Spirit Indoor Furnishings XE 195 User Manual

XE 195  
Elliptical  
XE 295  
Elliptical  
OWNER’S MANUAL  
PLEASE CAREFULLY READ THIS ENTIRE MANUAL BEFORE  
OPERATING YOUR NEW ELLIPTICAL!  
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CONGRATULATIONS ON YOUR  
NEW ELLIPTICAL AND WELCOME  
TO THE SPIRIT FAMILY!  
Thank you for your purchase of this quality elliptical trainer from Spirit Manufacturing, Inc.  
Your new elliptical was manufactured by one of the leading fitness manufacturers in the  
world and is backed by one of the most comprehensive warranties available. Through  
your dealer, Spirit will do all we can to make your ownership experience as pleasant as  
possible for many years to come. The local dealership where you purchased this  
elliptical is your administrator for all Spirit warranty and service needs. Their  
responsibility is to provide you with the technical knowledge and service personnel to  
make your experience more informed and any difficulties easier to remedy.  
Please take a moment at this time to record the name of the dealer, their telephone  
number, and the date of purchase below to make any future, needed contact easy. We  
appreciate your support and we will always remember that you are the reason that we  
are in business. Please complete and mail your registration card today and enjoy your  
new elliptical.  
Yours in Health,  
Spirit Manufacturing, Inc.  
Name of Dealer______________________________________  
Telephone Number of Dealer___________________________  
Purchase Date_______________________________________  
Product Registration  
RECORD YOUR SERIAL NUMBER  
Please record the Serial Number of this fitness product in the space provided below. The serial  
number is located on the console mast frame under the console mast cover, which needs to be  
removed to gain access.  
Serial Number_______________________________________  
REGISTER YOUR PURCHASE  
The self-addressed product registration card must be completed in full and returned to  
Ver.A  
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Important Safety Instructions  
WARNING - Read all instructions before using this appliance.  
Do not operate elliptical on deeply padded, plush or shag carpet. Damage to both  
carpet and elliptical may result.  
Keep children away from the elliptical. There are obvious pinch points and other  
caution areas that can cause harm.  
Keep hands away from all moving parts.  
Never operate the elliptical if it has a damaged cord or plug. If the elliptical is not working  
properly, call your dealer.  
Keep the cord away from heated surfaces.  
Do not operate where aerosol spray products are being used or where oxygen is  
being administered. Sparks from the motor may ignite a highly gaseous environment.  
Never drop or insert any object into any openings.  
Do not use outdoors.  
To disconnect, turn all controls to the off position, then remove the plug from the outlet.  
Do not attempt to use your elliptical for any purpose other than for the purpose it is  
intended.  
The hand pulse sensors are not medical devices. Various factors, including the user’s  
movement, may affect the accuracy of heart rate readings. The pulse sensors are  
intended only as exercise aids in determining heart rate trends in general.  
Wear proper shoes. High heels, dress shoes, sandals or bare feet are not suitable  
for use on your elliptical. Quality athletic shoes are recommended to avoid leg fatigue.  
SAVE THESE INSTRUCTIONS - THINK SAFETY!  
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Important Electrical Information  
WARNING!  
NEVER remove any cover without first disconnecting AC power supply.  
If A.C. voltage varies by ten percent (10%) or more, the performance of your elliptical may  
be affected. Such conditions are not covered under your warranty. If you suspect the  
voltage is low, contact your local power company or a licensed electrician for proper testing.  
NEVER expose this elliptical to rain or moisture. This product is NOT designed for  
Use outdoors, near a pool or spa, or in any other high humidity environment. Maximum  
environmental ratings are 40-120 degrees Fahrenheit, 95% humidity non-condensing (no water  
droplets forming on surfaces).  
Important Operation Instructions  
NEVER operate this elliptical without reading and completely understanding the results of  
any operational change you request from the computer.  
Understand that changes in resistance do not occur immediately. Set your desired level on  
the computer console and release the adjustment key. The computer will obey the  
command gradually.  
NEVER use your elliptical during an electrical storm. Surges may occur in your household  
power supply that could damage elliptical components.  
Use caution while participating in other activities while using your elliptical such as watching  
television, reading, etc. These distractions may cause you to lose balance and may result in  
serious injury.  
Always hold on to a handrail or hand bar while making control changes.  
Things To Know  
Your new elliptical is engineered and manufactured to the strictest industry standards and  
tolerances. An inherent problem with elliptical trainers, which affects all manufacturers of these  
products, is the multitude of moving linkages and parts. Even with the tightest mechanical  
tolerances there still could be a slight amount of play between some parts. This inherent play can  
result in slight noises during use such as clicks and small thumps. Please expect that the elliptical  
will not be completely silent.  
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Assembly Pack Check List XE195  
Step 1  
#96. 3/8" x 2T  
Split Washer (1pc)  
#84. 3/8" x 23 x 1.5T  
Curved Washer (2pcs)  
#66. M5 x 10mm  
Phillips Head Screw (4pcs)  
#103. 3/8" x 3/4"  
Hex Head Bolt (2pcs)  
#60. 3/8" x 2-1/4"  
Hex Head Bolt (1pc)  
Step 2  
#59. 5/16"x15m/m  
Hex Head Bolt (2 pcs)  
#79.5/16"x23mm  
Flat Washer (2pcs)  
#83. ψ 17mm  
Wave Washer (2 pcs)  
Step 3  
#71. 5/16" x 7T  
Nylon Nut (2 pcs)  
#80. 5/16" x 20mm  
Flat Washer (2 pcs)  
#104. 5/16” x 1-1/4”  
Hex Head Bolt (2 pcs)  
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Step 4  
#105.M5 x 15m/m  
Phillips Head Screw (17pcs)  
#87. ψ 3.5x12m/m  
Sheet Metal Screw (10pcs)  
Tools  
#108. Phillips Head Screw Driver (1 pc)  
#107. Short Phillips Head Screw Driver (1 pc)  
#109. 12m/m Wrench (1pc)  
#106. 13/14m/m Wrench (1pc)  
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Assembly Instructions XE195  
STEP 1: CONSOLE MAST ASSEMBLY  
1. Locate the Console Mast (12) and Console Mast Cover (41) and slide the Cover onto the  
mast as far as it will go. Make sure the Console Mast Cover is facing the correct way.  
2. Unravel and straighten out the Computer Cable (31) and feed it into the bottom of the console  
mast tube and out of the top opening.  
3. Install the Console Mast into the receiving bracket in the top of the Main Frame. NOTE: there  
is one bolt already installed in the receiving bracket that will engage with the slot at the bottom  
of the Console Mast. This needs to be tightened at the end along with the three other console  
mast bolts. Do not pinch the wire harness during this step.  
4. Put one 3/8" x 2T Split Washer (96) onto the 3/8" x 2-1/4" Long Hex Head Bolt (60), and the  
two 3/8" x 23mm Curved Washers (84) onto the two 3/8" x 3/4" Short Hex Head Bolts (103).  
Install the Long Hex Head Bolt (60) through the left side of the receiving bracket into the  
Console Mast and the short bolts (103) through the front.  
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5. With the 13/14mm Wrench tighten the three bolts, and the fourth bolt which is pre-installed,  
firmly. These bolts should be tightened as much as you possibly can.  
6. There will be three electrical wire connectors at the top opening of the console mast, two 2 pin  
connectors for hand pulse sensors (36), one 10 pin connector for main wire harness (31) and  
one connector for the handle bar resistance switches (145). Connect these to the mating  
connectors on the back of the electronic Console (30). The connectors are keyed, you cannot  
plug them in the wrong way so do not force them. The two, 2 pin connectors can be plugged  
into either connector on the back of the console.  
7. Storing the excess wire back into the Console Mast, carefully install the Console onto the  
mounting plate of Console Mast and secure using the four M5 x 10mm Phillips Head Screws  
(66). Make sure the wires do not get pinched between the console and mounting plate.  
STEP 2: HANDLE BAR ASSEMBLY  
1. Install the two 17mm Wave Washers (83) onto the Left and Right side of the Handle Bar axle.  
2. Slide the Left (10) and Right (11) Handle Bars onto the appropriate side of the axle. The  
handlebars have a small sticker on them indicating  
L
(left) and  
R
(right).  
3. Put the two 5/16" x 23mm Flat Washers (79) onto the two 5/16" x 15mm Hex Head Bolts (59)  
and install in the threaded holes in the ends of the axle.  
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STEP 3: CONNECTING ARM ASSEMBLY  
1. Align the hole in the rod end of the left Connecting arm (8) with the hole in the bracket of the  
left Handle Bar (10). The rod end should be on the inner side of the Handle Bar bracket. Make  
sure the ty-wrap is removed from the rod end and the sleeve spacer (22) does not fall out  
during assembly. Take one 5/16" x 1-1/4" Hex Head Bolt (104) and install it through the Handle  
Bar bracket and the rod end. Install one 5/16" x 20 x 1.5T Flat Washer (80) and one 5/16" x  
7mm Nylon Nut (71) on the 5/16" x 1-1/4" Hex Head Bolt (104) and tighten as tight as possible  
using the two12m/m Wrenches provided. Repeat the procedure for the right side Pedal  
Connecting Arm.  
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STEP 4: PLASTICS ASSEMBLY  
1. Install the Connecting Arm Covers (2 each 57, 58) over the connection of the rod end and  
Handle Bars with four M5 x 15m/m Screws and two 3.5x10m/m Self Tapping Screws by using  
the Short Phillips Screw Driver.  
2. Install the two Wheel Covers (52) using the four M5x15m/m Phillips Head Screws (105).  
3. Locate the two Rear Stabilizer Covers (19,20) and two Middle Stabilizer Covers (19,20) for the  
Rear Rail Assembly and install with four M5 x 15m/m Screws (105). Then install front stabilizer  
cover (49) with two M5 x 15m/m Screws (105).  
4. Install the Front Handle Bar Covers (54-1 left, 55-1 right) and Rear Handle Bar Cover (54 left,  
55 right) over the Handle Bar axle connections with the six 3.5x10m/m Self Tapping Screws.  
5. Install the front (122) and rear (121) console mast covers with three M5 x 15m/m Screws (105)  
and two 3.5x12m/m Sheet Metal Screw (87).  
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Assembly Pack Check List XE295  
Step 1  
#66. M5 x 10mm  
Phillips Head Screw (4pcs)  
#84. 3/8" x 23mm  
Curved Washer (2pcs)  
#96. 3/8" Split  
Washer (1pc)  
#103. 3/8" x 3/4"  
Hex Head Bolt (2pcs)  
#60. 3/8" x 2-1/4"  
Hex Head Bolt (1pc)  
Step 2  
#103. 3/8"x3/4"  
Hex Head Bolt (2 pcs)  
#81. 25mm  
Wave Washer (2pcs)  
#97.3/8" x 30mm  
Flat Washer(2pcs)  
Step 3  
#80. 5/16" x 20 x 1.5T  
Flat Washer (2 pcs)  
#104. 5/16” x 1-1/4”  
Hex Head Bolt (2 pcs)  
#71. 5/16"  
Nylon Nut (2 pcs)  
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Step 4  
#105.M5 x 15mm  
Phillips Head Screw (19pcs)  
#87. 3.5x12mm  
Sheet Metal Screw (18pcs)  
Tools  
#108. Phillips Head Screw Driver (1 pc)  
#107. Short Phillips Head Screw Driver (1 pc)  
#109. 12m/m Wrench (1pc)  
#106. 13/14m/m Wrench (1pc)  
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Assembly Instructions XE295  
STEP 1: CONSOLE MAST ASSEMBLY  
Locate the Console Mast (12) and Console Mast Cover (41) and slide the Cover onto the  
mast as far as it will go. Make sure the Console Mast Cover is facing the correct way.  
Unravel and straighten out the Computer Cable (31) and feed it into the bottom of the console  
mast tube and out of the top opening.  
Install the Console Mast into the receiving bracket in the top of the Main Frame. NOTE: there is  
one bolt already installed in the receiving bracket that will engage with the slot at the bottom of  
the Console Mast. This needs to be tightened at the end along with the three other console  
mast bolts.  
Put one 3/8" x 2T Split Washer (96) onto the 3/8" x 2-1/4" Long Hex Head Bolt (60), and the  
two 3/8" x 23 Curved Washers (84) onto the two 3/8" x 3/4" Short Hex Head Bolts (103).  
Install the Long Hex Head Bolt (60) through the left side of the receiving bracket into the  
Console Mast.  
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Using the 13/14mm Wrench, tighten the three bolts, and the fourth bolt which is pre-installed,  
firmly. These bolts should be tightened as much as you possibly can.  
There will be three electrical wire connectors at the top opening of the console mast, two 2 pin  
connectors for hand pulse sensors (36), one 10 pin connector for main wire harness (31) and  
one connector for resistance switch (124). Connect these to the mating connectors on the back  
of the electronic Console (30). The connectors are keyed, you cannot plug them in the wrong  
way so do not force them. The two, 2 pin connectors can be plugged into either connector on  
the back of the console.  
Storing the excess wire back into the Console Mast, carefully install the Console onto the  
mounting plate of Console Mast and secure using the four M5 x 10m/m Phillips Head Screws.  
Make sure the wires do not get pinched between the console and mounting plate.  
STEP 2: HANDLE BAR ASSEMBLY  
Install the two 17m/m Wave Washers (83) onto the Left and Right side of the Handle Bar axle.  
Slide the Left (10) and Right (11) Handle Bars onto the appropriate side of the axle. The  
handlebars have a small sticker on them indicating  
L
(left) and  
R
(right).  
Put the two 5/16" x 23mm Flat Washers onto the two 5/16" x 15m/m Hex Head Bolts and install,  
and tighten, in the threaded holes in the ends of the axle.  
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STEP 3: CONNECTING ARM ASSEMBLY  
Align the hole in the rod end of the left Connecting arm (8) with the hole in the bracket of the  
left Handle Bar (10). The rod end should be on the inner side of the Handle Bar bracket. Make  
sure the ty-wrap is removed from the rod end and the sleeve spacer (22) does not fall out  
during assembly. Take one 5/16" x 1-1/4" Hex Head Bolt (104) and install it through the Handle  
Bar bracket and the rod end. Install one 5/16" x 20 x 1.5T Flat Washer (80) and one 5/16" x  
7mm Nylon Nut (71) on the 5/16" x 1-1/4" Hex Head Bolt (104) and tighten as tight as possible  
using the two12m/m Wrenches provided. Repeat the procedure for the right side Pedal  
Connecting Arm.  
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STEP 4: PLASTICS ASSEMBLY  
Install the Connecting Arm Covers (2 each 57 & 57-1 and 58 & 58-1) over the connection of  
the rod end and Handle Bars with the M5 x 15mm Screws (87) and 3.5x10m/m Self Tapping  
Screws (105) by using the Short Phillips Screw Driver.  
Install the two Wheel Covers (52) using the four M5x15m/m Phillips Head Screws (105).  
Locate the two Rear Stabilizer Covers (19,20) and two Middle Stabilizer Covers (19,20) for the  
Rear Rail Assembly and install with four M5 x 15m/m Screws (105). Then install front stabilizer  
cover (49) with two M5 x 15m/m Screws (105).  
Install the Front Handle Bar Covers (54-1 left, 55-1 right) and Rear Handle Bar Cover (54 left,  
55 right) over the Handle Bar axle connections with the six 3.5x10mm Self Tapping Screws  
(87).  
Install the front (122) and rear (121) console mast covers with three M5 x 15m/m Screws (105)  
and two 3.5x12m/m Sheet Metal Screw (87).  
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Features  
Adjustable foot pedals, and orthopedically correct footpads  
Through research performed with a leading sports scientist and physical rehabilitation expert,  
Spirit engineering has developed a breakthrough in pedal design. No other elliptical, at any price,  
offers these unique features. The history of elliptical use over the past few years tells us that many  
users suffer from numb toes while working out on elliptical trainers. Many other users complain of  
ankle, Achilles tendon, knee and/or hip pain. While researching a solution to these common  
problems Spirit engineers consulted Richard DeKok, P.T., M.T.C., of St. Bernards Industrial  
Rehabilitation Center in Jonesboro Arkansas.  
Together we identified the inherent problem in elliptical designs and developed solutions to solve  
the problems. What we found is that when you use an elliptical you tend to push outward during  
the power stroke and not just straight back. This causes stress on the outer part of the foot and  
throws off the natural alignment of the joints. The second problem we found is that many people  
tend to stay up on the ball of their foot during the elliptical motion. Our solutions were simple but  
effective:  
The first solution was to add a 2-degree inward angle to the footpads. This might sound  
simple but what it does is puts the users joints back into a neutral alignment. This eases  
the over stressing of the ankles, knees and hips.  
The second solution was to make the foot pedal adjustable to the user’s style of pedaling  
the elliptical. We achieved this by adding an adjustment that allows the angle of the foot  
pad to be changed. There are three adjustments. The lowest one will set the footpads at  
zero (0) degrees, or flat, at the bottom of the elliptical stroke. The second position sets the  
footpad to five (5) degrees and the top position sets the footpads to ten (10) degrees. The  
XE195 & XE295 have a spring release pull pin under the rear of the footpads.  
Because every body is different, and there are as many styles to pedal an elliptical as there  
are people, we found there is no one angle that fit every user. Some users would be up on  
the balls of their feet, resulting in numb toes, so we decided to let the user adjust the back  
of the foot pad upward to support the heel, taking the pressure off of the nerves in the balls  
of the feet and the Achilles tendon. The result was no more numb toes. Some users are  
uncomfortable at this angle so for them we designed in three different adjustable angles so  
they could find one that feels best for them.  
A great side benefit of the adjustable footpad angle is that you end up working different muscle  
groups. At the highest angle you will work the quadriceps more. At the lowest angle you work the  
hamstrings and gluteus harder. Not a bad perk!  
Transportation  
The elliptical is equipped with two transport wheels that are engaged when rear of XE Series  
Elliptical is lifted.  
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Operation of Your Elliptical  
Getting familiar with the control panel  
XE195 & XE295 Console  
Power up  
The Elliptical is supplied with an external power supply. When power is connected to the Elliptical,  
the console will automatically power up. If there is no input to the console for a period of time the  
console will go to stand-by mode. In stand-by mode the console display will turn off. To turn the  
console on press any key.  
When initially powered on the console will perform an internal self test. During this time all the  
lights will turn on. When the lights go off the dot matrix display will show a software version (i.e.:  
VER 1.0) and the message window will display an odometer reading. The odometer reading  
displays how many hours the elliptical has been used and how many virtual miles the elliptical has  
gone. The display will look like this: ODO 123 MI 123 HRS.  
The odometer will remain displayed for only a few seconds then the console will go to the start up  
display. The dot matrix display will be scrolling through the different profiles of the programs and  
the message window will be scrolling the start up message. You may now begin to use the  
console.  
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Console Operation  
Safety lock  
When the elliptical is powered on the resistance at the pedals will be set to the very highest  
setting. This is a safety feature that makes sure that you have a stable platform to stand on and  
the footpads won’t move suddenly while setting the console data. It also ensures that children  
cannot operate the elliptical unsupervised and injure themselves by pedaling too fast.  
You can turn this feature off and have the elliptical set to the lightest resistance at power-up by  
entering the maintenance menu:  
Press and hold down the Start, Stop and Enter keys. Keep holding the keys down for  
about 5 seconds and the message window will display “ALTXXXX Engineering mode”  
Press the enter key. Scroll down the menu to “Functions” and press the enter key. Scroll  
down to “Safety” and press the enter key to toggle the setting to “OFF”. Press the stop key  
twice to exit to the start-up display.  
Quick Start  
This is the quickest way to start a workout. After the console powers up you just press the Start  
key to begin, this will initiate the Quick Start mode. In Quick Start the Time will count up from zero  
and the workload may be adjusted manually by pressing the Up or Down buttons. The dot matrix  
display will have only the bottom row lit at first. As you increase the work load more rows will light  
indicating a harder workout. The elliptical will get harder to pedal as the rows increase.  
Basic information  
The Message Window will initially be displaying Speed information. Each time the Enter button is  
pressed the next set of information will appear, four windows in all. In order: Speed in RPM and  
MPH, Work Level and Watts. If the Enter button is pressed during the Level and Watts display the  
Scan light will come on and the message window will show each set of data for four seconds then  
switch to the next set of data in a continuous loop. Pressing the Enter button again will bring you  
back to the beginning.  
The Elliptical has a built in heart rate monitoring system. Simply grasping the hand pulse sensors  
on the stationary handle bars, or wearing the heart rate transmitter, will start the Heart Icon  
blinking (this may take a few seconds). The Pulse Display Window will display your heart rate, or  
Pulse, in beats per minute.  
The Stop/Reset button actually has several functions. Pressing the Stop/Reset key once during a  
program will Pause the program for 5 minutes. If you need to get a drink, answer the phone or  
any of the many things that could interrupt your workout, this is a great feature. To resume your  
workout during Pause just press the Start key. If the Stop/Reset button is pressed twice during a  
workout the program will end and the console will return to the start up screen. If the Stop/Reset  
key is held down for 3 seconds the console will perform a complete Reset. During data entry for a  
program the Stop/Reset key performs a Previous Screen function. This allows you to go back  
one step in the programming each time you press the Stop/Reset key.  
The Program Keys are used to preview each program. When you first turn the console on you  
may press each program key to preview what the program profile looks like. If you decide that you  
want to try a program, press the corresponding program key and then press the Enter key to  
select the program and enter into the  
data-setting mode.  
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The program keys also act as a Number Key Pad when you are in the data-setting mode. Under  
each program key is a number. If you are setting new data, such as Age, weight etc., you can use  
these keys to enter the numbers quickly.  
The E series consoles include a built-in fan to help keep you cool. To turn the fan on, flip the  
switch on the right side of the console case.  
Programming the console  
Each of the programs can be customized with your personal information and changed to suit your  
needs. Some of the information asked for is necessary to ensure the readouts are correct. You will  
be asked for your Age and Weight. Entering your Age is necessary during the Heart Rate control  
programs to ensure the correct settings are in the program for your Age. Otherwise the work  
settings could be too high or low for you. Enter your Weight for calculating a more correct Calorie  
reading. Although we cannot provide an exact calorie count we do want to be as close as  
possible.  
A message about Calories: Calorie readings on every piece of exercise equipment, whether it is  
in a gym or at home, are not accurate and tend to vary widely. They are meant only as a guide to  
monitor your progress from workout to workout. The only way to measure your calorie burn  
accurately is in a clinical setting connected to a host of machines. This is because every person is  
different and burns calories at a different rate. Some good news is that you will continue to burn  
calories at an accelerated rate for at least an hour after you have finished exercising!  
Entering/Changing Settings  
When you enter a program, by pressing a program key, then enter key, you have the option of  
entering your own personal settings. If you want to workout without entering new settings then just  
press the Start key. This will bypass the programming of data and take you directly to the start of  
your workout. If you want to change the personal settings then just follow the instructions in the  
message window. If you start a program without changing the settings the default, or saved,  
settings will be used.  
NOTE: Age and Weight default settings will change when you enter a new number. So the last  
Age and Weight entered will be saved as the new default settings. If you enter your Age and  
Weight the first time you use the Elliptical you will not have to enter it every time you work out  
unless either your Age or Weight changes or someone else enters a different Age and Weight.  
Manual  
The Manual program works as the name implies, manually. This means that you control the  
workload yourself and not the computer. To start the Manual program follow the instructions below  
or just press the Manual button then the Enter button and follow the directions in the message  
window.  
1. Press the Manual key then press the Enter key.  
2. The message window will ask you to enter your Age. You may enter your Age, using the  
Up and Down keys or the numeric key pad, then press the Enter key to accept the new  
number and proceed on to the next  
screen.  
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3. You are now asked to enter your Weight. You may adjust the Weight number using the Up  
and Down keys or the numeric key pad, then press enter to continue.  
4. Next is Time. You may adjust the Time and press enter to continue.  
5. Now you are finished editing the settings and can begin your workout by pressing the Start  
key. You can also go back and modify your settings by pressing the Enter key. NOTE: At  
any time during the editing of Data you can press the Stop key to go back one level, or  
screen.  
6. Once the program starts you will be at level one. This is the easiest level and it is a good  
idea to stay at level one for a while to warm up. If you want to increase the work load at any  
time press the Up key; the Down key will decrease the work load.  
7. During the Manual program you will be able to scroll through the data in the message  
window by pressing the Enter key.  
8. When the program ends you may press Start to begin the same program again or Stop to  
exit the program or you can save the program you just completed as a custom user  
program by pressing a User key and following the instructions in the message window.  
Preset Programs  
The Elliptical has five different programs that have been designed for a variety of workouts. These  
five programs have factory preset profiles for achieving different goals. The initial built-in level of  
difficulty for each program is set to a relatively easy level. You may adjust the level of difficulty for  
each program before beginning by following the instructions in the message window after  
selecting your program.  
The Programs  
HILL  
The Hill program simulates going up and down a hill. The resistance in the pedals will steadily  
increase and then decrease during the program.  
Work Profile  
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FATBURN  
The Fat Burn program is designed, as the name implies, to maximize the burning of fat. There  
are many schools of thought on the best way to burn fat but most experts agree that a lower  
exertion level that stays at a steady workload is the best. The absolute best way to burn fat is to  
keep your heart rate at around 60% to 70% of its maximum potential. This program does not use  
heart rate but simulates a lower, steady exertion workout.  
Work Profile  
Cardio  
The Cardio program is designed to increase your Cardio vascular function. This is exercise for  
your heart and lungs. It will build up your heart muscle and increase blood flow and lung capacity.  
This is achieved by incorporating a higher level of exertion with slight fluctuations in work.  
Work Profile  
Strength  
The Strength program is designed to increase muscular strength in your lower body. This  
program will steadily increase in resistance to a high level and then keeps you there. This is  
designed to strengthen and tone your legs and glutes.  
Work Profile  
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Interval  
The Interval program takes you through high levels of intensity followed by periods of low intensity.  
This program increases your endurance by depleting your oxygen level followed by periods of  
recovery to replenish oxygen. Your cardio vascular system gets programmed to use oxygen more  
efficiently this way.  
Work Profile  
Programming Preset Programs:  
1. Select the desired program button then press the Enter key.  
2. The message window will ask you to enter your Weight. You may adjust the weight setting,  
using the Up and Down keys, then press the Enter key to accept the new number and  
proceed on to the next screen.  
3. You are now asked to enter your Age. You may adjust the age number using the Up and  
Down keys, then press enter to continue.  
4. Next is Time. You may adjust the Time and press enter to continue.  
5. Now you are asked to adjust the Max Level. This is the peak exertion level you will  
experience during the program (at the top of the hill). Adjust the level and then press enter.  
6. Now you are finished editing the settings and can begin your workout by pressing the Start  
key. You can also go back and modify your settings by pressing the Stop key to go back one  
level, or screen.  
7. If you want to increase or decrease the workload at any time during the program press the Up  
or Down key. This will change the workload settings of the entire profile, although the profile  
picture on the screen will not change. The reason for this is so that you can see the entire  
profile at all times. If the profile picture is changed, it also would be distorted and not a true  
representation of the actual profile. When you make a change to the workload, the message  
window will show the current column and program maximum levels of work.  
8. During the program you will be able to scroll through the data in the message window by  
pressing the Enter key.  
9. When the program ends the message window will show a summary of your workout. The  
summary will be displayed for a short time, then the console will return to the start-up display.  
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Custom User Defined Programs  
There are two customizable User programs that allow you to build and save your own workout.  
The two programs, User 1 and User 2, operate exactly the same way so there is no reason to  
describe them separately. You can build your own custom program by following the instructions  
below or you can save any other preset program you complete as a custom program. Both  
programs allow you to further personalize it by adding your name.  
1. Press the User 1 or User 2 key. The message window will show a welcome message. If you  
had previously saved a program the message will contain your name. Then press the Enter  
key to begin programming.  
2. When you press enter, the message window will show “Name – A”, if there is no name saved.  
If the name “David” had been previously saved the message window will show “Name –  
David” and the D will be blinking. If there is a name saved you can change it or you may  
press the Stop key to keep the name and continue to the next step. If you want to enter a  
name use the Up and/or the Down key to change the first letter then press Enter to save the  
first letter and continue to the next letter. When you have finished entering the name press  
the Stop key to save the name and continue to the next step.  
3. The message window will ask you to enter your Age. You may enter your Age, using the Up  
and Down keys or the numeric key pad, then press the Enter key to accept the new number  
and proceed on to the next screen.  
4. You are now asked to enter your Weight. You may adjust the Weight number using the Up  
and Down keys or the numeric key pad, then press enter to continue.  
5. Next is Time. You may adjust the Time and press enter to continue.  
6. Now you are asked to adjust the Max Level. This is the peak exertion level you will  
experience during the program. The factory setting is level seven. Adjust the level and then  
press enter.  
7. Now the first column will be blinking and you are asked to adjust the level for the first  
segment of the workout. When you finish adjusting the first segment, or if you don’t want to  
change, then press enter to continue to the next segment.  
8. The next segment will show the same level as the previously adjusted segment. Repeat the  
same process as the last segment then press enter. Continue this process until all twenty  
segments have been set.  
9. The message window will then tell you to press enter to save the program. After saving the  
program the message window says “New program saved” then will give you the option to  
Start or modify the program. Pressing Stop will exit to the start up screen.  
10.If you want to increase or decrease the workload at any time during the program press the Up  
or Down key. This will only affect the workload for the present position in the profile. When the  
profile changes to the next column it will return to the preset work level.  
11.During the User 1 or User 2 program you will be able to scroll through the data in the  
message window by pressing the Enter key.  
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Heart Rate programs  
Before we get started, a word about Heart Rate:  
The old motto, “no pain, no gain”, is a myth that has been overpowered by the benefits of  
exercising comfortably. A great deal of this success has been promoted by the use of heart rate  
monitors. With the proper use of a heart rate monitor, many people find that their usual choice of  
exercise intensity was either too high or too low and exercise is much more enjoyable by  
maintaining their heart rate in the desired benefit range.  
To determine the benefit range in which you wish to train, you must first determine your Maximum  
Heart Rate. This can be accomplished by  
using the following formula: 220 minus your  
age. This will give you the Maximum heart  
rate (MHR) for someone of your age. To  
determine the effective heart rate range for  
specific goals you simply calculate a  
percentage your MHR. Your Heart rate  
training zone is 50% to 90% of your  
maximum heart rate. 60% of your MHR is  
the zone that burns fat while 80% is for  
strengthening the cardio vascular system.  
This 60% to 80% is the zone to stay in for  
maximum benefit.  
90  
For someone who is 40 years old their  
target heart rate zone is calculated:  
220 – 40 = 180 (maximum heart rate)  
180 x .6 = 108 beats per minute (60% of maximum)  
180 X .8 = 144 beats per minute (80% of maximum)  
So for a 40 year old the training zone would be 108 to 144 beats per minute.  
If you enter your age during programming the console will perform this calculation automatically.  
Entering your age is used for the Heart Rate control programs and also for the Heart rate bar  
graph. After calculating your Maximum Heart Rate you can decide upon which goal you would like  
to pursue.  
The two most popular reasons for, or goals, of exercise are cardiovascular fitness (training for the  
heart and lungs) and weight control. The black columns on the chart below represent the  
Maximum Heart Rate for a person whose age is listed at the bottom of each column. The training  
heart rate, for either cardiovascular fitness or weight loss, is represented by two different lines that  
cut diagonally through the chart. A definition of the lines’ goal is in the bottom left-hand corner of  
the chart. If your goal is cardiovascular fitness or if it is weight loss, it can be achieved by training  
at 80% or 60%, respectively, of your Maximum Heart Rate on a schedule approved by your  
physician. Consult your physician before participating in any exercise program.  
With all Spirit Heart Rate Control elliptical machines you may use the heart rate monitor feature  
without using the Heart Rate Control program. This function can be used during manual mode or  
during any of the nine different programs. The Heart Rate Control program automatically controls  
resistance at the pedals.  
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Rate of Perceived Exertion  
Heart rate is important but listening to your body also has a lot of advantages. There are more  
variables involved in how hard you should workout than just heart rate. Your stress level, physical  
health, emotional health, temperature, humidity, the time of day, the last time you ate and what  
you ate, all contribute to the intensity at which you should workout. If you listen to your body, it will  
tell you all of these things.  
The rate of perceived exertion (RPE), also know as the Borg scale, was developed by Swedish  
physiologist G.A.V. Borg. This scale rates exercise intensity from 6 to 20 depending upon how you  
feel or the perception of your effort.  
The scale is as follows:  
Rating Perception of Effort  
6 Minimal  
7 Very,very light  
8 Very,very light +  
9 Very light  
10 Very light +  
11 Fairly light  
12 Comfortable  
13 Somewhat hard  
14 Somewhat hard +  
15 Hard  
16 Hard +  
17 Very hard  
18 Very hard +  
19 Very,very hard  
20 Maximal  
You can get an approximate heart rate level for each rating by simply adding a zero to each rating.  
For example a rating of 12 will result in an approximate heart rate of 120 beats per minute. Your  
RPE will vary depending up the factors discussed earlier. That is the major benefit of this type of  
training. If your body is strong and rested, you will feel strong and your pace will feel easier. When  
your body is in this condition, you are able to train harder and the RPE will support this. If you are  
feeling tired and sluggish, it is because your body needs a break. In this condition, your pace will  
feel harder. Again, this will show up in your RPE and you will train at the proper level for that day.  
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Using a Heart Rate Transmitter  
How to wear your wireless chest strap transmitter:  
1. Attach the transmitter to the elastic strap using the locking parts.  
2. Adjust the strap as tightly as possible as long as the strap is not too tight to remain comfortable.  
3. Position the transmitter with the POLAR logo centered in the middle of your body facing away  
from your chest (some people must position the transmitter slightly left of center). Attach the  
final end of the elastic strap by inserting the round end and, using the locking parts, secure the  
transmitter and strap around your chest.  
4. Position the transmitter immediately below the pectoral muscles.  
5. Sweat is the best conductor to measure very minute heart beat electrical signals. However,  
plain water can also be used to pre-wet the electrodes (2 black square areas on the reverse  
side of the belt and either side of transmitter). It’s also recommended that you wear the  
transmitter strap a few minutes before your work out. Some users, because of body chemistry,  
have a more difficult time in achieving a strong, steady signal at the beginning. After “warming  
up”, this problem lessens. As noted, wearing clothing over the transmitter/strap doesn’t affect  
performance.  
6. Your workout must be within range - distance between transmitter/receiver – to achieve a  
strong steady signal. The length of range may vary somewhat but generally stay close enough  
to the console to maintain good, strong, reliable readings. Wearing the transmitter immediately  
against bare skin assures you of proper operation. If you wish, you may wear the transmitter  
over a shirt. To do so, moisten the areas of the shirt that the electrodes will rest upon.  
Erratic Operation:  
Caution! Do not use this elliptical for Heart Rate Control unless a steady, solid Actual Heart  
Rate value is being displayed. High, wild, random numbers being displayed indicate a  
problem.  
Areas to look for interference which may cause erratic heart rate:  
(1) Microwave ovens, TV’s, small appliances, etc.  
(2) Fluorescent lights.  
(3) Some household security systems.  
(4) Perimeter fence for a pet.  
(5) Some people have problems with the transmitter picking up a signal from their skin. If you  
have problems try wearing the transmitter upside down. Normally the transmitter will be oriented  
so the POLAR logo is right side up.  
(6) The antenna that picks up your heart rate is very sensitive. If there is an outside noise source,  
turning the whole Elliptical machine 90 degrees may de-tune the interference.  
(7) If you continue to experience problems contact your dealer  
.
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Heart Rate Control Program 1 & 2 (HR 1, HR 2) operation  
Both programs operate the same, the only difference is that HR 1 is set to 60% and HR 2 is set to  
80% of maximum heart rate. They both are programmed the same way.  
To start the HR 1 or HR 2 programs follow the instructions below or just press the HR 1 or HR 2  
button then the Enter button and follow the directions in the message window.  
1. Press the HR 1 or HR 2 key then press the Enter key.  
2. The message window will ask you to enter your Age. You may enter your Age, using the Up  
and Down keys or the numeric key pad, then press the Enter key to accept the new number  
and proceed on to the next screen.  
3. You are now asked to enter your Weight. You may adjust the Weight number using the Up  
and Down keys or the numeric key pad, then press enter to continue.  
4. Next is Time. You may adjust the Time and press enter to continue.  
5. Now you are asked to adjust the Heart rate Level. This is the heart rate level you will  
experience during the program. Adjust the level and then press enter.  
6. Now you are finished editing the settings and can begin your workout by pressing the Start  
key. You can also go back and modify your settings by pressing the Enter key. NOTE: At any  
time during the editing of Data you can press the Stop key to go back one level, or screen.  
7. If you want to increase or decrease the workload at any time during the program press the Up  
or Down key. This will allow you to change your target heart rate at any time during the  
program.  
8. During the HR 1 or HR 2 programs you will be able to scroll through the data in the message  
window by pressing the Enter key.  
18. When the program ends you may press Start to begin the same program again or Stop to exit  
the program or you can save the program you just completed as a custom user program by  
pressing a User key and following the instructions in the message window.  
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Maintenance:  
1. Wipe down all areas in the sweat path with a damp cloth after each workout.  
2. If a squeak, thump, clicking or rough feeling develops the main cause is most likely one of two  
reasons:  
i.  
The hardware was not sufficiently tightened during assembly. All bolts that were  
installed during assembly need to be tightened as much as possible. It may be  
necessary to use a larger wrench than the one provided if you cannot tighten the  
bolts sufficiently. I cannot stress this point enough; 90% of calls to the service  
department for noise issues can be traced to loose hardware or the rear rails being  
dirty.  
ii.  
Dirt build-up on the rear rails and polyurethane wheels are also a source of noise.  
Noise from build-up on the rails can cause a thumping sound that you would swear  
is coming from inside the main body of the machine because noise travels, and is  
amplified, in the tubing of the frame. Clean the rails and wheels with a lint free cloth  
and rubbing alcohol. Stubborn build-up can be removed with your thumbnail or a  
non-metallic scraper, like the back edge of a plastic knife. After cleaning, apply a  
small amount of lubricant on the rails with your fingers or a lint free cloth. You only  
need a thin coat of lubrication, wipe off any excess.  
3. If squeaks or other noises persist, check that the unit is properly leveled. There are 4 leveling  
pads on the bottom of the rear rails, use a 14mm wrench (or adjustable wrench) to adjust the  
levelers.  
Maintenance Menu in console software:  
The console has built in maintenance/diagnostic software. The software will allow you to change  
the console settings from English to Metric and turn off the beeping of the speaker when a key is  
pressed for example. To enter the Maintenance menu (may be called Engineering mode,  
depending on version) press and hold down the Start, Stop and Enter keys. Keep holding the keys  
down for about 5 seconds and the message window will display “ALTXXXX Engineering mode”.  
Press the enter button to access the menu below:  
a. Key test (will allow you to test all the keys to make sure they are functioning)  
b. Display test (tests all the display functions)  
c. Functions (Press enter to access settings)  
i. Sleep mode (Turn on to have the console power down automatically after  
20 minutes of inactivity)  
ii. Safety (On = workload set to level 20 on power-up)  
iii. Motor test (Press enter to run the workload motor up and down in a  
continuous loop. Display shows level setting and position sensor reading.  
Press stop to end test.)  
iv. Beep (Turn on or off the beep when a key is pressed)  
v. Units (Set to English or Metric display readings)  
vi. ODO reset (reset the odometer)  
vii. Pause Mode (Turn on allow 5 minutes of pause, turn off to have the  
console pause indefinitely)  
d. Security (Allows you to lock the keypad so no unauthorized use is allowed)  
e. Factory settings (Access only allowed by manufacturing)  
f. Exit  
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Manufacturer’s Limited Warranty  
Effective July 15, 2009  
ELLIPTICAL WARRANTY  
Spirit Manufacturing Inc. warrants all its home use treadmills’ parts for a period of time listed below, from the date of retail sale, as determined by sale receipt,  
or in the absence of a sales receipt eighteen (18) months from the original factory shipping date. Spirit’s responsibilities include providing new or  
remanufactured parts, at Spirit’s option, and technical support to our independent dealers and servicing organizations. In the absence of a dealer or service  
organization, these warranties will be administered by Spirit directly to a consumer. The warranty period applies to the following components:  
Home Use WARRANTY  
Frame and Brake  
Deck  
Lifetime  
Lifetime  
All Other Components  
Labor  
10 Years (5 years for XE195)  
1 Year  
NORMAL RESPONSIBILITIES OF THE CONSUMER  
This warranty applies only to products in ordinary household use or, in the case of the XT685, light Institutional facility. The consumer is responsible for the  
items listed below:  
1. The warranty registration card must be completed and returned to the address listed on the card within 10 days of the original purchase to validate the  
2. Proper use of the treadmill in accordance with the instructions provided in this manual, including maintenance and belt tracking.  
3. Proper installation by an authorized Spirit service company in accordance with instructions provided with the treadmill and with all local electric codes.  
4. Proper connection to a grounded power supply of sufficient voltage, replacement of blown fuses, repair of loose connections or defects in house/facility  
wiring.  
5. Expenses for making the treadmill accessible for servicing, including any item that was not part of the treadmill at the time it was shipped from the factory.  
6. Damages to the treadmill finish during shipping, installation or following installation.  
EXCLUSIONS  
This warranty does not cover the following:  
1. CONSEQUENTIAL, COLLATERAL, OR INCIDENTAL DAMAGES SUCH AS PROPERTY DAMAGE AND INCIDENTAL EXPENSES  
RESULTING FROM ANY BREACH OF THIS WRITTEN OR ANY IMPLIED WARRANTY.  
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or  
exclusion may not apply to you.  
2. Service call reimbursement to the consumer. Service call reimbursement to the dealer that does not involve malfunction or  
defects in workmanship or material, for units that are beyond the warranty period, for units that are beyond the service call  
reimbursement period, for treadmills not requiring component replacement, or treadmills not in ordinary household use.  
3. Damages caused by services performed by persons other than authorized Spirit service companies; use of parts other than original  
Spirit parts, or external causes such as alterations, modifications, abuse, misuse, accident, improper maintenance, inadequate power supply, or acts of God.  
4. Products with original serial numbers that have been removed or altered.  
5. Products that have been sold, transferred, bartered, or given to a third party.  
6. Products that do not have a warranty registration card on file at Spirit Mfg. Spirit reserves the right to request proof of  
purchase if no warranty record exists for the product.  
7. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF  
MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE.  
SERVICE  
Keep your bill of sale. Twelve (12) months from the date on the bill of sale or eighteen (18) months from the date of factory  
shipping as determined by the serial number establishes the warranty period should service be required. If service is performed,  
it is in your best interest to obtain and keep all receipts. This written warranty gives you specific legal rights. You may also have  
other rights that vary from state to state. Service under this warranty must be obtained by following these steps, in order:  
1. Contact your selling authorized Spirit dealer. OR  
2. Contact your local authorized Spirit service organization.  
3. If there is a question as to where to obtain service, contact our service department at (870) 935-1107.  
4. If no local service is available, Spirit will repair or replace the parts, at Spirit’s option, within the warranty period at no charge  
for parts. All transportation costs, both to our factory and upon return to the owner, are the responsibility of the owner. The  
owner is responsible for adequate packaging upon return to Spirit. Spirit is not responsible for damages in shipping. Make all  
freight damage claims with the appropriate freight carrier. DO NOT SHIP ANY UNIT TO OUR FACTORY WITHOUT A RETURN  
AUTHORIZATION NUMBER. All units arriving without a return authorization number will be refused.  
5. For any further information, or to contact our service department by mail, send your correspondence to:  
Spirit Manufacturing, Inc.  
P.O. Box 2037  
Jonesboro, AR 72402-2037  
Product features or specifications as described or illustrated are subject to change without notice. All warranties are made by  
Spirit Manufacturing, Inc. This warranty applies only in the 50 states of the U.S.A..  
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