Stanley Black Decker Power Hammer BR50 User Manual

BR50  
HYDRAULIC  
BREAKER  
USER MANUAL  
Safety, Operation and Maintenance  
© 2012 Stanley Black & Decker, Inc.  
New Britain, CT 06053  
U.S.A.  
72962 7/2014 Ver. 3  
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TABLE OF CONTENTS  
DECLARATION OF CONFORMITY..........................................................................................................................2  
SAFETY SYMBOLS ..................................................................................................................................................4  
SAFETY PRECAUTIONS..........................................................................................................................................5  
TOOL STICKERS & TAGS........................................................................................................................................7  
HOSE TYPES............................................................................................................................................................8  
HOSE RECOMMENDATIONS ..................................................................................................................................9  
FIGURE 1. TYPICAL HOSE CONNECTIONS.......................................................................................................9  
HTMA REQUIREMENTS.........................................................................................................................................10  
OPERATION............................................................................................................................................................ 11  
TOOL PROTECTION & CARE................................................................................................................................12  
TROUBLESHOOTING ............................................................................................................................................13  
CHARGING THE ACCUMULATOR.........................................................................................................................14  
FIGURE 2. CHARGING THE ACCUMULATOR...................................................................................................14  
SPECIFICATIONS...................................................................................................................................................15  
TEST EQUIPMENT.................................................................................................................................................16  
SERVICE TOOLS....................................................................................................................................................16  
ACCESSORIES.......................................................................................................................................................16  
BR50 T-HANDLE ILLUSTRATION ..........................................................................................................................17  
BR50 T-HANDLE PARTS LIST................................................................................................................................18  
BR50 ANTI-VIB ILLUSTRATION.............................................................................................................................19  
BR50 ANTI-VIB PARTS LIST ..................................................................................................................................20  
BREAKER FOOT PARTS LIST...............................................................................................................21 THRU 23  
IMPORTANT  
To ll out a Product Warranty Recording form, and for information on your warranty,  
visit Stanleyhydraulics.com and select the Company tab, Warranty.  
(NOTE: The warranty recording form must be submitted to validate the warranty).  
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools  
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized  
and certified dealer. Please read the following warning.  
WARNING  
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR  
SERVICE OF THIS TOOL.  
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN  
AUTHORIZED AND CERTIFIED DEALER.  
For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this  
manual and ask for a Customer Service Representative.  
BR50 User Manual ◄ 3  
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SAFETY SYMBOLS  
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-  
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.  
This is the safety alert symbol. It is used to alert you to potential personal injury  
hazards. Obey all safety messages that follow this symbol to avoid possible  
injury or death.  
This safety alert and signal word indicate an imminently hazardous situation  
which, if not avoided, will result in death or serious injury.  
DANGER  
WARNING  
CAUTION  
This safety alert and signal word indicate a potentially hazardous situation  
which, if not avoided, could result in death or serious injury.  
This safety alert and signal word indicate a potentially hazardous situation  
which, if not avoided, could result in death or serious injury.  
This signal word indicates a potentially hazardous situation which, if not avoid-  
ed, may result in property damage.  
CAUTION  
NOTICE  
This signal word indicates a situation which, if not avoided, will result in damage  
to the equipment.  
This signal word indicates a situation which, if not avoided, may result in dam-  
age to the equipment.  
IMPORTANT  
Always observe safety symbols. They are included for your safety and for the protection of the tool.  
LOCAL SAFETY REGULATIONS  
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-  
nance personnel.  
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SAFETY PRECAUTIONS  
Tool operators and maintenance personnel must always  
140 °F/60 °C. Operation at higher oil temperatures  
can cause operator discomfort and may damage the  
tool. Never come in contact with the tool bit, the bit  
can get hot.  
comply with the safety precautions given in this manual  
and on the stickers and tags attached to the tool and  
hose.  
These safety precautions are given for your safety. Re-  
view them carefully before operating the tool and before  
performing general maintenance or repairs.  
Do not operate a damaged, improperly adjusted, or  
incompletely assembled tool.  
Do not weld, cut with an acetylene torch, or hard-  
face the tool bit.  
Supervising personnel should develop additional pre-  
cautions relating to the specific work area and local  
safety regulations. If so, place the added precautions in  
the space provided in this manual.  
To avoid personal injury or equipment damage, all  
tool repair, maintenance and service must only be  
performed by authorized and properly trained per-  
sonnel.  
The BR50 Hydraulic Breaker will provide safe and de-  
pendable service if operated in accordance with the in-  
structions given in this manual. Read and understand  
this manual and any stickers and tags attached to the  
tool and hoses before operation. Failure to do so could  
result in personal injury or equipment damage.  
Do not exceed the rated limits of the tool or use the  
tool for applications beyond its design capacity.  
Always keep critical tool markings, such as labels  
and warning stickers legible.  
Always replace parts with replacement parts recom-  
mended by Stanley Hydraulic Tools.  
Check fastener tightness often and before each use  
daily.  
Never operate the tool if you cannot be sure that  
underground utilities are not present.  
Operator must start in a work area without bystand-  
ers. The operator must be familiar with all prohibited  
work areas such as excessive slopes and danger-  
ous terrain conditions.  
Do not wear loose fitting clothing when operating the  
tool.  
Warning: Use of this tool on certain materials during  
demolition could generate dust potentially contain-  
ing a variety of hazardous substances such as as-  
bestos, silica or lead. Inhalation of dust containing  
these or other hazardous substances could result  
in serious injury, cancer or death. Protect yourself  
and those around you. Research and understand  
the materials you are cutting. Follow correct safety  
procedures and comply with all applicable national,  
state or provisional health and safety regulations  
relating to them, including, if appropriate arranging  
for the safe disposal of the materials by a qualified  
person.  
Establish a training program for all operators to en-  
sure safe operation.  
Do not operate the tool unless thoroughly trained or  
under the supervision of an instructor.  
Always wear safety equipment such as goggles,  
gloves, ear, head, and breathing protection, and  
safety shoes at all times when operating the tool.  
Do not inspect, carry or clean the tool while the hy-  
draulic power source is connected. Accidental en-  
gagement of the tool can cause serious injury.  
Supply hoses must have a minimum working pres-  
sure rating of 2500 psi/175 bar.  
Be sure all hose connections are tight.  
The hydraulic circuit control valve must be in the  
OFF position when coupling or uncoupling the tool.  
Wipe all couplers clean before connecting. Use only  
lint-free cloths. Failure to do so may result in dam-  
age to the quick couplers and cause overheating of  
the hydraulic system.  
Do not operate the tool at oil temperatures above  
BR50 User Manual ◄ 5  
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SAFETY PRECAUTIONS  
Warning: Hydraulic fluid under pressure could cause  
Never use the tool in an explosive atmosphere,  
skin injection injury. If you are injured by hydraulic  
fluid, get medical attention immediately.  
sparks from the breaking process could ignite ex-  
plosive gas.  
Keep all body parts away from the working tool.  
Use proper lifting techniques when handling the tool,  
get help from a co-worker and do not over-reach.  
When handling material or the tool bit, wear your  
(PPE) Personal Protection Equipment.  
Use proper protection from falling or flying debris,  
keep bystanders at a safe distance.  
Be observant of the hydraulic hoses lying about the  
work area, they can be a tripping hazard.  
Do not exceed the rated flow and pressure. See  
Specifications in this manual for correct flow rate  
and pressure rating. Rapid failure of the internal  
seals may result.  
Always de-energize the hydraulic system when  
changing a tool bit.  
Take caution when changing a tool bit, tool bits can  
get very hot.  
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TOOL STICKERS & TAGS  
3810 S.E. Naef Road  
Milwaukie, Oregon 97267 U.S.A.  
28322  
CE Sticker  
BR50 BREAKER  
14090  
Stanley Logo  
WEIGHT:  
56lb ⁄ 25kg  
FLOW: 7–9gpm ⁄ 26–34lpm  
MAX PRESS: 2500psi/172bar  
NOM PRESS: 1500psi/103bar  
ACCUMULATOR  
600psi ⁄ 41bar  
CHARGE:  
NITROGEN  
28409  
Composite Sticker  
All Models  
72922  
Name Tag (Anti-Vib Handle)  
11207  
Circuit Type D Sticker  
BR5017801  
10180  
Caution N2 Gas Sticker  
3810 S.E. Naef Road  
Milwaukie, Oregon 97267 U.S.A.  
3810 S.E. Naef Road  
Milwaukie, Oregon 97267 U.S.A.  
BR50 BREAKER  
BR50 BREAKER  
WEIGHT:  
52lb ⁄ 24kg  
WEIGHT:  
56lb ⁄ 25kg  
FLOW: 7–9gpm ⁄ 26–34lpm  
MAX PRESS: 2500psi/172bar  
NOM PRESS: 1500psi/103bar  
FLOW: 4–6gpm ⁄ 15–23lpm  
MAX PRESS: 2500psi/172bar  
NOM PRESS: 1500psi/103bar  
ACCUMULATOR  
600psi ⁄ 41bar  
CHARGE:  
NITROGEN  
ACCUMULATOR  
600psi ⁄ 41bar  
CHARGE:  
NITROGEN  
65458  
11208  
Guaranteed Sound  
Level Sticker  
Hex Shank Length  
Sticker  
72982  
72923  
Name Tag (T-Handle)  
Name Tag (Anti-Vib Handle)  
NOTE:  
D A N G E R  
D A N G E R  
THE INFORMATION LISTED  
ON THE STICKERS SHOWN,  
MUST BE LEGIBLE AT ALL  
TIMES.  
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER-  
TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC  
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN  
DEATH OR SERIOUS INJURY.  
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO  
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR  
DAMAGED HOSE.  
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON-  
NECTED TO THE TOOL BEFORE PRESSURING SYSTEM.  
SYSTEM PRESSURE HOSE MUST ALWAYS BE CON-  
NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE  
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.  
REVERSING CONNECTIONS MAY CAUSE REVERSE  
TOOL OPERATION WHICH CAN RESULT IN SEVERE  
PERSONAL INJURY.  
BEFORE USING HOSE LABELEDAND CERTIFIEDAS NON-  
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE  
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE  
SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR-  
RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY  
DEPARTMENT INSTRUCTIONS.  
REPLACE DECALS IF  
THEY BECOME WORN OR  
DAMAGED. REPLACEMENTS  
ARE AVAILABLE FROM  
YOUR LOCAL STANLEY  
DISTRIBUTOR.  
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC-  
TION INTO THE BODY OR CAUSE OTHER SEVERE  
PERSONAL INJURY.  
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-  
CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN  
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY  
THE SAME SYSTEMAND/OR SEVERE PERSONAL INJURY.  
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE  
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY  
CAUSE A LEAK OR BURST.  
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.  
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.  
B. DO NOT EXCEED RATED WORKING PRESSURE OF  
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS  
PRESSURE MAY CAUSE A LEAK OR BURST.  
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-  
TECTION.  
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,  
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST  
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY  
TRAINED PERSONNEL.  
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS  
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH  
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT  
IN SEVERE PERSONAL INJURY.  
The safety tag (P/N 15875) at right is  
attached to the tool when shipped from  
the factory. Read and understand the  
safety instructions listed on this tag before  
removal. We suggest you retain this tag and  
attach it to the tool when not in use.  
I M P O R T A N T  
I M P O R T A N T  
READ OPERATION MANUAL AND  
SAFETY INSTRUCTIONS FOR THIS  
TOOL BEFORE USING IT.  
READ OPERATION MANUAL AND  
SAFETY INSTRUCTIONS FOR THIS  
TOOL BEFORE USING IT.  
USE ONLY PARTS AND REPAIR  
PROCEDURES APPROVED BY  
STANLEY AND DESCRIBED IN THE  
OPERATION MANUAL.  
USE ONLY PARTS AND REPAIR  
PROCEDURES APPROVED BY  
STANLEY AND DESCRIBED IN THE  
OPERATION MANUAL.  
TAG TO BE REMOVED ONLY BY  
TOOL OPERATOR.  
TAG TO BE REMOVED ONLY BY  
TOOL OPERATOR.  
SEE OTHER SIDE  
SEE OTHER SIDE  
SAFETY TAG P/N 15875 (Shown smaller then actual size)  
BR50 User Manual ◄ 7  
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HOSE TYPES  
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy-  
draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with  
Stanley Hydraulic Tools. They are:  
Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid  
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified non-  
conductive is the only hose authorized for use near electrical conductors.  
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce-  
ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near  
electrical conductors.  
Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in-  
ner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This  
hose is not certified non-conductive and must never be used near electrical conductors.  
HOSE SAFETY TAGS  
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic  
Tools. DO NOT REMOVE THESE TAGS.  
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be  
obtained from your Stanley Distributor.  
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE  
D A N G E R  
D A N G E R  
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE  
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN  
DEATH OR SERIOUS INJURY.  
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE  
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.  
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT  
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION  
AND SEVERE PERSONAL INJURY.  
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-  
ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND  
ELECTRIC LINES.  
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR  
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT  
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.  
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE  
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT-  
TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND  
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH  
SAFETY DEPARTMENT INSTRUCTIONS.  
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM-  
AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE  
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.  
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.  
SEE OTHER SIDE  
SEE OTHER SIDE  
SIDE 1  
SIDE 2  
(Shown smaller than actual size)  
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.  
D A N G E R  
D A N G E R  
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS  
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR  
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.  
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKSABRASIONS, BULGES, OR DAMAGE TO  
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.  
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.  
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY  
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-  
TRIC LINES.  
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.  
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR  
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE  
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT  
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE  
PERSONAL INJURY.  
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT  
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO  
PULL OR LIFT TOOLS, POWER UNITS, ETC.  
SEE OTHER SIDE  
SEE OTHER SIDE  
SIDE 1  
SIDE 2  
(Shown smaller than actual size)  
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HOSE RECOMMENDATIONS  
BR50 User Manual ◄ 9  
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HTMA / EHTMA REQUIREMENTS  
HTMA / EHTMA REQUIREMENTS  
HTMA  
TOOL TYPE  
HYDRAULIC SYSTEM REQUIREMENTS  
TYPE I  
TYPE II  
TYPE RR  
9-10.5 gpm  
(34-40 lpm)  
1500 psi  
TYPE III  
11-13 gpm  
(42-49 lpm)  
1500 psi  
4-6 gpm  
7-9 gpm  
Flow Range  
(15-23 lpm)  
1500 psi  
(103 bar)  
(26-34 lpm)  
1500 psi  
(103 bar)  
Nominal Operating Pressure  
(at the power supply outlet)  
(103 bar)  
(103 bar)  
2100-2250 psi  
(145-155 bar)  
2100-2250 psi  
(145-155 bar)  
2200-2300 psi  
(152-159 bar)  
2100-2250 psi  
(145-155 bar)  
System relief valve setting  
(at the power supply outlet)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
Maximum back pressure  
(at tool end of the return hose)  
400 ssu*  
400 ssu*  
400 ssu*  
400 ssu*  
Measured at a max. fluid viscosity of:  
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)  
(at min. operating temperature)  
Temperature: Sufficient heat rejection  
capacity to limit max. fluid temperature to:  
(at max. expected ambient temperature)  
140° F  
(60° C)  
140° F  
(60° C)  
140° F  
(60° C)  
140° F  
(60° C)  
Min. cooling capacity at a temperature  
3 hp  
5 hp  
6 hp  
7 hp  
difference of between ambient and fluid  
temps  
(2.24 kW)  
40° F  
(3.73 kW)  
40° F  
(5.22 kW)  
40° F  
(4.47 kW)  
40° F  
NOTE:  
(22° C)  
(22° C)  
(22° C)  
(22° C)  
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator  
discomfort at the tool.  
Filter  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
Min. full-flow filtration  
Sized for flow of at least:  
(For cold temp. startup and max.  
dirt-holding capacity)  
Hydraulic fluid Petroleum based  
(premium grade, anti-wear, non-conductive)  
Viscosity (at min. and max. operating temps)  
100-400 ssu*  
100-400 ssu*  
(20-82 centistokes)  
100-400 ssu*  
100-400 ssu*  
NOTE:  
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the  
most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements  
over a wide range of operating temperatures.  
*SSU = Saybolt Seconds Universal  
CLASSIFICATION  
EHTMA  
HYDRAULIC SYSTEM  
REQUIREMENTS  
C
B
D
Flow Range  
3.5-4.3 gpm  
(13.5-16.5 lpm) (18-22 lpm)  
1870 psi  
(129 bar)  
4.7-5.8 gpm  
7.1-8.7 gpm  
(27-33 lpm)  
1500 psi  
9.5-11.6 gpm  
(36-44 lpm)  
1500 psi  
11.8-14.5 gpm  
(45-55 lpm)  
1500 psi  
Nominal Operating Pressure  
(at the power supply outlet)  
1500 psi  
(103 bar)  
(103 bar)  
(103 bar)  
(103 bar)  
System relief valve setting  
(at the power supply outlet)  
2495 psi  
(172 bar)  
2000 psi  
(138 bar)  
2000 psi  
(138 bar)  
2000 psi  
(138 bar)  
2000 psi  
(138 bar)  
NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements  
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OPERATION  
The recommended hose size is .500 inch/12 mm ID up  
to 50 ft/15 m long and .625 inch/16 mm ID minimum up  
to 100 ft/30 m.  
NOTE:  
Partially depressing the trigger allows the tool to run  
at slow speed. Slow-speed operation permits easier  
starting of the tool bit into the work surface.  
PRE-OPERATION PROCEDURES  
CHECK POWER SOURCE  
5. To start, break an opening (hole) in the center of the  
surface. After making a hole, break portions of the  
material into the original opening. For best produc-  
tivity, the breaking should be done around the origi-  
nal hole.  
1. Using a calibrated flowmeter and pressure gauge,  
check that the hydraulic power source develops a  
flow of 7–9 gpm/26–34 lpm at 2000 psi/140 bar or  
5–6 gpm /18–22 lpm at 1500–2000 psi /105–140  
bar.  
The size of the broken material will vary with the  
strength and thickness of the base material and the  
amount of any reinforcement wire or rebar.  
2. Make certain the hydraulic power source is equipped  
with a relief valve set to open at 2250 psi/155 bar  
maximum.  
Harder material or more reinforcing wire or rebar will  
require taking smaller bites. To determine the most  
effective bite, start with 2 in./50 mm or smaller bites.  
INSTALL TOOL BIT  
1. Rotate the latch on the breaker foot downward  
(pointing away from the tool).  
Bites can then be gradually increased until the bro-  
ken piece becomes too large, requiring increased  
time to break off the piece.  
2. Insert the tool bit into the foot and pull the latch up to  
lock the tool bit in place.  
Sticking of the tool bit occurs when too large a bite is  
being taken and the tool bit hammers into the mate-  
rial without the material fracturing. This causes the  
tool bit to become trapped in the surrounding mate-  
rial.  
CONNECT HOSES  
1. Wipe all hose couplers with a clean, lint-free cloth  
before making connections.  
2. Connect the hoses from the hydraulic power source  
to the tool fittings or quick disconnects. It is a good  
practice to connect return hoses first and discon-  
nect them last to minimize or avoid trapped pressure  
within the tool.  
COLD WEATHER OPERATION  
If the breaker is to be used during cold weather, preheat  
the hydraulic fluid at low engine speed. When using the  
normally recommended fluid, fluid temperature should  
be at or above 50 °F/10 °C (400 ssu/82 centistokes) be-  
fore use.  
3. Observe flow indicators stamped on hose couplers  
to ensure that fluid flow is in the proper direction.  
The female coupler on the tool hose is the inlet cou-  
pler.  
Damage to the hydraulic system or breaker can result  
from use with fluid that is too viscous or thick.  
4. Move the hydraulic circuit control valve to the ON  
position to operate the tool.  
NOTE:  
If uncoupled hoses are left in the sun, pressure in-  
crease within the hoses may make them difficult to  
connect. When possible, connect the free ends of  
the hoses together.  
OPERATION PROCEDURES  
1. Observe all safety precautions.  
2. Install the appropriate tool bit for the job.  
3. Place the bit firmly on the surface to be broken.  
4. Squeeze the trigger to start the breaker. Adequate  
down pressure is very important. When the tool bit  
breaks through the obstruction or becomes bound,  
release the trigger and reposition the tool bit.  
BR50 User Manual ◄ 11  
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TOOL PROTECTION & CARE  
NOTICE  
In addition to the Safety Precautions found in  
this manual, observe the following for equipment  
protection and care.  
Make sure all couplers are wiped clean before con-  
nection.  
Do not force a small breaker to do the job of a large  
breaker.  
The hydraulic circuit control valve must be in the  
OFF position when coupling or uncoupling hydrau-  
lic tools. Failure to do so may result in damage to  
the quick couplers and cause overheating of the hy-  
draulic system.  
Keep tool bit sharp for maximum breaker perfor-  
mance. Make sure that tool bits are not chipped or  
rounded on the striking end.  
Never operate a breaker without a tool bit or without  
holding it against the work surface. This puts exces-  
sive strain on the breaker foot.  
Always store the tool in a clean dry space, safe from  
damage or pilferage.  
Tool repair should be performed by experienced  
personnel only.  
Make sure the circuit PRESSURE hose (with male  
quick disconnect) is connected to the IN port. The  
circuit RETURN hose (with female quick disconnect)  
is connected to the opposite port. Do not reverse cir-  
cuit flow. This can cause damage to internal seals.  
Make certain that the recommended relief valves  
are installed in the pressure side of the system.  
Do not use the tool for applications for which it was  
not intended.  
Always replace hoses, couplings and other parts  
with replacement parts recommended by Stanley  
Hydraulic Tools. Supply hoses must have a mini-  
mum working pressure rating of 2500 psi/172 bar.  
Do not exceed the rated flow and pressure. See  
Specifications in this manual for correct flow rate  
and pressure rating. Rapid failure of the internal  
seals may result.  
Always keep critical tool markings, such as warning  
stickers and tags legible.  
12 ► BR50 User Manual  
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TROUBLESHOOTING  
PROBLEM  
CAUSE  
REMEDY  
Tool does not run.  
Power unit not functioning.  
Check power source for proper flow  
and pressure (7–9 gpm/ 26–34 lpm,  
2000 psi/ 140 bar) or 5–6 gpm /18–22  
lpm at 1500–2000 psi /105–140 bar.  
Couplers or hoses blocked.  
Remove restriction.  
Pressure and return line hoses reversed Be sure hoses are connected to their  
at ports.  
proper ports.  
Mechanical failure of piston or  
automatic valve.  
Disassemble breaker and inspect for  
damaged parts.  
Tool does not hit effectively. Power unit not functioning.  
Check power source for proper flow  
and pressure (7–9 gpm/ 26–34 lpm,  
2000 psi/ 140 bar) or 5–6 gpm /18–22  
lpm at 1500–2000 psi /105–140 bar.  
Couplers or hoses blocked.  
Remove restriction.  
Low accumulator charge (pressure  
hose will pulse more than normal).  
Recharge accumulator. Replace  
diaphragm if charge loss continues.  
Fluid too hot (above 140 °F/60 °C).  
Provide cooler to maintain proper fluid  
temperature (130 °F/55 °C).  
Tool operates slow.  
Low gpm supply from power unit.  
High back-pressure.  
Check power source for proper flow  
and pressure (7–9 gpm/ 26–34 lpm,  
2000 psi/ 140 bar) or 5–6 gpm /18–22  
lpm at 1500–2000 psi /105–140 bar.  
Check hydraulic system for excessive  
back-pressure (over 200 psi/14 bar).  
Couplers or hoses blocked.  
Remove restriction.  
Remove restriction.  
Orifice plug blocked.  
Fluid too hot (above 140 °F/60 °C) or  
too cold (below 60 °F/16 °C).  
Check power unit for proper fluid  
temperature. Bypass cooler to warm  
the fluid or provide cooler to maintain  
proper temperature.  
Relief valve set too low.  
Adjust relief valve to 2100–2250  
psi/145–155 bar.  
Collar support not sliding freely in the  
foot bore (Easi-Ride™).  
Remove, clean and replace as required.  
Tool gets hot.  
Hot fluid going through tool.  
Check power unit. Be sure flow rate  
is not too high causing part of the  
fluid to go through the relief valve.  
Provide cooler to maintain proper fluid  
temperature (140 °F/60 °C max). Check  
the relief valve setting. Eliminate flow  
control devices.  
Fluid leakage on tool bit.  
Lower piston seal failure.  
Valve spool seal failure.  
Replace seal.  
Replace seals.  
Fluid leakage around  
trigger.  
BR50 User Manual ◄ 13  
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CHARGING THE ACCUMULATOR  
5. If pressure is OK unscrew the gauge-end from the  
ACCUMULATOR TESTING  
PROCEDURE  
To check or charge the accumulator the following equip-  
ment is required:  
chuck to retract the stem, then unscrew the entire  
tester assembly from the accumulator charging  
valve. If pressure is low, charge the accumulator as  
described in the following section.  
31254 Charge Kit: which includes the following.  
6. Install the plug.  
Accumulator Tester (Part Number 02835).  
Charging Assembly (P/N 15304: includes a liq-  
uid filled gauge with snub valve, hose and fit-  
tings).  
ACCUMULATOR CHARGING  
1. Perform Steps 1 through 4 of the Accumulator Test-  
ing procedure.  
2. Connect the chuck of the charging assembly to the  
charging valve on the accumulator tester or, if pre-  
ferred, remove the tester from the charging valve  
and connect the charging assembly chuck directly  
to the charging valve.  
NITROGEN bottle with an 800 psi/55 bar minimum  
charge. (Not included in 31254 kit)  
CAUTION  
3. Adjust the snub valve to a charging pressure of  
600 psi/42 bar. Note: While watching the pressure  
gauge, open snub valve slowly until it reaches the  
proper charge pressure (600–700 psi).  
The breaker contains nitrogen under pressure.  
1. Remove the plug from the handle or handle pivot.  
NOTE:  
2. Holding the chuck end of Accumulator Tester  
(P/N 02835) turn the gauge fully counterclockwise to  
ensure that the stem inside the chuck is completely  
retracted.  
It may be necessary to set the gauge at 650–700  
psi/45–48 bar to overcome any pressure drop  
through the charging system.  
4. When the accumulator is fully charged close the  
snub valve on the charging assembly hose and re-  
move the charging assembly chuck from the accu-  
mulator tester or tool charging valve.  
3. Thread the tester onto the accumulator charg-  
ing valve. Do not advance the gauge-end into the  
chuck-end. Turn as a unit. Seat the chuck on the  
accumulator charging valve and hand tighten only.  
5. If the accumulator tester has been used, be sure to  
turn the gauge-end fully counterclockwise before re-  
moving the tester from the charging valve of the tool.  
Install the valve cap.  
4. Advance the valve stem of the tester by turning the  
gauge-end clockwise until a pressure is read on the  
gauge (charge pressure should be 500–700 psi/34–  
48 bar).  
Liquid Filled Gauge w/Snub valve  
Nitrogen Tank  
(Not Included in kit)  
Charge Fitting  
Gauge  
Hose  
Location of charge valve  
on Anti-Vib Models. On  
T-Handle models charge  
valve is located on the  
top of breaker.  
Chuck  
31254 Accumulator Charge Kit: Includes all of the above except the Nitrogen tank  
Figure 2. Charging the Accumulator  
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SPECIFICATIONS  
Pressure Range................................................................................................................1500-2000 psi/105-140 bar  
Maximum Back Pressure......................................................................................................................250 Psi/17 bar  
Flow Range (EHTMA D/HTMA Class II)......................................................................................7–9 gpm/26–34 lpm  
Nominal Flow................................................................................................. (EHTMA D/HTMA-II) = 8 gpm/30 lpm  
Flow Range (EHTMA D/HTMA Class I)........................................................................................4–6 gpm /1–22 lpm  
Nominal Flow.................................................................................................. (EHTMA D/HTMA-I) = 5 gpm/19 lpm  
Hose Whips...........................................................................................................................................................Yes  
Connect Size & Type.......................................................................................................3/8 in Male Pipe Hose Ends  
Weight (T-Handle Models)........................................................................................................................52 lbs/24 kg  
(Anti Vib Models) ..........................................................................................................................56 lbs/25 kg  
Overall Length................................................................................................................................... 28.5 in./72.4 cm  
Overall Width at Handles..................................................................................................................... 17.25 in/44 cm  
Max. Fluid Temperature.......................................................................................................................... 140 °F/60 °C  
System Type........................................................................................................................................... Open Center  
Port Size.................................................................................................................................................SAE 8 O-ring  
HTMA/EHTMA Category .............................................................................................................................Type 1 - 2  
Nominal Pressure.............................................................................................................................1500 psi/103 bar  
Max Pressure ...................................................................................................................................2500 psi/172 bar  
Max Relief Pressure .........................................................................................................................2150 psi/148 bar  
NOTE:  
Weights, dimensions and operating specifications listed herein are subject to change without notice. Where  
specifications are critical to your applications, please consult Stanley Hydraulic Tools.  
BR50 SOUND AND VIBRATION DECLARATION  
Test conducted on BR5017801,operated at standard 8 gpm input  
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels  
Uncertainty, Kwa, in decibels  
Guaranteed sound power level  
102 dBA  
1.6 dBA  
104 dBA  
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator's position, in decibels 98 dBA  
Uncertainty, Kpa, in decibels  
3 dBA  
Values determined according to noise test code given in ISO 15744, using the basic standard  
ISO3744 Test conducted by independent notified body to comply with 2000/14/EC:2005 requirements.  
NOTE- The sum of a measured noise emission value and its associated uncertainty represents an upper bound-  
ary of the range of values which is likely to occur in measurements.  
Declared vibration emission value in accordance with EN 12096  
Measured vibration emission value: 3-Axis  
Uncertainty: K  
Measurred Vibration emission value with uncertainty (3 Axis)  
Measured vibration emission value: Z-Axis  
Uncertainty: K  
5.9 m/sec²  
0.5 m/sec²  
6.4 m/sec²  
2.4 m/sec²  
0.5 m/sec²  
4 m/sec²  
Measurred Vibration emission value with uncertainty (Z Axis)  
Values determined according to ISO 8662-5, ISO 5349-1,2  
BR50 User Manual ◄ 15  
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TEST EQUIPMENT / ACCESSORIES  
TEST EQUIPMENT  
Accumulator Tester............................................................................................................................................02835  
Flow and Pressure Tester..................................................................................................................................04182  
Accumulator Charge Assembly (Includes Liquid Filled Gauge w/ Valve, Hose, & Charge Fitting)....................15304  
Accumulator Charge Kit (Includes 02835 Tester, 15304 Charge Assy and 372047 Charge Kit Box)................31254  
SERVICE TOOLS  
Flow Sleeve Removal Tube...............................................................................................................................04910  
Flow Sleeve Removal Tool ................................................................................................................................04919  
Accumulator Cylinder Puller ..............................................................................................................................05640  
Tamper Sleeve Tool........................................................................................................................................... 01120  
O-ring Tool Kit....................................................................................................................................................04337  
ACCESSORIES  
1-1/8 IN. HEX × 6 IN. SHANK  
Moil Point – 14 in. Long UC...............................................................................................................................02333  
Chisel Point – 14 in. Long UC ...........................................................................................................................03990  
3-inch Chisel – 14 in. Long UC..........................................................................................................................02334  
Clay Spade – 5-1/2 in. Blade.............................................................................................................................02331  
Asphalt Wedge – 12 in. .....................................................................................................................................08106  
Asphalt Cutter – 5 in. Wide................................................................................................................................02332  
Ground Rod Driver – 1 in. Rod..........................................................................................................................04176  
1-1/4 IN. HEX × 6 IN. SHANK  
Moil Point – 14 in. Long UC...............................................................................................................................02336  
3-inch Chisel – 14 in. Long UC..........................................................................................................................02337  
Clay Spade – 5-1/2 in. Blade.............................................................................................................................09262  
Asphalt Cutter – 5 in. Wide................................................................................................................................02335  
Ground Rod Driver – 1 in. Rod..........................................................................................................................04367  
Heavy Duty Chisel – 1 in...................................................................................................................................02338  
Heavy Duty Moil Point – 18 in. ..........................................................................................................................04404  
Clay Spade – 8 in..............................................................................................................................................04405  
Detachable Shank (Requires 17783) ................................................................................................................17782  
Tamping Pad – 6 in. (Requires 17782)..............................................................................................................17783  
16 ► BR50 User Manual  
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BR50 T-HANDLE ILLUSTRATION  
PICTURED IS A BR50120  
FOR BREAKER FOOT PARTS THAT  
PERTAIN TO YOUR MODEL SEE  
PAGES 21 thru 23.  
2
28  
10  
21  
19  
8
9
27  
44  
45  
16  
46  
22  
20  
32  
33  
34  
17  
7
6
25  
35  
23  
11  
12  
26  
30  
11  
3
40  
36  
1
38  
37  
24  
3
37  
12  
14  
18  
15  
38  
39  
13  
15  
43  
41  
31  
4
5
42  
29  
BR50 User Manual ◄ 17  
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BR50 T-HANDLE PARTS LIST  
ITEM  
1
P/N  
QTY DESCRIPTION  
ITEM  
31  
P/N  
QTY DESCRIPTION  
01652  
02494  
02900  
03972  
03973  
04058  
04077  
04371  
04373  
04374  
04379  
04381  
04382  
04383  
04571  
04605  
07479  
07480  
07483  
07492  
07493  
04057  
2
2
2
1
1
1
1
1
4
4
2
2
1
1
2
4
1
1
1
2
1
1
HOSE WHIP 12"  
HANDLE GRIP  
ROLL PIN  
72923  
34092  
09642  
03127  
02022  
1
1
1
1
1
NAME TAG-BR50 T-HANDLE  
2
32  
CUP SEAL*  
3
33  
BACK UP WASHER  
ROD WIPER*  
O-RING*  
4
COUPLER,3/8FEM. 3/8NPT  
COUPLER,3/8MALE 3/8NPT  
SPRING  
34  
5
35  
6
36  
SEE BREAKER FOOT ASSY”S  
(PAGES 21 THRU 23)  
7
VALVE SPOOL  
TRIGGER  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
01269  
04985  
04983  
04984  
01837  
08411  
01744  
04056  
01362  
00293  
2
2
1
1
1
1
1
1
1
1
TAPER SLEEVE  
SPRING WASHER  
FOOT LATCH BOLT  
NYLOCK NUT  
LATCH  
8
9
SIDE ROD  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
HEX NUT  
O-RING*  
BACK-UP RING*  
AUTOMATIC VALVE  
FLOW SLEEVE TUBE  
PUSH PIN  
DETENT  
SPRING  
ROD WIPER*  
O-RING*  
PUSH PIN  
O-RING*  
ACCUMULATOR DIAPHRAGM  
AUTOMATIC VALVE BODY  
HANDLE  
SEAL KIT P/N-13552  
* DENOTES PART IN SEAL KIT  
ROLL PIN  
O-RING PLUG MALE  
BUSHING (BUSHING ASSY  
07699 INCLUDES ITEMS 44-46)  
23  
24  
25  
26  
27  
28  
29  
30  
09611  
09640  
11588  
14090  
19443  
20499  
04081  
72919  
1
1
1
2
1
1
1
2
FLOW SLEEVE  
PORTING BLOCK  
ACCUMULATOR ON-OFF  
STANLEY LOGO  
PISTON  
CHARGE VALVE  
HEX BUSHING 1-1/8”  
FILLER SNAP-ON SMALL  
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BR50 ANTI-VIB ILLUSTRATION  
PICTURED IS A BR5017801  
FOR BREAKER FOOT PARTS THAT  
PERTAIN TO YOUR MODEL SEE  
PAGES 21 thru 23.  
7
42  
45  
41  
39  
15  
17  
31  
33  
28  
3
43  
12  
37  
51  
52  
53  
54  
55  
46  
35  
21  
10  
26  
25  
34  
30  
16  
27  
13  
2
57  
50  
49  
48  
18  
24  
44  
38  
29  
14  
65  
40  
23  
19  
8
56  
61  
32  
6
4
9
1
36  
62  
5
56  
57  
58  
22  
11  
9
8
3
59  
60  
63  
64  
20  
47  
NOTE: 5-GPM Models (BR5057801 & BR5057801AA) have a  
Orifice Plug P/N-12832 Installed in the lower return port of item  
24 Accumulator On-Off Valve Block (Orifice Plug not pictured).  
BR50 User Manual ◄ 19  
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BR50 ANTI-VIB PARTS LIST  
ITEM  
P/N  
QTY DESCRIPTION  
33  
ITEM  
34  
20517  
P/N  
4
SIDE ROD  
1
2
3
4
01652  
02494  
02900  
03972  
2
2
2
1
HOSE WHIP 12"  
HANDLE GRIP  
ROLL PIN  
QTY DESCRIPTION  
20540  
20541  
28322  
28369  
28409  
28494  
01837  
58526  
58527  
58529  
65458  
2
2
1
1
1
1
1
1
1
1
1
COMPRESSION COIL SPRING  
35  
COMPRESSION COIL SPRING  
STICKER "CE"  
COUPLER,3/8FEM. 3/8NPT  
FL.FACE SET 03971  
36  
37  
HANDLE (GUARDED)  
COMPOSITE STICKER  
TOP PLATE  
5
03973  
1
COUPLER,3/8MALE 3/8NPT  
FL.FACE SET 03971  
38  
39  
6
04058  
04374  
04379  
04381  
04382  
04383  
04571  
04605  
07479  
07480  
07493  
07624  
04057  
1
4
2
2
1
1
2
4
1
1
1
1
1
SPRING  
40  
LATCH  
7
HEX NUT  
41  
CAST TRIGGER  
8
O-RING*  
42  
TRIGGER LOCK  
TRIGGER HANDLE  
9
BACK-UP RING*  
AUTOMATIC VALVE  
FLOW SLEEVE TUBE  
PUSH PIN  
43  
10  
11  
12  
13  
14  
15  
16  
17  
18  
44  
GUARANTEED SOUND POWER  
LEVEL - 104dB (BR5057801)  
45  
46  
47  
66828  
72919  
72927  
72982  
00293  
01362  
04056  
34092  
09642  
03127  
02022  
1
2
1
1
1
1
1
1
1
1
1
TORSION SPRING  
FILLER SNAP-ON SMALL  
NAME TAG-BR50 8-GPM  
NAME TAG-BR50 5-GPM  
O-RING*  
PUSH PIN  
ACCUMULATOR DIAPHRAGM  
AUTOMATIC VALVE BODY  
O-RING PLUG MALE  
ROLL PIN  
48  
49  
50  
51  
52  
53  
54  
55  
O-RING*  
BUSHING (BUSHING ASSY  
ROD WIPER*  
07699 INCLUDES ITEMS 48-50)  
CUP SEAL*  
19  
20  
21  
22  
09611  
09640  
10180  
11207  
11206  
1
1
1
1
1
FLOW SLEEVE  
BACK UP WASHER  
ROD WIPER*  
PORTING BLOCK  
CAUTION N2 GAS STICKER  
CIRCUIT TYPE "D" STICKER  
O-RING*  
SEE BREAKER FOOT ASSY’s  
(PAGES 21 THRU 23)  
CIRCUIT TYPE “C” STICKER  
(5-GPM MODELs ONLY)  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
01269  
04985  
04984  
01744  
08411  
11230  
08158  
11234  
07522  
04983  
2
2
1
1
1
1
1
1
1
1
TAPER SLEEVE  
SPRING WASHER  
NYLOCK NUT  
23  
24  
11208  
11588  
1
1
HEX SHANK STICKER  
ACCUMULATOR ON-OFF  
VALVE BLOCK  
SPRING  
25  
26  
14090  
19443  
58597  
2
1
1
STANLEY LOGO  
PISTON  
DETENT  
HEX BUSHING 1-1/4”  
COMPRESSION SPRING  
COLLAR SUPPORT ASSY  
RETAINING RING  
FOOT LATCH BOLT  
PISTON (5-GPM MODELS ONLY  
BR5057801 & BR5057801AA)  
27  
28  
29  
30  
31  
32  
20499  
20500  
20505  
20508  
20511  
20515  
1
2
1
2
1
1
CHARGE VALVE  
ROLL PIN  
HANDLE PIVOT BLOCK  
PIVOT SCREW  
LEVER  
SEAL KIT P/N-13552  
* DENOTES PART IN SEAL KIT  
VALVE SPOOL  
20 ► BR50 User Manual  
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BR50 BREAKER FOOT PARTS LIST  
BREAKER FOOT ASSEMBLY (STANDARD) P/N-72825 (MODEL BR50120 and BR50125)  
72825 Assembly Includes Items 1 thru 14 Below.  
ITEM  
P/N  
QTY DESCRIPTION  
ITEM  
7
P/N  
QTY DESCRIPTION  
1
2
3
4
5
6
01269  
01744  
01837  
02022  
03127  
04081  
2
1
1
1
1
1
TAPER SLEEVE  
SPRING  
04983  
04984  
04985  
08411  
09642  
09643  
32275  
34092  
1
1
2
1
1
1
1
1
FOOT LATCH BOLT  
NYLOCK NUT  
SPRING WASHER  
DETENT  
8
LATCH  
9
O-RING*  
10  
11  
12  
13  
14  
ROD WIPER*  
HEX BUSHING 1-1/8"  
BACK UP WASHER  
INSERT  
INSTALL WITH A LIGHT COATING OF  
LOCTITE #609 ON I.D. OF FOOT BORE  
12  
1
BREAKER FOOT  
SEAL*  
4
1
3
1
8
1
9
1
1
1
1
1
9
1
7
1
1-1/8” HEX  
NOTE: IF YOU ARE REPLACING THE  
HEX BUSHING OR INSERT YOU  
MUST PURCHASE A COMPLETE  
BREAKER ASSEMBLY.  
14  
1
11  
1
5
1
13  
1
2
1
10  
1
6
1
INSTALL WITH  
LOCTITE #609  
BREAKER FOOT ASSEMBLY (EASY RIDE) P/N-72932 (MODEL BR50120E)  
72932 Assembly Includes Items 1 thru 17 Below.  
ITEM  
P/N  
QTY DESCRIPTION  
ITEM  
9
P/N  
QTY DESCRIPTION  
1
2
3
4
5
6
7
8
01269  
01744  
01837  
02022  
03127  
04983  
04984  
04985  
2
1
1
1
1
1
1
2
TAPER SLEEVE  
SPRING  
07517  
07522  
08115  
08157  
08158  
08411  
09642  
09643  
34092  
1
1
1
1
1
1
1
1
1
HEX BUSHING 1-1/8"  
RETAINING RING  
COLLAR SUPPORT ASSY.  
BREAKER FOOT  
SPRING  
10  
11  
LATCH  
O-RING*  
12  
13  
14  
15  
16  
17  
ROD WIPER*  
FOOT LATCH BOLT  
NYLOCK NUT  
SPRING WASHER  
DETENT  
BACK UP WASHER  
INSERT  
CUP SEAL*  
INSTALL WITH  
LOCTITE #609  
9
1
4
1
12  
1
13  
1
2
1
3
1
7
1
8
1
1
1
1
1
8
1
6
1
1-1/8” HEX  
ALIGN HEX AS SHOWN  
17  
1
15  
1
5
1
11  
1
10  
1
14  
1
NOTE: IF YOU ARE REPLACING THE HEX BUSHING OR  
INSERT YOU MUST PURCHASE A COMPLETE BREAKER  
ASSEMBLY.  
16  
1
INSTALL WITH A  
LIGHT COATING OF  
LOCTITE #609 ON  
I.D. OF FOOT BORE.  
BR50 User Manual ◄ 21  
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BR50 BREAKER FOOT PARTS LIST  
BREAKER FOOT ASSEMBLY (STANDARD) P/N-72828 (MODELS BR50130 and BR50135)  
72828 Assembly Includes Items 1 thru 14 Below.  
ITEM  
P/N  
QTY DESCRIPTION  
ITEM  
P/N  
QTY DESCRIPTION  
1
2
3
4
5
6
01269  
01744  
01837  
02022  
03127  
04597  
2
1
1
1
1
1
TAPER SLEEVE  
SPRING  
7
04983  
04984  
04985  
08411  
09642  
09643  
32275  
34092  
1
1
2
1
1
1
1
1
FOOT LATCH BOLT  
NYLOCK NUT  
SPRING WASHER  
DETENT  
8
LATCH  
9
O-RING*  
10  
11  
12  
13  
14  
ROD WIPER*  
HEX BUSHING 1-1/4"  
BACK UP WASHER  
INSERT  
INSTALL WITH A LIGHT COATING OF  
LOCTITE #609 ON I.D. OF FOOT BORE  
12  
1
BREAKER FOOT  
CUP SEAL*  
4
1
3
1
8
1
9
1
1
1
1
1
9
1
7
1
1-1/4” HEX  
NOTE: IF YOU ARE REPLACING THE  
HEX BUSHING OR INSERT YOU  
MUST PURCHASE A COMPLETE  
BREAKER ASSEMBLY.  
14  
1
11  
1
5
1
13  
1
2
1
10  
1
6
1
INSTALL WITH  
LOCTITE #609  
BREAKER FOOT ASSEMBLY (EASY RIDE) P/N-72019 (MODEL BR50130E)  
72019 Assembly Includes Items 1 thru 17 Below.  
ITEM  
P/N  
QTY DESCRIPTION  
ITEM  
9
P/N  
QTY DESCRIPTION  
1
2
3
4
5
6
7
8
01269  
01744  
01837  
02022  
03127  
04983  
04984  
04985  
2
1
1
1
1
1
1
2
TAPER SLEEVE  
SPRING  
07518  
07522  
08116  
08157  
08158  
08411  
09642  
09643  
34092  
1
1
1
1
1
1
1
1
1
HEX BUSHING 1-1/4"  
RETAINING RING  
10  
11  
LATCH  
COLLAR SUPPORT ASSY.  
BREAKER FOOT  
SPRING  
O-RING*  
12  
13  
14  
15  
16  
17  
ROD WIPER*  
FOOT LATCH BOLT  
NYLOCK NUT  
SPRING WASHER  
DETENT  
BACK UP WASHER  
INSERT  
9
1
INSTALL WITH  
LOCTITE #609  
CUP SEAL*  
4
1
12  
1
13  
1
2
1
3
1
7
1
8
1
1
1
1
1
8
1
6
1
NOTE: IF YOU ARE  
REPLACING THE HEX  
BUSHING OR INSERT  
YOU MUST PURCHASE  
A COMPLETE BREAK-  
ER ASSEMBLY.  
ALIGN HEX AS SHOWN  
1-1/4” HEX  
17  
1
15  
1
5
1
11  
1
10  
1
14  
1
16  
1
INSTALL WITH A  
LIGHT COATING OF  
LOCTITE #609 ON  
I.D. OF FOOT BORE.  
22 ► BR50 User Manual  
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BR50 BREAKER FOOT PARTS LIST  
BREAKER FOOT ASSEMBLY (EASY RIDE) UK P/N-48772 (MODELS BR5017801, BR5017801AA,  
BR5057801 and BR5057801AA)  
ITEM  
P/N  
QTY  
DESCRIPTION  
TAPER SLEEVE  
SPRING  
ITEM  
9
P/N  
QTY  
1
DESCRIPTION  
RETAINING RING  
SPRING  
1
2
3
4
5
6
7
8
01269  
01744  
01837  
02022  
03127  
04983  
04984  
04985  
2
1
1
1
1
1
1
2
07522  
08158  
08411  
09642  
09643  
11230  
11234  
11636  
34092  
10  
11  
1
LATCH  
1
DETENT  
O-RING*  
12  
13  
14  
15  
16  
17  
1
BACK UP WASHER  
INSERT  
ROD WIPER*  
FOOT LATCH BOLT  
NYLOCK NUT  
SPRING WASHER  
1
1
HEX BUSHING 1-1/4"  
COLLAR SUPPORT ASSY.  
BREAKER FOOT  
CUP SEAL*  
1
1
1
INSTALL WITH  
LOCTITE #609  
14  
1
4
1
16  
1
10  
1
2
1
3
1
7
1
8
1
1
1
1
1
8
1
6
1
1-1/4” HEX  
UK AND CE  
MODELS  
ALIGN HEX AS SHOWN  
17  
1
12  
1
5
1
15  
1
9
1
11  
1
13  
1
INSTALL WITH A  
NOTE: IF YOU ARE REPLACING THE  
HEX BUSHING OR INSERT YOU  
MUST PURCHASE A COMPLETE  
BREAKER ASSEMBLY.  
LIGHT COATING OF  
LOCTITE #609 ON  
I.D. OF FOOT BORE.  
BR50 User Manual ◄ 23  
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Stanley Hydraulic Tools  
3810 SE Naef Road  
Milwaukie, Oregon 97267-5698 USA  
(503) 659-5660 / Fax (503) 652-1780  
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