Snapper Lawn Mower Accessory 1695163 User Manual

ATTACHMENT  
OPERATOR’S  
MANUAL  
Clean Sweep  
Twin Catcher  
Clean Sweep Twin Catcher  
Mfg. No.  
Description  
1695163  
Clean Sweep Twin Catcher  
1733419  
Rev. 00  
Rev. Date 05/2006  
TP 100-4296-00-AT-SMA  
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Table of Contents  
Safety Rules & Information  
General Warnings............................................2  
Safety Decals ..................................................2  
General Operating Instructions  
Before Operation .............................................3  
Mowing with the Catcher .................................3  
After Operation ................................................3  
Storing the Grass Catcher...............................3  
Initial Installation  
Hitch Installation....................................................4  
Baffle and Blade Installation  
Component Installation..........................................6  
Bag, Chute and Tube Installation ..........................8  
Normal Removal & Installation  
Collector Installation ......................................10  
Collector Removal .........................................11  
NOTE: In these instructions, “left” and “right” are  
referred to as seen from the operating position.  
1
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Safety Rules  
& Information  
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of  
unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The  
triangle in text signifies important cautions or warnings which must be followed.  
GENERAL WARNINGS  
• Know the unit’s controls and how to stop quickly.  
READ THE OPERATOR’S MANUALS.  
bag that meets manufacturer’s durability standards.  
• If the mower stalls or the collector chute plugs:  
1. Disengage the PTO;  
• Read and obey all safety decals.  
• Only allow responsible adults, who are familiar with  
the instructions, to operate the unit.  
• Disengage the PTO. Shut off the engine and wait for  
all moving parts to stop before attaching, adjusting,  
or disconnecting any part of the collection system.  
• Check the collection system to make sure it is bolted  
tightly to the unit.  
• DO NOT operate the unit without either the entire  
grass catcher or the deflector in place.  
• Turn off the PTO to disengage the blades when not  
mowing.  
• DO NOT mow in reverse unless absolutely  
necessary. Always look down and behind before  
and while travelling in reverse.  
• DO NOT turn sharply when travelling alongside a  
building or any object. Slow down before turning.  
2. Stop the engine and remove the key;  
3. Set the parking brake, and wait for all moving  
parts to stop.  
4. Remove the foreign object or clear the chute  
with a piece of wood before restarting the engine.  
NEVER place hands into COLLECTOR OR  
MOWER housing to clear jammed objects.  
Blower OR MOWER may rotate when object is  
removed.  
• For added stability and to prevent tipping or loss of  
control:  
a. Use reduced speed on uneven ground and  
when turning corners.  
b. Reduce loads on hillsides. It is recommended  
that the collection system be kept only half full  
when negotiating any slopes. Start mowing on  
slopes when the collection system is empty.  
• DO NOT carry passengers.  
• When collection system is removed from the mower  
deck, the deflector must be properly installed.  
• Collector bags are subject to deterioration and wear  
during normal use. Inspect the bag periodically for  
tears, holes, or weak spots and replace with a new  
c. Mow up and down the face of slopes; never  
across the face of any slope.  
Never operate on slopes greater than 17.6%  
(10°).  
SAFETY DECALS  
These labels are easily applied and will act as a constant  
visual reminder to you, and others who may use the  
equipment, to follow the safety instructions necessary for  
safe, effective operation.  
This unit has been designed and manufactured to  
provide you with the safety and reliability you would  
expect from an industry leader in outdoor power  
equipment manufacturing.  
Attachment Decal  
Although reading this manual and the safety instructions  
it contains will provide you with the necessary basic  
knowledge to operate this equipment safely and  
effectively, we have placed several safety labels on the  
unit to remind you of this important information while you  
are operating your unit.  
WARNING  
Thrown objects hazard  
• Objects thrown by the mower can seriously  
injure or kill you.  
• Do not open the hopper while the mower blades  
are turning.  
All DANGER, WARNING, CAUTION and instructional  
messages on your rider, attachments and mower should  
be carefully read and obeyed. Personal bodily injury can  
result when these instructions are not followed. The  
information is for your safety and it is important! The  
safety decals below are on your product.  
• Do not operate the mower without the complete  
catcher in place.  
1732819  
Decal - WARNING  
Thrown Objects Hazard  
Part Number 1732819  
If any decals are lost or damaged, replace them at once.  
See your local dealer for replacements.  
Read and obey all operation and warning decals.  
TP 600-2562-01-AT-SMA  
2
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General  
Operating Instructions  
Before Operation  
Clear the lawn of all sticks, stones, wire and other debris  
which may be caught or thrown by the mower blades.  
Check grass condition. If wet, wait until later in the day.  
If grass is wet, the grass catcher is likely to become  
plugged.  
For efficient bagging, air circulation under the  
mower deck, through the chute and into the bag is  
very important.  
For this reason, BEFORE YOU BEGIN MOWING you  
should make certain the underside of the mower and  
the underside of the catcher lid are free from grass and  
debris.  
Make sure that there is a snug fit between mower deck,  
blower housing, tubes, and grass catcher cover.  
Mowing with the Catcher  
Always operate with throttle at full speed when mowing.  
CAUTION  
Before you begin operating the unit be certain  
you have read all of the safety and operational  
information of this instruction sheet, as well as  
the Operator’s Manual for the tractor and any  
other attachments.  
Grass should be cut often, and not too short. If grass is  
too long or lush it may be necessary to keep ground  
speed to a minimum or to cut only half the width of the  
mower to prevent clogging. If grass is long, operate with  
mower in high cutting position for first pass, cutting again  
in a lower position on a second pass.  
Never operate on slopes greater than 17.6% (10°).  
Do not open the cover with mower engaged.  
After Operation  
If a large amount of cut grass is spilling out from under  
deck, the tube may be plugged or the bags may be full—  
discontinue mowing, stop the unit, disengage the PTO,  
shut off the engine and then empty the catcher or clear  
the tube.  
Remove any debris from the the screen on the underside  
of the lid.  
The blower housing and tube should be removed for  
cleaning.  
Inspect the grass bags for wear or damage. Make sure  
that there is a snug fit between mower deck, blower  
housing, tubes, and grass catcher cover.  
WARNING  
ALWAYS shut off the tractor. Disengage the PTO,  
and allow all moving parts to stop BEFORE  
disconnecting or clearing tube, or emptying  
catcher.  
CAUTION  
Do not leave grass in bagger containers. Empty  
containers after each use and before storing.  
Failure to do so may result in spontaneous  
combustion which could develop into a fire.  
Before leaving the operator’s position for any  
reason, engage the parking brake, disengage the  
PTO, stop the engine and remove the key.  
Storing The Grass Catcher  
To reduce fire hazard, keep the engine, rider and  
mower free of grass, leaves and excess grease.  
Do not stop or park rider over dry leaves, grass or  
combustible materials.  
Clean the grass catcher thoroughly using a mild  
detergent (other products may damage the tube).  
Remove any debris from the screen on the underside of  
the lid.  
If paint has been scratched on metal parts, touch up with  
paint, or apply a thin film of oil to prevent corrosion.  
Store in a dry area. Dry thoroughly before storing for a  
long period of time. Always store away from moisture.  
3
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Initial  
Installation  
WARNING  
Before beginning any service work turn off the  
PTO, set the parking brake, turn off the ignition,  
and disconnect the spark plug wire(s).  
B
A
Initial Installation  
Hitch Installation  
A
1. Slide the 5/16-18 speed nut (A, Figure 1) onto rear  
frame support (E) through square hole (C) so that the  
threaded side (B) is on the inside of tractor.  
C
E
2. Secure the 5/16-18 shoulder bolt (D) as shown.  
3. Repeat on the other side.  
D
Figure 1. Install Spacer (left side shown)  
A. Speed Nut, 5/16-18  
B. Threaded Side  
C. Square Hole  
D. Shoulder Bolt, 5/16-18  
E. Rear Frame Support  
4. Slide the hitch (A, Figure 2) on right side and left side  
shoulder bolts (B) while sliding post (C) into hole (D)  
as shown. Secure with hair pin (E).  
A
D
C
E
B
Figure 2. Hitch Installation  
A. Hitch  
B. Shoulder Bolt  
C. Post  
D. Hole in Draw Bar  
E. Hair Pin  
4
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Baffle Installation  
C
B
E
A
F
A. Baffle (New)  
B. Spacer (New)  
C. Carriage Bolts,  
5/16-18 x 2 (New)  
D. Locknuts, WHIZ Lock,  
5/16-18 (New)  
E. Carriage Bolt,  
D
G
5/16-18 x 5/8 (New)  
F. Wing Nut Assembly,  
Large, 5/16-18 (New)  
G. Locknut, Center Lock,  
5/16-18 (New)  
H. Grass Shield (Existing)  
I. Blade, High Lift (New)  
J. Hex Washer (Existing)  
K. Washer (Existing)  
L. Capscrew,  
H
I
J
D
K
L
Torque Capscrew to  
45-55 ft. lbs. (61-75 Nm)  
7/16-14 x 1-1/4 (Existing)  
Figure 3. Baffle Assembly  
Baffle and Blade Installation  
Note: Units with an anti-blowout baffle do not require the  
Clean Sweep baffle.  
A
1. Remove mower deck. See OPERATOR’S MANUAL.  
2. Install notched side of baffle (A, Figure 3) to  
discharge side of deck securing with 5/16-18 x 2  
carriage bolt (C) and 5/16-18 locknut (D). Install  
5/16-18 wing nut (F) and locknut (G) to carriage bolt  
(C) as shown.  
LOOSEN  
Figure 4. Blade Removal  
A. Blade  
3. Secure center of baffle (A) to deck using 5/16-18 x 2  
carriage bolt (C), spacer (B) and nut (D). Secure LH  
end of baffle (A) to deck using 5/16-18 x 5/8 carriage  
bolt (E) and nut (D).  
4. Remove right hand blade (A, Figure 4). Use a block  
of wood to prevent blade rotation while loosening the  
capscrew.  
B
A
C
5. Reinstall the large washer (B, Figure 5), spring  
washer (C) and capscrew (D). Use a wooden block  
(A) to prevent blade rotation while tightening the  
capscrew (D) to 45-55 ft. lbs. (61-75 Nm).  
D
Figure 5. Blade Installation Mowers  
A. 4x4 Wood Block  
B. Hex Washer  
C. Spring Washer  
D. Blade Capscrew  
5
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Puck Installation  
C
D
A
C
E
B
A
D
F
F
G
E
F
D
G
Figure 6. Install Pin and Bracket  
A. Lower Chute  
B. Locknut, 1/4-20  
C. Puck, Metal  
D. Capscrews, Thin Head, 5/16-18 x 3/4  
E. Locknuts, 5/16-18  
Figure 7. Install Latch & Hinge to Cover Assembly  
A. Cover Assembly  
B. Latch  
C. Locknuts, ESNA, #10-24  
D. Screws, #10-24 x 5/8  
E. Hinge  
F. Bracket  
F. Locknuts, 1/4-20  
G. Screw, Slotted, 1/4-20 x 1/2  
Component Installation  
BRACKET AND PIN INSTALLATION ON LOWER CHUTE  
1. Secure the puck (C, Figure 6) to lower chute (A)  
using 5/16-18 x 3/4 capscrew (D) and 5/16-18 locknut  
(E).  
3. Install bracket (F) to lower chute (A) using 5/16-18 x  
3/4 capscrews (D) and 5/16-18 locknuts (E).  
INSTALL LATCH AND HINGE TO COVER ASSEMBLY  
1. Install the latch (B, Figure 7) to the cover assembly  
(A) securing with #10-24 x 5/8 screws (D) and #10-24  
locknuts (C) as shown.  
2. Install the hinge (E) to cover assembly securing with  
1/4-20 x 1/2 screws (G) and 1/4-20 locknuts (F).  
6
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Channel Installation  
C
E
C
A
G
F
C
D
B
D
D
C
F
B
A
D
Figure 9. Install “U” Tube  
A. “U” Tube  
B. Channel Assembly  
C. Carriage Bolts, 5/16-18 x 1-3/4  
D. Nuts, Nylock, 5/16-18  
E. “L” Channel  
Figure 8. Install Channel Assembly  
A. Channel Assembly  
B. Hitch  
C. Pin  
F. Saddle Brackets  
G. Capscrew, 5/16-18 x 3/4  
INSTALL CHANNEL ASSEMBLY AND “U”-TUBE  
1. Slide the channel assembly (A, Figure 8) into hitch  
(B) as shown.  
2. Install the pin (C) into the right side of hitch (B) and  
turn pin (C) counterclockwise to lock in place.  
3. Install the “L” channel (E, Figure 9) and “U” tube (A)  
to channel assembly (B) as shown. Secure with  
5/16-18 x 1-3/4 carriage bolts (C), saddle clamps (F),  
and 5/16-18 nuts (D).  
F
C
4. Install 5/16-18 x 3/4 capscrew (G) and 5/16-18  
locknut (D) as shown.  
G
E
A
D
B
C
INSTALL TUBES AND END PLUGS  
1. Install the center tube (A, Figure 10) to RH side of  
channel assembly (B) as shown. Secure with 5/16-  
24 screws, 5/16 lockwashers (C) and 5/16-24 nuts  
(D).  
G
F
Figure 10. Install Center Tube and End Caps  
A. Center Tube  
2. Install the end caps (G) to tube ends (F) as shown.  
B. Channel Assembly  
C. Lockwashers, 5/16  
D. Nuts, 5/16-24  
E. Screw, Special, 5/16-24  
F. Tube Ends  
G. End Caps  
7
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Cover Installation  
A
B
C
D
Figure 12. Install White Bar to Bag  
A. White Bar  
B. Bag Assembly  
A
B
Figure 11. Install Cover to Channel Assembly  
A. Cover  
B. Pin  
C. Hair Pin  
D. Channel Assembly  
INSTALL COVER TO CHANNEL ASSEMBLY  
1. Set the cover (A, Figure 11) on channel assembly.  
Slide pin (B) through hinge on cover and channel  
assembly (D) securing with hair pin (C).  
A
INSTALL CLIP TO BAG ASSEMBLY  
1. Slide the white bar (A, Figure 12) onto smooth edge  
of bag frame and assembly (B) as shown.  
C
Bag, Chute and Tube Installation  
INSTALL COLLECTOR BAGS  
1. Raise the cover (A, Figure 13).  
2. Slide collector bags (B) onto tubes (C) with the white  
bar towards the rear.  
B
Note: It may be necessary to fold seat forward to allow  
cover to stay in the raised position.  
Figure 13. Install Collector Bags  
A. Cover  
B. Collector Bags  
C. Tubes  
8
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Install Latch & Hinge  
LOWER DISCHARGE CHUTE INSTALLATION  
A
1. Lift discharge deflector up (D, Figure 14).  
E
2. Slide the notch of bracket (G) on to deflector hinge  
rod (F).  
G
3. Secure the front of lower chute (A) to carriage bolt  
(D) using wing nut (B).  
F
Note: Locknut (C) is intended to keep wing nut (B)  
permanently on carriage bolt (D).  
B
C
D
CONNECTING DISCHARGE TUBE  
1. Slide discharge tube (B, Figure 15) into seal (C). It  
may be necessary to lengthen several slits (F) in  
order for tube (A) to fit into seal (B)  
Figure 14. Install Lower Discharge Chute 3A. Lower  
Chute  
B. Wing Nut  
C. Rubber Strap  
D. Carriage Bolt  
E. Discharge Deflector  
F. Deflector Hinge Rod  
G. Bracket  
2. Attach the discharge tube (B, Figure 15 and Inset) to  
boot (A) and secure the tube by moving wire form (E)  
down over metal puck (D).  
Figure 15. Install Discharge Tube  
A. Boot  
B. Discharge Tube  
C. Seal  
F
D. Puck, Metal  
E. Wire Form  
F. Slits  
B
C
E
A
B
A
E
D
9
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Normal Removal &  
Installation  
Normal Removal & Installation  
Collector Installation  
A
E
Note: See previous pages for more detailed installation  
and operation instructions if necessary.  
G
1. Lift discharge deflector up (E, Figure 16).  
F
2. Slide the notch of bracket (G) on to deflector hinge  
rod (F).  
B
3. Secure the front of lower chute (A) to carriage bolt  
(D) using wing nut (B).  
C
D
4. Mount the the channel assembly (A, Figure 17) into  
hitch (D). Secure by inserting pin (C) into the right  
side of hitch (D) and turning pin (C) counterclockwise  
to lock in place.  
Figure 16. Install Lower Discharge Chute 38” Free  
Floating Mowers  
A. Lower Chute  
5. Pivot cover (B) up. Install bags (E) with white bar (F)  
towards the rear.  
B. Wing Nut  
C. Rubber Strap  
D. Carriage Bolt  
E. Discharge Deflector  
F. Deflector Hinge Rod  
G. Bracket  
6. Slide discharge tube (J) into seal (L).  
7. Attach the discharge tube (J) to boot (H) and secure  
the tube by moving wire form (K) down over metal  
puck (I).  
10  
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Normal Removal  
F
E
L
G
J
A
B
C
H
K
I
D
A. Channel Assembly  
B. Cover  
C. Pin  
G. Tubes  
H. Boot  
I. Puck  
D. Hitch  
E. Bag  
F. White Bar  
J. Discharge Tube  
K. Wire Form  
L. Seal  
Figure 17. Normal Installation & Removal  
Collector Removal  
4. Lift discharge deflector up (E, Figure 16).  
5. Loosen wing nut (B).  
WARNING  
OPERATION WITHOUT BAGGER  
6. Slide lower chute (A) off carriage bolt (D) and  
deflector hinge rod (F).  
For operation without bagger, the mower  
deflector MUST be properly installed in the down  
position and retained by the spring latch.  
1. Disconnect the discharge tube (J, Figure 17) from  
boot (H) by moving wire form (K) up and out from  
metal puck (I). Remove discharge tube (J) from seal  
(L).  
2. Lift up cover (B) remove and empty bags (E).  
3. Remove pin (C). Lift and remove channel assembly  
(A) and cover (B) from hitch (D).  
11  
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MANUFACTURING, INC.  
Simplicity Mfg. Inc. 500 N Spring  
Street / PO Box 997  
Simplicity Mfg. Inc. 500 N Spring  
Street / PO Box 997  
Port Washington, WI 53074-0997  
Port Washington, WI 53074-0997  
Simplicity Mfg. Inc. 500 N Spring  
Street / PO Box 997  
Port Washington, WI 53074-0997  
© Copyright 2006 Simplicity Manufacturing, Inc.  
All Rights Reserved. Printed in USA.  
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