EF4001B AutoLite Pellet Stove Insert
Installation & Operating Instructions
Please read this entire manual before installation. Save these instructions.
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION
AND USE OF THIS PELLET FUEL-BURNING ROOM HEATER.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN
PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
GENERAL INFORMATION
Installation and repair should be done by a qualified
service person. The heater should be inspected before use
and at least annually by a professional service person. More
frequent cleaning may be required due to fuel quality,
excessive lint from carpeting, bedding material, etc. It is
imperative that control compartments, burn pot and circulat-
ing air passageways of the heater be kept clean.
The EASYFIRE Pellet Insert has been designed and
approved for burning wood pellet fuel only. Burning solid
fuel in other forms is not permitted and will void all warran-
ties.
This unit has been approved for use with a Ø 3" Type L
Pellet Vent System or Stainless Chimney Liner (Ø 4" on
runs 10 feet and above).
NEVER use gasoline, gasoline-type lantern fuels,
kerosene, charcoal lighter fluid, or similar liquids to start or
"freshen up" a fire. Keep all such liquids well away from the
heater while it is in use.
SAFETY NOTICE
< CAUTION: HOT WHILE IN OPERATION. KEEP CHILDREN,
CLOTHING AND FURNITURE AWAY. CONTACT MAY
CAUSE SKIN BURNS.
Ashes must be disposed of in a metal container with a
tight fitting lid and placed on a noncombustible floor or
ground, well away from all fuels, pending final disposal.
< IF THIS HEATER IS NOT PROPERLY INSTALLED,
A HOUSE FIRE MAY RESULT.
< CONTACT LOCAL BUILDING OFFICIALS ABOUT RE-
STRICTIONS AND INSTALLATION INSPECTION REQUIRE-
NOTE : During the first few burns the high temperature
MENTS IN YOUR AREA.
< FAILURE TO COMPLY WITH OWNERS' MANUAL IN-
STRUCTIONS WILL VOID YOUR WARRANTY!
paint and sealant used in manufacture will emit some odor
and smoke. Open doors and windows to the outside for
proper ventilation during the first burn cycle and curing of
the paint.
This heater, when installed, must be electrically grounded in
accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70-
2006.
NOTE: This heater should not be installed in a
bedroom or bathroom.
INSTALLER: PLEASE LEAVE THIS MANUAL WITH THE OWNER!!
Sierra Products, Inc.
5061 Brooks St., Ste B
Montclair, CA 91763
(909) 399-3355
Listed by OMNI-Test
Laboratories, Inc.
Report No. 256-S-01-4
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTE: THE INSERT W EIGHT IS SUBSTANTIAULLY
FRONT HEAVY AND IF NOT FULLY SUPPORTED IT
COULD FALL FORWARD.
Figure 5
4. Install vent system into existing chimney by using 3" flex
from left side of hearth, passing damper and continuing to
the top of the chimney. If the total vent length is longer than
10 Feet, install Ø4" vent from that point to top of chimney
(Figure 6).
Figure 3
3. If the hearth and fireplace floor are not at the same
elevation, leveling legs may be installed on the rear of the
unit (Figure 4) for distances of up to 1". For larger
distances shimming may be used using a non-combustible
material. A Hearth Base Support is available from your
dealer for installations where the hearth is below the
fireplace opening (Figure 5).
Figure 6
5. Pack fiberglass insulation around the vent pipe and
combustion air duct. Install a flashing cover over
chimney. Secure flashing and seal as required. Install
listed vent cap and secure.
6. Measure fireplace opening and adjust hopper top to the
required level allowing for installation clearance. This is
accomplished by removing the four #8 screws on the sides
and rear of unit and raising the top by 1" increments until
desired height and reinstalling screws (Figure 4).
Figure 4
7. Slide insert into fireplace and center. Level as required,
then secure vent to outlet on left side of insert. Connect
combustion air duct and secure.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Note - For best insert operation the flexible vent
installation should not have any tight bends. Try to
achieve a smooth sweep to the vertical rise.
IMPORTANT - Any electrical work performed on the
EASYFIRE Heater should be done by qualified personnel.
Remote Control Thermostat Installation:
SURROUND INSTALLATION
The remote thermostat is designed to automatically
regulate the room temperature from the control panel heat
setting to the “Off” setting based upon room temperature
and placement of the remote thermostat. Rem ember to
leave the control panel on the "Medium or High" position
when utilizing the wall thermostat feature.
The surround supplied with the insert is adjustable in
height so as to allow for many installation perimeters.
1. After the insert is in position, install left and right surround
sides by attaching them to the two side brackets using the
four 1/4-20 bolts provided. The retainer nuts on the
surround sides may be installed at any vertical position to
accommodate the installation.
The following is a step by step procedure for installing the
optional remote thermostat. Note connection terminals on
rear of unit (Figure 7).
2. Slide the surround top panel between the hopper top and
cover. Push the panel down until the screw holes align
with the side legs. Install the (4) #8 screws provided.
Install power cord into the receptacle on the right side of
the insert. Route cord behind surround leg and out to a
ground plus.
a. Unplug heater from wall outlet and 12VDC power!
b. Mount millivolt style remote receiver box to rear of
stove using double-sided tape.
b. Remove factory jump wire and hook up thermostat
wires to terminals (Figure 7).
d. Reconnect AC power and follow instructions with
remote thermostat regarding set up.
AUTOLITE INSTALLATION INSTRUCTIONS
The AutoLite System is factory installed with the only
installation requirements being the optional thermostat.
IMPORTANT - Any electrical work performed on the
EASYFIRE Heater should be done by qualified personnel.
Autolite Wiring Diagram
Figure 7 Connection Panel Lower Right Side
DOOR HANDLE ASSEMBLY
The door handle and latch must be assembled and
adjusted prior to the operation of the stove.
Wall Thermostat Installation:
The wall thermostat is designed to automatically regulate
the room temperature from the control panel heat setting to
the “Off” setting based upon room temperature. Remember
to leave the control panel on the "Medium or High" position
when utilizing the wall thermostat feature.
1. Position handle assembly through door and secure with
collar by sliding over shaft and tightening with allen
wrench provided.
2. Position latch on end of shaft with flat facing allen screw.
Depending on gasket, shaft will protrude approx. 1/4"
through back of latch collar. Snug allen screw.
The following is a step by step procedure for installing the
optional wall thermostat. Note connection terminals on left
side of unit at rear (Figure 7). Use 18/2 thermostat wire for
the installation.
a. Unplug heater from wall outlet and 12VDC power!
b. Remove factory jump wire and hook up thermostat
wires to terminals (Figure 7).
c. Locate thermostat approximately 10 to 12 feet from
heater or in area that requires steady temperature.
d. Run thermostat wires from heater to thermostat along
wall or under carpet etc. and hook wires to
thermostat terminals. On new construction you can,
of course, run wire in the walls before sheet rock or
paneling is done.
Figure 9 Door handle assembly
3. To adjust door, close and turn handle so latch contacts
striker. Door gasket must contact firmly against front face
of unit. This can be checked by closing against a piece of
paper. Firmly tug on paper, if it moves with solid
resistance the door is properly adjusted.
e. Reconnect AC power.
f. Make sure all wiring is completed before plugging the
EASYFIRE Heater back into the wall outlet.
4
Download from Www.Somanuals.com. All Manuals Search And Download.
1. A chimney connector shall no pass through and attic or
roof space, closet or similar concealed space, or a floor,
or ceiling.
UNIT ELECTRIC CONNECTIONS
Route the power supply cord from lower right side of unit
to a grounded three prong 120VAC receptacle. Care should
be taken to make sure the fireplace and hearth does not
pinch or otherwise damage the cord.
2. Where a chimney passage through a wall, or partition of
combustible construction is desired, the installation shall
conform the CAN/CSA-B365.
OPTIONAL 12V HOOK-UP & OPERATION
3. Maintain an effective vapour barrier at the location where
the chimney or other component penetrates to the
exterior of the structure by sealing with high temperature
silicone.
1. The EASYFIRE 12V back up can be purchased as an
option and includes the following components:
a. Deep cycle sealed 12V battery.
4. Clearance to combustibles may only be reduced by
means approved by the regulatory authority.
b. Battery connector cables for hook-up to the heater.
2. In order to hook-up the battery and engage the 12V
backup system simply connect red cable to red terminal
on the heater (see Figure 6) and to positive connector on
battery [the terminal marked (+)] and connect the black
cable to the black terminal on the heater and to the
negative connector on the battery (the terminal marked
(-). If you hook up the cables backwards the red LED
light above the terminal receptacles will come on. If
hooked up properly this LED will glow green.
5. Store pellet fuels in a dry area away from unit. Do not
store fuels within the space heater installation clearances
or within the space required for charging and ash
removal.
6. Adequate ventilation air is required to operate this heater.
During operation the heater draws air for combustion
which can be assisted by the installation of outside
combustion air inlets. However, certain weather
conditions such as icing or use of kitchen exhaust fans
may impact and reduce the effectiveness of vents. It is
important to note that room air starvation well negatively
impact the operation of the heater.
WARNING - MAKE SURE RED CABLE GOES TO RED
TERMINAL (POSITIVE CONNECTOR) AND BLACK
CABLE GOES TO BLACK TERMINAL (NEGATIVE
CONNECTOR).
7. If power outages with battery backup or room air
starvation occurs during operation of heater, smoke in
the house may result. This may trigger smoke detectors
if they are installed.
3. If you decide to purchase your own 12V back up system
we recommend a sealed gel cell battery. Failure to install
the proper battery could cause physical harm to you and
your property and will also void the heater warranty.
AUTOLITE OPERATION
4. When the battery is properly connected and the heater
plugged in, the following will happen automatically:
Your EASYFIRE Pellet Stove is equipped with the Autolite
Automatic ignition and operating system.
a. The heater will automatically switch to 12V power if
there is a power failure, and switch back when power
is restored.
The AutoLite system is integrated into the stove to allow for
automatic start up using a heating element located in the
burn pot. This element starts the initial fire required to burn
the wood pellets. The system operates on 120VAC power
supplied through a separate fuse and runs for five minutes
during the initial stove start up. After the five minute period
the AutoLite system is deactivated and the stove operates
based on the EasyFire digital control system requirements.
If the house AC power should quit, the AutoLite system will
not be available however, with the optional battery attached
the stove can be manually lit and operate on battery power
for several days (depending on battery size, refer to the
EasyFire installation manual).
b. The battery will be trickle charged as long as the
heater is plugged into 110 AC wall outlet. Do not use
extension cords. The trickle charge will not recharge
a low or dead battery but it will keep a charged
battery at maximum performance.
5. If you choose to separate the battery from the heater by
lengthening the cables you must make sure that the
cable wire used will carry the current to the heater. For
example, if the distance is 10 to 20 feet then 12 gauge
wire must be used. Check with your local electrical
professional to make sure you have used the proper
gauge wire/cable.
The most effective installation of the EasyFire AutoLite
Stove is to connect the unit to a thermostat. This can be
accomplished using a standard wall thermostat or a remote
control thermostat. A remote control thermostat can be
purchased from your local dealer and installed in a few
minutes. This will allow the stove to start and shut down
when there is a call for heat.
a. Unplug heater from wall outlet and 12VDC power!
b. Mount millivolt style remote receiver box to rear of
stove using double-sided tape.
If your house power is out the AutoLite system will not be
able to start the stove when the thermostat calls for heat.
However if the stove is operating when the power goes out
the stove will not shut down operating on the backup
battery. Your EasyFire will turn down to low when the
thermostat calls for shut down and then turn up to the
setting on the control panel when the thermostat calls for
heat. A true back up heat source!
b. Remove factory jump wire and hook up thermostat
wires to terminals (Figure 7).
d. Reconnect AC power and follow instructions with
remote thermostat regarding set up.
CANADIAN REQUIREMENTS
If this unit is being installed in Canada, the following
additional requirements must be meant:
5
Download from Www.Somanuals.com. All Manuals Search And Download.
attempt to operate heater if glass becomes damaged in any
way!
GENERAL WARNINGS
The EASYFIRE Pellet Stove and Insert has been
designed and approved for burning wood pellet fuel only.
Burning solid fuel in other forms is not permitted and will
void all warranties.
NEVER use gasoline, gasoline-type lantern fuels,
kerosene, charcoal lighter fluid, or similar liquids to start or
"freshen up" a fire. Keep all such liquids well away from the
heater while it is in use.
Ashes must be disposed of in a metal container with a
tight fitting lid and placed on a noncombustible floor or
ground, well away from all fuels, pending final disposal.
This heater, when installed, must be electrically grounded in
accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70-
2006.
Provide adequate clearances around air openings into the
combustion chamber and adequate accessibilityclearance for
servicing and proper operation. Never obstruct the front
opening of the heater.
The pellet heater must be operated with a power source
and will not operate using natural draft. If there is a power
failure the heater will shut down. If the 12 volt back-up system
is installed, the heater will automatically switch to 12 volt
power. An optional backup battery is available for the unit
which lasts approximately 48 hrs on high and 72 hrs on low.
A bigger battery may be purchased if desired for longer
durations.
2. AutoLite Control Functions: Control functions on the
Easyfire are as follows: OFF, FAN, LOW, MEDIUM, HIGH,
CLEAN. Here is how each function works:
The EasyFire Pellet Heater has been listed by OMNI-Test
Laboratories, Inc. to ASTM, U.L.,and EPA Standards.
FUEL SELECTION
A.
When the Control Button is turned to FAN, a timer is
activated and you will have about ten (10) minutes to
get the pellets lit and reach a minimum temperature.
This function is used for match lighting when the AC
power is out.
Proper fuel selection is important for overall operation. Your
stove operates best with 1/4" diameter wood pellets that are
no longer than 3/4" long. The pellets should be specifically
manufactured for use pellet heaters. Use of fuel non-
conforming fuel will cause the stove to operate erratically.
Additionally, a low ash content of below 1% is required and
will reduce your cleaning and maintenance time. Store pellets
in a clean dry area. Do not use pellets that have been damp
or have a moisture level above 5%.
The quality of pellet fuel varies from brand to brand. This will
affect the efficiency of your heater. W e suggest that you try
several brands until you find one that gives you a clean effi-
cient burn. Poor quality pellets will burn rich with black soot
and ash will accumulate quickly. Quality pellets will burn clean
and ash build up will be minimal.
Should the pellets not light in 10 minutes simply turn the
button to OFF and begin again. This will give you
another 10 minutes to get the pellets lit. The reason for
the timer function is so that the heater will automatically
shut down if the fire goes out. Pellets do not feed in the
FAN position.
B.
In the LOW position, the EASYFIRE will be feeding
approximately 1 to 1½ lbs. of pellets per hour and the
flame will fluctuate between 1" and 6" in height.
AUTOLITE START-UP AND OPERATION
Refer to Installation and Operation manual provided with
the unit for standard match lighting and 12V operations.
1. AutoLite Start-Up:
Prior to operating your AutoLite stove, make sure the
hopper is full of wood pellets and the interior components
have been installed properly including; burn screen & pot,
heat exchange covers, and ash drawer.
IMPORTANT: The Fire Pot must be seated flush and
must sit even in the pot tray. Air leaking around the Fire Pot
will create a poor burn (Figure 11). Light the pellets in Fire
Pot using any approved pellet lighter.
Figure 11
Note: Caution must be taken when installing burn pot or
operating door not to damage ceramic glass. Do not
6
Download from Www.Somanuals.com. All Manuals Search And Download.
WARNING: Risk of electrical shock, disconnect all AC/DC
power before servicing.
C.
D.
In the MEDIUM position the EASYFIRE will be
feeding approximately three (3) pounds of pellets per
hour and the flame will fluctuate between 3" and 8" of
fire.
ALWAYS TURN YOUR Heater OFF & LET IT COOL
BEFORE CLEANING.
In the HIGH position the EASYFIRE will be feeding
approximately 4+ lbs. per hour and the flame will
fluctuate between 3" and a full flame. The fan speed
will increase accordingly as the heater automatically
adjusts itself based on temperature inside the heater
(see G below).
Your EASYFIRE Pellet Heater requires routine
maintenance for maximum performance and is mandatory
for the warranty to remain in effect.
The following procedures should be studied carefully and
performed regularly as indicated:
1. Fly-ash: Some ash will accumulate in the heat
exchanger, Fire Pot and flue and should be cleaned out
on a regular basis for best efficiency and safety. When
the heater is shut down and cold, you should:
E.
F.
G.
The CLEAN position is to be used only when the
heater is not burning and you wish to clean out the
accumulated ash in the front of the fire area. See
CLEAN OUT section of maintenance instructions.
a. Open door and remove Heat Exchanger Cover. To
remove, simply slide up and out from retaining angle
bracket (Figure 12). Clean one side at a time. W ith
one slide cover removed, leave door open and turn
control button to the "CLEAN" position. Let heater
run until ash in Fire Pot area is vacuumed out by
heater fan. Turn off and replace cover. Remove
remaining cover and repeat procedure for the other
side. The vent pipe should be cleaned out after this
procedure. Remove the clean-out port cover (Figure
13) and vacuum as required.
After the heater is running for several hours and you
wish to turn it off simply press the button to OFF. The
heater will continue running until it cools down
and then will automatically shut itself down.
REMEMBER: Each feed position will fluctuate
because the microprocessor is automatically
adjusting the feed and air based on temperature. This
means the pellet feed rate and flame height will
change accordingly based on quality of pellet and
heat loss of dwelling.
3. Starting the Stove: Push a Heat Range button (Low or
Medium is best for start up) and turn the thermostat up to
“Call for heat”. The stove fan will begin to operate along with
the ignitor cycle. After about a minute the pellets will begin
to fall in the burn pot. After five minutes there will be a fire in
the burn pot and the stove will begin to heat up. When the
stove reaches start up operating temperature it will then
switch to the control panel setting and begin it’s automatic
operation cycle.
b. Remove Fire Pot by lifting up and out, it may be
brushed out or vacuumed. Fire Pot should be
cleaned weekly and depending on pellet quality daily.
Make sure holes in pot are not clogged. The area
around and below the pot should be checked every
five or six days depending on how many hours a day
you are burning your heater and the quality of the
pellets being burned. (After a few days you will be
able to determine the frequency needed for clean
out.)
Prior to stove operating on thermostat, confirm proper operation by
servicing and adjusting the stove as outlined in the “Installation
Guide”. When servicing stove, operate with thermostat bypassed as
stove will reset to start up mode each time thermostat is activated.
The important thing to remember is that excessive Fly-
ash accumulation will affect the efficiency of the burn.
c. Scrape pellet feed chute with putty knife to remove
hardened material on which sawdust can
accumulate.
Feed Trim Adjustment
d. The clean-out port cover should be removed and the
vent pipe checked every four to six weeks or
whenever you utilize the clean-out mode on the
control dial.
Underneath the control button you will find a small round
button that will turn forward and reverse. This button can
adjust the feed motor in the LOW operating position. By
turning the button clockwise you can increase the feed on
LOW and by turning it counterclockwise you can decrease
the feed in the LOW position. Factory setting is 1:00
o’clock.
e. Fly-ash can also accumulate in the vent pipe and
termination cap. Inspect exhaust system frequently to
maintain free flow of exhaust fumes and fly-ash. The
frequency of clean-out depends entirely on the quality
of the pellets, so you will have to initially monitor the
buildup in the pellet vent pipe.
Once the stove is at operating temperature for one hour
set the stove on LOW. Adjust the trim button so that
average flame is approx. 1-2" above the burn pot. This
will set the average feed rate (air/flue) for best
operation.
2. Hopper Clean Out: Vacuum the accumulated saw dust
in the hopper weekly. Keep free of debris and foreign
material. AN ACCUMULATION OF SAW DUST CAN
CAUSE IRREGULAR PELLET FEED. For best results
this should be done on a regular basis depending upon
how often the heater is used. If you burn the heater all
the time you should do this every eight to ten days.
Move this button carefully! It is designed to fine tune
your LOW setting in the event you change brands of pellets
and/or live at a higher elevation. If this setting is to low the
stove may go out during LOW setting operations. If this
should happen increase the trim by small amount.
3. Cleaning the Exhaust Fan Blade & Heat Exchanger:
The exhaust blower should be checked for excessive Fly-
ash buildup. Regular and routine maintenance utilizing
the CLEAN OUT feature will keep the exhaust blower
housing and fan blades clean. This cleaning can only be
done when the heater is NOT burning. For best results
MAINTENANCE PROCEDURE
CAUTION: Moving parts may cause injury, DO NOT
operate with rear cover removed.
7
Download from Www.Somanuals.com. All Manuals Search And Download.
run the fan in the CLEAN OUT position with the door open
for approximately one minute or until ash is no longer being
picked up by the fan. Remember, you must always check
the clean out cap on the tee after utilizing the CLEAN OUT
feature.
Solution: When the pellets are overfeeding, it usually
means that the air flow has been reduced. Check the Fire
Pot air intake holes to be sure they are clear. Check to
see if Fire Pot was properly seated in pot tray. Check to
see if the manifold may have filled with Fly-ash. If you
use a low grade pellet, and clinkers (fused ash and dirt)
form in the bottom of the Fire Pot, it will choke the air
intake (you might consider changing the brand of pellets
to one that burns cleaner). You must let the fire go out
before removing and cleaning the Fire Pot.
4. Keeping the Glass Clean: If soot deposits accumulate
on the glass, clean with window glass cleaner and a
paper towel when the glass is cold.
5. Polishing the Gold and Nickel: All chrome and gold
plating used on the EASYFIRE heater can be cleaned
with a soft cloth and non-abrasive cleaner.
Never vacuum out the heater when the heater is in
operation! The hot ashes can lodge in your vacuum
cleaner and cause a fire!
6. Cleaning & Polishing Gold and Nickel Plated Parts:
Gold and Nickel is a soft metal and therefore a fragile
surface. Prior to the first burn it is important to use
Windex or comparable product and a soft clean cloth to
wipe any marks off all gold surfaces or the heat will
cause the marks to remain in the surface permanently.
Always clean the gold surface when the heater is COOL.
You must clean the manifold regularly in order to insure a
good air to fuel ratio, thus allowing the heater to "breathe"
properly. You must also check the vent pipe and tee to see
that they are not clogged and full of ash.
4. Problem: Heater was burning well and then soot began
forming on the glass door.
7. Door glass replacement: Should the door glass
become broken it may be replaced by scraping the sealer
from around the outer edge of the glass. Carefully pry
glass from door frame then clean all sealer from frame.
Obtain a replacement glass from your local dealer and
attach glass to door using High Temperature Silicon
Sealer (min. 400 / F). Apply sealer to all four corners of
the glass and set glass into frame. Apply sealer to mating
edge of glass and frame. Allow two hours dry time before
installing door onto heater. Note: Replace with Corning
Pyro-Ceramic Glass only. Refer to parts list for
specifications.
Solution: Black soot forming on the glass door means
that the combustion is not right and the heater needs a
good clean out. Some brands of pellets burn much richer
than others and you might have to change brands of
pellets and/or have the air/fuel settings re-adjusted by
your dealer. It is normal to have the glass cloud up after
several hours of burning but it should wipe off with a
good window cleaner. If the glass turns black quickly,
then the heater needs a good clean out.
5. Problem: We had a power failure and the heater
emitted smoke for about five minutes.
Troubleshooting Guide
Solution: If the heater emits smoke during a power
failure, and you have frequent power failures then we
suggest you purchase the battery back-up system. If the
vent pipe is installed according to these instructions the
smoke will syphon out of the pipe in most instances.
The following scenarios are provided in order to help you
locate a difficulty if the heater performs in a manner which
would seem to indicate a malfunction:
l. Problem: I loaded the heater for start-up, pressed the
button and pellets started but the fire didn't keep going.
6. Problem: After several weeks of outstanding perfor-
mance, the heater suddenly stopped and the red light
under the control button came on. This light is the Hi
Temp/Flue Indicator Light.
Solution: Remember that the timer on start up runs
about 10 minutes and if the heater has not heated up
enough to deactivate the timer you will have to start over
by pressing the button to off and then back to MEDIUM
or HIGH.
Solution: The Hi-Temp/Flue Indicator light indicates that
Fly-ash has built up in the exhaust system and/or there is
a restriction in the exhaust/flue system. Check the pipe
system for excessive ash and clogging, particularly the
vent cap. Remove the clean out cap on the tee and
make sure that ash has not blocked the exhaust air flow.
This automatic shut down in case of flue clogging is a
safety feature and if the shut down occurs it means you
have a problem and should consult a service technician
and/or clean your pipe and heater thoroughly. If you feel
the Fly-ash build up is excessive, we suggest that you try
another brand. In moist climates the pellets and Fly-ash
can actually absorb moisture from the air and create
creosote and a severe clogging problem. Keep this in
mind when you store and handle your pellets. The heater
warranty does not cover the quality of the fuels used or
the way they may be handled either before or after you've
purchased them.
EASYFIRE will automatically switch to 12 volt provided you have
the 12 volt battery option installed.
2. Problem: The heater was lit and burning properly, then
suddenly it stopped feeding pellets.
Solution: a) The thermostat setting is to low and the has
called for the stove to shut down. b) Check pellet supply
in hopper. If empty, fill and follow start-up procedure as
outlined in the beginning of this manual. c) Occasionally,
a foreign object, debris or an excessive amount of saw-
dust can enter the feed mechanism and jam the feed
chute. If this happens, you must empty the hopper and
check the feed chute to see what is causing the jam.
Remove any foreign material or object and re-start the
heater. CAUTION: Keep fingers and hands clear of feed
mechanism when heater is on.
7. Problem: I turned off the switch and the heater kept
running.
Solution: This is normal. The exhaust blower will keep
running until it cools down and then it will automatically
turn off. This can vary by the temperature the exhaust
has reached and the temperature of the cooling air.
3. Problem: The fire was burning well and then it began to
overfeed pellets and started backing up into the pellet
feed chute, smothering the fire.
8
Download from Www.Somanuals.com. All Manuals Search And Download.
HI TEMP/FLUE AND TRIM INDICATORS:
When the Hi-Temp/Flue indicator light comes on (red lite
beneath control button) it means that the flue is obstructed
or you have a reverse draft and gases cannot exit properly.
Maintenance is required and a thorough cleaning and pipe
check must be performed.
TRIM button : Underneath the control button you will find a
small round button that will turn forward and reverse. This
button can control the feed motor in the LOW position only.
By turning the button clockwise you can increase the feed
on LOW and by turning it counterclockwise you can
decrease the feed in the LOW position.
Move this button carefully! It is designed to fine tune
your LOW setting in the event you change brands of pellets
and/or live at a higher elevation.
DC OPERATION - BUILDING A FIRE AND
START-UP
IMPORTANT (Gold Units Only): Gold is a soft metal and
therefore a fragile surface. Prior to the first burn it is important
to use Windex™ or comparable product with a soft clean cloth
to wipe any marks off all gold surfaces.
If not cleaned prior to first burn, the heat may cause the marks
to remain in the surface permanently.
Always clean the gold surface when the heater is COOL.
Figure 12
1. Filling the Hopper and Start-Up:
CAUTION: Fuel hopper lid must be closed before
operating unit. Maintain hopper seal in good condition.
DO NOT OVERFILL HOPPER! The EASYFIRE will hold
about 35 lbs. to 50 lbs. of pellets depending on hopper
height.
Allow pellets to burn for approximately 1 minute, or until
pellet ignition has been achieved. Close door and turn the
control knob to the "FAN" position. Allow fire to burn for
several minutes. When the pellets are well lit, turn the
control knob to "LOW" for approximately 10 minutes then
turn up to "HI". We recommend that you run the heater on
“Medium” or "HI" for about 30 minutes in order to get the
heat exchanger hot before turning it to "LOW". You will
need to burn the heater for a few hours before deciding
which setting is best for your particular needs.
Open the top lid and fill the hopper with pellets (Figure 9).
The quality of pellet fuel varies from brand to brand. This
will affect the efficiency of your heater. We suggest that you
try several brands until you find one that gives you a clean effi-
cient burn. Poor quality pellets will burn rich with black soot
and ash will accumulate quickly. Quality pellets will burn clean
and ash build up will be minimal.
Make sure hopper lid is fully closed. Open the front door.
Fill the Fire Pot with pellet fuel.
IMPORTANT: The Fire Pot must be seated flush and
must sit even in the pot tray. Air leaking around the Fire Pot
will create a poor burn (Figure 10). Light the pellets in Fire
Pot using any approved lighter fluid.
Figure 13
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Note: Caution must be taken when installing burn pot
or operating door not to damage ceramic glass. Do not
attempt to operate heater if glass becomes damaged in
any way!
ALWAYS TURN YOUR Heater OFF & LET IT COOL
BEFORE CLEANING.
Your EASYFIRE Pellet Heater requires routine
maintenance for maximum performance and is mandatory
for the warranty to remain in effect.
2. Control Functions: Control functions on the Easyfire
are as follows: OFF, FAN, LOW, MEDIUM, HIGH, CLEAN.
Here is how each function works:
The following procedures should be studied carefully and
performed regularly as indicated:
1. Fly-ash: Some ash will accumulate in the heat
exchanger, Fire Pot and flue and should be cleaned out
on a regular basis for best efficiency and safety. When
the heater is shut down and cold, you should:
A.
When the Control is set to FAN, a timer is activated
and you will have about ten (10) minutes to get the
pellets lit and reach a minimum temperature.
Should the pellets not light in the 10 minutes simply turn
the knob to OFF and begin again. This will give you
another 10 minutes to get the pellets lit. The reason for
the timer function is so that the heater will automatically
shut down if the fire goes out. Pellets do not feed in the
FAN position.
a. Open door and remove Heat Exchanger Cover. To
remove, simply slide up and out from retaining angle
bracket (Figure 12). Clean one side at a time. W ith
one slide cover removed, leave door open and turn
control knob to the "CLEAN" position. Let heater run
B.
C.
In the LOW position, the EASYFIRE will be feeding
approximately 1 to 1½ lbs. of pellets per hour and the
flame will fluctuate between 1" and 6" in height.
In the MEDIUM position the EASYFIRE will be
feeding approximately three (3) pounds of pellets per
hour and the flame will fluctuate between 3" and 8" of
fire.
D.
In the HIGH position the EASYFIRE will be feeding
approximately 4 lbs. per hour and the flame will
fluctuate between 3" and a full flame. The fan speed
will increase accordingly as the heater automatically
adjusts itself based on temperature inside the heater
(see G below).
E.
F.
G.
The CLEAN position is to be used only when the
heater is not burning and you wish to clean out the
accumulated ash in the front of the fire area. See
CLEAN OUT section of maintenance instructions.
Figure 14
until ash in Fire Pot area is vacuumed out by heater
fan. Turn off and replace cover. Remove remaining
cover and repeat procedure for the other side. The
vent pipe should be cleaned out after this procedure.
Remove the clean-out port cover (Figure 13) and
vacuum as required.
After the heater is running for several hours and you
wish to turn it off simply turn the knob to OFF. The
heater will continue running until it cools down
and then will automatically shut itself down.
b. Remove Fire Pot by lifting up and out, it may be
brushed out or vacuumed. Fire Pot should be
cleaned daily. Make sure holes in pot are not
clogged. The area around and below the pot should
be checked every five or six days depending on how
many hours a day you are burning your heater and
the quality of the pellets being burned. (After a few
days you will be able to determine the frequency
needed for clean out.)
REMEMBER: Each feed position will fluctuate
because the microprocessor is automatically
adjusting the feed and air based on temperature. This
means the pellet feed rate and flame height will
change accordingly based on quality of pellet and
heat loss of dwelling.
MAINTENANCE PROCEDURE
CAUTION: Moving parts may cause injury, DO NOT
operate with rear cover removed.
The important thing to remember is that excessive Fly-
ash accumulation will affect the efficiency of the burn.
WARNING: Risk of electrical shock, disconnect all power
before servicing.
c. Scrape pellet feed chute with putty knife to remove
hardened material on which sawdust can
accumulate.
10
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Cleaning the Exhaust Fan Blade & Heat Exchanger:
The exhaust blower should be checked for excessive Fly-
ash buildup. Regular and routine maintenance utilizing
the CLEAN OUT feature will keep the exhaust blower
housing and fan blades clean. This cleaning can only be
done when the heater is NOT burning. For best results
run the fan in the CLEAN OUT position with the door
open for approximately one minute or until ash is no
longer being picked up by the fan. Remember, you must
always check the clean out tee after utilizing the CLEAN
OUT feature (Figure 13).
4. Keeping the Glass Clean: If soot deposits accumulate
on the glass, clean with window glass cleaner and a
paper towel when the glass is cold.
5. Polishing the Gold and Chrome: All chrome and gold
plating used on the EASYFIRE heater can be cleaned
with a soft cloth and non-abrasive cleaner.
6. Cleaning & Polishing Gold Plated Parts: Gold is a soft
metal and therefore a fragile surface. Prior to the first
burn it is important to use Windex or comparable product
and a soft clean cloth to wipe any marks off all gold
surfaces or the heat will cause the marks to remain in the
surface permanently. Always clean the gold surface
when the heater is COOL.
Front ash access panel
Figure 15
d. The clean-out port cover should be removed and the
vent pipe checked every four to six weeks or
whenever you utilize the clean-out mode on the
control dial.
e. Fly-ash can also accumulate in the vent pipe and
termination cap. Inspect exhaust system frequently to
maintain free flow of exhaust fumes and fly-ash. The
frequency of clean-out depends entirely on the quality
of the pellets, so you will have to initially monitor the
buildup in the pellet vent pipe.
7. Door glass replacement: Should the door glass
become broken it may be replaced by scraping the sealer
from around the outer edge of the glass. Carefully pry
glass from door frame then clean all sealer from frame.
Obtain a replacement glass from your local dealer and
attach glass to door using High Temperature Silicon
Sealer (min. 400 / F). Apply sealer to all four corners of
the glass and set glass into frame. Apply sealer to mating
edge of glass and frame. Allow two hours dry time before
installing door onto heater. Note: Replace with Corning
Pyro-Ceramic Glass only. Refer to parts list for
specifications.
2. Hopper Clean Out: Vacuum the accumulated saw dust
in the hopper weekly. Keep free of debris and foreign
material. AN ACCUMULATION OF SAW DUST CAN
CAUSE IRREGULAR PELLET FEED. For best results
this should be done on a regular basis depending upon
how often the heater is used. If you burn the heater all
the time you should do this every eight to ten days.
8. Plenum clean out & draft adjustment: Access to clean
under the burn pot is through the plenum clean out plates
on right or left side low front (Figure 16). Remove the
fastener and plate and vacuum out ash accumulations.
Additionally, the draft plate is accessible through this
opening and maybe turned with a long standard screw
driver clockwise to reduce the draft through the burn pot.
This adjustment is made generally only during
installation.
Troubleshooting Guide
The following scenarios are provided in order to help you
locate a difficulty if the heater performs in a manner which
would seem to indicate a malfunction:
l. Problem: I loaded the heater for start-up, lit the fire
starter and pellets but the fire didn't keep going.
Solution: Check power cord to see that it is plugged in.
Remember that the timer on start up runs about 10
minutes and if the heater has not heated up enough to
Figure 16 Plenum Clean Out & Draft Adjustment
11
Download from Www.Somanuals.com. All Manuals Search And Download.
deactivate the timer you will have to start over by turning the
knob to off and then back to FAN or LOW.
vent pipe is installed according to these instructions the
smoke will syphon out of the pipe in most instances.
6. Problem: After several weeks of outstanding perfor-
mance, the heater suddenly stopped and the red light
under the control knob came on. This light is the Hi
Temp/Flue Indicator Light.
The EASYFIRE will automatically switch to 12 volt backup
provided you have the 12 volt option installed.
2. Problem: The heater was lit and burning properly, then
suddenly it stopped feeding pellets.
Solution: The Hi-Temp/Flue Indicator light indicates that
Fly-ash has built up in the exhaust system and/or there is
a restriction in the exhaust/flue system. Check the pipe
system for excessive ash and clogging, particularly the
vent cap. Remove the clean out cap on the tee and
make sure that ash has not blocked the exhaust air flow.
This automatic shut down in case of flue clogging is a
safety feature and if the shut down occurs it means you
have a problem and should consult a service technician
and/or clean your pipe and heater thoroughly. If you feel
the Fly-ash build up is excessive, we suggest that you try
another brand. In moist climates the pellets and Fly-ash
can actually absorb moisture from the air and create
creosote and a severe clogging problem. Keep this in
mind when you store and handle your pellets. The heater
warranty does not cover the quality of the fuels used or
the way they may be handled either before or after you've
purchased them.
Solution: a) Check pellet supply in hopper. If empty, fill
and follow start-up procedure as outlined in the beginning
of this manual. b) Occasionally, a foreign object, debris
or an excessive amount of sawdust can enter the feed
mechanism and jam the feed chute. If this happens, you
must empty the hopper and check the feed chute to see
what is causing the jam. Remove any foreign material or
object and re-start the heater. CAUTION: Keep fingers
and hands clear of feed mechanism when heater is on.
3. Problem: The fire was burning well and then it began to
overfeed pellets and started backing up into the pellet
feed chute, smothering the fire.
Solution: When the pellets are overfeeding, it usually
means that the air flow has been reduced. Check the Fire
Pot air intake holes to be sure they are clear. Check to
see if Fire Pot was properly seated in pot tray. Check to
see if the manifold may have filled with Fly-ash. If you
use a low grade pellet, and clinkers (fused ash and dirt)
form in the bottom of the Fire Pot, it will choke the air
intake (you might consider changing the brand of pellets
to one that burns cleaner). You must let the fire go out
before removing and cleaning the Fire Pot.
7. Problem: I turned off the switch and the heater kept
running.
Solution: This is normal. The exhaust blower will keep
running until it cools down and then it will automatically
turn off. This can vary by the temperature the exhaust
has reached and the temperature of the cooling air.
Never vacuum out the heater when the heater is in
operation! The hot ashes can lodge in your vacuum
cleaner and cause a fire!
HI TEMP/FLUE AND TRIM INDICATORS:
When the Hi-Temp/Flue indicator light comes on (red lite
beneath control knob) it means that the flue is obstructed or
you have a reverse draft and gases cannot exit properly.
Maintenance is required and a thorough cleaning and pipe
check must be performed.
You must clean the manifold regularly in order to insure a
good air to fuel ratio, thus allowing the heater to "breathe"
properly. You must also check the vent pipe and tee to see
that they are not clogged and full of ash.
4. Problem: Heater was burning well and then soot began
forming on the glass door.
TRIM button : Underneath the control knob you will find a
small round button that will turn forward and reverse. This
button can control the feed motor in the LOW position only.
By turning the button clockwise you can increase the feed
on LOW and by turning it counterclockwise you can
decrease the feed in the LOW position.
Solution: Black soot forming on the glass door means
that the combustion is not right and the heater needs a
good clean out. Some brands of pellets burn much richer
than others and you might have to change brands of
pellets and/or have the air/fuel settings re-adjusted by
your dealer. It is normal to have the glass cloud up after
several hours of burning but it should wipe off with a
good window cleaner. If the glass turns black quickly,
then the heater needs a good clean out.
Move this button carefully! It is designed to fine tune
your LOW setting in the event you change brands of pellets
and/or live at a higher elevation.
5. Problem: We had a power failure and the heater
emitted smoke for about five minutes.
Solution: If the heater emits smoke during a power
failure, and you have frequent power failures then we
suggest you purchase the battery back-up system. If the
12
Download from Www.Somanuals.com. All Manuals Search And Download.
ITEM No.
PART NUMBER
DESCRIPTION
1
2
110429
100119
100125
300536
300106
120114
110080
110510
200549
110456
110451
120117
300512
120120
120118
110058
DOOR FRONT GLASS (Ceramic glass 11"x11 3/4"x5mm)
GLASS FIBER GASKET
3
DOOR FIBER ROPE GASKET
FEED AUGER SYSTEM V3
COMBUSTION BLOWER ASSEMBLY
CONTROL BOARD V2.1
4
5
6
6A
6B
7
MAIN FUSE - 1 AMP
AUTOLITE FUSE - 5 AMP
HEAT EXCHANGE COVER
ASH DRAWER FIBER ROPE GASKET
ASH DRAWER KNOB
8
9
10
11
12
13
14
IGNITOR-200W
BURN POT AL V2
IGNITOR RELAY
PUSH BUTTON SWITCH V2.1
HANDLE ASSEMBLY
15
10407
SURROUND ASSEMBLY
5061 Brooks St. Montclair, CA 91763
Phone 1-909-399-3355 Fax 1-909-399-3357
P/N 140706r3 03/08
Download from Www.Somanuals.com. All Manuals Search And Download.
|