SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
EG40 DV
B Y : S H E R W O O D I N D U S T R I E S L T D
OWNER’S MANUAL
WHAT TO DO IF YOU SMELL GAS
• Open windows/Extinguish any open flame.
• Do not try to light any appliance.
• Do not touch any electrical switch or use any
phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fire department.
This appliance may be installed in an after market
permanently located, manufactured (mobile)
home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life. Installation and
service must be performed by a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY: Do not store or use gasoline or other Flammable vapours and
liquids in the vicinity of this or any other appliance.
Massachusetts installations (Warning): This product must be installed by a licensed
plumber or gas fitter when installed within the Commonwealth of Massachusetts. Other
Massachusetts code requirements: Flexible connector must not be longer than 36in., a
shut off valve must be installed; only direct vent sealed combustion products are approved
for bedrooms/bathrooms. A carbon monoxide detector is required in all rooms containing
gas fired direct vent appliances.
EG40-070
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Table of Contents
Specifications......................................................................................5
Initial Installation...............................................................................12
Parts List...........................................................................................32
Warranty...........................................................................................36
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Codes And Approvals
DIRECT VENT: This type is identified by the suffix DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 ft to 4500 ft (1372 m) above sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas Association
guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000
ft (610 m) is to be reduced 4% for each 1000 ft (305 m) above sea level. Refer also to local authorities or codes
which have jurisdiction in your area regarding the de-rate guidelines.
In Canada: When the appliance is installed at elevations above 4500 ft (1372 m), the certified high altitude rating
shall be reduced at the rate of 4% for each additional 1000 ft (305 m).
•
This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the established
VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (EG40 DV NG/LPG)
TESTED TO: ANSI Z21.88a-2003/CSA 2.33a-2003 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO EG40 DV Fireplace:
• Has been certified for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall thermostat. IN
USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149 in
Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to an approved venting system and not connected to a chimney flue serving a
separate solid-fuel burning appliance.
• Manufactured (mobile) home installation must be in accordance with the Manufactured
Home Construction and Safety Standard, UL 307B, Title 24 CFR, Part 3280 and/or
The Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A.
The unit must be bolted to the floor of the mobile home and must be electrically
grounded to the steel chassis.
• Are approved for installation on combustible materials (i.e. Wood, carpet or
linoleum).
• Is not approved for closet or recessed installations.
IMPORTANT NOTICE (Regarding first fire up): When the unit is turned on
for the first time, it should be turned onto high without the fan on for the first 4
hours. This will cure the paint, logs, gasket material and other products used in the
manufacturing process. It is advisable to open a window or door, as the unit will start
to smoke and can irritate some people. After the unit has gone through the first burn
turn the unit off including the pilot, let the unit get cold then remove the glass door
and clean it with a good gas fireplace glass cleaner, available at your local ENVIRO
dealer.
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Specifications
DIMENSIONS:
12 1/2"
(318 mm)
4 5/8"
(117 mm)
21"
(533 mm)
29 1/8"
(740 mm)
25"
(635 mm)
Shipping Weight 256 lbs (116 kg)
Figure 1: EG40 Exterior Dimensions.
RATING LABEL LOCATION:
The rating label is found inside the right cabinet side panel.
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Operating Instructions
FOR YOUR SAFETY READ COMPLETELY BEFORE OPERATING.
LIGHTING INSTRUCTIONS:
CAUTION: Hot while operating. Do not touch, severe burns may result. Keep children,
clothing, furniture, gasoline or other flammable vapors away.
CAUTION: Do not operate this fireplace with the glass removed, cracked or broken. Replacement of the panel(s) should be done by a
licensed or qualified person! This appliance needs fresh air for safe operation and must be installed with provisions for combustion
and ventilation air. See installation and operating instructions manual. Keep burner and control compartment clean.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage, or loss of life.
Refer to owner's information manual provided with this appliance. For assistance or additional information consult a qualified installer,
service agency or the gas supplier. See installation and operating instructions accompanying appliance. Installation and service must
be performed by a qualified installer, service agency, or the gas supplier.
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
C) Use only your hand to push in or turn the gas control knob;
NEVERuse tools. If the knob will not push in or turn by hand,
do not try to repair it. Call a qualified service technician.
Force or attempted repair may result in a fire or explosion.
A) This appliance is equipped with a pilot, which must be lit by
hand by following these instructions exactly.
B) BEFORE LIGHTING smell all around the appliance area for
gas and next to the floor because some gas is heavier than air
and will settle on the floor.
D) Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas controlwhich has been under water.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance. Do not touch any electrical
switch: do not use any phone in your building. Immediately call
your gas supplier from a neighbor's phone. Follow the gas
suppliers instructions. If you cannot reach your gas supplier, call
the fire department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Turn off all electrical power to this appliance.
WARNING: this gas valve has a lockout device, which will not
allow thepilot burner to be relit until the thermocouple has
cooled. If the knob doesdoes not pop up when released, stop
and immediately call your service technician or gas supplier.
If the pilot does not stay lit after several tries, turn the gas
control knob to “OFF” and call your service technician or
gas supplier.
3. Turn off the gas control knob clockwise
to the off position.
4. Open door. Wait fIve (5) minutes to clear out any gas. Close
door. If you smell gas STOP! Follow “B” in the above safety
information. If you do not smell gas go to the next step.
5. Find pilot-located to the right between the front and rear burner.
6. Turn the gas control knob counter clockwise
to the
Turn the gas control knob counter-clockwise
to
“ON” position. Flip the burner switch to “ON” THEN TURN
“PILOT”. Push the gas control in fully and hold, keep knob
depressed for about 30 seconds after the pilot is lit.
Release knob. If pilot goes out, repeat steps 4
through 5.
T U O
N I
THE “HI/LOW” knob to the
desired setting.
7. Turn on the electrical
power to the unit.
TO TURN OFF GAS TO APPLIANCE
1. Flip burner switch to “OFF”
2. Turn the gas control knob clockwise
3. Turn off all electrical power to the appliance if service is to
be performed.
to the “OFF” position.
Figure 2: Lighting Instructions.
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Operating Instructions
Figure 3: Pilot Burning.
Figure 4: Gas Valve.
ADJUSTING THE VENTURIES:
• There is a separate venturies for each burner,
Rear log holder
see Figure 5.
Front log holder
Ember tray &
front burner
• Remove one screw from the cover plate located
below the ash shelf and loosen the other screw
(do not remove) swing the cover plate out of the
way and tighten screw down to hold it in place.
Rear burner
Door
• With along screwdriver rotate spring clips to open
Venturies
Screwdrive
or close the venturies to the desired setting.
Gold bar
The venturies allows the amount of air coming into
thefireplacetobeadjustedinordertoaccommodate
different climates and venting arrangements. Start
Air shutter cover plate
Figure 5: Venturi Adjustment.
the pilot and then the burner. Make sure the pilot flame is burning normally and none of the burner ports
are plugged. Let the fireplace burn for roughly fifteen9minutes and then examine the flames, compare
the flames to Figure 16.
The ideal flame will be blue at the base and light orange above. The flames should be of medium height.
If the flames look like this, no venturi adjustment is needed. If the flames are fairly short and mostly blue,
the fireplace is getting too much air. Therefore, the venturies should be closed slightly until the correct
flames are achieved. Flames that are very orange, with tall, dark, stringy tips, are not getting enough air.
Open the venturi until the flames clean up. If the venturi is opened, or closed all the way, and the correct
flames cannot be attained, turn off the gas and contact the dealer.
Warning: Incorrect venturi adjustment may lead to improper combustion, which is a safety hazard.
Contact the dealer if there is any concern about the venturi adjustment.
NORMAL SOUNDS DURING OPERATION:
Table 1: Normal Sounds
Component
EG40
Sound & Reason
Creaking when heating up or cooling down.
Light pop or poof when turned off; this is more common with LP units.
Clinking when it senses to turn the blower on or off.
Quiet whisper while the pilot flame in on.
Burner
Temperature Sensor
Pilot Flame
Blower / Fan
Air movement that increase and decreases with the speed of the blower. The
blower is pushing the heat from the fireplace into the room.
Gas Control Valve
Dull click when turning on or off, this is the valve opening and closing.
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Maintenance and Service
Annually check to ensure that your Venting system is clear. Periodically check the pilot and burner. Check
to see that all the burner ports are clean and clear. Check the pilot head for blockage. Check to ensure
the pilot flame is blue with no or very small yellow tips.
OPENING THE DOOR:
Turn unit off and wait until the appliance has cooled down.
1. Open the right hand hinged side flap, which will expose a door
fastener. Using a ꢀ” wrench, loosen the fastener.
2. Due to the shape of the bay window door. You must also open
the left-hand side flap before attempting to open the door.
3. If the door must be removed open the door and lift the door
pins out of the hinges (see Figure 6).
4. Ensure the door is properly fastened after cleaning before
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attempting to re-light the appliance.
Figure 6: Removing the Door.
CLEANING THE GLASS:
Allow the glass to cool before cleaning. It will be necessary to clean the ceramic glass periodically.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with
all gas fireplaces and stoves. However, this condensation can allow dust and lint to cling to the glass
surface. Initial paint curing of the appliance can leave behind a slight film on the glass. This is a temporary
problem. Depending upon the amount of use, cleaning should be required no more than two or three
times per season.
To clean the door, use a mild glass cleaner and a soft cloth or a glass cleaner available from your Enviro
dealer. Abrasive cleaners will damage the glass.
Important note: When the unit is turned on for the first time, It should be turned onto high without
the fan on for the first 4 hours. This will cure the paint, logs, gasket material and the other products used
in the manufacturing process. It is advisable to open a window or door, as the unit will start to smoke
and can irritate some people. After the unit has gone through the first burn turn the unit off including
the pilot, let the unit get cold then remove the glass door and clean it with a good gas fireplace glass
cleaner.
TO REPLACE DOOR:
The glass in this appliance is an integral part of the door assembly. If the glass is damaged or broken a
replacement inner door with glass assembly must be purchased.
The glass in this appliance is ceramic. Remove the door with glass, a new door assembly must be
purchased from an ENVIRO dealer (part # EC-063). Do not use a substitute materials; it will void
the warranty.
CLEANING THE FIREBOX:
1. Turn off the unit and allow it to cool down completely.
2. Remove the logs carefully from the firebox. Gently remove the embers and place on a piece of paper
towel, until ready to replace.
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Maintenance and Service
3. Vacuum the bottom of the firebox thoroughly. Carefully clean off any dust on the logs and remove any
lint from the main burner and pilot burner.
4. After carefully replacing the log and embers in their correct positions (see Secondary Installation -
Installation of Log Set and Embers), and the door has been resealed, re-light the pilot, following the
instructions on the lighting label attached to the unit.
CLEANING PLATED SURFACES:
It is important to note that fingerprints and other marks can leave a permanent stain on plated finishes.
To avoid this, give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the
fireplace. Never clean the face when it is not cool. Do not use other cleaners as they may leave a
residue, which can become permanently etched into the surface.
BURNER REMOVAL:
The burner may need to be removed for a few reasons, including cleaning under the burner, converting
the unit to a different gas type, or to replace the burner altogether. Proceed only when the unit has
completely cooled down.
1. Remove the door as shown in the MAINTENANCE AND SERVICE - OPENING THE DOOR.
2. Remove the two (2) T-20 screws that hold
the burner in place; one (1) at each of the
rear burner (see Figure 7).
3. Lift the burner assembly (both the front and
rear burners) straight up then out.
To re-install the burner follow steps 1-3 in
reverse. When placing the burner back in the
unit ensure that the venturi box under the
Figure 7: Screws holding Burner.
burner is lined up.
REPLACING THE BLOWER:
1. Turn the unit off, allow it to cool down completely, and
remove the door as shown in the MAINTENANCE AND SERVICE
- OPENING THE DOOR..
2. Remove the log set and brick liner.
3. Remove the burner tray assembly, see MAINTENANCE AND
SERVICE - BURNER REMOVAL.
5
4. Remove the four (4) /16” bolts that hold the blower
mounting plate to the back firewall. Use a light lubricating
oil on screws before removal.
5. Carefully pull the blower assembly into the firebox (see
Figure 7) disconnect the blower leads from the harness and
remove blower.
6. To re-install, check mounting plate gasket if damaged
replace with new one and reverse steps 1 through 4. Refer
Figure 8: Blower (Fan) Removal.
to “SECONDARY INSTALLATION - LOG SET AND EMBERS INSTALLATION”.
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Maintenance And Service
FUEL CONVERSION:
TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY
Please read and understand these instructions before installing.
Warning: This conversion kit shall be installed by a qualified service agency in accordance
with the manufacturer’s instructions and all applicable codes and requirements of the
authority having jurisdiction. If the information in these instructions is not followed
exactly, a fire, explosion or production of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualified service agency is responsible for
the proper installation of this kit. The installation is not proper or complete until the
operation of the converted appliance is checked as specified in the manufacturer’s
instructions supplied with the kit.
Kit Parts List:
1 - Orifice (NG - Front #48 DMS & Rear #43 DMS or LP - Front #56 DMS & Rear #54 DMS)
1 - Pilot Injector (NG 0.62 mm; LP 0.35 mm)
1 - Installation instruction sheet
1 - Conversion label
Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are
missing, contact your dealer, distributor or courier company to have them replaced before starting this
installation.
Conversion Kit Installation:
1. Turn control knob on the gas valve to the “OFF” position and shut the gas supply off at the shut-off
valve upstream of the unit. CAUTION: The gas supply must be shut off prior to disconnecting the
electrical power and before proceeding with the conversion. Allow the valve and unit to cool down
to room temperature.
2. Remove the glass as shown in the MAINTENANCE AND SERVICE - OPENING THE DOOR.
3. Carefully remove the log set and ember material if they are installed.
4. Remove the burner as shown in the MAINTENANCE AND SERVICE - BURNER REMOVAL.
5. Convert the burner orifice(s):
a) Remove the main burner orifice with a ꢀ inch deep socket.
b) Put a bead of pipe-thread sealant or approved Teflon tape on the orifice
threads before installing into the brass elbow.
c) Install the new orifice(s) from the kit into the brass elbow.
6. Convert the pilot injector:
a) Pull the pilot hood straight up to access the pilot injector.
b) Using a 5/32” or 4 mm Allen key, remove the pilot injector.
c) Install the new pilot injector supplied with this conversion kit. Simply screw
the new injector inside the pilot hood using the Allen key,
d) Reinstall the hood by placing the hood on the assembly, line up the key
Figure 9: Removing
way, and snap into place.
valve cap.
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Maintenance And Service
7. Convert the SIT gas valve:
a) Remove the black protection cap from the HI/LO knob by hand shown in Figure 9.
5
b) Insert a /32” or 4 mm Allen wrench into the
hexagonal key-way of the screw (see Figure 10),
rotate it counter-clockwise until it is free and
extract it.
c) Check that the screw is clean and if necessary
remove dirt.
d) Flip the screw (refer to Figure 11).
e) Using the Allen wrench as shown in Figure 10,
rotate the screw clockwise until a torque of 9 inch
lbs. WARNING! Do not over tighten the screw.
It is recommended that you grip the wrench by
the short side.
f) Verify that if the conversion is from NG to LPG,
the screw must be re-assembled with the red o-
ring visible (refer to Figure 12). If the conversion
is from LPG to NG, the red o-ring of the screw
must be not visible.
Figure 11: Flip valve
screw.
Figure 10: Removing valve
screw.
g) Re-attach the black protection
cap that was removed in step a
(Figure 9).
8. Reinstall the burner, brick panels,
log set, embers, and glass door.
Also refer to SECONDARY INSTALLATION
- INSTALLING LOG SET AND EMBERS. When
re-installing the burner, ensure that
the burner to pilot hood relationship
Figure 12: O-ring on valve screw.
is similar to what is shown in Figure 6. On some units you will need to pay special attention when
installing the burner that the venturi adjustment rod is properly installed into the venturi adjustment
piece welded to the burner venturi tube
9. Reconnect the main gas line if it was disconnected and open the shut-off valve at the gas line to the
unit.
10. Use a small brush to apply a warm soapy water solution to all gas connections (use a half dish soap
and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by
using an approved pipe thread sealant or approved Teflon tape. NEVER USE AN OPEN FLAME WHEN
TESTING FOR LEAKS.
11. Reconnect the electrical power to the unit.
12. Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition and
operation and proper flame appearance. Also refer to SECONDARY INSTALLATION - LOG SET AND EMBERS
INSTALLATION for a flame appearance picture.
13. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the
unit has been converted to a different fuel type.
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Initial Installation
QUALIFIED INSTALLERS ONLY
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system can
result in carbon monoxide (CO) poisoning and possible death.
PREPARATION FOR INSTALLATION:
• Remove the packaging from the appliance, and check to make sure there is no damage. If damage is
found, please report it to both the carrier and your dealer as soon as possible.
• Before beginning, carefully check the glass door and the log set
• Locate a position where the flue system of the stove can be properly installed without damaging the
integrity of the building; e.g. cutting a wall or ceiling joist.
• Check stove and flue system clearance requirements.
• Locate the stove where it can be accessed by a gas supply line.
• Locate the stove in a large and open room that is centrally located in the house. This will optimize heat
circulation and comfort.
• As the stove is equipped with a convection fan, ensure that an electrical outlet is within 6 ft (1.8 m) of
the stove.
• The flow of combustion and ventilation air must not be obstructed.
CLEARANCES TO COMBUSTIBLES:
��
A. Sidewall to unit
B. Backwall to unit
C. Corner to unit
12 inches (30.5 cm)
4 inches (10.2 cm)
2 inches (5.1 cm)
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D. Combustibles to unit top 36 inches (91.4 cm)
E. Floor to unit
0 inches (0 cm)
F. Alcove maximum depth:
48 inches (121.9 cm)
Figure 13: Clearances to combustibles.
CLEARANCES MUST BE SUFFICIENT TO ALLOW ACCESS FOR MAINTENANCE AND SERVICE.
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Initial Installation
QUALIFIED INSTALLERS ONLY
PLANNING YOUR INSTALLATION:
When planning your installation, it will be necessary to select the proper length of vent pipe for your
particular requirements. It is important to note when passing through a wall, the maximum allowable
wall thickness is 10 inches (25.4 cm), 1ꢀ inches (3.8 cm) clearance to combustibles must be maintained.
Select the amount of vertical rise desired for “vertical-to-horizontal” type installations. To determine
the length of vent pipe required for vertical installations, measure the distance from the appliance flue
outlet to the ceiling, the ceiling thickness, the vertical rise through the attic or second story, and allow
for sufficient vent height above the roof line. For two story applications, a fire stop is required at each
floor level. If an offset is needed in the attic, additional pipe and elbows will be required. To connect the
venting system to the appliance flue outlet, a twist-lock adapter is built into the appliance at the factory.
Refer to ‘Vent Configuration and Restrictor Settings’ for venting parameters.
Your total vent pipe length must be within the shaded area of Figure 22. If a 90° elbow is used in the
horizontal plane, 36” (91.4 cm) must be subtracted from the allowable horizontal run.
There are two (2) basic types of Direct Vent System installations; they are shown in Figure 14 and 15.
Round Support
Box/Wall Thimble
Vertical
Termination
Storm Collar
Horizontal
Termination
Flashing
Pipelength
Ceiling Firestop
90° Elbow
Round Support
Box/Wall Thimble
Cathedral Ceiling
Support Box
Pipelength
Pipelength
Pipelength
Figure 14: Common Horizontal Installation.
Figure 15: Common Vertical Installation.
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Initial Installation
QUALIFIED INSTALLERS ONLY
CORNER INSTALLATIONS:
Do not interfere with the structural integrity of
the walls.
Figure 16: Corner installation top vented.
MOBILE HOME INSTALLATION:
• When the unit is installed in a Mobile Home
it must be grounded to the steel chassis or
connected to a grounding rod.
• In a Mobile Home installation the unit must
be bolted securely to the floor using the holes
provided (see Figure 17).
• Manufactured (mobile) home installation must
be in accordance with the Manufactured Home
Construction and Safety Standard, UL 307B,
Title 24 CFR, Part 3280 and/or The Standard for
Manufactured Home Installations, ANSI A225.1/
NFPA 501A
Holes for screws to
hold down the unit.
Figure 17: Screw the pedestal down for mobile homes.
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Initial Installation
QUALIFIED INSTALLERS ONLY
VENT TERMINATION RESTRICTIONS:
N
O
H
D
L
E
B
B
C
B
Fixed
Closed
B
G
Fixed
Openable
F
Closed
G
Openable
M
J
K
A
A
I
Termination Cap
Air Supply Inlet
Restriction Zone
G
Gas Meter
(Termination not allowed)
Figure 18. Vent Termination Restrictions, refer to Table 2.
Table 2: Vent termination clearances, refer to Figure 18.
Letter
Canadian Installation 1
US Installation2
Description
A
B
C
12 in (30 cm)
Clearance above grade, verandah, porch, deck, or balcony.
Clearance from window or door that may be opened.
12 in (30 cm)
9 in (23 cm)
12 in (30 cm)*
24 in (60 cm)*
Clearance from permanently closed window (to prevent
condensation).
D
Vertical clearance to ventilated soffit located above the
terminal, within a horizontal distance of 2 ft (60 cm) from
center line of terminal.
E
F
18 in (45 cm)*
12 in (30 cm)*
12 in (30 cm)*
Clearance to unventilated soffit.
Clearance to outside corner.
G
H
Clearance to inside corner.
3 ft (91 cm) within a height of
3 ft (91 cm) within a height of
Clearance to each side of center line extended above
15 ft (4.5 m) above the meter/ 15 ft (4.5 m) above the meter/ meter/regulator assembly.
regulator assembly
regulator assembly*
I
3 ft (91 cm)
3 ft (91 cm)*
Radial clearance around service regulator vent outlet.
J
12 in (30 cm)
9 in (23 cm)
Clearance to non-mechanical air supply inlet to building, or
the combustion air inlet to any other appliance.
K
L
6 ft (1.83 m)
3 ft (91 cm) above if within 10 Clearance to mechanical air supply inlet.
ft (3 m) horizontally
)t
*t
7 ft (2.13 m
7 ft (2.13 m)
Clearance above paved sidewalk or paved driveway located
on public property.
+
+
M
N
12 in / 30 cm
12 in / 30 cm*
Clearance under verandah, porch, deck, or balcony.
12 in (30 cm)*
12 in (30 cm)
Clearance horizontally to any surface (such as an exterior
wall) for vertical terminations.
O
Clearance above roof line for vertical terminations.
1
2
In accordance with the current CSA B149, Natural Gas and Propane Installation Code.
In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.
* These numbers are only estimates. Clearance in accordance with installation codes and the requirements of the gas supplier.
t
+
A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings and it serves both dwellings.
Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
NOTE: Venting terminals shall not be recessed into walls or siding.
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Initial Installation
QUALIFIED INSTALLERS ONLY
FREESTANDING DIRECT VENT KIT WITH COUPLER:
KIT COMPONENTS:
Quantity Description
Quantity Description
1
2
4
1
1
1
2
Horizontal direct vent termination cap
1
4
Wall Thimble
Flue collar adapters (only one used)
T-20 Torx screws
Wire spacers
3
Decorative rings
4 oz tube RTV silicone
9/16” tech screws
1ꢀ” wood screws
Vinyl siding deflector
Ø6ꢁ” (17 cm) 90° elbow
1
Inside finish trim collar
20
8
5’ (190cm) length of Ø4” (10cm) double walled flex pipe
24” (61cm) section of Ø6ꢁ” (17cm) straight pipe
1
Please ensure that all components are supplied with this kit. If components are missing or have
been damaged, contact your dealer, distributor, or courier company. Do not attempt the installation if
components are missing or damaged.
INSTALLATION INSTRUCTIONS:
1. Decide on a location for the unit that will meet any or all local code requirements. Refer “Planning
Your Installation” and “Clearances to Combustibles”.
2. Set the appliance in the desired location. Determine if any wall studs, electrical wiring, or plumbing
pipes are in the way of the venting system as it passes through the wall. If obstructions are found in
the wall it may be necessary to adjust the location of the appliance.
3. Set the appliance in the desired location. Temporarily place a 24” (61 cm) section with the non-
crimped end on the unit
4. Install the 90° elbow onto the vertical pipe on the stove pointing in the direction that the vent will exit
the structure.
5. Project a level line from the center point of the elbow. Using this center
point, scribe a 10” (25.4 cm) hole or square on the wall. Cut the hole out
on both the interior and exterior wall surface.
6. Frame the hole as shown in Figure 25.
7. Install the wall thimble and secure the
thimble to the inner wall surface.
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8. With the appliance still in place install
the 24” (61 cm) horizontal section on the
elbow and let this section of pipe protrude
through the exterior surface. Mark the pipe
so that when it is cut it will be flush with
the exterior wall.
9. Dismantle the outer pipe sections.
Figure 20: Wire Spacer in Place.
10. Remove the 4” (10 cm) flue collar from the
unit and remove any loose sealant. Install the new Ø 4” (10 cm) by 5” (12.5
cm) flue collar provided in this kit.
Figure 19: Wire Spacers.
16
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11. Stretch the liner out. Attach the flexible liner to the vent termination cap by placing a small bead of
high temperature silicone on the vent termination and slide the flex liner onto the vent terminal and
secure with three (3) sheet metal screws evenly spaced.
12. Dress the flex liner through the wall thimble and attach the vent terminal to the outside of the house
using four (4) wood screws provided. The use of non-hardening mastic should be used around the
vent to ensure a watertight seal.
13. Install two (2) wire spacer around the flex pipe. Slide the horizontal section of pipe over the flexible
liner. Ensure the wire spacers are positioned at either end of the pipe (refer to Figure 19 and 20).
14. Install the horizontal section of pipe through the wall thimble, ensure that this portion of pipe slides
onto the vent termination cap.
15. Slide the inside finished collar over the horizontal section of pipe and secure to wall using the screw
provided.
Horizontal wall
termination
Wall thimble
fire stop
Wall framing
Inside finished collar
Decorative
brass rings
Exhaust 4"
flex pipe
Combustion air
6 5/8" outer pipe
Flue pipe adaptor
Figure 21: Assembly of Venting Kit.
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Initial Installation
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16. Slide the 90° elbow over the flex pipe. Do not slip the outer sections of pipe together, you will
require some movement in these pipe section in order to secure the flex pipe to the flue
outlet on the appliance.
17. Stretch the flex liner to a length long enough to ensure the flex liner can be easily connected to the
flue outlet of the appliance.
18. Install the remaining wire spacers over the flexible liner and install the vertical section of pipe. Ensure
the wire spacers are positioned at either end of the pipe (refer to Figure 19 and 20).
19. Place a bead of high temperature silicone on the flue pipe and slide the flex liner over the collar,
secure the flex liner with three (3) sheet metal screws evenly spaced.
20. Align all straight sections of pipe, slipping all joints together and installing with three (3) sheet metal
screws evenly spaced.
21. Install the brass decorative rings around each joint making sure this decorative ring covers the sheet
metal screws that secure each section of pipe together and secure to vent pipe in the slotted tab on
the backside of the pipe so that the fastener would not be seen.
22. Secure the horizontal section of pipe to the inside finished collar by installing a screw in the tab on
the inside finished collar. This will prevent the pipe from being disconnected at the vent terminal.
23. Light the appliance and ensure proper operation.
OTHER APPROVED VENT PARTS:
Table 3: Approved Vent Manufacturers
Manufacturer
Trade Name
AmeriVent Direct
Secure Vent
Nominal Sizes
4” - 6 5/8”
American Metal Products
Security Chimneys International LTD
Selkirk Metalbestos
4” - 6 5/8”
Direct-Temp
4” - 6 5/8”
Simpson Dura-Vent
Direct Vent GS
4” - 6 5/8”
The EG40DV fireplace has been tested and certified for use with AMERICAN METAL PRODUCTS
“AMERIVENT DIRECT”, SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES. SECURITY CHIMNEY’S
“SECURE VENT DIRECT VENT SYSTEM” and SELKIRK “DIRECT-TEMP VENT SYSTEM” kits are available
for horizontal and vertical venting. When using Simpson Duravent, it is recommended that, before
installation, a bead of RTV High Temperature Silicone should be applied to each outer vent joint, and Mil-
Pac to each inner joint. When planning an installation, it will be necessary to select the proper length of
vent pipe for the particular requirements.
WARNING: Do not mix parts from different vent manufacturers’ systems.
EXCEPTION TO WARNING: This product has been evaluated by Intertek for using a Direct Vent GS
starting collar in conjunction with Secure Vent, Direct-Temp, and Ameri Vent Direct venting systems. Use
of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the
Intertek WH listing of the appliance.
18
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Initial Installation
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Table 4: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS).
Direct Vent GS Direct-Temp Secure Vent
Ameri Vent
Direct
Description
908
4DT-6
SV4L6
6” pipe length
4D7
7” pipe length
907
906
904
903
902
945
990
950
942
953
963
988
4DT-9
4DT-12
9” pipe length
SV4L12
SV4L24
SV4L36
SV4L48
SV4EBR45
SV4EBR90
SV4VS
4D12
4D2
12” pipe length
24” pipe length
36” pipe length
48” pipe length
45° elbow, black
90° elbow, black
Vinyl siding standoff/sheild
Wall thimble
4DT-24
4DT-36
4D3
4DT-48
4D4
4DT-EL45
4DT-EL90
4DT-VS
4DT-WT
4DT-SC
4DT-FS
4D45B
4D90B
SV4RSN
SV4FC
4DWT
4DSC
Storm collar
SV4BF
4DFSP
4DWS
Fire stop
4DT-WS/B
SV4BM
Wall strap/support/band
Horizontal termination kit (SD: Basic
Kit, SEL: Kit A, SC: Standard Kit)
970
911
4DT-HKA
SV0SHK
SV4LA12
4DHTK1
11” to 14 ꢁ” pipe, adjustable
4” to 10” pipe , adjustable
1ꢀ” to 12” pipe , adjustable
Flashing, 0/12 to 6/12 roof pitch
Flashing, 7/12 to 12/12 roof pitch
Flashing, 1/12 to 7/12 roof pitch
Flashing, 8/12 to 12/12 roof pitch
Flat flashing
4DT-AJ
4D12A
943
4DT-AF6
4DF
943S
4DT-AF12
4DF12
SV4FA
SV4FB
SV4F
943F
980
991
984
985
978
4DT-VC
4DT-HVC
4DT-HC
SV4CGV
4DVC
4DHC
Vertical termination
High wind vertical termination
Horizontal square termination
High wind horizontal termination
Vertical termination kit
SV4CHC
4DT-HHC
4DT-VKC
SV0FAK
4DVTK
Horizontal termination kit
(SD: Kit A, SEL: Kit B, SC: Kit)
971
4DT-HKB
SV0SHK2
4DHTK2
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Initial Installation
QUALIFIED INSTALLERS ONLY
VENT CONFIGURATIONS:
Figures 22 shows the range of venting options, it shows
possible vent configurations if the unit is top vented,
for vertical and horizontal terminations, any layout that
remains within the shaded area is acceptable. Having
the fewest number of elbows is ideal, as they tend to
disrupt air movement. Using 45˚ elbows is preferable
to using 90˚ elbows. Also, a shorter vent system will
perform better than a longer one.
NOTE: The total length of the vent pipes can not
exceed 33 ft (10.1 m). Any combination of rise and run
can be used as long as it lays within the shaded area
(a total of three (3) 90° elbows or six (6) 45° elbows
can be used). In addition to what is shown, if a 90°
elbow is used in the horizontal plane, 3 ft (91.4 cm)
must be subtracted from the allowable horizontal run
(for each 45° elbow, 1ꢀ ft must be subtracted from
the allowable horizontal run).
Figure 22. Possible Vent Configurations; Vertical
and Horizontal Terminations.
VENT RESTRICTOR RING:
A vent restrictor ring is supplied with each direct vent fireplace.
This restrictor ring is to be installed when the vertical chimney
installation is over 6 ft (1.83 m). Before the chimney is placed
onto the stove, place this vent restrictor ring into the 4 inch
(10.2 cm) flue pipe (as shown), once the vent restrictor ring
has been installed, the vertical sections of chimney can be
installed.
Figure 23: Vent restrictor ring.
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Initial Installation
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HORIZONTAL INSTALLATION:
1. Set the appliance in the desired location. Check to determine if wall studs or roof rafters are in the
way when the venting system is attached. If this is the case, you may want to adjust the location of
the appliance.
2. Direct vent pipe and fittings are designed with special twist-lock connections. Assemble the desired
combination of black pipe and elbows to the appliance adapter with pipe seams oriented towards the
wall or floor, as much out of view as possible.
Place a bead of Mil-Pac on the outer edge of the inner exhaust pipe (non-flared end). Place a bead
of high temperature silicone on the male edge of the outer pipe. Push the pipe sections completely
together, then twist-lock one section clockwise approximately ꢂ turn, until the two sections are fully
locked. The female locking lugs will not be visible from the outside, on black pipe. They may be
located by examining the inside of the female ends as shown in Figure 23.
Notes:
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• Twist-lock procedure: four (4)
indentations, located on the female
end of the pipes and fittings, are
designed to slide straight onto the
Female
Locking
Lugs
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male ends of adjacent pipes and
fittings, by orienting the four pipe
Sealant
Male
Locking
Lugs
indentations so they match and slide
into the four entry slots on the male
end.
• Horizontal runs of vent pipe must be
supported every three ft. Wall straps
are available for this purpose, also
Figure 24: Twist-Lock Connection
Figure 25: Wall Framing Hole
for Horizontal Installation.
when running horizontal pipe minimum clearances to combustibles
must be maintained; 2 inches (5.1 cm) at top, 1ꢀ inches (3.8
cm) at sides, 1ꢀ inches (3.8 cm) at bottom.
3. With
the
pipe
1
1 /4"
attached to the
stove in the correct
location, mark the
wall for a 10” (25.4
cm) x 10” (25.4
cm) square hole
(refer to Figure
25). The center of
the square hole
should match the
center line of the
(3.2cm)
Woodscrews
Fold strap
here
Sheet metal
screws
Wall Thimble
horizontal
pipe.
Strap
Cut and frame the
10” (25.4 cm) x 10”
Figure 26: Installing Decorative Wall Thimble.
(25.4 cm) hole in the exterior wall where the vent will be terminated. If the wall being penetrated
is constructed of non-combustible material i.e. masonry or concrete, a 7 inches (17.8 cm) hole is
acceptable.
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Initial Installation
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4. Position the horizontal vent termination in the center of the 10” (25.4 cm) x 10” (25.4 cm) hole, and
attach to the exterior wall with the four screws provided. Before attaching the vent termination to the
exterior wall, run a bead of non-hardening mastic around the edges, so as to make a seal between
the termination and the wall. The arrow on the vent termination should be pointing up, insure that
the proper clearances to combustible materials are maintained.
5. Before connecting the horizontal run of the vent pipe to the vent termination, slide the black
decorative wall thimble cover over the vent pipe.
6. Slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the
cap assembly. It is important that the vent pipe extend into the vent cap a sufficient distance with a
minimum of 1ꢂ” (3.2 cm) overlap. Secure the connection between the vent cap pipe and the vent
cap by attaching the two sheet metal straps extending from the vent cap assembly into the outer wall
of the vent pipe. Use the two sheet metal screws provided to connect the straps to the vent pipe.
Bend any remaining portion of the sheet metal straps back towards the vent cap, so the decorative
wall thimble will conceal it (see left image in
Figure 26).
7. Slide the decorative wall thimble up to the wall
surface and attach with the screws provided.
Apply decorative brass or chrome trim if desired
(see right image in Figure 26).
NOTES:
• The four wood screws provided should be replaced
with the appropriate fasteners for stucco, brick,
concrete, or other types of siding.
• For buildings with vinyl siding, a vinyl siding
standoff, should be installed between the vent cap
and the exterior wall (see Figure 27). Attach the
vinyl siding standoff to the horizontal termination.
Figure 27: Installing Vent Cap with Vinyl Siding
The vinyl siding standoff prevents excessive heat
from possibly melting the vinyl siding material.
Stand-Off.
Note that the horizontal vent termination bolts
onto the flat portion of the vinyl siding standoff
(shaded area in Figure 27), so that an air space will
exist between the wall and the vent termination.
• The horizontal run of vent pipe must be level and
should have a ꢁ inch rise for every one foot
of run towards the termination. Never allow
the vent to run downward. This could cause high
temperature and may present the possibility of a
fire.
• The location of the horizontal vent termination
on the exterior wall must not be easily blocked
or obstructed. Refer to “Initial Installation - Vent
Termination Restrictions” section.
• When installing a vent pipe in a chase the minimum
clearance to combustibles is 2” (5 cm).
Figure 28: Installing Horizontal Vent Termination.
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Initial Installation
QUALIFIED INSTALLERS ONLY
VERTICAL INSTALLATION:
1. Check the instructions for required clearances (air spaces) to combustibles when passing through
ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. Do not pack air
spaces with insulation.
2. Set the gas appliance in the desired location.
Drop a plumb bob down from the ceiling to the
position of the appliance flue exit, and mark
the location where the vent will penetrate the
ceiling. Drill a small hole at this point. Next, drop
a plumb bob from the roof to the hole previously
drilled in the ceiling, mark the spot where the
vent will penetrate the roof. Determine if ceiling
joists, roof rafters, or other framing will obstruct
the venting system. You may wish to relocate
the appliance, or to offset, to avoid cutting load
bearing members.
3. To install the Round Support Box/Wall Thimble
in a flat ceiling, cut a 10 inch (25.4 cm) square
hole in the ceiling, centered in the hole drilled in
Step 2. Frame the hole as shown in Figure 29.
Figure 29: Wall Framing for 10” (25.4 cm) x 10” (25.4
cm) Hole for Vertical Installation.
4. Assemble the desired lengths of black pipe and
elbows necessary to reach from the appliance
adapter up through the Round Support Box. Insure that all pipe and elbow connections are in their
fully twist-locked position.
5. Cut hole in the roof centered on the small hole placed in the roof from Step 2. The hole should be of
sufficient size to meet minimum requirements for Clearance to Combustibles, as specified. Continue
to assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through
the roof line. Galvanized pipe
Vertical
Termination
and elbows may be utilized in
the attic, as well as above the
roof line. The galvanized finish
Storm Collar
Flashing
Elbow Strap
is desirable above the roof line,
due to the higher corrosion
resistance.
6. Once the pipe sections have
been joined, and run up through
the hole in the roof, slip an
elbow strap over the exposed
sections, bend the support
straps outwards, and push the
elbow strap down to the roof
level, as shown in Figure 30.
Tighten the clamp around the
pipe section. Use a level to make
sure the pipe is truly vertical.
With roofing nails, secure the
Roofing nails
Figure 30: Vertical Vent Termination Installation.
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Initial Installation
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support straps to the roof. Seal the nails holes heads with non-hardening mastic. Trim the excess
length of the support straps that extend out beyond the edge of the flashing.
7. Slip the flashing over the pipe section protruding through the roof. Secure the base of the flashing to
the roof with roofing nails. Use a non-hardening sealant between the uphill edge of the flashing and
the roof. Insure the roofing material overlaps the top edge of the flashing as shown in Figure 30. Verify
that you have at least the minimum clearance to combustibles at the roof line.
8. Continue to add pipe sections until the height of the vent cap meets the minimum code requirements.
Refer to Figure 31 and Table 5. Note that for steep roof pitches, the vent height must be increased. In
high wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors
can result in poor draft, or down drafting. In these cases, increasing the vent height may solve the
problem.
9. Slip the storm collar over the pipe, and push it down to the top of the roof flashing as shown in Figure
30. Use the non-hardening sealant around the
joint between the pipe and the storm collar.
10. Twist-lock the vent cap.
Table 5: Minimum ‘H’ for Figure 31.
Roof Pitch
Minimum Height
Ft
1
Meters
0.3
Flat to 7/12
Over 7/12 to 8/12
Over 8/12 to 9/12
Over 9/12 to 10/12
Over 10/12 to 11/12
Over 11/12 to 12/12
Over 12/12 to 14/12
Over 14/12 to 16/12
Over 16/12 to 18/12
Over 18/12 to 20/12
Over 20/12 to 21/12
1.5
2
0.46
0.61
0.76
0.99
1.22
1.52
1.83
2.13
2.29
2.44
2.5
3.25
4
Figure 31: Height of Vertical Termination;
Reference Table 5.
5
6
7
7.5
8
NOTES:
• If an offset is necessary in the attic to avoid obstructions,
it is important to support the vent pipe every 3 ft (91
cm), to avoid excessive stress on the elbows, and possible
separation. Wall straps are available for this purpose (see
Figure 32).
• When ever possible, use 45° degree elbows instead of
90° degree elbows. The 45° degree elbow offers less
restriction to the flow of flue gases and intake air.
Figure 32: Use of Wall Straps.
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Initial Installation
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• For multi story installations. A ceiling firestop is
required at the second floor, and any subsequent
floors (see Figure 33). The opening should be framed
to 10” (25.4 cm) x 10” (25.4 cm) inside dimensions,
in the same manner as shown in Figure 29.
• Any occupied areas above the first floor, including
closets and storage spaces, which the vertical vent
passes through, must be enclosed. The enclosure
may be framed and sheetrocked with standard
building materials. However consult the appliance
manufactures installation instructions for the
minimum allowable clearance between the outside
of the vent pipe, and the combustible surfaces of
the enclosure. Do not fill any required air spaces with
insulation.
Figure 33: Multi-Story Vent Pipe Installation.
CATHEDRAL CEILING INSTALLATION:
1. Follow installation steps 1 & 2 from INITIAL INSTALLATION - VERTICAL INSTALLATION.
2. Using the plumb bob, mark the center line of the venting system on the ceiling and drill a small hole
through the ceiling and roof at this point. From the roof, locate the drill hole and mark the outline of
the Cathedral Ceiling Support Box.
3. Remove shingles or other roof coverings as necessary to cut the rectangular hole for the Support Box.
Cut the hole ꢃ” larger than the Support Box outline.
4. Lower the Support Box through the hole in the roof until the bottom of the Support Box protrudes at
least 2 inches (5 cm) below the ceiling. Align the Support Box both vertically and horizontally with a
level as shown in Figure 34. Temporarily tack the Support Box in the place through the inside walls
and into the roof sheathing.
5. Using tin snips, cut the Support Box from the top corners
down to the roof line, and fold the resulting flaps over
the roof sheathing (Figure 35). Before nailing it in to the
roof, run a bead of non-hardening mastic around the top
edges of the Support Box to make a seal between the box
and the roof. Clean out any combustible material from
the inside of the
Support Box.
6. Complete
cathedral
the
ceiling
by
installation
following
the
same procedures
outlined in Steps
4 through 9 from
INITIAL INSTALLATION -
VERTICAL INSTALLATION.
Figure 34: Cathedral Ceiling Support Box
Leveling.
Figure 35: Cathedral Ceiling Support
Box Installation.
25
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Initial Installation
QUALIFIED INSTALLERS ONLY
VENTING INTO A CLASS ‘A’ CHIMNEY:
This model is also certified and tested to vent into CLASS ‘A’ wood stove chimneys.
Place the freestanding direct vent appliance in the desired location.
Use a conversion kit from Simpson Duravent (931, 932, or 933), or Security Chimney (SV4CCK1,
SV4CCK2, or SV4CCK1). Which kit is used will depending on the inner diameter of the CLASS ‘A’ chimney
that this appliance is to be vented into.
Place a bead of high temperature silicone or Mil-Pac at each
connection to ensure a tight seal.
NOTE: An approved 4” (10 cm) diameter flex liner must be
used in the application.
NOTE: Use Simpson Dura Vent from the top of the appliance
until this vent reaches the CLASS ‘A’ chimney. Install the retro
adapter to the top section of GS direct vent pipe and install the
flex liner to the retro adapter.
Fully line the CLASS ‘A’ chimney with a minimum 4” (10 cm)
flex liner to the top of the CLASS ‘A’ chimney.
Place a bead of high temperature silicone to the Simpson Cap
adapter and securely attach the flex liner to the adapter.
Secure the cap adapter to the CLASS ‘A’ chimney ensuring an
airtight seal.
Install the vertical termination cap.
Light the unit and ensure proper operation.
THE USE OF ANY EXISTING CHIMNEY AS AN AIR INTAKE
IS NOT COVERED UNDER THE ANSI Z21.88-2002 CSA
2.33a-2002 TEST METHODS AND THE RESULTING ITS/WH
PRODUCT CERTIFICATION. THE CODE AUTHORITY HAVING
JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING
WITH THIS INSTALLATION METHOD.
Figure 36: Assembly of Venting into a Class
‘A’ Chimney.
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Initial Installation
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ELECTRICAL REQUIREMENTS:
The ENVIRO EG40 will operate without electrical power. This model has a millivolt gas control, which
uses the pilot flame to generate enough electricity to operate the main burners. The appliance is equipped
with a blower and must be electrically connected and grounded in accordance with local codes or in
the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE Part 1, SAFETY
STANDARDS FOR ELECTRICAL INSTALLATIONS, OR THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70
in the U.S.
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WARNING: Electrical grounding instructions. This
appliance is equipped with a three-prong (grounding)
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plug for your protection against shock hazard, and
must be plugged directly into a properly grounded
three-prong outlet.
�
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DO NOT cut or remove the grounding prong from
this plug.
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CAUTION: Label all wires prior to disconnection
when servicing controls. Wiring errors can cause
improper and dangerous operation. Verify proper
operation after servicing.
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NOTES:
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• Operation of the fan increases the efficiency and
the heat output of the appliance.
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• The thermostat connects to the two purple wires in
the harness
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• Control panel light uses a 7 Watt max. bulb
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• If the unit is installed in a Mobile Home it
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must be connected to a grounding rod.
• If the unit is installed in a Mobile Home it
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must be bolted securely to the floor.
Figure 37: EG40 BV Wiring Diagram.
70 ° F
Table 6. Recommended Thermostat Wire
Size.
N
O
F
F
O
Wire Size
14 gauge
16 gauge
18 gauge
20 gauge
22 gauge
Max. Length
100 ft (30.48 m)
60 ft (18.29 m)
40 ft (12.00 m)
25 ft (7.62 m)
18 ft (5.49 m)
70 ° F
UP
DOWN
COOL
/
HEAT
M
PROGRA
Figure 38: Wiring of a Thermostat
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Initial Installation
GAS LINE CONNECTION AND TESTING:
WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to
this appliance.
GAS LINE CONNECTION
• This stove is equipped with a certified flexible pipe located on the right side of the unit terminating in
a ꢄ” male NPT fitting. Consult your local authorities codes or the CAN/CGA B 149 (1 or 2) installation
code in Canada, or in the USA gas installations follow either local codes or the current edition of the
National Fuel Gas Code ANSI Z223.1.
• The efficiency rating of this appliance is a product thermal efficiency rating determined under
continuous operating conditions and was determined independently of any installed system.
The appliance and its shutoff valves must be
disconnected from the gas supply piping system
during any pressure testing where the pressure
exceeds ꢀ PSIG (3.45 KPa) or damage will occur
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T U O
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to the valve.
The appliance must be isolated from the gas supply
piping system by closing its individual manual
shutoff valve during any pressure testing of the gas
supply piping system at test pressures equal to or
less than ꢀ psig (3.45 KPa).
Always check for gas leaks with a soap
and water solution after completing the
required pressure test.
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Figure 39: Fully Labeled Gas Valve.
TO TEST VALVE PRESSURES
The pressure taps are located on the left side of the valve
• Turn set screw 1 turn counter clockwise to loosen,
• Place 5/16” (8 mm) I.D. hose over pressure tap system.
• Check pressures using a manometer.
• When finished, release pressure, remove hose & tighten setscrew.
Table 7: Pressure and BTU Information.
Natural Gas
Propane
#56 DMS
Front Burner
Rear Burner
#48 DMS
#43 DMS
#54 DMS
Manifold Pressure
Min. Manifold Pressure
Max Supply Pressure
Min. Supply Pressure
3.8” W.C. (0.95 KPa)
1.1” W.C. (0.27KPa)
7.0” W.C. (1.74KPa)
5.0” W.C. (1.24KPa)
11.0” W.C. (2.7KPa)
2.7” W.C. (0.67KPa)
12.0” W.C. (2.98KPa)
11.5” W.C. (2.86KPa)
38,000 BTU/hr (7.76KW)
20,000 BTU/hr (5.9KW)
Max BTU/hr Input 38,000 BTU/hr (11.1KW)
Min. BTU/hr Input 20,000 BTU/hr (5.9 KW)
NEVER USE AN OPEN FLAME FOR LEAK TESTING.
28
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Secondary Installation
LOG SET AND EMBERS INSTALLATION:
The placement of the logs is not arbitrary. If they are positioned incorrectly, the flames can be “pinched”
and will not burn correctly. The burner come with five (5) locator pins, and the rear log has one (1) ledge,
which make alignment easier. Using the pictures provided, carefully set the logs in place.
NOTE: The logs are fragile and should be handled gently.
CAUTION: Use only the type of
ember material supplied with this
appliance. Due to the irregular
size of the ember material there
may be more than required. The
use of other foreign materials on
the burners may create dangerous
conditions.
If over time, through cleaning and
servicing, these embers require
replacement, contact the nearest
Figure 30: Step 1 of Log Placement.
ENVIRO dealer for replacement
embers.
The embers can be place before or
after the logs are placed. A bag of
ceramic fiber embers and rock wool
embers is provided gently remove
the ember material from the plastic
bag. Spread a layer loosely in a
random manner across the burner
tray. Do not allow any embers to
rest against pilot assembly. (See
Figure 31 or 34 for proper ember
Figure 31: Step 2 of Log Placement
placement.)
DO NOT pack this ember material
as this could create an unsafe
condition, leave embers loose
Carefully remove logs from box.
Check to ensure there is no damage.
It is very important to install all
logs in their proper position to
insure safe, optimum operating
conditions.
Figure 32: Step 3 of Log Placement.
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Secondary Installation
Place the log set into the firebox.
Locate each log by seating it down
onto the burner tray support pins.
Follow Figures 31 to 34 proper log
placement.
Upon the first light up, watch for
ignition to ALL burner ports. If a
long delay is noted: First, wait for the
appliance to cool down.
• Open the front door of the
Figure 33: Step 4 of Log Placement.
appliance.
• Check to carefully reposition the
embers making sure that burner
ports are not plugged solid or
blocked.
See MAINTENANCE AND SERVICE on how to
remove door to clean glass.
Figure 34: Log Placement with Embers.
Figure 35: Appliance Burning.
CAUTION: NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED.
30
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Trouble Shooting
Problem
Possible Cause
Solution
The main burner does not The gas valve may not be on.
• Check that the gas control knob is in the “ON” position.
ignite when called for.
Thermostat is not calling for
heat.
• Adjust the thermostat several degrees above ambient
temperature.
Problem with gas valve.
• Use a DC voltmeter to measure the voltage across the
TPTH and TP terminals. Main operator voltage: Open
circuit ≥ 325mV Closed circuit ≥ 100mV
• If voltage is not present, check the control circuit for
proper operation.
• If proper control system voltage is present, replace the
gas control.
Spark will not light the pilot
after repeatedly pressing the
spark ignitor.
Defective piezo ignitor.
• Check connections to ignitor.
• If ignitor connections are good but no spark, replace
ignitor.
Broken spark electrode.
• Check for broken ceramic insulation, replace electrode if
broken.
Misaligned spark electrode.
• If spark is not arcing from electrode to pilot, loosen the
screws on the pilot base adjust and tighten.
Pilot will not remain lit.
Problem with thermocouple
circuit.
• Check for proper connection of the thermocouple to the
rear of the valve. If loose, fully tighten.
• Check pilot for full flame impingement around
thermocouple. If flame is too small, check gas pressure,
adjust pilot rate screw, check pilot head for damage.
• Check thermocouple voltage at valve. It must be greater
than 5 mV. If low, replace thermocouple.
Air in gas line (pilot dies while • Bleed line.
knob is depressed).
• Check gas line pressure.
• Contact dealer.
Burners will not remain lit.
Problem with thermopile
circuit.
• Check gas line pressure .
• Check for flame impingement on thermopile. If low, see
“Pilot will not remain lit”.
• Check thermopile for minimum of 300 mV when burner is
switched on.
• Check wiring to thermostat for breaks.
Flame lifting
Leak in vent pipe
• Check for leaks in vent connections.
• Check vent configuration with manual.
Improper vent configuration
Terminal may be recirculating
flue gases
• Check to see if terminal is on correctly.
• May need to install high wind termination cap.
• Contact dealer.
Glass fogs up
Blue Flames
Normal Condition: after the appliance warms up the glass will clear.
**Due to additives in gas, glass may get hazy during operation** Clean as needed.
Normal during start up: flames will yellow as the fireplace heats up.
Flames are burning “dirty” or Flame impingement
sooting
• Check log positioning.
• Increase primary air by opening the venturi shutter and/
or by opening the vent restrictor.
See also “Burners will not remain lit.”
Remote control doesn’t work Problem with the remote
Problem with fireplace
• One or more of the batteries are dead. See remote
control instructions.
• The on/off switch is turned to OFF.
• The gas control valve is turned to PILOT or OFF.
• The pilot has gone out.
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Parts List
Reference
Number
Part Description
Part Number
1
2
3
3
3
3
3
3
3
120 °F (49 °C) Ceramic Temperature Sensor
S.I.T. NOVA Valve Convertible
Thermocouple
EC-001
50-1421
EC-009
EC-011
EC-012
EC-015
EC-016
EC-019
EC-020
EC-021
EC-023
EC-024
EC-025
EC-031
EC-032
EC-037
EC-037A
EC-037B
EC-040
EC-043
EC-045
EC-054
EC-056
EC-057
EC-058
EC-059
EC-060
EC-061
EC-063
EC-066
EC-067
EF-045
Spark Electrode with Ignitor Cable
Thermopile
Fully Assembled Pilot NG
Fully Assembled Pilot LP
Pilot Orifice NG Threaded
Pilot Orifice LP Threaded
Pilot Gasket
4
S.I.T. Piezo Ignitor
Stainless Steel Flex Connector with ꢀ” Elbow 18” Long
Burner Switch
5
6
6
Miniature Light Bulb (115V)
Light Bulb Holder
Wiring Harness Complete (2 pieces)
Body Wiring Harness
Burner Wiring Harness
Fan Control Knob
IEC Power Cord - 115V
4 oz. Bag Coal Embers Only
1” x 1” Side Cabinet Hinge
Pedestal Door Magnet
ꢀ” Tadpole Door Gasket (7 ft)
Window Channel Tape 72”
Door Latch Bolt
7
8
Simpson Duravent GS Adapter
Freestanding Direct Vent Kit with Coupler
Inner Door with glass
9
10
Light Switch
Vent Restrictor Ring
11
12
Fan Controller with Knob - 115V
Latch Bracket & Nut
EG40-023
EG40-033
EG40-049
EG40-066
EG40-070
EG40-080
Convection Air Deflector
Side Panel Magnet
Fan Access Cover Gasket
DV Owner’s Manual
13
Pedestal
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Parts List
Reference
Number
Part Description
Part Number
14
15
Side Panel
EG40-086
EG40-087A
EG40-088
EG40-091A
EG40-097
EG40-098
EG40-114
EG40-115
50-478
DV Stove Top
Firebox Baffle
Stove Top Baffle DV
Venturi Cover Plate
16
17
17
17
Front Venturi
Bar Set - Painted (3 pieces)
Bar Set - Gold (3 pieces)
Bar Set - Nickel (3 pieces)
Burner Gasket
EG40-120
EG40-129
EG40-130
EG40-135
EG40-200
EG40-202
EG40-213
EG40-302
EG40-304
EG40-307
30-014
Steel Brick Liner
Brick Liner Backing
18
Pedestal Door
LP to NG Conversion Kit
NG to LP Conversion Kit
Ash Sill
19
20
21
22
23
23
24
25
Door Hinge (Set of 2)
Fan Mount
Pedestal Box Cover
Burner Control Assembly NG
Burner Control Assembly LP
Front Pan Burner
30-015
30-016
Rear Burner with Venturi
Pilot 1/8” Tube with Ferules
Log Set Complete
30-017
30-043
50-081
26
27
27
27
28
Blank Orifice #73
50-343
Door Cover - Gold
50-480
Door Cover - Painted
Door Cover - Brushed Nickel
Convection Blower - 115V
16” Ignitor Wire
50-776
50-1063
50-514
50-652
IEC Power Cord Inlet Socket
Burner Tray Top NG & LP
Vent Termination Kit
Conversion Kit LP To NG Convertible
Conversion Kit NG To LP Convertible
S.I.T. Valve Conversion Screw with O-ring
S.I.T. Valve Conversion Screw Cap
50-713
50-774
50-950
50-1432
50-1433
50-1450
50-1451
33
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Warranty
Sherwood Industries Ltd. is the manufacturer of the Enviro line of heating products. At Sherwood
Industries, our commitment to the highest level of quality and customer service is the most important
thing we do. Each Enviro stove is built on a tradition of using only the finest materials and is backed by
our Exclusive Lifetime Limited Warranty to the original purchaser. With Enviro, you’re not just buying a
fireplace or stove, you’re buying a company with years of unequalled performance and quality.
Limited Lifetime Warranty:
Under this warranty, Sherwood Industries Ltd. covers the fireplace or stove body and accessories against
defects in materials and workmanship, for part repair or replacement for the first seven (7) years and
limited labour for the first two (2) years to the original purchaser. This Warranty covers: Firebox, Heat
Exchanger, Steel Firebox Panels, Ceramic Logs & Panels, Burner, Ceramic Glass, Pedestals, Panels and
Legs. Please see the exclusions and limitation section below as certain restrictions and exclusions apply
to this warranty.
Limited Two (2) Year Warranty:
Under this warranty, Sherwood Industries Ltd. covers: Gas Assembly, Blower, Blower control, Temperature
Sensors and Wire Harness against defects in materials and workmanship, for part repair or replacement
for the first two (2) years and limited labour for the first two (2) years to the original purchaser. Please see
the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.
Limited One (1) Year Warranty:
Under this warranty, Sherwood Industries Ltd. covers all exterior surface finishes against defects in
materials and workmanship, for part repair or replacement and limited labour for the first (1) year to
the original purchaser. Please see the exclusions and limitations section below as certain restrictions and
exclusions apply to this warranty.
Here is how our Warranty works
If you have any concerns with your Enviro product, please contact the dealer where you purchased the
fireplace or stove. Your dealer shall make all claims under this warranty in writing.
To the Dealer
When filling out a warranty claim, please complete the following information on an official warranty claim
form:
Customer information: Name, address and telephone number of purchaser and date of purchase.
Dealer information: Date of installation, name of installer and dealer, serial number of the appliance,
nature of complaint, defects or malfunction, description and part numbers of any parts replaced.
To the Distributor
Sign and verify that work and information are correct.
Exclusions and Limitations:
1. This Warranty does not cover tarnish, discoloration or wear on the plating or paint.
2. This Warranty excludes wear and tear or breakage caused by cleaning, moving or service on log set
and panels.
3. A qualified installer must install this stove or fireplace. This Limited Warranty covers defects in
materials and workmanship only if the product has been installed in accordance with local building
and fire codes; in their absence, refer to the owner’s manual. If the product is damaged or broken as
a result of any alteration, willful abuse, mishandling, accident, neglect, or misuse of the product, the
Limited Warranty does not apply.
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Warranty
4. The stove must be operated and maintained at all times in accordance with the instructions in the
Owner’s Manual. If the unit shows signs of neglect or misuse, it is not covered under the terms of
this Warranty policy. Performance problems due to operator error will not be covered by the Limited
Warranty policy.
5. As this is a heating appliance, some changes in colour of surface finishes may occur. This is not a flaw
and as such is not covered under this warranty.
6. Some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and
not a defect and, therefore, is not covered under this Limited Warranty.
7. Misuse includes over-firing. Over-firing this appliance can cause serious damage and will nullify the
Limited Warranty.
8. The Limited Warranty will cover glass thermal breakage only and will not cover misuse of the stove
glass, including but not limited to glass that is struck, has surface contaminates or has had harsh or
abrasive cleaners used on it.
9. This warranty does not cover products made or provided by other manufacturers and used in
conjunction with the operation of this stove without prior authorization from Sherwood Industries Ltd.
The use of such products may nullify the Limited Warranty on this stove. If unsure as to the extent of
this Limited Warranty, contact your authorized Enviro dealer before installation.
10. Sherwood Industries Ltd. will not be responsible for inadequate performance caused by environmental
conditions.
11. The Limited Warranty does not cover installation and operational related problems such as use of
downdrafts or spillage caused by environmental conditions. Environmental conditions include but
are not limited to nearby trees, buildings, roof tops, wind, hills, mountains, inadequate venting
or ventilation, excessive offsets, negative air pressures or other influences caused by mechanical
systems such as furnaces, fans, clothes dryers etc.
12. The Limited Warranty is void if:
a) The stove has been operated in atmospheres contaminated by chlorine, fluorine or other damaging
chemicals.
b) The stove is subject to submersion in water or prolonged periods of dampness or condensation.
c) Any damage to the unit, combustion chamber or other components due to water, or weather
damage which is the result of, but not limited to, improper chimney/venting installation.
c) Salt air in coastal areas or high humidity can be corrosive to the finish; these environments can
cause rusting. Damage caused by salt air or high humidity is not covered by the Limited Warranty.
13. Exclusions to the Limited Warranty include: injury, loss of use, damage, failure to function due to
accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer’s
settings of components, lack of proper and regular maintenance, alteration, or act of God.
14. The Limited Warranty does not cover damage caused to the fireplace or stove while in transit. If this
occurs, do not operate the stove and contact your courier and/or dealer.
15. Limited Warranty does not extend to or include firebox paint, door or glass gaskets with damage
caused by normal wear and tear, or exterior paint discoloration or chipping, worn gaskets, etc.
16. The Limited Warranty does not include damage to the unit caused by abuse, improper installation,
or modification of the unit.
17. Damage to plated surfaces caused by fingerprints, scratches, melted items, or other external scores
and residues left on the plated surfaces from the use of abrasive cleaners or polishes is not covered
in this warranty.
18. The Limited Warranty does not cover tarnish, discoloration or wear on the plated surfaces.
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Warranty
19. The paint on the Metal Brick Liner may peel. This is due to the extreme conditions applied to the paint
during normal usage. It is not a flaw and is not covered under warranty.
20. Sherwood Industries Ltd. is free of liability for any damages caused by the fireplace or stove, as
well as inconvenience expenses and materials. The Limited Warranty does not cover incidental or
consequential damages.
21. The Limited Warranty does not cover any loss or damage incurred by the use or removal of any
component or apparatus to or from the Enviro fireplace or stove without the express written
permission of Sherwood Industries Ltd. and bearing a Sherwood Industries Ltd. label of approval.
22. Any statement or representation of Enviro products and their performance contained in Enviro
advertising, packaging literature, or printed material is not part of the Limited Warranty.
23. The Limited Warranty is automatically voided if the fireplace or stove’s serial number has been
removed or altered in any way. If the stove is used for commercial purposes, it is excluded from the
Limited Warranty.
24. No dealer, distributor, or similar person has the authority to represent or warrant Enviro products
beyond the terms contained within the Limited Warranty. Sherwood Industries Ltd. assumes no
liability for such warranties or representations.
25. Sherwood Industries Ltd. will not cover the cost of the removal or re-installation of the stove, hearth,
facing, mantels, venting or other components.
26. Labour to replace or repair items under this Limited Warranty will be covered per our warranty service
fee reimbursement schedule. Labour rates are set per component and as such total labour costs may
not be covered.
27. Sherwood Industries Ltd. is not liable for freight or labour on any stove replaced in-field and is not
liable for travel costs for service work. In the event of in-home repair work, the customer will pay any
in-home travel fees or service charges required by the Authorized Dealer.
28. At no time will Sherwood Industries Ltd. be liable for any consequential damages which exceed the
purchase price of the unit. Sherwood Industries Ltd. has no obligation to enhance or modify any
stove once manufactured (example: as a stove evolves, field modifications or upgrades will not be
performed).
29. This Limited Warranty is applicable only to the original purchaser and it is non-transferable.
30. This warranty only covers Enviro products that are purchased through an authorized Enviro dealer.
31. If for any reason any section of the Limited Warranty is declared invalid, the balance of the warranty
remains in effect and all other clauses shall remain in effect.
32. The Limited Warranty is the only warranty supplied by Sherwood Industries Ltd., the manufacturer
of the stove. All other warranties, whether express or implied, are hereby expressly disclaimed and
purchaser’s recourse is expressly limited to the Limited Warranty.
33. Sherwood Industries Ltd. and its employees or representatives will not assume any damages, either
directly or indirectly, caused by improper usage, operation, installation, servicing or maintenance of
this stove.
34. Sherwood Industries Ltd. reserves the right to make changes without notice. Please complete and
mail the warranty registration card and have the installer fill in the installation data sheet in the back
of the manual for warranty and future reference.
35. Sherwood Industries Ltd. is responsible for stocking parts for a maximum of seven (7) years after
discontinuing the manufacture or incorporation of the item into its products. An exception to this
would be if an OEM supplier is not able to supply a part.
38
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Installation Data Sheet
The following information must be recorded by the installer for warranty purposes and future reference.
NAME OF OWNER:
NAME OF DEALER:
_________________________________________
_________________________________________
ADDRESS:
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
PHONE:___________________________________
MODEL:___________________________________
SERIAL NUMBER:___________________________
DATE OF PURCHASE: _____________ (dd/mm/yyyy)
NAME OF INSTALLER:
_________________________________________
ADDRESS:
DATE OF INSTALLATION:___________(dd/mm/yyyy)
_________________________________________
_________________________________________
_________________________________________
� NATURAL GAS (NAT)
� PROPANE(LPG)
INLET GAS PRESSURE:_________in wc
MAIN BURNER ORIFICE:__________# DMS
PILOT ORIFICE #_________OR________in diam.
INSTALLER’S SIGNATURE:
PHONE:___________________________________
_________________________________________
MANUFACTURED BY:
SHERWOOD INDUSTRIES LTD.
6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3
April 28, 2008
C-11563
39
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