MODEL: HPB
OPERATING INSTRUCTION
AND PARTS MANUAL
■ HPB-2011 ■ HPB-3520 ■ HPB-3530 ■ HPB-4020
For technical assistance or the Shark dealer nearest you, call 1-800-771-1881
97-6131
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CONTENTS
Introduction & Important Safety Information
Component Identification
4-5
6-8
Assembly Instructions
9
Installation
10
Operating Instructions
11
Detergents & General Washing Techniques
Shut Down & Clean-up
12
13
Storage
13
Troubleshooting
14-16
17
Maintenance & Oil Change Record
Preventative Maintenace
18-20
21-23
24-26
27-29
30
2011 Exploded View & Parts List
2015, 3520 Exploded View & Parts List
3530, 4020 Exploded View & Parts List
2011 Control Panel & Parts List
2015, 3520 Control Panel & Parts List
3530, 4020 Control Panel & Parts List
3530, 4020 Float Tank Option & Parts List
Steam Options & Parts Lists
Auto Start/Stop Options Exploded Views and Parts Lists
Hose & Spray Gun Assembly & Parts List
Burner Specifications
31-32
33-34
35-36
37
38-41
42
43
Pump Specifications
44-45
46-48
49-53
Unloader Exploded Views and Parts List
Pump Exploded Views and Parts List
Warranty
Model Number ______________________________
Serial Number _____________________________
Date of Purchase ___________________________
The model and serial numbers will be found on a decal attached to
the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
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INTRODUCTION & IMPORTANT SAFETY INFORMATION
Thank you for purchasing a hot water pressure washer.
WARNING: Flammable liquids
can create fumes which can ig-
nite causing property damage
or severe injury.
WARNING
ASHER
This manual covers operation and maintenance
of your pressure washer. All information in this manual
is based on the latest product information available at
the time of printing.
WARNING:Do not use gasoline,
crankcase drainings or oil con-
taining gasoline, solvents or al-
cohol. Doing so will result in fire
and/or explosion.
We reserve the right to make changes at any time with-
out incurring any obligation.
RISK OF FIRE.
DO NOT USE WITH
FLAMMABLE
LIQUIDS.
PSUREW
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning informa-
tion should be emphasized and understood. If the op-
erator is not fluent in English, the manufacturer’s in-
structions and warnings shall be read to and discussed
with the operator in the operator’s native language by
the purchaser/owner, making sure that the operator
comprehends its contents.
WARNING: Do not spray flammable liquids. Oper-
ate only where an open torch is permitted.
AL
3. This fuel burning machine shall be installed only in
locations where combustible dusts and flammable
gases or vapors are not present.
OR’SMANU
T
4. Use only kerosene, No.1 home heating fuel, or die-
sel fuel.
WARNING: Keep water spray,
WARNING
OPERA
wand and high pressure hose
Owner and/or user must study and maintain for future
reference the manufacturers’instructions.
away from electrical wiring or fa-
tal electric shock may result.
Read warning tag on electrical
cord.
This manual should be considered a permanent
part of the machine and should remain with it
if machine is resold.
KEEP WATER SPRAY
5. To protect the operator from
AWAY FROM
ELECTRICAL
electrical shock, the machine
When ordering parts, please specify model and
serial number.
WIRING.
must be electrically grounded.
It is the responsibility of the
owner to connect this machine to a UL grounded
receptacle of proper voltage and amperage ratings.
Do not spray water on or near electrical compo-
nents. Do not touch machine with wet hands or
while standing in water. Always disconnect power
before servicing.
IMPORTANT SAFETY
INFORMATION
CAUTION:To reduce the risk of
CAUTION
injury, read operating instruc-
tions carefully before using.
CAUTION: Spray gun kicks back — hold with both
hands.
1. Read the owner's manual
thoroughly. Failure to follow
instructions could cause mal-
6. Grip cleaning wand of attached pressure washer
securely with both hands before starting cleaner.
Failure to do this could result in injury from a whip-
ping wand.
function of the machine and
result in death, serious bodily
injury and/or property dam-
age.
READ OPERATOR’S
MANUALTHOROUGHLY
PRIORTO USE.
WARNING: High pressure
WARNING
stream of fluid that this equip-
2. All installations must comply with local codes.Con-
tact your electrician, plumber, utility company or
the selling distributor for specific details.
ment can produce can pierce
the skin and its underlying tis-
sues, leading to serious injury
and possible amputation.
To comply with National Electrical Code (NGPA 70)
and provide additional protection from risk of elec-
tric shock, this hot water pressure washer is
equipped with a UL approved ground fault circuit
interrupter (GFCI) power cord.
HIGH PRESSURE
SPRAY CAN PIERCE
SKIN AND TISSUES.
7. High pressure developed by
the attached pressure washer
can cause bodily injury or
damage.Use caution when operating.Do not point
the spray gun at anyone or at any part of the body.
This machine is to be used only by qualified op-
erators.
8. Never make adjustments on machine while it is in
operation.
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PSURE
IMPORTANT SAFETY INFORMATION
14. Do not allow acids, caustic or abrasive fluids to
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne
and fly at high speeds.
WARNING
pass through the pump.
15. Inlet water must be cold and clean fresh water.
W
16. Do not allow CHILDREN to operate the pressure
washer at any time. THIS MACHINE MUST BE
ATTENDED DURING OPERATION.
ASHER
9. Eye, hand and foot safety de-
vices must be worn when us-
ing this equipment.
PROTECTIVE
EYEWEAR AND
CLOTHING MUST
BE WORN.
17. The best insurance against an accident is precau-
tion, and knowledge of the machine.
18. Do not operate this product when fatigued or un-
der the influence of alcohol or drugs. Keep operat-
ing area clear of all persons.
OPERA
WARNING:Risk of asphyxiation
— Use this product only in a well
ventilated area.
WARNING
T
OR’SMANU
19. We will not be liable for any changes made to our
standard machines, or any components not pur-
chased from us.
10. When the machine is working,
do not cover or place in a
closed space where ventila-
tion is insufficient.
20. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
AL
RISK OF
ASPHYXIATION.
USE ONLY IN A WELL
VENTILATED AREA.
21. Follow the maintenance instructions specified in
the manual.
22. When making repairs disconnect from electrical
source.
WARNING: Risk of fire. Do not
add fuel when the machine is
operating or still hot.
WARNING
23. Before disconnecting high pressure hose from
hot water outlet, turn off burner to allow water to
cool to 100°F, then turn off pump motor and water
supply and operate spray gun to relieve back pres-
sure in hose. This will prevent coil damage from
thermal expansion.
11. Machines with a spray gun
should not be operated with
the spray gun in the off posi-
tion for extended periods of
time as this may cause dam-
age to the pump. Check to
RISK OF FIRE.
DO NOT ADD FUEL
WHEN OPERATING
MACHINE.
CAUTION: This machine produces hot water and
must have insulated components attached to pro-
tect the operator.
make sure burner shuts off when spray gun trig-
ger is closed.
12. Protect from freezing.
CAUTION: Inspect rupture disc and pressure relief
devices annually for any obstruction.
13. To prevent a serious injury, make certain quick cou-
pler on discharge hose has locked before using
pressure washer.
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COMPONENT IDENTIFICATION - MINI SERIES
Fuel Tank
ASHER
Fresh Water
Faucet
(not included)
PSUREW
AL
Wand Holder
Unloader
Burner
Chamber
OR’SMANU
T
Discharge
Nipple
Garden Hose
(not included)
OPERA
GFCI
Pump
Rupture
Disc
High Limit
Thermostat
Nozzle
Coupler
Insulated
Spray Gun
Variable Pressure
Insulated Wand
Burner
Motor
Control
Handle
High Pressure
Hose
Pump — Develops high pressure.
When water is discharged from both tubes you will have
a pressure loss and allows chemical siphoning when
used in combination with a detergent injector.
Rupture Disc — Opens when pressure exceeds safe
operating temperature.
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray gun.
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device. In-
cludes safety latch.
Note: If trigger on spray gun is released for more
than 2 minutes, water will leak from valve. Warm
water will discharge from pump protector onto
floor. This system prevents internal pump dam-
age.
High Limit Thermostat — Controls water tempera-
ture.
Variable Pressure Control Wand — Must be con-
nected to the spray gun. This wand handle controls
dishcharge flow from one tube to both wand tubes.
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PSURE
COMPONENT IDENTIFICATION - JUNIOR SERIES
CAUTION HOT WATER:
Must use insulated
spray gun and wand.
W
ASHER
Fuel Tank
OPERA
Fresh Water
Faucet
(not included)
Discharge
Nipple
T
OR’SMANU
Detergent Pick-up
Hose
Pump &
Burner Switch
AL
Downstream
Detergent Injector
Pressure
Switch
Unloader
Control Panel
High Limit
Thermostat
Garden
Hose (not
included)
Burner
Chamber
Detergent Bucket
(not included)
Pump
GFCI
Wand Holder
Burner Motor
Nozzle Coupler
Variable Pressure
Insulated Wand
Insulated
Spray Gun
Control
Handle
High Pressure
Hose
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COMPONENT IDENTIFICATION - SENIOR SERIES
CAUTION HOT WATER:
ASHER
Must use insulated
spray gun and wand.
Quick Coupler
Discharge
Nipple
Fuel Tank
PSUREW
AL
Burner Switch
Pump Switch
OR’SMANU
T
Control
Panel
Wand Holder
High Limit
OPERA
Thermostat
Pressure
Switch
Pump
Downstream
Detergent
Injector
GFCI
Unloader
Fresh Water
Faucet
(not included)
High
Pressure
Nozzle
Garden Hose
(not included)
Burner
Motor
Burner
Chamber
Detergent
Pick-Up Hose
High Pressure
Hose
Nozzle
Coupler
Control
Handle
Variable Pressure
Insulated Wand
Detergent
Bucket
(not included)
Insulated
Spray Gun
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PSUREW
ASSEMBLY INSTRUCTIONS
Fuel
Cap
ASHER
OPERA
STEP 3: Connect high pressure
STEP 1: Connect water supply hose.
STEP 2: Check fuel tank and pump
hose to discharge nipple by sliding
quick coupler collar back. Insert
quick coupler onto discharge nipple
and secure by pushing quick cou-
pler collar forward.
oil levels.
T
OR’SMANU
AL
Spray
Gun
High
Pressure
Hose
STEP 5: Connect the high pressure
hose to the pump discharge fitting.
Push coupler collar forward until se-
cure.
STEP 4: Attach the high pressure
hose to the spray gun using teflon
tape on hose threads.
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INSTALLATION
Place machine in a convenient location providing ample
support, draining and room for maintenance.
Electrical:
ASHER
This machine, when installed, must be electrically
grounded in accordance to local codes. Check for
proper power supply using a volt meter.
This machine is intended for outdoor use. Machine
must be stored indoors when not in use.
Location:
Placement:
The location should protect the machine from damag-
ing environmental conditions, such as wind, rain, and
freezing.
Do not locate near any combustible material. Keep all
flammable material at least 20 feet away.
PSUREW
Allow enough space for servicing the machine.
1. This machine should be run on a level surface
where it is not readily influenced by outside sources
such as strong winds, freezing temperatures, rain,
etc. It should be located to allow accessibility for
refilling of fuel, adjustments and maintenance.
Normal precautions should be taken by the opera-
tor of the machine to prevent moisture from reach-
ing the electrical controls.
Local code will require certain distances from floor and
walls. (Two feet away from walls should be adequate.)
AL
Water Source:
The water source for the pressure washer should be
supplied by a minimum 5/8" I.D. garden hose with a
city water pressure of not less than 30 PSI.If the water
supply is inadequate, or if the garden hose is kinked,
the attached pressure washer will run very rough and
the burner will not fire.
OR’SMANU
T
2. It is recommended that a partition be made be-
tween the wash area and the machine to prevent
water spray from coming in contact with the ma-
chine.Excess moisture reaching any electric com-
ponents or electrical controls will reduce machine
life and may cause electrical shorts.
OPERA
Connection:
Connect the wand, nozzle, hose and spray gun (where
applicable).On pipe thread connections, use teflon tape
to avoid water leaks. (See Component Identification).
3. During installation of the machine, beware of poorly
ventilated locations or areas where exhaust fans
may cause an insufficient supply of oxygen. Suffi-
cient combustion can only be obtained when there
is a sufficient supply of oxygen available for the
amount of fuel being burned. If it is necessary to
install a machine in a poorly ventilated area, out-
side fresh air may have to be piped to the burner
and a fan installed to bring air into the machine.
Venting:
Adding exhaust vent pipe to your oil fired burner is not
recommended because restricted air flow causes car-
bon build-up, which affects the operation, and increases
maintenance on the coil. If a stack must be used, re-
frain from using 90° bends.If the pipe can not go straight
up then use only 45° bends and go to the next size
pipe.The overall pipe length must not exceed 6 feet in
length*.
Avoid small locations or areas near exhaust fans.
*Note: After vent pipe installation test burner using a
smoke tester and adjust air setting to achieve a #3 or
below results.
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PSUREW
OPERATING INSTRUCTIONS
ASHER
OPERA
STEP 1: Turn water on.
STEP 2: Connect the power cord STEP 3: Grip spray gun handle se-
into the proper electrical outlet, then curely and pull trigger. Then turn
push in the GFCI reset button. (Re- variable pressure control handle
T
OR’SMANU
fer to serial plate for information).
counterclockwise.
AL
Variable Pressure
Wand (VP)
High
Pressure
Nozzle
Trigger
Variable Pressure
Control Handle
STEP 4: Turn switch to pump posi- Selection of high or low pressure is accompanied by turning the handle.
tion.When a steady stream of water Note: High pressure nozzle must be inserted at end of wand to obtain high
flows from the spray gun and wand pressure.To apply soap read operator's manual.
the machine is ready for cold water
cleaning by turning the variable pres-
sure control handle clockwise to
raise the pressure.
For hot water washing, turn the
switch to the burner position. (The
burner will light automatically when
the trigger on the spray gun is
pulled.)
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DETERGENTS & GENERAL OPERATING TECHNIQUES
pump protector engages and cools the pump by dis-
charging the warm water onto the ground. This ther-
mal device prevents internal damage to the pump.
WARNING: Some detergents
may be harmful if inhaled or in-
gested, causing severe nausea,
fainting or poisoning.The harm-
ful elements may cause prop-
erty damage or severe injury.
WARNING
ASHER
CLEANING TIPS
Pre-rinse cleaning surface with fresh water. Place de-
tergent suction tube directly into cleaning solution and
apply to surface at low pressure (for best results, limit
your work area to sections approximately 6 feet square
and always apply detergent from bottom to top). Allow
detergent to remain on surface 1-3 minutes. Do not
allow detergent to dry on surface.If surface appears to
be drying, simply wet down surface with fresh water. If
needed, use brush to remove stubborn dirt. Rinse at
high pressure from top to bottom in an even sweeping
motion keeping the spray nozzle approximately 1 foot
from cleaning surface.Use overlapping strokes as you
clean and rinse any surface. For best surface cleaning
action spray at a slight angle.
STEP 1: Connect detergent injec-
tor to discharge nipple on machine,
Connect high pressure hose to injector with quick
coupler(check to make sure locking coupler sleeves
are in proper position before applying water pressure
PSUREW
AL
Discharge Nipple
OR’SMANU
Quick
Coupler
T
OPERA
Detergent
Injector
Recommendations:
• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
distance for maximum cleaning results.
Pressure
Hose
• If painted surfaces are peeling or chipping, use
extreme caution as pressure washer may remove
the loose paint from the surface.
STEP 2: Use detergent designed
specifically for pressure washers.
Household detergents could dam-
age the pump. Prepare detergent
solution as required by the manu-
facturer. Fill a container with pres-
sure washer detergent. Place the
filter end of detergent suction tube
into the detergent container.
• Keep the spray nozzle a safe distance from the
surface you plan to clean. High pressure wash a
small area, then check the surface for damage. If
no damage is found, continue to pressure wash-
ing.
CAUTION - Never use:
• Bleach, chlorine and other corrosive chemicals
STEP 3: Apply safety latch to spray gun trigger. Turn
variable pressure control handle until discharge water
exits both tubes. Secure black detergent nozzle into
quick coupler if you have a single wand. NOTE: Deter-
gent cannot be applied using Red, Yellow, Green or
White nozzles.
• Liquids containing solvents (i.e., paint thinner,
gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will dam-
age the surface being cleaned.
STEP 4:With the engine running,
pull trigger to operate machine.
Liquid detergent is drawn into the
machine and mixed with water.
Apply detergent to work area.Do
not allow detergent to dry on sur-
face.
RINSING
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap
nozzle from the quick coupler. Select and install the
desired high pressure nozzle. NOTE: You can also
stop detergent from flowing by simply removing de-
tergent siphon tube from bottle.
THERMAL PUMP
PROTECTION
If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high tempera-
tures. When the water reaches this temperature, the
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PSUREW
SHUTTING DOWN AND CLEAN-UP
ASHER
OPERA
STEP 1: Remove detergent suction STEP 2: Turn burner switch off and STEP 3: Turn off water supply.
tube from container and insert into continue spraying water, allowing the
1 gallon of fresh water.Turn variable water to cool.After water has cooled
pressure wand handle for low pres- to less than 100°F, turn the attached
sure or connect the black detergent pressure washer off.
nozzle.Pull trigger on spray gun and
T
OR’SMANU
siphon water for one minute.
AL
STEP 4: Open the spray gun to re-
lieve remaining pressure.
STORAGE
When the pressure washer is not being operated or is being
stored for more than one month, follow these instructions:
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C).The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.
1. Replenish pump oil to upper level.
2. Drain fuel from fuel tank, fuel line and filter.
3. Cover the pressure washer and store in a clean, dry
place that is well ventilated away from open flame or
sparks.
1. Stop the pressure washer, squeeze spray gun trig-
ger to release pressure.
2. Detach water supply hose and high pressure hose.
After Extended Storage
3. Turn on the machine for a few seconds, until re-
maining water exits.Turn motor off immediately.
CAUTION: Prior to restarting, thaw out any
possible ice from pressure washer hoses,
spray gun or wand.
4. Drain the fuel from the fuel tank.
5. Do not allow high pressure hose to become kinked.
6. Store the machine and accessories in a room which
does not reach freezing temperatures.
CAUTION:Failure to follow the above directions will
result in damage to your pressure washer.
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Disconnected or short in electrical
wiring
All wire contacts should be clean and tight. No
breaks in wire.
BURNER WILL NOT
LIGHT
Burner motor thermal protector
tripped
If tripped, check voltage, connections and
extensions for cause. Check fuel pump shaft
rotation for binding, causing motor to overheat.
lshotngGuide
ON-OFF switch defective
Check continuity through burner switch.
Clean as required.
oub
r
T
Heavy sooting on coil and burner,
can cause interruption of air flow and
shorting of electrodes
Improper electrode setting
Clean and test according to diagram in
operator's manual.
ASHER
Fuel not reaching combustion
chamber
Check fuel pump for proper flow. Check solenoid
valve on machines with spray gun control for
proper on-off flow switch.
W
Fuel solenoid malfunction
Check by placing screwdriver inside coil then
turn machine on, open spray gun and check for
magnetic pull.
PSURE
Clogged burner nozzle
Water not turned on
Replace.
Turn on water to activate burner pressure switch.
Pressure switch malfunction
Remove, test for continuity and replace as
needed.
Improper fuel or water in fuel
Low fuel pressure
Drain tank and replace contaminated fuel.
Adjust fuel pump pressure to specifications.
MACHINE SMOKES
Air leaks in fuel lines
Check fuel lines for leaks or air bubbles. Tighten
or replace as needed.
Plugged or dirty burner nozzle
Replace.
Faulty burner nozzle spray pattern
Replace nozzle.
Heavy accumulation of soot on coils
and burner assembly
Remove coils and burner assembly. Clean
thoroughly.
Misaligned electrode
Realign electrodes to specifications.
Replace as needed.
Fuel filter partially clogged
Obstruction in smoke stack
Check for insulation blockage or other foreign
objects.
Soot build up on coils
Lime build up in coils
Clean coils with soot remover.
Clean inside of coils using coil cleaner.
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PSURE
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Improper fuel or water in fuel
Low fuel pressure
Drain fuel tank and replace with proper fuel.
Increase fuel pressure.
LOW WATER
TEMPERATURE
W
ASHER
Weak fuel pump
Check fuel pump temperature. Replace pump
if needed.
Fuel filter partially clogged
Soot build up on coils
Lime build up on coils
Improper burner nozzle
Replace as needed.
T
r
oub
Clean coils with soot remover.
Clean inside of coils usings coil cleaner.
See Burner Specifications.
lshotngGuide
Incoming water to machine warm or
hot
Lower incoming water temperature.
WATER
TEMPERATURE
TOO HOT
Fuel pump pressure too high
Fuel pump defective
Lower fuel pressure.
Replace fuel pump.
Detergent line sucking air
Tighten all clamps. Check detergent line for
holes.
Defective high limit switch (thermostat)
Incorrect fuel nozzle size
Replace.
See Burner Specifications.
Check GPM to machine.
Check nozzle for obstruction, proper size.
Insufficient water supplied
Restricted water flow
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Faulty pressure gauge
Insufficient water supply
Install new gauge.
LOW OPERATING
PRESSURE
Use larger garden hose; clean filter washer at water
inlet.
Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace
with new nozzle.
lshotngGuide
Plumbing or hose leak
Check plumbing system for leaks. Retape leaks with
teflon tape.
oub
r
T
Faulty or misadjusted unloader
valve (where applicable)
Adjust unloader for proper pressure. Install repair kit
when needed.
Worn packing in pump
Install new packing kit.
Fouled or dirty inlet or discharge
valves in pump
Clean inlet or discharge valves.
ASHER
W
Worn inlet or discharge valves
Air leak
Replace with valve kit.
Tighten all clamps. Check detergent lines for holes.
Clean or replace valve in injector.
DETERGENT NOT
DRAWING
Valve in the injector head may be
blocked, dirty or damaged
Filler screen on detergent suction
hose plugged
Clean or replace.
PSURE
Dried up detergent plugging
metering valve
Disassemble and clean thoroughly.
High viscosity of detergent
Hole in detergent line(s)
Low detergent level
Dilute detergent to specifications.
Repair hole.
Add detergent if needed.
Lower discharge water temperature.
Discharge water temperature
above 180oF.
Pump sucking air
Check water supply and possibility of air seepage.
Check and clean or replace if necessary.
Check and replace if necessary.
PUMP RUNNING
NORMALLY BUT
PRESSURE LOW ON
INSTALLATION
Valves sticking
Unloader valve seat faulty
Nozzle incorrectly sized
Check and replace if necessary (See serial plate for
proper size).
Worn piston packing
Valves worn
Check and replace in necessary.
Check and replace if necessary.
Check and replace if necessary.
FLUCTUATING
PRESSURE
Blockage in valve
Pump sucking air
Check water supply and air seepage at joints in
suction line.
Worn piston packing
Air in suction line
Check and replace if necessary.
Check water supply and connections on suction line.
Check and replace if necessary.
PUMP NOISY
Broken or weak inlet or discharge
valve springs
Excessive matter in valves
Worn bearings
Check and clean if necessary.
Check and replace if necessary.
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PSURE
MAINTENANCE CHARTS
This pressure washer was produced with the best available materials and quality craftsmanship.However, you as
the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your pressure
washer dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pres-
sure washer. Perform maintenance more often under severe conditions.
W
ASHER
MAINTENANCE SCHEDULE
T
r
Replace Fuel Lines
Pump Oil
Annually
oub
Inspect
Change
Daily inspect the oil level
lshotngGuide
After first 50 hours, then every 500 hours or annually
Clean Burner Filter
Monthly (More often if fuel quality is poor)
Remove Burner Soot
Annually
Burner Adjustment/Cleaning
Descale Coil
Annually
Annually (More often if required)
Every 6 months
Annually
Replace High Pressure Nozzle
Replace Quick Connects
Clean Water Screen/Filter
Clean Float/Supply Tank
Replace HP Hose
Weekly
Every 6 months
Annually if there is any sign of wear
Every 10,000 hours
Annually
Grease Motor
Replace Burner Nozzle
Replace Rupture Disc
Annually
OIL CHANGE RECORD
Estimated Operating
Hours Since Last
Oil Change
Estimated Operating
Hours Since Last
Oil Change
Date Oil Changed
Month/Day/Year
Date Oil Changed
Month/Day/Year
17
97-6068, 97-6131 • REV.3/06
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PREVENTATIVE MAINTENANCE
1. Use clean fuel — kerosene, No. 1 home heating
During winter months, when temperatures drop below
32°F, protecting your machine against freezing is nec-
essary. Store the machine in a heated room. If this is
not possible then mix a 50/50 solution of anti-freeze/
water or windshield washer fluid with water in a 5 gal-
lon bucket. Place a short section of garden hose into
the bucket and connect it to the machine. Elevate the
bucket and turn the pump on to siphon the anti-freeze
through the machine.If compressed air is available, an
air fitting can be screwed into the inlet connector and
by injecting compressed air, all water will be blown out
of the system.
ASHER
fuel or diesel fuel. Clean or replace fuel filter every
100 hours of operation. Avoid water contaminated
fuel as it will seize up the fuel pump. De-soot coils
monthly. Use an additive if diesel is being used.
2. Check to see that the attached pressure washer
water pump is properly lubricated.
3. Follow winterizing instructions to prevent freeze
damage to pump and coils.
PSUREW
4. Always neutralize and flush detergent from sys-
tem after use.
AL
5. If water is known to be high in mineral content, use
a water softener on your water system, or de-scale
as needed.
If you have an optional float tank, pour the antifreeze
into this tank and run machine until antifreeze exits dis-
charge nipple.
6. Do not allow acidic, caustic or abrasive fluids to be
pumped through the system.
OR’SMANU
T
High Limit Hot Water Thermostat:
7. Always use high grade quality cleaning products.
For safety, each machine is equipped with a high limit
control switch. In the event the temperature of the wa-
ter should exceed its operating temperature, the high
limit control will turn the burner off until the water cools.
OPERA
8. Never run attached pressure washer pump dry for
extended periods of time.
9. If machine is operated with smoky or eye burning
exhaust, coils will soot up, preventing water from
reaching maximum operating temperature. (See
section on Maintenance and Service).
Pumps:
Use only SAE 30 weight non-detergent oil. Change oil
after first 50 hours of use.Thereafter, change oil every
three months or at 500 hour intervals. Oil level should
be checked by using the dipstick found on the top of
the pump or by the red dot visible through the oil gauge
window. Oil should be maintained at that level.
10. Never allow water to be sprayed on or near the
motor or burner assembly or any electrical com-
ponent.
11. Delime coils as per instructions.
It is advisable, periodically, to visually inspect the burner.
Check air inlet to make sure it is not clogged or blocked.
Wipe off any oil spills and keep equipment clean and
dry.
Cleaning of Coils:
In alkaline water areas, lime deposits can accumulate
rapidly inside the coil pipes. This growth is increased
by the extreme heat build up in the coil. The best pre-
vention for liming conditions is to use high quality clean-
ing detergents. In areas where alkaline water is an ex-
treme problem, periodic use of deliming powder will
remove lime and other deposits before coil becomes
plugged.
The areas around the pressure washer should be kept
clean and free of combustible materials, gasoline and
other flammable vapors and liquids.
The flow of ventilating air to the burner must not be
blocked or obstructed in any manner.
MAINTENANCE AND SERVICE
Deliming Coils With A Pressure Washer:
Unloader Valves:
Periodic flushing of coils is recommended.
Unloader valves trap pressure in the line when a shut-
off spray gun is closed. Machines with unloader valves
are preset and tested at the factory before shipping.
Occasional adjustment of the unloader may be neces-
sary to maintain correct pressure.
Step 1 Fill a 5 gallon bucket with 4 gallons of water,
then add 1 lb. of deliming powder. Mix thor-
oughly.
Step 2 Remove the high pressure nozzle from the
pressure wand and put the wand into the
bucket. Secure the trigger on the spray gun
into the open position.
Winterizing Procedure:
Damage due to freezing is not covered by warranty.
Adhere to the following cold weather procedures when-
ever the washer must be stored or operated outdoors
under freezing conditions.
Step 3 Attach a short section (3-5 ft.) of garden hose
to the attached pressure washer to siphon so-
lution from the elevated bucket. Start up pres-
sure washer, allowing solution to be pumped
18
97-6068, 97-6131 • REV. 3/06
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PSURE
MAINTENANCE
through pressure washer and into HPB coils
and back into the bucket. Solution should be
allowed to circulate 2-4 hours.
insulated screwdriver and keep fingers off blade! Lay
blade across one contact: OK if arc will span 1/2" be-
tween end of blade and other contact.
W
Step 4 After circulating solution flush entire system
Electrode Setting - Wayne:
(See illustration below)
ASHER
with fresh water.
Removal of Soot In Heating Coil:
Gap
1/8"
In the heating process, fuel residue in the form of soot
deposits may develop between the heating coil pipe
and block air flow which will affect burner combustion.
When soot has been detected on visual observation,
the soot on the coil must be washed off after coil has
been removed using the following steps:
1/8"
Electrodes
OPERA
3/8"
2-7/8"
Nozzle
Adapter
1/2"
T
OR’SMANU
3/16"
1. Remove the tank head assembly by unscrewing
the three tek screws and lifting the tank head off.
Top View
Side View
2. Remove the two pipe nipples and associated fit-
tings.
AL
Electrodes Check: Periodically check wiring connections.
If necessary to adjust electrodes, use diagram.
3. Lift the coil out of the outer wrap.
Electrode Setting - Beckett:
(See illustration below)
CAUTION:The coil weighs about 80 lbs. Use proper
lifting techniques.
5/32" Gap
Electrode
4. Clean, repair and replace the coil by reversing the
above steps.
Coil Reinstallation
Reinstall by reversing the above steps 4 through 1.
5/16"
Rupture Disk
If pressure from pump or thermal expansion should
exceed safe limits, the rupture disk will burst, allowing
high pressure to be discharged through hose to ground.
When the disk ruptures, it will need to be replaced.
Nozzles
1/16"
Top View
Side View
Electrodes Check: Periodically check wiring connections.
If necessary to adjust electrodes, use diagram.
Fuel:
Use clean fuel oil that is not contaminated with water
and debris.Replace fuel filter and drain tank every 100
hours of operation. Use Kerosene No. 1 or No. 2 Heat-
ing Fuel (ASTM D306) or diesel only.NEVER use gaso-
line in your burner tank. Gasoline is more combustible
than fuel oil and could result in a serious explosion.
NEVER use crankcase or waste oil in your burner.Fuel
unit malfunction could result from contamination.
Burner Nozzle:
Keep the tip free of surface deposits by wiping it with a
clean, solvent-saturated cloth, being careful not to plug
or enlarge the nozzle.For maximum efficiency, replace
the nozzle each season.
Fuel Control System:
Ignition Circuit:
This machine utilizes a fuel solenoid valve located on
the fuel pump to control the flow of fuel to the combus-
tion chamber. This solenoid is activated by a pressure
switch located on the unloader valve.When an operator
releases the trigger on the spray gun, the pressure drops,
allowing the pressure switch to activate the fuel sole-
noid.The solenoid then closes, shutting off the supply of
fuel to the combustion chamber. Controlling the flow of
fuel in this way gives an instantaneous burn or no burn
situation, thereby eliminating high and low water tem-
peratures, and combustion smoke normally associated
with machines incorporating a spray gun.Periodic inspec-
tion is recommended to insure that the fuel solenoid valve
Periodically inspect wires, spring contact and electrodes
for condition, security and proper spacing. For trans-
former test (CAUTION 10,000VOLTS) use defect free
19
97-6068, 97-6131 • REV. 3/06
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MAINTENANCE
functions properly. This can be done by operating the
machine and checking to see that when the trigger on
the spray gun is in the off position, the burner is not firing.
If the desired position cannot be obtained using only the
air shutter, lock the air shutter in as close a position as
can be obtained, then repeat the above procedure on
the air band setting.
ASHER
Fuel Pressure Adjustment:
FUEL AIR ADJUSTMENT: WAYNE
To adjust fuel pressure, turn the adjusting screw with a
standard screwdriver (located on the fuel pump) clock-
wise to increase, counterclockwise to decrease.Do not
exceed 200 PSI.
PSUREW
Air Band
Air Adjustment
Pressure
Gauge Port
AL
Machines are preset and performance tested at the
factory — elevation 100' above sea level. A one time
correction for your location will pay off in economy, per-
formance and extended service life. If a smoky or eye-
burning exhaust is being emitted from the stack, two
things should be checked.
OR’SMANU
T
First, check the fuel to be certain that kerosene or No.
1 home heating fuel is being used.
OPERA
Air Band
Pressure
Adjustment
Adjustment
Screw
Next, check the air adjustment on the burner. An oily,
black, smoky fire indicates a lack of air and the air band
should be moved to allow the air to flow through the burner.
Sharp, eye-burning white fumes indicate too much air
flowing through the combustion chamber. The air band
should be moved to allow less air to flow through the
burner.
Screw
Fuel Pump
FUEL AIR ADJUSTMENT: BECKETT
To adjust: start machine and turn burner ON. Loosen
the two locking screws found in the air shutter openings
(refer to illustrations) and close air shutter until black
smoke appears from burner exhaust vent.Note air band
position. Next, slowly open the air shutter until white
smoke just starts to appear.Turn air shutter halfway back
to the black smoke position previously noted.Tighten lock-
ing screws.
Air Band
Transformer
Fuel
Pump
Air Band
Adjustment
Pressure
Gauge Port
Screw
Pressure
Adjustment Screw
20
97-6068, 97-6131 • REV. 3/06
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PSURE
EXPLODED VIEW - 2011
1
25
20
73 32
87
88
26
19
6
2
16
W
27
24
14
3
ASHER
76
56
17
28
5
4
52
83
15
13
79
8, 23
OPERA
22
32
31
67
30
19
46
T
OR’SMANU
7
63
12
11
81
19
19
18
10
AL
View A-A
55
19
80
18
34
70
69
47
36
33
39
9
37
48
65
38
68
50
51
47
48
40
For
Detail See
Control
41
42
Panel Illus.
35
43
78
65
44
60
45
72
49
For Detail
See Steam
Valve
Options
Illus.
75
61
62
77
65
77
65
59
29
54
60
48
SeeView
A-A
21
57
74
53
Optional
Filter
Upgrade
66
86
84
67
71
72
85
58
64
82
21
97-6068, 97-6131 • REV. 3/06
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EXPLODED VIEW - 2011 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
ASHER
1
10-02025A
Label, Hot/Caliente w/Arrows
Warning
37
38
39
Please See Specifications Pages
1
1
2-30082
Pump Protector, 1/2" PTP
1
2
3
4
5
6
7
8
95-07290029
7-014832
90-50045
2-0115090
4-02100000
11-013
Tank Head Assy
6-021720
Switch, Pressure N/O, 1/4" NPT
Insulation,Top Head
Clip, Retaining U-Type
Tank, Fuel 6 Gal Blank
Hose, 1/4", Push-On
Label, Logo, Large
1
SS
1
4
40
41
42
Please See Specifications Pages
1
2-00601
2-10942
Elbow, 1/2" JIC x 3/8" Fem
1
PSUREW
12"
1
Swivel, 1/2" MP x 3/4" GHF,
w/Strainer
1
1
AL
43
44
45
46
47
2-1046
Plug, 1/4" Countersunk
90-19710
Screw, 1/4" x 3/4" HH NC,
Whiz Loc
4
1
Please See Specifications Pages
9
7-01482
95-07102253
4-02110000
2-0008
Insulation, Bottom
CoilWrap
90-1016
2-10866
90-1006
Bolt, 3/8" x 1", NC HH
4
Hose Barb, 1/4" x 3/8" Double 1
Bolt, 5/16" x 3/4" NC GR 5 CS
10
11
12
13
14
15
16
1
OR’SMANU
T
Hose, 1/2" Push-On
Nipple, 1/2" Hex Steel
Insulation, Blanket
Elbow, 3/8" Female
Label, Hot Water Outlet
30"
1
ZN
8
12
1
48
49
50
90-4001
10-09003
2-0155
Washer, 5/16", Flat, SAE
Label, Cold Water Inlet, HS
OPERA
7-01487
2-1019
1
1
Fastener, Ratchet, Black
Nylon
10-09004
2-3409
1
2
2
Disk, Rupture Assy, 7000
PSI
51
52
53
54
55
56
57
58
59
2-01103
Grip, 1" Sqr, Handle
Adapter, 1/2" x 1/2" Pipe
Assy, Frame
1
1
2-00742
1
17
18
2-1108
2-1085
Hose Barb, 1/2" Barb x 3/8"
MPT, Push-On
95-07102218
90-40125
1
Hose Barb, 1/4" Barb x 1/4" ML
Pipe
Washer, 3/8" x 1"
Nut, Whiz Loc 5/16
Hose, 1/4" Push-On
Axle, 5/8" x 22"
2
2
90-20012
4
19
20
2-9040
2-2007
Clamp, Hose, UNI .46-.54
7
4-02100000
95-07102311
21"
1
Nipple, 3/8" x 3/8" NPT ST
Male
1
4
1
4
2
Please See Specifications Pages
21
22
23
24
25
90-2020
Nut, 3/8” x 12 Gauge
Filter, Diesel, Disposable
Nut, Cage, 1/4" x 16 Gauge
Fuel Strap, Long
90-4015
Washer, 7/16" x 2-1/2", Zinc,
2-99031
PG Foot
2
2
90-2022
60
61
90-4005
6-01060
Washer, 5/8", Flat, SAE
95-07102247
90-1996
GFCI, 120V 20A, w/36' 12-3
Cord
Screw, 3/8" x 3/4" HH NC,
Whiz Loc
1
2
1
1
1
2
2
1
3
62
63
64
65
66
10-08018
4-02100000
6-0516
Label, Warning, Service Cord 1
26
27
28
29
30
31
32
33
10-020110
2-011576
11-1043
Label, Use Only Kerosene
Cap, Non-Vented, Plastic
Label, Warning, Pictorial
Pad, Soft Rubber, 50 DURO
Fuel Strap, Short
Hose, 1/4” Push-On
6”
1
Relief, Strain, 1/2” Metal
Washer, 3/8", SAE, Flat
90-4002
10
2-01041
90-10201
Bolt, 3/8" x 2-1/4", HH,
Grade .5
95-07102248
2-30057
2
6
Valve, 1/4" Shut-Off
67
68
90-20040
Nut, 3/8", Flange Whiz Loc,
NC
2-010061
2-00601
Bushing, Rubber, Nitrile
15-070042532 Cap, Valve, with 1/4" Gauge
Port
Elbow, 1/2" JIC, 3/8" Fem,
90°
1
4
1
1
1
69
70
71
90-19960
95-07290053
4-0303
Screw, 3/8” x 1-1/4”
34
35
36
4-02047732
6-01041
Hose, 3/8" x 32", 2 Wire,
Pressure Loop
Retainer, Burner Insulation
Cord, Service, SEO, 12/3,
Coleman
Wheel & Tire Assy, 4" Steel Rim
33"
1
w/Tube
2
10-99078
Label, Motor Overload Reset,
Lexan
72
90-20041
Collar, 5/8" Bore Shaft
2
22
97-6068, 97-6131 • REV. 3/06
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PSURE
EXPLODED VIEW - 2011 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
73
74
75
76
2-010066
Elbow, FuelTank, Zinc
Nut, 5/16" ESNA, NC
Assy, Power Platform, Mini
1
4
1
84
35-156
Fuel Filter Uprgrade Option
(Items 84-86)
Filter, Fuel Oil, H20
90-2001
2-99050
2-0013451
2-1089
1
1
W
95-07102217
95-07101226
ASHER
85
86
Nipple, 1/4" x 3" Black Pipe
Block, Discharge,
Brass 1/2" x 1/2"
Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°
1
6
1
1
1
1
77
78
90-2002
Nut, 3/8", ESNA, NC
87
88
89
2-0031
Elbow, 3/8" STL, Street
Bushing, 1/2" x 3/8"
Adapter, 1/2" x 1/2" Pipe
▲ Not Shown
6-05152
6-05181A
Strain Relief, LQTite, Small
▲ Locknut, 1/2”
1
1
OPERA
2-00681
2-00742
79
80
81
82
83
95-07102310
2-0006
Assy, Coil
1
1
T
OR’SMANU
Nipple, 3/8" Hex
4-02100000
6-01011
Hose, 1/4" Push On (28")
Cord, Service, SEO 16-4
Kit, Thermostat, Adj.302°F
1
5 ft
1
4-05088
AL
23
97-6068, 97-6131 • REV. 3/06
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EXPLODED VIEW - 2015, 3520
1
6
ASHER
24
63
14
23
2
81
33
7
45
37
17
PSUREW
8
69,70,71
13
AL
9
56
55
19
58
79
80
OR’SMANU
T
12
29
65
67
60
22
For Detail
See Steam
Valve
Options
Illus.
39
OPERA
5
For
20
Detail See
Control
Panel Illus.
35
50
52
64
34
48
61
42
53
36
10
43
62
32
30
72
17
46
18
66
4
26
3
28
11
38
61
55
27
39
44
40
59
78
57
21
47
54
41
66
To Fuel
Tank
Optional Filter
Upgrade
25
68
82
83
15
49
51
76
75
68
73
31
68
74
48
49
77
16
24
97-6068, 97-6131 • REV. 3/06
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PSURE
2015, 3520 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
Elbow, 1/2” JIC, 3/8”,90°
Coupler Plug, 3/8" Male
Clip, Retainer
QTY
1
2
10-020110
10-02025A
Label, Use Only Kerosene
1
35
36
37
38
39
40
41
42
43
2-0053
1
1
4
2
6
2
2
Label, "Hot/Caliente"
with ArrowsWarning
2-2007
W
1
1
1
90-50045
90-2002
90-4002
90-4015
90-10201
2-3409
ASHER
3
4
5
10-08018
10-09004
Label, Warn, Service Cord
Label, Hot Water Outlet
Nut, 3/8" ESNA
Washer, 3/8" Flat
11-013
11-016
Label, Logo Large (HPB)
Label, (HCV)
1
1
Washer, 3/8" x 2-1/2"
Bolt, 3/8" x 2-1/4"
OPERA
6
7
11-0101
Label, Warning (Lexan)
1
Disk, Rupture Assy, 7000 PSI 1
Hose Barb, 1/2" Barb x 3/8"
MPT, Push-On
Please See Specifications Pages
Please See Specifications Pages
Please See Specifications Pages
2-1108
T
OR’SMANU
8
1
2.5 ft.
1
9
44
45
46
47
48
49
50
51
52
53
4-02110000
95-07290029
95-07101226
95-07102205
90-20041
Hose, 1/2", Push-On
Tank Head Assy. 16" x 8"
10
11
12
2-1019
Elbow, 3/8”Female
Frame, Junior
1
1
95-07102242
2-10942
Block, 1/2" x 1/2", Discharge 1
AL
Swivel, 1/2" MP x 3/4" GHF
w/Strainer
Axle, 5/8" x 25.710"
Collar, 5/8"
1
2
4
1
1
1
4
1
13
14
15
16
17
18
7-014832
90-40001
6-0128
Tank Head Insul.
Washer, 1/4"
Conduit, 25"
90-20040
Nut, 3/8" Flange, Whiz Loc
Hose, 3/8" x 29"
4-02047729
Please See Specifications Pages
6-051591
2-00742
4-011184
Connector 1/2" L/T 90° Black 1
95-07290053
7-01482
Retainer, Burner Insulation
1
Adapter, 1/2” x 1/2” Pipe
1
Insulation, Tank Bottom,
1" Blanket
Downstream Injector Assy,
Non-Adj #3 (3520)
Downstream Injector Assy,
Non-Adj #2 (2015)
1
2
8
4
4
1
54
55
56
57
58
90-40125
90-4001
Washer, 3/8" x 1"
4-011183
1
1
4
2
2
Washer, 5/16", Flat
Nut, 5/16", ESNA
19
20
21
22
23
95-07121218
90-1016
Coil, Heating, Jr.
90-2001
Bolt, 3/8" x 1"
90-2020
Nut, Cage, 3/8" x 12 GA
2-01041
Pad, Soft Rubber, 50 Duro
Grip, 1" SQR, Handle
95-07200129
Wrap, Outer Coil,
Red (3520)
1
1
2-01103
95-07290013S Wrap, Outer Coil, SS (2015)
2-011506
Tank Fuel, 9 Gallon Poly,
Black
59
60
61
62
63
64
65
95-07290007
2-00091
Tab, Outer Wrap
4
1
1
1
Nipple, 1/2" x 3", Galv.
24
25
2-01167
4-0303
Cap, FuelTank Plastic
H60-AV
90-19711
90-19960
90-19980
90-200012
2-0155
Screw, 1/4" x 1/2", Whiz Loc 12
Screw, 3/8" x 1-1/4" Whiz Loc 4
Wheel &Tire, 4" Steel Rim
w/Tube
2
1
4
Screw, 1/4" x 1"
Nut, 1/4" Flange
4
4
26
27
28
4-05088
90-1006
6-01059
AdjustableThermostat
Bolt, 5/16" x 3/4"
Fastener, Ratchet, Black
Nylon
GFCI, 240V 1PH 30A w/36' 10-3
Cord (3520)
GFCI, 120V/20A w/36’ Cord
(2015)
2
2
1
6
1
66
67
68
69
90-4005
2-00101
2-9040
Washer, 5/8" Flat
6-01060
Nipple, 1/2" x 4", Galv.
Clamp,Hose UNI .46-.54
1
1
1
29
30
31
2-300812
10-09003
2-1089
Pump Protector, 1/4"
6-051595
6-051532
▲ Refief, Strain, LQTite(3520)1
▲ Strain Relief w/Gasket
(2015)
Label, ColdWater Inlet HS
Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°
1
1
1
1
1
1
70
71
6-05181B
▲ Lock-Nut, 3/4"
32
33
34
2-00602
6-021720
2-0031
Elbow, 1/2" JIC x 1/2" FM
Pressure Switch, 1/4"
Elbow, 3/8" Street
6-0108
▲ Cord, Service, 10/3(3520) 44"
▲ Cord, Service, 12/3(2015) 44"
6-01041
25
97-6068, 97-6131 • REV. 3/06
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2015, 3520 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
1
ASHER
72
73
74
75
76
77
78
79
80
2-00681
Bushing, 1/2" x 3/8"
Hose Barb
2-1085
2
2-99031
Fuel Filter
1
4-02100000
4-02100000
4-02100000
90-20231
90-2022
Fuel Line, 1/4" Push-On
Fuel Line, 1/4" Push-On
Fuel Line, 1/4" Push-On
Nut, Cage, 1/4" x 12 Gauge
Nut, Cage, 1/4" x 16 Gauge
28"
21"
6”
PSUREW
8
5
AL
90-19710
Screw 1/4" x 3/4" HH NC
Whiz Loc
5
81
82
10-99078
35-156
Label, Motor Overload Reset 1
Fuel Filter Uprgrade Option
(Items 82-84)
OR’SMANU
T
2-99050
Filter, Fuel/Oil/H2O
Nipple, 1/4" x 3"
▲ Not Shown
1
1
83
2-0013451
OPERA
26
97-6068, 97-6131 • REV. 3/06
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PSURE
EXPLODED VIEW - 3530, 4020
2
89
67
50 1
W
61
30
49
ASHER
18, 86, 91,
95
75
71
32
3
10
68
83
49
30
60
OPERA
33
6
87
75
T
9
72
OR’SMANU
28
71
53
27,41,71
31
AL
88,69
68
65
5
57
For
Detail See
Senior Series
Control Panel
Illus.
26,71,75
54
14
8
64
56
58
15
20
71
63
19
62
25
45
55
51
29
26
11
47
39
90
34
37
24
42
84
48
23
68
16
For
Detail See
Steam Valve
Options
Illus.
35
12
67
85
36
66
43
4
75
71
21
13
38
17
73
22
70
40
52
7
For
Optional
Filter
Upgrade
Detail See
Optional
Float Tank
Illus.
48
77
44
92
To Fuel
Tank
93
94
76
77
80
78
46
59
51
77
79
74
16
81
82
27
97-6068, 97-6131 • REV. 3/06
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3530, 4020 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
Hose, 3/8" x 22"
QTY
ASHER
1
2
10-020110
10-02025A
Label, Use Only Kerosene
1
38
39
40
41
42
43
4-02047722
2-0053
1
1
1
2
Label, "Hot/Caliente" with
ArrowsWarning
Elbow, 1/2" JIC x 3/8", 90°
Bolt, 3/8" x 2-1/4"
Nut, 3/8" Hex
1
90-10201
90-2007
2-3409
3
4
5
10-08018
10-09004
Label, Warning, Service Cord 1
Label, Hot Water Outlet
1
Rupture Disk Assy, 7000 PSI 1
Hose Barb, 1/2" Barb x 3/8"
11-013
11-016
Label, Logo, Large (HPB)
Label, Logo, Large (HCV)
1
1
2-1108
PSUREW
MPT, Push-On
Hose, 1/2" Push-On
Cap, Valve w/1/4" Port
Nut, 3/8" Flange, Whiz Loc
Swivel, 1/2", GHF
Washer, 5/8" Flat
Screw, 1/4" x 1"
Belt Guard
1
6
7
8
9
11-0101
2-01041
2-01103
2-011506
Label, Warning (Lexan)
Pad, Soft Rubber, 50 Duro
Grip, 1" SQR, Handle
1
2
2
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
4-02110000
70-460146
90-20040
2-10942
2.5 ft.
AL
1
4
1
2
7
1
2
1
1
Tank, Fuel, 9 Gallon Poly,
Black
1
90-4005
OR’SMANU
T
10
2-01167
Cap, FuelTank, Plastic
H60-AV
90-19980
2-011724
90-20041
95-07102215
95-07102244
1
1
1
11
12
13
2-30082
Pump Protector, 1/2" PTP
Frame
OPERA
Collar, 5/8"
95-07102241
4-011184
Axle, SR
Downstream Injector Assy.,
Non Adj. #3
1
1
Pump Rail
14
95-07102243
95-07102245
Power Platform (4020)
Power Platform, Large (3530) 1
Please See Specifications Pages
Please See Specifications Pages
Please See Specifications Pages
Please See Specifications Pages
Please See Specifications Pages
Please See Specifications Pages
15
16
17
18
19
20
21
22
23
2-0155
4-0307
4-05088
Fastener, Ratchet Blk Nylon
Wheel &Tire, 6" Steel Rim
Thermostat, General 302°
2
2
1
Please See Specifications Pages
Please See Specifications Pages
Please See Specifications Pages
90-50045
Clip, Retainer
4
11-3229
Label, Belt Guard (HPB)
Label, Belt Guard (HCV)
1
1
2-00742
90-2020
7-014865
Adapter, 1/2” x 1/2”
1
4
11-32289
Nut, Cage, 3/8" x 12 Gauge
62
63
95-07290053
90-19960
Retainer, Burner Insulation
1
Insulation Blanket,
18" OD x 4.5" ID
Screw, 3/8" x 1-1/4" Whiz
Loc
1
1
4
4
1
24
25
26
2-1019
Elbow, 3/8" Female
Nut, 1/4", Flange
64
65
66
67
68
2-00091
Nipple, 1/2" x 3", Galv.
Nipple, 1/2" x 4", Galv.
Tab, Outer Wrap
90-200012
90-1016
2-00101
1
Bolt, 3/8" x 1" (3530)
(4020)
6
8
95-07290007
90-20231
90-19711
4
Nut, Cage, 1/4" x 12 GA
14
27
28
90-10220
Bolt, 3/8" x 3-1/2", TAP
2
Screw, 1/4" x 1/2", Whiz
Loc
95-07164054
7-01433
Coil 18"
▲ Insulation Blanket
1
1
15
69
90-19708
Screw, 1/4" x 1-1/4", Whiz
Loc
29
30
31
6-021720
Pressure Switch, 1/4"
Washer, 1/4"
1
7
4
2
90-40001
70
71
90-40125
90-4002
Washer, 3/8" x 1"
95-07164053
Outer Wrap, 18" Coil (HPB)
1
1
Washer, 3/8", Flat (3530)
(4020)
23
25
95-071640521 Outer Wrap, SS (HCV)
32
33
34
35
36
37
95-07163088
7-014866
2-0031
Wrap, Burner, Top
Insulation Disk
18”
1
72
6-01059
6-010690
GFCI, 230V, 30 Amp (4020)
GFCI, 240V, 40 Amp (3530)
1
1
73
74
75
76
90-4015
2-1085
Washer, 7/16" x 2-1/2"
Hose Barb, 1/4"
Nut, 3/8", ESNA
Fuel Line, 1/4"
2
2
Elbow, 3/8" Street
Nipple, 3/8"
1
2-2007
1
90-2002
4-02100000
13
28”
95-07101226
2-00602
Discharge Block, 1/2" x 1/2"
Elbow, 1/2" JIC x 1/2" FEM
1
1
28
97-6068, 97-6131 • REV. 3/06
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PSURE
3530, 4020 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
6
ITEM PART NO.
DESCRIPTION
QTY
77
78
79
80
81
82
83
2-9040
Clamp, Hose UNI .46-.54
Filter, Fuel
90
91
2-1044
Plug, 1/8" Countersunk
1
2-99031
1
6-0108
6-0102
▲ Cord, Service 10/3 (4020) 44"
▲ Cord, Service 8/3 (3530) 44"
W
4-02100000
4-02100000
6-0128
Fuel Line, 1/4" Push-On
Fuel Line, 1/4" Push-On
Conduit, WaterTite
21"
6”
ASHER
92
35-156
Fuel Filter Upgrade Option
(Items 92-94)
Filter, Fuel/Oil/H2O
25"
2-99050
2-0013451
2-1089
1
1
6-051591
10-99078
Connector 1/2" L/T 90° Black 1
93
94
Nipple, 1/4" x 3"
OPERA
Label, Motor Overload Reset
(4020)
Hose Barb, 1/4" Barb, 1/4" Pipe,
90°
1
1
1
1
84
85
86
10-09003
2-00681
Label, ColdWater Inlet
Bushing, 1/2" x 3/8"
95
6-051595
6-051700
▲ Strain Relief, 3/4" (4020)
▲ Strain Relief, 1" (3530)
1
1
T
OR’SMANU
▲ Not Shown
6-05181B
6-05182
▲ Locknut, 3/4" (4020)
▲ Locknut, 1" (3530)
1
1
87
10-02028
Label, Warning Exposed
Pulleys
AL
1
4
3
88
89
90-2022
Nut, Cage 1/4" x 16 Gauge
Tab, Belt Guard Mount
95-07102101
29
97-6068, 97-6131 • REV. 3/06
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CONTROL PANEL - 2011
4,11
ASHER
3
2
(Reversed
View of Label)
1
D
N
U
O
18
R
G
20
13
PSUREW
5
3
15
14
17
6
AL
16
OFF
PUMP
BURNER
OR’SMANU
THERMOST
THERMOST
T
A
T
O
/THERAMOTST
14
AT
19
7
OPERA
12
OPERA
TION
235
2
0
0
0
7
2
1
6
0
5
0
3
1
3
0
9
5
4
O F F
10
0°
RED
15°
YELLOW
G
40°
WHITE
9
8
2011 CONTROL PANEL PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
2
10-08021
90-1991
Label, Disconnect Pwr Supply 1
9
2-0103
Grommet, Rubber,
Nozzle Holder
4
1
Screw, 10/32" x 1/2" NHSOC,
Black
4
1
1
10
11
12
13
14
15
16
17
18
19
20
11-0318
Label, Control Panel, Mini
▲ Conduit, 1/4" Split
Locknut, 3/4" 8465
Nut, Cage, 10/32" x 16 GA
Locknut, 1/2" 8463
Nut, 10/32" Keps
3
4
5
6
7
8
6-020201
4-05088
90-1994
6-05152
6-051532
Switch, 3 PS, 115V-230V,
1PH
6-01270
36"
1
6-05181B
9-2018
Thermostat, Adjustable,
302°F
4
6-05181A
90-017
3
Screw, 10/32" x 1-1/4" RH, SL,
4
Blk
1
95-07102246
2-01403
Electric Box Cover, Mini
Bushing, Snap, 5/8"
Label, Ground
1
Strain Relief, STRT, LQ TITE
3231, Small
3
1
1
Strain Relief, STRT, LQ TITE
w/Gasket
11-1042
1
9.800-049.0
9.800-018.0
Label, CleaningSolution
Label,TipoverHazard
▲ Not Shown
1
4-12804000
4-12804015
4-12804025
4-12804040
Nozzle, SAQCMEG 0004,
Red
Nozzle, SAQCMEG 1504,
Yellow
Nozzle, SAQCMEG 2504,
Green
Nozzle, SAQCMEG 4004,
White
1
1
1
1
1
30
97-6068, 97-6131 • REV. 3/06
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PSURE
CONTROL PANEL - 2015, 3520
Options
W
R
E
N
R
U
B
35
ASHER
3
26
9
P
M
U
P
25
2
0
2 3 5
0
0
7
2
0
1
6
5
0
3
1
3
0
9 5
OFF
OPERA
16
14
0
12
2
10
8
6
12
32,33
31
24
T
7
OR’SMANU
ER
P
N
UM
UR
P
B
F
OF
3
15, 16
6
8
19
AL
14
29
13
20
15
G
12
R
O
U
N
D
2 3 5
2
0
0
0
7
11
2
0
1
6
5
0
UCTIONS
3
1 3 0
9
5
21
F
F
O
17
ON
23
18
27
11
OI
1
D'EMPL
M3ODE0
22
34
2
9
5
12
9
4
10
21
28
2015, 3520 CONTROL PANEL PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
2
3
Fuse, Please See Specifications Pages
Fuse, Please See Specifications Pages
4
4-12805025
4-12805040
Nozzle, SAQCMEG 2505,
Green (3520)
Nozzle, SAQCMEG 4005,
White (3520)
1
6-020201
Switch, 3 PS, 115V-230V, 1 PH
1
4
Salzer
1
5
6
7
8
9
2-0103
Grommet, Rubber
4
4-12803000
4-12803015
4-12803025
4-12803040
4-12805000
4-12805015
Nozzle, SAQCMEG Red
(2015)
Nozzle, Yellow SAQCMEG
(2015)
Nozzle, Green SAQCMEG
(2015)
Nozzle, White SAQCMEG
(2015)
Nozzle, SAQCMEG 0005,
Red (3520)
Nozzle, SAQCMEG 1505,
Yellow (3520)
Transformer, Please See Specifications Pages
1
1
1
1
1
1
95-07102240
10-08021
90-1991
Cover, Electrical Box
1
1
Label, Disconnect Power
Screw, 10/32" x 1/2"
(Auto Start/Stop, Time Delay
Options)
10
2
6
10
11
90-2018
90-1994
Nut, Cage, 10/32" x 16 Ga.
Screw, 10/32" x 1-1/4"
(Auto Start/Stop Option)
1
1
31
97-6068, 97-6131 • REV. 3/06
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2015, 3520 CONTROL PANEL PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
ASHER
12
13
14
90-017
Nut, 10/32" Keps
(Time Delay Option)
(Auto Start/Stop)
9
2
3
25
6-021595
Rail, Din (Time Delay Option) 6"
(Auto Start/Stop Option)
4"
26
6-4013
Contactor, 120V CH
CE15FNS3AB (Time Delay
Option, Auto Start/Stop
Option)
6-051595
6-051532
Strain Relief, STRT, L/T, LG
(3520)
Strain Relief w/Gasket (2015) 1
2
1
1
2
2
1
11-0305
11-3029
11-3028
Label, Control Panel (HPB)
Label, Control Panel (HCV)
Label, Control Panel (HCV)
(Time Delay Option, Auto Start/
Stop Option)
Label, Control Panel (HPB)
(Time Delay Option, Auto Start/
Stop Option)
1
1
27
28
29
30
31
6-0504
Block, Terminal, 4 Pole (Time
Delay Option, Auto Start/Stop
Option)
PSUREW
AL
90-16
Screw, 8/32” x 3/4” (Time
Delay Option, Auto Start/Stop
Option)
1
11-0304
4-05088
90-200490
6-036880
6-03700
Nut, 8/32”Keps (Time
Delay Option, Auto Start/Stop
Option)
1
OR’SMANU
15
AdjustableThermostat,
Adj. 302°F
T
1
4 ft.
1
Timer, Solid State 120V 5-60
Mins., Adj.(Auto Start/Stop
Option)
16
17
18
19
20
21
22
23
24
6-01270
▲ 1/4" Split Conduit
Label, Ground
OPERA
11-1042
6-051591
6-05152
Connector, 1/2", L/T 90°
Strain Relief, STRT, L/T, Sm
Bushing, Snap 5/8"
Locknut, 3/4"
1
Timer, Multi-Function 24V-
120/240V (Time Delay
Option)
1
1
1
2-01403
1
32
33
6-03541
6-03621
Base, Relay (Time Delay
Option)
6-05181B
6-05181A
9.800-049.0
9.800-018.0
2
Locknut, 1/2"
1
Relay, 120V (Time Delay
Option)
1
1
Label, Cleaning Solution
Label,Tipover Hazard
1
34
35
4-050822
6-020240
Meter, Hour (Optional)
1
Switch, Rocker, Carling, Green
(Auto Start/Stop Option)
(Time Delay Option)
Switch, Rocker, Red (Time
Delay Option)
2
1
6-020241
1
▲ Not Shown
32
97-6068, 97-6131 • REV. 3/06
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PSURE
CONTROL PANEL - 3530, 4020
13
32
33
27
W
17
1
ASHER
34,35
OPERA
2, 8
1
24
25
T
OR’SMANU
15
21
7
31
19
AL
17
16
30
28
14
16
17
18
9
17
20
29
8
22
17
13
23
22
13
26
11
6
12
3
10
4
5
13
3530, 4020 CONTROL PANEL PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
6-020240
Switch, Rocker, Carling
w/Green Lens
(Time Delay Option)
7
6-051595
Strain Relief, STRT, L/T,
(4020) LG
Strain Relief, 3/4"Watertight
(3530)
2
1
1
6-05170
1
1
1
6-020241
6-01270
Switch, Rocker, Red (Time
Delay Option)
1
8
9
4-05088
Thermostat, General 302°
Hour Meter (Optional)
2
3
4
5
6
▲ Conduit, 1/4" Split
4 ft.
4-050822
4-12805500
Fuse, Please See Specifications Pages
Fuse, Please See Specifications Pages
10
Nozzle, SAQCMEG 0055, Red
(4020)
Nozzle, SAQCMEG 1505.5,
Yellow (4020)
Nozzle, SAQCMEG 2505.5,
Green (4020)
1
4-12805515
4-12805525
4-12805540
Transformer, Please See Specifications Pages
Contactor Overload, Please See Spec’s Pages
1
1
1
Nozzle, SAQCMEG 4005.5,
White (4020)
33
97-6068, 97-6131 • REV. 3/06
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3530, 4020 CONTROL PANEL PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
ASHER
10
4-12804000
4-12804015
4-12804025
4-12804040
Nozzle, SAQCMEG 0004
Red (3530)
Nozzle SAQCMEG 1504
Yellow (3530)
Nozzle, SAQCMEG 2504
Green (3530)
Nozzle, SAQCMEG 4004
White (3530)
19
20
21
22
11-1042
6-051591
6-05152
6-05181B
Label, Ground
1
1
1
1
1
1
1
Connector, 1/2", L/T 90°, Blk
Strain Relief, STRT, L/T, Sm
Locknut, 3/4" (4020)
(3530)
Locknut, 3/4” Conduit (3530)
2
1
1
6-05172
R
23
24
25
26
27
28
6-05181A
2-01403
Locknut, 1/2"
1
1
1
1
1
11
2-0103
Grommet, Rubber,
Nozzle Holder
Bushing, Snap 5/8"
4
1
AL
6-051595
9.800-049.0
9.800-018.0
6-0504
Strain Relief, STRT, L/T, LG
Label, Cleaning Solution
Label,Tipover Hazard
12
13
95-07102240
90-1991
Cover, Elec Box
Screw, 10/32" x 1/2"
(Time Delay Option)
13
2
Block, Terminal, 4 Pole (Time
Delay Option, Auto Start/Stop
Option)
14
10-08021
Label, Disconnect Power
Supply
OR’SMANU
T
1
6
1
1
2
2
15
16
90-2018
90-1994
Nut, Cage, 10/32" x 16 ga.
29
30
31
6-036880
90-16
Timer, Solid State, 120V, 5-60
Mins Adj.(Auto Start/Stop
Option)
OPERA
Screw, 10/32" x 1-1/4"
(Auto Start/Stop Option)
1
1
17
18
90-017
Nut, 10/32" Keps
(Time Delay Option)
(Auto Stop/Start Options)
12
2
1
Screw, 8/32” x 3/4” (Time
Delay Option, Auto Start/Stop
Option)
11-0304
11-3028
Label, Control Panel (HPB)
Label, Control Panel (HCV)
1
1
90-200490
Nut, 8/32” Keps (Time Delay
Option, Auto Start/Stop
Option)
32
33
6-021595
6-03700
Rail, Din (Time Delay Option) 2”
Timer, Multi-Function (Time
Delay Option)
1
1
1
34
35
6-03541
6-03621
Base, Relay (Time Delay
Option)
Relay, 120V (Time Delay
Option)
▲ Not Shown
34
97-6068, 97-6131 • REV. 3/06
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PSURE
FLOAT TANK OPTION - 3530, 4020
30
21
38
W
ASHER
16
31
33
34
32
15
4
14
OPERA
21
30
35
39
T
OR’SMANU
17
39
29
42
18
4
11
36
10
28
Steam Option
13
AL
12
9
18
41
7
20
21
19
24
7
27
40
22
1, 8
26
25
23
6
4
36
4
2
51
39
13
38
49
35
21
5
49
3
50
13
31
48
47
32
33
48
33
47
47
34
47
53
53
50
21
21
54
21
43
11
50
46
43
10
46
19
44
10
20
23
22
19
45
37
45
20
18
18
9
9
7
7
27
27
22
7
7
To Float
Tank
To FloatTank
23
Auto Start/Stop
Option
Auto Start/Stop
Steam Option
35
97-6068, 97-6131 • REV. 3/06
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3530, 4020 FLOAT TANK OPTION PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
ASHER
1
2
3
2-011641
Tank, Float
1
1
30
2-1089
Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°
2
95-071022137 Shelf, FloatTank
31
2-30151
Valve, Flow Control
w/Metering
90-1996
Screw, 3/8" x 3/4" HH NC,
Whiz Loc
1
1
4
1
32
33
2-0004
Nipple, 1/4" Hex Steel
4
2-0053
Elbow, 1/2" JIC x 3/8" Fem,
90°
70-460146
Cap, Valve
with 1/4" Gauge Port
1
14 in
1
PSUREW
5
6
7
8
90-19712
4-02110000
2-9002
Screw, 5/16" x 1/2" Whiz Lock 4
34
35
36
37
38
39
40
41
42
43
44
45
46
47
4-02100000
6-021730
2-00270
2-10352
10-99011
2-11031
90-199400
90-017
Hose, 1/4", Push-on
Flow Switch
Hose, 1/2", Push-On
Clamp, Screw, #6
20 in
AL
3
Elbow, 3/8" Male Pipe
1
2-30122
2-01021
▲ Valve, Float
▲ Ball Float
1
1
Cross, 1/2" Female w/1/8 Hole1
9
2-10861
Hose Barb, 5/8" Barb x 1/2" ML
Label, Open For Steam
Adapter, 1/4"x 1/8"
Screw, 10/32" x 2-1/2"
Nut, 10/32” Keps
1
1
1
1
1
1
1
1
1
OR’SMANU
T
Pipe
1
10
11
2-1020
Elbow, 1/2" Female, Brass
1
2-10067
Modified Close Nipple, 1/2"
NPT, 5/16"
OPERA
1
1
2-1040
Tee, 1/4”Street
12
13
2-00602
Elbow, 1/2" x 1/2" Fem, 90°
2-1007
Nipple, 1/2" Hex
4-02047722
Hose, 3/8" x 22", 2 Wire,
Pressure Loop
2-1035
Cross, 1/2" Female
Bushing, 1/2" x 1/4"
Nipple, 1/2" JIC x 1/2" Pipe
1
2-1076
14
2-10942
Swivel, 1/2" MP x 3/4" GHF
w/Strainer
1
1
2
2-1053
15
16
17
95-07162007
90-1001
Hose Connection Bracket
Bolt, 1/4" x 3/4", NC HH
2-1105
Swivel, 1/2" JIC Female
Push-on
2
16"
1
48
49
50
51
52
53
54
4-02110000
2-1060
Hose, 1/2" Push-on
90-20040
Nut, 3/8", Flange,Whiz Loc,
NC
4
1
1
Elbow, 1/2 JIC x 3/8" 90°
UnloaderVB8 w/Switch
Switch, Pressure 1/4 Port
Elbow, 3/8" Street
18
19
20
2-1003
2-3015
2-1085
Nipple, 1/4" Hex
5-3027
1
Valve, Flow Control
6-021720
2-0031
1
Hose Barb, 1/4" Barb x 1/4" ML
1
Pipe
1
2-0074
Adapter, 3/8" x 3/8" Street
1
21
22
23
2-9040
Clamp, Hose, UNI, .46-.54
(FloatTank w/Steam)
1
3
2-1084
Hose Barb,
1/4 Barb x 1/8" Pipe
1
4-02080000
2-1905
Tube, 1/4" x 1/2", Clear
Vinyl
▲ Not Shown
6 ft.
Strainer, 1/4" Brass
w/Check Valve
1
24
25
26
2-011642
2-1062
Cover, FloatTank, Portotenica 1
Elbow, 1/2" JIC x 1/2", 90°
1
2-1105
Swivel, 1/2" JIC Fem,
Push-On
1
12 in
2
27
28
29
4-02110003
90-2000
Hose, 5/8" Push-On
Nut, 1/4", ESNA, NC
Washer, 1/4" Flat, SAE
90-4000
4
36
97-6068, 97-6131 • REV. 3/06
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PSURE
STEAM OPTIONS & PARTS LISTS
ITEM PART NO.
DESCRIPTION
QTY
2015, 3520 SERIES
1
2-1089
Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°
1
2
2
W
2
2
3
2-9040
Clamp, Hose, UNI .46-.54
ASHER
2-30151
Valve, Flow Control
w/Metering
1
1
12
3
4
5
2-0004
Nipple, 1/4" Hex Steel
N
E
O
E
P
O
R
F
M
1
A
T
1
S
90
-9
0
1
70-460148
Cap, Valve with 1/4" Gauge
Port
OPERA
6
14
1
1
4
10
11
6
7
6-021730
2-10942
Switch, Flow, MV-60
8
T
Swivel, 1/2" MP x 3/4" GHF
w/Strainer
5
13
OR’SMANU
1
8
Unloader , Please See Specifications Pages
Pump , Please See Specifications Pages
9
AL
10
11
12
13
14
10-99011
4-02100000
2-0053
Label, Open For Steam
Hose, 1/4" Push-On
Elbow, 1/2" JIC x 3/8"
Elbow, 3/8" Male Pipe
Pump Protector, 1/2”
1
14"
1
2
7
1
2-00270
2-30082
1
1
9
ITEM PART NO.
DESCRIPTION
QTY
3530, 4020 SERIES
1
1
2-1089
Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°
2
1
2
2
3
2-9040
Clamp, Hose, UNI .46-.54
PEN
O
R
O
F
M
A
E
T
11
S
9
0
-
9
0
1
10
2-30151
Valve, Flow Control
w/Metering
3
1
1
4
5
6
7
2-0004
Nipple, 1/4" Hex Steel
8
11
12
70-460146
6-021730
2-10942
Cap, Valve with 1/4" Ga. Port 1
4
5
Switch, Flow, MV-60
1
Swivel, 1/2" MP x 3/4" GHF
w/Strainer
1
8
Unloader , Please See Specifications Pages
Pump , Please See Specifications Pages
9
6
10
11
12
13
14
10-99011
4-02100000
2-0053
Label, Open For Steam
Hose, 1/4" Push-On
Elbow, 1/2" JIC x 3/8"
Elbow, 3/8" Male Pipe
1
14"
1
9
2
2-00270
2-1088
1
Hose Barb, 1/4” Barb x 1/8”
Pipe
7
13
1
14
37
97-6068, 97-6131 • REV. 3/06
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AUTO START/STOP OPTIONS - 2015, 3520
7
ASHER
5
15
8
PSUREW
AL
9
10
6
OR’SMANU
T
5
14
OPERA
11
12
5
13
3
4
2
1
AUTO START/STOP OPTIONS - 2015, 3520 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
2-10942
Swivel, 1/2" MP x 3/4"
GHF w/Strainer
8
2-1060
5-3027
Elbow, 1/2" JIC x 3/8"
Unloader, VB8 w/Switch
1
1
1
1
1
9
2
3
4
2-1032
2-1007
2-1053
Tee, 1/2" Female Pipe
Nipple, 1/2" Hex
10
11
12
13
14
15
Pump, Please See Specifications Pages
2-30082
6-021720
2-0031
Pump Protector, 1/2"
1
1
1
1
Nipple, 1/2" JIC x 1/2"
MPT Pipe
Switch, Pressure 1/4" NPT
Elbow, 3/8" Street
1
5
6
7
2-1105
Swivel, 1/2" JIC Fem, Push-on 2
2-0074
Adapter, 3/8" x 3/8" Street
4-02110000
2-0053
Hose, 1/2" Push-on
Elbow, 1/2" JIC, 3/8"
16 in
4-02047729
Hose, 3/8" x 29", Pressure
Loop
1
1
38
97-6068, 97-6131 • REV. 3/06
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PSURE
AUTO START/STOP OPTIONS - 3530, 4020
7
W
ASHER
8
16
13
OPERA
9
T
OR’SMANU
6
15
12
AL
5
11
5
14
10
3
4
2
1
AUTO START/STOP OPTIONS - 3530, 4020 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
2-10942
Swivel, 1/2" MP x 3/4 GHF
w/Strainer
8
2-1060
5-3027
Elbow, 1/2" JIC, 3/8"
Unloader, VB8 w/Switch
1
1
1
1
1
9
2
3
4
2-1032
2-1007
2-1053
Tee, 1/2 Female Pipe
Nipple, 1/2" Hex
10
11
12
13
14
15
16
Pump, Please See Specifications Pages
2-30082
Pump Protector, 1/2"
1
1
1
1
1
Nipple, 1/2" JIC x 1/2"
MPT Pipe
70-460146
6-021720
2-0031
Cap, Valve with 1/4" Ga Port
Switch, Pressure 1/4" NPT
Elbow, 3/8" Street
1
5
6
7
2-1105
Swivel, 1/2" JIC Fem Push-on 2
4-02110000
2-0053
Hose, 1/2" Push-on
Elbow, 1/2 JIC, 3/8"
16 in
2-0074
Adapter, 3/8" x 3/8" Street
1
4-02047722
Hose, 3/8" x 22", Pressure
Loop
1
39
97-6068, 97-6131 • REV. 3/06
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AUTO START/STOP STEAM OPTIONS - 2015, 3520
A
10
21
12
22
11
8
N
E
P
O
R
1
FO
M
A
E
T
11
20
S0
0
9
-9
1
PSUREW
19
9
18
AL
17
6
14
OR’SMANU
T
7
23
OPERA
22
5
15
13
16
6
3
4
2
AUTO START/STOP STEAM OPTIONS - 2015, 3520 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
2
4-02047717
2-10942
Hose, 3/8" x 18"
Pressure Loop
12
13
14
15
16
17
18
19
20
21
2-0053
2-0031
2-0074
2-30082
Elbow, 1/2 JIC, 3/8"
Elbow, 3/8" Street
1
1
1
1
1
Swivel, 1/2 x 3/4 GHF
w/Strainer
Adapter, 3/8" x 3/8" Steel
Pump Protector 1/2"
1
1
1
3
4
5
2-10421
2-1062
2-1088
Tee, 1/2" w/1/8" Hole Street
Elbow, 1/2" JIC x 1/2 - 90°
Pump, Please See Specifications Pages
70-460148
2-0004
Cap, Valve w/1/4" Ga.Port
Nipple, 1/4" Hex Steel
1
1
Hose Barb, 1/4 Barb x 1/8"
Pipe 90°
1
2-30151
10-99011
2-1089
Valve, Flow Control w/Metering1
6
7
2-1105
Swivel, 1/2" JIC Fem, Push-on2
Label, Open for Steam
1
4-02110000
2-1060
Hose, 1/2" Push-on
Elbow, 1/2 JIC x 3/8" 90°
Unloader, VB8 w/Switch
Elbow, 3/8" Male Pipe
Switch, Flow
16 in
Hose Barb, 1/4" Barb x 1/4"
Pipe
8
1
1
1
1
1
2
9
5-3027
22
23
2-9040
Clamp, Hose
10
11
2-00270
6-021730
4-02100000
Hose, 1/4" Push-on
14 in.
40
97-6068, 97-6131 • REV. 3/06
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PSURE
AUTO START/STOP STEAM OPTIONS - 3530, 4020
10
12
W
21
ASHER
11
22
8
1
N
E
P
O
R
FO
M
A
E
20
T
11
S
0
9
-9
0
1
OPERA
19
9
T
OR’SMANU
18
17
23
6
AL
7
15
14
22
13
5
16
6
3
2
4
AUTO START/STOP STEAM OPTIONS - 3530, 4020 PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
4-02047722
Hose, 3/8" x 22"
Pressure Loop
12
13
14
15
16
17
18
19
20
21
2-0053
2-0031
2-0074
2-30082
Elbow, 1/2 JIC, 3/8"
Elbow, 3/8" Street
1
1
1
1
1
2
2-10942
Swivel, 1/2 x 3/4 GHF
w/Strainer
Adapter, 3/8" x 3/8" Steel
Pump Protector 1/2"
1
1
1
3
4
5
2-10421
2-1062
2-1088
Tee, 1/2" w/1/8" Hole Street
Elbow, 1/2" JIC x 1/2 - 90°
Pump, Please See Specifications Pages
70-460146
2-0004
Cap, Valve w/1/4" Ga.Port
Nipple, 1/4" Hex Steel
1
1
Hose Barb, 1/4 Barb x 1/8"
Pipe 90°
1
2-30151
10-99011
2-1089
Valve, Flow Control w/Metering1
6
7
2-1105
Swivel, 1/2" JIC Fem, Push-on2
Label, Open for Steam
1
4-02110000
2-1060
Hose, 1/2" Push-on
Elbow, 1/2 JIC x 3/8" 90°
Unloader, VB8 w/Switch
Elbow, 3/8" Male Pipe
Switch, Flow
16 in
Hose Barb, 1/4" Barb x 1/4"
Pipe
8
1
1
1
1
1
2
9
5-3027
22
23
2-9040
Clamp, Hose
10
11
2-00270
6-021730
4-02100000
Hose, 1/4" Push-on
14 in.
41
97-6068, 97-6131 • REV. 3/06
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HOSE & SPRAY GUN ASSEMBLY
6
ASHER
8
9
10
3
2
1
PSUREW
5
7
AL
OR’SMANU
T
Pressure Nozzle
OPERA
4
HOSE & SPRAY GUN ASSEMBLY PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
2-2001
2-0119
Coupler, 1/4" Male
▲ Quick Coupler O-Ring,
Small
1
7
8
2-1904
Strainer, 1/4" Hose Barb
1
1
2-2002
2-0121
Coupler, 3/8" Female
▲ Quick Coupler, O-Ring,
Large
1
1
1
2
3
4-06540
▲ Nozzle Only, 1/8" Soap
1
2
4-0111341A
83-SSVPKIT
Wand, Zinc, VP, w/Coupler
▲ Repair Kit, Wand, SS Seat 1
9
2-9040
Clamp, Hose, UNI .46-.54
10
4-02080000
Tube, 1/4" x 1/2"
ClearVinyl
4
4-02093450BC Hose, 50' x 3/8",1 Wire, Blue
w/Coupler (HPB)
4-02033450C
6 ft.
1
1
▲ Not Shown
Hose, 50’x 3/8”, 1 Wire, Tuff
Skin w/Coupler (HVC)
5
6
4-01246
Spray Gun, Shut-off, AP-1000 1
Detergent Injector, Non Adjust
4-011184
#3 (3520, 3530, 4020)
Detergent Injector, Non Adjust
#2 (2011, 2015)
1
4-011183
1
42
97-6068, 97-6131 • REV. 3/06
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PSURE
SPECIFICATIONS
Burner
Assy #
Burner
Motor
Fuel Pump/
Solenoid/Cord Solenoid Coil
Fuel
Model #
Fuel Nozzle
Transformer
Electrode
2011 (Mini)
7-00027
7-00009
7-00090
7-00090
7-00090
7-01244
7-23581
7-21805U
7-21844U
7-21844U
7-21844U
7-21844U
7-21844U
7-21755U
7-21755U
7-21755U
7-21755U
7-21755U
7-578727
W
ASHER
2015
3520
3530
4020
7-01244
7-0101
7-0101
7-0101
7-23581
7-21805U
7-21174
7-21174
7-21174
7-578727
7-578727
7-578727
7-578727
7-514021
7-514021
7-514021
OPERA
T
OR’SMANU
AL
43
97-6068, 97-6131 • REV. 3/06
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SPECIFICATIONS
PARTS SPECIFICATIONS:
ASHER
MOTOR
Motor
PUMP
Machine
Part #
Pump
Pump
Part # Unloader Pulley
Pulley
Part #
NA
Bushing
Part #
NA
Motor
Size
Unloader
Bushing
NA
Voltage
Part #
5-1046
5-1047
5-1053
5-10401
5-10401
5-1013
5-1013
Pulley
NA
2011(HPB)WMH-2521F 5-1618 5-3150
NA
NA
NA
1.5 HP
2 HP
5 HP
6 HP
6 HP
120v/1ph/60Hz
120v/1ph/60Hz
230v/1ph/60Hz
230v/1ph/60Hz
230v/1ph/60Hz
230v/1ph/60Hz
230v/1ph/60Hz
2015(HCV) HE2020F
3520(HPB) SE3525F
4020(HPB) SM-4035
4020(HCV) HM-4035
3530(HPB) SM-4035
3530(HCV) HM-4035
5-1201 5-3329
5-1405 5-3329
NA
NA
NA
NA
NA
NA
NA
NA
PSUREW
5-1420 5-3029 2AK74H 5-40207401 24 MM 5-512024
5-1220 5-3029 2AK74H 5-40207401 24 MM 5-512024
2AK54H
2AK54H
2BK52H
2BK52H
AL
5-1420 5-3029 2BK80H 5-40508001 24 MM 5-512024 7.5 HP
5-1220 5-3029 2BK80H 5-40508001 24 MM 5-512024 7.5 HP
OR’SMANU
T
OPERA
44
97-6068, 97-6131 • REV. 3/06
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PSURE
SPECIFICATIONS
MOTOR
CONTROLS
W
Model
Pulley
Part #
NA
Bushing
Part #
NA
Belt
Size
NA
Belt
Part #
NA
Motor
Stepdown Primary
Second
ASHER
(Con't)
Bushing
NA
Contactor Overload Transformer FusePart# FusePart#
2011(HPB)
2015(HCV)
3520(HPB)
4020(HPB)
4020(HCV)
3530(HPB)
3530(HCV)
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
6-60101
6-60101
6-60101
6-60101
6-60101
6-02294 6-022970
6-02294 6-022970
6-02294 6-022970
6-02294 6-022970
6-02294 6-022970
OPERA
5-40205401 Hx1-1/8" 5-511113 AX 34 (2)
5-40205401 Hx1-1/8" 5-511113 AX 34 (2)
5-40505201 Hx1-3/8" 5-511138 BX 36 (2)
5-40505201 Hx1-3/8" 5-511138 BX 36 (2)
5-602034
5-602034
5-604036
5-604036
6-4018
6-4018
6-4018
6-4018
NA
NA
T
6-5015
6-5015
OR’SMANU
AL
45
97-6068, 97-6131 • REV. 3/06
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VBA35 UNLOADER EXPLODED VIEW
#5-3329 6.6 GPM@3500 PSI
#5-3330 6.6 GPM@3500 PSI
ASHER
PSUREW
AL
OR’SMANU
T
OPERA
VBA35 UNLOADER EXPLODED VIEW PARTS LIST
ITEM PART #
DESCRIPTION
70-020444 Body Valve
70-020452 Body Valve
KIT QTY
ITEM PART #
DESCRIPTION
KIT QTY
1
1
1
16 70-110207 Poppet
B
1
2
1
1
2
1
1
1
1
1
17 70-140802 SealWasher 3/8
18 70-180004 Hollow Bolt, 3/8
19 70-180008 Hollow Bolt 1/2
20 70-140803 SealWasher 1/2
21 70-120212 Plate
2
3
4
5
6
7
8
9
70-060141 O-Ring
70-150316 Seat
A, C
C
1
1
1
1
1
1
2
1
1
1
1
1
1
1
70-450401 Ball, Sub-assy
70-060114 O-Ring
70-010111 Guide Bushing
70-000919 Teflon Ring
70-060170 O-Ring
70-060162 O-Ring
C
A
C
C
22 70-090037 Spring
A
A
A
23 70-180304 Set Screw
24 70-030209 Nut
25 70-090520 Brass Handle
10 70-140734 Connector
11 70-000918 Teflon Ring
12 70-120611 Stem
A
C
Kit A 70-262813 O-Ring Repair Kit
Kit B 70-262814 Outlet Kit
13 70-140702 Connector, Female
14 70-060119 O-Ring
15 70-090004 Spring
Kit C 70-262815 Stem Repair Kit
A, B
B
46
97-6068, 97-6131 • REV. 3/06
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PSURE
VB55 UNLOADER EXPLODED VIEW
5-3025
5-3029
Unloader, PA 8 gpm @ 3650 psi
Unloader PA 8 gpm @ 3650 psi
W
ASHER
OPERA
T
OR’SMANU
AL
VB55 UNLOADER EXPLODED VIEW PARTS LIST
ITEM PART #
DESCRIPTION
QTY
ITEM PART #
DESCRIPTION
QTY
1
16
17
18
19
20
21
22
23
24
25
26
1-10401113* Back-up Ring, 11 x13 x 2mm
1-10306000* O-Ring, 1.78x12.42 mm
1-10306801* O-Ring, 1.78x17.17 mm Ni85
1-60130831 Piston Holder, Brass
1
2
3
4
5
6
7
8
1-60005831 Delivery Coupl. 3/8F BSP Brass
1-10307002* O-Ring, 1.78 x 18.77 mm Ni 85
1-60005351 Spring, 0.7x9x20 mm Sst
1-60005231 Shutter Pin, Brass
1
1
1
1
1
2
1
1
1
1
1-60131331 Spring Guide Pin
1
1-10321300* O-Ring, 3 x 6 mm
1-16210000 Set Screw, DIN914 M4x4mm
1-60131231 Ring Nut, M20x1 Brass
1-60131561 Spring, 3.4x13.8x48 mm z.pl
1-60130431 Valve, Regulating Insert, Brass
1
1-14410000 SealingWasher, 3/8 Bsp
1-60135135 Valve Housing, VB55, Brass
1
1
1-60130620* Seat, 8mm + O-Ring,
1.78mm NBR85
1
1
9
1-60131121* Shutter Pin, M6 Brass + Ball,
13/32" Sst
1-60120284 Valve, Regulating Knob, PA Black 1
1
1
1-60135235 Manifold, 1/2F Bsp, Brass (5-3025)1
1-60137635 Manifold, 1/2F Bsp-3/8F Brass
10
11
12
13
14
1-10306401* O-Ring, 1.78x14 mm Ni85
(5-3029)
1
2
1
1
1
1-60130131 Spacer Ring, 7x18x7.5 mm Brass 1
27
28
29
1-14410100 SealingWasher, 1/2 Bsp
1-10317510 O-Ring, 2.62x10.77 mmVi 70
1-60100731 Banjo Bolt, 3/8 M Bsp
1-10400792* Back-up Ring 7x9x2 mm
1-10305600* O-Ring, 1.78x8.74 mm
1
1
1-60130331 Spacer Ring, 7.3x18.5x12.7 mm
Brass
1
1
30 1-60100831 Banjo Bolt, 1/2 M Bsp
1-60077331 Banjo Bolt, 1/2 MBsp
w/1/8" NPT Pilot
15 1-60130751 Piston, M6 Sst
1
47
* Kit 1-60131624 Repair Kit (K1)
97-6068, 97-6131 • REV. 3/06
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APR.S 2300 UNLOADER VALVE EXPLODED VIEW & PARTS LIST
#5-3150
ASHER
PSUREW
KIT 42 UNLOADER VALVE
SEAT KIT
AL
11
OR’SMANU
T
13
14
OPERA
15-059889973
3 Pcs
KIT 22 UNLOADER
SEALS KIT
5
6
8
29
10
12
13
23
28
15
18
21
15-059886973
14 Pcs.
POS
NO.
POS
NO.
PART NO.
DESCRIPTION
QTY
1
QTY
1
PART NO.
DESCRIPTION
1
2
15-050130322 Knob
16
15-090050532 Check Poppet
15-050067492 Stainless Steel Oteva 70 D.3.2
15-090073532 Locking Nut
1
17 15-940054512 Valve Spring
18 15-803010002 O-Ring Dia. 1.5 x 15
19 15-090056532 Nipple Outlet
1
3
1
1
4
15-090058532 Washer
1
1
5
15-803912002 Backup Ring 2031 Dia. 10.8
15-803055502 Viton O-Ring Dia 1.78 x 7.76
15-050232512 Piston
1
20
15-050072532 Nipple Inlet
1
6
1
21 15-803010002 O-Ring
1
7
1
22
23
24
26
15-050077532 Hollow Bolt 2 Holes G 3/8
15-803181202 O-Ring 121 Dia. 2.62 x 15.88
15-050139282 Valve Body Inlet 1/2
15-861820002 Allen Screw M3x6
2
8
15-803040902 O-Ring Dia. 1.78 x 2.9 Viton
15-050061532 Nipples
1
2
9
10
1
1
15-803181202 O-Ring 121 Dia 2.62 x 15.88
1
1
11 15-050110512 Poppet
1
Hollow Bolt 4 Holes G1/2
15-050264482
27
28
29
1
1
2
Yellow Galv.
1
2
3
15-803175002 O-Ring Dia. 2.62 x 10.78
15-803056002 O-Ring Dia. 1.78 x 8.73
1
15-803198002 O-Ring Dia. 2.62 x 20.63
1
1
Anti-Extrusion Ring Dia. 6.5
14 15-050068512 Seat PG
1
15-803901002
CO
15
15-803049502 Viton O-Ring Dia. 1.78 x 5.28
1
48
97-6068, 97-6131 • REV. 3/06
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PSURE
WMH-F PUMP EXPLODED VIEW
5-1618
5-1621
W
ASHER
OPERA
T
OR’SMANU
AL
POS
NO. PART NO.
NO.
KIT PCS.
POS
NO.
NO.
KIT PCS.
DESCRIPTION
PART NO.
DESCRIPTION
1
2
15-040119282 Pump Head (D.15)
1
26
27
28
29
30
15-062108002 Screw, M6 x 16 UNI 5931
15-049832973 Filler Plug
4
1
1
1
1
15-803182002 O-Ring Dia. 2.62 x 17.13
124
6
15-801184002 Ring
3
4
15- 049887973 Check Valves
124
67
6
6
15-040120322 Oil Sight Glass
15-803189002 O-Ring Dia. 2.62x18.72
15-803182002 O-Ring Dia. 2.62 x 17.13
Ex. Deep Sealing Valve Cap
5
15-070040532
M27x1.5
67
6
31 15-803210682 O-Ring D.2.62x120.32
1
1
6
7
8
9
15-040114322 Valve Guide
15-040330512 Valve Spring
15-060068512 Valve
124
124
124
124
6
6
6
6
6
1
1
1
1
3
3
3
3
3
3
3
1
1
1
1
32
33
34
35
36
37
38
39
40
15-040117092 Rear Cover
15-862168002 Galvanized Screw M6x22 UNI 5931
15-803057002 O-Ring 2037 - 39.34x2.62
15-852543502 Cap G. 1/4 x 9 (EX 852542002)
15-814561002 Stainless Steel Nut M8 UNI 5589
15-843642902 Washer Dia. 8.1x14x1
4
1
1
3
3
3
3
3
3
3
3
3
1
1
1
1
1
4
1
15-040023512 Valves Assembly Seat
10 15-862945002 Screw M8x60 UNI 5931
11 15-824140002 Gasket for Coupling 21.2 x 26 x 1
12 15-852629002 Plug G 1/2"
15-040010182 Ceramic Piston Dia. 15mm
15-803049002 O-Ring Dia. 1.78x5.28
13 15-852579002 Plug G 3/8
14 15-824109002 Copper Gasket Dia. 17 x 22 x 1
15 15-040270322 Seal Packer
15-843726002 Washer Dia. 9.1x24x1
68, 73
68, 73
68, 73
68
41 15-802035002 Oil Seal Dia. 15x24x5
64
16 15-802020002 Packing D.15
42
43
44
15-040107512 Plunger Rod
17 15-040269322 Anti-Extrusion Ring
18 15-040268532 Front Gland
15-852003002 Piston Pin Dia. 8x25
15-040116112 Bronze Conrod
19 15-802034002 U Pressure Seal Dia. 15x22x5.5 68, 73
45/1 15-040127262 5/8" Hollow Crankshaft E= 2.4
45/2 15-040141262 5/8" Hollow Crankshaft E=3.6
15-040155262 Hollow Crankshaft 3/4" E=4.3
20 15-040166532 Packing Retainer
21 15-803073002 O-Ring Dia. 23.52 x 1.78
22 15-040110092 Crankcase
68
68, 73
46
48
49
50
15-812750002 Ball Bearing 30x62x16
15-040330092 Motor Flange Nema 56/C
23 15-812725002 Bearing Riv 6B 25
24 15-802101002 Cap RCA 6210
25 15-050045612 Crankcase Cover
80
15-862168002 Galvanized Screw M6x22 UNI 5931
15-802125502 Shaft Oil Seal
KIT 124
CHECK VALVE/O-RING
KIT 64
PLUNGER OIL SEAL
KIT 73
PACKING ONLY
KIT 68
PACKING/ BRASS ASSY
KIT
BREAKDOWN
PART #
15-124
15-64
15-68
15-73
TOTAL PCS.
12
3
21
15
49
97-6068, 97-6131 • REV. 3/06
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E PUMP EXPLODED VIEW
2020F
2020S
52825F
2825S
3525F
ASHER
PSUREW
AL
OR’SMANU
T
TORQUE
SPECS
OPERA
Item # Ft.-lbs
14
17
25
36
38
47
65
22
8
8
9
13
PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO.
DESCRIPTION
Crankcase
QTY
1
ITEM PART NO.
DESCRIPTION
Brass Plug G1/4
Manifold Stud Bolt
Washer
QTY
1
1
70-020292
70-000105
70-060181
70-120131
70-120132
70-000207
70-000208
70-030048
70-030050
70-030049
70-030051
70-160120
70-060307
70-160228
70-060155
16
17
18
19
20
25
26
27
28
29
30
70-160121
70-180118
70-140001
70-060306
70-160117
70-180112
70-020318
70-020502
70-150003
70-021300
70-000600
70-000601
70-000602
70-000603
70-000604
70-160012
70-060183
70-020011
70-050095
2*
3*
4*
Plunger Oil Seal
3
8
O-Ring Ø 1.78 x 28.30
Pressure Ring 15mm
Pressure Ring 18mm
"V" Seal, dia 15mm
"V" Seal, dia 18mm
Support Ring 15mm
Support Ring 18mm
Intermed Ring 15mm
intermed Ring 18mm
Brass Plug G1/2
3
8
3
CopperWasher 3/8
Brass Plug G3/8
Screw
1
3
2
5*
6*
7*
6
12
2
6
Bearing Cover
Bearing Seal
6
1
6
Snap Ring
1
3
Ball Bearing
2
3
Crankshaft (2020F)
Crankshaft (2020S)
Crankshaft (2825F)
Crankshaft (2825S)
Crankshaft (3525F)
Oil Dipstick
1
8*
9
1
1
CopperWasher 1/2"
Manifold Housing
1
1
10
11
12*
13*
14
15
1
1
O-Ring Ø1.78 x 15.54
6
1
See Kit Below Valve Assembly
6
31
32
33
34
1
70-060122
70-160147
70-060308
O-Ring Ø2.62 x 18.77
6
O-Ring Ø3.53 x 55.56
Needle Bearing
1
Valve Plug
6
1
Copper Washer 1/4
1
Motor Flange 56C
1
50
97-6068, 97-6131 • REV. 3/06
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PSURE
E PUMP EXPLODED VIEW PARTS LIST (CONT.)
ITEM PART NO.
DESCRIPTION
Washer
QTY
35
36
70-140002
70-180126
70-000104
70-030211
70-120023
4
4
1
3
W
Flange Screw
Crankshaft Seal
Plunger Nut
ASHER
37
38*
39*
Plunger 15mm (2020F,
2825F, 3525F)
3
OPERA
70-120022
Plunger 18mm
(2020S, 2825S)
3
3
3
3
3
3
3
6
6
1
1
1
1
T
40*
41*
42*
43
44
45
46
47
48
49
50
51
70-140027
70-160130
70-000913
70-000320
70-1502.04
70-010008
70-140102
70-180132
70-060104
70-020352
70-060302
70-070005
Copper Spacer
O-Ring Ø1.78 x 5.28
Teflon Ring
OR’SMANU
Plunger Rod
AL
Connecting Rod Pin
Connecting Rod
SpringWasher
Connecting Rod Screw
O-Ring Ø2.62 x 107.62
Crankcase Cover
Gasket
Sight Glass
REPAIR KIT
NUMBER
70-261408
70-261410
70-261409
Complete Seal
70-261411
70-261404
70-261405 70-260028 70-260826
Plunger Seal
15mm
Complete
Plunger
15mm
2020F
2825F
3525F
Plunger
Seal 18mm
2020S
Packing 15mm Seal Packing
Plunger
18mm
2020F
2825F
3525F
2020F
2825F
3525F
18 mm
2020S
2825S
KIT
2020S
2825S
Complete
Valve
Plunger
Oil Seals
DESCRIPTION
2825S
ITEM NUMBERS
INCLUDED
2, 3, 4, 5,
6, 7
38, 39, 40,
41, 42
38, 39, 40,
41, 42
3, 5, 6
3
3, 5, 6
3
3, 4, 5, 6, 7, 8
1
11, 12, 13
6
2
3
NUMBER OF
CYLINDERS KIT
WILL SERVICE
1
1
1
51
97-6068, 97-6131 • REV. 3/06
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M PUMP EXPLODED VIEW AND PARTS LIST
4035
51
ASHER
50
26
27
49
43
42
48
47
28
30
29
38
24
46
17
36
25
34
45
41
44
PSUREW
40
15
14
39
37
AL
35
6
12
7
13
7
8
19
16
TORQUE
SPECS
OR’SMANU
2
27
T
1
3
31
18
4
26
5
Item # Ft.-lbs
32
5
9
OPERA
17
15
15
16
24
34
45
51
75
22
8
33
17
24
11
10
12
13
9
14
13
8
M PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
1
ITEM PART NO.
DESCRIPTION
Crankcase
QTY
1
25
26
70-050051
70-060163
70-020003
70-000486
70-020604
70-160006
70-000102
70-030102
70-050050
70-180001
70-140012
70-060103
70-000904
Closed Bearing Housing
O-Ring Ø1.78 x 60.05
Tapered Roller Bearing
1
2
70-020209
70-060201
2
Plunger Guide
3
27
2
3*
See Kits Below Plunger Oil Seal
3
28
Crankshaft (4030,4035/H)
Crankshaft Key
Oil Dip Stick
1
4*
70-060107
O-Ring Ø1.78 x 31,47
3
29
1
5*
See Kits Below "V" Seal
6
30
1
6*
70-120106
70-030007
70-030011
70-160120
70-060307
70-160216
70-060119
Pressure Ring 18mm
3
31
Crankshaft Seal
Shim
1
7*
Support Ring 18mm
Intermed. Ring 18mm
Brass Plug 1/2"
6
32
2
8*
3
33
Bearing Housing
Plunger Bolt
1
9
1
34*
35*
36*
37*
38*
39*
40
3
10
11
12*
13*
14*
15
16
17
18
19
24
CopperWasher 1/2"
Manifold Head
1
Copper Spacer
O-Ring Ø1.78 x 7.66
Teflon Ring
3
1
3
O-Ring Ø2.62 x 17.13
6
3
See Kits Below Valve Assembly
6
See Kits Below Plunger (4035, 4035H)
3
70-060165
70-160130
70-180103
70-140001
70-060306
70-160117
70-180203
O-Ring Ø2.62 x 20.29
6
70-140015
70-000301
70-010001
70-150001
70-150201
70-140102
Copper Spacer
Plunger Rod
3
Valve Plug
6
3
Manifold Stud Bolt
Washer
8
41
Connecting Rod
Snap Ring
3
16
1
42
6
Copper Washer 3/8
Brass Plug 3/8
Hexagonal Screw
43
Connecting Rod Pin
SpringWasher
3
1
44
6
8
52
97-6068, 97-6131 • REV. 3/06
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PSURE
M PUMP EXPLODED VIEW PARTS LIST (CONT)
ITEM
45
PART NO.
70-180105
70-060009
70-020350
70-060302
70-160117
70-070001
70-180112
70-000929
DESCRIPTION
Connecting Rod Screw
Cover Gasket
QTY
6
1
1
1
1
1
5
3
W
46
ASHER
47
Crankcase Cover
Gasket, G3/8
48
49
Brass Plug 3/8
50
Sight Glass G3/8
Cover Screw
OPERA
51
52
▲ Bach Ring 1/2" (4035H)
T
OR’SMANU
* Available in kit (See below)
▲ Not Shown
AL
REPAIR KIT NUMBER
KIT DESCRIPTION
70-261216
70-261210
70-261217
70-260007 70-260027
**Complete Seal
Packing
Complete
Valve
Plunger Oil
Seals
*Plunger Seal
4, 5, 7
Plunger
ITEM NUMBERS
INCLUDED
3, 4, 5,
6, 7, 8
34, 35, 36,
37, 38, 39
12, 13, 14
6
3
3
NUMBER OF CYLINDERS
KIT WILL SERVICE
3
1
1
* For M 4035H High Heat Packings, Use 70-261212 **For M 4035H High Heat Packings, Use 70-261213
53
97-6068, 97-6131 • REV. 3/06
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SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials
and workmanship under normal use, for the periods specified below.This Limited Warranty is subject to the exclusions shown
below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced
under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser
and is not transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating
coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of all pressure washer pumps will
have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manu-
facturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the com-
pleted registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK
Dealer, freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed,
you must notify your Authorized SHARK Dealer of the defect.The Authorized Dealer will file a claim, which must subsequently
verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on
components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these
manufacturers’ local authorized service centers.
LIMITATION OF LIABILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S
liability exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and
specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular
purpose, or that the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED
HEREIN IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIEDWARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to
make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the
buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK
attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or
install the product.
SHARK PRESSURE WASHERS
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Form 97-6131 • Revised 3/06 • Printed in U.S.A.
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