Shindaiwa Paint Sprayer 80555 User Manual

SHINDAIWA OWNER’S/OPERATOR’S MANUAL  
SP210 SPRAYER  
WARNING!  
Minimize the risk of injury to your-  
self and others! Read this manual  
and familiarize yourself with the  
contents. Always wear eye protec-  
tion, gloves and a respirator when  
operating this unit.  
®
Part Number 80555 Rev. 7/06  
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Safety Precautions  
Calibrating the Sprayer  
(Requires optional flow calibrator bottle, P/ N 646901)  
Carefully read the labels on chemical containers  
prior to use. Chemicals are classified in four  
categories of toxicity:  
1. Hold the wand at  
the working  
height and spray  
a test pattern to  
measure the  
application band  
width.  
Category I, High Toxicity, Red label  
Category II, Moderate Toxicity, Yellow label  
Category III, Low Toxicity, Blue label  
Category IV, Light Toxicity, Green label  
2. Based on the band width,  
identify from the table  
Band  
Width  
There are unique handling recommendations  
for each category, and you should familiarize  
yourself with them.  
below the walking distance  
required to calibrate the sprayer.  
Always wear clothing and safety equipment that  
will provide appropriate protection against the  
materials you are handling. Equipment may  
include, but not be limited to:  
Band width  
1.6 ft  
0.5m  
2.3 ft  
0.7m  
3.3 ft  
1.0m  
4.0 ft  
1.2m  
5.0 ft  
1.5m  
Distance to walk  
165 ft 120 ft  
50.0m 35.7m 25.0m 20.8m 16.7m  
80 ft  
70 ft  
55 ft  
Long sleeve shirt  
Impermeable apron or coverall  
Impermeable gloves and boots  
Wide-brim hat  
3. Attach the flow calibrator bottle to the wand:  
a. Remove the nozzle, cap and filter from the spray wand.  
b. Mount the flow calibrator cover  
Protective mask equipped with  
Wand  
appropriate filters  
to the spray wand.  
Cover  
c. Reinstall the nozzle, filter and  
nozzle cap.  
Do not eat, drink, or smoke while handling  
chemicals or while you are spraying. Always  
handle chemicals in a well ventilated area while  
wearing appropriate protective clothing and  
safety equipment. DO NOT STORE OR TRANS-  
PORT CHEMICALS WITH FOOD OR MEDI-  
CINES, AND NEVER REUSE A CHEMICAL  
CONTAINER FOR ANY OTHER PURPOSE.  
Filter  
d. Screw the flow calibrator bottle  
into the cover.  
Nozzle  
Nozzle  
Cap  
4. Using the flow calibrator bottle:  
a. Operate the pump handle to  
maintain spray system pressure as  
you would when applying chemi-  
cals.  
Calibrator  
Bottle  
Keep chemicals out of the reach of children,  
animals, or other unauthorized people. When  
not in use, store chemicals in a safe place.  
Never blow through nozzles, valve, pipes or any  
other component by mouth!  
b. Hold the wand at your normal  
working position and spray into the bottle while walking the  
distance identified in step 2 above.  
c. Place the bottle on a level surface and observe the liquid  
level visible through the side of the bottle. Match the liquid  
level to the l/ acre (liter per acre) scale on the calibration  
bottle.  
When handling chemicals and when spraying,  
make sure you are operating in accordance with  
local, state, and federal environmental protec-  
tion rules and guidelines. Do not spray in very  
hot or windy conditions. DO NOT POLLUTE  
THE ENVIRONMENT!  
AIR  
d. Multiply the l/ acre (liter per acre) reading identified in  
step 4-c by .264 to determine your application coverage rate  
in gallons per acre.  
WATER  
EARTH  
e. Empty the bottle contents back into the sprayer tank.  
NOTE:  
For improved accuracy in calibrating your application coverage,  
repeat steps 4-a through 4-e and average the results.  
After spray application, take a thoroughly  
cleansing shower using plenty of water and  
soap, then change into clean clothes. Protective  
clothing and safety gear should also be cleaned  
after each use. IN CASE OF EXPOSURE TO  
DANGEROUS CHEMICALS, seek a physician  
immediately and be prepared to provide the  
label from the chemical container.  
Typical Nozzle Assemblies  
Tip  
Filter  
Filter  
Swirl  
Core  
Tip  
Disc  
Cap  
Cap  
The spraying angle is  
changed by turning  
the tip  
Adjustable Cone  
Nozzle  
Flat Fan Nozzle  
Cone Nozzle  
3
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Optional Accessories  
P art Num ber Description  
P art Num ber Description  
7 6 1 8 8 2 Spray hood is used for nonselec-  
tive herbicides when spraying under windy  
conditions. Comes with Kematal 110-DEF-  
06 deflector fan nozzle and parts to  
assemble spray hood to your existing  
Shindaiwa spray wand.  
8 3 8 0 5 2 Constant pressure valve reduces  
pumping action, reduces drift and delivers  
uniform spraying. Improves productivity and  
saves chemicals.  
5 6 5 6 4 8 Plastic anti-drip valve for  
9 0 2 2 9 6 Brass spray boom (27.5") for  
use with agrochemicals and foliar  
fertilizers applied to row crops. Provides  
40" coverage. JD-12P cone nozzles and 40  
mesh stainless steel filter included.  
agrochemicals and foliar fertilizer applica-  
tion. Attaches to wand and is compatible  
with any type of cone or flat fan nozzle.  
5 6 8 7 7 4 Spray wand assembly (21.6")  
Plastic handle, trigger valve and spray tube.  
40 mesh stainless steel nozzle and trigger  
valve filters included. Fitted with adjustable  
cone nozzle.  
9 0 7 8 7 3 Flexible annealed copper boom  
fitted with three JD-12P cone nozzles. For  
use with agrochemicals and foliar  
fertilizers on row crops. Can be easily  
shaped as appropriate to provide proper  
coverage. 40 mesh stainless steel filter  
included.  
7 2 5 2 6 7 All brass spray wand assembly  
(21.6") for extra duty applications. Trigger  
valve and spray tube are brass. 40 mesh  
stainless steel nozzle and trigger valve filters  
included. Fitted with JD-12P cone nozzle.  
8 3 1 1 0 7 Brass extension (11.8")  
complete with plastic fittings for extra  
reach. Attachable to original wand .  
7 2 8 1 3 9 Brass extension (23.6")  
complete with plastic fittings for extra  
reach. Attachable to original wand .  
2 2 9 7 2 4 Nozzle cap for attaching flat fan  
and cone type nozzles.  
1 0 0 0 1 6 Brass extension (6.3") complete  
with two JD-12P cone nozzles for doubling  
output of agrochemicals and foliar  
fertilizers on perennials. 40 mesh stainless  
steel filter included.  
4 5 2 2 8 4 All Purpose Wrench for periodic  
maintenance and repair.  
6 4 6 9 0 1 Flow calibrator bottle. For  
accurate calibration of backpack sprayers  
to prevent waste and damage to the  
environment.  
3 3 6 1 1 5 Brass Y nozzle for use on plants  
requiring heavy applications of fungicides.  
Complete with two JD-12P cone nozzles,  
40 mesh stainless steel filter and plastic  
fittings.  
AVAILABLE SPRAY NOZZLES  
P ressure  
Flow Rate  
P art Num ber  
Application  
Nozzle Type  
psi (kg/ sq.cm)  
gal (ml)/ min  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
15 (1.0)  
15 (1.0)  
15 (1.0)  
45 (3.2)  
45 (3.2)  
45 (3.2)  
0.16 (610)  
0.21 (810)  
0.33 (1250)  
0.08 (300)  
0.16 (615)  
0.16 (615)  
0.22 (830)  
0.44 (1680)  
0.54 (2060)  
0.25 (950)  
0.32 (1200)  
0.41 (1540)  
0.08 (315)  
0.17 (640)  
437756  
437764  
437772  
717942  
217174  
437855  
110-SF-015 Kematal green, 0.16 gpm @ 45 psi  
Flat Fan  
110-SF-02 Kematal yellow, 0.21 gpm @ 45 psi  
110-SF-03 Kematal blue, 0.33 gpm @ 45 psi  
JD-10A Stainless steel  
Herbicides  
Cone  
JD-12P Stainless steel  
110-LD-03 Kemetal blue, 0.33 gpm @ 45 psi  
Flat Fan  
Low Drift  
457317  
457325  
457333  
457390  
457408  
457416  
HC-02 Kematal yellow  
HC-04 Kematal red  
Cone  
Agrochemicals  
and foliar  
HC-05 Kematal brown  
DEF-04 Kematal red  
DEF-05 Kematal brown  
DEF-06 Kematal gray  
fertilizers  
Flat fan  
Deflector  
323725  
015024  
325787  
Yellow  
Red  
0.08 gpm @ 45 psi.  
0.17 gpm @ 45 psi.  
0.18 gpm @ 45 psi.  
Adjustable  
Cone  
Blue  
Note: All Shindaiwa sprayers come with the red adjustable  
cone nozzle P/ N 015024 installed as standard equipment.  
4
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Maintenance  
Cleaning the Sprayer  
Pump Disassembly  
1. Unscrew the cylinder cap and remove  
the pump chamber piston assembly  
from the tank.  
Cylinder  
Cap  
WARNING!  
2. Pull the pump piston out of the pump  
chamber.  
Always relieve pressure from the sprayer tank by pulling  
the pressure relief valve before removing the tank lid.  
Piston  
Guides  
3. Remove the piston cup from the pump  
piston.  
Piston  
Piston  
Cup  
After finishing the spray application, empty the sprayer and  
wash all equipment in an approved decontamination area.  
4. Remove the diaphragm valve from the  
pump chamber.  
5. Clean all parts and carefully inspect  
for worn or damaged parts and replace  
as necessary.  
Pump  
Cylinder  
6. Reassemble in the reverse order.  
Diaphragm  
Valve  
NOTE:  
Lubricating all moving parts with a high  
quality lithium grease will ease assembly  
and prolong the life of the unit.  
O-Ring  
Troubleshooting  
SYMPTOM  
CAUSE  
REMEDY  
Worn or damaged  
diaphragm valve  
and piston cup.  
Replace the dia-  
phragm valve and  
piston cup.  
Lack of sprayer  
pressure and/ or  
leakage at the  
cylinder.  
WARNING!  
Diaphragm valve  
Clean or replace the  
not sealing properly diaphragm valve.  
due to wear or  
After pumping and  
pressurizing the  
tank, the pump  
Remove all chemicals and wash before storing the  
sprayer. Chemical products have different reactions and  
can cause damage to the sprayer components and the  
environment. Unidentified chemicals left in the sprayer  
tank can pose a serious health threat to anyone servicing  
the unit and unaware of its presence!  
handle rises slowly impurities.  
when released  
prior to being  
locked in place.  
Hose seal, cap seal  
or pump chamber  
o-ring damaged.  
Replace seals as  
necessary.  
Sprayer will not  
hold pressure.  
Presure relief valve  
inopperative.  
Replace tank lid.  
Tank lid difficult to  
remove.  
Lubricate  
with a light-  
weight  
machine oil.  
Periodically lubricate the pump handle, bushings and tank lid  
pressure relief valve with a light-weight machine oil.  
5
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Illustrated Parts List (SP210)  
21  
22  
20  
3
19  
18  
9
4
2
5
7
23  
27  
8
10  
6
12  
13  
28  
1
14  
29  
11  
13  
12  
15  
24  
30  
25  
26  
16  
17  
31  
6
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Illustrated Parts List (SP210)  
No.  
Part Number ItemDescription  
Qty.  
1
2
568774  
568782  
909192  
920470  
909283  
105239  
300731  
300764  
568972  
996058  
568873  
909309  
915744  
336263  
635276  
730366  
015024  
942193  
048116  
285312  
285296  
285288  
147678  
285262  
964270  
560573  
010533  
285247  
148072  
285346  
148064  
502757  
285320  
Spray wand assembly  
Trigger valve assembly  
Trigger valve handle  
Hose ferrule  
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
4
5
Trigger valve body  
Trigger valve needle assembly  
Lower seal 30x88x25  
Upper seal 50x96x35  
Trigger  
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25a  
25b  
26  
27  
28a  
28b  
29  
30  
31  
Trigger valve cap  
Spray tube assembly  
Cone packing  
Screw cap  
Spray tube  
Elbow  
Nozzle filter 40 mesh  
Adjustable cone nozzle  
Screw cap S-20  
Hose/dip tube assembly  
Pump handle assembly  
Cylinder cap  
Bushing  
Piston cup, Nitrilic  
Cylinder assembly  
Diaphragm valve, Viton®  
Diaphragm valve, Nitrilic (optional)  
O-Ring ORI-224  
Tank lid  
Tank lid gasket, Nitrilic  
Tank lid gasket, Viton® (optional)  
Strap & buckle assembly  
Strap buckle  
Seal kit (optional)  
7
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Shindaiwa Limited Warranty  
Shindaiwa Inc. manufactures its products to superior standards  
of quality to ensure customers obtain the highest level of  
satisfaction. In keeping with this goal, Shindaiwa Inc. warrants  
the SP210 sprayer to the original purchaser as follows:  
Warranty Period  
One year from the delivery date to the original purchaser for  
consumer and commercial applications.  
90 days for rental applications.  
Warranty Administration  
Within the covered warranty period, Shindaiwa Inc. will, at  
their option, repair or replace any defect in material or work-  
manship, without charge for parts or labor, if this product is  
presented at an authorized Shindaiwa dealer.  
Warranty Exclusions and Limitations  
Shindaiwa Inc. assumes no responsibility for damages, loss, or  
injury resulting from:  
Normal wear and tear  
Misuse or neglect  
Modifications to or removal of original component parts  
The warranty is limited to the terms stated herein. Shin-  
daiwa Inc. disclaims all liability for incidental or consequential  
damages. Some states do not allow the exclusion of incidental  
or consequential damages, so these limitations may not apply to  
you.  
This warranty give you specific legal rights, and you may  
also have other rights which may vary from state to state.  
Shindaiwa reserves the right to change the design or  
specifications of this product without obligation to modify  
previously manufactured products.  
Owner’s Responsibilities  
The owner of the sprayer must demonstrate reasonable care  
in the use, maintenance, and storage of this Shindaiwa product.  
If a warrantable failure should occur, the owner must deliver  
the product to an authorized Shindaiwa servicing dealer for  
correction. All residual chemicals must be flushed from the  
sprayer prior to delivery.  
Unidentified chemicals left in the sprayer tank can pose  
a serious health threat to anyone servicing the unit and  
unaware of its presence!  
To obtain warranty service, proof of purchase must be  
presented to the authorized Shindaiwa servicing dealer when  
the product is presented for repairs.  
Proof of purchase must include date of purchase and the  
name and address of the selling dealer.  
8
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NOTES  
9
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NOTES  
10  
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NOTES  
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Shindaiwa Inc.  
11975 S.W. Herman Road  
Tualatin, Oregon 97062  
Telephone: 503 692-3070  
Fax:  
503 692-6696  
©2006 Shindaiwa, Inc.  
Part Number 80555  
Revision 7/06  
Shindaiwa is a registered trademark  
of Shindaiwa, Inc.  
Specifications subject to change without notice.  
Printed in Brazil  
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