Stovax Fire Pit PR0696 User Manual

Logic Hotbox & Convector Fire  
With upgradable control valve  
Instructions for Use, Installation and  
Servicing  
For use in GB, IE (Great Britain and Eire)  
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the  
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.  
IMPORTANT  
The chimney must be swept before installation. Do not attempt to burn rubbish on this fire. This fire has a naked flame.  
A suitable guard should be used for the protection of young children, the elderly or infirm.  
This appliance is intended for decorative purposes only.  
Please read these instructions carefully and keep them in a safe place.  
They will be needed when servicing the fire.  
The commissioning sheet on page 3 MUST be completed by the Installer.  
PR0696 Issue 3 (January 2008)  
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APPlIANCE COMMISSIONING ChECklIST  
IMPORTANT NOTICE  
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,  
as the information will be required when making any guaranteed claims.  
FlUE ChECk  
PASS  
FAIl  
1.  
2.  
3.  
Flue is correct for appliance  
Flue flow test  
Spillage test  
GAS ChECk  
1.  
2.  
3.  
Gas soundness & let by test  
Standing pressure test  
mb  
mb  
Appliance working pressure (on High Setting)  
NB All other gas appliances must be operating on full  
3
4.  
5.  
6.  
Gas rate  
m /h  
Does ventilation meet appliance requirements  
Have controls been upgraded (Upgradeable models only)  
8455 Standard  
YES  
NO  
DEAlER AND INSTAllER INFORMATION  
Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
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Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Model No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Serial No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Gas Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Installation Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
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Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Corgi Reg No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Date of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
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3
USER INSTRUCTIONS  
1. GENERAl  
2.8 Turn the right hand control to point to main burner ( ). The  
appliance can now be controlled using the left hand control  
knob.  
1.1 Installation and servicing must only be carried out by a  
competent person.  
2.9 Turn the left hand control knob to point to low fire ( ), the  
main burner will light on low. The burner can now be  
controlled between low and high settings. Turn the control  
knob anti clockwise increase the flame height and clockwise  
to decrease the flame height.  
1.2 In all correspondence, please quote the appliance type and  
serial number, which can be found on the data badge  
adjacent to the control knob.  
1.3 Ensure that curtains are not positioned above the fire, and  
that there is a 300mm minimum clearance between the sides  
of the fire and any curtains.  
ThE YEllOW FlAMES WIll APPEAR WhEN ThE FIRE hAS  
GAINED SUFFICIENT hEAT - TYPICAllY 10 TO 20 MINUTES.  
1.4 This product is guaranteed for 12 months from the date of  
installation, as set out in the terms and conditions of sale  
between Gazco and your local Gazco dealer. Please consult  
with your local Gazco dealer if you have any questions. In all  
correspondence always quote the Model Number and  
Serial Number.  
3. TURNING ThE FIRE OFF  
3.1 To turn the fire off, locate the control valve, turn the left-  
hand control knob until it points to off ( ). The main burner  
will go out leaving the pilot burning.  
1.5 Parts of this appliance become hot during normal use. It is  
therefore recommended that a suitable fire guard be used for  
protection of young children and the infirm.  
3.2 To turn the pilot off, locate the control valve, turn the right  
hand control knob until it points to off ( ), the pilot will  
go out.  
2. lIGhTING ThE FIRE  
4. lIGhTING ThE FIRE WITh A MATCh  
2.1 Locate the control valve on the appliance. There are two  
control knobs on the valve, the right hand knob controls the  
pilot ignition and the left hand knob controls the main burner.  
If the pilot does not ignite as described in Section 2,  
please consult your GAZCO dealer to rectify the problem.  
However, the appliance may be lit as a temporary measure  
using the following procedure:  
2.2 If your appliance has already been upgraded to battery  
remote control, please refer to the instructions provided with  
the upgrade to operate the remote control. The following  
instructions will work for either situation.  
4.1 Press in the right hand control knob and rotate it anti-  
clockwise until a click is heard (keep pressing in) and the  
knob is pointing to pilot ( ), apply a lighted match to the  
pilot hood, see diagram 2.  
1
2
AR0914  
2.3 Ensure that the left-hand control knob is pointing to off  
2.4 Ensure that the right hand control knob is pointing to off  
.
.
AR1164  
2.5 Press in the right hand control knob and rotate it anti-clockwise  
until a click is heard (keep pressing in) and the knob is pointing  
to pilot ( ). The pilot should now light. If the pilot has not  
lit,  
4.2 When the pilot is alight, extinguish the match and continue  
to depress for 5 to 10 seconds.  
repeat the procedure until it does.  
4.3 The fire may now be controlled as previously described.  
2.6 Keep the control knob pressed for 10 seconds and then  
release it, the pilot should stay alight. If the pilot goes out,  
repeat the procedures until it does.  
5. UPGRADING YOUR FIRE  
2.7 If the pilot will not light after repeated attempts, contact the  
retailer or installer from whom the appliance was purchased.  
5.1 Your fire is fitted with a control valve that can easily be  
upgraded to battery powered remote control. This upgrade  
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4
USER INSTRUCTIONS  
can be fitted by anyone capable of simple DIY jobs and  
requires no special training. This upgrade can be obtained  
through your local Gazco stockist.  
4
5.2 STANDARD REMOTE CONTROL This remote control can  
control the fire after the pilot has been lit. It can turn the  
main burner on and regulate it from low through to high and  
back again. It can turn the main burner off leaving the pilot  
burning GAZCO PART NUMBER 8455.  
AR1159  
6. ClEANING ThE FIRE  
7.3 Place the rear panel against the rear of the box and slide  
the side panels on either side of the flame baffle. Ensure they  
locate in the brackets at the top of the firebox. DO NOT  
SLIDE THEM ALL THE WAY BACK. See diagram 5.  
6.1 Remove the ceramic coals or pebbles and place on a dry,  
clean surface. Remove the fuel bed and the burner cover  
gasket.  
6.2 Clean the burner and tray assembly using a vacuum cleaner  
with soft brush attachment, ensure all debris is removed from  
the burner ports.  
5
6.3 Replace the ceramics by referring to section 7.  
7. ARRANGEMENT OF FUEl BED  
COMPONENTS  
NOTE: CERAMIC PARTS ARE FRAGIlE. ThE SIDE AND  
REAR PANElS ARE REvERSIBlE. ONE SIDE IS PlAIN, ThE  
OThER SIDE IS REEDED. ASk ThE CUSTOMER WhICh  
SIDE IS PREFERRED AT ThIS STAGE.  
AR1161  
7.4 Locate the top panel on top of the rear and side panels.  
Finally push the sides fully towards the rear panel. This will  
retain the top panel. See diagram 6.  
ONlY USE ThE CORRECT TYPE AND QUANTITY OF  
CERAMIC COMPONENTS. POINTS 7.1 TO 7.5 ARE  
COMMON TO All FUEl TYPES AND lAYOUTS.  
6
7.1 Position the burner cover gasket on the burner skin ensuring  
the holes align with the ports. Take care as the front  
left-hand hole is offset compared to the others.  
See diagram 3, arrow A.  
3
AR1162  
7.5 Place the front coal centrally in the channel at the front of  
the tray. See diagram 7. The relationship between the front  
coal and flame baffle is shown in diagram 7.  
AR1175  
7
7.2 Position the flame baffle centrally on the tray and ensure the  
stepped lower edge engages against the rear edge of the  
burner skin. See diagram 4.  
AR1160  
AR1163  
5
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USER INSTRUCTIONS  
COAl lAYOUT  
10  
NOTE: ThERE ARE TWO lARGE COAlS IN A SEPARATE  
BAG INSIDE ThE MAIN BAG FOR USE WITh A  
CURvED FRONT (SUCh AS ThE hOlYROOD AND  
RIChMOND) AND NOT FOR A FlAT FRONTED FRAME.  
A) FRONT ROW COAl lAYOUT USING FlAT FIRE  
FRONTS  
7.6 This first row marks the only difference in coal layout  
between the flat fronts and curved fronts. Place one large  
coal centrally on the front coal resting against the frame.  
Then place three small coals either side.  
AR1167  
7.9 Place one small coal either side on top of the flame baffle in  
each rear corner. Then place two large coals in between the  
two small coals. These coals should touch the rear panel.  
See diagram 11.  
See diagram 8.  
8
11  
AR1166  
B) FRONT ROW COAl lAYOUT USING CURvED FIRE  
FRONTS  
AR1168  
7.7 Place three large coals resting on top of the front coal and  
against the front of the frame, then place two small coals  
either side of the large ones. See diagram 9  
7.10 Finally place five large coals between the second and rear  
row of coals. See diagram 12.  
12  
9
AR1169  
AR1165  
7.11 It is essential that gaps are left between the coals to maximise  
the performance of the appliance.  
C) COAl lAYOUT CONTINUED FROM FRONT ROW  
7.8 Place four large coals behind the first row and one small  
coal either end resting up against the side panels.  
See diagram 10  
PEBBlE lAYOUT - CURvED AND FlAT FRONTS  
7.12 All ThE PEBBlES hAvE AN ID NUMBERS ON ThE  
UNDERSIDE. ENSURE ThE PEBBlES ARE PlACED ONlY  
IN ThEIR CORRECT POSITIONS.  
7.13 Place the first row of pebbles on top of the front coal resting  
against the frame front. All the numbers must be placed  
face down so they cannot be seen. See diagram 13.  
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USER INSTRUCTIONS  
13  
8. OXYGEN DEPlETION SENSOR  
8.1 The appliance is fitted with an oxygen sensitive pilot system  
which acts to cut off the gas supply to the fire should the  
oxygen in the room fall below its normal level. If the fire is  
turned off by this device, it usually indicates that there is a  
problem with the flue system, and this should be inspected  
by a qualified engineer. Do not attempt to use the fire  
until an engineer says it is safe to do so.  
AR1171  
This device is not a substitute for an independently  
mounted carbon monoxide detector.  
7.14 Working from the outer edges, place the second  
row of pebbles against the rear of the first row. Note the  
orientation of each pebble, as this is important to the  
performance of the fire. See diagram 14.  
9. FlAME FAIlURE DEvICE  
14  
9.1 This is a safety feature incorporated in all GAZCO fires  
which automatically switches off the gas supply if the pilot  
light goes out and fails to heat the thermocouple.  
10. ‘RUNNING IN’  
10.1 The surface coating on the coals used in your GAZCO fire  
will ‘burn off’ during the first few hours of use, producing a  
harmless and temporary odour. This will disappear after a  
short period of use. If the odour persists, ask your installer  
for advice.  
AR1172  
7.15 Place the rear row of pebbles on top of the flame baffle,  
these must touch the rear panel. See diagram 15.  
11. SERvICING  
15  
11.1 This fire must be serviced every 12 months by a qualified  
Gas Engineer. In all correspondence, always quote the  
appliance type and serial number, which may be found on  
the data badge located on a chain beneath the control valve.  
12. vENTIlATION  
AR1173  
12.1 Any purpose provided ventilation should be checked  
periodically to ensure that it is free from obstruction.  
7.16 Place the remaining five pebbles between the second and  
rear rows. See diagram 16.  
13. INSTAllATION DETAIlS  
16  
13.1 To assist in any future correspondence, your installer should  
have completed this commissioning sheet, this records, the  
essential installation details of the appliance. In all  
correspondence always quote the Model Number and  
Serial Number.  
2
5
6
5
4
AR1174  
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7
INSTAllATION INSTRUCTIONS  
TEChNICAl SPECIFICATION  
Covering the following models  
hotbox  
Convector  
8306PBUC  
P80306PBUC  
8306MCUC  
P8306MCUC  
8308PBUC  
P8308PBUC  
8308MCUC  
P8308MCUC  
I
I
3+  
GAS CATEGORY  
2h  
Natural  
G20  
20mb  
6.7  
Butane  
G30  
Propane  
G31  
Gas Type  
Working Pressure  
Gross Input kW  
29mb  
6.7  
37mb  
6.7  
High  
Low  
High  
Low  
3.0  
3.0  
3.0  
3
Gas Rate m /hr  
0.64  
0.29  
1
0.192  
0.086  
0.252  
0.113  
Nox Class  
1
Injector Size  
400  
180  
6 x 15  
6 x 15 Rear  
23 x 15 Front  
Aeration Size  
Min flue size  
5" diameter  
2
Min flue size - pre cast  
Min flue specification  
Gas Inlet  
90mm x 183mm (16,500mm min)  
T260 / N2 / 0 / D / 1  
8mm  
19Kg  
Weight (Gross  
APPlICABlE FRONTS  
hOTBOX  
FRONT  
CONvECTOR  
DESIGNIO  
8251MA, 8251IR, 8251GP  
8255MB, 8255BS  
8251MA, 8251IR, 8251GP  
8257MB, 8257BS  
EVOLUTION  
HOLYROOD  
8391  
8397  
8150  
8391  
8397  
8150  
INFINITI  
8249BS  
8253MA, 8253IR  
N/A  
8249BS  
8253MA, 8253IR  
8678  
PROGRESS  
RICHMOND  
SPANISH  
8382, 8385  
8388, 8153  
8382, 8385  
8388, 8153  
VICTORIAN CONVECTOR  
ART NOUVEAU CONVECTOR  
COMBINATION CONVECTOR  
DIMENSION  
N/A  
4262, 4263  
4264, 4265  
N/A  
N/A  
4362. 4363  
8681MB  
8681MB  
ARTS FRONT  
8288MB, 8288HP, 8288P, 8288PBR  
8284MB, 8284PBR, 8284P, 8284BS  
8288MB, 8288HP, 8288P, 8288PBR  
8284MB, 8284PBR, 8284P, 8284BS  
ARTS FRAME  
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8
INSTAllATION INSTRUCTIONS  
TEChNICAl SPECIFICATION  
1
190  
125  
190  
125  
OvERAll EXTERNAl DIMENSIONS  
SIDE vIEW  
Convector  
Hotbox  
AR1179  
50  
2
50  
125  
125  
MINIMUM DEBRIS COllECTION  
SPACE REQUIREMENTS-  
(EXISTING MASONRY ChIMNEYS ONlY)  
Convector  
AR1178  
Hotbox  
404  
186  
3
OvERAll EXTERNAl  
DIMENSIONS  
PlAN vIEW  
483  
AR1206  
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9
INSTAllATION INSTRUCTIONS  
SITE REQUIREMENTS  
The appliance can also be fitted into a metal flue box with a  
1. FlUE AND ChIMNEY REQUIREMENTS  
5” (125mm) diameter flexible liner. In this installation a 1”  
(25mm) rebated fire surround must be used. Refer to  
diagram 2 for dimensions.  
1.1 The chimney or flue system must comply with the rules in  
force, and must be a minimum of 125mm (5”) in diameter.  
Pre cast flues must conform to BS1289: 1986. The cross  
sectional area of the flue must be 16500 mm2 with a  
minimum dimension of 90mm.  
Class 1 flues. Chimneys over 9” x 9” must be lined.  
A flue restrictor is provided with the Logic convector. This  
must be fitted when the flue is 9” x 9” or when the flue pull  
is excessive. This is fitted from inside the appliance across the  
outlet at the top of the convector box with two screws  
provided.  
*When fitting the appliance to a pre cast flue, the total  
minimum depth of fire opening necessary is (D) 215mm. This  
allows a 25mm space behind the appliance for debris,  
required on this type of flue system. This is achieved either by  
using = (A) a 115mm deep starter block + (B) a 25mm  
plasterboard and sealed space + (C) 75mm Gazco space  
(part number 8315) with a marble slip or similar, inserted  
behind the spacer front flange, see diagram 1.  
1.2 The minimum effective height of the flue or chimney must  
be 3 m (10ft).  
1.3 The chimney or flue must be free from any obstruction.  
Any damper plates should be removed or secured in the  
fully open position, and no restrictor plates should be fitted.  
Or the total depth can be achieved by using a deeper starter  
block, remedial building work to the front of the fireplace  
opening, and a marble slip or similar, or a combination of this.  
1.4 The chimney should be swept immediately prior to the  
installation of the appliance - unless it can be seen to be  
clean and unobstructed throughout its entire length.  
NEvER PlASTER DIRECT TO ThE FACE OF A PRECAST  
FlUE. USE ADhESIvE TO FIX ThE PlASTERBOARD TO ThE  
FACE OF ThE FlUE AND FINAllY SkIM ThE  
PlASTERBOARD.  
1.5 Ensure that there is a smooth taper transition from the  
fireplace opening into the chimney or flue.  
1.6 The flue pull should be checked prior to installation of the  
appliance. Apply a smoke pellet to the flue or chimney  
opening and ensure that the smoke is drawn into the  
opening. If there is not a definite flow, preheat the chimney  
for a few minutes and re-test the flow.  
1
A = Minimum precast flue starter block depth (115mm).  
B = Plasterboard and adhesive seal all around fire opening.  
C = Gazco spacer (8315)  
IF ThERE IS STIll NO DEFINITE FlOW, ThE ChIMNEY  
MAY REQUIRE ATTENTION - SEEk EXPERT ADvICE.  
D = Minimum total depth including 25mm for debris.  
2. APPlIANCE lOCATION  
2.1 This appliance must stand on a non-combustible hearth  
that is at least 12mm thick and 50mm thick at least at the  
periphery.  
A
B
C
2.2 It must be fitted into a non-combustible opening.  
2.3 These appliances must be hearth mounted into a fireplace  
opening conforming to National Standards. The minimum  
dimensions shall be as shown in diagram 2.  
D
Hearth level  
AR1217  
When fitting the Logic Convector fire and a Stovax Cast Iron  
Convector fireplace to a precast letter box flue with a  
standard starter block, the 8315 spacer kit will be required,  
together with an extra deep 142mm rebate surround.  
The Combination Convector breast. Fireplace requires a  
75mm stud-work chimney breast.  
10  
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INSTAllATION INSTRUCTIONS  
SITE REQUIREMENTS  
2
4. vENTIlATION  
A
C
B
D
It is important to ensure that any national ventilation  
requirements are taken into account during the  
installation of this appliance.  
E
4.1 This appliance has a nominal input not exceeding 7.0kw  
and therefore does not normally require ant additional  
permanent ventilation.  
Flue Type  
Dimension  
Brick Built  
Class 1  
Pre Fab Metal  
Box  
Pre Cast  
from 1986  
A
B
C
D
E
410  
560  
250  
300  
150  
407  
560  
200  
300  
150  
305  
560  
215  
300  
150  
If, however, spillage is detected when commissioning the  
appliance, there may be insufficient natural ventilation and  
additional ventilation may be required.  
50mm (2")  
For ventilation requirements in the Republic of Ireland, it  
will be necessary to refer to the relevant rules in force.  
AR0184  
AIR vENTS MUST NOT BE RESTRICTED.  
2.4 Ensure that no naked flame or incandescent part of the fire  
bed projects beyond the vertical plane of the fireplace  
opening.  
2.5 The appliance must not be installed in any room that  
contains a bath or shower.  
2.6 Ensure clearances to combustible materials - see diagram 3  
3
AR0707  
3. GAS SUPPlY  
3.1 Before installation, ensure that the local distribution  
conditions (identification of gas and pressure) and  
the adjustment of the appliance are compatible.  
3.2 Ensure that the gas supply is capable of delivering the  
required amount of gas, and is in accordance with the rules  
in force.  
3.3 This appliance is supplied complete with a factory fitted  
isolation device incorporated into the inlet connection, no  
further isolation device is therefore required.  
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INSTAllATION INSTRUCTIONS  
INSTAllATION  
4.1 Before installation, ensure that the local distribution  
conditions (identification of the type of gas and pressure)  
and the adjustment of the appliance are compatible. See  
table above.  
1. UNPACkING  
1.1 Remove the appliance from its packaging, and check that it  
is complete and undamaged.  
4.2 Ensure that the gas supply is capable of delivering the  
required amount of gas, and is in accordance with the rules  
in force. Please refer to the technical specification for the  
correct working pressure for the gas used.  
1.2 Put the loose ceramic parts to one side so that they are not  
damaged during installation.  
2. CONTROl UPGRADE  
4.3 Soft copper tubing and soft soldered joints can be used but  
must not be closer than 50mm (2”) to the underside of the  
burner.  
2.1 Your fire is fitted with a control valve that can be easily  
upgraded to battery powered remote control. This upgrade  
can be fitted by anyone capable of simple DIY jobs and  
requires no special training. This upgrade can be obtained  
through your local Gazco stockist.  
4.4 An isolation device is provided with the appliance.  
4.5 All supply gas pipes must be purged of any debris that may  
have entered, prior to connection to the appliance.  
2.2 STANDARD REMOTE CONTROL This remote control can  
control the fire after the pilot has been lit. It can turn the  
main burner on and regulate it from low through to high and  
back again. It can turn the main burner off leaving the pilot  
burning. GAZCO PART NUMBER 8455.  
5. PREPARING ThE APPlIANCE  
5.1 Remove the 6 burner retaining screws and withdraw the  
burner unit from its location. See diagram 1, arrows B  
1
3. SAFETY PRECAUTIONS  
3.1 This appliance must be installed in accordance with the rules  
in force, and used only in a sufficiently ventilated space.  
Please read all instructions before installation and use of this  
appliance.  
3.2 These instructions must be left intact with the user.  
3.3 Do not attempt to burn rubbish on this appliance.  
AR1175  
3.4 In your own interest, and those of safety, this appliance must  
be installed by a competent person in accordance with local  
and national codes of practice. Failure to install the appliance  
correctly could lead to prosecution.  
5.2 Decide on the retention method. If cable fixings are to be  
used, remove the two knockout holes on the rear of the  
box, using a sharp hammer blow. See diagram 2.  
3.5 Keep all plastic bags away from young children.  
2
4. INSTAllATION OF ThE GAS SUPPlY  
NATURAl GAS @ 20mbar BUTANE @ 29mbar  
PROPANE @ 37mbar  
8306MCUC 8306PCUC P8306MCUC  
8308MCUC 8308PBUC P8308MCUC  
P8308MCUC  
P8308PBUC  
AR1154  
TO CHANGE FROM ONE GAS TYPE TO ANOTHER A  
COMPLETE ENGINE ASSEMBLY WILL BE REQUIRED.  
SEE SECTION 8 SERVICING INSTRUCTIONS.  
5.3 Remove the backing from the self-adhesive silicone sealing  
strip and apply to the rear flange of the firebox ensuring that  
it is positioned as close to the outer edge as is practically  
possible. See diagram 3.  
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12  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
5
3
Convector  
Hotbox  
AR1154  
AR1156  
AR1155  
5.4 Gas pipe entry must come through the right hand side of  
the box. The rubber seal must be cut using a sharp knife to  
allow the isolating elbow to pass through it. Ensure the  
rubber is not damaged when doing this.  
6.4 Pass the cables vertically through the 2 sets of eyebolts and  
thread the ends through the holes in the lower back of the  
firebox. Pass the gas supply pipe through the hole in the  
rubber seal (refer to section 5.2) and push the appliance into  
place.  
A means of isolation is provided with the appliance. This  
must be fitted to the supply pipe prior to installing the  
firebox.  
6.5 Thread the cables through the tensioner bolts and push the  
threaded portions through the holes in the firebox so that  
the lock nut sits against the back wall (ensure that the nut is  
screwed fully up to the head of the tensioner to allow  
maximum adjustment).  
6.INSTAllATION OF ThE APPlIANCE  
6.1 Ensure that the fireplace opening is in compliance with the  
requirements of section 2 Site Requirements then proceed  
as follows:  
6.6 Slide the locking nipples onto the cables, pull the cables taut  
and tighten the locking screw. Adjust the lock nuts using a  
10mm spanner until the silicone sealing strip forms a tight  
seal between the fireplace opening and the firebox flange.  
See diagram 6.  
A) CABlE RETENTION METhOD  
6.2 Mark the position of the 4 fixing holes on the rear of the  
fireplace opening and drill the holes using a No. 12 masonry  
drill bit. Insert the 4 fibre rawl plugs and screw the eyebolts  
in as far as possible leaving the eye horizontal. See diagram 4.  
6
75 75  
75 75  
4
AR1157  
Convector  
Hotbox  
6.7 Coil up the surplus cable and locate in the back of the  
fire box.  
AR1205  
AR1204  
NEvER ShORTEN ThE CABlES, ThEY WIll BE REQUIRED  
WhEN SERvICING ThE APPlIANCE.  
6.3 Pass the 2 cables through the holes in the bracket on the  
back of the firebox and pull taut so that the stop ends sit  
tightly against the top of the bracket. See diagram 5.  
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13  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
B) SCREW FIXING METhOD  
7. ARRANGEMENT OF FUEl BED  
6.8 Alternatively, this appliance can be secured back to the  
fire place opening using the screws and rawl plugs provided.  
Place the firebox centrally in the opening and mark the  
positions of the 4 fixing holes. Drill the holes and insert the 4  
rawl plugs. See diagram 7.  
COMPONENTS  
NOTE: CERAMIC PARTS ARE FRAGIlE. ThE SIDE AND  
REAR PANElS ARE REvERSIBlE. ONE SIDE IS PlAIN, ThE  
OThER SIDE IS REEDED. ASk ThE CUSTOMER WhICh  
SIDE IS PREFERRED AT ThIS STAGE.  
7
ONlY USE ThE CORRECT TYPE AND QUANTITY OF  
CERAMIC COMPONENTS. POINTS 7.1 TO 7.5 ARE  
COMMON TO All FUEl TYPES AND lAYOUTS.  
7.1 Position the burner cover gasket on the burner skin ensuring  
the holes align with the ports. Take care as the front  
left-hand hole is offset compared to the others.  
See diagram 9, arrow A.  
9
AR1158  
6.9 Offer the firebox into the opening and ensure that the gas  
supply pipe passes through the rubber seal.  
6.10 Refit the burner assembly and secure the 6 pozidriv screws.  
Connect the gas supply to the inlet connection on the  
burner unit and tighten. It may be necessary to support the  
inlet connection with another spanner whilst tightening this  
joint. See diagram 8.  
AR1175  
8
7.2 Position the flame baffle centrally on the tray and ensure the  
stepped lower edge engages against the rear edge of the  
burner skin. See diagram 10.  
10  
AR1175  
6.11 Turn on the gas supply to the appliance and check for leaks.  
Light the fire and check all joints on the appliance for leaks.  
AR1159  
6.12 Remove the sealing screw from the inlet connection and  
connect a suitable “U” gauge manometer. Light the fire and  
turn to the maximum position, refer to the data badge and  
ensure that the running pressure is correct. If the pressure  
varies significantly from that on the data badge, this may  
indicate a supply problem and will require immediate  
attention.  
6.13 Turn the appliance off, disconnect the “U” gauge and  
replace the sealing screw. Relight the appliance and check  
the sealing screw for leaks.  
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14  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
RIChMOND) AND NOT FOR A FlAT FRONTED FRAME.  
7.3 Place the rear panel against the rear of the box and slide  
the side panels on either side of the flame baffle. Ensure they  
locate in the brackets at the top of the firebox. DO NOT  
SLIDE THEM ALL THE WAY BACK. See diagram 11.  
FRONT ROW COAl lAYOUT USING FlAT FIRE FRONTS  
7.6 The front row is the only difference in coal layout. Place one  
large coal centrally on the front coal resting against  
the frame. Then place three small coals either side.  
See diagram 14.  
11  
14  
AR1161  
AR1166  
7.4 Locate the top panel on top of the rear and side panels.  
Finally push the sides fully towards the rear panel. This will  
retain the top panel. See diagram 12.  
FRONT ROW COAl lAYOUT USING CURvED FIRE  
FRONTS.  
12  
7.7 Place three large coals resting on top of the front coal and  
against the front of the frame, then place two small coals  
either side of the large ones. See diagram 15.  
15  
AR1162  
7.5 Place the front coal centrally in the channel at the front of  
the tray. See diagram 13. The relationship between the front  
coal and flame baffle is shown in diagram 13.  
AR1165  
COAl lAYOUT CONTINUED FROM FRONT ROW  
7.8 Place four large coals behind the first row and one small  
coal either end resting up against the side panels.  
See diagram 16.  
13  
16  
AR1160  
AR1163  
AR1167  
COAl lAYOUT  
NOTE: ThERE ARE TWO lARGE COAlS IN A SEPARATE  
BAG INSIDE ThE MAIN BAG FOR USE WITh A  
CURvED FRONT (SUCh AS ThE hOlYROOD AND  
7.9 Place one small coal either side on top of the flame baffle in  
each rear corner. Then place two large coals in between the  
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15  
INSTAllATION INSTRUCTIONS  
INSTAllATION  
two small coals. These coals should touch the rear panel.  
See diagram 17.  
orientation of each pebble, as this is important to the  
performance of the fire. See diagram 20.  
17  
20  
AR1168  
AR1172  
7.15 Place the rear row of pebbles on top of the flame baffle,  
these must touch the rear panel. See diagram 21.  
7.10 Finally place five large coals between the second and rear  
row of coals. See diagram 18.  
21  
18  
AR1173  
AR1169  
7.11 It is essential that gaps are left between the coals to maximise  
the performance of the appliance.  
7.16 Place the remaining five pebbles between the second and  
rear rows. See diagram 22  
PEBBlE lAYOUT - CURvED AND FlAT FRONTS  
22  
7.12 All ThE PEBBlES hAvE AN ID NUMBER ON ThE  
UNDERSIDE. ENSURE ThE PEBBlES ARE PlACED ONlY  
IN ThEIR CORRECT POSITIONS.  
7.13 Place the first row of pebbles on top of the front coal resting  
against the frame front. All the numbers must be placed  
face down so they cannot be seen. See diagram 19.  
2
5
6
5
4
19  
AR1174  
AR1171  
7.14 Working from the outer edges, place the second  
row of pebbles against the rear of the first row. Note the  
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16  
INSTAllATION INSTRUCTIONS  
INSTAllATION / COMMISSIONING  
11. lIGhTING ThE FIRE  
1. COMMISSIONING  
1.1 Close all windows and doors to the room, check all controls,  
and allow fire to burn on maximum for 5 minutes. Test for  
spillage of flue products using a smoke match. Pass the  
lighted smoke match along the top front edge just inside the  
opening or canopy. See diagram 1.  
11.1  
11.2  
Locate the control valve on the appliance. There are two  
control knobs on the valve, the right hand knob controls  
the pilot ignition and the left hand knob controls the main  
burner.  
If your appliance has already been upgraded to battery  
remote control, please refer to the instructions provided  
with the upgrade to operate the remote control. The  
following instructions will work for either situation.  
1
Hotbox  
1
AR0726  
AR0914  
Convector  
11.3 Ensure that the left-hand control knob is pointing to off ( ).  
11.4 Ensure that the right hand control knob is pointing to off ( ).  
11.5 Press in the right hand control knob and rotate it anti-  
clockwise until a click is heard (keep pressing in) and the  
knob is pointing to pilot ( ). The pilot should now light.  
If the pilot has not lit, repeat the procedure until it does.  
11.6 Keep the control knob pressed for 10 seconds and then  
release it, the pilot should stay alight. If the pilot goes out,  
repeat the procedures until it does.  
1.2 If the fire spills, run for a further 10 minutes and re-check. If  
the flue restrictor plate has been fitted to the fire this can be  
removed to assist flue flow if required. ( Convector only)  
11.7 If the pilot will not light after repeated attempts, contact the  
retailer or installer from whom the appliance was purchased.  
1.3 If there are extractor fans in the room or adjacent rooms, the  
spillage test must be repeated with the extractors running on  
maximum.  
11.8 Turn the right hand control to point to main burner (  
The  
).  
IF SPIllAGE PERSISTS, DISCONNECT ThE APPlIANCE  
AND SEEk EXPERT ADvICE.  
appliance can now be controlled using the left hand control  
knob.  
For future reference record the installation details on the  
commissioning sheet on page 3 of these instructions.  
11.9 Turn the left hand control knob to point to low fire (  
),  
the main burner will light on low. The burner can now be  
controlled between low and high settings. Turn the control  
knob anti-clockwise increase the flame height and clockwise  
to decrease the flame height.  
ThE YEllOW FlAMES WIll APPEAR WhEN ThE FIRE hAS  
GAINED SUFFICIENT hEAT - TYPICAllY 10 TO 20 MINUTES.  
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17  
SERvICING INSTRUCTIONS  
SERvICING  
1. SERvICING REQUIREMENTS  
This appliance must be serviced at least once a year by a  
competent person.  
All tests must be serviced by best practice as described by  
the current CORGI recommendations.  
1.1 Before any tests are undertaken on the appliance, conduct a  
gas soundness test for the property to ensure that there are  
no gas leaks prior to starting work.  
1.2 Before any tests are undertaken on the appliance it is also  
recommended to fully check the operation of the appliance.  
1.3 Special checks  
1.3.1 Clean any lint or fluff from the pilot - pay particular  
attention to the aeration hole in the side of the pilot.  
1.3.2 Clean away any fluff or lint from under the burner  
1.3.3 Check that the spark gap on the pilot is correct.  
1.4 Correct any faults found during the initial tests and then  
recommission the appliance conducting the usual safety  
checks.  
1.5 Advise the customer of any remedial action taken.  
1.6 As part of the annual service, the space behind the firebox  
must be inspected for any debris, which may have fallen  
down the chimney.  
1.7 Remove the gas fire from the firebox as detailed below.  
1.8 Inspect the space behind the firebox for debris and the  
condition of the chimney, the flue flow test should be carried  
out now. Remove any debris and carry out any necessary  
remedial work.  
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18  
SERvICING INSTRUCTIONS  
FAUlT FINDING ChARTS  
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19  
SERvICING INSTRUCTIONS  
FAUlT FINDING ChARTS  
FLAME FAILURE FUNCTIONAL CHECK  
PILOT WILL NOT STAY LIT OR FIRE GOES OUT  
If the appliance goes out in use continually, this may mean that the  
oxygen depletion sensor has been activated. The appliance should not be used  
until the cause has been found and rectified.  
Ensure there is no debris around the pilot assembly, e.g. coal, soot, etc.  
Check for fluff in the pilot aeration hole. See diagram 7.  
Light the pilot and keep the control knob pushed in at least  
10 seconds before letting go  
YES  
NO  
NO  
NO  
With the pilot  
running is the  
gas pressure as  
stated on the  
data badge?  
Will the pilot  
stay lit?  
With the fire  
running on full is  
the gas at the  
pressure stated  
on the data badge  
Problem is with  
the pipe work or  
fittings which lead  
to the fire. Correct  
and retry  
YES  
Run for 60 sec’s.,  
turn off, time  
interval until mag  
unit shuts with a  
click. Is this greater  
than 7 seconds?  
YES  
Is the pilot  
flame of the  
correct length?  
See diagram 7.  
Is thermocouple  
connection good  
in back of valve  
NO  
YES  
NO  
NO  
Tighten the  
connection and  
retry  
Replace  
ODS unit  
NO  
YES  
Will the pilot  
stay lit?  
Run for 60 sec’s.,  
turn off, time  
interval until mag  
unit shuts with a  
click. Is this greater  
than 7 seconds?  
NO  
NO  
Change  
mag unit  
Change the  
ODS unit  
YES  
SYSTEM O.k  
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20  
SERvICING INSTRUCTIONS  
REPlACING PARTS  
2.3 To release the right hand side of the control cover insert the  
narrow blade screwdriver into the slot shown in diagram 3,  
lever it gently and pull from the right hand side at the same  
time. The cover will now come off, there is a small  
cylindrical metal spacer inside the cover, this must be kept  
and replaced on the fixing screw during re-assembly.  
1. GENERAl  
In order to service any of the following parts on the  
appliance, it will be necessary to remove the burner unit  
from the firebox. To remove the burner unit proceed as  
follows.  
1.1 Turn off the gas supply at the isolation device located under  
the appliance.  
3
1.2 Disconnect the gas supply pipe leaving the isolation device  
on the supply pipe and not the appliance.  
1.3 Remove the loose coals or pebbles and place on a dry clean  
surface.  
1.4 Remove the decorative frame, fret and ash cover. There are  
two screws securing the frame to the appliance. Refer to  
frame instructions.  
AR0916  
1.5 Remove the front coal, flame baffle and all the ceramic liners.  
All these items are very fragile so store them carefully.  
2.4 Disconnect the ignition lead from the gas valve and the pilot.  
See diagram 4 arrow A.  
1.6 Remove the six screws securing the burner unit to the fire  
firebox. See diagram 1.  
4
1
A
AR1177  
AR1175  
2.5 Replace with a new ignition lead following the same route as  
the old one. Replace the valve cover and the pilot assembly.  
1.7 The burner unit can now be removed.  
2.6 Check the operation of the new ignition lead.  
2.7 Replace the fret.  
2. IGNITION lEAD  
2.1 Remove the fire. Refer to section 1.  
3. PIEzO  
2.2 Undo the single screw that secures the left hand side of the  
control cover. See diagram 2.  
3.1 The piezo assembly used on this appliance is not serviceable  
and is unlikely to fail. If a new piezo is required it will be  
necessary to change the gas valve, refer to section 5.  
2
4. ODS PIlOT UNIT  
Note: The pilot unit on the appliance is a non serviceable  
unit due to the complex nature of its manufacture.  
Replacement of the complete unit must be carried out when  
one of the following items becomes faulty:  
Pilot injector  
AR0915  
Ignition electrode  
Thermocouple  
4.1 Remove the fire, refer to section 1.  
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21  
SERvICING INSTRUCTIONS  
REPlACING PARTS  
4.2 Gently pull the ignition lead off the electrode. See diagram 5  
arrow A.  
8
4.0mm  
5
A
AR0097  
AR1176  
4.6 After reassembly, check for gas soundness and carry out a  
flame failure functional check details in the flow chart,  
especially the mag drop out time.  
4.3 Remove the two screws securing the pilot assembly. See  
diagram 6 arrow B.  
6
5. GAS vAlvE  
5.1 Remove the fire, refer to section 1.  
5.2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the  
back of the gas valve and also disconnect the thermocouple,  
see diagram 9 arrows B and E.  
B
9
AR1176  
4.4 Undo the thermocouple connection at the back of the gas  
valve and the pilot pipe at the pilot elbow. See diagram 7  
arrows B and C.  
C
7
B
E
C
AR1177  
5.3 Disconnect the injector nut. See diagram 10 arrow D.  
B
10  
AR1177  
4.5 Replace with a new pilot assembly, set the spark gap. See  
diagram 8.  
D
AR1177  
5.4 Undo the two bolts securing the gas valve to the appliance  
and remove the valve.  
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22  
SERvICING INSTRUCTIONS  
REPlACING PARTS  
5.5 Replace in reverse order.  
8. ChANGING BETWEEN GAS TYPES  
5.6 Check all joints for gas leaks, check operation of the  
thermocouple and ignition lead.  
The following parts must be changed when converting an  
appliance from one gas type to another:  
6. MAG UNIT  
Burner assembly NGA8306  
lPGAP8306  
6.1 Remove the fire, refer to section 1.  
Data badge  
PR0393l  
Note: The control valve will be set for the particular  
6.2 Under the thermocouple nut. See diagram 11 arrow B.  
appliance and gas type. In all instances, when ordering new  
parts, be sure to quote the appliance type and serial number.  
6.3 Undo the mag unit retaining nut at the back of the control  
valve behind the thermocouple nut.  
Use only genuine Gazco replacement parts. Non-standard  
components will invalidate the guarantee and may be  
dangerous.  
11  
9. SPARES PART lISTS  
CERAMICS  
FRONT COAL - BLACK  
FRONT COAL - GREY  
FLAME BAFFLE - BLACK  
FLAME BAFFLE - GREY  
BURNER COVER GASKET  
CONVECTOR SIDE LH  
CONVECTOR SIDE RH  
CONVECTOR REAR PANEL  
CONVECTOR TOP PANEL  
HOTBOX SIDE LH  
CE0400  
CE0401  
CE0402  
CE0403  
CE0273  
CE0408  
CE0409  
CE0410  
CE0411  
CE0404  
CE0405  
CE0406  
CE0407  
CE0412  
CE0455  
B
AR1177  
6.4 After removing the retaining nut, the mag unit can be tapped  
out and a replacement fitted.  
6.5 Replace the mag unit retaining nut and tighten. Note - this is  
a gas-tight seal.  
6.6 Replace the thermocouple and check for gas leaks.  
6.7 After reassembly, carry out the flame failure functional check  
as detailed in the flow chart, especially the mag unit drop out  
time.  
HOTBOX SIDE RH  
HOTBOX REAR PANEL  
HOTBOX TOP PANEL  
COAL SET  
7. MAIN INjECTOR  
7.1 Remove the fire, refer to section 1.  
7.2 With the fire removed, undo the injector compression nut  
and valve nut (see diagram 12 arrows D and E), pull the pipe  
clear of the injector body.  
PEBBLE SET  
NATURAl GAS PARTS  
MAIN INJECTOR  
PILOT ASSEMBLY  
GAS VALVE  
IN0007  
PI0036  
12  
GC0088  
lPG PARTS  
MAIN INJECTOR  
PILOT ASSEMBLY  
GAS VALVE  
IN0025  
PI0037  
D
GC0088  
MISCEllANEOUS  
E
AR1177  
IGNITION LEAD  
MAG UNIT  
GC0090  
GC0092  
GC0087  
8455  
7.3 Rotate the injector until it is fully removed.  
7.4 Replace with the correct replacement injector. When  
ordering, always state the model, gas type and serial number.  
7.5 Reassemble and turn the gas supply on, check for any leaks.  
CONTROL COVER  
UPGRADE KIT  
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23  
SERvICE RECORDS  
1ST SERvICE  
2ND SERvICE  
Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
3RD SERvICE  
4Th SERvICE  
Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
5Th SERvICE  
6Th SERvICE  
Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
7Th SERvICE  
8Th SERvICE  
Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
9Th SERvICE  
10Th SERvICE  
Date of Service: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Dealer’s Stamp  
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Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG  
Tel: (01392) 261999 Fax: (01392) 444148 E-Mail: [email protected]  
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