Star Trac Instinct™
OLYMPIC BENCHES
■
Olympic Flat Bench
Olympic Incline Bench
■
OW N E R ’ S MA N U A L
STAR TRAC
14410 Myford Road
Irvine, California 92606
Telephone: (800) 228-6635, (714) 669-1660
Fax: (714) 508-3303
email: support @startrac.com
September 2006
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Olympic Flat Bench
Olympic Incline Bench
18
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
3
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INTRODUCTION
Thank you for choosing the STAR TRAC INSTINCT OLYMPIC BENCH. These units have been designed to provide the user
the most rewarding experience based upon the carefully planned features it possesses. The design elements of this product will
provide you with a comfortable, intuitive, safe and reliable experience, guiding you to a habit-forming lifestyle. Our mission is to
provide products to mold lifelong habits for health and fitness, and the INSTINCT OLYMPIC BENCH will provide the path to
meet your goals.
ABOUT THIS MANUAL
This manual is applicable to the INSTINCT OLYMPIC BENCH. The manual is divided into eight sections, as follows:
Introduction
Provides an overview of each section within the manual.
Safety Instructions
Provides guidelines for safely operating the INSTINCT OLYMPIC BENCH.
Assembly and Setup
Provides instructions for unpacking, assembling and setting up the INSTINCT OLYMPIC BENCH.
Exercise Guidelines
Provides general guidelines to be followed when using the INSTINCT OLYMPIC BENCH.
Preventative Maintenance
Describes the preventative maintenance measures required to keep the INSTINCT OLYMPIC BENCH in top condition.
Labels and Placards
Provides illustrations and part number information for labels and placards used on STAR TRAC INSTINCT products.
Regulatory Information
Provides warrant and servicing information for the INSTINCT OLYMPIC BENCH.
4
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
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WARRANTY & DISCLAIMER
SAFETY INSTRUCTIONS
STAR TRAC warrants all frameworks for a period of 10 years. All moving parts are warranted for 1 year. 10 year limited warranty on structur-
al frame not including coatings. 90 days on upholstery stitching only, cables and belts. Warranty is for parts only. Warranty is good and available
to the original purchaser only as noted by STAR TRAC invoice and is not transferable nor assumable. STAR TRAC cannot warrant products that
have been abused, neglected and or poorly maintained. All equipment should be reviewed at the time of delivery for damage, breakage, loosening
of nuts and bolts, components and or any other moving parts. Any and all claims for warranty must be received in writing within 70 days of defect.
Do not alter, modify or redesign any STAR TRAC products or use any replacement parts or materials other that those components original to
STAR TRAC as it will limit the warranty and liability of STAR TRAC. STAR TRAC reserves the right to change, replace or modify products,
parts, accessories and or design without notice. Deposits on cancelled orders will be subject to handling and restocking charges.
Read this Owner's Manual carefully before assembling, servicing or using your STAR TRAC INSTINCT OLYMPIC BENCH.
WARNING: SERIOUS INJURY MAY OCCUR IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED.
UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT. IF ANY OF THESE WARN-
INGS ARE UNCLEAR, CONTACT STAR TRAC PRODUCT SUPPORT FOR CLARIFICATION.
1. Do not use any equipment in any way other than
designed or intended by the manufacturer. It is impera-
tive that weight stack machines as well as any other
STAR TRAC INSTINCT equipment is used properly to
avoid injury.
solid level surface. DO NOT install equipment on an
uneven surface.
WHAT IS COVERED
Before shipping:
18. MAINTAIN ALL EQUIPMENT: Preventative mainte-
nance is the key to ensuring smooth and reliable opera-
tion of the INSTINCT OLYMPIC BENCH, as well as
keeping your liability to a minimum. Inspect the unit
prior to use. Give particular attention to the areas most
susceptible to wear. DO NOT use if the unit is damaged
or inoperable.
This STAR TRAC INSTINCT OLYMPIC BENCH is warranted to be
free of all defects in material and workmanship.
1. Obtain a Return Authorization Number (RA#) from Customer
Support Services
2. Make sure there is enough room for safe access and oper-
WHO IS COVERED
2. Securely pack your Product (use the original shipping carton, if pos-
sible)
ation of the INSTINCT OLYMPIC BENCH.
The original purchaser or any person receiving the Product as a gift
from the original purchaser.
3. Keep hands, feet, head, limbs, fingers and hair clear at all
times from moving parts to avoid injury. Use appropriate
positioning, speed and controlled movements.
3. Write the RA# on the outside of the carton
4. Insure the Product, and
19. Ensure that adjustment, maintenance and/or repair of
the INSTINCT OLYMPIC BENCH is performed by
qualified personnel ONLY. Immediately replace worn or
damaged components. If unable to immediately replace
worn or damaged components then remove the
INSTINCT OLYMPIC BENCH from service until
repairs are made.
WHO PAYS TRANSPORTATION & INSURANCE FOR SERVICE
4. DO NOT use any equipment that is damaged and or has
worn or broken parts. Use only replacement parts sup-
plied by STAR TRAC.
If the Product or any covered part must be returned to a service facili-
ty for repairs, We, STAR TRAC, will pay all transportation and insur-
ance charges for the first year. You are responsible for transportation
and insurance charges for all subsequent years.
5. Include a letter explaining the defect or problem and a copy of your
proof of purchase if you believe the service is covered by warranty.
5. DO NOT wear loose or dangling clothing while using the
INSTINCT OLYMPIC BENCH. Keep away from all
moving parts.
EXCLUSIVE WARRANTY
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WAR-
RANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-
POSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR
PART. We neither assume nor authorize any person to assure for us
any other obligation or liability concerning the sale of this Product.
Under no circumstances shall we be liable under this warranty, or oth-
erwise, of any damage to any person or property, including any lost
profits or lost savings, for any special, indirect, secondary, incidental or
consequential damages of any nature arising out of the use of or inabil-
ity to use this Product. Some states do not allow the exclusion or limi-
tation of implied warranties or of liability for incidental or consequen-
tial damages, so the above limitations or exclusions may not apply to
you.
WHAT WE WILL DO TO CORRECT COVERED DEFECTS
20. Keep a repair log of all maintenance activities.
6. Obtain a medical examination prior to beginning an exer-
cise program.
We will ship to you any new or rebuilt replacement part or component,
or, at our option, replace the Product. Such replacement parts are war-
ranted for the remaining portion of the original warranty period.
21. Routinely inspect all accessory clips that join attach-
ments to weight belts or cables, and replace at the first
sign of wear.
7. If at any time during exercise you feel faint, dizzy or
experience pain, STOP IMMEDIATELY and consult your
physician before continuing.
WHAT IS NOT COVERED
22 Use only weight selector pins supplied by STAR TRAC
on weight stacks. Substitutes are forbidden.
Any failures or damage caused by unauthorized service, misuse, acci-
dent, negligence, improper assembly or installation, debris resulting
from any construction activities in the Products environment, rust or
corrosion as a result of the Product(s) location, alterations or modifica-
tions without our written authorization or by failure on your part to
use, operate and maintain the Product as set out in your Owners
Manual.
8. Children must NOT be allowed to operate the
INSTINCT OLYMPIC BENCH. Adolescents must be
supervised when using the INSTINCT OLYMPIC
BENCH.
23. Cables and belts pose an extreme liability if used when
frayed. Always replace any cable or belt at first sign of
wear (consult STAR TRAC Product Support if uncertain).
24. Fully insert the weight selector pin when selecting the
desired weight. Partially inserted pins can cause weights
to fall unexpectedly. NEVER remove the weight selector
pin if any weights are suspended. NEVER attempt to
release jammed weights or parts.
9. DO NOT attempt to fix a broken or jammed unit. Notify
authorized personnel.
OWNERS MANUAL
10. Use the INSTINCT OLYMPIC BENCH. only for the
intended use. Obtain instruction on proper use of the
unit. It is the purchaser's sole responsibility to properly
instruct end users and supervising personnel as to the
proper operating procedures of all STAR TRAC
CHANGES IN WARRANTY NOT AUTHORIZED
It is VERY IMPORTANT THAT YOU READ THIS MANUAL before
operating the Product. Remember to perform the periodic maintenance
requirements specified in the Manual to assure proper operation and
your continued satisfaction.
No one is authorized to change, modify or extend the terms of this lim-
ited warranty.
25. DO NOT use Lat Pulldown Bars on Multi-jungle
Crossover cable systems or any other pulley systems.
These bars are designed for lat pulldown machines
ONLY. If improperly used, the Lat Bar could fall unex-
pectedly, striking the user when weight selector pin is
removed.
EFFECT OF STATE LAWS
INSTINCT equipment. DO NOT modify the unit.
HOW TO GET PARTS & SERVICE
11. Load plates evenly and carefully to avoid tipping equip-
ment and possible crushing injuries.
This warranty gives you specific legal rights and you may have other
rights, which vary, from state to state.
Simply call Customer Support Services at (800) 966-3539 or (951) 600-
3800, Monday through Friday from 8:00 a.m. to 5:00 p.m. Pacific
Standard Time, and tell them your name, address and the model num-
ber of your Product. They will tell you how to get a replacement part,
or, if necessary, arrange for service where your Product is located or
advise you on how and where to ship the Product for service. You can
also contact us via Fax at (951) 600-1706 or e-mail us at
12. DO NOT use the INSTINCT OLYMPIC BENCH if
26. Lat Pulldown Machines pose a danger if used with worn
or damaged cables and connecting links. The user can be
struck in the head if the cable or related parts break dur-
ing use.
OUR PLEDGE TO YOU
guards or shrouds are missing or damaged.
Our Products are designed and manufactured to the highest standards.
STAR TRAC wants you completely satisfied with our Products and
will do everything possible under the terms of this warranty to keep
you secure in knowing you have bought the best!
12. USE A SPOTTER.
14. DO NOT add incremental weights, except those provided
27. When adjusting any seat, knee hold down pad, range of
motion limiter, foothold pad or any other type of adjuster,
make certain that the adjusting pin is fully engaged in
the retainer hole to avoid injury.
by STAR TRAC.
15. MAINTAIN PLACARDS AND LABELS: Do not remove
labels for any reason; they contain important informa-
tion. If illegible or missing, contact the STAR TRAC
Parts Department for replacement.
NOTE: It is the sole responsibility of the user/owner or facility
operator to ensure that regular maintenance is performed.
16. SECURING EQUIPMENT: The INSTINCT OLYMPIC
BENCH MUST be secured to the floor to stabilize and
eliminate rocking or tipping over. This must be per-
formed by a licensed contractor. DO NOT use the UNIT
if it is not set up and located on a solid level surface.
17. Make sure that each machine is set up and operated on a
16
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
5
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UPHOLSTERY MAINTENANCE
- OLYMPIC FLAT BENCH
ASSEMBLY AND SETUP
PARTS AND MATERIALS
CAUTION: DO NOT use cleaners such as Lysol®, Armor All®, Windex®, or other abrasive detergents to clean uphol-
stered surfaces. These products will remove moisture from the Naugahyde® upholstery, resulting in premature
cracking.
Upholstered cushions should be cleaned on a daily basis to prevent damaged due to corrosives found in perspiration.
The following parts are included with the STAR TRAC INSTINCT OLYMPIC FLAT BENCH:
Wipe the top and sides of upholstered cushions using a cloth moistened with a solution of one part lanolin hand cleaner to nine
parts water. After cleaning, wipe down using a dry towel to remove any residue.
1
2
3
4
5
6
7
8
9
10
Frame, Right Side
Frame, Left Side
Crossbeam
Frame, Bench
Cushion, Bench
Support Tube, Weight
Support, Barbell
End Cap, Weight Support Tube
Pad, Frame
1
1
1
1
1
6
2
6
5
6
11
12
13
14
15
16
17
18
21
Screw, Flat Head Socket, 10X75M
Screw, Button Head Socket Cap, 10X20M
Screw, Button Head Socket Cap, 10X30M
Screw, Button Head Socket Cap, 10X80M
Screw, Button Head Socket Cap, 10X130M
Lock Nut, Nylon Insert, 10M
Washer, 11M
6
6
5
2
LABELS AND PLACARDS
4
12
17
6
Washer, 11M
Bracket, Support, Head
1
Grommet, Weight Support Tube
Pinch Points.
Keep hands away
from moving parts.
TOOLS REQUIRED
Most STAR TRAC INSTINCT machines can be assembled using the following tools:
■
■
■
■
■
Metric Hex Key Wrenches - 2.5mm, 5mm, 6mm, 8mm,
10mm
Channel Lock Pliers
Vice Grip Pliers
■
■
Metric Open-End Wrenches - 10mm, 15mm, 17mm
Rubber Mallet
Metric Ratchet Socket Wrench Set (including 17mm sock-
et)
Phillips Head Screwdriver - #2
■
Torque Wrench
Your INSTINCT OLYMPIC FLAT BENCH includes a hex key set and combination open-end wrench.
SITING REQUIREMENTS
Your INSTINCT OLYMPIC FLAT BENCH requires approximately __ square feet of floor space to ensure safe use of the unit.
UNPACKING
Your INSTINCT OLYMPIC FLAT BENCH is shipped in one or more shipping cartons. Each carton will generally contain one
subassembly of the entire unit. To unpack:
■
Remove the shipping straps from the outside of each shipping carton.
■
Open the top of each carton and fold back all four flaps.
■
Remove the packing materials, foam inserts, and ALL parts from each shipping carton. Keep the contents of each carton in
a separate area to facilitate assembly. To ensure personal safety during assembly, place all packing materials outside the
assembly area.
■
Verify that all parts listed above are included in your shipment.
Take time now to enter your INSTINCT OLYMPIC FLAT BENCH serial number in the space below. If parts are missing, or if
you have any operational questions, please call Star Trac’s Service department at (800) 503-1221; have your serial number ready.
Serial No. __________________________________________
6
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
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ASSEMBLY
PREVENTIVE MAINTENANCE
MAINTENANCE SCHEDULE
1. Assemble the Side Frames
Install one frame pad (9) onto each foot of the
right side frame (1). Be sure the frame pads
are properly seated on the frame, and the
retaining lips on the end of each pad engage
the foot to secure.
1
Star Trac strongly recommends performing regular preventive maintenance on your STAR TRAC INSTINCT OLYMPIC
BENCH. Without regularly scheduled maintenance, normal wear and tear may cause cumulative effects, such as misalignment
or premature wear, resulting in downtime. For this reason, we highly recommend following the maintenance schedules.
Additionally, unusual symptoms, such as excessive noise during use, stiffness or free play in moving parts, etc., should be investi-
gated and necessary corrective actions (adjustment or parts replacement) should be performed. If any components are found to be
worn or damaged, the unit should be removed from service until repairs can be made. Only components supplied or approved by
Star Trac shall be used to maintain and/or repair the unit.
18
10
6
Install three weight support tubes (6) onto the
weight shafts on the right side frame (1).
Secure each support tube to the frame using
one screw (12) and washer (17). Tighten the
screws securely.
7
17
DAILY MAINTENANCE
12
8
Press one end cap (8) into the end of each
weight support tube (6). If needed, use a rub-
ber mallet to tap the caps into place.
■
Wipe down and inspect the framework and other structural components (see FRAMEWORK MAINTENANCE on page 14 for
requirements). Check all attaching hardware for security. Tighten as needed.
16
■
Clean and inspect the upholstered cushions (see UPHOLSTERY MAINTENANCE on page 15 for requirements).
Install one rubber grommet (10) onto each
weight support tube (6), and slide back on the
tube until the grommet contacts the right side
frame (1).
WEEKLY MAINTENANCE
■
Check all labels and placards affixed to the unit for legibility and security. Replace illegible labels and placards as needed
(see LABELS AND PLACARDS on page 15 for illustrations and part numbers of standard labels and placards used on
STAR TRAC INSTINCT products).
Align the three drilled holes in one barbell
support (7) with the mating holes in the right
side frame (1). Secure the support to the frame
using three screws (11), washers (18) and lock
nuts (16). Tighten the nuts securely.
9
11
QUARTERLY MAINTENANCE
Assemble the left side frame (2) in a similar
manner.
9
■
Apply wax to powder-coated areas of the framework and other structural components.
MAINTENANCE PROCEDURES
16
3
17
2. Assemble the Bench Frame
FRAMEWORK MAINTENANCE
21
5
CAUTION: DO NOT use lacquer thinner, acetone, or other solvents to clean powder-coated finishes on the framework
or other structural components. Solvents will dull the finish, and contain components that may remove the epoxy-
based powder from the frame.
Install one frame pad (9) onto the foot of the
bench frame (4). Be sure the frame pads are
properly seated on the frame, and the retain-
ing lips on the end of each pad engage the foot
to secure.
Framework and other structural components should be wiped down on a daily basis using a moistened with water. This will
increase the longevity of protective powder-coat finishes. The framework should be inspected while cleaning for evidence of fatigue
cracks, scratches or chips in the finish, loose hardware, and other areas that may require attention.
14
Align the two drilled holes in the crossbeam (3)
with the mating holes in the bench frame (4).
Insert two screws (14) through the bench
frame to maintain the parts in position. Slide
the head support bracket (21) onto the two
screws (14), and secure the frame, crossbeam
and support bracket together using two wash-
ers (17) and lock nuts (16). Tighten the nuts
securely.
13
Apply easy-application car wax to all powder-coated surfaces quarterly. Regular waxing will aid in preventing premature rusting
due to corrosives found in perspiration, and will allow loose particles to be removed more easily when performing the daily wipe-
down.
4
Procedures to repair scratches and chips depend on the severity of the damage:
17
■
Surface scratches can generally be repaired by polishing with an automotive rubbing compound.
■
Deep scratches and chips must be repaired by filling the damaged area using a “touch-up” bottle of color-matched paint
(available through the STAR TRAC Parts Department). Fill the damaged area sparingly, using two or more coats. Allow
the area to dry thoroughly between coats. Once the touch-up is complete, it can be left “as is”, or it can be blended and color-
sanded to the surrounding surface.
13
Hold the bench cushion (5) in place on the
bench frame (4). Secure the bench cushion to
the bench frame with five screws (13) and
washers (17). Tighten the screws securely.
13
NOTE: The process of blending and sanding repaired areas to the surrounding surface is difficult. It should be attempted ONLY
by persons knowledgeable in this area.
9
14
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
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Anchoring bolts/studs must meet the following requirements:
2
■
Anchor bolts shall be Grade 8.8 or Grade SAE 5.
■
Anchoring bolts or studs shall have a minimum size of 6mm (1/4") diameter; 8mm (5/16") diameter bolts/studs are recom-
mended.
■
Pull-out force shall be 100kg (2201 lbs) minimum for any single anchor. This will ensure a secure anchoring system and
safe operation of the unit by all users.
EXERCISE GUIDELINES
GENERAL GUIDELINES
3. Assemble the Bench
Align the two drilled holes in the crossbeam (3)
with the mating holes in the right side frame
(1). Secure the crossbeam to the frame using
two screws (15), washers (17) and lock nuts
(16). Tighten the nuts securely.
1
17
3
15
Align the two drilled holes in the crossbeam (3)
with the mating holes in the left side frame (2).
Secure the crossbeam to the frame using two
screws (15), washers (17) and lock nuts (16).
Tighten the nuts securely.
As with any exercise program, strength training involves an element of risk. The information provided in this section will help you
17
16
and/or your members make safe and productive use of your STAR TRAC INSTINCT OLYMPIC BENCH.
■
ALWAYS consult a physician before beginning any strength-training program. This is particularly important for persons
with known health conditions and/or persons that are not familiar with the risks involved with weight training.
16
■
All training sessions should be supervised by trained personnel.
■
BE SURE that all warning labels and placards affixed to the INSTINCT OLYMPIC BENCH remain on the unit. DO NOT
alter warning labels and placards. BE SURE that each user reads and understands the information shown on all labels and
placards (safety, instructional and/or other).
■
Instruct all users on the proper use of the INSTINCT OLYMPIC BENCH, as well as those actions that should be avoid-
15
ed.
■
Your INSTINCT OLYMPIC INCLINE BENCH. has been designed to accommodate a wide variety of body types. Prior to
use, mount the unit and adjust the seat height to ensure comfortable use of the unit.
To minimize user and/or bystander injury:
■
Do not lean the against framework.
■
Exercising on free weight and selectorized products should be performed with the assistance of a spotter.
4. Final Assembly and Testing
PRODUCT USE AND MAINTENANCE
Check all attaching parts to ensure they are
tightened securely.
Repair of the INSTINCT OLYMPIC BENCH should be performed only by authorized persons.
NEVER modify the INSTINCT OLYMPIC BENCH or attempt to make adjustment(s) to, or the repair of, the unit equipment
without first calling STAR TRAC Product Support. Always notify authorized personnel to make such repairs.
You have now completed assembly of your
INSTINCT OLYMPIC FLAT BENCH.
Instruct all users to report any equipment or training irregularities to supervisory personnel IMMEDIATELY.
ANCHORING
IMPORTANT: The INSTINCT OLYMPIC FLAT BENCH must be secured to the floor to sta-
bilize and eliminate rocking or tipping over. This must be performed by a licensed con-
tractor. Failure to anchor the unit will void the warranty. STAR TRAC shall not be
liable for damage or injury caused by unanchored or improperly anchored units.
8
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
13
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2
The INSTINCT OLYMPIC FLAT BENCH must be anchored to the floor using through bolts or anchoring studs. Each foot pad
on the unit provides two anchoring holes that will accommodate bolts of up to 12mm (7/16") diameter. Only one hole in each foot
pad is required during anchoring. The holes used for anchoring may be selected based on installation site requirements or cus-
tomer preference.
6. Assemble the Bench
9
Align the two drilled holes in the footrest sup-
port (7) with the mating holes in the right side
frame (1). Secure the support to the frame
using two screws (28), washers (34) and lock
nuts (32). Tighten the nuts securely.
29
34
32
28
Anchoring bolts/studs must meet the following requirements:
32
■
Anchor bolts shall be Grade 8.8 or Grade SAE 5.
34
1
Align the two drilled holes in the crossbeam (3)
with the mating holes in the right side frame
(1). Secure the crossbeam to the frame using
two screws (29), washers (34) and lock nuts
(32). Tighten the nuts securely.
■
Anchoring bolts or studs shall have a minimum size of 6mm (1/4") diameter; 8mm (5/16") diameter bolts/studs are recom-
mended.
7
■
Pull-out force shall be 100kg (2201 lbs) minimum for any single anchor. This will ensure a secure anchoring system and
safe operation of the unit by all users.
34
Align the two drilled holes in the footrest sup-
port (7) and the two drilled holes in the cross-
beam (3) with the mating holes in the left side
frame (2). Secure the footrest support to the
frame using two screws (28), washers (34) and
lock nuts (32). Tighten the nuts securely.
Secure the crossbeam to the frame using two
screws (29), washers (34) and lock nuts (32).
Tighten the nuts securely.
32
32
- OLYMPIC INCLINE BENCH
ASSEMBLY AND SETUP
34
3
28
PARTS AND MATERIALS
The following parts are included with the STAR TRAC INSTINCT OLYMPIC INCLINE BENCH:
29
1
2
3
4
5
6
7
9
10
11
13
16
Frame, Right Side
Frame, Left Side
Crossbeam
Frame, Bench
Post, Seat
Handle, Ratchet (factory-installed)
Support, Footrest
Footrest
1
1
1
1
1
1
1
1
2
6
6
6
19
20
23
24
25
26
27
28
29
32
34
35
Cushion, Bench
Cushion, Seat
1
1
6
6
4
2
2
6
Screw, Flat Head Socket, 10X75M
Screw, Button Head Socket Cap, 10X20M
Screw, Button Head Socket Cap, 10X30M
Screw, Button Head Socket Cap, 10X40M
Screw, Button Head Socket Cap, 10X70M
Screw, Button Head Socket Cap, 10X80M
Screw, Button Head Socket Cap, 10X130M
Lock Nut, Nylon Insert, 10M
Washer, 11M
7. Final Assembly and Testing
Check all attaching parts to ensure they are
tightened securely.
Verify operation of the seat post:
■
Mount the unit. While holding the seat
post, press the ratchet handle (6) to
retract the locking pin, and lower the seat.
Release the ratchet handle, and verify the
locking pin engages the first drilled hole
at the first seat position.
Support, Barbell
4
Support Tube, Weight
End Cap, Weight Support Tube
Grommet, Weight Support Tube
16
22
8
Washer, 11M
TOOLS REQUIRED
■
■
Repeat to verify the locking pin engages
the drilled hole at all seat positions.
Most STAR TRAC INSTINCT machines can be assembled using the following tools:
■
■
■
■
■
Metric Hex Key Wrenches - 2.5mm, 5mm, 6mm, 8mm,
10mm
Channel Lock Pliers
Vice Grip Pliers
While holding the seat post, press and
hold the ratchet handle and lower the seat
post completely. Verify the retaining screw
prevent the seat post from falling out of
the seat post guide.
■
■
Metric Open-End Wrenches - 10mm, 15mm, 17mm
Rubber Mallet
Metric Ratchet Socket Wrench Set (including 17mm sock-
et)
Phillips Head Screwdriver - #2
■
■
Return the seat post to the "stowed" posi-
tion.
■
Torque Wrench
Verify the seat post slides smoothly, with-
out evidence of sticking or binding.
Your INSTINCT OLYMPIC INCLINE BENCH includes a hex key set and combination open-end wrench.
You have now completed assembly of your
INSTINCT OLYMPIC INCLINE BENCH.
SITING REQUIREMENTS
ANCHORING
Your INSTINCT OLYMPIC INCLINE BENCH requires approximately __ square feet of floor space to ensure safe use of the
unit.
IMPORTANT: The INSTINCT OLYMPIC INCLINE BENCH must be secured to the floor to
stabilize and eliminate rocking or tipping over. This must be performed by a licensed
contractor. Failure to anchor the unit will void the warranty. STAR TRAC shall not be
liable for damage or injury caused by unanchored or improperly anchored units.
UNPACKING
Your INSTINCT OLYMPIC INCLINE BENCH is shipped in one or more shipping cartons. Each carton will generally contain
one subassembly of the entire unit. To unpack:
The INSTINCT OLYMPIC INCLINE BENCH must be anchored to the floor using through bolts or anchoring studs. Each foot
pad on the unit provides two anchoring holes that will accommodate bolts of up to 12mm (7/16") diameter. Only one hole in each
foot pad is required during anchoring. The holes used for anchoring may be selected based on installation site requirements or
customer preference.
■
Remove the shipping straps from the outside of each shipping carton.
■
Open the top of each carton and fold back all four flaps.
12
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
9
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■
■
Remove the packing materials, foam inserts, and ALL parts from each shipping carton. Keep the contents of each carton in
a separate area to facilitate assembly. To ensure personal safety during assembly, place all packing materials outside the
assembly area.
Verify that all parts listed above are included in your shipment.
Take time now to enter your INSTINCT OLYMPIC INCLINE BENCH serial number in the space below. If parts are missing,
or if you have any operational questions, please call Star Trac’s Service department at (800) 503-1221; have your serial number
ready.
3. Assemble the Seat Post
Serial No. __________________________________________
20
Hold the seat cushion (20) in place on the seat
post (5). Secure the seat cushion to the seat
post with two screws (27) and washers (34).
Tighten the screws securely.
ASSEMBLY
1
34
5
1. Assemble the Side Frames
32
Install three weight support tubes (11) onto
the weight shafts on the right side frame (1).
Secure each support tube to the frame using
one screw (24) and washer (34). Tighten the
27
10
27
11
23
screws securely.
4. Install the Seat Post
34
Press one end cap (13) into the end of each
weight support tube (6). If needed, use a rub-
ber mallet to tap the caps into place.
24
Slowly slide the seat post (5) into the seat post
guide in the bench frame (4). While holding the
seat post, press the ratchet handle (6) to
retract the locking pin, and slide the seat post
fully into the seat post guide.
16
13
Install one rubber grommet (16) onto each
weight support tube (6), and slide back on the
tube until the grommet contacts the right side
frame (1).
5
Release the ratchet handle. Slowly lower the
seat post until the locking pin on the ratchet
handle locks into a drilled hole in the seat
post.
24
Align the three drilled holes in one barbell
support (10) with the mating holes in the right
side frame (1). Secure the support to the frame
using three screws (23), washers (34) and lock
nuts (32). Tighten the nuts securely.
Install the seat post retaining screw (24) into
the bottom of the seat post guide. Tighten the
screw securely. While holding the seat post,
press the ratchet handle (6) to retract the lock-
ing pin, and lower the seat post. Make sure the
retaining screw prevents the seat post from
falling out of the seat post guide.
4
Assemble the left side frame (2) in a similar
manner.
3
32
34
2. Assemble the Bench Frame
7
Align the two drilled holes in the crossbeam (3)
with the mating holes in the bench frame (4).
Secure the crossbeam to the frame using two
screws (28), washers (34) and lock nuts (32).
Tighten the nuts securely.
4
28
9
25
34
5. Assemble the Foot Rest
Hold the bench cushion (19) in place on the
bench frame (4). Secure the bench cushion to
the bench frame with four screws (25) and
washers (34). Tighten the screws securely.
19
6
Align the two drilled holes in the footrest (9)
with the mating holes in the footrest support
(7). Secure the footrest to the support using
two screws (26) and washers (35). Tighten the
screws securely.
35
34
25
35
26
10
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
STAR TRAC INSTINCT OLYMPIC BENCH OWNER’S MANUAL
11
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