Stovax Indoor Fireplace 8544LUC P8544LUC User Manual

Clarendon & Ashdon  
Log Effect Stove Range  
Balanced Flue  
With upgradeable control valve  
Instructions for Use,  
Installation and Servicing  
For use in GB, IE (Great Britain and Eire)  
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the  
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.  
IMPORTANT  
Do not attempt to burn rubbish in this fire. This stove must only be operated with the door secured firmly in position.  
The outer casing of this stove will become hot whilst in operation, it is therefore recommended that the appliance be  
guarded to protect the young and infirm using a suitable guard.  
Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing.  
Please read these Instructions carefully and keep them in a safe place.  
They will be needed when servicing the fire.  
The commissioning sheet found on page 3 of these instructions should be completed by the installer.  
PR0847 Issue 2 (February 2007)  
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APPLIANCE COMMISSIONING CHECKLIST  
IMPORTANT NOTICE  
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,  
as the information will be required when making any guaranteed claims.  
FLUE CHECK  
PASS  
FAIL  
1.  
2.  
3.  
Flue is correct for appliance  
Flue flow test N/A  
Spillage test N/A  
GAS CHECK  
1.  
2.  
3.  
Gas soundness & let by test  
Standing pressure test  
mb  
mb  
Appliance working pressure (on High Setting)  
NB All other gas appliances must be operating on full  
MTM fires only. Setting Pressure  
High-mb  
m3/h  
Low-mb  
4.  
5.  
6.  
Gas rate  
Does ventilation meet appliance requirements N/A  
Have controls been upgraded (Upgradeable models only)  
8455 Standard  
YES  
YES  
NO  
NO  
8456 Programmable Time & Temperature  
DEALER AND INSTALLER INFORMATION  
Dealer.......................................................................  
................................................................................  
................................................................................  
Contact No. ...............................................................  
Date of Purchase........................................................  
Model No. .................................................................  
Serial No. ..................................................................  
Gas Type...................................................................  
Installation Company..................................................  
.................................................................................  
.................................................................................  
Engineer ....................................................................  
Contact No.................................................................  
Corgi Reg No..............................................................  
Date of Installation.....................................................  
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your  
local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance Commissioning Checklist  
is not fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the  
second year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a  
Corgi registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.  
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3
USER INSTRUCTIONS  
2.4 Ensure that the right hand control knob is pointing to off ( ).  
1. GENERAL  
2.5 Press in the right hand control knob and rotate it  
anticlockwise until a click is heard (keep pressing in) and the  
knob is pointing to pilot ( ). The pilot should now light. If  
the pilot has not lit, repeat the procedure until it does.  
1.1 Installation and servicing must be carried out by a  
competent person.  
2.6 Keep the control knob pressed in for 10 seconds and then  
release it, the pilot should stay alight. If the pilot goes out,  
repeat the procedure until does.  
1.2 In all correspondence, please quote the appliance type and  
serial number which can be found on the data badge  
located at the rear of the stove.  
2.7 If the pilot will not light after repeated attempts, contact the  
retailer or installer from whom the appliance was purchased.  
2.8 Turn the right hand control to point to main burner ( ) .  
The appliance can now be controlled using the left hand  
control knob.  
1.3 Ensure curtains are not positioned above the stove, and that  
there is at least a clearance of 300mm between the sides of  
the stove and any curtains.  
1.4 If any cracks are observed in the glass panel, do not use  
appliance until the glass has been replaced.  
2.9 Turn the left hand control knob to point to low fire ( ) the  
main burner will light on low. The burner can now be  
controlled between low and high settings. Turn the control  
knob anti-clockwise to increase the flame height and  
clockwise to decrease the flame height.  
1.5 If, for any reason, the flue has to removed from the stove,  
the seals must be replaced in the inner telescopic section  
and the inner spigot.  
1.6 Do not obstruct the flue terminal in any way i.e. by planting  
flowers, trees, shrubs etc in the near vicinity, or by leaning  
objects up against the terminal guard.  
THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE  
HAS GAINED SUFFICIENT HEAT - TYPICALLY 10 TO 20  
MINUTES.  
1.7 Do not use a garden sprinkler so as to allow excessive  
amounts of water into the flue terminal.  
1.8 Do not stand or place objects on the terminal guard as this  
will deform.  
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN  
USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO  
RELIGHT THE APPLIANCE.  
1.9 This product is guaranteed for 2 years from the date of  
installation, as set out in the terms and conditions of sale  
between Gazco and your local Gazco dealer. Please consult  
with your local Gazco dealer if you have any questions. In  
all correspondence always quote the Model No. and Serial  
No.  
3. TURNING OFF THE STOVE  
1.10 The manufacturer considers the full outer casing of this stove  
to be a working surface. It will become hot whilst in  
operation. A suitable guard is recommended to protect  
young children, the aged and infirm.  
3.1 To turn the stove off, locate the control valve, turn the left-  
hand control knob until it points to off ( ). The main burner  
will go out leaving the pilot burning.  
3.2 To turn the pilot off, locate the control valve, turn the right-  
hand control knob until it points to off ( ), the pilot will go  
out.  
Please ensure the commissioning checklist is completed by  
your installer, as this is a requirement of your Guarantee.  
2. LIGHTING THE STOVE  
4. UPGRADING YOUR STOVE  
2.1 Locate the control valve on the appliance. There are two  
control knobs on the valve, the right hand knob controls the  
pilot ignition and the left hand knob controls the main  
burner.  
2.2 If your appliance has already been upgraded to battery  
remote control, please refer to the instructions provided with  
the upgrade to operate the remote control. The following  
instructions will work for either situation.  
4.1 Your stove is fitted with a control valve that can be easily  
upgraded to battery powered remote control. This upgrade  
can be fitted by anyone capable of simple DIY jobs and  
requires no special training. There are two versions of this  
control which can be obtained through your local Gazco  
stockist.  
4.2 STANDARD REMOTE CONTROL This remote control can  
control the gas appliance after the pilot has been lit. It can  
turn the main burner on and regulate it from low through to  
high and back again. It can turn the main burner off leaving  
the pilot burning. GAZCO PART NUMBER 8455.  
1
4.3 THERMOSTATIC AND TIMER REMOTE CONTROL This  
remote control can control the gas appliance after the pilot  
has been lit. In ‘MANUAL MODE’ it can be used to turn the  
main burner on and manually regulate it from low through  
to high and back again. It can also be used to turn the main  
burner off leaving the pilot burning. In ‘AUTO MODE’ it will  
automatically regulate the room temperature. In ‘TIMER  
MODE’ it will turn the fire on and off according to a pre-set  
programme and automatically regulate the room  
AR0914  
temperature during two on periods. GAZCO PART NUMBER  
8456.  
2.3 Ensure that the left-hand control knob is pointing to off ( )  
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4
USER INSTRUCTIONS  
2
5. HANDLING & DISPOSAL OF FIRE CERAMICS  
5.1 The fuel effect and side panels in this appliance are made  
from Refractory Ceramic Fibre (RCF), a material which is  
commonly used for this application.  
5.2 Protective clothing is not required when handling these  
articles, but we recommend you follow normal hygiene rules  
of not smoking, eating or drinking in the work area and  
always wash your hands before eating or drinking.  
5.3 To ensure that the release of RCF fibres are kept to a  
minimum, during installation and servicing a HEPA filtered  
vacuum is recommended to remove any dust accumulated  
in and around the appliance before and after working on it.  
When servicing the appliance it is recommended that the  
replaced items are not broken up, but are sealed within  
heavy duty polythene bags and labelled as RCF waste.  
AR1610  
7.2 Place log B on the left hand side of the burner with the  
location bar on the underside of the log fully located in the  
long slot of the burner. Make sure the log is as far to the left  
as possible. See diagram 3.  
5.4 RCF waste is classed as stable, non-reactive hazardous waste  
and may be disposed of at a licensed landfill site.  
5.5 Excessive exposure to these materials may cause temporary  
irritation to eyes, skin and respiratory tract; wash hands  
thoroughly after handling the material.  
3
6. CLEANING THE FIRE  
6.1 Only clean the stove when it is cold.  
6.2 Remove the four black nuts retaining the door. Take care  
when removing the door as it is heavy.  
6.3 Remove all of the ceramic logs, being especialy careful  
handling the front ash panels.  
AR1611  
6.4 The logs should not require cleaning. Do not use a vacuum  
cleaner or brush to clean the logs, any large pieces of debris  
may be removed by hand.  
6.5 Ensure any debris is removed from the burner ports.  
6.6 Replace the ceramics and door referring to section 7.  
6.7 Use a damp cloth to clean the outer casing of the appliance.  
7.3 Place log C on the right hand side of the burner with the  
location bar on the underside of the log fully located in the  
long slot in the burner. Make sure the log is as far right as  
possible. See diagram 4.  
4
7. FUEL BED ARRANGEMENTS  
Remove the cast iron door using the tool provided. Remove  
the front coal retainer by lifting vertically.  
NOTE: THE CAST IRON DOOR IS HEAVY, TAKE EXTREME  
CARE WHEN HANDLING TO AVOID DAMAGING THE  
OUTER CASING.  
The fuel bed consists of 5 logs and 2 ash panels. The logs  
have letters A,B,C,D and E moulded into them for  
identification.  
7.1 Take the rear log A and place it up against the rear of the  
fire sitting on the two flat ledges of the burner. The two legs  
of the log should sit between the rear burner ports. See  
diagram 2. Ensure there is an equal gap between each side  
of the log and the side of the firebox.  
AR1612  
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5
USER INSTRUCTIONS  
7.4 Place log D across from the rear log A to log B on the left-  
8
hand side. There are cut-outs in both logs for location. See  
diagram 5.  
5
AR1616  
7.8 Carefully insert the front coal retainer into the front panel of  
the firebox. Take care not the scrape/damage the logs. This  
coal retainer sits in two brackets. Ensure it is fully inserted,  
leaving approximately a 4 mm gap between the firebox  
ledge and the bottom of the coal retainer.  
AR1613  
7.5 There are two ash panels which lay across the front of the  
burner skin. Place the panel with the flat edge facing the left  
side of the firebox. There are location holes on this log  
which fit over the screw holes of the burner skin.  
9
6
AR1617  
7.9 Ensure that the fibreglass seal on the back of the door is intact,  
locate the door on the four studs and slide back to the  
firebox. Secure in place using the four dome nuts and tool  
supplied. Do not overtigthen the nuts, see diagram 10.  
AR1614  
7.6 Place the second ash panel to the right of the first, with the  
pointed end of the panel fitting into the V shape. This panel  
should locate on the screw holes of the burner skin. Ensure  
that both logs are horizontal to the burner ports.  
10  
7
AR1615  
7.7 Place log E across from the rear of log A to log C on the right  
hand side. Again, there are cut-outs for location. The front of  
the log should sit on the front ash panels and should fit tight  
to log C. See diagram 8.  
AR0540  
NEVER OPERATE THE STOVE WHEN THE DOOR IS  
REMOVED.  
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6
USER INSTRUCTIONS  
8. THE FLAME FAILURE DEVICE  
8.1 This is a safety feature incorporated in all GAZCO fires  
which automatically switches off the gas supply if the pilot  
light goes out and fails to heat the thermocouple.  
9. ‘RUNNING IN’  
9.1 The surface coating on your GAZCO fires will "burn off"  
during the first 24 hour of use, producing a harmless and  
temporary odour. This will disappear after the short period  
of use. If the odour persists, ask your installer for advice.  
10. SERVICING  
10.1 The fire must be serviced every 12 months by a qualified  
Gas Engineer. In all correspondence, always quote the  
appliance type and serial number, which may be found on  
the data badge.  
11. INSTALLATION DETAILS  
11.1 To assist in any future correspondence, your installer should  
have completed the commissioning sheet at the front of this  
manual. This records the essential installation details of this  
appliance. In all correspondence always quote the Model  
No. and Serial No.  
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7
INSTALLATION INSTRUCTIONS  
TECHNICAL SPECIFICATION  
COVERING THE FOLLOWING MODELS:  
ASHDON - 8546LUC - P8546LUC / 8544LUC - P8544LUC  
CLARENDON - 8545LUC - P8545LUC / 8547LUC - P8547LUC  
Model  
Gas  
CAT.  
I2H  
Gas  
Working  
Pressure  
20 mbar  
Aeration  
Injector  
Gas Rate  
m3/h  
Input kW (Gross)  
Country  
Type  
High  
Low  
8545LUC-8547LUC  
8546LUC-8544LUC  
Natural  
(G20)  
Ø 1 x 14.5  
Ø 2 x 12  
375  
165  
0.600  
6.4  
3.6  
GB, IE  
GB, IE  
P8545LUC-P8547LUC  
P8546LUC-P8547LUC  
I3P  
Propane 37 mbar  
(G31)  
0.221  
6.15  
3.6  
Rear Exit Flue  
Wall Thickness:  
Min Max  
200mm 550mm  
Efficiency Class I  
Flue Outlet Size 100 Ø / 152mm  
Gas Inlet Connection Size 8mm Ø  
RESTRICTOR REQUIREMENT  
Vertical & Horizontal Flue Specification  
Horizontal Length  
Vertical Flue Height from Top of Appliance  
500mm up to 1490mm  
Restrictor Size  
No Restrictor  
75mm Ø  
250mm up to 1000mm  
1500mm up to 3000mm  
250mm up to 5000mm  
TOP EXIT - VERTICAL ONLY INCLUDING OFFSET  
Restrictor Size  
Vertical Flue Height from Top of Appliance  
3000mm up to 4990mm  
52mm Ø  
47mm Ø  
5000mm up to 1000mm  
1
Packing Checklist  
Qty Description  
1
1
1
1
1
1
Stove  
Flue Blanking plate  
Coal Retainer  
Log set (5 logs)*  
Ash Panel* (2 Sections)  
Fixing Kit Containing  
1 Instruction Manual  
1 Wood Screw  
1 Rawplug  
AR1618  
1 Box spanner  
A
B
C
D
E
F
ins  
mm  
ins  
mm  
ins  
mm  
ins  
mm  
ins  
mm  
ins  
mm  
*Packed in appliance  
353/4 654 253/4 652 173/4 440 201/2 520 61/4 158  
3
75  
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8
INSTALLATION INSTRUCTIONS  
SITE REQUIREMENTS  
1.1 TIMBER FRAMED BUILDINGS  
1. FLUE AND CHIMNEY REQUIREMENTS  
1.5 It will be necessary to provide additional clearance when  
the fire passes through a wall containing any combustible  
materials so as to prevent a fire hazard.  
1.6 The hole through which the flue will pass, must have a steel  
sleeve which is positioned so that an air gap of at least  
25mm is maintained between the outer surface of the flue,  
and any part of the sleeve.  
1.7 For further guidance on the installation of gas appliances in  
timber framed buildings, contact your local buildings control  
authority.  
NOTE: This appliance can only be installed in conjunction  
with the flue supplied.  
1.1 The flue must be sited in accordance with BS5440: Part 1  
(latest editon). See diagram 1.  
1.2 Any terminal which is less than 2 metres above any access  
(level ground, balcony or above a flat roof to which people  
have access), is to be fitted with the guard.  
1.3 All vertical and horizontal flues must be securely fixed and  
fire precautions followed in accordance with local and  
national codes of practice.  
NOTE: ATTENTION MUST BE GIVEN TO ALLOWING  
ADEQUATE CLEARANCE AT THE SIDES AND REAR OF  
THE STOVE, TO PROVIDE ACCESS FOR SERVICING.  
1.4 A restrictor may be required. Refer to Technical  
Specifications on previous page.  
1
AR0602  
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9
INSTALLATION INSTRUCTIONS  
SITE REQUIREMENTS  
1.4 TOP FLUE UP & OUT KIT (8523/8523AN)  
1.2 REAR FLUE 8526  
Terminal dimensions:  
Vertical from the top of the appliance then horizontally out.  
(See diagram 3.)  
395 x 200 x 200 mm (H x W x D)  
The basic kit comprises:  
1 x 500mm vertical length  
1 x 500mm terminal length (cut to length on site)  
1 x 90 degree elbow  
Cut to length as required on site.  
2
1 x wall plate  
1 x 75mm restrictor fixing screws  
The kit is the minimum required. Extra lengths may be  
added to the vertical and horizontal (see section 1.5), with  
reference to Diagram 3.  
Extra lengths may be added (see section 1.5), with reference  
to diagram 3 and the installation instructions of the  
appliance.  
3
AR0630  
Guard Supplied.  
1.3 TOP EXIT  
Two types of top exit flue terminal are available, horizontal  
and vertical. For a horizontal terminal, decide on the  
terminal position and measure the height from the top of the  
appliance to the centre of the required hole. For minimum  
and maximum flue dimensions see diagram 3.  
Access must be either above or at the side of the installation  
to allow the flue to be assembled on top of the appliance.  
When a horizontal terminal is used, the vertical sections are  
assembled first, then the 90-degree elbow and finally the  
horizontal section including the terminal. If a masonry  
installation is to be built, a suitable lintel must be used to  
support the opening.  
AR1619  
Refer to Table A under 3.2, Installation for identifying when  
to use the restrictor.  
Only the horizontal terminal section can be reduced in size.  
Refer to Balanced Flue Technical Information for details of  
flue length.  
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10  
INSTALLATION INSTRUCTIONS  
SITE REQUIREMENTS  
Extra lengths may be added (see section 1.5), with reference  
to diagram 4 and the installation instructions of the  
appliance.  
1.5 TOP FLUE UP & OUT WITH ADDITIONAL  
BEND  
Refer to Table A under 3.3, Installation to identify when to  
use each restrictor.  
Any additional bend may be used on the horizontal section  
(either 45° or 90°) but the overall horizontal flue run will be  
reduced.  
1.7 TOP FLUE VERTICAL OFFSET KIT  
(8530/8530AN) – ALL APPLIANCES  
Refer to diagram 4.  
4
Used with kit 8524 only, (see diagram 5). A minimum rise of  
500mm (191/2") is required to the first bend.  
5
AR1300  
AR1299  
1.6 TOP FLUE VERTICAL KIT (8524/8524AN) -  
ALL APPLIANCES  
1.8 OPTIONAL EXTRA FLUE LENGTHS &  
BENDS  
Vertical from the top of the appliance. (See diagram 5). A  
minimum vertical rise of 3m (9'10") to a maximum of 10m  
(32'10")  
Nominal  
Length  
Actual  
Length  
Stainless  
Finish  
Anthracite  
Finish  
200mm  
500mm  
140mm  
440mm  
940mm  
N/A  
8527  
8528  
8529  
8507  
8508  
N/A  
8527AN  
8528AN  
8529AN  
8507AN  
8508AN  
8548  
The basic kit comprises:  
2 x 1m lengths  
1 x 1m terminal lengths  
1 x 52mm restrictor  
1 x 47mm restrictor  
1000mm  
45° Bend  
90° Bend  
N/A  
Optional Flue Collar  
(Stoves Only)  
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11  
INSTALLATION INSTRUCTIONS  
SITE REQUIREMENTS  
4.4 The above dimensions provide adequate clearance at the  
2. VENTILATION  
side and rear of the fire so that the controls can be rached  
and a spillage test performed where applicable.  
The appliance requires no additional ventilation.  
3. INSTALLATION OF THE GAS SUPPLY  
7
3.1 Before installation, ensure that the local distribution  
conditions (identification of the type of gas and pressure)  
and the adjustment of the appliance are compatible.  
3.2 Ensure that the gas supply is capable of delivering the  
required amounts of gas, and is in accordance with the rules  
in force.  
3.3 Soft copper tubing and soft soldered joints can be used but  
must not be closer that 50mm (2") to the underside of the  
firebox.  
3.4 A means of isolating the gas supply to the appliance must be  
provided independent of any appliance control.  
3.5 All supply gas pipes must be purged of any debris that may  
have entered, prior to connection to the appliance.  
*
4. APPLIANCE LOCATION  
4.1 This fire must stand on a non-combustible hearth that is at  
least 12mm thick and projects 50mm minimum from the  
base of the fire in all directions.  
* Air-space to non-combustible  
AR0531  
6
5. TIMBER FRAMED BUILDINGS  
5.1 It will be necessary to provide additional clearance when the  
fire passes through a wall containing any combustible  
materials as so to prevent a fire hazard.  
5.2 The hole through which the flue will pass, must have a steel  
sleeve which is positioned so that an air gap of at least  
25mm is maintained between the outer surface of the flue,  
and any part of the sleeve.  
A = 954mm  
B = 457mm  
C = 12mm  
5.3 For further guidance on the installation of gas appliances in  
timber framed buildings, contact your local buildings control  
authority.  
AR0604  
MINIMUM CLEARANCE  
NOTE: ATTENTION MUST BE GIVEN TO ALLOWING  
ADEQUATE CLEARANCE AT THE SIDES AND REAR OF  
THE STOVE, TO PROVIDE ACCESS FOR SERVICING.  
4.2 The fire is not suitable for installation against a combustible  
wall. All combustible materials must be removed from  
behind the fire.  
4.3 Ensure you comply with all minimum cleaance  
measurements, whether or not to combustible maerials.  
12  
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INSTALLATION INSTRUCTIONS  
INSTALLATION  
IMPORTANT: ENSURE THAT THE APPLIANCE IS  
CORRECTLY ADJUSTED FOR THE GAS TYPE AND  
CATEGORY APPLICABLE IN THE COUNTRY OF USE.  
REFER TO DATABADGE AND TECHNICAL  
SPECIFICATIONS OF THIS BOOKLET.  
FOR DETAILS OF CHANGING BETWEEN GAS TYPES  
REFER TO SECTION 10, REPLACING PARTS.  
3. INSTALLATION OF THE STOVE  
NOTE: THE CAST IRON DOOR IS HEAVY, TAKE EXTREME  
CARE WHEN HANDLING TO AVOID DAMAGING THE  
OUTER CASING.  
3.1 Remove the outer sleeve and associated packaging from the  
stove. The ceramic logs are located behind the door.  
Remove the cast iron door using the tool provided.  
1. CONTROL UPGRADE  
Remove the box and place in a safe location.  
REFER TO SITE REQUIREMENTS SECTION FOR ALL FLUE  
OPTIONS  
The appliance is suitable for top or rear flue exit. If a rear  
flue has been purchased proceed to 3.1 below. If a top exit  
is required, proceed to 3.2.  
1.1 This stove is fitted with a control valve that can be easily  
upgraded to battery powered remote control. There are two  
versions of this control which can be obtained through your  
local Gazco stockist.  
1.2 This upgrade can be fitted before or after installation but if  
side clearances are limited then it will be easier to upgrade  
the stove before installation. Full instructions are included  
with the kit.  
1.3 STANDARD REMOTE CONTROL This remote control can  
control the gas appliance after the pilot has been lit. It can  
turn the main burner on and regulate it from low through to  
high and back again. It can turn the main burner off leaving  
the pilot burning. GAZCO PART NUMBER 8455.  
.
3.1 REAR EXIT FLUE  
WALL THICKNESS  
MIN  
200mm  
MAX  
600mm  
3.1.3 Remove the adjustable flue assembly and terminal guard  
from the box. Take care not to lose the fixings.  
3.1.4 Decide on the final stove position and ensure that all  
external flue terminal clearances are complied with, See  
Section 1, Site Requirements. Mark the centreline of the  
appliance on the wall and mark the height from the top of  
the hearth to the centre of the flue. See diagram 1.  
1.4 THERMOSTATIC AND TIMER REMOTE CONTROL This  
remote control can control the gas appliance after the pilot  
has been lit. In "MANUAL MODE" it can be used to turn the  
main burner on and manually regulate it from low through  
to high and back again. It can also be used to turn the main  
burner off leaving the pilot burning. In "AUTO MODE" it will  
automatically regulate the room temperature. In "TIMER  
MODE" it will turn the fire on and off according to a pre-set  
programme and automatically regulate the room  
1
temperature during two on periods. GAZCO PART NUMBER  
8456.  
2. SAFETY PRECAUTIONS  
2.1 This appliance must be installed in accordance with the rules  
in force, and used only in a sufficiently ventilated space.  
Please read these instructions before installation and use of  
this appliance.  
2.2 These instructions, must be left intact with the user.  
2.3 Do not attempt to burn rubbish on this appliance.  
AR0605  
2.4 In your own interest, and those of safety, this appliance must  
be installed by a competent person in accordance with local  
and national codes of practice. Failure to install the  
appliance correctly could lead to prosecution.  
2.5 Keep all plastic bags away from young children.  
2.6 Do not place any object on, or near to the stove. Allow  
adequate clearance above the stove.  
TAKE CARE WHEN MARKING OUT FOR THE FLUE. IT IS  
DIFFICULT TO MOVE AFTER INSTALLATION.  
A 152mm (6") diameter hole is required to install the flue.  
This can be achieved by either:  
a) Core Drill.  
b) Hammer & Chisel.  
IF THE APPLAINCE IS EXTINGUISHED OR GOES OUT I N  
USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO  
RELIGHT THE APPLIANCE.  
It is advisable to drill small holes around the circumference  
when using method b). Make good at both ends of the hole.  
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13  
INSTALLATION INSTRUCTIONS  
INSTALLATION  
3
3.1.5 To set the flue length, measure the total wall thickness, then  
add 65mm. This total flue length will give the minimum  
clearance of 50mm between the rear of the stove and the  
wall. To cut the flue to length using a hacksaw, first insert  
the square cardboard fitment into the flue. This will support  
the inner flue. Cut through the flue and fitment. See diagram  
2. ENSURE THE REMAINING FITMENT IS REMOVED  
FROM THE FLUE. File the cut edges of the flue smooth.  
2
AR0606  
Any terminal which is less than 2 meters above any access  
(level ground, balcony or above a flat roof to which people  
have access), is to be fitted with the guard supplied, see  
diagram 4.  
AR0630  
4
3.1.6 From outside, locate the flue assembly into the hole until the  
terminal is flat against the wall. Ensure the terminal is  
vertical. NOTE THE ORIENTATION OF THE TERMINAL.  
See diagram 3. Mark the four fixing holes, remove the  
terminal and drill the holes, inserting the rawplugs supplied.  
DO NOT FIX THE FLUE AT THIS STAGE.  
3.1.7 Position the stove ensuring all appropriate clearances are  
observed.  
3.1.8 Before fixing the flue in the wall, apply a bead of suitable  
weatherproof sealant (silicone or similar) around the  
perimeter of the back face of the terminal B Diagram 3.  
Feed the flue through the wall ensuring it travels smoothly.  
Working from inside, engage the flue in the inner and outer  
spigots, making sure the rubber seals on the spigots are not  
damaged.  
AR0603  
From the outside, insert the four screws in the flanges of the  
flue terminal ensuring the sealant has formed a water tight  
joint to the wall. Finally secure the flue to the spigot by  
drilling a 3.5mm hole through the larger hole in the spigot  
and insert the stainless steel screw provided; refer to C in  
Diagram 3.  
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14  
INSTALLATION INSTRUCTIONS  
INSTALLATION  
3.2.3 If the horizontal terminal is used assemble the required  
3.2 TOP EXIT  
amount of vertical flue including the 90° elbow onto the  
stove. Drill through the fixing hole in the spigot using a  
3.5mm drill and secure with the screw provided. Do not  
forget the optional decorative collar if you have purchased  
one. A wall plate is supplied to secure the flue to the inside  
wall. Bend the tab to 90° and loosely place on the elbow.  
3.2.1 There are two types of top exit flues available, one with a  
vertical terminal, the other with a horizontal terminal.  
Minimum and maximum flue lengths are shown in Diagram  
3 under Site Requirements, 1.4. There is an optional  
decorative collar, part No. 8548, to cover the gap between  
the top plate and the flue.  
THIS MUST BE IN PLACE BEFORE THE FLUE IS  
INSTALLED.  
6
IMPORTANT: WHEN INSTALLING A TOP EXIT FLUE  
REFER TO THE TECHNICAL SPECIFICATIONS ON THIS  
PAGE FOR THE APPROPRIATE SIZE RESTRICTOR.  
VERTICAL & HORIZONTAL FLUE  
TABLE A - TOP EXIT FLUE - VERTICAL AND HORIZONTAL  
RESTRICTORS  
Vertical Flue Height Horizontal Length  
From Top of Stove  
Restrictor Size  
500mm to 1490mm 250mm to 1000mm  
1500mm to 3000mm 250mm to 5000mm  
No restrictor  
75mm Ø  
3.2.2 The appliance is factory set for rear exit, therefore for top  
exit the spigots and blanking plates must be reversed. See  
diagram 5. Take care not to drop or damage the gaskets. If a  
restrictor is required fit this between the small outlet spigot  
and the air duct. See diagram 5. The large outer spigot must  
be fitted with the flue fixing hole facing forward.  
AR0628  
5
3.2.4 To determine the height of the hole for the horizontal flue,  
measure from the hearth to the centre of the elbow. See  
Diagram 6.  
TAKE CARE WHEN MARKING OUT FOR THE FLUE. IT IS  
DIFFICULT TO MOVE AFTER INSTALLATION.  
A 152mm (6") diameter hole is required to install the flue.  
This can be achieved by either:  
a) Core Drill  
b) Hammer & Chisel  
It is advisable to drill small holes around the circumference  
when using method b). Make good at both ends of the hole.  
3.2.5 The final length of horizontal flue pipe incorporates the  
terminal. This is the only section that can be shortened.  
DO NOT ATTEMPT TO SHORTEN ANY OTHER SECTION  
OF FLUE PIPE.  
The fixing holes for the wall plate can only be marked on  
the wall. Use the wall plate as a template. The securing tab  
can be either on top or underneath the flue. See diagram 7.  
AR0627  
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15  
INSTALLATION INSTRUCTIONS  
INSTALLATION  
3.3 TOP EXIT - VERTICAL FLUE  
3.2.6 To determine the length of the terminal flue section measure  
from the outside of the wall to the stop on the 90° elbow.  
Horizontal flue sections may fitted between the elbow and  
the terminal section. See diagram 7.  
3.3.1 If a vertical only flue system has been purchased refer to  
Site Requirements, Diagram 5.  
The following areas need careful consideration:-  
a) Terminal positions  
7
b) Flue supports  
c) Weatherproofing  
d) Fire precautions  
For all of the above, local and national codes of practice  
must be adhered to.  
TABLE A - TOP EXIT – VERTICAL ONLY,  
INCLUDING OFFSET  
Vertical Height  
From Floor  
Restrictor Size  
3,000mm to 4,990mm  
5,000mm to 10,000mm  
Flue temp  
52mm Ø  
47mm Ø  
400°C  
AR0629  
3.2.7 Once the length of the terminal has been obtained, mark  
the flue all the way round, insert the cardboard fitment as  
shown in diagram 8. This will support the inner flue. When  
cutting take care not to damage the edges of the flue. File  
any sharp edges from the cut end of the flue.  
4. HANDLING & DISPOSAL OF FIRE CERAMICS  
The fuel effect and side panels in this appliance are made  
from Refractory Ceramic Fibre (RCF), a material which is  
commonly used for this application.  
Protective clothing is not required when handling these  
articles, but we recommend you follow normal hygiene rules  
of not smoking, eating or drinking in the work area and  
always wash your hands before eating or drinking.  
8
To ensure that the release of RCF fibres are kept to a  
minimum, during installation and servicing a HEPA filtered  
vacuum is recommended to remove any dust accumulated  
in and around the appliance before and after working on it.  
When servicing the appliance it is recommended that the  
replaced items are not broken up, but are sealed within  
heavy duty polythene bags and labelled as RCF waste.  
RCF waste is classed as stable, non-reactive hazardous waste  
and may be disposed of at a licensed landfill site.  
AR0630a  
Excessive exposure to these materials may cause temporary  
irritation to eyes, skin and respiratory tract; wash hands  
thoroughly after handling the material.  
REMOVE ANY CARDBOARD FITMENT REMAINING.  
3.2.8 Remove the stove and flue assembly from the hearth and  
drill the four fixing holes for the wall plate, insert the  
rawlplugs supplied. Assemble the horizontal flue onto the  
elbow and reposition the stove ensuring the flue slides  
smoothly through the wall. alternatively, place the flue  
terminal in the wall, place the stove on the hearth and  
connect the flue to the elbow. Reposition the stove.  
3.2.9 Fix the wall plate to the wall using the four black screws  
provided. Drill through the fixing tab of the wall plate using  
a 3.5mm drill and secure with the screw provided. Make  
good and weatherproof around the outside of the flue.  
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16  
INSTALLATION INSTRUCTIONS  
INSTALLATION  
11  
5. FUELBED ARRANGEMENTS  
Remove the cast iron door using the tool provided. The  
main ceramic components are inside the firebox.  
NOTE: THE CAST IRON DOOR IS HEAVY, TAKE EXTREME  
CARE WHEN HANDLING TO AVOID DAMAGING THE  
OUTER CASING.  
The fuel bed consists of 5 logs and 2 ash panels. The logs  
have letters A,B,C,D and E moulded into them for  
identification.  
5.7 Take the rear log A and place it up against the rear of the  
fire sitting on the two flat ledges of the burner. The two legs  
of the log should sit between the rear burner ports. See  
diagram 9. Ensure an equal gap between each side of the  
log and the side of the firebox.  
AR1612  
5.2 Place log D across from the rear log A to log B on the left-  
hand side. There are cut-outs in both logs for location. See  
diagram 12.  
9
12  
AR1610  
AR1613  
5.8 Place log B on the left hand side of the burner with the  
location bar on the underside of the log fully located in the  
long slot of the burner. Make sure the log is as far to the left  
as possible. See diagram 10.  
5.3 There are two ash panels which lay across the front of the  
burner skin. Place the panel with the flat edge facing the left  
side of the firebox. There are location holes on this log  
which fit over the screw holes of the burner skin.  
10  
13  
AR1611  
AR1614  
5.1 Place log C on the right hand side of the burner with the  
location bar on the underside of the log fully located in the  
long slot in the burner. Make sure the log is as far right as  
possible. See diagram 11.  
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17  
INSTALLATION INSTRUCTIONS  
INSTALLATION  
5.4 Place the second ash panel to the right of the first, with the  
5.7 Ensure that the fibreglass seal on the back of the door is  
intact, locate the door on the four studs and slide back to  
the firebox. Secure in place using the four dome nuts and  
tool supplied, do not overtigthen the nuts, see diagram 17.  
pointed end of the panel fitting into the V shape. This panel  
should locate on the screw holes of the burner skin. Ensure  
that both logs are horizontal to the burner ports.  
14  
17  
AR1615  
5.5 Place log E across from the rear of log A to log C on the right  
hand side. Again, there are cut-outs for location. The front of  
the log should sit on the front ash panels and should fit tight  
to log C. See diagram 15.  
AR0540  
15  
NEVER OPERATE THE STOVE WHEN THE DOOR IS  
REMOVED.  
6. LIGHTING  
6.1 Full instructions are given in the User section under Lighting  
the Stove.  
AR1616  
5.6 Carefully insert the front coal retainer into the front panel of  
the firebox. Take care not the scrape/damage the logs. This  
coal retainer sits in two brackets. Ensure it is fully inserted,  
leaving approximately a 4 mm gap between the firebox  
ledge and the bottom of the coal retainer.  
16  
AR1617  
18  
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INSTALLATION INSTRUCTIONS  
COMMISSIONING  
1. COMMISSIONING  
1.1 Having run the gas supply to the stove, PURGE THE SUPPLY  
PIPE, this is essential to expel any debris that may block the  
gas controls. Connect the gas supply to the 8mm  
compression elbow at the RH rear corner of the stove, see  
diagram 1.  
1.2 Connect a suitable pressure gauge to the test point located  
on the inlet fitting, and turn the gas supply on. Light the  
appliance and check all gas joints for possible leaks. Turn the  
appliance to maximum and check that the supply pressure is  
as stated on the data badge. Turn the gas off and replace the  
test point screw, turn the gas on and check the test point for  
leaks.  
1
AR0934  
1.3 Check that the installation instructions and any local  
regulations are complied with. Check that all seals are in  
good condition. Complete the Appliance Commissioning  
Checklist at the front of these Instructions. Explain the  
operation of the appliance to the end user.  
Hand the completed instructions to the User for safe  
keeping, as the information will be required when making  
any guarantee claims.  
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19  
SERVICING INSTRUCTIONS  
SERVICING / FAULT FINDING CHARTS  
1.4 Correct any faults found during the initial tests and then  
1. SERVICING REQUIREMENTS  
recommission the appliance conducting the usual safety  
checks.  
1.5 Advise the customer of any remedial action taken.  
This appliance must be serviced at least once a year by a  
competent person.  
All tests must be serviced by best practice as described by  
the current CORGI recommendations.  
1
1.1 Before any test are undertaken on the appliance, conduct a  
gas soundness test for the property to ensure that there are  
no gas leaks prior to starting work.  
1.2 Before any tests are undertaken on the appliance it is also  
recommended to fully check the operation of the appliance  
1.3 Special checks  
1.3.1 Clean any lint or fluff from the pilot  
1.3.2 Clean away any fluff or lint from under the  
burner  
1.3.3 Check that the spark gap on the pilot is  
correct  
1.3.4 Check all of the screws which secure the burner  
skins and tighten if they are loose.  
AR0620  
20  
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SERVICING INSTRUCTIONS  
SERVICING / FAULT FINDING CHARTS  
21  
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SERVICING INSTRUCTIONS  
REPLACING PARTS  
1. GENERAL  
3. PILOT UNIT  
1.1 All principal components can be replaced without removing  
the stove from its installation, although it is essential that the  
gas supply to the appliance is turned off at the isolation  
device before proceeding further.  
1.2 If, for any reason, the flue has to be removed from the stove,  
the seals must be replaced.  
The pilot assembly consists of five components, which can  
be individually changed, these are:  
1) Pilot burner bracket  
2) Pilot injector  
3) Electrode  
4) Thermocouple  
5) Gasket.  
2. MAIN BURNER  
3.1 Turn the gas supply off at the isolation device, remove the  
door and place to one side, carefully remove the ceramic  
fuel bed components  
3.2 Refer to Section 2 to remove the main burner. Remove the  
thermocouple baffle taking note of how it is positioned.  
Refer to Diagram 2  
2.1 Turn the gas supply off at the isolation device, remove the  
door and place to one side, carefully remove the ceramic  
fuel bed components.  
2.2 Remove the three securing screws, two at the rear and one  
at the front left hand side. See diagram 1. Raise the left hand  
side of the burner to clear the bracket, draw the left hand  
side forward. The burner venturi is engaged over the  
injector. When removing the burner be sure to clear the  
injector, this will release the right hand side of the burner.  
Take care when removing the burner so as not to damage  
the pilot burner.  
2
1
AR1609  
3.3 Remove the two fixing screws from the pilot bracket, see  
diagram 3. Gently draw the assemble away from the firebox  
to give access to the nuts and ignition lead.  
NOTE: TAKE CARE NOT TO DAMAGE THE GASKET.  
3
AR1605  
2.3 To replace the burner, engage the venturi over the injector  
ensuring the burner sits on top of the fixing bracket. Push  
the burner to the right and whilst holding, insert the three  
fixing screws.  
NOTE: BEFORE REPLACING THE BURNER, ENSURE THE  
SILICONE SEAL AROUND THE INJECTOR IS INTACT AND  
CHECK THAT VENTURI COVER IS ATTACHED.  
AR0614  
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22  
SERVICING INSTRUCTIONS  
REPLACING PARTS  
3.4 To remove the pilot injector, undo the compression nut on  
6
the pilot feed pipe and withdraw the injector which will be  
hooked onto the olive. When replacing an injector always  
make sure it is hooked onto the olive before inserting it into  
the pilot burner. See diagram 4.  
4
AR1617  
7
A
AR1604  
3.5 To remove the electrode, disconnect the ignition lead and  
undo the retaining nut. The electrode can now be removed,  
note the orientation of the electrode terminal when  
reassembling. See diagram 5.  
AR0943  
3.7 To remove the gasket, disconnect all the above components  
and withdraw the gasket. If it is damaged, replace with a  
new item. Always replace the gasket first when reassembling  
the pilot components.  
5
4. IGNITION LEAD  
4.1 Gain access to the back of the pilot assembly, see Section 3  
above and disconnect the ignition lead from the electrode.  
4.2 Undo the single screw that secures the left hand side of the  
control cover, see Diagram 8.  
8
AR0616  
3.6 To remove the thermocouple, undo the retaining nut and  
withdraw the thermocouple, see diagram 6. Undo the  
thermocouple from the back of the gas valve, see diagram 7,  
arrow A. Reassemble in reverse order. Do not overtighten.  
AR0915  
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23  
SERVICING INSTRUCTIONS  
REPLACING PARTS  
4.3 To release the right hand side of the control cover insert the  
6.5 Replace in reverse order.  
narrow blade screwdriver into the slot shown in diagram 9.  
Lever it gently and pull from the right hand side at the same  
time. The cover will now come off, there is a small  
cylindrical metal spacer inside the cover, this must be kept  
and replaced on the fixing screw during reassembly.  
6.6 Check all joints for gas leaks, check the operation of the  
thermocouple and ignition lead.  
11  
B
C
9
C
A
AR0943  
AR0916  
7. MAGNETIC SAFETY VALVE  
4.4 Disconnect the end of the ignition lead from the valve body,  
see diagram 10, Arrow B, note the existing route of the  
ignition lead.  
7.1 Turn the gas supply off at the isolation device. Undo the  
thermocouple connection from the back of the gas valve.  
7.2 Undo the mag valve retaining nut at the back of the control  
valve, gently tap out the mag valve and replace with a new  
unit. Replace the retaining nut and tighten. See diagram 11,  
Arrow A.  
10  
7.3 Secure the thermocouple in the rear of the gas control. (Do  
not over tighten). Turn the gas supply on and check the  
entire pipework and valve joints for any leaks.  
B
8. MAIN INJECTOR  
8.1 Turn the gas supply off at the isolation device. Refer to  
Section 2, Replacing Parts to remove the main burner.  
8.2 Undo the compression nut from the feed pipe at the gas  
control under the appliance.  
AR0943  
4.5 Replace with a new ignition lead following the same route as  
the old one. Replace the valve cover and the pilot assembly.  
4.6 Check the operation of the new ignition lead.  
8.3 Working from inside the firebox, remove the lock nut from  
the injector, see diagram 12 and withdraw the injector  
complete with the feed pipe from under the appliance.  
12  
5. PIEZO  
5.1 The piezo assembly used on this appliance is not serviceable  
and is unlikely to fail.  
6. GAS VALVE  
6.1 Turn the gas supply off at the isolation device.  
6.2 Disconnect the 2 x 8mm and 1 x 4mm gas pipe fittings at  
the back of the gas valve and also disconnect the  
thermocouple, see Diagram 11, Arrow A.  
6.3 Remove the control valve cover and disconnect the ignition  
lead from the gas valve, see section 4.  
AR0918  
6.4 Undo the two bolts securing the gas valve to the appliance  
and remove the valve, see diagram 11, Arrow C  
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24  
SERVICING INSTRUCTIONS  
REPLACING PARTS  
8.4 Holding the injector with a spanner, undo the feed pipe.  
10. CHANGING BETWEEN GAS TYPES  
NOTE: THE ORIENTATION OF THE INJECTOR.  
8.5 Reassemble in reverse order, turn on the gas supply and  
check for any leaks.  
In order to change between gas types, it will be necessary to  
change the following items:  
- Pilot Injector  
- Control Valve  
- Main Injector  
- Main Burner  
- Aeration Plate  
- Databadge  
The relevant parts can be ordered from the parts list, always  
quote the appliance type and serial number when ordering  
spare parts.  
9. PRIMARY AERATION PLATE  
9.1 Turn the gas supply off at the isolation device.  
9.2 Refer to section 2 to remove the main burner.  
9.3 Remove the two screws on the burner skin to detach the  
venturi cover from the venturi. Slide the venturi cover off the  
venturi as per diagram 13.  
13  
NOTE: THE CONTROL VALVE IS FACTORY PRESET FOR  
THE CORRECT GAS TYPE AND MODEL, A NEW UNIT  
WILL NEED TO BE ORDERED WHEN CHANGING  
BETWEEN GAS TYPES.  
11. CONTROL UPGRADE  
See section 4 in User Instructions.  
12. SHORT SPARES LIST  
Short spares list Bal flue  
AR1608  
9.4 Refer to the technical specification and databadge to check  
the gas type and its required aeration plate. Change the  
aeration plate, if necessary.  
Component  
NG  
G20  
LPG  
G30  
29mb  
IN0030  
N/A  
PI0015  
GZ5388  
PI0011  
GC0092  
PI0053  
G31  
37mb  
IN0030  
ME1350  
14  
20mb  
IN0045  
N/A  
PI0026  
GZ5369  
Main Injector  
Aeration plate  
Pilot injector  
Burner assembly  
Thermocouple  
Magnetic unit  
Electrode  
Pilot Gasket  
Gas valve  
Ignition lead  
Complete log set  
Log A  
Log B  
Log C  
Log D  
Log E  
Left ash panel  
Right ash panel  
Standard upgrade kit  
Thermostat/timer kit  
PI0052  
GC0088K  
GC0090  
CEO583  
CEO584  
CEO585  
CEO586  
CEO587  
CEO588  
CEO589  
CEO590  
8455  
AR0619  
9.5 Reassemble in reverse order with correct aeration plate(s).  
Note: Even if no aeration plate is required, the small screw(s)  
must be replaced.  
8456  
25  
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SERVICE RECORDS  
2ND SERVICE  
1ST SERVICE  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
4TH SERVICE  
3RD SERVICE  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next ServiceDue:........................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
6TH SERVICE  
5TH SERVICE  
Date ofService:............................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
8TH SERVICE  
7TH SERVICE  
Date of Service:...........................................................................  
Next Due:........................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
10TH SERVICE  
9TH SERVICE  
Date of Service:...........................................................................  
Next Service Due:.......................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
Date of Service:...........................................................................  
Next Due:........................................................................  
Signed:........................................................................................  
Dealer's Stamp/CORGI Registration Number  
26  
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Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG  
Tel: (01392) 261999 Fax: (01392) 444148 E-mail: [email protected]  
A member of the Stovax Group  
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