagram 9  
12  
9
AR1363  
AR1359  
AR1360  
6.5 There are three sizes of coal used. Small x3, medium x4  
and large x1. For identification, Diagram 13.  
• Locate the top panel on top of the sides and rear by  
lifting it up and forward inside the box  
13  
• Slide it backwards and down behind the side panels  
to rest on the rear panel, Diagram 10  
10  
LARGE  
MEDIUM  
SMALL  
AR1379  
• Place the single large coal in the central dent of the front  
coal resting against the flame baffle, Diagram 14.  
AR1426  
COAl lAYOUT  
6.4 • Position the flame baffle centrally on the tray and ensure  
the stepped lower edge engages against the rear edge of the  
burner skin, Diagram 11  
7
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USER INSTRUCTIONS  
• Place the last two small coals to the left and right-hand  
side of the bed in the two spaces, Diagram 18.  
14  
18  
AR1364  
• Place 2 medium-size coals either side of the first large  
coal, in the recess between the flame baffle and the front  
coal, Diagram 15.  
AR1368  
15  
PEBBlE lAYOUT  
• Position the pebble flame baffle centrally on the tray and  
ensure the stepped lower edge engages against the rear  
edge of the burner skin, Diagram 19.  
19  
AR1365  
Place another two medium size coals behind the first three  
coals and against the flame baffle, Diagram 16.  
AR1406  
16  
• Place the front pebble piece centrally in the channel at  
the front of the tray. See Diagram 20.  
20  
AR1366  
• Place a small coal directly behind the first large coal, and  
in between the centre of the last two medium coals resting  
on the flame baffle, Diagram 17.  
AR1407  
17  
6.6 There are 10 loose pebbles in the set supplied. Each pebble  
is individually marked. The quantity of each type is shown  
below.  
A1 x 3  
A2 x 1  
A3 x 3  
A4 x 1  
A5 x 1  
A6 x1  
AR1367  
• Place the four pebbles as identified resting between the  
front ceramic and the flame baffle as shown in diagram 21.  
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8
USER INSTRUCTIONS  
21  
FITTING ThE GlASS wINDOw - E-BOX  
6.9 • Ensure that the fibre glass window seal on the box is  
intact, then lower the glass window into the lower retaining  
bracket.  
• Hold the window and position the upper retaining  
bracket  
• Secure using the 4 screws.  
AR1408  
A4  
A5  
A3  
A6  
• Tighten the bottom and top screws to retain the window,  
Diagram 24.  
• Place the next four pebbles as shown resting between the  
flame baffle and the first row of pebbles, Diagram 22.  
24  
22  
AR1423  
AR1465  
A1  
A1  
A2  
Refer to the separate Frame Instructions to replace the  
frame on the fire.  
AR1409  
NEvER OPERATE ThE APPlIANCE whEN ThE GlASS  
PANEl IS REMOvED OR BROKEN.  
• Place the remaining two A3 pebbles as shown in  
Diagram 23.  
7. FlAME FAIlURE DEvICE  
23  
7.1 This is a safety feature incorporated on this appliance which  
automatically switches off the gas supply if the pilot goes  
out and fails to heat the thermocouple.  
8. RUNNING IN  
A3  
A3  
8.1 The surface coating on the coals used in your GAZCO fire  
will "burn off" during the first few hours of use producing a  
harmless and temporary odour. This will disappear after a  
short period of use. If the odour persists, ask your installer  
for advice.  
AR1410  
6.7 The coals/pebbles should evenly cover the whole bed with  
the gaps between them kept equal. This will maximise the  
performance of the product.  
9. SERvICING  
6.8 ENSURE ThAT ThE COAlS/PEBBlES ARE POSITIONED  
AS ABOvE. ONlY USE ThE CORRECT AMOUNT OF  
COAlS/PEBBlES AS SPECIFIED IN ThE DIAGRAMS.  
9.1 The fire must be serviced every 12 months by a qualified  
Gas Engineer. In all correspondence always quote the  
Model number and the Serial number which may be found  
on the databadge.  
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USER INSTRUCTIONS  
10. vENTIlATION  
10.1 This appliance requires no additional ventilation.  
11. INSTAllATION DETAIlS  
11.1 To assist in any future correspondence, your installer should  
have completed the commissioning sheet at the front of this  
book, this records the essential installation details of the  
appliance. In all correspondence always quote the Model  
number and Serial number.  
12. hOT SURFACES  
12.1 Parts of this appliance become hot during normal use. It is  
therefore recommended that a suitable fire guard be used  
for protection of young children and the infirm. Indeed, all  
parts of the appliance should be treated as a 'working  
surface' except for the control access panel.  
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INSTAllATION INSTRUCTIONS  
TEChNICAl SPECIFICATION  
Covering the following E-STUDIO models:  
8692BFChUC  
P8692BFChUC  
I
I
3P  
2H  
GAS CATEGORY  
Natural  
G20  
Propane  
G31  
Gas Type  
20mbar  
4.3kW  
2.5kW  
0.401  
37mbar  
3.75kW  
2.3kW  
0.138  
Working Pressure  
hIGh  
lOw  
Gross Input kw  
3
Gas Rate m /hr  
2
2
4
Efficiency Class  
4
NO Class  
x
158  
170R  
Injector Size  
8mm x 15mm  
23mm x 15mm  
23mm x 15mm  
Aeration Size  
Flue Outlet Size  
Gas Inlet  
100mmø / 152mmø  
8mm  
APPlICABlE FRONTS  
FRONT  
Designio  
Progress  
Dimension  
Steel  
PART NUMBER  
8272BFMA + 8272BFIR + 8272BFGP  
8253BFMA + 8253BFIR  
8680MB  
8695GP + 8695IR  
Evolution  
Arts  
8258BS + 8258MB  
8282MB + 8282HP + 8282P + 8282PBR  
8695GP + 8695IR  
Steel  
Futura  
8687BK  
Fusion  
8699GP + 8699IR  
Winchester  
8697MB + 8697P  
APPlICABlE FRAME & FRONT COMBINATIONS  
FINISh  
Black  
ARTS FRAME  
8283BFMB  
8283BFPBR  
8283BFBS  
8283BFP  
ARTS FRONT  
8282MB  
8282PBR  
Brass  
Brushed Steel  
Polished Steel  
Highlight Polished  
Chrome  
8282HP  
8282P  
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INSTAllATION INSTRUCTIONS  
TEChNICAl SPECIFICATION  
Covering the following E-BOX models:  
8692 MCUC 8692PBUC  
P8692 MCUC P8692PBUC  
I
I
3P  
2H  
GAS CATEGORY  
Natural  
G20  
Propane  
G31  
Gas Type  
20mbar  
4.1kW  
2.3kW  
0.390  
37mbar  
4.1kW  
2.5kW  
0.154  
Working Pressure  
hIGh  
lOw  
Gross Input kw  
3
Gas Rate m /hr  
1
1
3
Efficiency Class  
3
NO Class  
x
260  
104  
Injector Size  
12mm x 15mm  
6mm x 15mm  
23mm x 15mm  
Aeration Size  
Flue Outlet Size  
Gas Inlet  
100mmø / 152mmø  
8mm  
APPlICABlE FRONTS  
FRONT  
PART NUMBER  
FRONT  
PART NUMBER  
8696  
Designio  
8272MA + 8272GP + 8272IR  
8258BS +8258MB + 8258BS  
Stockton  
Yeoman  
YM98906  
Evolution  
Infinity  
8256BS  
Holyrood  
Spanish  
Futura  
8693MB + 8693PBB + 8693HP  
8694MB + 8694PBB + 8694HP  
8687BK  
Progress  
Richmond  
Dimension  
Arts  
8253MA + 8253IR  
8679  
8680MB  
Fusion  
8699GP + 8699IR  
8282MB + 8282HP + 8282P + 8282PBR Winchester  
8697MB + 8697P  
APPlICABlE FRAME & FRONT COMBINATIONS  
FINISh  
Black  
**ARTS FRAME  
8283MB  
ARTS FRONT  
8282MB  
hOlYROOD FRONT SPANISh FRONT  
8693MB  
8693PBB  
8694MB  
Brass  
8283PBR  
8282PBR  
Black/Brass  
8694PBB  
8283BS  
8283P  
Brushed Steel  
Polished Steel  
Highlight Polished  
Chrome  
8282HP  
8282P  
8693HP  
8694HP  
** The Arts Frame must be used in conjunction with either the Arts, Holyrood or Spanish Front.  
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INSTAllATION INSTRUCTIONS  
TEChNICAl SPECIFICATION  
OvERAll EXTERNAl DIMENSIONS FOR BOTh E-STRUDIO AND E-BOX  
AR1427  
MININUM AND MAXIMUM FlUE SIZE  
MINIMUM FLUE LENGTH  
MAXIMUM FLUE LENGTH  
AR1429  
AR1428  
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13  
INSTAllATION INSTRUCTIONS  
SITE REQUIREMENTS  
1.4 The horizontal terminal can be reduced in length, Diagram  
2.  
1. FlUE AND ChIMNEY REQUIREMENTS  
2
NOTE: This appliance can only be installed in  
conjunction with the flue supplied.  
1.1 The flue must be sited in accordance with BS5440: Part 1  
(latest edition), Diagram 1.  
1.2 Any terminal which is less than 2 metres above any access  
(level ground, balcony or above a flat roof to which people  
have access) is to be fitted with a guard.  
AR0630  
1.3 The flue must be securely fixed and fire precautions  
followed in accordance with local and national codes of  
practice.  
1
UK Dimensions  
Dimension  
Terminal Position  
Minimum  
Distance  
(mm)  
A*  
B*  
C*  
D
E
Directly below an opening, air brick, opening widows etc  
Above an opening, air brick, opening windows etc.  
Horizontal to an opening, air brick, opening windows etc.  
Below gutters, soil pipes or drain pipes  
Below eaves  
300 mm  
300 mm  
300 mm  
300 mm  
300 mm  
600 mm  
300 mm  
600 mm  
300 mm  
600 mm  
600 mm  
1200 mm  
1500 mm  
300 mm  
N/A  
F
Below balconies or car port roof  
G
H
I
From a vertical drain pipe or soil pipe  
From an internal or external corner  
Above ground, roof or balcony level  
J
From a surface facing the terminal (or boundary)  
From a terminal facing the terminal  
K
* In addition, the terminal should not be nearer than  
L
From an opening in the car port (e.g. door, window) into dwelling  
Vertically from a terminal on the same wall  
Horizontally from a terminal on the same wall  
From the wall in which the terminal is mounted  
From a vertical structure on the roof  
300mm to an opening in the building fabric formed for the  
purpose of accommodating a built-in element such as a  
window frame.  
M
N
O
P
H
The reference to external corners does not apply to  
building protrusions not exceeding 450mm, such as disused  
chimneys on external walls.  
N/A  
Q
Above intersection with roof  
N/A  
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14  
INSTAllATION INSTRUCTIONS  
SITE REQUIREMENTS  
TIMBER FRAMED BUIlDINGS  
4
A
1.5 It will be necessary to provide additional clearance when  
the flue passes through a wall containing any combustible  
materials so as to prevent a fire hazard.  
B
E
D
DIMENSIONS  
A
MIN  
MAX  
420 mm 450 mm  
1.6 The hole through which the flue will pass, must have a steel  
sleeve which is positioned so that an air gap of at least  
25mm is maintained between the outer surface of the flue,  
and any part of the sleeve.  
C
B
C
D
E
560 mm 575 mm  
237 mm  
300 mm  
420 mm  
12 mm  
-
-
-
-
1.7 For further guidance on the installation of gas appliances in  
timber framed buildings, contact your local buildings control  
authority.  
F
F
AR0184  
2. GAS SUPPlY  
4.2 The minimum opening dimensions are shown, Diagram 4.  
4.3 This appliance can only be installed on an outside wall with  
suitable clearances for the flue terminal and guard (if  
required).  
2.1 Before installation, ensure that the local distribution  
conditions (identification of the gas type and pressure) and  
the adjustment of the appliance are compatible.  
4.4 This appliance is not suitable for installation into a  
combustible wall. All combustible material must be  
removed from the area shown, Diagram 5.  
2.2 Ensure that the gas supply is capable of delivering the  
required amount of gas, and is in accordance with the rules  
in force.  
5
720  
2.3 Factory-sheathed/wrapped soft copper tubing with small  
ridges which allow pipe movement are considered to be a  
suitable alternative to a pipe sleeve, when recessing the unit  
into a cavity wall the gas supply is best fed through the wall  
from the outside. Soft soldered joints can only be used  
outside the appliance.  
2.4  
This appliance is supplied complete with a factory fitted  
isolation device incorporated into the inlet connection. No  
further isolation device is therefore required.  
AR1227  
150  
420  
3. vENTIlATION  
4.5 The maximum depth of combustible shelf is 150mm at a  
minimum height of 300mm above the fireplace opening.  
3.1 This appliance requires no additional ventilation.  
4. APPlIANCE lOCATION  
NOTE: It is recommended you construct the back panel of the  
fireplace from natural materials cut into three or more  
sections to prevent cracking. Resin-based materials may  
not be suitable. This appliance is an effective heat  
producer and attention must be paid to the construction  
and finish of the fireplace.  
4.1 This appliance must stand on a non combustible hearth that  
is at least 12mm thick. If the fire is greater than 50mm  
above the floor, then no hearth is required, although due  
consideration should be given to how the heat may affect  
the floor material.  
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15  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
1. UNPACKING  
4. INSTAllATION OF ThE GAS SUPPlY  
1.1 • Remove the appliance from its packaging, and check that  
E-STUDIO BF  
it is complete and undamaged  
NAT GAS @ 20MB  
8692BFCHUC  
PROPANE @ 37mb  
P8692BFCHUC  
• Put the loose ceramic parts to one side so that they are  
not damaged during installation.  
2. CONTROl UPGRADE  
E-BOX BF  
NAT GAS @ 20MB  
8692MCUC  
PROPANE @ 37mb  
P8692MCUC  
2.1 Your fire is fitted with a control valve that can be easily  
upgraded to battery powered remote control. This upgrade  
can be fitted by anyone capable of simple DIY jobs and  
requires no special training. This upgrade can be obtained  
through your local Gazco stockist.  
8692PBUC  
P8692PBUC  
TO ChANGE FROM ONE GAS TYPE TO ANOThER A  
COMPlETE ENGINE ASSEMBlY wIll BE REQUIRED.  
SEE SECTION 12 REPlACING PARTS.  
2.2 STANDARD REMOTE CONTROL This remote control can  
control the fire after the pilot has been lit. It can turn the  
main burner on and regulate it from low through to high  
and back again. It can turn the main burner off leaving the  
pilot burning. GAZCO PART NUMBER 8455.  
4.1 Before installation, ensure that the local distribution  
conditions (identification of the type of gas and pressure)  
and the adjustment of the appliance are compatible. See  
table above.  
2.3 PROGRAMMABLE THERMOSTATIC AND TIMER REMOTE  
CONTROL. This remote control can control the gas  
appliance after the pilot has been lit. In MANUAL MODE it  
can be used to turn the main burner on and manually  
regulate it from low through to high and back again. It can  
be used to turn the main burner off, leaving the pilot  
burning. In AUTO MODE it will automatically regulate the  
room temperature to a pre-set temperature. In  
4.2 The position of the gas inlet pipe is shown, Diagram 3.  
3
TIMER MODE it will turn the fire on and off according to  
pre-set programme and automatically regulate the room  
temperature during the two periods. GAZCO PART NO.  
8456.  
3. SAFETY PRECAUTIONS  
AR1467  
3.1 This appliance must be installed in accordance with the  
rules in force, and used only in a sufficiently ventilated  
space. Please read all instructions before installation and use  
of this appliance.  
4.3 All supply pipes must be purged of any debris that may  
have entered, prior to connection to the appliance.  
4.4 The gas supply enters through the silicone panel located on  
the rear of the outer box. This will need to be slit with a  
sharp knife prior to passing the supply pipe through.  
3.2 These instructions must be left intact with the user.  
3.3 Do not attempt to burn rubbish on this appliance.  
3.4 In your own interest, and those of safety, this appliance  
must be installed by a competent person in accordance  
with local and national codes of practice. Failure to install  
the appliance correctly could lead to prosecution.  
5. PREPARING ThE APPlIANCE  
5.1 Remove the backing from the self-adhesive silicone sealing  
strip and apply to the rear flange of the firebox ensuring that  
the strip is positioned as close to the outer edge as is  
practically possible, Diagram 1, arrow A.  
3.5 Keep all plastic bags away from young children.  
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16  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
1
3
A
AR1436  
B
AR1435  
6.2 A 152mm (6’) diameter hole is required to install the flue.  
This can be achieved by either:  
5.2 Gas pipe entry must come through the rear right-hand side  
of the box. The rubber seal must be cut using a sharp knife  
to allow the isolating elbow to pass through it.  
a) Core drill  
b) Hammer and chisel.  
It is advisable to drill small holes around the circumference  
when using method b. Make good both ends of the hole.  
• Ensure the rubber is not damaged when doing this,  
Diagram 1, arrow B.  
6.3 It will now be necessary to construct a studwork frame to  
house the appliance. The minimum depth of the aperture  
must be 237mm. This includes an air gap of 5mm behind  
the appliance. The sides must be lined with non-  
A means of isolation is provided with the appliance. This  
must be fitted to the supply pipe prior to installing the  
firebox.  
combustible material for the full depth of the aperture.  
The appliance can either be recessed into an inner leaf of  
the wall. A 75mm rebate surround must be used with this  
method. Or it can be installed in front of the wall in  
conjunction with a fire surround constructed of a studwork  
frame, Diagram 2 for options.  
6.4 Combustible parts of the studwork frame must not be any  
closer than the minimum dimensions shown in Diagram 4.  
These dimensions need to be maintained even if the frame  
work is protected by non combustible material.  
2
6.5 Do not pack the void around or above the appliance with  
insulation material such as mineral wool.  
4
AR1428  
AR1429  
AR1430  
6. NON RECESSED INSTAllATION  
6.1 • Mark the position of the flue on the inner wall by  
measuring from the top of the finished hearth level,  
Diagram 3.  
AR1431  
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17  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
6.6 The void into which the appliance is fitted must be  
8. INSTAllATION OF ThE APPlIANCE  
ventilated to prevent a build up of heat. If the void is sealed  
then it will be necessary to fit vents at both low and high  
levels of approximately 50cm2. These vents should take cold  
air from the room and return warm air back into the room.  
8.1 The flue can be cut to length, measure the thickness of the  
wall the flue is passing through, then deduct 12mm. This is  
the length required when measuring from the line on the  
flue label. This must be level with the outside wall face  
when fitted, Diagram 7.  
This method of installation requires structural alteration to  
the intended location. A suitable supporting lintel must be  
installed to maintain the structural integrity of the  
surrounding blockwork.  
7
7. RECESSED INSTAllATION  
7.1 Mark the position of the lintel so that it sits centrally over  
the intended installation. Remove the blockwork and install  
the lintel using mortar to ensure a strong bond with the  
surrounding wall, Diagram 5.  
AR0630  
5
8.2 There is a cardboard fitment in the terminal. This is to  
support the flue whilst it is cut to length. REMOvE ThE  
REMAINDER OF ThE CARDBOARD AFTER CUTTING TO  
SIZE  
• Remove the compression elbow from the appliance and  
connect it to the gas supply pipe, taking note of its  
orientation  
AR0705  
• Attach the flue to the appliance and seal using the  
aluminium tape provided  
7.2 With the lintel in position mark the width of the aperture  
and remove the blockwork. If there is loose cavity insulation  
this must be retained. This can be achieved by using  
Rockwool or similar, Diagram 5.  
8.3 As the appliance is positioned into the opening of the  
enclosure, pass the flue pipe through the hole in the wall. It  
will be necessary to pass the supply pipe with the elbow  
through the silicone panel on the right hand side of the box.  
7.3 Mark the position of the flue on the wall by measuring from  
the top of the finished hearth level, Diagram 6.  
• Secure the appliance in place using screws and rawl  
plugs provided  
6
• PURGE THE SUPPLY PIPE. This is essential to expel any  
debris that may block the gas controls. Connect the elbow  
to the appliance inlet pipe.  
8.4 • Connect a suitable pressure gauge to the test point  
located on the inlet elbow and turn the gas on  
• Light the appliance and check for leaks  
• Turn the appliance to maximum and check that the  
supply pressure is as stated on the databadge  
AR1436b  
• Turn the gas supply off and replace the test point screw  
• Turn the gas on and check the test point for leaks  
7.4 A 152mm (6’) diameter hole is required to install the flue.  
This can be achieved by either:  
a) Core drill  
b) Hammer and chisel  
It is advisable to drill small holes around the circumference  
when using method b. Make good both ends of the hole.  
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18  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
10  
9A. ARRANGEMENT OF ThE  
FUEl BED COMPONENTS - E STUDIO  
A
ONlY USE ThE CORRECT TYPE AND QUANTITY OF GRANITE  
ChIPPINGS. AlwAYS FOllOw ThE FUEl BED lAYOUT AS  
STATED IN ThESE INSTRUCTIONS. NEvER ChANGE ThE  
lAYOUT FROM ThAT ShOwN hERE.  
9.1 • Arrange the granite chippings in the areas highlighted in  
Diagram 8. Granite chippings should be evenly distributed.  
AR1997  
8
• Ensure that no chippings over-hang or fill the pilot area,  
Arrow B, Diagram 11.  
NOTE: ChIPPINGS ShOUlD NOT BE PlACED DIRECTlY  
IN FRONT OF ThE PIlOT CROSS lIGhTING FlAME.  
11  
B
B
AR1997  
• Lean the granite chippings against the burner ledges to  
disguise the ledges, Diagram 9  
9
AR1998  
FITTING ThE GlASS wINDOw - E-STUDIO  
• Ensure that the fibre glass window seal on the box is  
intact.  
• Replace the one-piece glass window frame ensuring that  
all 8 fixings are tight, Diagram 12.  
AR1769  
• Check that the port area. Arrow A, , Diagram 10 is clear  
of granite chippings. This can be easily done by gently  
running a screwdriver or similar object along this area.  
12  
NOTE: IT IS IMPORTANT ThE GRANITE ChIPPINGS DO  
NOT COvER ThE PORT AREA IN BETwEEN ThE  
BURNER lEDGES.  
AR1769  
NEvER OPERATE ThE FIRE whEN ThE GlASS PANEl IS  
REMOvED OR BROKEN  
• Refer to the separate Frame Instructions to replace the  
frame on the fire  
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19  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
15  
9B. ARRANGEMENT OF ThE  
FUEl BED COMPONENTS - E-BOX  
NOTE: CERAMIC PARTS ARE FRAGIlE. hANDlE wITh CARE  
ONlY USE ThE CORRECT TYPE AND QUANTITY OF CERAMIC  
COMPONENTS  
9.2  
• Place the rear panel against the rear of the box resting  
on the shelf.  
AR1362  
• Slide one of the side panels into the box  
ensuring it touches the rear panel.  
• Gently ease the front edge of the side panel behind the  
flange so it lies flat against the wall of the box.  
• Repeat with the second side panel, Diagram 13  
• Place the front coal centrally in the channel at the front  
of the tray. The relationship between the front coal and the  
flame baffle is shown, Diagram 16.  
13  
16  
AR1363  
AR1359  
AR1360  
6.5 There are three sizes of coal used. Small x3, medium x4  
and large x1. For identification, Diagram 17.  
• Locate the top panel on top of the sides and rear by  
lifting it up and forward inside the box.  
• Slide it backwards and down behind the side panels  
to rest on the rear panel, Diagram 14.  
17  
14  
LARGE  
MEDIUM  
SMALL  
AR1379  
• Place the single large coal in the central dent of the front  
coal resting against the flame baffle, Diagram 18.  
AR1426  
COAl lAYOUT  
9.3 • Position the flame baffle centrally on the tray and ensure  
the stepped lower edge engages against the rear edge of the  
burner skin, Diagram 15  
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20  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
21  
18  
AR1367  
AR1364  
• Place the last two small coals to the left and right-hand  
side of the bed in the two spaces, Diagram 22  
• Place 2 medium size coals either side of the first large  
coal, in the recess of the front coal between the flame baffle  
and the front coal, Diagram 19.  
22  
19  
AR1368  
PEBBlE lAYOUT  
AR1365  
• Position the pebble flame baffle centrally on the tray and  
ensure the stepped lower edge engages against the rear  
edge of the burner skin, Diagram 23  
• Place another two medium size coals behind the first  
three coals and against the flame baffle, Diagram 20.  
23  
20  
AR1406  
AR1366  
• Place the front pebble piece centrally in the channel at  
the front of the tray. See Diagram 24  
• Place a small coal directly behind the first large coal, and  
in between the centre of the last two medium coals resting  
on the flame baffle, Diagram 21  
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21  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
24  
27  
A3  
A3  
AR1407  
AR1410  
9.4 There are 10 loose pebbles in the set supplied. Each pebble  
is individually marked. The quantity of each type is shown  
below.  
9.5 The coals/pebbles should evenly cover the whole bed with  
the gaps between them kept equal. This will maximise the  
performance of the product.  
A1 x 3  
A2 x 1  
A3 x 3  
A4 x 1  
A5 x 1  
A6 x1  
9.6 ENSURE ThAT ThE COAlS/PEBBlES ARE POSITIONED  
AS ABOvE. ONlY USE ThE CORRECT AMOUNT OF  
COAlS/PEBBlES AS SPECIFIED IN ThE DIAGRAMS.  
• Place the four pebbles as shown resting between the  
front ceramic and the flame baffle, Diagram 25  
FITTING ThE GlASS wINDOw - E-BOX  
25  
9.7 • Ensure that the fibre glass window seal on the box is  
intact, then lower the glass window into the lower retaining  
bracket.  
• Hold the window and position the upper retaining  
bracket  
• Secure using the 4 screws.  
• Tighten the bottom and top screws to retain the window,  
Diagram 28.  
AR1408  
A4  
A5  
A3  
A6  
28  
• Place the next four pebbles as identified resting between  
the flame baffle and the first row of pebbles as shown in  
Diagram 26  
26  
AR1465  
AR1423  
A1  
Refer to the separate Frame Instructions to replace the  
frame on the fire  
A1  
A2  
AR1409  
NEvER OPERATE ThE APPlIANCE whEN ThE GlASS  
PANEl IS REMOvED OR BROKEN.  
Place the remaining two A3 pebbles as shown in Diagram  
27.  
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22  
INSTAllATION INSTRUCTIONS  
INSTAllATION / COMMISSIONING  
10. lIGhTING ThE APPlIANCE  
11. COMMISSIONING  
10.1 • Locate the control valve on the fire. There are two  
control knobs on the valve, the right-hand knob controls the  
pilot ignition and the left hand knob controls the main  
burner.  
11.1  
11.2  
11.3  
Check all ceramics, doors etc.  
Check flame picture  
Check gas pressure  
10.2 If your fire has already been upgraded to battery remote  
control, please refer to the instructions provided with the  
upgrade to operate the remote control. The  
following instructions will work for either situation.  
2
AR0914  
• Ensure that the left-hand control knob is pointing to off (  
).  
• Ensure that the right hand control knob is pointing to  
off ( ).  
• Press in the right hand control knob and rotate it anti-  
clockwise until a click is heard (keep pressing in) and the  
knob is pointing to pilot  
the pilot has not lit,  
does.  
. The pilot should now light. If  
repeat the procedure until it  
• Keep the control knob pressed for 10 seconds and then  
release it, the pilot should stay alight. If the pilot goes out,  
repeat the procedures until it does.  
• Turn the right-hand control to point to main burner  
The fire can now be controlled using the left-hand  
control knob.  
.
• Turn the left hand control knob to point to low fire  
,
the main burner will light on low. The burner can  
now be controlled between low and high settings. Turn the  
control knob anticlockwise increase the flame height and  
clockwise to decrease the flame height.  
ThE YEllOw FlAMES wIll APPEAR whEN ThE FIRE  
hAS GAINED SUFFICIENT hEAT - TYPICAllY 10 TO 20  
MINUTES.  
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23  
SERvICING INSTRUCTIONS  
SERvICING / FAUlT FINDING ChARTS  
1. SERvICING REQUIREMENTS  
This appliance must be serviced at least once a year by a  
competent person.  
All tests must be serviced by best practice as described by the  
current CORGI recommendations.  
1.1 Before any tests are undertaken on the appliance, conduct  
a gas soundness test for the property to ensure that there  
are no gas leaks prior to starting work.  
1.2 Before any tests are undertaken on the appliance it is also  
recommended to fully check the operation of the appliance.  
1.3 Special checks  
1.3.1 Check the flue terminal position complies with the  
requirements, and that the terminal is not obstructed.  
1.3.2 Clean away any debris under the burner.  
1.3.3 Check the condition of ceramics, pilot and burner  
cover gasket.  
1.4 Correct any faults found during the initial tests and then  
re-commission the appliance conducting the usual safety  
checks.  
1.5 Advise the customer of any remedial action taken.  
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24  
SERvICING INSTRUCTIONS  
FAUlT FINDING ChARTS  
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25  
SERvICING INSTRUCTIONS  
REPlACING PARTS  
2
1. GENERAl  
1.1 All principal components can be replaced without removing  
the appliance from its installation, although it is essential  
that the gas supply to the appliance is turned off at the  
isolation device before proceeding further.  
1.2 Before replacing some of the components it will first be  
necessary to remove the burner assembly from the  
appliance by following the instructions below.  
AR1999  
1.3 If for any reason the flue has to be removed from the  
appliance, the seal must be replaced in the inner spigot.  
• Carefully remove the enamel back panel by rotating it  
out of the fire box, Diagram 3  
2. REMOvING ThE BURNER UNIT  
3
Ensure the appliance is cold before proceeding  
2.1 • Turn the gas supply off at the isolation device. Then  
disconnect the supply pipe.  
• Remove the frame from the appliance by referring to the  
separate frame instructions supplied.  
2A. E-STUDIO  
AR1880b  
• Remove the one-piece glass window frame by removing  
the eight fixing screws, Diagram 1  
TAKE EXTREME CARE whIlST REMOvING ThESE  
PANElS NOT TO SCRATCh OR ChIP ThE PANEl ON  
ThE SIDES OF ThE FIREBOX  
1
• Unscrew the 3 fixings in the rear liner support, Diagram  
4, and lift this part out of the appliance.  
4
AR1996  
• Remove the granite chippings from the appliance.  
• Remove the top inner baffle by unscrewing the two fixing  
screws located on the front edge of the top plate, Diagram2  
AR2000  
• Remove the left and right-hand burner baffle brackets by  
unscrewing the two fixings located on the burner tray top,  
Diagram 5  
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26  
SERvICING INSTRUCTIONS  
REPlACING PARTS  
• Remove the ceramic coals and fuel bed and place on a  
dry clean surface  
5
• Remove the ceramic panels from inside the appliance  
• Remove the two screws securing the front U channel on  
the burner assembly. This is to gain access to the burner  
retaining screws, Diagram 8.  
8
AR2001  
• Remove the 11 screws that fix the burner assembly into  
the appliance, Diagram 6. The burner assembly can now  
be removed by lifting it up and out of the appliance.  
6
AR1432  
2.14 • Remove the 11 screws in the burner tray securing the  
burner assembly to the appliance. The burner assembly can  
now be removed by lifting it up and out of the appliance,  
Diagram 9.  
9
AR1980  
2B. E-BOX  
• Remove the glass window by loosening the four screws in  
the lower retaining bracket then remove the four top screws  
and retaining bracket. The glass window can now be lifted  
clear, Diagram 7  
AR1433  
3. PIlOT UNIT  
7
The pilot unit assembly consists of three components which  
can be individually changed, these are:-  
1) Pilot Injector  
2) Electrode  
3) Thermocouple  
Note: On the E-Box, access is provided for the removal of the  
pilot without removing the engine assembly. It is easier,  
however, to change the pilot by removing the whole  
assembly.  
AR1423  
AR1465  
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27  
SERvICING INSTRUCTIONS  
REPlACING PARTS  
4A. PIlOT INjECTOR - E-STUDIO  
5. ElECTRODE  
4.1 • Undo the pilot pipe from the bulkhead fitting and from  
5.1 • Pull the ignition lead from the electrode and undo the  
the underside of the pilot unit, Diagram 10  
retaining nut, Diagram 12  
10  
12  
AR2002  
• Remove the pipe and the injector drops out from the  
pilot unit. Take care not to loose or damage the injector.  
AR1349  
4.2 To replace the injector:  
• Reverse the above procedure  
• Check for gas leaks.  
• Replace with new electrode. Do not over tighten the nut  
as this could break the new component  
• Replace the ignition lead  
6. ThERMOCOUPlE  
4B. PIlOT INjECTOR - E-BOX  
6.1 • Disconnect the thermocouple from the gas valve,  
4.3 • Undo the pilot pipe from the valve and from the under  
Diagram 13  
side of the pilot unit, Diagram 11  
13  
11  
A
AR1434  
AR1434  
• Undo the thermocouple nut in the pilot unit by half a  
turn. This will release the thermocouple.  
• Remove the pipe and the injector drops out from the  
pilot unit. Take care not to loose or damage the injector.  
For E-Studio  
4.4 To replace the injector:  
• Reverse the above procedure  
• Check for gas leaks  
6.2 • Remove the sealing plate, Diagram 14, by removing the  
pozi head screw.  
NOTE: The sealing plate needs to be re-sealed after the  
new thermocouple is fitted.  
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28  
SERvICING INSTRUCTIONS  
REPlACING PARTS  
14  
16  
AR2003  
AR0916  
whEN REPlACING wITh A NEw ThERMOCOUPlE  
TAKE CARE TO BEND ThE NEw COMPONENT TO ThE  
EXACT ShAPE OF ThE ORIGINAl ONE  
• Disconnect the ignition lead from the valve and  
electrode.  
6.3 When replacing the thermocouple into the pilot unit ensure  
the component is pushed fully into the hole. There is a stop  
on the thermocouple to set the height.  
(For E-Studio, the sealing plate needs also to be removed,  
Diagram 14)  
• Replace with a new ignition lead following the same  
route as the old one.  
• Lock the retaining nut just enough to grip the  
thermocouple  
(For E-Studio, replace the sealing plate and re-seal with  
relevant sealant).  
7. IGNITION lEAD  
•Replace the valve cover check the operation of the new  
ignition lead.  
7.1 • Remove the burner unit. Refer to section 2  
7.3 • Refit the burner unit  
7.4 • Replace the fire frame  
• Undo the single screw that secures the left hand side of  
the control cover, Diagram 15.  
15  
8. PIEZO  
8.1 The piezo assembly used on this appliance is not  
serviceable and is unlikely to fail. If a new piezo is required  
it will be necessary to change the gas valve, refer to section  
9.  
9. GAS vAlvE  
AR0915  
9.1 • Remove the thermocouple from the valve, Diagram 17,  
Arrow A.  
7.2 To release the right hand side of the control cover:  
• Undo the pilot pipe from the gas valve, Diagram 17,  
Arrow B.  
• Insert the narrow blade screwdriver into the slot shown  
in Diagram 16  
• Undo the inlet pipe from the valve, Diagram 17,  
• Lever it gently and pull from the right hand side at the  
same time. The cover will now come off, there is a small  
cylindrical metal spacer inside the cover. This must be kept  
and replaced on the fixing screw during re-assembly.  
Arrow C.  
• Undo the feed pipe from the valve, Diagram 17, Arrow  
D.  
• Disconnect the ignition lead from the pilot unit. (For  
E-Studio, the sealing plate needs to be removed, Diagram  
14)  
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29  
SERvICING INSTRUCTIONS  
REPlACING PARTS  
• Undo the two screws securing the valve to the bracket,  
Diagram 17, Arrow E. The valve can now be removed.  
19  
17  
E
AR1433  
• Rotate the injector until it is fully removed  
AR1434  
B
D
C A  
• Replace with the correct replacement injector. When  
ordering, always state the model, gas type and serial  
number.  
10. MAG UNIT  
• Reassemble and turn the gas supply on, check for any  
leaks  
10.1 Undo the thermocouple nut, Diagram 18, Arrow A.  
12. ChANGING BETwEEN GAS TYPES  
18  
The following parts must be changed when converting an  
appliance from one gas type to another:  
E-BOX  
A8692  
AP8692  
E-STUDIO  
GZ6398  
GZ6960  
BURNER  
ASSEMBLY  
NG  
NG  
LPG  
LPG  
DATABADGE  
PR0393EBF  
A
AR1434  
Note: The control valve will be set for the particular appliance and  
gas type. In all instances, when ordering new parts, be sure to  
quote the appliance type and serial number.  
Use only genuine Gazco replacement parts. Non-standard  
components will invalidate the guarantee and may be  
dangerous.  
• Undo the mag unit retaining nut at the back of the  
control valve behind the thermocouple nut  
After removing the retaining nut, the mag unit can be  
tapped out and a replacement fitted.  
• Replace the mag unit retaining nut and tighten. Note -  
this is a gas-tight seal  
• Replace the thermocouple and check for gas leaks  
10.2 After reassembly, carry out the flame failure functional  
check as detailed in the flow chart, especially the mag unit  
drop out time.  
11. MAIN INjECTOR  
11.1 • Undo the two nuts securing the injector pipe, Diagram  
19  
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30  
SERvICING INSTRUCTIONS  
REPlACING PARTS  
13A. SPARE PARTS lIST - E-STUDIO  
13B. SPARE PARTS lIST - E-BOX  
PART DESCRIPTION  
PART NUMBER  
CERAMIC PARTS  
Front Coal / Pebble  
Flame Baffle  
COAl  
PEBBlE  
CE0502  
CE0503  
Stone chippings  
CE0647  
GZ6847  
CE0490  
CE0491  
Vitreous Enamel Liner  
NATURAL GAS PARTS  
Main Burner Injector  
Pilot Assembly  
Side Panel LH  
Side Panel RH  
Rear Panel  
CE0518  
CE0519  
CE0497  
CE0523  
CE0496  
CE0562  
CE0563  
CE0517  
CE0552  
CE0504  
IN0060  
PI0069  
GZ3966  
Aeration Plate  
Top Panel  
Coal Set / Peble Set  
NATURAl GAS PARTS  
Main Injector  
LPG PARTS  
Main Burner Injector  
Pilo Assembly  
IN0066  
PI0070  
IN0001  
PI0069  
GZ3867  
Pilot Assembly  
Aeration Plate (NG)  
lPG PARTS  
MISCELLANEOUS PARTS  
Gas Valve  
GC0088  
GC0090  
GC0092  
GC0087  
8455  
Main Injector  
IN0056  
PI0070  
GZ2016  
Ignition Lead  
Pilot Assembly  
Aeration Plate (LPG)  
MISCEllANEOUS  
Gas Valve  
Magnetic Unit  
Control Cover  
Upgrade Kit - standard  
GC0088  
GC0090  
GC0092  
GC0087  
8455  
Upgrade Kit - Thermostatic 8456  
Ignition lead  
Window Seal  
FA0461  
Magnetic Unit  
Control Cover  
Upgrade Kit Standard  
Thermocouple  
Burner Tray Gasket  
PI0074  
CE0513  
Upgrade Kit Thermostatic 8456  
Window Seal  
FA0461  
Burner cover Gasket  
Burner Tray Gasket  
CE0528  
CE0513  
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31  
SERvICE RECORDS  
2ND SERvICE  
1ST SERvICE  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
4Th SERvICE  
3RD SERvICE  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next ServiceDue:........................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
6Th SERvICE  
5Th SERvICE  
Date of Service:............................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
8Th SERvICE  
7Th SERvICE  
Date of Service:...........................................................................  
Next Due:........................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
10Th SERvICE  
9Th SERvICE  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next Due:........................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
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32  
Gazco limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7jG  
Tel: Technical Customer Services (01392) 261950 Fax: (01392) 261951  
A member of the Stovax Group  
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