Shindaiwa Blower EB501 User Manual

SHINDAIWA OWNER’S/0PERATOR'S MANUAL  
EB501/EVC BLOWER  
High Performance  
WARNING!  
Minimize the risk of injury to yourself and others!  
Read this manual and familiarize yourself with the con-  
tents. Always wear eye and hearing protection when  
operating this unit. Minimize the risk of injury: Read this  
manual and familiarize yourself with its contents.  
Part Number 68241-94310 Rev. 11/06  
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ATTENTION STATEMENTS  
This manual contains special “attention  
statements” surrounded by boxes and  
preceded by the triangular Attention  
Symbol.  
Read and follow this manual.  
Failure to do so could result  
in serious injury.  
Wear eye and hearing  
protection at all times during  
the operation of this machine.  
WARNING!  
Do not operate this machine if  
you are tired, ill or under the  
influence of alcohol, drugs,  
or medicine.  
A statement preceded by the word  
“WARNING” contains information  
that should be acted upon to pre-  
vent serious bodily injury.  
IMPORTANT!  
The operational procedures described  
in this manual are intended to help  
you get the most from your machine  
and also to protect you and others  
from harm. These procedures are  
general guidelines only, and are not  
intended to replace any safety rules/  
laws that may be in force in your area.  
If you have any questions regarding  
your EB501 blower, or if you do not  
understand something in this manual,  
your Shindaiwa dealer will be glad to  
assist you.  
CAUTION!  
A statement preceded by the word  
“CAUTION” contains information  
that should be acted upon to pre-  
vent damaging your machine.  
Additional attention statements that  
are not preceded by the Attention  
Symbol are:  
IMPORTANT!  
A statement preceded by the word  
“IMPORTANT” is one that possesses  
special significance.  
For additional information, you may  
also contact Shindaiwa Inc. at the  
address printed on the back of this  
manual.  
NOTE:  
A statement preceded by the word  
“NOTE” contains information that is handy  
to know and may make your job easier.  
WARNING!  
Do not make unauthorized modifi-  
cations to this machine!  
2
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NOMENCLATURE  
Carburetor with Choke  
and Primer  
Volute Case  
Spark Plug  
Air Cleaner  
Starter  
Handle  
Exhaust  
Outlet  
Throttle and  
Stop Lever  
Fuel Tank  
Fuel Filler Cap  
Engine  
Cover  
Handgrip  
48002  
Swivel  
Tube  
Flexible  
Tube  
90° Discharge  
Tube  
Figure 1  
3
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SPECIFICATIONS  
Model .................................................................................................................. EB501  
Dimensions (L x W x H) ..............................................................330 x 375x 475 mm  
Engine Type ................... 2 cycle, catalyst, air cooled gas engine, vertical-cylinder  
Bore & Stroke.............................................................. 41 x 33 mm (1.6 x 1.3 inches)  
Displacement........................................................................ 43.6 cc (2.66 cu. inches)  
Fuel/oil ratio............. Gasoline/oil mixture (50:1 with ISO EGD or JASO FC class  
2- cycle EngineOil)  
Carburetor ............................................. Walbro diaphragm-type with primer pump  
Ignition........................................................All transistor electronic ignition system  
Spark Plug..............................................................................................Champion CJ8  
Starting.................................................................................................... Recoil starter  
Stopping ......................................................................... Throttle lever (fuel shut-off)  
Fuel Tank Capacity ...........................................................................2.1 liters (71 oz.)  
Exhaust System.......................................................................Spark-arrester muffler  
Air Filtration .............................................................................................Dry element  
Weight (dry; without blower tubes), EB501 .....................................8.6 kg (19 lbs.)  
Specifications are subject to change without notice.  
Prior to Assembly  
Before assembling, make sure you  
n Handgrip (removable)  
have all the components required for a  
complete unit:  
n Three Tube Clamps (115 mm,  
100 mm, 85 mm) See figure 2.  
n 90° Discharge Tube  
n Flexible Tube  
n Swivel Tube  
Standard Tools  
n Spark Plug Wrench  
n Straight Tube  
n Nozzle Tube  
n Three Hex Wrenches  
(3 mm, 4mm, 5mm)  
ASSEMBLING THE BLOWER  
1. Place the blower upright on the  
ground or a sturdy work surface.  
4. Push the swivel tube into the  
flexible tube, and then install and  
tighten the 85mm clamp over the  
rotating band on the swivel tube.  
2. Fit the 90° discharge tube over the  
blower outlet port, and secure with  
the 115mm dia. clamp.  
5. Slide the handgrip over the swivel  
tube, and secure with the bolt,  
washer, and nut.  
3. Slip the flexible tube over the oppo-  
site end of the 90° discharge tube,  
and secure with the 100mm clamp.  
4
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ASSEMBLING THE BLOWER (continued)  
115mm Clamp  
Nut  
Swivel  
Handgrip  
Bolt  
Tube  
Washer  
85mm Clamp  
Flexible Tube  
48002A  
90° Discharge Tube  
90° Discharge Tube  
100mm Clamp  
Swivel Tube  
Handgrip  
Straight Tube  
Nozzle Tube  
Flexible Tube  
48003  
Figure 2  
6. Grasp the straight tube as shown,  
and push the tube over the  
swivel tube locking pins (right).  
See figure 3.  
Tube Assembly  
Align the lock pins with the  
lock slots, and push the tubes  
together.  
7. Lock the straight tube to the swivel  
tube by rotating the straight tube.  
8. Grasp the nozzle tube and lock the  
nozzle to the straight tube as in  
Steps 6 and 7.  
48004D  
IMPORTANT!  
Blower tube installation affects blower  
balance and performance! Make sure  
the tubes and nozzle are correctly  
assembled per above, and that all  
connections are tight.  
Lock Pin  
Lock Slot  
Rotate clockwise to lock, mak-  
ing sure the 3 lines are aligned  
on both tubes.  
WARNING!  
Danger from rotating impeller!  
Stop the engine before installing or  
removing the blower tubes! Never  
perform any maintenance or as-  
sembly procedures on this ma-  
chine while the engine is running!  
48004C  
Figure 3  
5
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MIXING FUEL  
Fuel Requirements  
IMPORTANT!  
Mix only enough fuel for your imme-  
diate needs! If fuel must be stored  
longer than 30-days, it should first  
be treated with a stabilizer such as  
StaBil™ or equivalent product!  
n Use only fresh, clean fuel.  
n Use only fuel with an octane rating  
of 87 or above.  
n Mix all fuel with ISO EGD or JASO  
FC class 2-cycle Engine Oil at a  
gasoline/oil ratio of 50:1 (1 gallon  
gasoline to 2.6 oz. mixing oil).  
CAUTION!  
Never attempt to mix fuel in the  
blower fuel tank! Always mix all fu-  
els in a clean, approved container!  
CAUTION!  
Use of mixing oil other than ISO  
EGD or JASO FC rated oil can  
lead to exessive carbon deposits.  
Some gasolines contain etha-  
nol alcohol as an oxygenate!  
Oxygenated fuels may cause  
increased engine operating tem-  
peratures! Under certain condi-  
tions, alcohol-based fuels may also  
reduce the lubricating qualities of  
some mixing oils!  
WARNING!  
Danger of fire!  
Never use any fuel containing  
more than 10% ethanol alcohol by  
volume!  
Never transfer or store fuels in the  
presence of combustible materials!  
Before starting the engine, always  
move the blower to a clear area  
at least 10 feet (3 meters) away  
from fuels and other combustible  
materials!  
Generic oils and some outboard  
mixing oils are not intended for  
use in high-performance air cooled  
2-cycle engines, and should never  
be used in your Shindaiwa blower!  
6
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FILLING THE FUEL TANK  
1. Place the blower upright on the  
Remove the  
Fuel Filler  
Cap  
ground or on a sturdy work surface  
and wipe any debris from around  
the fuel cap.  
2. Remove the fuel cap. See figure 4.  
3. Fill the tank with clean, fresh fuel  
(see page 6).  
4. Replace the cap and wipe away  
any spilled fuel before starting the  
blower engine.  
48005  
Fuel  
Tank  
Figure 4  
WARNING!  
Danger of fire and burn  
injury!  
n Never smoke or light any fires  
near the blower or fuels!  
n Always use extreme care when  
handling fuel! Fuel is highly flam-  
mable!  
n Always transport and store fuels  
in an approved container!  
n Never place flammable material  
n Never operate this blower if fuel  
system components are damaged  
or are leaking!  
close to the engine muffler!  
n Never operate the blower with-  
out a properly functioning muf-  
fler and spark arrester installed!  
n Never attempt to refuel the  
engine while it is running!  
n Never operate this blower unless  
it is properly assembled and in  
good working condition!  
n Never attempt to refuel a hot  
engine! Always allow the blower  
engine to cool before fueling!  
7
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STARTING AND STOPPING THE BLOWER  
Danger from thrown dust or de-  
WARNING!  
Danger from rotating impeller!  
bris! Always wear eye and respira-  
tory protection when operating this  
machine! Never direct the blower  
stream toward people or animals!  
The impeller will rotate whenever  
the blower is operating! Never  
operate this blower unless the  
intake cover and blower tubes  
are properly installed and in good  
working order!  
Never operate this blower unless  
all controls are properly installed  
and in good working order.  
CAUTION!  
Avoid continuous running of the engine without the blower tubes installed,  
or if the intake cover or blower tubes are blocked. Doing so can cause  
engine overheating resulting in severe engine damage!  
Starting Procedure  
COLD ENGINE ONLY Choke the  
engine by moving the choke control  
UP (choke is closed).  
WARM OR COLD ENGINE  
1. While squeezing the throttle lock  
lever, move the throttle lever to the  
“engine idle” position. See figure 5.  
3. Place the blower on the ground, and  
hold the blower firmly with your left  
hand on the volute case. See figure 7.  
Throttle Positions  
Full  
Throttle  
WARNING!  
The engine cover will be hot after  
blower operation!  
Engine  
Idle  
48006  
Lock Lever  
Stop  
4. Using your right hand, pull the  
starter handle slowly until you feel  
the starter engage.  
Figure 5  
2. Prime the  
fuel system  
by depress-  
ing the  
Choke Control (open  
position shown)  
Pull upward  
rapidly  
fuel primer  
bulb  
repeat-  
edly until  
the bulb  
fills with  
fuel and  
resistance  
is felt. See  
figure 6.  
48007  
48008  
Fuel Primer Bulb  
Figure 7  
Figure 6  
8
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IMPORTANT!  
5. As the starter engages, pull the  
starter handle upward rapidly.  
If the engine continues to run with the  
throttle lever in the “off” position, stop  
the engine by moving the choke control  
UP to the fully closed position. Adjust  
idle setting as decribed on page 10.  
6. If necessary, repeat Steps 4 and 5  
2–3 times until the engine starts.  
CAUTION!  
The recoil starter can be damaged  
by abuse!  
IF THE ENGINE DOES NOT START  
Repeat the appropriate starting proce-  
dures for “warm” or “cold” engine. If  
the engine still will not start, follow the  
“Starting a Flooded Engine” procedure  
as below:  
n Never pull the starter cord to its  
full length.  
n Always engage the starter  
before cranking the engine.  
Always rewind the starter cord  
slowly.  
WARNING!  
Never operate the blower unless all  
controls are properly installed and  
in good working order. Never oper-  
ate the blower if the intake cover or  
blower tubes are missing or dam-  
aged!  
WHEN THE ENGINE STARTS  
1. As the engine warms, open the  
choke gradually by slowly moving  
the choke control down to the fully  
OPEN position.  
2. Run the engine at idle speed until  
operating temperature is reached  
(2-3 minutes).  
STARTING A FLOODED ENGINE  
1. Disconnect the spark plug lead,  
and use the spark plug wrench to  
remove the spark plug in a coun-  
ter-clockwise direction (see the  
diagram on page 14).  
The blower should now be ready  
for use.  
STOPPING THE ENGINE  
1. Cool the engine by allowing it to  
run at idle for 2–3 minutes.  
2. If the spark plug is fouled or is  
soaked with fuel, clean or replace  
the plug as required.  
2. While squeezing the throttle lock  
lever, push and hold the throttle  
lever down until the engine stops.  
See figure 8.  
3. Clear excess fuel from the combus-  
tion chamber by cranking the en-  
gine several times while the spark  
plug is removed.  
Throttle  
Lever  
4. Install and tighten the spark plug,  
and reconnect the spark plug lead.  
5. Repeat the starting procedures for  
“warm engine.”  
48009  
Squeeze Lock  
Lever  
6. If the engine still fails to start or  
fire, refer to the troubleshooting  
flow chart at the end of this manual.  
Push Down To Stop  
Figure 8  
9
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ADJUSTING ENGINE IDLE SPEED  
1. Start the engine by following the  
procedures described on the pre-  
ceding pages. Make sure the thottle  
lever is in the "idle" position.  
Idle De-  
crease  
Idle  
Increase  
2. Run the engine at idle speed until  
operating temperature is reached  
(2-3 minutes).  
3. Loosen the throttle cable locknut.  
See figure 9.  
Cable  
Adjuster  
4. Turn the cable adjuster in or out  
until the engine idles smoothly at  
approximately 2500-3000 rpm.  
n Turn the throttle cable adjuster  
clockwise to decrease engine idle  
speed.  
48010  
Throttle Cable  
Locknut  
n Turn the throttle cable adjuster  
counter-clockwise to increase en-  
gine idle speed.  
Figure 9  
IMPORTANT!  
5. Tighten the throttle cable locknut  
securely.  
Blower tubes and intake cover must  
be in place while adjusting engine  
idle! Engine idle speed will also be  
affected if either the intake cover or  
blower tubes are blocked or incor-  
rectly installed!  
IMPORTANT!  
A clean and unrestricted airflow is  
essential to your blower’s engine  
performance and durability! Before  
attempting any carburetor adjust-  
ments, inspect and clean the engine  
air filter as described on page 13 of  
this manual.  
10  
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ADJUSTING THE HARNESS  
The Shindaiwa EB501 Blower features  
an advanced harness system that helps  
ensure maximum operator comfort  
and ease of operation.  
n The shoulder harness is filled with  
soft padding for reduced operator  
fatigue.  
n The simplified adjustment system  
makes it easy to match the harness  
to every body size and type. See  
figure 10.  
Adjustment Holes  
Adjusting Strap  
The adjusting strap lets the user  
determine how far apart the  
upper harness loops are  
positioned. Easy to  
customize for maximum  
comfort.  
Comfortable  
Back Pad  
48019  
Pull on the loops to  
quickly tighten the har-  
ness straps  
Quick-disconnect  
Spring Hook  
Quick-adjust  
Buckle  
To tighten straps…  
To loosen straps…  
Pull the  
quick-  
adjust  
buckles  
up…  
Quick-adjust  
Buckle  
Pull strap  
loops down  
…and  
pull the  
straps  
down.  
48019A  
48019B  
Figure 10  
11  
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USING THE BLOWER  
n Use low throttle settings when  
clearing lightweight materials from  
around lawns or shrubbery.  
THINK SAFETY!  
n Use medium to higher throttle set-  
tings to move grass or leaves from  
parking lots or walkways.  
OPERATING TIPS  
In the hands of an experienced opera-  
tor, the EB501 can efficiently move a  
wide variety of debris ranging from  
grass clippings to gravel. As a general  
rule, operate your EB501 at the lowest  
throttle setting required to get the job  
done:  
n Use full throttle when moving heavy  
loads such as dirt or snow.  
IMPORTANT!  
Blower noise increases at higher  
throttle settings! Always use the low-  
est throttle setting required to get the  
job done!  
Wear eye protection that meets ANSI  
Z87.1 such as a face shield or goggles while  
operating this machine!  
Wear close-fitting clothing to protect  
your legs and arms, and Do not wear  
clothing or jewelry that could get caught  
in machinery! Secure hair so that it is  
above shoulder length!  
Wear hearing protection  
when operating the blower.  
Wear a dust mask to reduce the risk  
of inhalation injuries.  
Always be aware of the strength  
and direction of the blower  
discharge stream! Never direct the  
blower discharge stream toward  
people or animals!  
48011B  
Never operate  
the blower if any  
component parts are  
damaged, loose, or  
missing!  
Never operate the blower when  
visibility is poor.  
Figure 11  
12  
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ROUTINE MAINTENANCE EVERY 10 HOURS  
IMPORTANT!  
(more frequently in dusty conditions)  
Remove the Element  
Maintenance, replacement or repair of  
emission control devices and sys-  
tems may be performed by any repair  
establishment or individual. However,  
warranty repairs must be performed  
by a dealer or service center autho-  
rized by Shindaiwa Corporation The  
use of parts that are not equivalent in  
performance and durability to autho-  
rized parts may impair the effective-  
ness of the emission control system  
and may have a bearing on the  
Cover Latch  
48013  
Cover  
Element  
outcome of a warranty claim.  
Snap the cover up from the  
bottom to remove.  
Figure 12  
1. Remove the air cleaner cover by  
gently lifting the cover latch. See  
figure 12.  
WARNING!  
Before performing any mainte-  
nance on this blower, stop the  
engine and disconnect the spark  
plug wire!  
2. Inspect the filter. If the element is  
damaged or distorted, replace it  
with a new one.  
Daily Maintenance  
IMPORTANT!  
n Remove dirt and debris from the  
The EB501 uses a special high capac-  
ity dry-type air filter element. The filter  
should not be cleaned with a liquid  
cleaner and must NEVER be oiled!  
blower exterior.  
n Inspect the engine, tank, and hoses  
for possible fuel leaks, and repair as  
necessary.  
3. Tap filter gently on a hard surface  
to disloge debris from element or  
use compressed air to blow debris  
from the air filter element.  
n Inspect the entire blower for loose,  
damaged, or missing components,  
and repair as necessary.  
n Inspect the engine cooling fins for  
accumulations of dirt or debris, and  
clean as necessary.  
IMPORTANT!  
Direct the air stream at the inside face  
of the filter only!  
CAUTION!  
4. Wash the filter cover with soap and  
water and blow dry.  
Dirty or damaged cooling system  
components may allow the engine  
to overheat, possibly causing seri-  
ous engine damage!  
5. Install the filter element and cover  
in the reverse order of removal.  
Operating the blower with loose,  
missing, or damaged components  
could allow the engine to over-  
speed, possibly causing serious  
engine damage!  
CAUTION!  
Never operate the blower if the air  
cleaner assembly is damaged or  
missing!  
13  
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EVERY 10/15 HOURS  
EVERY 50 HOURS  
(more frequently if reduced  
performance is noted)  
to remove  
n INSPECTION Inspect the entire  
blower and tubes for damage,  
including loose or missing compo-  
nents, and repair as necessary.  
n SPARK PLUG Replace the spark  
plug with a Champion CJ8 or  
equivalent, gapped to 0.024 inch  
(0.6mm).  
48017  
0.024" (0.6mm) gap  
Champion CJ8  
Wire  
Hook  
Spark Plug  
48014  
Figure 14  
1. Use the spark plug wrench to re-  
move the spark plug (turn counter-  
clockwise to remove). See figure  
13.  
48015  
Fuel Filter  
Fuel Tank  
2. Clean and adjust the spark plug  
gap to 0.024” (0.6mm). Replace any  
damaged or visibly worn plug with a  
Champion CJ8 or equivalent. See  
figure 13.  
Figure 14  
FUEL FILTER Use a bent piece of  
wire to extract the fuel filter from in-  
side the fuel tank, and then remove  
and replace with a new element. See  
figure 14.  
3. Install the spark plug finger-tight  
in the cylinder head, then tighten it  
firmly with the spark plug wrench.  
Avoid overtightening.  
CAUTION!  
Do not nick or perforate fuel tube  
with wire hook!  
CAUTION!  
Never allow dirt or debris to enter  
the cylinder bore! Before removing  
the spark plug, thoroughly clean  
the spark plug and cylinder head  
area!  
Before reinstalling the filter, inspect  
the condition of the fuel line. If  
damage or deterioration are noted,  
the blower should be removed from  
service until it can be inspected by a  
Shindaiwa-trained service technician.  
Allow the engine to cool before  
servicing the spark plug! Cylinder  
threads can be damaged by tight-  
ening or loosening the spark plug  
while the engine is hot!  
n COOLING SYSTEM Use a wood  
or plastic scraper and a soft brush  
to remove dirt and debris from the  
cylinder fins and crankcase.  
14  
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135-HOUR MAINTENANCE  
Every 135 hours of operation,  
Muffler Body  
remove and clean the muffler.  
First, remove the  
spark plug  
Remove the Engine Cover  
Engine Cover  
Muffler Screw  
Retaining Tab  
Engine  
Cover  
48016D  
Arrester  
Screen  
5 mm  
Lower  
Screw  
6 mm  
Muffler  
Screws  
48018  
Remove four Allen-  
head capscrews  
Figure 15  
Gasket  
WARNING!  
Exhaust  
Tube  
Never operate the machine with  
a damaged or missing muffler  
or spark arrester! Operating with  
Tail Cap  
missing or damaged exhaust com-  
ponents is a fire hazard and could  
also damage your hearing.  
Mounting  
Screws  
Figure 16  
5. Use a plastic scraper or wire brush to  
remove carbon deposits from the arrester  
screen, exhaust tube and tail cap.  
Remove the Mufer.  
1. Remove the spark plug.  
6. Inspect the screen carefully, and replace  
any screen that has been perforated, dis-  
torted, or is otherwise unserviceable.  
2 Use the 4mm Allen wrench to remove  
the four engine cover screws , and  
then slide the cover from the engine  
taking care not to misplace the cyl-  
inder-to-cover insulating gasket. See  
figure 15.  
7. Gently tap the muffler on a wood surface  
to dislodge any loose carbon.  
8. Inspect the cylinder exhaust port for  
carbon buildup.  
3. Pry the muffler screw retaining  
tabs away from the screw heads and  
remove the two 6 mm muffler screws.  
Remove the 5 mm lower muffler  
IMPORTANT!  
If you note excessive carbon buildup, con-  
screw, then remove the muffler assem- sult your servicing dealer.  
bly from the engine. See figure 16.  
9. Reassemble the muffler in the reverse  
order of disassembly.  
Remove the Spark Arrester.  
4. Use the screwdriver to remove the  
three exhaust tube mounting screws,  
and then remove the tail cap, exhaust  
tube, gasket, and arrester screen. See  
figure 16.  
IMPORTANT!  
Reset the muffler screw retaining tabs to  
prevent the muffler screws from loosening.  
15  
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STORAGE (30 days or longer)  
n CLEANING Thoroughly clean the  
n LUBRICATION Remove the spark  
plug, and then pour approximately  
1/4-oz of 2-cycle oil into the cylinder  
through the spark plug hole. Before  
reinstalling the spark plug, pull the  
recoil starter gently 2–3 times to  
distribute the oil over the cylinder  
walls.  
blower exterior.  
n INSPECTION Inspect the entire  
blower and tubes for damage,  
including loose or missing compo-  
nents, and repair as necessary.  
n FUEL Drain the fuel tank, and then  
clear any remaining fuel from the  
carburetor and lines by running the  
blower until it stops from lack of fuel.  
n AIR CLEANER Remove, clean,  
and reinstall the filter element as  
described under “daily mainte-  
nance.”  
CAUTION!  
n STORAGE Store the blower in a  
Never store this product with  
any fuel remaining in the tank,  
fuel lines, or carburetor! Your  
Shindaiwa warranty does not in-  
clude coverage for damage caused  
by “stale” or contaminated fuels!  
clean, dry, dust-free environment.  
16  
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TROUBLESHOOTING GUIDE  
ENGINE DOES NOT START  
What To Check  
Possible Cause  
Remedy  
Consult with an authorized  
servicing dealer.  
Faulty recoil starter.  
Fluid in the crankcase.  
Internal damage.  
Does the engine  
crank?  
NO  
NO  
NO  
YES  
Loose spark plug.  
Excess wear on  
cylinder, piston, rings.  
Tighten and re-test.  
Consult with an authorized  
servicing dealer.  
Good  
compression?  
YES  
Fuel/mixture incorrect,  
stale, contaminated.  
Refill with fresh fuel of the correct  
mixture (gasoline and ISO EGD  
or JASO FC class 2-cycle Engine Oil).  
Does the tank  
contain fresh  
fuel of the  
proper grade?  
YES  
Check for clogged fuel  
filter and/or vent.  
Clean as required;  
re-start.  
Is fuel filling the  
fuel primer bulb  
during priming  
operations?  
NO  
NO  
YES  
Consult with an authorized  
servicing dealer.  
Faulty ignition ground.  
Is there spark at  
the spark plug  
wire terminal?  
YES  
If the plug is wet, excess Crank the engine with the  
Check the  
spark plug  
fuel may be in the  
cylinder.  
plug removed, replace the  
plug, and re-start.  
The plug may be fouled  
or improperly gapped.  
Clean and re-gap the plug to  
0.24 inch (0.6 mm); re-start.  
The plug may be  
damaged internally or  
of the wrong size.  
Replace the plug with a  
Champion CJ8.  
17  
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TROUBLESHOOTING GUIDE (continued)  
LOW POWER OUTPUT  
Possible Cause  
What To Check  
Remedy  
Use lower throttle setting.  
Is the engine over-  
heating?  
Operator is overworking  
the machine.  
Refill with fresh fuel of the cor-  
rect mixture (gasoline and ISO  
EGD or JASO FC class 2-cycle  
Engine Oil, 50:1 ratio.  
Improper fuel/oil ratio.  
Fallen leaves or dust on  
the intake cover.  
Clean the intake cover.  
Fan, fan cover, or cylinder Clean, repair or replace as  
fins are dirty or damaged.  
necessary.  
Decarbonize muffler.(See 135  
hr. maint. page 15).  
Carbon deposits in the  
muffler.  
Consult with an authorized  
servicing dealer.  
Carbon deposits in the  
combustion chamber  
and/or exhaust port.  
Missing or damaged  
blower tubes.  
Replace missing or damaged  
blower tubes.  
Clogged air cleaner  
element.  
Clean or replace air cleaner  
element.  
Engine is rough  
at all speeds. May  
also have black  
smoke and/or  
unburned fuel at  
the exhaust.  
Loose or damaged  
spark plug.  
Tighten or replace.  
Air leakage or  
clogged fuel line.  
Repair or replace filter and/  
or fuel line.  
Drain the fuel system, replace  
the fuel.  
Water in the fuel.  
Piston seizure.  
Consult with an authorized  
servicing dealer.  
Faulty carburetor  
and/or diaphragm.  
18  
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TROUBLESHOOTING GUIDE (continued)  
ADDITIONAL PROBLEMS  
What To Check  
Possible Cause  
Remedy  
Idle engine until cool; find  
reason for overheat.  
Overheating condition.  
Engine is  
knocking.  
Check fuel octane rating.  
Check for presence of  
alcohol in fuel. Refuel as  
necessary.  
Improper fuel.  
Consult with an authorized  
servicing dealer.  
Carbon deposits in  
combustion chamber  
and/or exhaust port.  
Clogged air cleaner  
element.  
Clean the element.  
Poor  
acceleration.  
Spark arrester is  
clogged.  
Clean the Spark arrester.  
(page 15).  
Clogged fuel filter.  
Replace fuel filter.  
Carburetor mixture  
too lean.  
Consult with an authorized  
servicing dealer.  
Idle speed set too low.  
Set to 2500-3000 RPM.  
Leaking or damaged  
blower housing or tube  
assembly.  
Repair or replace components  
as required.  
Debris is tangled in  
Consult with an authorized  
Egine difficult  
to shut off.  
blower impeller blades. servicing dealer.  
Overheated engine.  
Idle engine to cool.  
Throttle cable is  
incorrectly adjusted.  
Choke engine to stop.  
Adjust thottle cable.  
Overheating due to  
incorrect spark plug.  
Replace spark plug with  
Champion CJ8.  
19  
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TROUBLESHOOTING GUIDE (continued)  
ADDITIONAL PROBLEMS  
What To Check  
Possible Cause  
Remedy  
Move throttle lever to the  
run position and reststart.  
Throttle lever is the  
''OFF'' position.  
Engine stops  
abruptly.  
Refuel.  
Fuel tank empty.  
Clogged fuel filter.  
Water in the fuel.  
Replace fuel filter.  
Drain; replace with clean  
fuel. Replace fuel filter.  
Shorted spark plug or  
loose terminal.  
Clean or replace spark plug;  
tighten the terminal.  
Ignition failure.  
Piston seizure.  
Consult with an authorized  
servicing dealer.  
Excessive  
vibration.  
Consult with an authorized  
servicing dealer.  
Warped or damaged  
blower fan.  
Consult with an authorized  
servicing dealer.  
Loose bolt or fastener  
Tighten as required.  
Internal engine damage.  
Consult with an authorized  
servicing dealer.  
Replace cushions.  
Remove debris.  
Damaged A-V cushions.  
Engine over-  
speeding.  
Blower intake or  
discharge ports or tubes  
are clogged with debris.  
Consult with an authorized  
servicing dealer.  
Impeller blades are  
missing or damaged.  
20  
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Emission System Warranty Statement  
Your Warranty Rights and Obligations  
The California Air Resources Board, the U.S. Environmental Protection  
Agency and Shindaiwa Corporation are pleased to explain the exhaust and  
evaporative emission control system warranty on your new small off-road (non-  
road) engine.  
In California, new small off-road engines must be designed, built, and  
equipped to meet the State’s stringent anti-smog standards. In other states, new  
1997 and later non-road engines must meet the Federal EPA’s stringent anti-  
smog standards.  
Shindaiwa Corporation must warrant the emission control system on your small  
off-road engine for the periods of time listed below, provided there has been no  
abuse, neglect, or improper maintenance of your small off-road engine.  
Your engine exhaust and evaporative emission control system includes parts  
such as the carburetor, fuel tank, the ignition system and, if equipped, the cata-  
lytic converter. These components are specifically listed below.  
Where a warrantable condition exists, Shindaiwa Corporation will repair your  
small off-road engine at no cost to you including diagnosis, parts, and labor.  
Manufacturer’s Warranty Coverage  
When sold within the U.S., this engine’s emission control system is warranted  
for a period of two (2) years from the date this product is first delivered to the  
original retail purchaser.  
During the warranty period, Shindaiwa Corporation will, at their option, re-  
pair or replace any defective emission-related component on this engine. During  
the original Warranty Period, these Warranty Rights are automatically transfer-  
able to subsequent owners of this product.  
What is Covered by this Warranty  
1. Carburetor Internal Components  
n Throttle Valve, Needle, Jet, Metering Diaphragm  
2. Fuel Tank  
3. Ignition System Components  
n Ignition Coil  
n Flywheel Rotor  
4. Catalytic Converter (if originally equipped)  
The emission control system for your particular Shindaiwa engine may also  
include certain related hoses and connectors.  
21  
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Owners Warranty Responsibilities  
As the small off-road engine owner, you are responsible for the perfor-  
mance of the required maintenance listed in this owners manual. Shindaiwa  
Corporation recommends that you retain all receipts covering maintenance on  
your small off-road engine, but Shindaiwa Corporation cannot deny warranty  
solely for the lack of receipts or for your failure to ensure the performance of all  
scheduled maintenance.  
As the small off-road engine owner, you should be aware, however, that  
Shindaiwa Corporation may deny you warranty coverage if your small off-road  
engine or a part has failed due to abuse, neglect, improper maintenance, or  
unapproved modifications.  
You are responsible for presenting your small off-road engine to an autho-  
rized Shindaiwa Dealer as soon as a problem exists. The warranty repairs should  
be completed in a reasonable amount of time, not to exceed 30 days.  
If you have any questions regarding your warranty rights and responsibilities,  
you should contact a Shindaiwa customer service representative at (503) 692-  
3070 or your local Shindaiwa Dealer.  
Consequential Damages  
In the event that other component parts of this product are damaged by the  
failure of a warranted part, Shindaiwa Corporation will repair or replace such  
component parts at no charge to you.  
What is Not Covered  
n Failures caused by abuse, neglect, or improper  
maintenance procedures.  
n Failures caused by the use of modified or non-approved parts or attachments.  
This Warranty is Administered by:  
Shindaiwa Inc.  
11975 S.W. Herman Rd.  
Tualatin, OR 97062  
(503) 692-3070  
22  
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Shindaiwa Inc.  
11975 S.W. Herman Rd.  
Tualatin, Oregon 97062 USA  
Telephone: 503 692-3070  
Fax:  
503 692-6696  
Shindaiwa Corporation  
Head Office:  
6-2-11, Ozuka-Nishi  
Asaminami-Ku, Hiroshima  
731-3167, Japan  
Telephone: 81-82-849-2220  
Fax:  
81-82-849-2481  
© 2006 Shindaiwa, Inc.  
Part Number 68241-94310  
Printed in Japan  
Shindaiwa is a registered trademark  
of Shindaiwa, Inc.  
Specifications subject to change without  
notice.  
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