Stanley Black Decker Portable Generator GTR20 User Manual

GTR20  
HYDRAULIC  
POWER UNIT  
USER MANUAL  
Safety, Operation and Maintenance  
© 2014 Stanley Black & Decker, Inc.  
New Britain, CT 06053  
U.S.A.  
65114 3/2015 Ver. 12  
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TABLE OF CONTENTS  
SAFETY SYMBOLS ..................................................................................................................................................4  
SAFETY PRECAUTIONS..........................................................................................................................................5  
TOOL STICKERS......................................................................................................................................................6  
HYDRAULIC HOSE REQUIREMENTS.....................................................................................................................7  
HOSE RECOMMENDATIONS ..................................................................................................................................8  
FIGURE 1. TYPICAL HOSE CONNECTIONS.......................................................................................................8  
EHTMA/HTMA REQUIREMENTS ............................................................................................................................9  
OPERATION............................................................................................................................................................10  
ROUTINE MAINTENANCE .....................................................................................................................................14  
PROGRAMMABLE CONTROLLER ........................................................................................................................15  
FAULT CODES........................................................................................................................................................16  
TESTING & TROUBLESHOOTING ........................................................................................................................17  
TROUBLESHOOTING ............................................................................................................................................18  
SPECIFICATIONS...................................................................................................................................................19  
ACCESSORIES.......................................................................................................................................................20  
GTR20 BRIGGS ILLUSTRATION ...........................................................................................................................21  
GTR20 BRIGGS PARTS LIST.................................................................................................................................22  
GTR20 HONDA ILLUSTRATION.............................................................................................................................23  
GTR20 HONDA PARTS LIST..................................................................................................................................24  
FRAME PARTS .......................................................................................................................................................25  
FUEL TANK & CAP .................................................................................................................................................26  
HOSES, FITTINGS & CLAMPS ..............................................................................................................................27  
MAIN WIRING HARNESS.......................................................................................................................................28  
DUAL CIRCUIT WIRE HARNESS...........................................................................................................................29  
IMPORTANT  
To fill out a Product Warranty Validation form, and for information on your warranty,  
visit Stanleyhydraulics.com and select the Company tab, Warranty.  
(NOTE: The warranty Validation record must be submitted to validate the warranty).  
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic  
Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an au-  
thorized and certified dealer. Please read the following warning.  
WARNING  
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS  
TOOL.  
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND  
CERTIFIED DEALER.  
For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this  
manual and ask for a Customer Service Representative.  
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SAFETY SYMBOLS  
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-  
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.  
This is the safety alert symbol. It is used to alert you to potential personal injury  
hazards. Obey all safety messages that follow this symbol to avoid possible  
injury or death.  
This safety alert and signal word indicate an imminently hazardous situation  
which, if not avoided, will result in death or serious injury.  
DANGER  
WARNING  
CAUTION  
This safety alert and signal word indicate a potentially hazardous situation  
which, if not avoided, could result in death or serious injury.  
This safety alert and signal word indicate a potentially hazardous situation  
which, if not avoided, could result in death or serious injury.  
This signal word indicates a potentially hazardous situation which, if not avoid-  
ed, may result in property damage.  
CAUTION  
NOTICE  
This signal word indicates a situation which, if not avoided, will result in damage  
to the equipment.  
This signal word indicates a situation which, if not avoided, may result in dam-  
age to the equipment.  
IMPORTANT  
Always observe safety symbols. They are included for your safety and for the protection of the tool.  
LOCAL SAFETY REGULATIONS  
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-  
nance personnel.  
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SAFETY PRECAUTIONS  
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the  
stickers and tags attached to the equipment.  
These safety precautions are given for your safety. Review them carefully before operating the tool and before performing  
general maintenance or repairs.  
Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations. If  
so, place the added precautions in the space provided on page 4.  
In addition to this manual, read and understand safety and operating instructions in the Engine Operation Manual furnished  
with the power unit.  
This power unit will provide safe and dependable service if operated in accordance with the instructions given in this manual.  
Read and understand this manual and any stickers and tags attached to the Power Unit. Failure to do so could result in per-  
sonal injury or equipment damage.  
• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas such as  
excessive slopes and dangerous terrain conditions.  
Establish a training program for all operators to ensure safe operation.  
Do not operate the power unit unless thoroughly trained or under the supervision of an instructor.  
Always wear safety equipment such as goggles, ear, head protection, and safety shoes at all times when operating the  
power unit and a hydraulic tool.  
Do not inspect or clean the power unit while it is running. Accidental engagement of the unit can cause serious injury.  
Always use hoses and fittings rated at 2500 psi/172 bar with a 4 to 1 safety factor. Be sure all hose connections are tight.  
Be sure all hoses are connected for correct flow direction to and from the tool being used.  
Do not inspect hoses and fittings for leaks by using bare hands. “Pin-hole” leaks can penetrate the skin.  
NEVER OPERATE THE POWER UNIT IN A CLOSED SPACE. Inhalation of engine exhaust can be fatal.  
Do not operate a damaged, improperly adjusted power unit.  
Never wear loose clothing that can get entangled in the working parts of the power unit.  
Keep all parts of your body away from the working parts of the power unit.  
Keep clear of hot engine exhaust.  
Do not add fuel to the power unit while the power unit is running or is still hot.  
Do not operate the power unit if gasoline odor is present.  
Do not use flammable solvents around the power unit engine.  
Do not operate the power unit within 3.3 ft/1 m of buildings, obstructions or flammable objects.  
Do not reverse tool rotation direction by changing fluid flow direction.  
Allow power unit engine to cool before storing in an enclosed space.  
Always keep critical tool markings, such as labels and warning stickers legible.  
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by autho-  
rized and properly trained personnel.  
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TOOL STICKERS  
59126  
Power Unit Dash Decal  
59125  
Dual Circuit Decal  
59126 DASH RR DECAL  
59125 DUAL CIRCUIT CECAL  
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HYDRAULIC HOSE REQUIREMENTS  
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy-  
draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with  
Stanley Hydraulic Tools. They are:  
Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid  
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified non-  
conductive is the only hose authorized for use near electrical conductors.  
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce-  
ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near  
electrical conductors.  
Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in-  
ner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This  
hose is not certified non-conductive and must never be used near electrical conductors.  
HOSE SAFETY TAGS  
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic  
Tools. DO NOT REMOVE THESE TAGS.  
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be  
obtained from your Stanley Distributor.  
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE  
D A N G E R  
D A N G E R  
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE  
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN  
DEATH OR SERIOUS INJURY.  
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE  
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.  
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT  
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION  
AND SEVERE PERSONAL INJURY.  
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-  
ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND  
ELECTRIC LINES.  
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR  
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT  
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.  
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE  
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT-  
TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND  
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH  
SAFETY DEPARTMENT INSTRUCTIONS.  
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM-  
AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE  
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.  
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.  
SEE OTHER SIDE  
SEE OTHER SIDE  
SIDE 1  
SIDE 2  
(Shown smaller than actual size)  
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.  
D A N G E R  
D A N G E R  
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS  
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR  
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.  
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKSABRASIONS, BULGES, OR DAMAGE TO  
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.  
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.  
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY  
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-  
TRIC LINES.  
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.  
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR  
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE  
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT  
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE  
PERSONAL INJURY.  
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT  
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO  
PULL OR LIFT TOOLS, POWER UNITS, ETC.  
SEE OTHER SIDE  
SEE OTHER SIDE  
SIDE 1  
SIDE 2  
(Shown smaller than actual size)  
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HOSE RECOMMENDATIONS  
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HTMA / EHTMA REQUIREMENTS  
HTMA / EHTMA REQUIREMENTS  
HTMA  
TOOL TYPE  
HYDRAULIC SYSTEM REQUIREMENTS  
TYPE I  
TYPE II  
TYPE RR  
9-10.5 gpm  
(34-40 lpm)  
1500 psi  
TYPE III  
11-13 gpm  
(42-49 lpm)  
1500 psi  
4-6 gpm  
7-9 gpm  
Flow Range  
(15-23 lpm)  
1500 psi  
(103 bar)  
(26-34 lpm)  
1500 psi  
(103 bar)  
Nominal Operating Pressure  
(at the power supply outlet)  
(103 bar)  
(103 bar)  
2100-2250 psi  
(145-155 bar)  
2100-2250 psi  
(145-155 bar)  
2200-2300 psi  
(152-159 bar)  
2100-2250 psi  
(145-155 bar)  
System relief valve setting  
(at the power supply outlet)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
Maximum back pressure  
(at tool end of the return hose)  
400 ssu*  
400 ssu*  
400 ssu*  
400 ssu*  
Measured at a max. fluid viscosity of:  
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)  
(at min. operating temperature)  
Temperature: Sufficient heat rejection  
capacity to limit max. fluid temperature to:  
(at max. expected ambient temperature)  
140° F  
(60° C)  
140° F  
(60° C)  
140° F  
(60° C)  
140° F  
(60° C)  
Min. cooling capacity at a temperature  
3 hp  
5 hp  
6 hp  
7 hp  
difference of between ambient and fluid  
temps  
(2.24 kW)  
40° F  
(3.73 kW)  
40° F  
(5.22 kW)  
40° F  
(4.47 kW)  
40° F  
NOTE:  
(22° C)  
(22° C)  
(22° C)  
(22° C)  
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator  
discomfort at the tool.  
Filter  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
Min. full-flow filtration  
Sized for flow of at least:  
(For cold temp. startup and max.  
dirt-holding capacity)  
Hydraulic fluid Petroleum based  
(premium grade, anti-wear, non-conductive)  
Viscosity (at min. and max. operating temps)  
100-400 ssu*  
100-400 ssu*  
(20-82 centistokes)  
100-400 ssu*  
100-400 ssu*  
NOTE:  
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the  
most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements  
over a wide range of operating temperatures.  
*SSU = Saybolt Seconds Universal  
CLASSIFICATION  
EHTMA  
HYDRAULIC SYSTEM  
REQUIREMENTS  
C
B
D
Flow Range  
3.5-4.3 gpm  
(13.5-16.5 lpm) (18-22 lpm)  
1870 psi  
(129 bar)  
4.7-5.8 gpm  
7.1-8.7 gpm  
(27-33 lpm)  
1500 psi  
9.5-11.6 gpm  
(36-44 lpm)  
1500 psi  
11.8-14.5 gpm  
(45-55 lpm)  
1500 psi  
Nominal Operating Pressure  
(at the power supply outlet)  
1500 psi  
(103 bar)  
(103 bar)  
(103 bar)  
(103 bar)  
System relief valve setting  
(at the power supply outlet)  
2495 psi  
(172 bar)  
2000 psi  
(138 bar)  
2000 psi  
(138 bar)  
2000 psi  
(138 bar)  
2000 psi  
(138 bar)  
NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements  
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OPERATION  
4. HYDRAULIC FLUID  
PREPARATION FOR USE  
Do not operate the power unit until you have read the  
engine operating and maintenance instructions manual  
furnished with the unit.  
RECOMMENDED HYDRAULIC OILS  
Below is a list of recommended oils by brand.  
Brand  
CITGO  
AMS Oil  
Biodegradable  
Description  
Hydurance AW32  
HVH 32  
No  
No  
1. ENGINE CRANKCASE OIL LEVEL  
Always check the oil level before starting the engine. Exxon Mobil  
No  
Univis HVI26*  
DTE 10 Excel  
S2 V 32  
Make sure the oil level is at the FULL MARK on the dip-  
Exxon Mobil  
No  
stick. Do not overfill. Use detergent oil classified "For  
Shell  
No  
Service SE, SF, SG" as specified in the engine operat-  
Chevron  
No  
Rando HDZ 32  
Unax AW-WR-32  
Green Bio 32  
EAL 224H  
ing and maintenance manual. See engine manual for oil  
viscosity grade.  
Conoco Phillips  
Clarion (CITGO)  
Exxon Mobil  
Chevron  
No  
Yes  
Yes  
Yes  
Yes  
Yes  
2. SPARK PLUG  
Clarity AW32  
Envirologic 132  
Naturelle HF-E-32  
On power units equipped with Briggs & Stratton Engines,  
ONLY Champion RC12YC or equivalent can be used  
Terresolve  
Shell  
For power units equipped with Honda Engines, ONLY  
Denso J16CR-U or equivalent can be used.  
Incorrect type spark plugs can produce radio frequency  
interference that will corrupt and damage the controller.  
Failure to use the correct spark plug could result in a  
warranty that will not be considered.  
*Recommended for extreme cold temperatures  
5. HYDRAULIC CONNECTIONS  
The recommended hose length is 25 ft/8 m with a 1/2  
inch/12.7 mm inside diameter. The hoses must have  
a working pressure rating of at least 2500 psi/175 bar.  
Each hose end must have male thread ends compatible  
with H.T.M.A. (HYDRAULIC TOOL MANUFACTURERS  
ASSOCIATION) quick disconnect fittings (NPT type  
threads). (See Figure 2.)  
3. ENGINE FUEL LEVEL  
Check the fuel level. If low, fill with un-leaded gasoline  
with a minimum of 85 octane.  
Figure 1. Control Panel  
Facing the control panel, the 2 left male quick discon-  
nect fittings are the PRESSURE FLUID OUT fittings.  
The 2 right female quick disconnect fittings are the RE-  
TURN FLUID IN fittings.  
QUICK DISCONNECT COUPLERS  
H.T.M.A. approved quick disconnect couplings are in-  
stalled to hydraulic hoses so that the direction of oil flow  
is always  
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OPERATION  
from the male to the female quick disconnect as shown  
VALVE BLOCK  
in figure 2. Quick disconnect couplings and hose fittings  
are selected so that additional fittings such as reducer or  
adapter fittings are not required.  
PRESSURE  
PRESSURE  
Adapter, 1/2 inch Male Pipe x  
-10 SAE O-Ring (P/N 07882)  
If adapter fittings are used, they must be approved steel  
hydraulic fittings meeting a minimum operating pressure  
rating of 2500 psi/172 bar. Do not use galvanized pipe  
fittings or black pipe fittings.  
HTMA, 1/2 inch Male Quick  
Disconnect Coupler (P/N  
24061, Coupler Body or  
P/N 03974, Coupler Set)  
Use thread tape or pipe joint compound when installing  
quick disconnect couplings to hose or tool fittings. Fol-  
low the instructions furnished with the selected thread  
sealant. DO NOT OVERTIGHTEN THE FITTINGS.  
HTMA, 1/2 inch Female Quick  
Disconnect Coupler (P/N  
24060, Coupler Body or  
P/N 03974, Coupler Set)  
6. BATTERY  
1/2 inch. ID Hose, 25 ft to 50  
ft long.  
(25 ft: P/N 04972 or P/N  
05009, Dual Hydraulic Hose)  
(50 ft: P/N 04978 or P/N  
05008, Dual Hydraulic Hose)  
The supplied 12 Volt DC battery is a non-spillable, main-  
tenance-free battery and is fully charged.  
Make sure the battery cables are tight and charging cir-  
cuit functions are operating properly.  
NOTICE  
Do not charge the battery with a standard auto-  
motive battery charger. This type of charger pro-  
duces a charging amperage higher than 2 amps.  
Charging the battery at higher than 2 amps will  
damage the battery.  
1/2 inch Male Pipe Hose End  
HTMA, 1/2 inch Male Quick  
Disconnect Coupler (P/N  
24061, Coupler Body or  
P/N 03974, Coupler Set)  
HTMA, 1/2 inch Female Quick  
Disconnect Coupler (P/N  
24060, Coupler Body or  
P/N 03974, Coupler Set)  
NOTICE  
If the engine runs out of gas or dies during op-  
eration and the ignition switch is left in the ON or  
RUN position, this could drain the battery. Make  
sure the ignition switch is returned to the OFF  
position.  
Adapter, 3/8 inch Male Pipe x  
-8 SAE O-Ring (P/N 00936)  
PRESSURE  
PRESSURE  
RETURN  
RETURN  
Figure 2. Hydraulic Connections  
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OPERATION  
the operator has selected with the flow selector switch.  
CONTROLS  
When a tool is not being used the engine will not return  
to idle until either the flow selector switch is turned to  
the off position or the throttle control switch is turned to  
auto-on.  
This unit is equipped with an advanced proportional en-  
gine control system. It provides a means of controlling  
engine speed by adjusting the fuel control lever with an  
actuator. The Power Unit provides two 5 gpm/19 lpm up  
to 2000 psi/140 bar circuits or one 10 gpm/37.8 lpm up  
Note: It may be necessary to reset the Controller.  
to 2000 psi/140 bar circuit.  
Flow Selector tool  
Circuit 1 Switch  
Throttle Control Switch  
At times it may be neccessary to reset the controller.  
This could happen if a fault occurs in the controller. For  
example, excessive engine speed. If a fault does occur  
the power unit will return to an idle and the operator will  
have no control of the unit. To reset the controller, simply  
turn off the power unit and restart it.  
USING THE 12 VOLT DC OUTLET  
Flow Selector tool  
Circuit 2 Switch  
Ignition Switch  
A 12 VDC outlet is on specific models. The DC outlet is  
ON at all times.  
Figure 3. Panel Control Valve  
Two 5 gpm hydraulic tools can be connected to the tool  
circuit or one 10 gpm tool. The circuit is activated by  
turning one or both flow selector switches to 5 or both  
switches to 10 gpm. If both are at 10 gpm, 10 gpm can  
be had by connecting to either coupler set.  
IMPORTANT  
The accessories (if left on) that are plugged  
into this outlet could drain the battery.  
THROTTLE CONTROL  
The throttle control permits the operator to select one  
of 2 operating modes after the engine has warmed up.  
When starting the engine, make sure the flow selector  
switch is in the OFF position. The throttle control switch  
can be set in either the AUTO-IDLE-ON or AUTO-IDLE-  
OFF positions.  
STARTUP  
Before starting the engine make sure the flow selector  
switches are in the OFF position.  
Note: The power unit will not start if the flow selec-  
tor switches are not in the "OFF" position.  
Pull choke knob out and move the Throttle Control  
Switch to the auto-idle-off or the auto-idle-on position,  
whichever mode of operation the operator prefers. En-  
sure the flow selector switch is in the OFF position.  
AUTO-ON  
When the throttle control switch is in the "AUTO-ON"  
position, the oil flow is regulated automatically when the  
trigger on the tool activated. When the tool is not being  
used the engine will return to idle automatically, after a  
10 second delay.  
Turn the Ignition Switch to the START position. After the  
engine starts, release the switch.  
This setting will produce one or two 5 gpm/19 lpm cir-  
cuits or one 10 gpm/37.8 lpm circuit depending on which  
postion the operator has selected with the flow selector  
switch.  
Gradually push in the choke knob as the engine begins  
to idle smoothly.  
Allow the engine to warm up.  
AUTO-OFF  
Connect hoses and the tool as desrcribed on pages 7  
and 8.  
When the throttle control switch is in the "AUTO-OFF"  
position, the engine speed is held to maintain 5 gpm/19  
lpm or 10 gpm/37.8 lpm depending on which position  
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OPERATION  
SHUTDOWN  
FOR 5 GPM OPERATION  
1. Ensure the flow selector switches are in the OFF po-  
sition (center position).  
For 5 gpm operation, select mode of operation with the  
Throttle Control switch, either auto-idle-on or the auto-  
idle-off position. Move the flow selector switch to the 5  
gpm position.  
2. Unless already at idle the power unit should return  
to idle. This may take a few seconds for the unit to react  
due to a built-in program delay.  
Note:  
If operating both 5 gpm circuits move both flow se-  
lector switches to the 5 gpm position. Both 5 gpm  
circuits are independent from each other and can be  
operated on its own.  
3. Allow the engine to idle for approximately one minute  
and move the Ignition Switch to the OFF position.  
When finished operating the tool, move one or both flow  
selector switches to the OFF position.  
FOR 10 GPM OPERATION  
For 10 gpm operation, select mode of operation with the  
Throttle Control Switch, either auto-idle-on or the auto-  
idle-off position. Move both flow selector switches to the  
10 gpm position.  
When finished operating the tool, move both flow selec-  
tor switches to the OFF position.  
Note:  
Either set of couplers can be used for the 10 gpm circuit,  
but DO NOT use two separate tools when in the 10 gpm  
operation mode.  
COLD WEATHER STARTUP  
1. Use the procedures described under "STARTUP"  
and then follow the procedure below.  
2. Hydraulic fluids are thicker in cold weather. There-  
fore, it is recommended that the engine be run at low  
idle long enough to bring the fluid temperature up to a  
minimum of 50°F/10°C.  
3. If the tools and tool hoses are cold, it is recom-  
mended to allow hydraulic fluid to circulate through the  
tool hoses until warm before using the tool.  
GTR20 User Manual ◄ 13  
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ROUTINE MAINTENANCE  
ENGINE MAINTENANCE  
STORAGE  
Follow the maintenance schedule and general mainte-  
nance instructions in the engine maintenance and op-  
eration manual furnished with the power unit.  
• Clean the unit thoroughly before storage. Do not use  
water pressure.  
• Always store the unit in a clean and dry facility.  
SPARK PLUG  
On power units equipped with Briggs & Stratton Engines,  
ONLY Champion RC12YC or equivalent can be used.  
• If the unit will be stored for a prolonged period (over  
30 days), add a fuel additive to the fuel tank to prevent  
the fuel from gumming. Run engine for a short period to  
circulate the additive.  
For power units equipped with Honda Engines, ONLY  
Denso J16CR-U or equivalent can be used.  
Incorrect type spark plugs can produce radio frequency  
interference that will corrupt and damage the controller.  
Failure to use the correct spark plug could result in a  
warranty that will not be considered.  
• Replace crankcase oil with new oil.  
• Remove spark plugs and pour approximately 1 ounce  
(30 ml) of engine oil into each cylinder. Replace spark  
plugs and crank the engine slowly to distribute the oil.  
HYDRAULIC SYSTEM MAINTENANCE  
• Check hydraulic fluid level daily. Add fluid per specifi-  
cations in this manual. (See "HYDRAULIC FLUID" un-  
der the section titled "OPERATING INSTRUCTIONS".  
• Check hydraulic reservoir for water. If water is found,  
change the oil and circulate it through the tool hose and  
tool. (See "HYDRAULIC SYSTEM MAINTENANCE"  
earlier in this section).  
• Remove condensed moisture from the hydraulic  
• Disconnect tool hoses.  
fluid by pumping the hydraulic fluid into a 5 gal/20 l con-  
tainer through the pressure hose. Make sure the engine  
is at idle when performing this procedure. When the hy-  
draulic reservoir is empty turn the engine off immedi-  
ately.  
• Allow the fluid to sit long enough for the water to settle  
to the bottom of the container. Slowly pour the fluid back  
into the hydraulic tank, avoiding the water at the bottom  
of the container.  
• Each day, check hydraulic lines and fittings for leaks,  
kinks, etc. Do not use your hand to perform this check.  
• Change the hydraulic filter element every 200 hours  
of operation. Change more often if cold, moist or dusty  
conditions exist.  
• Check oil cooler for debris. Remove debris with air  
pressure.  
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PROGRAMMABLE CONTROLLER  
The Stanley programmable controller is an electronic tion.  
engine governor that provides a means of controlling  
and limiting engine speed by adjusting the fuel control  
lever with a proportional actuator.  
a. If actuator does not move it is defective. (Replace).  
b. If actuator moves throttle to wide-open position, the  
module is defective or there is a wiring problem. (Re-  
place).  
The controller is factory preset and has no manual ad-  
justments.  
FAULT CODES  
A flashing LED indicates  
the fault condition  
The Stanley controller is capable of identifying certain  
fault conditions and alerting the user to them. A flash-  
ing LED indicates the fault conditions. The current fault  
code list is shown on the following page. Please note  
the following:  
1. When power is first applied to the controller, the LED  
will flash just once for one second to indicate that the  
LED is working.  
2. If there are multiple faults, the LED will flash them all in  
sequence. Count the flash codes to determine the fault  
conditions or connect the Calibration Tool to observe the  
fault conditions. (Use the “Display Faults” option under  
the Monitor Menu.)  
TROUBLESHOOTING GUIDELINES  
Please follow the checklist below to troubleshoot your  
Stanley controller.  
1. Check battery voltage for stability and correct value.  
The LED will turn on for one second when the controller  
4500 is first powered up.  
3. If there are no faults, the LED will flash once at  
reset and from then on indicate the detection of engine  
speed. A continuous ON LED indicates that a valid  
engine speed is being sensed.  
2. Check the actuator linkage for binding and backlash.  
4. The controller will attempt to shut down for some  
faults and will not permit starting after reset with faults  
1, 5 and 8.  
CHECKING PERFORMANCE CONTROL™  
(ELECTRONIC GOVERNOR-STATIC  
CHECK)  
To determine whether a governor problem is being  
caused by the actuator or the control module, perform  
the following static check exactly in order shown.  
A pair of jumper wires and a known good 12-volt battery  
is required.  
1. Disconnect red and green wires from the control mod-  
ule to actuator.  
2. Attach jumper wires from battery to RED and GREEN  
wires to actuator.  
a. Attach 12 volt + (positive) to RED wire.  
b. Attach 12 volt – (negative) to GREEN wire.  
3. Actuator should move throttle lever to wide open posi-  
GTR20 User Manual ◄ 15  
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FAULT CODES  
FLASH  
CODE  
ENGINE  
SHUTDOWN  
FAULT  
CORRECTIVE ACTION  
1
APECS unit not calibrated  
yes  
Calibrate APECS unit.  
2
Engine speed excessive  
yes  
Check parameter settings. Over speed criteria may be  
too sensitive.  
Check for electrical noise entering controller.  
Check wiring and connections.  
Check case ground.  
Make sure linkage moves freely, without backlash.  
Check tip of speed sensor.  
3
Engine speed unusually low  
yes  
Check parameter settings.  
Check linkage and the actuator travel.  
Ensure that load is not greater than engine capacity.  
4
Engine shutdown due to engine  
protection input  
yes  
Check parameter settings.  
Check what may have triggered the protection input.  
5
Factory settings lost  
yes  
If calibration file is available, download the file and cycle  
power again.  
If controller still does not work or if no calibration file is  
available, consult factory.  
6
7
8
External pot out-of-range  
no  
Verify that pot is wired correctly.  
Recalibrate external pot.  
Accelerator position / idle  
switch conflict  
no  
Verify that signals are working and synchronized.  
Controller unit failed  
yes  
Electrical noise may be entering the controller.  
Check wiring, shielding and connections to controller.  
Cycle power to engine.  
If controller still does not work, consult factory.  
9
Limiting excessive  
actuator current  
no  
no  
Check actuator for short to ground or low resistance.  
Check parameter settings.  
Check linkage and actuator travel.  
Ensure that load is not greater than engine capacity.  
10  
Engine speed input  
signal missing  
(Active only in Auto crank mode).  
Check speed sensor wiring.  
Check starter motor.  
11  
12  
13  
14  
Auto crank unable to  
start engine  
no  
no  
no  
no  
Check fuel.  
Auxiliary output is shorted  
Check the lamp or relay hooked to the output. If fault is  
still present, consult factory.  
Auxiliary output #2 is shorted  
Check the lamp or relay hooked to the output. If fault is  
still present, consult factory.  
Actuator disconnected or  
open circuit  
Check actuator wiring and actuator resistance.  
Resistance should be less than 10 ohms.  
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TESTING & TROUBLESHOOTING  
9. At 2100-2200 psi/148-155 bar, the relief valve should be-  
GENERAL  
gin to open. The pressure at which the relief valve just be-  
gins to open is commonly referred to as the "cracking pres-  
sure". At the "cracking pressure," the flow rate should start  
to drop because the relief valve is allowing fluid to bypass to  
the hydraulic reservoir. The "cracking pressure" is preset at  
the factory and if it is not within the above range, the relief  
valve must be re-set as follows:  
Tests and adjustments should be performed periodically  
to ensure the power unit is operating at maximum ef-  
ficiency. Stanley Circuit Tester (part number 04182) is  
recommended. This tester can be used to isolate prob-  
lems in both the engine and hydraulic system prior to  
any power unit disassembly.  
TESTING THE HYDRAULIC CIRCUIT  
a. The relief valve is located on the right side of the unit just  
behind the dash panel. It putrudes out from the manifold as-  
sembly. Use a open end or box end wrench to loosen the nut  
on the relief valve.  
The following tests can be performed to ensure that the  
hydraulic pump is supplying the correct flow and pres-  
sure and that the system relief valve is operating prop-  
erly.  
b. Use an Allen wrench to adjust the relief valve. Turn clock-  
wise to raise the pressure and counterclockwise to reduce  
the pressure.  
During these tests, make sure the engine is warm and  
operating smoothly. If test results are not as specified,  
refer to the troubleshooting table in this section for pos-  
sible causes.  
c. Tighten the nut and retest.  
TESTING THE 5 GPM OR 10 GPM CIRCUIT  
To test the circuit, proceed as follows:  
1. Set the flow selector switches to the OFF (center) po-  
sition.  
2. Set the throttle control switch to AUTO-OFF position.  
3. Connect the Stanley Circuit Tester across two hose  
ends (where the tool would normally be connected).  
4. Fully open the tester restrictor valve (counterclock-  
wise).  
5. Start the engine and allow it to run until warm.  
6. Switch the flow selector switch to 5 or 10 gpm de-  
pending on which flow you are testing.  
7. With the engine at the programed speed, the test flow  
gauge should read 4-6 gpm/15-23 lpm or 9-11 gpm/34-  
41.6 lpm.  
8. Slowly turn the restrictor valve clockwise while watch-  
ing the pressure gauge. The flow rate should stay at 4-6  
gpm/15-23 lpm or 9-11 gpm/34-41.6 lpm as the pressure  
gauge reaches 2100-2200 psi/148-155 bar.  
GTR20 User Manual ◄ 17  
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TROUBLESHOOTING  
PROBLEM  
CAUSE  
REMEDY  
Engine will not start.  
Flow selector switch not in the  
OFF position.  
Make sure both flow selector switches  
are in the OFF position when starting.  
Battery not connected.  
Weak battery.  
Attach battery cables, check wires.  
Test battery, charge or replace.  
Add Fuel.  
No fuel.  
Fuel filter plugged.  
Defective spark plugs.  
Replace fuel filter.  
Remove plugs, check gap, clean or  
replace.  
Fluid blowing out of fluid  
reservoir vent.  
Hydraulic tank overfilled.  
Pump suction leak.  
Correct the fluid level.  
Check suction connections. Tighten if  
necessary.  
Hydraulic tool won't operate.  
Flow selector switch not switched  
Check that the flow selector switch  
ON.  
is set to 5 or 10 gpm.  
Incorrect hose connection to  
tool.  
Make sure the tool hose circuit goes  
from left (pressure) fitting to tool  
and back to the right fitting (return).  
Fluid always flows from the male to  
female fittings.  
Quick disconnect fittings  
defective.  
Detach from hose, connect set  
together and check for free flow.  
Hydraulic fluid level low.  
Pump coupling defective.  
Check for correct fluid level. Fill  
using the recommended fluid.  
With the engine not running.  
Check the coupling between the pump  
and engine that it is engaged and is  
not damaged. Caution: Keep hands  
clear of rotating objects.  
Relief valve stuck open.  
Adjust or replace valve.  
Suction hose kinked.  
Make sure suction hose from fluid  
reservoir to pump inlet has a smooth  
curve.  
Solenoid not working.  
Tool is defective.  
Check solenoid operation and electrical  
connections.  
Refer to tool manual.  
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SPECIFICATIONS  
Engine: ............................................................................................................................18 hp Briggs / 20 hp Honda  
Capacity (Flow)...............................................................Two 5 gpm/19 lpm Circuits or One 10 gpm/37.8 lpm Circuit  
Length:................................................................................................................................................ 36 in. / 91.4 cm  
Width: ................................................................................................................................................. 23 in: / 58.4 cm  
Height:.............................................................................................................................................. 29.5 in. / 74.9cm  
Weight (Wet): Dual Circuit Briggs...................................................................................................334 lbs / 151.5 kg  
Weight (Wet): Dual Circuit Honda ..................................................................................................352 lbs / 159.6 kg  
Fuel Tank Capacity:...........................................................................................................................5.5 gal. / 20.8 ltr  
Estimated Gas Consumption Per Hour ...................................................................................................1.3 gal / 4 ltr  
Hydraulic Reservor Capacity:.................................................................................................................. 3 gal. / 11 ltr  
Nominal Operating Pressure..........................................................................................................1500 psi / 103 bar  
Relief Valve "crack" setting.............................................................................................................2100 psi / 145 bar  
Full relief setting .............................................................................................................................2500 psi / 172 bar  
EHTMA Category........................................................................."C" (19 lpm @ 103 bar) or "E" (37.8 lpm @ 103 bar)  
HTMA Category............”Type 1” (4-6 gpm /15-23 lpm @ 103 bar) or “Type RR” (9-10.5 gpm / 34-40 lpm @ 103 bar)  
EMISSIONS  
POWER UNITS,TRACHORSE & GAS/FUEL DRIVEN EQUIPMENT:  
A1. Federal Emission Component Compliance 40CFR part 1060.120 Stanley warrants all fuel system emission com-  
ponents for 2 years from the date of original purchase provided there has been no abuse, neglect, modifi cations, or  
improper maintenance.  
Components covered. The emission-related warranty covers all components whose failure would increase the evapora-  
tive emissions. Your emissionrelated warranty does not cover components whose failure would not increase evapora-  
tive emissions. Coverage under this warranty extends only to the following parts; fuel tank, fuel cap, fuel hose and vapor  
hose from the fuel tank to the engine and any connectors that are apart of the fuel system.  
The equipment is designed, built, and equipped so it conforms at the time of sale to the ultimate purchaser and each  
subsequent purchaser and is in compliance with 40 C.F.R. 1060.120 standards. The equipment is free from defects in  
materials and workmanship that may keep it from meeting these requirements.  
GTR20 User Manual ◄ 19  
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ACCESSORIES  
ACCESSORIES  
Coupler Male, 3/8 -8 SAE, Parker......................................................................................................................58857  
Coupler Female, 3/8 -8 SAE, Parker..................................................................................................................58856  
Coupler Male, 3/8 -8 SAE, Aeroquip..................................................................................................................66785  
Coupler Female, 3/8 -8 SAE, Aeroquip..............................................................................................................66784  
Hose Assy, 50 ft., with couplers (2 wire braid RR) .............................................................................................58448  
Hose Assy, 50 ft., with couplers .........................................................................................................................31848  
Hose Assy, 25 ft., with couplers .........................................................................................................................31972  
Hose Assy, 25 ft., with couplers (2 wire braid RR) .............................................................................................58451  
Wheel Kit (Converts a Skid Mount unit into a wheeled unit)..............................................................................73393  
FILTERS  
ENGINE  
HYDRAULIC OIL  
MODEL  
FOAM AIR  
FILTER  
FILTER  
OIL FILTER AIR FILTER FUEL FILTER  
GTR20 BRIGGS  
GTR20 HONDA  
18384  
40458  
18382  
40459  
19947  
40460  
18383  
40462  
40408  
40408  
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GTR20 BRIGGS ILLUSTRATION  
GTR20 User Manual ◄ 21  
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GTR20 BRIGGS PARTS LIST  
ITEM  
P/N  
QTY DESCRIPTION  
ITEM  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
66  
67  
69  
70  
71  
72  
73  
75  
76  
P/N  
QTY DESCRIPTION  
1
2
3
4
36150  
36151  
36152  
59007  
1
1
2
1
Muffler  
15476  
65068  
21714  
58942  
01459  
58975  
18893  
58976  
31240  
21318  
59083  
56655  
60919  
62385  
371503  
62324  
62292  
64991  
56709  
65042  
69374  
59074  
68675  
68560  
68676  
69401  
69281  
69282  
62181  
72451  
72571  
-----  
1
1
2
3
4
2
4
4
2
2
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
1
4
1
1
3
1
1
2
1
Capscrew  
Heat Shield  
Screw, Hex Washer  
Hex Flange Bolt  
Handle Bumper  
Hex Flange Bolt  
Lockwasher  
Briggs Engine (Includes Items  
60 thru 70)  
5
56656  
07819  
07860  
31765  
12787  
24287  
59076  
20990  
65108  
00111  
40080  
43687  
64937  
51292  
17821  
60945  
15476  
59080  
59091  
07860  
59077  
62296  
65107  
59074  
72312  
40433  
58897  
58918  
58917  
27695  
71794  
60920  
73050  
04303  
60921  
1
1
2
1
4
1
1
1
1
3
1
1
1
1
4
2
2
1
1
2
1
2
1
4
1
9
1
2
1
1
1
1
1
1
1
Coupling  
Foot  
6
Square Key  
Capscrew  
Flang Nut  
7
Hex Flange Bolt  
Retaining Ring  
Washer, 3/4  
8
Pressure Switch  
Flange Nut  
Clamp  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
Blower Housing  
Pump Mount  
Bushing  
Key  
Fuel Elbow  
Blower Hub  
Capscrew  
Stud  
Nut  
Filter Assy  
Heat Shield  
Capscrew  
Hex Washer Head Screws  
Screw  
Grip Plate  
Std Thread Union  
Button Head HS  
Washer  
Cable Clamp  
Rectifier Wire  
Throttle Lever  
Hex Flange Bolt  
Angle Bracket Weldment  
Rottary Actuator  
Actuator Bracket  
Wire Assembly  
Hex Skt Head Capscrew 6-32  
Hex Skt Head Capscrew 8-32  
Link Retainer  
Capscrew  
Front Grille  
Cooler  
Capscrew, 3/8  
Hydraulic Tank  
Weather Strip  
Blower Wheel-Brazed  
Hex Flange Bolt  
Engine Controller  
Hex Flange Bolt  
Frame Base Weldment  
Wheel & Tire  
Axle  
Spring Hose Clamp  
Fuel Vapor Hose  
Supplied By Eng Manufacturer  
Spring Hose Clamp  
Hose (Fuel)  
72317  
62289  
Pump, Dual  
Fuel Cap  
Grommet  
Fuel Tank  
Battery  
Battery Cover  
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GTR20 HONDA ENGINE ASSEMBLY  
A wheel kit is available to convert a Skid Mount  
unit to a wheeled unit P/N-73393.  
GTR20 User Manual ◄ 23  
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GTR20 HONDA PARTS LIST  
ITEM  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
93  
94  
P/N  
58976  
31240  
21318  
59083  
56655  
60919  
62385  
371503  
60972  
49174  
62185  
62179  
60945  
60962  
62181  
62184  
62183  
62180  
64990  
65072  
62182  
-----  
QTY DESCRIPTION  
Hex Flange Bolt, 3/8-16  
ITEM  
1
P/N  
QTY DESCRIPTION  
4
2
2
1
1
1
2
1
2
1
1
1
1
1
2
1
1
1
1
1
1
--  
1
1
1
2
2
1
3
3
2
1
1
2
1
-
38577  
62292  
---  
1
2
-
Muffler Kit  
Retaining Ring  
Washer, 3/4  
2
Hex Washer Head Screw  
No Item  
3
Blower Housing  
Pump Mount  
4
36918  
56656  
07819  
07860  
31765  
12787  
24287  
59076  
20990  
65108  
00111  
40080  
43687  
64937  
51292  
17821  
60945  
15476  
59080  
59091  
07860  
59077  
66791  
62296  
65107  
59074  
65482  
65058  
58897  
58918  
58917  
27695  
71794  
60920  
73050  
04303  
60921  
15476  
60945  
40433  
58942  
01459  
58975  
18893  
1
1
1
2
1
4
1
1
1
1
3
1
1
1
1
4
2
2
1
1
2
1
1
2
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
9
4
4
2
4
Honda Engine  
Coupling  
5
Fuel Elbow  
6
Square Key  
Stud  
7
Capscrew, 3/8-16 x 1-1/4  
Pressure Switch  
Flange Nut, 5/16  
Clamp  
Nut  
8
Hex Flange Bolt, M6 x 15  
Screw, M8 x 30  
Spring  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
Bushing  
Choke Pivot Weldment  
Washer, 1/4 inch ID  
HSHCS 1/4-20 x 1/2 inch  
Link Retainer  
Key  
Blower Hub  
Capscrew, 10-24  
Filter Assy  
Choke Link  
Capscrew, M8 x 16  
Grip Plate  
Spring  
Rotary Actuator  
Spring, Torsion  
Link Retainer  
Std Thread Union  
Button Head HS, 1/4 x 20  
Washer, 1/4 in. ID  
Capscrew, 1/2 -20 UNC  
Front Grille  
Throttle Link  
No Item  
64991  
56709  
62177  
60970  
60971  
60948  
60949  
60950  
60953  
60957  
---  
Screw, M8 x 12  
Cable Clamp  
Cooler  
Capscrew, 3/8-16  
Hydraulic Tank  
Hydraulic Tank (For Sight Gage)  
Weather Strip  
Blower Wheel-Brazed  
Hex Flange Bolt, 1/4 -20  
Engine Controller  
Hex Flange Bolt  
Frame Base Weldment  
Wheel & Tire  
Actuator Weldment  
Hex Flange Bolt, M5 x 10  
Flange Nut, 8-32  
Stub Shaft  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
Washer  
HSHCS, M8 x 55  
Hex Flange Bolt, 1/4-20 x 1 inch  
Rectifier Bracket  
Rectifier (Part of Engine Assy)  
Flange Nut, 1/4-20  
Wire Harness  
59095  
37294  
---  
Axle  
Pump, Dual  
No Item  
Fuel Cap  
62404  
62405  
37222  
00899  
62325  
21714  
66788  
72848  
72846  
72317  
72242  
1
1
1
3
1
2
1
2
1
2
1
Mag Kill Wire  
Grommet  
Fuel Shutoff Wire  
Exhaust Shield  
HHCS 1/4-20 UNC x .500  
Heat Shield  
Fuel Tank  
Battery  
Battery Cover  
Capscrew, 1/4-20  
Washer, 1/4  
Handle Bumper  
Sight Gage  
Hex Flange Bolt, 5/16  
Hex Flange Bolt, 5/16  
Lockwasher, 3/8  
Foot  
Spring Hose Clamp  
Fuel Vapor Hose  
Spring Hose Clamp  
Fuel Hose  
Flang Nut, 3/8-16  
24 ► GTR20 User Manual  
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FRAME PARTS  
28  
26  
7
29  
17  
*
27  
24  
23  
31  
22  
25  
33  
34  
12-VOLT PLUG WIRING HARNESS  
Receptacle Assy 64942  
TO STARTER  
SOLENOID  
12 VOLT ACCESSORY NOT EQUIPPED  
ON ALL MODELS.  
RED  
GROUND  
25 AMP FUSE  
AVAILABLE AS AN ADD-ON  
BLACK  
* IF ADDING 12 VOLT ACCESSORY,  
CUT AWAY LABEL AND PUNCH  
THROUGH DASH PANEL  
ITEM  
P/N  
QTY DESCRIPTION  
12-VOLT RECEPTACLE  
1
2
3
4
370502  
03906  
62267  
58857  
66785  
58856  
66784  
60962  
59084  
59085  
7
7
1
2
2
2
2
2
1
1
Capscrew  
ITEM  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
P/N  
23530  
58916  
62268  
59079  
59095  
59127  
350041  
59131  
08104  
59128  
62319  
--  
QTY DESCRIPTION  
Hex Flange Bolt, 3/8 in. -16  
Nylock Nut, 5/16 in. -18 UNC  
Handle, Rear Lift  
2
1
2
1
2
1
1
2
1
1
2
2
2
1
1
1
1
1
Handle Lock  
Coupler, Male, 3/8 in., -8 SAE Parker  
Coupler, Male, 3/8 in., -8 SAE Aeroquip  
Coupler, Female, 3/8 in., -8 SAE Parker  
Coupler, Female, 3/8 in., -8 SAE Aeroquip  
Capscrew, 1/4 in. -20  
Lift Handle  
Cooler Guard  
5
Flange Nut, 1/4 in. -20  
Shuttle Check Valve  
Hollow Hex Plug 4 SAE  
Relief Valve  
6
7
Manifold Dual Circuit  
Manifold Assy, Dual Circuit (Incl. 22-29, 31,  
33, 34)  
Hollow Hex Plug 6 SAE  
Pressure Switch Assy  
Directional Valve  
Cap (Included with Item 27)  
Coil  
8
59126  
59074  
59125  
67899  
60955  
67899  
60956  
60946  
62269  
1
6
1
1
1
1
2
1
1
Dash Decal  
9
Hex Flange Bolt, 1/4 in. -20  
Decal, Dual Circuit  
Knob (part of item 13)  
2-Way Switch  
10  
11  
12  
13  
14  
15  
16  
60958  
64942  
60960  
62298  
62320  
---  
12 volt Receptacle Assy  
Combiner Valve  
Rotary Switch  
3-Way Switch  
Choke Cable Assy  
Solenoid Coil  
Hour Meter  
Frame Weldment  
Nut, Incl. with Item 31  
GTR20 User Manual ◄ 25  
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FUEL TANK & CAP  
NOTE: When ordering a fuel tank (item 37)  
or fuel tank cap (item 35) DO NOT MIX OLD  
STYLE TANK AND CAP WITH NEW STYLE  
TANK AND CAP.  
If you have a power unit and it was purchased  
prior to 2011 and need to replace the fuel tank or  
fuel tank cap, you must purchase the same tank  
and cap that came with your unit.  
For example if you have a power unit prior to  
2011 do not purchase a new style fuel tank, your  
engine will not be equipped with a fuel vapor  
fitting.  
The old style fuel cap is a vented cap, while the  
new style fuel cap is not a vented cap and vent-  
ing is achieved thru the vapor line.  
The old style fuel tank has only one fuel line  
coming from the tank to the engine. The new  
style fuel tank has two lines coming from the fuel  
tank to the engine, one is the fuel line and the  
other is a fuel vapor line.  
P/N-73050  
26 ► GTR20 User Manual  
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HOSES, FITTINGS & CLAMPS  
1
4
7
8
9
3
2
3
5
6
3
10  
11  
3
12  
ITEM  
P/N  
QTY  
1
DESCRIPTION  
1
2
59085  
59104  
62199  
350000  
02773  
58569  
58943  
350104  
40364  
59089  
59106  
59105  
Manifold Assy, Dual Circuit  
Hose Barb, 3/4 in. Hose x 3/4 in. Pipe  
Hose Clamp  
1
3
4
4
2
Elbow, 45° Straight Thread  
Adapter  
5
1
6
1
Elbow, 90°  
7
2
Hose  
8
2
Connector, Straight Thread  
Elbow, 45°  
9
1
10  
11  
12  
1
Hose, Return Briggs Engine  
Hose, Return Honda Engine  
Hose Barb, 3/4 in. Hose x 3/4 in. Pipe  
1
1
GTR20 User Manual ◄ 27  
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MAIN WIRING HARNESS  
RED WIRE (P TERMINAL)  
ORANGE WIRE (S TERMINAL)  
YELLOW WIRE (I TERMINAL)  
ENGINE OIL PRESS SWITCH  
WIRING DETAIL  
28 ► GTR20 User Manual  
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DUAL CIRCUIT WIRE HARNESS  
GTR20 User Manual ◄ 29  
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Stanley Hydraulic Tools  
3810 SE Naef Road  
Milwaukie, Oregon 97267-5698 USA  
(503) 659-5660 / Fax (503) 652-1780  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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