Aspen, Chamonix & Tahoe
Decorative Gas Basket Fires
With upgradeable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
IMPORTANT
Do not attempt to burn rubbish in this appliance. This appliance must only be operated with the glass door secured firmly in
position. The front casing of this appliance will become hot whilst in operation, it is therefore recommended that a suitable
guard should be used for the protection of young children, the elderly or infirm.
Please read these Instructions carefully before installation or use.
Keep them in a safe place for future reference and when servicing the fire.
The commissioning sheet on page 3 MUST be completed by the Installer.
PR0726 Issue 2 (July 2004)
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APPLIANCE COMMISSIONING CHECKLIST
IMPORTANT NOTICE
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
FLUE CHECK
PASS
FAIL
1.
2.
3.
Flue is correct for appliance
Flue flow test
Spillage test
GAS CHECK
1.
2.
3.
Gas soundness & let by test
Standing pressure test
mb
mb
Appliance working pressure (on High Setting)
NB All other gas appliances must be operating on full
4.
5.
6.
Gas rate
m3/h
Does ventilation meet appliance requirements
Have controls been upgraded (Upgradeable models only)
8455 Standard
YES
YES
NO
NO
8456 Programmable Thermostatic and Timer
DEALER AND INSTALLER INFORMATION
Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Corgi Reg No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your
local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance commissioning Checklist is
fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the second
year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a Corgi
registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.
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3
USER INSTRUCTIONS
knob anticlockwise to increase the flame height and
clockwise to decrease the flame height.
1. GENERAL
THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE
HAS GAINED SUFFICIENT HEAT - TYPICALLY 10 TO 20
MINUTES.
1.1 Installation and servicing must only be carried out
by a competent person.
1.2 In all correspondence, please quote the appliance
type and serial number, which can be found on the
databadge located on a chain beneath the control valve.
3. TURNING THE APPLIANCE OFF
1.3 Ensure that curtains are not positioned above the fire, and
that there is a 300mm minimum clearance between the
sides of the fire and any curtains.
1.4 This product is guaranteed for 2 years from the date of
installation, as set out in the terms and conditions of sale
between Gazco and your local Gazco dealer. Please consult
with your local Gazco dealer if you have any questions. In
all correspondence always quote the Model Number and
Serial Number.
3.1 To turn the fire off, locate the control valve, turn the left-
hand control knob until it points to off ( ). The main
burner will go out leaving the pilot burning.
3.2 To turn the pilot off, locate the control valve, turn the right
hand control knob until it points to off ( ), the pilot will go
out.
3.3 IF THE FIRE IS EXTINGUISHED OR GOES OUT IN USE,
WAIT 3 MINUTES BEFORE ATTEMPTING TO RE-LIGHT.
3.4 After the fire has been turned off, the gas left in the burner
will continue to burn, causing a crackling or popping noise.
This is quite normal and will last up to one minute.
2. LIGHTING THE APPLIANCE
4. LIGHTING THE FIRE WITH A MATCH
If the pilot does not ignite as described in Section 2, it may
be lit with a match.
1
2.1 Locate the control valve on the appliance. There are two
control knobs on the valve, the right hand knob controls the
pilot ignition and the left hand knob controls the main
burner.
2.2 If your appliance has already been upgraded to battery
remote control, please refer to the instructions provided
with the upgrade to operate the remote control. The
following instructions will work for either situation.
2.3 Ensure that the left-hand control knob is pointing to off ( ).
2.4 Ensure that the right hand control knob is pointing to off ( ).
2.5 Press in the right hand control knob and rotate it anti-
clockwise until a click is heard (keep pressing in) and the
knob is pointing to pilot ( ). The pilot should now light. If
the pilot has not lit, repeat the procedure until it does.
2.6 Keep the control knob pressed for 10 seconds and then
release it, the pilot should stay alight. If the pilot goes out,
repeat the procedures until it does.
2.7 If the pilot will not light after repeated attempts, contact the
retailer or installer from whom the appliance was
purchased.
2.8 Turn the right hand control to point to main burner ( ).
The appliance can now be controlled using the left hand
control knob.
4.1 Press in the right hand control knob and rotate it anti-
clockwise until a click is heard (keep pressing in) and the
knob is pointing to pilot ( ), apply a lighted match to the
pilot hood, see diagram 1.
4.2 When the pilot is alight, extinguish the match and continue
to depress for 5 to 10 seconds.
4.3 The fire may now be controlled as previously described.
2.9 Turn the left hand control knob to point to low fire ( ),
the main burner will light on low. The burner can now be
controlled between low and high settings. Turn the control
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4
USER INSTRUCTIONS
so that there are gaps around each for the flames to pass
through.
5. UPGRADING YOUR FIRE
7.1.4 Ceramic components must only touch each other at single
points, avoid whole sides touching.
7.1.5 Do not use any more ceramic components than those
shown, extra parts supplied are spares and should be kept
for future use.
5.1 Your fire is fitted with a control valve that can be easily
upgraded to battery powered remote control. This upgrade
can be fitted by anyone capable of simple DIY jobs and
requires no special training. This upgrade can be obtained
through your local Gazco stockist.
7.1.6 The ceramic components should last about 2 years in
normal use at which time it is recommended to replace
them. Replacement parts can be bought from any stockist
who supplies GAZCO fires, always state the model number
found on the databadge.
5.2 STANDARD REMOTE CONTROL This remote control can
control the fire after the pilot has been lit. It can turn the
main burner on and regulate it from low through to high
and back again. It can turn the main burner off leaving the
pilot burning GAZCO PART NUMBER 8455.
7.1.7 The parts are supplied in various quantities depending on
the size of the fire delivered. Check your coals, pebbles,
driftwood and logs. If any are damaged, contact your Gazco
stockist for replacements. Always ask for genuine Gazco
parts.
7.1.8 Depending on the fuel effect that you have been supplied
with, follow the correct section.
5.3 The remote control receiver box is supplied with a 0.8
metre lead, which attaches to the control valve. The
receiver must be located in a position that will receive a
signal from the handset and may be attached using the
adhesive pads supplied in the instruction kit. The receiver
must not be located on any surface which may become hot
when the fire is in use.
5.4 IMPORTANT - there is a thermostatic version of the
upgrade but this is NOT SUITABLE for open flame fires .
7.2 Glass Granules
7.2.1 If you have chosen the glass granular fuel effect, open the
bag of glass granule and fill the fire to the top ensuring the
granules finish level with the top of the tray.
6. CLEANING THE FIRE
7.2.2 Firmly pat the granules down to ensure that there are no
voids below the surface. It is important to ensure that the
granules fill all the gaps around the burner, and that the
granules finish level with the top of the tray.
6.1 Cleaning should only be carried out when the fire is turned
off and cold.
NOTE: Do not use a vacuum cleaner.
6.2 Cleaning is necessary when there is any chimney debris
visible on the fuel effect, or if there is a soot build up in the
fire. Minor soot deposits can be ignored.
7.3 Firebeads
6.3 Remove the fuel effect carefully onto a sheet of paper.
6.4 Clean the fuel effect using a soft brush taking great care not
to damage them.
6.5 Foreign objects or debris which have been thrown, or have
fallen onto the fire should be removed when the fire is cold,
by hand.
7.3.1 If you have chosen any other of the fuel effects (coal,
pebble or log), it will be necessary to fill the tray with
firebeads.
7.3.2 You will find 2 sizes of firebeads, large and small. Using the
large beads, fill the fire to within 10mm of the top, level the
beads and pat down. See diagram 2.
6.6 Replace the ceramic components by refering to section 7.
2
7. ARRANGEMENT OF FUEL BED
COMPONENTS
NOTE: CERAMIC PARTS ARE FRAGILE.
7.1 General
7.1.1 Your fire will be supplied either with a ceramic Coal, Log,
Pebble or Driftwood effect This will have been specified at
the time of ordering. With pebble fires follow coal layouts.
With driftwood fires follow log layouts.
7.1.2 Positioning of ceramic parts is important, not only for the
flame effect, but also for optimum performance of the
appliance.
7.1.3 It is important that the ceramic fuel effect pieces are placed
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5
USER INSTRUCTIONS
7.4.2 Place 14 small coals or pebbles around the edge of the tray
7.3.3 Using the small beads, fill the fire to the top.
See diagram 3.
as shown, ensure that there are gaps between each coal or
pebble. Place one on top of the pilot shield. See diagram 6.
3
6
AR1263
7.3.4 Smooth out the fire beads, it is important to ensure that the
fire is completely filled, level to the top.
7.4.3 Starting at the front, place 14 alternating large and small
coals or pebbles around the perimeter of the fire, they
should sit on the bottom row of small coals or pebbles and
rest against the inner mass of square blocks. See diagram 7.
NOTE: if your fire needs more beads, then there should be
some left over from the original installation, if not then
more must be ordered from your Gazco stockist. Do not
use any other type of material as this may seriously damage
your fire and could be dangerous.
7
7.3.5 Firmly pat the beads down to ensure that there are no
voids left below the surface.
7.3.6 Ensure that no beads have fallen into the pilot area.
7.3.7 Ensure that the pilot shield is fitted correctly and that it fits
tightly onto the edge of the tray. See diagram 4.
4
AR1264
7.4.4 Place the remaining 6 large coals or pebbles on top of the
square blocks, ensure that there are gaps between each coal
or pebble. See diagram 8.
8
AR0558
7.4 Coal & Pebble Layout - Small Aspen & Chamonix
7.4.1 Place 8 large square blocks in a solid mass in the centre of
the burner tray as shown, ensure they fit tightly together.
See diagram 5.
AR1265
5
AR1262
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USER INSTRUCTIONS
7.5.4 Place the remaining 11 large coals or pebbles on top of the
7.5 Coal & Pebble Layout -
Medium Chamonix, Large Aspen & Chamonix
square blocks, ensure that there are gaps between each
coal or pebble. See diagram 12.
12
7.5.1 Place 15 large square blocks in a solid mass in the centre of
the burner tray as shown, ensure they fit tightly together.
See diagram 9.
9
AR1269
AR1266
7.6 Coal & Pebble Layout - Tahoe
7.5.2 Place 18 small coals or pebbles around the edge of the tray
as shown, ensure that there are gaps between each coal or
pebble. Place one on top of the pilot shield. See diagram
10.
7.6.1 Place 10 small coals or pebbles around the edge of the tray
as shown, ensure that there are gaps between each coal or
pebble. See diagram 13.
13
10
AR1267
AR1270
7.5.3 Starting at the front, place 18 alternating large and small
coals or pebbles around the perimeter of the fire, they
should sit on the bottom row of small coals or pebbles and
rest against the inner mass of square blocks. See diagram
11.
7.6.2 Place 6 large square blocks in a solid mass in the centre of
the burner tray as shown, ensure they fit tightly together.
See diagram 14.
14
11
AR1271
AR1268
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7
USER INSTRUCTIONS
17
7.6.3 Place one large coal or pebble on top of the pilot shield,
then place 10 alternating large and small coals or pebbles
around the perimeter of the fire. They should sit on the
bottom row of small coals or pebbles and rest against the
inner mass of square blocks. Place one small coal or pebble
on top of the centre of the square blocks. See diagram 15.
8
15
7.7.2 Place the two logs (No.13) on top of the beads as shown.
See diagram 18.
AR1272
18
7.6.4 Place the remaining 4 large coals or pebbles on top of the
square blocks, ensure that they lean against the central
small coal or pebble and that there are gaps between each
coal or pebble. See diagram 16.
16
AR1274
7.7.3 Place the large log (No. 1) so that it sits on top of the
previous two logs. Place the burnt effect log (No. B1) in the
centre of the tray as shown. See diagram 19.
19
AR1273
7.7 Log & Driftwood Layout – Small Aspen & Chamonix
It may be necessary to make small changes to the log
positioning in order to achieve the most pleasing flame
effect but the following guidelines should be followed.
7.7.1 Refer to the log identification chart and identify the
numbers corresponding to the logs that have been supplied.
See diagram 17
AR1275
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USER INSTRUCTIONS
7.7.4 Place log (No. 7) along the LH side of the tray, log (No. 9)
7.8.2 Place the two logs (No.13) on top of the beads as shown.
See diagram 23.
along the RH side of the tray and place logs (No. 8 and 11)
along the front of the tray as shown. Place the cone (No.
14) on the LH side of the burnt log. See diagram 20.
23
20
AR1278
AR1276
7.7.5 Place the large log (No. 6) so that it rests on top of the rear
and front logs to the LH side, Place log (No. 7) on the RH
side and log (No. 8) so that it bridges the centre gap as
shown. See diagram 21.
7.8.3 Place the large log (No. 1) so that it sits on top of the
previous two logs. Place the burnt effect log (No. A1) in the
centre of the tray as shown. Place one log (No. 7) along
each side of the tray, another log (No. 7) along the front LH
side and a log (No. 8) along the front RH side of the tray.
See diagram 24.
21
24
AR1277
AR1279
7.8 Log & Driftwood Layout –
Medium Chamonix, Large Aspen & Chamonix
7.8.4 Place two cones (No. 14), one in the RH front corner and
the other at the LH side of the burnt log. See diagram 25.
It may be necessary to make small changes to the log
positioning in order to achieve the most pleasing flame
effect but the following guidelines should be followed.
25
7.8.1 Refer to the log identification chart and identify the
numbers corresponding to the logs that have been supplied.
See diagram 22.
22
8
AR1280
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USER INSTRUCTIONS
7.8.5 Place one large log (No. 6) so that it rests on top of the rear
7.9.3 Place the burnt effect log (No. B1) in the centre of the tray.
See diagram 29.
and front logs to the LH side. Place the other large log (No.
6) so that it rests on top of the rear and front logs on the RH
side and log (No. 8) so that it bridges the centre gap as
shown. See diagram 26.
29
26
AR1283
7.9.4 Place one log (No. 8) in the centre so that it rests on the
rear cone and the pilot shield. See diagram 30.
AR1281
30
7.9 Log & Driftwood Layout – Tahoe
It may be necessary to make small changes to the log
positioning in order to achieve the most pleasing flame
effect but the following guidelines should be followed.
7.9.1 Refer to the log identification chart and identify the
numbers corresponding to the logs that have been supplied.
See diagram 27.
27
AR1284
7.9.5 Place one log (No. 11) so that it rests on the LH front log
and the burnt log. Place another log (No. 7) so that it rests
on the RH front log and the burnt log. See diagram 31.
8
31
7.9.2 Place a cone (No. 14) in the centre at the rear edge of the
tray and place one log (No. 13) at each side of the cone.
Place one log (No. 11) along the front of the tray at each
side of the pilot. See diagram 28.
R1285
28
AR1282
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USER INSTRUCTIONS
7.9.6 Place the two thin logs (No. 12), one at each side sitting on
8. OXYGEN DEPLETION SENSOR
the tray and resting against the previously positioned logs.
Place one log (No. 9) at the LH rear resting on the base log,
and one log (No. 8) at the RH rear. See diagram 32.
8.1 The appliance is fitted with an oxygen sensitive pilot system
that will act to cut off the gas supply to the fire should the
oxygen in the room fall below its normal level. If the fire is
turned off by this device, it usually indicates that there is a
problem with the flue system, and this should be inspected
by a qualified engineer.
32
Do not attempt to use the fire until an engineer says it is
safe to do so.
This device is not a substitute for an independently
mounted carbon monoxide detector.
9. FLAME FAILURE DEVICE
AR1286
9.1 This is a safety feature incorporated in all GAZCO fires
which automatically switches off the gas supply if the pilot
goes out and fails to heat the thermocouple.
10. RUNNING IN
10.1 The surface coating on the fuel effect used in your GAZCO
fire will "burn off" during the first few hours of use
producing a harmless and temporary odour. This will
disappear after a short period of use. If the odour persists,
ask your installer for advice.
11. SERVICING
11.1 The fire must be serviced every 12 months by a qualified
Gas Engineer. In all correspondence always quote the
appliance type and the serial number which may be found
on the databadge, located on a chain underneath the
control valve.
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INSTALLATION INSTRUCTIONS
TECHNICAL SPECIFICATION
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INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
1.3 The chimney or flue must be free from any obstruction.
Any damper plates should be removed or secured in the
fully open position, and no restrictor plates should be fitted.
1. FLUE AND CHIMNEY REQUIREMENTS
1.4 The chimney should be swept prior to the installation of the
appliance - unless it can be seen to be clean and
unobstructed throughout its entire length.
1.5 Ensure that there is a smooth tapered transition from the
fireplace opening into the chimney or flue.
1.6 The flue pull should be checked prior to installation of the
appliance. Apply a smoke pellet to the flue or chimney
opening and ensure that the smoke is drawn into the
opening. If there is not a definite flow, pre-heat the
chimney for a few minutes and re-test the flow.
1.1 The chimney or flue system must comply with the rules in
force.
1.2 Fireplace opening up to 450mm (18") wide by 600mm (24")
high will usually work with a 175mm (7") diameter flue.
Larger openings will require bigger flues. See diagram 1 as
a guide.
1
IF THERE IS STILL NO DEFINITE FLOW, THE CHIMNEY
MAY REQUIRE ATTENTION - SEEK EXPERT ADVICE.
D
D
C
C
2. INSTALLATION OF THE GAS SUPPLY
2.1 Before installation, ensure that the local distribution
conditions (identification of the type of gas and pressure)
and the adjustment of the appliance are compatible.
B
2.2 Ensure that the gas supply is capable of delivering the
required amount of gas, and is in accordance with the rules
in force.
A
A
AR0596
AR0595
B
2.3 Soft copper tubing and soft soldered joints can be used, but
must not be closer than 50mm (2") to the base of the tray.
2.4 A means of isolating the gas supply to the appliance must
be provided independent of any appliance control.
2.5 All supply gas pipes must be purged of any debris that may
have entered prior to connection to the appliance.
mm
A
mm
B
cm2
A x B
C
6.0m
175
175
175
175
175
175
200
250
200
250
250
300
225
250
300
300
350
250
300
300
350
350
•
3.0m
175
175
175
200
200
200
250
300
225
250
300
350
250
300
350
350
-
4.5m
175
175
175
175
200
200
225
250
225
250
300
300
225
300
300
350
350
250
300
350
350
•
9.0m 15.0m
2
350
550
550
460
550
610
460
610
760
460
610
760
910
460
610
760
910
1070
460
610
760
910
1070
1220
460
610
760
910
1070
1220
460
610
760
910
1070
1220
1925cm
2200cm
2116cm
2530cm
2806cm
2806cm
3721cm
4636cm
3496cm
4636cm
5776cm
6916cm
4186cm
5551cm
6916cm
8281cm
9737cm
4922cm
6527cm
8132cm
9737cm
175
175
175
175
175
175
200
225
200
225
250
250
200
250
250
300
300
225
250
300
300
350
350
250
300
300
350
350
350
250
300
350
350
•
175
175
175
175
175
175
175
200
175
200
225
250
200
225
250
250
300
200
250
250
300
300
350
225
250
300
300
350
350
250
300
300
350
350
•
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
400
460
460
460
610
610
610
3. VENTILATION
760
760
It is important to ensure that any national ventilation
requirements are taken into account during the
installation of this appliance.
760
760
910
910
3.1 This appliance requires an air vent of at least 100cm2
effective area.
3.2 It is essential to check for flue clearance, see installation
section 6, Commissioning. If spillage is detected, it may be
necessary to provide additional ventilation.
3.3 The ventilation is in addition to any openable window, and
although it must communicate with the outside air,
wherever possible, it can communicate with an adjacent
room provided that the space has a similar vent to the
outside.
910
910
910
D
1070
1070
1070
1070
1070
1070
1220
1220
1220
1220
1220
1220
1520
1520
1520
1520
1520
1520
300
300
350
•
2
2
11449cm
13054cm
•
•
•
2
5612cm
7442cm
9272cm
300
350
•
300
300
350
•
250
300
350
350
•
2
2
2
2
2
11102cm
13054cm
14884cm
•
•
•
•
•
•
2
6992cm
9272cm
300
•
300
350
•
300
350
350
•
2
2
2
2
2
11552cm
13831cm
16264cm
18544cm
•
•
•
•
•
•
•
•
•
•
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13
INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
4.8 The following table indicates the minimum opening sizes for
each model. In each case, a gap of 20mm has been allowed
to both Left and Right of the basket. See diagram 3.
4. APPLIANCE LOCATION
3
4.1 This appliance must stand on a non-combustible hearth that
is at least 12mm thick.
4.2 It must be fitted into a non-combustible opening.
MODEL
WIDTH
DEPTH
SMALL ASPEN
SMALL CHAMONIX
640mm
400mm
4.3 These appliances must be hearth mounted into a fireplace
opening conforming to National Standards.
4.4 The appliance must be firmly fixed to the hearth.
MEDIUM CHAMONIX
690mm
790mm
350mm
500mm
4.5 Ensure that no naked flame or incandescent part of the fire
bed projects beyond the vertical plane of the fireplace
opening.
4.6 The appliance must not be installed in any room that
contains a bath or shower.
LARGE ASPEN
LARGE CHAMONIX
TAHOE
670mm
300mm
4.7 Ensure clearances to combustible materials. See diagram 2.
5. CONTROL UPGRADE
5.1 This appliance is supplied with a control valve that can be
easily upgraded to battery powered remote control. This
upgrade can be fitted by anyone capable of simple DIY jobs
and requires no special training. This upgrade can be
obtained through your local GAZCO stockist.
5.2 STANDARD REMOTE CONTROL This remote control can
control the fire after the pilot has been lit. It can turn the
main burner on and regulate it from low through to high
and back again. It can turn the main burner off leaving the
pilot burning. GAZCO PART NUMBER 8455.
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14
INSTALLATION INSTRUCTIONS
INSTALLATION
3.3 Remove both the decorative basket and fire, drill the
IMPORTANT:ENSURE THAT THE APPLIANCE IS
CORRECTLY ADJUSTED FOR THE GAS TYPE AND
CATEGORY APPLICABLE IN THE COUNTRY OF USE.
REFER TO DATABADGE AND TECHNICAL
marked holes and insert the rawplugs provided. Place the
gas fire in position and secure to the hearth using the screws
provided. See diagram 1.
SPECIFICATIONS AT THE FRONT OF THE BOOKLET.
1
FOR DETAILS OF CHANGING BETWEEN GAS TYPES
REFER TO SERVICING SECTION 9.
1. SAFETY PRECAUTIONS
1.1 This appliance must be installed in accordance with the
rules in force, and used only in a sufficiently ventilated
space. Please read these instructions before installation and
use of this appliance.
1.2 These instructions must be left intact with the user.
1.3 Do not attempt to burn rubbish on this appliance.
1.4 In your own interest, and those of safety, this appliance
must be installed by competent persons in accordance with
local and national codes of practice. Failure to install the
appliance correctly could lead to prosecution.
3.4 Connect the gas supply to the 8mm compression elbow
situated to the right of the valve ensuring the supply pipe
will not interfere with the fit of the decorative components.
See diagram 2.
1.5 Keep all plastic bags away from young children.
2
2. UNPACKING
2.1 Remove the appliance from its packaging, and check that it
is complete and undamaged.
2.2 Put the loose ceramic parts to one side so that they are not
damaged during installation.
3. INSTALLATION
These fires have preset High and Low settings with a Gas
working pressure as listed below.
20mb on Natural Gas, 29mb on Butane and 37mb on
Propane with the fire on full.
If the isolation tap is to be fitted under the fire, the GAZCO
GC00060 provides a neat and easy solution.
3.1 Ensure the minimum opening dimensions are correct, place
the decorative basket in the opening ensuring that is sits
centrally.
3.2 Place the gas fire unit centrally into the decorative basket
and mark the fixing positions through the holes in the tray
feet.
3.5 Place the decorative components in place ensuring they sit
centrally around the fire.
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15
INSTALLATION INSTRUCTIONS
INSTALLATION
5.1.8 Depending on the fuel effect that you have been supplied
with, follow the correct section.
4. CONTROL UPGRADE
5.2 Glass Granules
4.1 Your fire is fitted with a control valve that can be easily
upgraded to battery powered remote control. This upgrade
can be fitted by anyone capable of simple DIY jobs and
requires no special training. This upgrade can be obtained
through your local GAZCO stockist.
4.2 STANDARD REMOTE CONTROL This remote control can
control the fire after the pilot has been lit. It can turn the
main burner on and regulate it from low through to high
and back again. It can turn the main burner off leaving the
pilot burning. GAZCO PART NUMBER 8455.
4.3 The remote control receiver box is supplied with a 0.8
metre lead which attaches to the control valve. The receiver
must be located in a position that will receive a signal from
the handset and may be attached using the adhesive pads
supplied in the instruction kit. The receiver must not be
located on any surface which may become hot when the
fire is in use.
5.2.1 If you have chosen the glass granular fuel effect, open the
bag of glass granules and fill the fire to the top ensuring the
granules finish level with the top of the tray.
5.2.2 Firmly pat the granules down to ensure that there are no
voids below the surface. It is important to ensure that the
granules fill all the gaps around the burner, and that the
granules finish level with the top of the tray.
5.3 Firebeads
5.3.1 If you have chosen any other of the fuel effects (coal,
pebble or log), it will be necessary to fill the tray with
firebeads.
5.3.2 You will find 2 sizes of firebeads, large and small. Using the
large beads, fill the fire to within 10mm of the top, level the
beads and pat down. See diagram 3.
4.4 IMPORTANT - there is a thermostatic version of the
upgrade but this is NOT SUITABLE for open flame fires.
3
5. ARRANGEMENT OF FUEL BED
COMPONENTS
NOTE: CERAMIC PARTS ARE FRAGILE.
5.1 General
5.1.1 Your fire will be supplied either with a ceramic Coal, Log,
Pebble or Driftwood effect This will have been specified at
the time of ordering. With pebble fires follow coal layouts.
With driftwood fires follow log layouts.
5.1.2 Positioning of ceramic parts is important, not only for the
flame effect, but also for optimum performance of the
appliance.
5.3.3 Using the small beads, fill the fire to the top.
See diagram 4.
4
5.1.3 It is important that the ceramic fuel effect pieces are placed
so that there are gaps around each for the flames to pass
through.
5.1.4 Ceramic components must only touch each other at single
points, avoid whole sides touching.
5.1.5 Do not use any more ceramic components than those
shown, extra parts supplied are spares and should be kept
for future use.
5.1.6 The ceramic components should last about 2 years in
normal use at which time it is recommended to replace
them. Replacement parts can be bought from any stockist
who supplies GAZCO fires, always state the model number
found on the databadge.
5.1.7 The parts are supplied in various quantities depending on
the size of the fire delivered. Check your coals, pebbles,
driftwood and logs. If any are damaged, contact your Gazco
stockist for replacements. Always ask for genuine Gazco
parts.
5.3.4 Smooth out the fire beads, it is important to ensure that the
fire is completely filled, level to the top.
NOTE: if your fire needs more beads, then there should be
some left over from the original installation, if not then
more must be ordered from your Gazco stockist. Do not
use any other type of material as this may seriously damage
your fire and could be dangerous.
5.3.5 Firmly pat the beads down to ensure that there are no voids
left below the surface.
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16
INSTALLATION INSTRUCTIONS
INSTALLATION
5.3.6 Ensure that no beads have fallen into the pilot area.
5.3.7 Ensure that the pilot shield is fitted correctly and that it fits
tightly onto the edge of the tray. See diagram 5.
5.4.3 Starting at the front, place 14 alternating large and small
coals or pebbles around the perimeter of the fire, they
should sit on the bottom row of small coals or pebbles and
rest against the inner mass of square blocks. See diagram 8.
5
8
AR0558
AR1264
5.4.4 Place the remaining 6 large coals or pebbles on top of the
square blocks, ensure that there are gaps between each
coal or pebble. See diagram 9.
5.4 Coal & Pebble Layout - Small Aspen & Chamonix
5.4.1 Place 8 large square blocks in a solid mass in the centre of
the burner tray as shown, ensure they fit tightly together.
See diagram 6.
9
6
AR1262
AR1265
5.5 Coal & Pebble Layout -
Medium Chamonix, Large Aspen & Chamonix
5.4.2 Place 14 small coals or pebbles around the edge of the tray
as shown, ensure that there are gaps between each coal or
pebble. Place one on top of the pilot shield. See diagram 7.
5.5.1 Place 15 large square blocks in a solid mass in the centre of
the burner tray as shown, ensure they fit tightly together.
See diagram 10.
7
10
AR1263
AR1266
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17
INSTALLATION INSTRUCTIONS
INSTALLATION
5.5.2 Place 18 small coals or pebbles around the edge of the tray
5.6 Coal & Pebble Layout - Tahoe
as shown, ensure that there are gaps between each coal or
pebble. Place one on top of the pilot shield. See diagram
11.
5.6.1 Place 10 small coals or pebbles around the edge of the tray
as shown, ensure that there are gaps between each coal or
pebble. See diagram 14.
11
14
AR1267
AR1270
5.5.3 Starting at the front, place 18 alternating large and small
coals or pebbles around the perimeter of the fire, they
should sit on the bottom row of small coals or pebbles and
rest against the inner mass of square blocks. See diagram
12.
5.6.2 Place 6 large square blocks in a solid mass in the centre of
the burner tray as shown, ensure they fit tightly together.
See diagram 15.
12
15
AR1268
AR1271
5.5.4 Place the remaining 11 large coals or pebbles on top of the
square blocks, ensure that there are gaps between each coal
or pebble. See diagram 13.
5.6.3 Place one large coal or pebble on top of the pilot shield,
then place 10 alternating large and small coals or pebbles
around the perimeter of the fire. They should sit on the
bottom row of small coals or pebbles and rest against the
inner mass of square blocks. Place one small coal or pebble
on top of the centre of the square blocks. See diagram 16.
13
16
AR1269
AR1272
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18
INSTALLATION INSTRUCTIONS
INSTALLATION
5.6.4 Place the remaining 4 large coals or pebbles on top of the
5.7.3 Place the large log (No. 1) so that it sits on top of the
previous two logs. Place the burnt effect log (No. B1) in the
centre of the tray as shown. See diagram 20.
square blocks, ensure that they lean against the central
small coal or pebble and that there are gaps between each
coal or pebble. See diagram 17.
20
17
AR1275
AR1273
5.7.4 Place log (No. 7) along the LH side of the tray, log (No. 9)
along the RH side of the tray and place logs (No. 8 and 11)
along the front of the tray as shown. Place the cone (No.
14) on the LH side of the burnt log. See diagram 21.
5.7 Log & Driftwood Layout – Small Aspen & Chamonix
21
It may be necessary to make small changes to the log
positioning in order to achieve the most pleasing flame
effect but the following guidelines should be followed.
5.7.1 Refer to the log identification chart and identify the
numbers corresponding to the logs that have been supplied.
See diagram 18
18
AR1276
8
5.7.5 Place the large log (No. 6) so that it rests on top of the rear
and front logs to the LH side, Place log (No. 7) on the RH
side and log (No. 8) so that it bridges the centre gap as
shown. See diagram 22.
22
5.7.2 Place the two logs (No.13) on top of the beads as shown.
See diagram 19.
AR1277
19
AR1274
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19
INSTALLATION INSTRUCTIONS
INSTALLATION
5.8.3 Place the large log (No. 1) so that it sits on top of the
5.8 Log & Driftwood Layout –
Medium Chamonix, Large Aspen & Chamonix
previous two logs. Place the burnt effect log (No. A1) in the
centre of the tray as shown. Place one log (No. 7) along
each side of the tray, another log (No. 7) along the front LH
side and a log (No. 8) along the front RH side of the tray.
See diagram 25.
It may be necessary to make small changes to the log
positioning in order to achieve the most pleasing flame
effect but the following guidelines should be followed.
25
5.8.1 Refer to the log identification chart and identify the
numbers corresponding to the logs that have been supplied.
See diagram 23.
23
8
AR1279
5.8.4 Place two cones (No. 14), one in the RH front corner and
the other at the LH side of the burnt log. See diagram 26.
26
5.8.2 Place the two logs (No.13) on top of the beads as shown.
See diagram 24.
24
AR1280
5.8.5 Place one large log (No. 6) so that it rests on top of the rear
and front logs to the LH side. Place the other large log (No.
6) so that it rests on top of the rear and front logs on the RH
side and log (No. 8) so that it bridges the centre gap as
shown. See diagram 27.
AR1278
27
AR1281
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20
INSTALLATION INSTRUCTIONS
INSTALLATION
5.9.4 Place one log (No. 8) in the centre so that it rests on the
rear cone and the pilot shield. See diagram 31.
5.9 Log & Driftwood Layout – Tahoe
It may be necessary to make small changes to the log
positioning in order to achieve the most pleasing flame
effect but the following guidelines should be followed.
31
5.9.1 Refer to the log identification chart and identify the
numbers corresponding to the logs that have been supplied.
See diagram 28.
28
AR1284
8
5.9.5 Place one log (No. 11) so that it rests on the LH front log
and the burnt log. Place another log (No. 7) so that it rests
on the RH front log and the burnt log. See diagram 32.
32
5.9.2 Place a cone (No. 14) in the centre at the rear edge of the
tray and place one log (No. 13) at each side of the cone.
Place one log (No. 11) along the front of the tray at each
side of the pilot. See diagram 29.
AR1285
29
5.9.6 Place the two thin logs (No. 12), one at each side sitting on
the tray and resting against the previously positioned logs.
Place one log (No. 9) at the LH rear resting on the base log,
and one log (No. 8) at the RH rear. See diagram 32.
33
AR1282
5.9.3 Place the burnt effect log (No. B1) in the centre of the tray.
See diagram 30.
AR1286
30
AR1283
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21
INSTALLATION INSTRUCTIONS
COMMISSIONING
6. COMMISSIONING
6.1 Close all windows and doors to the room, check all
controls, and allow fire to burn on maximum for 5 minutes.
Test for spillage of flue products using a smoke match. Pass
the lighted smoke match along the top front edge just
inside the opening or canopy. See diagram 34.
34
6.2 If the fire spills, run for a further 10 minutes and re-check.
If there is still spillage, disconnect the fire and seek expert
advice
6.3 If there are extractor fans in the room or adjacent rooms,
the spillage test must be repeated with the extractors
running on maximum.
6.4 The burner pressure on this appliance is pre-set, provided
the correct inlet pressure is obtained at the test point on
the inlet connection, with the appliance on full, the
appliance will work correctly. Carrying out a gas rate test
will check the correct operation.
( The test points on the gas valve are not used on this
appliance.)
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22
SERVICING INSTRUCTIONS
SERVICING / FAULT FINDING CHARTS
1. SERVICING REQUIREMENTS
This appliance must be serviced at least once a year by a
competent person.
All tests must be serviced by best practice as described by the
current CORGI recommendations.
1.1 Before any tests are undertaken on the appliance, conduct
a gas soundness test for the property to ensure that there
are no gas leaks prior to starting work.
1.2 Before any tests are undertaken on the applaince it is also
recommended to fully check the operation of the
appliance.
1.3 Special checks
1.3.1 Clean any lint or fluff from the pilot - pay particular
attention to the aeration hole in the side of the pilot
1.3.2 Clean away any fluff or lint from under the burner
1.3.3 Check that the spark gap on the pilot is correct
1.4 Correct any faults found during the initial tests and then re-
commission the appliance conducting the usual safety
checks.
1.5 Advise the customer of any remedial action taken.
FAULT
CAUSE/POSSIBLE REMEDY
a) Pilot will not light
b) No spark
See Ignition Functional Check 1
See Ignition Functional Check 2
See Flame Failure Functional Check
c) Pilot will not stay lit or fire goes
out in use
d) Uneven flame pattern, for
example to one side only.
1. The fuel effect may need adjusting to even the
flame pattern.
2. Ensure there are no excessive room draughts
from open doors, windows etc.
e) Blue flame
f) Low flame height
g) Popping
1. The fire will burn blue on initial lighting, until
the heat generated allows the gas to burn yellow,
typically within 20 mins.
2. Insufficient gas pressure, check pressure setting.
3. The aeration plate may be set wrongly.
1. This may be caused by low gas pressure,
therefore: Check gas pressure
2. The visual effect of these fires is controlled by
the placing of the fuel effect, try slight adjustments.
1. Some popping will always be present - severe
popping can be caused by incorrect burner
pressure.
2. Not enough clay beads.
3. Try slight adjustments to the fuel effect.
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23
SERVICING INSTRUCTIONS
FAULT FINDING CHARTS
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24
SERVICING INSTRUCTIONS
FAULT FINDING CHARTS
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25
SERVICING INSTRUCTIONS
REPLACING PARTS
2.3 To release the right hand side of the control cover insert a
narrow blade screwdriver into the slot shown in diagram 3,
lever it gently and pull from the right hand side at the same
time. The cover will now come off, there is a small
cylindrical spacer inside the cover, this must be kept and
replaced on the fixing screw during re-assembly.
1. FIRE REMOVAL
1.1 Turn the gas supply off at the isolation device, remove the
decorative ashpan cover and disconnect the gas supply pipe
from the inlet.
1.2 Carefully remove all the loose ceramic fuelbed pieces and
place on a dry clean surface.
3
1.3 Remove the outer decorative basket and place to one side.
1.4 Undo the two screws securing the fire to the hearth. See
diagram 1.
1
2.4 Disconnect the ignition lead from the gas valve and gently
pull the other end off the pilot electrode. See diagram 4.
4
1.5 Lift the fire away from the hearth and carefully tip the
firebeads (or glass granules if applicable) into a dry clean
container for later replacement.
2. IGNITION LEAD
2.1 It should be possible to replace the ignition lead without
removing the fire, if this proves difficult the the fire should
be removed, see section 1.
2.2 Undo the screw thar secures the left-hand side of the
control cover. See diagram 2.
2
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26
SERVICING INSTRUCTIONS
REPLACING PARTS
2.5 replace with a new ignition lead following the same route as
6
the old one. replace the valve cover and securing screw.
2.6 check the operation of the new ignition lead.
3. PIEZO
A
3.1 The piezo unit used on this appliance is not serviceable and
unlikely to fail. If a new piezo is required it will be
necessary to change the gas valve, refer to section 7.
4. ODS PILOT UNIT
4.1 Remove the fire, see section 1.
4.2 Remove the pilot shield and place to one side. Gently pull
the ignition lead off the electrode. See diagram 5.
AR1114
5
4.4 Undo the pilot pipe connection from the pilot unit, remove
the 2 screws securing the pilot and remove the pilot
assembly. See diagram 7.
7
4.3 Undo the thermocouple connection from the back of the
gas valve and carefully pull the thermocouple clear of the
pipework and valve. See diagram 6, arrow A.
4.5 Replace with a new pilot unit of the correct type (refer to
short spares list) and re-assemble. Set the spark gap as
shown in diagram 5, replace the appliance and check the
pipework for gas soundness, especially the inlet connection
and pilot pipe connection.
4.6 Carry out flame failure functional check as detailed in the
flow chart paying particular attention to the mag drop out
time.
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27
SERVICING INSTRUCTIONS
REPLACING PARTS
7. PRIMARY AERATION PLATE
5. MAGNETIC UNIT
5.1 Remove the thermocouple from the back of the control
valve. See diagram 8 arrow B.
7.1 Locate the aeration plate on the underside of the airbox
and remove the Nyloc nut, see diagram 9.
7.2 When replacing the aeration plate, ensure that the hole in
the aeration plate is correctly aligned to one of the holes in
the underside of the airbox, replace the Nyloc nut.
8
NOTE: ENSURE THE CORRECT SIZE AERATION HOLE IS
ALIGNED WITH ONE OF THE HOLES IN THE AERATION
BOX - SEE TECHNICAL SPECIFICATION. LPG APPLIANCES
DO NOT REQUIRE A PRIMARY AERATION PLATE
B
9
C
5.2 Undo the mag unit retaining nut. See diagram 8, arrow C
5.3 After removing the retaining nut, the mag unit can be
tapped out and a replacement fitted.
5.4 Replace the mag unit retaining nut and tighten.
Note - this is a gas tight seal.
AR0564
5.5 Replace thermocouple and check for gas leaks.
5.6 After reassembly, carry out the flame failure functional
check, detailed in the flow chart following, particularly the
mag unit drop out time.
6. MAIN INJECTOR
6.1 Remove the fire. See section 1.
6.2 With the fire removed, where appropriate undo the injector
compression nut.
6.3 Rotate the injector until it is fully removed.
6.4 Replace with the correct replacement injector. When
ordering always state the model, gas type and serial
number.
6.5 After re-assembly, check for gas leaks.
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28
SERVICING INSTRUCTIONS
REPLACING PARTS
12
8. GAS VALVE
8.1 Remove the fire, refer to section 1.
8.2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the
back of the gas valve, arrow A and disconnect the
thermocouple. See diagram 10 arrow B.
10
A
B
8.5 Disconnect the ignition lead from the gas valve, see section
2.
8.6 Undo the two screws securing the gas valve to the control
bracket and remove the valve.
8.7 Replace in reverse order.
8.8 Check all joints for gas leaks; check operation of the
thermocouple and ignition lead.
9. CHANGING BETWEEN GAS TYPES
8.3 Undo the single screw that secures the left-hand side of the
control cover. See diagram 11.
9.1 The following parts must be changed when converting from
one gas type to another:
11
• Engine Assembly
• Air Box Gasket
• Pilot Assembly
• Databadge
Please note: The control valve will be preset for the correct
gas type and model number.
8.4 To release the right hand side of the control cover, insert a
narrow blade screwdriver into the slot shown in diagram 12,
lever it gently and pull from the right hand side at the same
time. The cover will now come off. There is a small
cylindrical metal spacer inside the cover, this must be kept
and replaced on the fixing screw during re-assembly.
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29
SERVICING INSTRUCTIONS
REPLACING PARTS
9. SHORT SPARES LIST
COMMON COMPONENTS
Control Valve
Ignition lead
Magnetic Unit
Control Cover
Upgrade Kit
GC0096
GC0090
GC0092
GC0087
8455
Pilot Shield (Standard)
Pilot Shield (Glass Granules)
Small Clay Beads (0.5 ltr)
Small Clay Beads (1.0 ltr)
Large Clay Beads (1.0 ltr)
Large Clay Beads (2.0 ltr)
Glass Granules
Small Moulded Coals (9)
Small Moulded Coals (14)
Large Moulded Coals (6)
Large Moulded Coals (9)
Sqaure Coals (Black)
Square Coals (White)
Small Pebbles (9)
Small Pebbles (14)
Large Pebbles (6)
Large Pebbles (9)
A1 Burnt Log
B1 Burnt Log
No. 1 Log
No. 6 Log
No. 7 Log
No. 8 Log
No. 9 Log
No.11 Log
No.12 Log
GZ1368
GZ4424
CE0239
CE0240
CE0241
CE0242
CE0489
CE0216
CE0235
CE0217
CE0236
CE0007
CE0460
CE0456
CE0457
CE0458
CE0459
CE0220
CE0222
CE0224*
CE0227*
CE0228*
CE0229*
CE0230*
CE0231*
CE0232*
CE0233*
CE0234*
No.13 Log
No.14 Pine Cone
Natural Gas Components
1100 Injector
1600 Injector
Pilot Unit
IN0013
IN0010
PI0047
Aeration Plate
ME0833
LPG Gas Components
400 Injector
600 Injector
Pilot Unit
IN0007
IN0026
PI0048
*DW Suffix indicates driftwood effect.
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30
SERVICE RECORDS
2ND SERVICE
1ST SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
4TH SERVICE
3RD SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next ServiceDue:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
6TH SERVICE
5TH SERVICE
Date ofService:............................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
8TH SERVICE
7TH SERVICE
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
:.........................................................................................
Dealer's Stamp/CORGI Registration Number
10TH SERVICE
9TH SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
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31
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG
A member of the Stovax Group
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