Star Trac Fitness Equipment 7060 User Manual

Spinner® V  
Spinner® Pro  
Spinner® Elite  
Spinner® NXT  
STAR TRAC FITNESS™  
OWNERS MANUAL  
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INTRODUCTION  
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This manual will acquaint you with the assembly, operation and maintenance of your Spinner® indoor cycling bike.  
This manual provides information and instructions for the following Spinner® indoor cycling bike models:  
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7060 Series - Spinner® V manufactured by STAR TRAC®  
7070 Series - Spinner® Pro manufactured by STAR TRAC®  
7080 Series - Spinner® Elite manufactured by STAR TRAC®  
7090 Series - Spinner® NXT manufactured by STAR TRAC®  
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·
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Be sure to read and follow the information and instructions for your specific model before assembly, using or servicing your indoor cycling bike.  
WARNING  
Your Spinner® indoor cycling bike is designed for aerobic exercise. Please check with your physician before beginning any exercise program.  
Do not push yourself to excess. Stop if you feel faint, dizzy or exhausted. Use common sense when exercisingon the bike.  
STAR TRAC® is a registered trademark of STAR TRAC® .  
Spin®, Spinner®, Spinning® and the Spinning logo are registered trademarks of Mad Dogg Athletics, Inc.  
Smart Release™ is a registered trademark of Nautilus, Inc.  
SPD is a registered trademark of Shimano American Corporation.  
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SAFETY INSTRUCTIONS  
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INSTRUCTIONS  
The following fitness safeguards and operating precautions are directed to purchasers and users of Spinner® indoor cycling bikes. Club  
Managers should ensure that members and fitness staff are trained to follow these same instructions. Failure to follow these safeguards  
may result in injury or serious health risk.  
v
Ensure that adjustment knobs (seat height, seat fore-and-aft, and handlebar) are properly secured and do not interfere with range of motion  
during exercise.  
v
v
Children under the age of 16 should not ride the Spinner bike. The bike mechanism and ergonomics are designed for adult use only.  
Do not insert any object, hands or feet into any openings, or expose hands, arms or feet to the drive mechanism or other potentially moving  
part of the bike.  
v
v
The maximum weight for individuals riding the Spinner bike should not exceed 350 pounds (159 kilograms).  
Spinner bikes have a weighted flywheel and a fixed gear. This means that in order to stop, you must gradually slow your pedal strokes rather  
than stopping abruptly. If you do need to stop immediately, push down on the resistance knob. Do not dismount the bike or remove your feet  
from the pedals until both the pedals and the flywheel have stopped completely. Failure to comply may lead to loss of control and serious  
injury.  
v
v
v
v
v
v
v
After exercising, turn the resistance knob to increase resistance so the pedals will not rotate freely and potentially injure someone.  
If at any time you feel dizzy or have difficulty breathing, gradually stop pedaling and carefully dismount the bike.  
Listen to your body, ride at your own pace and set your bike’s resistance at the level that feels right for you.  
Keep children and pets away from the bike whenever it's in use.  
Never turn the pedal crank arms by hand. Stay hydrated. Drink water throughout your ride as needed.  
Always keep some resistance on the flywheel.  
Stay in control by executing all core movements and hand positions at a slow pace before attempting to increase your speed. Do not attempt  
to ride the bike in a standing position at a high RPM until you have practiced at slower speeds.  
v
v
v
Focus on form, posture and making smooth transitions between movements.  
Do not use the bike without proper footwear. Never operate the bike with bare feet.  
Never remove your feet from the pedals while still in motion. Prevent your feet from coming out of the toe clip or shoe cage by keeping shoe  
laces tucked in and foot straps pulled snug around your shoe. If your foot does become disengaged, push down on the resistance knob to stop  
the flywheel’s motion.  
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ASSEMBLY AND SETUP  
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ASSEMBLY AND SETUP  
SPINNER® V ASSEMBLY AND SETUP  
Use the following procedures to unpack and assemble your SPINNER® V.  
UNPACKING  
Position the shipping carton so the “Heavy End” logo is located at the bottom. Open the top of the carton and fold back all four  
flaps. Carefully tilt the box forward so that the box may be lifted to expose the bike. Remove all parts from the shipping carton  
and foam inserts, and verify that the following parts are included in your shipment:  
V-bike Parts List  
Description  
Qty.  
Description  
Qty.  
Main Frame Assembly (not shown)  
Handlebar  
Seat  
Handlebar Post  
Seat Post  
Back Leg  
Front Leg  
Leveling Adjusters (pre-installed)  
Pedals (set of two)  
1
1
1
1
1
1
1
4
1
Tension Handles w/Washers  
Tension Handles w/o Washers  
Water Bottle Brackets  
8mm x 70mm (long) w/Washer and Nuts  
8mm x 60mm (short) w/o Washer and Nuts  
Allen Wrenches, Metric  
2
2
2
2
2
2
1
1
Multi-Purpose Wrench  
Spare Parts Kit (includes brake pad and pedal straps)  
Spare Parts Kit- Save the box of spare parts in a safe place so you have service parts when needed in the future.  
Take time now to enter your Spinner® Vserial number in the space below (serial number is located on the bottom cross  
member). If parts are missing, or if you have any operational questions, please call Star Trac’s Service department at (800) 503-  
1221; have your serial number ready.  
Serial No._____________________________________________  
NOTE: If you are missing any of the parts listed above, inspect the packing material and the box for items that may have been overlooked.  
If parts are missing, or if you have any product questions, please call Star Trac’s Service Department at (800) 503-1221, please have your Spinner’s  
serial number ready.  
CAUTION: Damage to the bike during assembly is not covered as part of the limited Star Trac® warranty. Take care not to drop or lean the bike on  
the handle bar pop-pin. Carefully stand the bike up in the normal upright position on a stable surface so it will not tip over during assembly.  
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ASSEMBLY  
1. Install the Back Leg  
Place the back leg in position at the rear  
of the bike, aligning the two holes in the  
leg with the mating holes in the frame  
bracket.  
Insert two 8mm x 70mm bolts through  
the frame bracket and back leg, and  
install a flat washer and nut on each  
bolt. Using the #5 Allen Wrench and  
Multi-Purpose Wrench, tighten the nuts  
securely.  
Step 1  
Step 2  
Step 3  
2. Installing the Front Leg  
Place the front leg in position at the  
front of the bike, with the casters facing  
forward, aligning the two holes in  
the leg with the mating holes in the  
frame bracket.  
Insert the two 8mm x 60mm bolts  
through the frame bracket and front  
leg, and install a flat washer and nut  
on each bolt. Using the #5 Allen  
Wrench and Multi-Purpose Wrench,  
tighten the nuts securely.  
3. Install the Pedals  
Install the pedals on the pedal cranks  
using the Multi-Purpose Wrench. The  
closed end of the pedal cage must point  
forward, toward the front of the bike.  
NOTE: Turn the left pedal spindle  
counterclockwise when threading into  
the crank arm; turn the right pedal  
spindle clockwise when threading into  
the crank arm.  
4. Install the Seat  
A.  
Insert the seat post into the frame  
assembly and secure in place using a  
tension handle.  
B.  
Position the seat on top of the seat post  
and secure in place using a tension  
handle and washer.  
NOTE: Tighten the tension handles  
firmly.  
Step 4A  
Step 4B  
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5. Install the Handlebar  
A.  
Insert the handlebar post into the  
frame assembly and secure in place  
using a tension handle.  
B.  
Position the handlebar on top of the  
handlebar post and secure in place  
using a tension handle and washer.  
NOTE: Tighten the tension handles  
firmly.  
Step 5A  
Step5B  
6. Install the Water Bottle  
Holders  
Using the Allen Wrench, remove the  
two screws from the right side fork of  
the frame assembly. Position a water  
bottle holder in place against the  
frame assembly, and re-install the two  
screws to secure.  
Repeat to install the left-side water  
bottle holder.  
Step 6  
You have now completed the assembly of yourSPINNER® V.  
!Attention! Crank bolt must be re-torqued after the first 10 hours of use. Refer to Preventive Maintenance section page 27.  
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SPINNER® NXT ASSEMBLY AND SETUP  
Use the following procedures to unpack and assemble your SPINNER®NXT.  
UNPACKING  
Prepare the area that you will be unpacking and assembling the bike to be free from debris that may cause damage. Observe all safety precautions and  
care while unpacking and assembling the bike. Position the shipping carton so the “Heavy End” logo is located at the bottom. Open the top of the  
carton and fold back all four flaps. Carefully tilt the box forward so that the box may be lifted to expose the bike. Remove all parts from the shipping  
carton and foam inserts, and verify that the following parts are included in your shipment:  
NXT Parts List  
Description  
Main Frame Assembly  
Handlebar Post  
Handlebar w/ Grip & Water Bottle Holders  
M8x1.25, 16mm Flat Head Screw  
M8x1.25, 16mm Socket Set Screw  
Seat Post  
Seat Slider Assembly w/ Saddle  
Pedals (set of two)  
Qty.  
Description  
Rear Leg Assembly  
M10x1.5, 55mm Button Head Screw  
M10x1.5, 65mm Button Head Screw  
M10x1.5 Nyloc Hex Nut  
10mm Washer, Flat  
Wrench Hex, 5mm  
Wrench Hex, 4mm  
Multi-Wrench  
Spare Parts Kit (includes brake pad and pedal straps)  
Qty.  
1
4
4
8
16  
1
1
1
1
1
1
1
2
1
1
1
1
1
Front Leg Assembly w/ Transport Wheels  
Spare Parts Kit- Save the box of spare parts in a safe place so you have service parts when needed in the future.  
Take time now to enter your Spinner® NXT serial number in the space below (serial number is located on the bottom cross  
member). If parts are missing, or if you have any operational questions, please call Star Trac’s Service department at (800) 503-1221; have your serial  
number ready.  
Serial No._____________________________________________  
NOTE: If you are missing any of the parts listed above, inspect the packing material and the box for items that may have been overlooked.  
If parts are missing, or if you have any product questions, please call Star Trac’s Service Department at (800) 503-1221, p lease have your Spinner’s  
serial number ready.  
CAUTION: Damage to the bike during assembly is not covered as part of the limited Star Trac® warranty. Take care not to drop or lean the bike on  
the handle bar pop-pin. Carefully stand the bike up in the normal upright position on a stable surface so it will not tip over during assembly.  
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ASSEMBLY  
Following these steps in order will minimize the build time and ensure proper assembly.  
1. Install the Back Leg  
Lift up the rear of the bike frame and place  
the rear leg assembly in position under the  
frame, aligning the holes in the leg with the  
holes in the frame.  
Position the leg so the thicker end faces  
toward the front of the bike  
Using the 5mm hex wrench and a 13mm  
combination wrench insert 2- M10X55mm  
(rear-most holes) and 2-M10X65mm  
(front-most holes) button head screws, nuts  
and washers (under bolt head and nut), to  
secure the rear leg assembly to the frame.  
Tighten all hardware securely using a torque wrench to 85 lbs-in.  
Step 1  
2. Install the Handlebar  
A.  
Insert pop -pin into frame handlebar post. Tightly secure pop -pin into  
place using multi-wrench.  
B.  
Position the handlebar post in its upright position  
(numbers will be right side up).  
Step 2A  
Insert handlebar water bottle cage into the handlebar  
post. Secure assembly with the:  
·
·
·
(2) M8x1.25, 16mm Flat Head Screw  
5mm Hex Wrench  
Torque down to 60 lbs-in  
·
·
·
(1) M8x1.25, 16mm Socket Set Screw  
4mm Hex Wrench  
Torque down to 60 lbs-in  
C.  
Slide the handlebar post into the frame making sure  
the holes face the front of the bike.  
Step 2B  
Allow the post to go into the frame all the way in to  
level 1 and align the pop pin so it snaps into the  
hole then tighten the pop pin and test for steadiness.  
Loosen the pop pin and raise the handlebar to its  
highest position number 10 and tighten the pop pin  
and test for steadiness.  
Step 2C  
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3. Install the Front Leg  
NOTE: The front foot assembly has wheels attached to the front edge.  
Be sure the wheels face forward when installing the front leg assembly.  
Stand the bike frame upright and gently tip the front of the bike up and  
position the front foot under the frame, with the wheels facing forward.  
Attach the front foot assembly to the frame, aligning the holes in the foot  
with the holes in the frame.  
Position the leg so the thicker end and wheels face  
toward the front of the bike  
Using the 5mm hex wrench and a 13mm combination  
wrench insert 2- M10X55mm (rear-most holes) and  
2-M10X65mm (front-most holes) button head screws,  
nuts and washers (under bolt head and nut), to secure  
the front leg assembly to the frame.  
Step 3  
Tighten all hardware securely using a torque wrench to 85 lbs-in.  
Move the bike to a flat surface and adjust the four leveling feet so the  
bike is stable.  
4. Install the Saddle and Seat Slider  
A.  
Disengage pop-pin by loosening then pulling away from the  
frame. While still holding onto the pop -pin, install the seat  
post into the frame and lower it to the lowest position and  
tighten the pop pin securely once again.  
B.  
Slide the seat slide into the top of the seat post with the saddle  
pointed towards the front of the bike.  
Step 4A  
Rotate the seat slider lock knob as needed so that the slider  
clamp is in alignment with the guide rail  
There is a locking pin under the saddle that has to be pulled  
up as you move the slider into position. Release the pin  
when the indicator is within the 0 to 9 range.  
Test the seat slide for proper operation and full travel.  
Step 4B  
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5. Install the Pedals  
NOTE: The pedal shafts are marked “R” and “L”. Trying to install the  
pedals on the wrong side may damage the pedal and the crank arm take  
caution to attach the pedals to the correct side of the bike.  
Install the pedals on the pedal cranks using a 15mm  
open-end wrench and tighten securely.  
Turn the left pedal spindle counterclockwise when  
threading into the left crank arm; turn the right pedal  
spindle clockwise when threading into the right  
crank arm.  
Step 5  
You have now completed the assembly of your SPINNER® NXT.  
!Attention! Crank bolt must be re-torqued after the first 10 hours of use. Refer to Preventive Maintenance section page 27.  
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SPINNER® ELITE / PRO ASSEMBLY AND SETUP  
Use the following procedures to unpack and assemble your SPINNER®ELITE / PRO.  
UNPACKING  
Prepare the area that you will be unpacking and assembling the bike to be free from debris that may cause damage. Observe all safety precautions and  
care while unpacking and assembling the bike. Position the shipping carton so the “Heavy End” logo is located at the bottom. Open the top of the  
carton and fold back all four flaps. Carefully tilt the box forward so that the box may be lifted to expose the bike. Remove all parts from the shipping  
carton and foam inserts, and verify that the following parts are included in your shipment:  
Elite / Pro Parts List  
Description  
Qty.  
Description  
Qty.  
Main Frame Assembly  
Handlebar with Water Bottle Cage  
Seat Slider Assembly, w/ Saddle  
Seat Post  
Rear Leg Assembly  
Front Leg Assembly w/ Transport Wheels  
Pedals (set of two)  
1
1
1
1
1
1
1
Pop-Pins (pre-installed)  
M10x1.5, 55mm Flat Head Screw  
M10x1.5 Nut  
10mm Washer, Flat  
Wrench Hex, 5mm  
Wrench Hex, 4mm  
Multi Wrench  
Spare Parts Kit (includes brake pad and pedal straps)  
3
4
4
4
1
1
1
1
Spare Parts Kit- Save the box of spare parts in a safe place so you have service parts when needed in the future.  
Take time now to enter your Spinner® ELITE / PRO serial number in the space below (serial number is located on the bottom cross  
member). If parts are missing, or if you have any operational questions, please call Star Trac’s Service department at (800) 503- 1221; have your serial  
number ready.  
Serial No._____________________________________________  
NOTE: If you are missing any of the parts listed above, inspect the packing material and the box for items that may have been overlooked.  
If parts are missing, or if you have any product questions, please call Star Trac’s Service Department at (800) 503-1221, please have your Spinner’s  
serial number ready.  
CAUTION: Damage to the bike during assembly is not covered as part of the limited Star Trac® warranty. Take care not to drop or lean the bike on  
the handle bar pop-pin. Carefully stand the bike up in the normal upright position on a stable surface so it will not tip over during assembly.  
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ASSEMBLY  
Following these steps in order will minimize the build time and ensure proper assembly.  
1. Install the Back Leg  
A.  
Have one person lift up the rear of the bike frame and hold -or- lift up  
the bike frame and wedge a block (i.e wood…something that will not  
damage paint and frame)  
B.  
While rear of the bike frame is suspended in the air, assemble rear leg  
assembly with:  
·
·
·
·
(2) M10x1.5, 55mm Flat Head Screw  
(2) 10mm Washer, Flat  
5mm Hex Wrench  
Step 1A  
Step1B  
Multi-Wrench  
Tighten all screws and securely using a torque wrench to 85 Inch Pounds  
2. Install the Handlebar  
A.  
Insert pop -pin into frame handlebar post. Tightly secure pop -pin into  
place using multi-wrench.  
B.  
Slide the handlebar post into the frame making sure  
the holes face the front of the bike.  
Allow the post to go into the frame all the way in to  
level 1 and align the pop pin so it snaps into the hole  
then tighten the pop pin and test for steadiness.  
Loosen the pop pin and raise the handlebar to its highest  
position and tighten the pop pin and test for steadiness.  
Step 2A  
Step 2B  
3. Install the Front Leg  
A.  
Have one person lift up the rear of the bike frame and hold -or- lift up  
the bike frame and wedge a block (i.e wood…something that will not  
damage paint and frame)  
B.  
While rear of the bike frame is suspended in the air, assemble front leg  
(with wheels facing away from the frame) with:  
·
·
·
·
(2) M10x1.5, 55mm Flat Head Screw  
(2) 10mm Washer, Flat  
5mm Hex Wrench  
Multi-Wrench  
Step 3A  
Step 3B  
Tighten all screws/nuts securely using a torque wrench to 85 lbs-in.  
Move the bike to a flat surface and adjust the four leveling feet so the  
bike is stable.  
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4. Install the Seat  
A.  
Slide Seat Slider into Seat Post.  
B.  
Disengage pop-pin by loosening then pulling away from the frame.  
While still holding onto the pop -pin, install the seat post into the  
frame and lower it to the lowest position and tighten the pop pin  
securely once again.  
Test the seat slide for proper operation and full travel.  
Step 4A  
Step 4B  
5. Install the Pedals  
NOTE: The pedal shafts are marked “R” and “L”. Trying to install the  
pedals on the wrong side may damage the pedal and the crank arm take  
caution to attach the pedals to the correct side of the bike.  
Install the pedals on the pedal cranks using a 15mm  
open-end wrench and tighten securely.  
Turn the left pedal spindle counterclockwise when  
threading into the left crank arm; turn the right pedal  
Step 5  
spindle clockwise when threading into the right  
crank arm.  
You have now completed the assembly of yourSPINNER® ELITE / PRO  
!Attention! Crank bolt must be re-torqued after the first 10 hours of use. Refer to Preventive Maintenance section page 27.  
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TESTING THE BIKE  
_
Use this checklist to perform the bike test procedure.  
¨Recheck all the bolts and make sure they are all tightened to the proper torque specification and no parts are missing.  
¨Test the handlebar and seat post to make sure they move freely and you are able to lock in at different positions.  
¨Check the seat to make sure it is level and tight and does not rotate around or tilt. Tighten and adjust as needed.  
¨Test the seat slide for movement front to rear and check it by settings it at different settings.  
CAUTION: The flywheel will continue to spin after you pedal and the crank arms and pedals will rotate with the flywheel.  
Brake tension is adjustable using the red resistance knob in the front of the bike. Pressing down on the knob will apply the brake if you need to stop  
quickly.  
¨Adjust seat post and handlebar post to your needs (Refer to page 16-18). Ride / test the bike for proper operation according to the owner's  
manual.  
¨Pedal the bike at a moderate pace and test for proper and smooth resistance changes while varying the amount of turns on the resistance knob.  
¨When the testing is complete tip the bike forward using the handlebars and roll it on a smooth surface to the final location and adjust the  
leveling feet so the bike is stable.  
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INSTRUCTIONS FOR USE  
_
Your Spinner® indoor cycling bike is easy to use. The bike allows the user full control over resistance by simply adjusting the brake pad. Typically,  
lower resistance levels enable you to pedal at a faster pace, placing increased demand on the cardiovascular system. Higher resistance levels will  
typically deliver a greater muscle/endurance workout at lower RPMs. RPM parameters in the Spinning® program range from 60 to 110 RPM.  
Additionally, the bike offers seat and handlebar adjustments, allowing the bike to be configured to each users comfort zone.  
This section provides the instructions for making seat adjustments, handlebar adjustments, pedal strap adjustments, and for controlling resistance.  
Differences between models are noted where applicable.  
PLEASE NOTE: In a club setting, we recommend each user to initially be properly fitted on the bike by a certified Spinning® instructor.  
SEAT ADJUSTMENTS  
Proper seat height helps ensure maximum exercise efficiency and comfort, while reducing the risk of injury. Adjust the seat height so that the knee joint  
is slightly flexed when the extended leg is at the bottom of the pedal stroke. Once the proper height has been achieved, adjust the seat forward or back  
so that when the feet are in the 3 o’clock and 9 o’clock positions, the forward knee is directly over the pedal axle. Recheck the seat height again after  
making the fore/aft adjustment, as moving the seat forward and backward can have the same effect as moving it higher or lower  
To adjust the seat height:  
Spinner® V  
Dismount the bike. Loosen the seat height tension handle by turning the handle counterclockwise. Raise or lower the seat to the desired height, then  
tighten the tension handle by turning clockwise. Be sure to tighten firmly.  
V Seat Height  
Pop-Pin  
Spinner® Pro / Elite / NXT  
Dismount the bike. Turn the seat height pop -pin counterclockwise and pull out on the pin to release it from its current preset location. Raise or lower  
the seat to the desired height, then gently release the pop-pin. Raise or lower the seat slightly, if necessary, until the pop -pin engages a preset hole.  
Turn the pop -pin clockwise to secure. Be sure to tighten firmly.  
NXT Seat  
Height Pop-Pin  
Pro / Elite Seat  
Height Pop-Pin  
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To adjust the seat horizontal position:  
Spinner® V  
Dismount the bike. Loosen the seat fore-and-aft tension handle by turning the handle counterclockwise. Move the seat forward or back to the desired  
position, then tighten the tension handle by turning clockwise. Be sure to tighten firmly.  
V Seat Fore/Aft  
Pop-Pin  
Spinner® Pro / Elite / NXT  
Dismount the bike. Loosen the seat fore-and-aft tension knob by turning the knob counterclockwise. Move the seat forward or back to the desired  
position, then tighten the tension knob by turning clockwise.  
Pro / Elite Seat  
Fore/Aft Pop-Pin  
NXT Seat  
Fore/Aft Pop-Pin  
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HANDLEBAR ADJUSTMENTS  
Position the handlebar at the same height as your seat, or higher if you feel any discomfort in your back. All Sp inner® indoor cycling bikes allow for  
adjustment of handlebar height. Additionally, the Spinner® V allows for fore and aft adjustment of the handlebar.  
To adjust the handlebar height:  
Spinner® V  
Loosen the handlebar height tension handle by turning the handle counterclockwise. Raise or lower the handlebar to the desired height, then tighten the  
tension handle by turning clockwise. Be sure to tighten firmly.  
V Handlebar Height  
Tension Handle  
Spinner® Pro / Elite / NXT  
Turn the handlebar height pop -pin counterclockwise and pull out on the pin to release it from its current preset location. Raise or lower the handlebar  
to the desired height, then gently release the pop -pin. Raise or lower the handlebar slightly, if necessary, until the pop -pin engages a preset hole. Turn  
the pop -pin clockwise to secure.  
Pro / Elite  
Handlebar Height  
NXT Handlebar  
Height Pop-Pin  
Pop-Pin  
To adjust the handlebar fore / aft for the Spinner® V:  
Loosen the handlebar fore-and-aft tension handle by turning the handle counterclockwise. Move the handlebar forward or back to the desired position,  
then tighten the tension handle by turning clockwise. Be sure to tighten the handle firmly.  
V Handlebar Fore / Aft  
Tension Handle  
PEDAL STRAP ADJUSTMENT  
To adjust the pedal straps:  
Place the balls of your feet securely in the toe cages, with the ball of the  
foot (or the widest part of your shoe) over the center of the pedals. As  
you pedal, concentrate on keeping feet flat, which enables a more  
powerful pedal stroke. The front of the shoe may not completely fill the  
toe cage.  
Note:The pedal straps should be adjusted to hold the foot snugly in the  
pedal.  
Tightening  
Clip  
Page 18  
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RESISTANCE CONTROL  
Pedaling resistance is controlled by the resistance knob. Resistance adjustments can be made while riding to vary the intensity of your workout. To  
increase resistance, turn the Push Brake System knob clockwise (+); to decrease resistance, turn the knob counterclockwise (-).  
NOTE: In case of emergency, you may press directly down on the Push Brake System knob to bring the flywheel to an abrupt stop.  
Pro / Elite  
Resistance  
Knob  
NXT  
Resistance  
Knob  
V Resistance  
Knob  
SMART RELEASE™ SYSTEM  
Spinner® Elite ONLY  
Allows the benefits of the direct drive system with a safety clutch to release the crank from the direct drive when a force is applied to the pedals.  
Refer to page 29 for Clutch Adjustment Procedures.  
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TRAINING INFORMATION  
This section provides hints on how to stay motivated, and suggestions for getting the most out of your workouts with maximum ease, efficiency and  
enjoyment.  
_
IMPORTANT: User should be aware of the features, functions and proper operation of the bike before using the bike for the first time.  
BEFORE BEGINNING  
Be sure the seat, handlebar and pedal straps are properly adjusted for your body size and comfort before beginning your workout. Consult your  
physician before beginning this or any other exercise routine. Discontinue any exercise that causes you discomfort and consult a medical expert.  
(Refer to page 21-22 for more information.)  
WARM-UP  
Once you are in position and sitting on the bike with your hands in a comfortable position on the handlebar, slowly begin pedaling. A gradual warm-up  
prepares the muscles and cardiovascular system for a more intense workout, and helps prevent potential injuries from occurring. Your warm-up should  
be sufficient once your breathing rate begins to increase and you begin to perspire lightly. The warm-up period should last about five minutes.  
(Refer to pages 23-24 for more information.)  
WORK OUT  
A brisk and rhythmic workout will train the muscles and cardiovascular system to perform at a higher efficiency. The key is to exercise aerobically;  
typically at 60% – 75% of your maximum heart rate.  
(Refer to pages 25 for more information.)  
COOL-DOWN  
Slow and relaxed activity after a workout allows the muscles and cardiovascular system to gradually return to an inactive state.  
DISMOUNTING THE BIKE  
WARNING: The flywheel momentum of the bike will keep the pedals turning even after the user stops pedaling, or in the event the user’s feet slip off  
the pedals. DO NOT DISMOUNT THE BIKE OR REMOVE YOUR FEET FROM THE PEDALS UNTIL BOTH THE PEDALS AND THE  
FLYWHEEL HAVE STOPPED COMPLETELY. Failure to comply may lead to loss of control and serious personal injury.  
You may stop the bike using any of the following methods:  
o
o
o
Pedal more slowly until the pedals come to a complete stop.  
Increase the resistance by turning the Push Brake System knob clockwise (+) until the pedals come to a complete stop.  
Push down on the Push Brake System knob until the pedals come to a complete stop.  
o
(Spinner® Elite only) Apply back pressure to the pedals to engage the Smart Releasesystem. Continue applying  
pressure until the pedals and flywheel come to a complete stop.  
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USER INFORMATION  
_
BIKE SETUP  
Proper bike setup gives you a more comfortable ride and reduces your risk of injury.  
SEAT HEIGHT  
SEAT FORE-AND-AFT  
At the proper height, there should be a slight bend in your knee when you’re at the  
bottom of a pedal stroke.  
POP-PIN  
SEAT HEIGHT  
POP-PIN  
FORE/AFT POSITION  
Once the proper height has been achieved, adjust the seat forward or back so that when  
the feet are in the 3 o'clock and 9 o'clock positions, the forward knee is directly over the  
pedal axle. Recheck the seat height again after making the fore/aft adjustment, as  
moving the seat forward and backward can have the same effect as moving it higher or  
lower.  
HANDLEBAR HEIGHT  
Position the handlebar at the same height as your seat, or higher if you feel any discomfort in your back.  
FOOT POSITION  
Place the balls of your feet securely in the toe cages, with the ball of the foot (or the widest part of your shoe) over the center of the pedals. As you pedal,  
concentrate on keeping feet flat, which enables a more powerful pedal stroke. The front of the shoe may not completely fill the toe cage.  
RESISTANCE CONTROL  
Pedaling resistance is controlled by the Push Brake System knob located below the handlebar. Resistance adjustments can be made while riding to vary  
the intensity of your workout. To increase resistance, turn the Push Brake System knob clockwise (+); to decrease resistance, turn the knob  
counterclockwise (-).  
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HAND POSITIONS  
The Spinning® program is a simple and effective way to get the fitness results you want. Following are the three hand positions used in the Spinning  
®
program.  
HAND POSITION 2 is used at all times except  
out-of-the-saddle climbs. This position provides  
a stable foundation and opens the lungs to  
facilitate breathing.  
HAND POSITION 1 can be used for warm-up,  
cool-down and light to moderate intensity seated  
flats. Form loose fists and rest the outsides of  
your hands on the handlebars. Keep your elbows  
and shoulders relaxed.  
HAND POSITION 3 is only used for out-of-  
the-saddle climbs. Lightly grasp the ends of the  
handlebars, wrap your fingers around them and  
place your thumbs over the ends.  
RIDING POSITIONS  
Here’s an overview of the core movements that form the foundation of the Spinning® program.  
SEATED FLAT (HAND POSITION 1 OR 2)  
This basic movement builds strength and  
stamina.  
STANDING FLAT/RUNNING (HAND  
POSITION 2) This movement is performed out-  
of-the-saddle using light to moderate resistance.  
“Running” develops core strength and increases  
endurance.  
SEATED CLIMB (HAND POSITION 2) This  
movement tones and strengthens the gluteals and  
hamstrings.  
STANDING CLIMB (HAND POSITION 3)  
This out-of-the-saddle climb incorporates high  
resistance to strengthen and define the legs.  
JUMPS (HAND POSITION 2) Jumps are  
performed by moving off and on the saddle with  
smooth, controlled movements. Jumps develop  
overall strength, hone reaction time and improve  
balance.  
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STRETCHING  
Stretching will help prevent injury and soreness. It keeps the lower back and leg muscles flexible, which enhances physical performance and reduces  
strain. Below are some key stretches to incorporate at the beginning and end of your workout. You should stretch slowly to the point where mild  
discomfort is felt in the muscle being stretched. Practice deep breathing through the nose at all times. Do not bounce during the stretch, since this may  
result in injury. The following streches should be performed off the bike.  
HAMSTRINGS  
1 Place one foot on the bike between the handlebars and the seat, and find a position where your balance  
on your supporting leg is stable.  
2 Slightly bend your supporting leg.  
3 Square your hips so both hip bones “face” forward.  
4 As you exhale, bend forward from your hips and bring your straight torso toward your straight leg.  
5 Relax and breathe as you stretch. Switch legs after 30-60 seconds.  
QUADS  
1 Hold onto the bike with one hand, using the bike for balance.  
2 Grasp the top of your foot or ankle with your free hand and bring your heel as close to the buttocks as  
possible.  
3 As you exhale, pull your abdominals in and tuck your hips underneath you.  
4 Hold the stretch and breathe. Switch legs after 30-60 seconds.  
CALVES  
1 Standing directly behind the Spinner®, place the sole of one foot against the bottom of the frame, heel  
down.  
2 Stand erect and lean slightly into the bike until you feel a stretch in your calf muscles.  
3 Hold the stretch and breathe. Switch legs after 30–60 seconds.  
HIP FLEXORS  
1 Assume a lunge position.  
2 Place back knee on a towel.  
3 Make sure front knee is directly over the foot and ankle.  
4 Hands may be placed comfortably on the front thigh.  
5 Abdominals are in and hips tucked under.  
6 Hold the stretch and breathe. Switch legs after 30-60 seconds.  
LOWER BACK  
1 Start in an all-fours position with your knees hip-width apart, and hands shoulder-width apart.  
2 Align your hands under your shoulders and your knees under your hips.  
3 Point your fingers forward, being careful not to lock or hyperextend your elbows.  
4 Gently round your back and lengthen your spine and shoulders.  
5 Allow your chin to drop slightly lower than a neutral position.  
6 Feel the stretch throughout the curve of your spine.  
7 Hold the stretch and breathe for 30 seconds.  
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GLUTES  
1 Stand facing the bike about 2-3 feet away and place a hand on handlebar for stability.  
2 Stand on one leg and rest the other foot above the knee of your standing leg.  
3 Flex the knee of your standing leg and allow your hips to sink back.  
4 Feel the stretch in the glutes area of the crossed leg.  
5 Hold the stretch and breathe for 30-60 seconds.  
OUTER HIP  
1 Stand facing the bike about 2-3 feet away and place a hand on the bike for stability.  
2 Stand on the outside leg (farthest from the bike) and cross the other foot in front of your ankle.  
3 Support most of your weight on the outside leg.  
4 Push hip of supporting leg to the side and allow the other hip to drop slightly.  
5 Stretch should be felt along the length of the iliotibial band of supporting leg.  
6 Hold the stretch and breathe for 30-60 seconds.  
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HEART RATE GUIDELINES  
Every ride begins with a goal—and heart rate training is an unbeatable way to achieve it. The Spinning® program’s Energy Zone™ system promotes a  
sound and complete approach to fitness by addressing strength, endurance and recovery. Use the chart below to determine your ideal heart rate for each  
Energy Zone™.  
For additional heart rate training guidelines or to purchase a heart rate monitor visit spinning.com.  
Energy Zone Heart Rate Chart  
Recovery Endurance Strength Intrerval Race Day  
50%-65%  
65%-75% 75%-85% 65%-92% 80%-92%  
Age  
20-23  
24-27  
28-31  
32-35  
36-39  
40-43  
44-47  
48-51  
52-55  
56-60  
100-129  
98-126  
96-123  
94-120  
92-118  
90-116  
88-113  
86-110  
84-108  
82-105  
125-149  
126-146  
123-143  
120-140  
118-137  
116-134  
113-131  
110-128  
108-125  
105-122  
149-168 129-182 160-182  
146-165 126-178 155-178  
143-162 123-175 153-175  
140-159 120-172 150-172  
137-155 118-168 146-168  
134-151 116-164 143-164  
131-148 113-161 140-162  
128-145 110-157 137-157  
125-141 108-153 133-153  
122-139 105-150 131-150  
RECOVERY ENERGY ZONE (50%-65% of MAXIMUM HEART RATE (MHR)) Recovery rides allow your body to heal, prevent burnout and  
reduce the risk of injury— making them an essential component of any exercise program.  
ENDURANCE ENERGY ZONE (65%-75% of MHR) Endurance rides build strength and stamina by maintaining a steady heart rate and a  
comfortable pace over an extended period of time.  
STRENGTH ENERGY ZONE (75%-85% of MHR) This zone improves cardiovascular fitness and builds strength by blending increased resistance  
with longer distances.  
INTERVAL ENERGY ZONE (65%-92% of MHR) Interval training teaches your body to recover quickly after performing at peak levels by  
incorporating bursts of speed and power with periods of recovery.  
RACE DAY ENERGY ZONE (80-92% of MHR) This energy zone is the ultimate challenge and an unbeatable way to test your fitness and measure  
your progress.  
Page 25  
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MAINTENANCE  
_
This section provides the p rocedures to maintain the Spinner® indoor cycling bikes in serviceable condition. Differences between models are noted  
where applicable.  
MOVING AND LEVELING  
To move the bike to a new location:  
Lift the bike from the rear and use the front wheels (located on the front leg, below the handlebar) to roll the bike from one location to another.  
To level the bike:  
Use the four leveling adjusters (located on the underside of the front and rear legs) to compensate for uneven floor surfaces.  
PREVENTIVE MAINTENANCE  
Perform regular scheduled preventive maintenance procedures to maintain your Spinner® indoor cycling bike in serviceable condition.  
AINTENANCE  
TOOLS  
Tools required for service and maintenance of your Spinner® indoor cycling bike are listed below.  
Tool  
Purpose  
Pedal Wrench, 15mm*  
Remove and install pedals.  
Shimano-compatible Bottom Bracket Tool*  
Remove, install and adjust the bottom bracket. (Spinner® V)  
Cotterless Crank Puller*  
Remove crank.  
Metric Allen Wrench Set and Metric Socket, 2mm ~ 6mm  
Crescent (adjustable) Wrench  
Torque Wrench  
Install and adjust leg bolts, chain tensioner, brake pad and crank bolts.  
Adjust chain tension.  
Adjust crank arm.  
* Available at local bike or fitness-related stores.  
DAILY MAINTENANCE  
The service life of your Spinner® indoor cycling bike will be determined by how consistently you perform the daily maintenance procedures. Dry the  
Spinner® indoor cycling bike after each use to remove sweat and moisture. It is best to use a liquid non-abrasive cleaner and water solution.  
Wipe Down / Cleaning  
To prevent the build-up of rust and other forms of corrosion, wipe down the bike at the end of each day (or preferably at the end of each class). Raise  
all posts to the highest setting to expose moisture. Using an absorbent cloth, focus on all areas that perspiration can settle. Give particular attention to  
the following areas:  
o
o
o
o
o
o
o
o
Handlebar  
Seat / adjustable slide for the seat  
Flywheel  
Back leg assembly  
Chain guard  
Brake knob and bolt assembly  
Pop-pins  
Leveling feet  
NOTE: Never use abrasive cleaning liquids or petroleum-based solvents when wiping down the bike.  
NOTE: Release all tension from the resistance knob after each use to allow for perspiration to evaporate. If bikes are used in a class setting, the  
instructor may direct class participants to release all tension for the resistance knob after each use.  
Inspection / Adjustment  
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Inspect major moving parts that require constant proper torque. Loose or misadjusted parts can result in personal injury or damage to the bike. Check  
the following parts for security and/or proper torque.  
Crank arms  
The crank arms should be re-torqued after the first 10 hours of use and every 100 hours of operation, thereafter. The crank arm to the bottom bracket  
torque is 30 lbs-ft (± 3 lbs-ft).  
Pedals  
Use a pedal wrench. Verify that the pedal is not cross-threaded.  
IMPORTANT: If your facility allows members to interchange pedals, it is critical that the pedals are checked after each class to prevent damage, which  
may lead to injuries if ignored.  
Water bottle (Spinner® V)  
Tighten down assembly screws.  
NOTE: Water bottle cages are easily damaged when oversized bottles are forced to fit within the bottle cage. Checking and tightening the screws will  
help prevent damage.  
WEEKLY MAINTENANCE  
Weekly maintenance should focus on the overall performance of the Spinner® indoor cycling bike. During these inspections, look for vibration and  
possible loose assemblies.  
Have an experienced rider ride each bike to identify and help diagnose any vibration, noises, and any "unusual" feeling from the drive chain. Either  
faulty flywheel alignment or a loose chain can cause vibration.  
o
o
o
Check for proper flywheel alignment. Torque flywheel nuts as necessary.  
Remove chain guard and check for loose chain. Adjust chain as necessary (refer to "Chain Adjustment" on pages 23-24).  
Inspect The Bottom Bracket Assembly (BBA). The BBA will come loose periodically and require tightening. Loose play (left  
and right motion) indicates the BBA needs adjusting. (Spinner® V)  
Inspect each bike for loose assemblies, parts, bolts and nuts. Give particular attention to the following:  
o
o
o
o
o
Tighten all frame base hardware.  
Tighten all pull pin handles.  
Tighten seat hardware.  
Tighten pedal toe clip / toe straps.  
Inspect and tighten tension knob assembly.  
MONTHLY MAINTENANCE  
The monthly maintenance check should be a comprehensive inspection of the overall frame and main assembly components of the Spinner® indoor  
cycling bike.  
Inspection  
Inspect the frame and main assembly components for rust or corrosion. Tilt the bike or place in an upside down position to locate areas where rust and  
corrosion may develop. Use a small, wire brush to remove rust build-up in small crevasses, such as leveling feet, pop pin handles and other bolt  
assemblies. Give particular attention to the following areas:  
o
o
Leveling feet  
Pop pin handles  
Inspect all wear items for adjustments or possible part replacement. Give particular attention to the following:  
o
o
o
Inspect brake pad for wear. Excessive wear, such as glazing or leather separation, indicates replacement is required.  
Inspect seat pad for wear. Rips, tears or excessive movement indicates replacement is required.  
Inspect pedals for play. Excessive movement of pedals indicates replacement is required.  
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ADJUSTMENTS  
CHAIN TENSION & ADJUSTMENT  
The chain on your bike has been factory set and lubricated. It should not require adjustment initially. Over time, however, you may need to adjust the  
tension.  
CAUTION: Improper chain adjustment will cause premature wear and may void the warranty.  
To adjust chain on Spinner® V:  
1. Using a 3mm Allen Wrench, remove the three screws supporting the  
plastic chain guard shroud.  
2. With an adjustable wrench, loosen the two nuts on both sides of the  
flywheel (Figure 1 & 2).  
3. Tighten the two bolts that go through the frame, moving the flywheel  
forward by turning clockwise, until there is approximately 3/16” of slack  
Figure 1.  
Chain guard side (View shows chain guard shroud  
removed)  
in the chain (Figure 1 & 2).  
4. Re-tighten the two bolts on both sides of the flywheel and replace the  
chain guard shroud.  
NOTE: If the chain is too tight, typically the rider will feel a strong  
vibration between 20 and 50 RPMs. If this happens, loosen the bolts 1/2”  
turn until the vibration disappears, then tighten the lock nuts.  
Figure 2.  
Other side opposite of chain  
To adjust chain on Spinner® Pro / Elite / NXT:  
1. Using a 3mm Allen Wrench, remove the three screws supporting the  
plastic chain guard shroud. (Figures 3 & 4)  
2. Using a 16mm or 5/8” socket and socket wrench, loosen the axle nuts  
on both sides of the flywheel.  
3. Using a 10mm open end wrench, loosen the lock nuts on the chain  
adjustment screws.  
Figure 3. Pro  
Figure 4. NXT  
4. To tighten the chain, turn the adjustment screw in a clockwise rotation  
equally on both sides using the 10mm open end wrench. (Figure )  
Adjustment  
Screws  
5. To loosen the chain, turn the adjustment screws on both sides counter-  
clockwise using a 10mm open end wrench.  
6. While adjusting the chain tension, work on both sides of the flywheel.  
Adjust the angle of the flywheel so it is straight front to rear and evenly  
spaced within the frame side to side. (Figure )  
Axle Nuts  
7. Align the chain so it runs straight on both of the sprockets.  
Figure 5A. Pro/Elite  
Chain Guard Side  
Figure 5B. Pro/Elite  
Other Side of Chain  
Guard  
8. Adjust the angle of the flywheel by adjusting the adjustment screws  
on both sides of the flywheel. Test by slowly rotating the pedals.  
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Note:  
Adjustment  
Screws  
·
If the chain is stretched beyond adjustment, the replacement  
of the chain is recommended. Proceed to “Chain  
Replacement” for further instructions.  
·
When alignment is at the optimal adjustment, the chain will  
run smoother and quieter.  
9. Tighten the adjustment lock nuts and axle nuts on both sides.  
Axle Nuts  
10. Install the chain guard shroud and re-test the bike.  
Figure 6A. Pro/Elite  
Chain Guard Side  
Figure 6B. Pro/Elite  
Opposite Side of Chain  
Guard  
CLUTCH ADJUSTMENT (Elite Only)  
1. Using a 3mm Allen Wrench, remove the three screws supporting the  
plastic chain guard shroud.  
2. Using a 3mm Allen Wrench, remove the four screws supporting the  
COG guard cover. (Figure 7)  
COG Cover  
3. If the torque is not 45 ~ 50 ft-lbs. using a 5 mm Allen Wrench, give  
each of the set screws a little clockwise turn. A “little turn” is about 10  
degrees. (Figure 8A & 8B)  
Note:  
·
Be sure and turn all 5 set screws so they have equal pressure  
to obtain the proper adjustment. Recheck the torque for  
different positions around the clutch. If it is still not 45 ~ 50  
ft-lbs, repeat the procedure.  
Figure 7.  
·
The goal is to make all the set screws have the same  
pressure on the clutch.  
Set  
Screws  
4. Test the clutch system for proper operation for normal riding use.  
Observe all safety practices.  
Figure 8A.  
Figure 8B.  
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PARTS REPLACEMENT  
BRAKE PAD REPLACEMENT  
Removal  
1. Remove tension from the brake pad by turning the Push Brake System  
knob counterclockwise, until completely loose.  
2. Using the Multi-Purpose Wrench, remove the two bolts supporting the  
brake pad onto the frame.  
Installation  
1. Carefully re-install the two bolts through the brake pad bracket onto  
the frame. Tighten by using the Multi-Purpose Wrench.  
NOTE: The rear fender has been removed from Figure 3 to better  
illustrate the brake pad assembly. This is not required when replacing the  
brake pad.  
CHAIN REPLACEMENT  
CAUTION! : DO NO GET YOUR FINGERS CAUGHT IN THE CHAIN OR SPROCKETS FOR IT MAY  
CAUSE SEVERE BODILY INJURY!  
Note: Only a certified Star Trac® technician should perform the following:  
1. Remove the chain guard by unscrewing the chain guards screws.  
2. Apply tension to the brake knob by turning it all the way clockwise so the flywheel does not turn.  
3. Using the 16mm or 5/8” socket and socket wrench, loosen the axle nuts on both sides of the flywheel.  
4. Using the 10mm open end wrench, loosen the lock nuts on the chain adjustment screws.  
5. Loosen the adjustment screw to allow the slack in the chain.  
6. Using a chain break tool, cut the chain open and remove the chain from the brake.  
7. Put the new chain on the front sprocket and over the crank arm but not onto the large rear sprocket if the chain contains a master link.  
8. Insert the master link and tighten it making sure the two links are joined and flexible.  
9. Lift chain up onto the rear large sprocket.  
10. Proceed to chain doing the “Chain Adjustment” (Refer to pages 23-24)  
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STAR TRAC®  
14410 Myford Road  
Irvine, California 92606  
Telephone: (800) 228-6635, (714) 669-1660  
Fax: (714) 508-3303  
Part Number 620-7835, Rev. B JULY 2008  
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