Snapper Tiller IR5003B NIR5003B User Manual

Safety Instructions & Operator’s Manual for  
INTERMEDIATE  
REAR TINE TILLER  
SERIES 3  
MODEL  
IR5003B  
NIR5003B  
MODEL NUMBER EXPLANATION  
I
R
50  
03  
B
MODEL DESIGNATION  
REAR TINE MODEL  
ENGINE MODEL  
SERIES DESIGNATION  
ENGINE HP  
I – Intermediate Size Model  
R – Rear Tine Type Model  
50 – 5 HP Engine (Horse Power)  
3 - Series Designation  
B – Briggs Engine  
Thank you for buying a SNAPPER product! Your Tiller was designed and built to provide long and satisfactory service.  
Study this manual carefully before operating the Tiller and pay particular attention to the Important Safety Instructions  
found herein. Keep in mind that a Tiller, like any other mechanical device, can be potentially dangerous if used  
improperly. Following the instructions in this and the engine manual will help you continue to enjoy the trouble-free  
operation expected of a SNAPPER.  
COPYRIGHT © 1999  
SNAPPER INC.  
ALL RIGHTS RESERVED  
MANUAL No. 2-8701 (REV. 2, 5/18/99)  
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TABLE OF CONTENTS  
IMPORTANT SAFETY INSTRUCTIONS................................................... 2  
TABLE OF CONTENTS ............................................................................ 3  
SECTION 1 - FAMILIARIZATION.............................................................. 4  
SECTION 2 - OPERATING INSTRUCTIONS......................................... 5-7  
Transmission Positions ............................................................... 5  
Pre-Start Checklist........................................................................ 5  
Starting & Stopping ................................................................... 5-6  
Handlebar Adjustment.................................................................. 6  
Transporting.................................................................................. 6  
Tilling Procedure........................................................................ 6-7  
SECTION 3 - ADJUSTMENTS & REPAIR........................................... 8-10  
Service Parts & Assistance.......................................................... 8  
Standing Tiller On End ................................................................. 8  
Tiller Lubrication........................................................................... 8  
Tiller Tines..................................................................................... 9  
Belt Adjustment & Replacement.................................................. 9  
Off Season Storage..................................................................... 10  
WARRANTY............................................................................................ 11  
PRIMARY MAINTENANCE ................................................................ 12-15  
NOTES ............................................................................................... 16-17  
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Section 1 - FAMILIARIZATION  
HANDLEBAR  
CLUTCH  
CABLE  
COVER  
WHEEL & TINE  
CONTROL BAIL  
WHEEL & TINE  
SHIFT LEVER  
SHIFT COVER  
THROTTLE CONTROL  
DASH  
PANEL  
LEFT SIDE SHOWN TO  
VIEW CHECK PLUG  
ENGINE AIR FILTER  
CHOKE CONTROL  
HANDLE  
BRACKET  
DEPTH  
BAR  
MAIN CASE GREASE  
CHECK PLUG  
ENGINE  
TINE  
COVER  
DRIVE  
BELT  
GUARD  
DRAG  
SHIELD  
ENGINE OIL  
CHECK/FILL  
PLUG  
MAIN CASE  
FILL PLUG  
OIL DRAIN  
PLUG  
TINE  
STARTER ROPE  
WEIGHT  
BOX  
TIRE & WHEEL  
STAND-UP  
BAR  
TRANSMISSION  
CHAIN CASE  
FIGURE 1  
1.1 INTRODUCTION: This manual covers the recommended operating procedure and  
routine service requirements on SNAPPER Intermediate Rear Tine Tiller Model IR5003B.  
It is recommended that all operator’s of this Tiller become thoroughly familiar with the  
controls and proper operation of the unit before operating. Specific details involving the  
engine are found in the separate engine owner’s manual. Study these manuals before  
operating and keep both handy for future reference. Refer to Figure 1 above for location  
of controls and other essential components.  
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Section 2 - OPERATING INSTRUCTIONS  
2.1 BEFORE OPERATING:  
FIGURE 2  
Be thoroughly familiar with the operation of ALL controls  
and how to use them BEFORE operating your Tiller.  
Transmission shifting is done by shifting the WHEEL  
and TINE SHIFT LEVER into the desired position.  
Refer to Figure 3.  
When activated, the tines rotate in a rearward (Reverse)  
direction ONLY. With the engine running, shift into the desired  
transmission position and pull the WHEEL and TINE  
CONTROL BAIL against the handle bar to start wheel or  
wheel and tine rotation.  
Wheel or wheel and tine rotation is STOPPED by releasing  
the WHEEL and TINE CONTROL BAIL. When the bail is  
released, rotation should STOP even with the WHEEL and  
TINE SHIFT LEVER in an engaged position. See Figures 3  
and 4.  
2.1.1 TRANSMISSION POSITIONS  
The Tiller has four transmission positions:  
NOTE: The four different transmission positions shown on  
the cover are close to actual positions of shift lever but are  
not exact. Use positions as a reference.  
1. FWD & TIL - (FORWARD and TILL) (Wheels and  
Tines  
are engaged).  
2. FWD - (FORWARD) (Only the Wheels are engaged).  
3. NEU - (NEUTRAL) (Wheels and Tines are disengaged).  
4. REV - (REVERSE) (Rearward Wheel rotation).  
2.2 PRE-START CHECKLIST  
Make the following checks and perform services as  
required before each start up. NOTE: Before checking  
oil level place 2x4 piece of wood under both wheels to  
level engine.  
2.2.1 CHECK ENGINE OIL and bring level up to full.  
(Refer to engine manual for oil specifications).  
2.2.2 CHECK AIR CLEANER and service according to  
instructions in engine manual.  
2.2.3 CHECK EXTERNAL SURFACES and remove dirt  
and dust accumulation and clean tines as needed.  
2.2.4 CHECK GUARDS to make sure all are in proper  
position and securely tightened.  
NEUTRAL  
POSITION  
WHEEL & TINE  
SHIFT LEVER  
FIGURE 3  
2.2.5 FILL FUEL TANK where fumes will be safely  
dissipated. Refer to engine manual for fuel specifications.  
2.3 STARTING - STOPPING  
Know beforehand how to stop the tines, wheel drive and  
engine in preparation for possible emergencies. The  
engine is stopped by pulling the engine. THROTTLE  
CONTROL to the rear to STOP. See Figure 2.  
TO STOP WHEEL  
& TINE DRIVE  
RELEASE  
STOP  
WHEEL & TINE  
CONTROL BAIL  
FIGURE 4  
THROTTLE  
CONTROL  
5
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Section 2 - OPERATING INSTRUCTIONS  
2.4 ENGINE STARTING PROCEDURE  
LOW  
Step 1: Place the WHEEL and TINE SHIFT LEVER in  
the NEUTRAL position and make sure the WHEEL and  
TINE CONTROL BAIL is in the released position.  
MEDIUM  
HIGH  
REMOVE  
SCREW TO  
ADJUST  
Step 2: For cold starts, move the CHOKE CONTROL  
on the engine forward into CHOKE position.  
See Figure 5.  
HANDLEBAR  
HANDLE  
BRACKET  
PUSH FORWARD  
TO CHOKE  
FIGURE 6  
2.6 TRANSPORTING  
2.6.1  
FORWARD/REVERSE: To transport the Tiller to  
a new tilling site using its own power, raise the tines to clear  
lawn and paved surfaces to prevent gouging. Release the  
WHEEL and TINE CONTROL BAIL and lift the rear of the  
Tiller to take the weight off the DEPTH BAR (see Figure 7),  
then push the DEPTH BAR downward into notch setting  
that allows the tines to clear the ground surface. Place the  
WHEEL and TINE SHIFT LEVER in FWD or REV. Pull the  
WHEEL and TINE CONTROL BAIL back against the  
handlebar to engage the wheel drive and transport the unit.  
CHOKE  
LEVER  
FIGURE 5  
2.6.2  
To transport the Tiller to a new tilling site by  
pushing it, place the WHEEL and TINE SHIFT LEVER in  
the NEUTRAL position, and with the bail released, push the  
unit with the handle bar. The Tiller may be pushed with the  
engine running or shut off.  
Step 3: Move THROTTLE CONTROL to RUN  
position.  
Step 4: Move to the right side of Tiller and place  
your foot on top of the right wheel (See starting  
procedure decal located on top of the tine cover),  
hold handle bar, then pull the ROPE STARTER  
HANDLE in smooth, steady motion until the engine  
starts. To prolong the life of the rope, guide the  
handle back to the engine rather than allowing it to  
snap back.  
DEPTH  
BAR  
DEEP  
TILL  
ADJUST UP OR  
DOWN TO  
DESIRED  
TILLING DEPTH  
SHALLOW  
TILL  
Step 5: Allow a brief warm-up period, then move  
the CHOKE CONTROL rearward and the  
THROTTLE CONTROL to the desired speed  
setting. Refer to the tilling procedure column on  
this page.  
PULL SPRING  
BACK TO  
RELEASE  
TENSION  
FIGURE 7  
2.7 TILLING PROCEDURE  
Step 6: To STOP the engine, pull the THROTTLE  
CONTROL on engine rearward into STOP position.  
Tines are engaged ONLY when the WHEEL and TINE  
SHIFT LEVER is in the FWD & TIL position and the  
WHEEL and TINE CONTROL BAIL is held against the  
handle bar.  
1. Set HANDLE BAR in desired position before  
beginning operation.  
2.5 HANDLE BAR ADJUSTMENT  
Remove retaining screw and nut from handle bar  
bracket. Adjust handle bar “UP” or “DOWN” as  
required. Reinstall screw and nut. See Figure 6.  
2. Set DEPTH BAR in highest position for deepest tilling  
depth or in intermediate notches for lesser depth.  
See Figure 7.  
6
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Section 2 - OPERATING INSTRUCTIONS  
2.7 TILLING PROCEDURE  
(Continued from previous page)  
3. Set SPEED by moving the THROTTLE  
CONTROL to desired setting.  
4. To start TILLING action, move the WHEEL and  
TINE SHIFT LEVER to the FWD & TIL position  
(See Figure 8). Step behind the Tiller and raise  
the WHEEL and TINE CONTROL BAIL up  
against the handlebar to start forward movement  
of the Tiller and rearward rotation of the tines.  
FWD & TIL  
POSITION  
MOVE SHIFT LEVER  
TO FWD & TIL  
POSITION  
FIGURE 8  
2.7.1 TILLING HINTS: Let the Tiller do the work!  
DO NOT try to hold it back. If forward motion ceases  
while tilling deep, lift up slightly on the handle bar to  
resume moving forward.  
2.7.2 ROUGH TERRAIN HINT: If tilling over very  
rough, uneven ground, till at a shallow depth setting  
on the first path to smooth the surface.  
On  
especially rough terrain, the Tiller could hang up  
underneath with the wheels spinning freely. Under  
this condition, lift the handle bar, then turn the tiller  
diagonally uphill to regain traction.  
7
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Section 3 - ADJUSTMENTS & REPAIR  
3.1 SERVICE PARTS & ASSISTANCE  
3.3 TILLER LUBRICATION  
To retain the original quality of your Tiller, use only  
genuine SNAPPER replacement parts. Specify the  
model and serial number as found on the  
nameplate of your Tiller when contacting your  
SNAPPER Dealer for parts or service assistance.  
CHAIN CASE: Check the level of the grease in the  
chain case at the beginning of each tilling season.  
Remove clevis pin and cotter pin that secures left  
hand tire/wheel to axle. Remove wheel. Check  
grease level by removing the plastic plug located  
beside the axle shaft on the lower left hand side.  
See Figures 9A. The level should be up to the edge  
of the opening. To add grease, remove the filler  
plug located just forward of the pulley shaft on the  
right hand side. See Figure 10. Add Snapper Part  
No. 2-9577 Benalene 900 grease (4 oz. Bottle) as  
needed to bring level up to bottom edge of the  
check plug opening. The total capacity of the case  
is about 48 ounces. DO NOT exceed this amount.  
Reinstall check plugs after checking. NOTE: Also  
available Snapper Part No. 2-9296 Benalene 900  
grease (32 oz. Bottle).  
3.2 STANDING THE TILLER ON END  
WARNING  
ALWAYS STOP the engine and DISCONNECT the spark  
plug wire BEFORE standing the TILLER on end to  
prevent accidental starting! NEVER stand Tiller on end  
with the engine running!  
WARNING  
If the fuel tank is over half full when the Tiller is placed on  
end, gasoline may leak from the carburetor vent hole and  
drip down the outside surface of the engine creating a  
potential FIRE HAZARD! Gasoline may also leak unnoticed  
into the engine cylinder and wash away lubricating oil  
causing engine damage. Take all necessary precautions to  
prevent fuel leakage BEFORE standing the Tiller on end.  
Any draining of fuel must be done outside with the engine  
cool and away from ignition sources. If the Tiller is stored on  
end for any length of time, check it frequently for signs of fuel  
and/or oil leakage.  
GREASE CHECK PLUG  
(REMOVE TO CHECK  
GREASE LEVEL)  
WARNING  
NEVER stand Tiller on end with  
engine running!  
REMOVE L.H.  
TIRE/WHEEL  
ASSEMBLY  
3.2.1 ENGINE SERVICE: Refer to the engine  
owner’s manual for details. Engine oil is drained by  
removing front filler plug and standing Tiller on end.  
See Figure 9.  
PROPER  
GREASE  
LEVEL  
3.2.2 SERVICE NOTE: Since a Tiller normally  
operates under extremely dusty or dirty conditions,  
the air cleaner, engine oil and cooling fins must be  
serviced as specified in the engine manual at  
frequent intervals. The Tiller itself should be  
serviced as follows:  
FIGURE 9A  
OIL DRAIN  
PLUG  
CHAIN  
CASE  
MAIN CASE  
FILL PLUG  
STAND  
TILLER  
ON END  
TO DRAIN  
ENGINE  
OIL  
RIGHT  
HAND  
WHEEL  
FIGURE 10  
FIGURE 9  
8
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Section 3 - ADJUSTMENTS & REPAIR  
3.4 TILLER TINES  
1/4” TO 1/2”  
Your Snapper Tiller has right hand and left hand  
tines. Replace both tines if blades become bent or  
are badly worn or otherwise damaged. Use correct  
Snapper replacement tines. The tines are secured  
to the tine shaft with a shear bolt, Part No. 2-8725  
BELT  
GUIDE  
and Lock Nut Part No. 9-0222 on each side. NOTE:  
Two extra nuts and two bolts come with tiller. Keep  
spares on hand in case a bolt shears off or  
IDLER  
PULLEY  
SPRING  
IDLER  
PULLEY  
becomes lost while tilling. See Figure 11. DO NOT  
over tighten these shear bolts as this will cause  
premature failure. (Recommended torque is 5 to 8  
foot pounds maximum). NOTE: Failure to use the  
correct shear bolts could result in serious damage  
to your Tiller. Use only the genuine Snapper  
replacement bolts and lock nuts specified above.  
These bolts are designed to shear at a specific  
stress to prevent damage. DO NOT use substitutes!  
FIGURE 12  
HANDLEBAR  
DASH PANEL  
SHEAR BOLT  
(TORQUE TO  
8 FT. LBS.)  
CLUTCH  
CABLE  
LOOSEN  
JAM NUTS  
MOVE NUTS  
TOWARD END  
OF CABLE  
FOR MORE  
TENSION  
TINE  
COVER  
FIGURE 13  
3.5.1 TENSION TEST: Start the engine with tiller in  
neutral. Shift transmission into FWD & TILL and pull the  
wheel and tine control bail up against the handle bar.  
Tines and wheels will start to rotate. Release control bail.  
Tines and wheels should stop rotating immediately. If  
rotation continues after release of control bail then clutch  
spring tension is to great and will have to be readjusted  
as described in BELT TENSION ADJUSTMENT Section.  
TINE  
ASSEMBLY  
LOCK  
NUT  
FIGURE 11  
3.5 BELT ADJUSTMENT - REPLACEMENT  
3.5.2 BELT REPLACEMENT: Pull the clevis pin from  
the left wheel and slide the wheel out 1”, remove belt  
guard and then the old belt. NOTE: Replacement belt  
must go over the top of the idler and be within the belt  
guide as shown in Figure 14. Check belt tension as  
described in BELT TENSION ADJUSTMENT Section.  
Reinstall guard, push left wheel back into position and  
secure with clevis pin and insert and secure cotter pin.  
BELT TENSION ADJUSTMENT: Remove the cotter  
pin that secures clevis pin to left wheel hub. Remove  
clevis pin from left wheel hub and slide wheel out on  
axle about 1”. Remove belt guard. Measure the  
length idler pulley spring at the end of the control  
cable in a relaxed position. Then move wheel and  
tine control bail up to the handle bar and measure  
the extended length of the spring. When properly  
adjusted, the spring will extend 1/4” to 1/2”. See  
Figure 12. To adjust, loosen and reposition the two  
jam nuts on the threaded end of cable located on the  
dash panel. Move jam nuts toward the end of  
threaded end of cable for more tension. Move jam  
nuts in a direction away from the end of threaded  
end of cable for less tension. See Figure 13. After  
adjustment, retighten both jam nuts against dash  
panel. Reinstall belt guard. Slide wheel back into  
operating position and reinstall clevis pin and secure  
with hair pin.  
SHIFT  
LEVER  
BELT  
GUIDE  
DRIVE  
PULLEY  
DRIVEN  
PULLEY  
REMOVE  
LEFT HAND  
WHEEL &  
BELT  
BELT OVER  
TOP OF IDLER  
GUARD  
FIGURE 14  
9
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Section 3 - ADJUSTMENTS & REPAIR  
4. At the start of the new season, replenish engine  
3.6 OFF SEASON STORAGE  
crank-case oil and add gasoline to the fuel tank after  
returning the Tiller to its wheels.  
Thoroughly clean all external surfaces and tines before  
storing the Tiller. The Tiller may be stored on end,  
however, the following steps must be taken:  
5. Before starting, move the ENGINE CONTROL to  
STOP and pull rope starter slowly several times. If  
excessive resistance is felt, remove the spark plug  
and pull rope starter rapidly to spin the engine and  
clear oil from the cylinder. Clean and reinstall spark  
plug before attempting to start the engine.  
1. Drain gasoline from fuel system and drain the engine  
crankcase oil (refer to engine manual for details).  
2. After standing the Tiller on end, check the plugs in the  
chain case for leakage. After extended period, some  
grease may seep thru upper bearing races.  
3. Remove both wheels and grease wheel shafts.  
Reinstall wheels. Remove both tines and grease tine  
shafts. Reinstall tines. Grease these shafts when tiller  
is stored for long periods of time to prevent rust  
buildup. Rust buildup will cause wheels and tines  
difficult to remove.  
10  
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3 YEAR LIMITED WARRANTY  
For three (3) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER, through  
any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found  
upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.  
For ninety (90) days from purchase date for the original purchaser's commercial, rental, or other non-residential use,  
SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon  
examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.  
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for  
replacement under this warranty must be paid by the purchaser.  
This warranty does not apply to engines and their components, and batteries, as these items are warranted separately.  
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication,  
normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or component  
part that has been altered or modified changing safety, performance, or durability.  
Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety (90) days  
from the original purchase date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty  
only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or  
abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.  
There is no other express warranty.  
DISCLAIMER OF WARRANTY  
Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three  
(3) years from purchase date for the original purchaser's residential or other non-commercial use, and ninety  
(90) days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the  
extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for  
consequential damages, under any and all warranties are excluded.  
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or  
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE  
SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER  
ASSOCIATED WITH THE USE OF SUCH PARTS.  
IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:  
Snapper’s Product Registration Center, P.O. Box 1379, McDonough, Georgia 30253  
11  
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PRIMARY MAINTENANCE  
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PRIMARY MAINTENANCE  
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PRIMARY MAINTENANCE  
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PRIMARY MAINTENANCE  
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SERVICE NOTES  
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SERVICE NOTES  
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Safety Instructions & Operator’s Manual for  
INTERMEDIATE  
REAR TINE TILLER  
SERIES 3  
MODELS IR5003B & NIR5003B  
The engine exhaust from this product contains chemicals known to the State  
of California to cause cancer, birth defects or other reproductive harm.  
WARNING:  
COPYRIGHT © 1999  
SNAPPER INC.  
ALL RIGHTS RESERVED  
MANUAL No. 2-8701 (REV. 2, 5/18/99)  
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