®
SUPER
(SC823T/SC823S)
(SC823i)
SC823 CHASSIS
USER'S GUIDE
1.0
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Chapter 1: Safety Information and Technical Specifications
Table of Contents
Chapter I: Safety Information and Technical Specifications .......... 1-4
1-1. Electrical Safety Guidelines ............................................................ 1-4
1-2. General Safety Guidelines ............................................................... 1-5
1-3. ESD Safety Guidelines ....................................................................... 1-6
1-4. Operation Safety Guidelines .......................................................... 1-6
1-5. Product Compliance Information ................................................. 1-8
1-6. Packing List and the SC823 Specifications ............................ 1-9
Chapter 2: Chassis Description and Installation Procedures ........ 2-1
2-1. Chassis Description .......................................................................... 2-1
A. Contents of the Accessory Kit ............................................................... 2-1
B. Chassis Front View and the Front Control Panel ................................ 2-2
C. Chassis Rear View and the Back Panel .............................................. 2-4
2-2. Chassis Installation ........................................................................... 2-6
A. Important Safety Guidelines ..................................................................... 2-6
B. Tools Needed .............................................................................................. 2-6
C. Removing the Top Cover of the Chassis............................................... 2-7
D1. Accessing the SCA/SATA Drive Tray and Installing a Hard Disk .. 2-8
D2. Accessing the IDE Drive Tray and Installing a Hard Disk ................ 2-9
E. Accessing the Front Chassis Fans and Installing the Air Shroud .. 2-10
F. Accessing the Redundant Power Supply ............................................ 2-11
G. Installing the Motherboard ...................................................................... 2-12
H. Installing Chassis Rails........................................................................... 2-13
I. Rack Installation ........................................................................................ 2-15
1-3
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SC823 Chassis User’s Guide
Chapter 1-Safety Information and Technical
Specifications
1-1 Electrical Safety Guidelines
Warning: To avoid electrical shock, check the power
cords as follows:
Checking the Power Cords
!Use the exact type of power cords as required.
!Be sure to use power cord(s) that came with safety certifications.
!The power cord(s) must be compliant with the AC voltage requirements in your
region.
!The power cord plug cap must have an electrical current rating that is at least
125% of the electrical current rating of this product.
!The power cord plug cap that plugs into the AC receptacle on the power
supply must be an IEC 320, sheet C13, type female connector.
!Be sure to disconnect the power supply before accessing the SC823 chassis
or its
components.
!Plug the Power cord(s) into a socket that is properly grounded before
turning on the power.
Warning: Follow the guidelines below to avoid possible
damages to the system or injury to yourself:
General Electrical Safety Guidelines
! Be aware of the locations of the power switches on the chassis and in the
room, so you can disconnect the power supply if an accident occurs.
! Take extra precautionary measures when working with high voltage
components. It is not recommended to work alone.
! Before removing or installing main system components, be sure to
disconnect the power first. Turn off the system before you disconnect
the PS.
Use only one hand when working with powered-on electrical equipment to
avoid possible electrical shock.
1-4
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Chapter 1: Safety Information and Technical Specifications
Use rubber mats specifically designed as electrical insulators when working
with computer systems.
The power supply or power cord must include a grounding plug and must
be plugged into grounded outlets.
Motherboard Battery: CAUTION -Make sure not to install the onboard battery
upside down to avoid possible explosion. Make sure that the positive side
should be facing up on the motherboard. This battery must be replaced
only with the same or an equivalent type recommended by the manufac-
turer. Dispose of used batteries according to the manufacturer's instruc-
tions.
CD-ROM Laser: CAUTION - Do not open the enclosures of power supplies
or CD ROM to avoid injury.
1-2 General Safety Guidelines
Warning: Follow these rules to ensure general safety:
Keep the area around the SC823 chassis clean and free of clutter.
To avoid injuries to the back, be sure to use your leg muscles, keep your
back straight, and bend your knees, when lifting the system.
After removing the components or chassis covers from the system, place
them on a table for safeguard.
Avoid wearing loose clothing to preventing it from coming into contact with
Be sure to remove any jewelry or metal objects before working on the
chassis to avoid short circuits should these objects come into contact
with power circuits.
After accessing the interior of the chassis, be sure to close the chassis
with chassis covers and secure the chassis to the racks with screws.
1-5
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SC823 Chassis User’s Guide
1-3 ESD Safety Guidelines
Electric Static Discharge (ESD) can damage electronic com-
ponents. To prevent damage to your system board, it is
important to handle it very carefully. The following measures are
generally sufficient to protect your equipment from ESD.
Use a grounded wrist strap designed to prevent static discharge.
Keep all components and printed circuit boards (PCBs) in their antistatic
bags until ready for use.
Touch a grounded metal object before removing the board from the antistatic bag.
Do not let components or PCBs come into contact with your clothing, which may
retain a charge even if you are wearing a wrist strap.
Touch a grounded metal object before removing the board from the antistatic
bag.
Handle a board by its edges only; do not touch its components, peripheral
chips, memory modules or contacts.
When handling chips or modules, avoid touching their pins.
Put the motherboard and peripherals back into their antistatic bags when not in
use.
For grounding purposes, make sure your computer chassis provides excel-
lent conductivity between the power supply, the case, the mounting
fasteners and the motherboard.
1-4 Operation Safety Guidelines
Warning: For proper cooling, make sure to install all
chassis covers before turning on the system. If this rule is
not strictly followed, warranty may become void. Do not open
the casing of a power supply. Power supplies can only be
accessed and serviced by a qualified technician of the manufacturer.
1-6
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Chapter 1: Safety Information and Technical Specifications
To avoid personal injury and property damage, please carefully
follow all the safety steps listed below:
Before accessing the chassis:
1. Turn off all peripheral devices connected to the SC823.
2. Press the power button to power off the system.
3. Unplug all power cords from the system or the wall outlets.
4. Disconnect all the cables and label the cables for easy identification.
5. Use a grounded wrist strap designed to prevent static discharge when
handling components.
Removing the chassis covers:
After completing the above steps, you can remove the covers and install
components/peripheral devices into the chassis as described in Chapter 2.
1. Unlock and remove the screws and fasteners to remove the cover or
components.
2. Save all the screws and fasteners for later use. (If necessary, label these
screws or fasteners for easy identification.)
3. Follow the instruction given in Chapter 3 to remove the chassis covers.
Reinstalling the chassis covers:
To maintain proper system cooling and airflow, do not operate the system
without installing all chassis covers back to the chassis. To reinstall the chassis
covers, please follow the steps listed below:
1. Make sure that all components and devices are securely fastened
on the chassis and there are no loose parts/screws inside the chassis.
2. Make sure that all cables are properly connected to the connectors and ports.
3. Use the original screws or fasteners to install the covers to the chassis.
4. Be sure to lock to the chassis or the system to prevent unauthorized access.
5. For proper cooling, enclose the chassis with covers before operating the
system.
1-7
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SC823 Chassis User’s Guide
Before installing the chassis into a rack:
1. Make sure that the rack is securely anchored onto an unmovable surface or
structure before installing the chassis into the rack.
2. Unplug the power cord(s) of the rack before installing the chassis into the
rack.
3. Make sure that the system is adequately supported and that all the
components are securely fastened to the chassis to prevent com-
ponents from falling off from the chassis.
4. Be sure to install an AC Power Disconnect for the entire rack assembly and
this Power Disconnect must be clearly marked.
5. The rack assembly shall be properly grounded to avoid electric shock.
6. The rack assembly must provide sufficient airflow to the chassis for proper
cooling.
1-5 Product Compliance Information
The SC823 Chassis is compliant with the following safety standards/
requirements:
Product Safety
*Canada/USA--UL60 950-CSA60 950
*European Union--EN 60 950
*International--IEC 60 950
Electromagnetic Compatibility (EMC)-Emissions
*European Union--EN55022: 1994
*International--CISPR 22
*USA--Title 47 CFR, Part 15
Electromagnetic Compatibility-Immunity
*European Union--EN55024: 1998
*International--CISPR 24
Power Line Harmonics/Voltage Flicker
*European Union--EN61000-3-2/EN61000-3-3
*International--IEC61000-3-2
1-8
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Chapter 1: Safety Information and Technical Specifications
1-6 Packing List and the SC823 Specifications
A. The SC823 Series chassis contains the following:
!
!
One (1) 1.44" floppy drive
One (1) slim CD-ROM drive (*For 823S-R500LP, 823S-R500RC,
823T-R500RC, 823i-R500RC only)
One (1) 5.25" drive bay
!
!
One (1) I/O shield
!
SCSI Accessories (*For SC823S only)
One (1) SCSI backplane
One (1) SCSI Ultra 320 Cable
Six (6) SCSI drive carriers
!
!
SATA Accessories (*For SC823T only)
One (1) SATA backplane
One (1) SATA Activity LED cable
Six (6) SATA drive carriers
IDE Accessories (*For SC823i only)
Two (2) IDE drive carriers
One (1) IDE cable
B. SC823 Specifications
For the SC823-IDE Models-(*823i-550LP/823i-R500RC)
SC823-IDE
Component
Part#
Qty
2
Notes
IDE Drive Tray
8 cm Hot -Swap Chassis Fan Fan-0070
CSE-PT18 (B)
4
550W Power Supply
500W Power Supply
Floppy Drive
PWS-0047
PWS-0049
FPD-PNSC-02(01)
CSE-PT 25
CDM-TEAL-24(B)
1
(*for 823i -550LP)
(*for 823i -R500RC)
2
1
Rackmount Hardware
CD ROM
1
1
(*for 823i -R500RC)
1-9
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SC823 Chassis User’s Guide
For the SC823-SCSI Models-(*823S-R500LP/-R500RC/-R550LP)
SC823S-SCSI
Component
Part#
Qty
6
Notes
SCA Drive Tray
CSE-PT17 (B)
8 cm Hot -Swap Chassis Fan Fan-0070
4
550W Power Supply
500W Power Supply
6-port SCSI Backplane
SCSI Cable
PWS-0047
1
(*for 823S-550LP)
PWS-0049
2
1
(*for 823S-R500RC/R500LP)
CSE-SCA-822
CBL-033-U320
FPD-PNSC-02(01)
CDM-TEAC-024(B)
CSE-PT-25
1
Floppy Drive
CD ROM
1
1
(*for Redundant Chassis)
Rackmount Hardware
1
For the SC823-SATA Models-(*823T-R550LP/823T-R500RC)
SC823T
Component
Part#
Qty
6
Notes
SATA Drive Tray
CSE-PT17 (B)
8 cm Hot -Swap Chassis Fan Fan-0070
4
500W Power Supply
550W Power Supply
6-port SATA Backplane
SATA Activity LED Cable
Floppy Drive
PWS-0049
2
(*for 823T-R500RC)
(* for 823T-550LP)
PWS-0047
1
CSE-SATA-822
CBL-0077
1
1
FPD-PNSC-02(01)
CDM-TEAC-024(B)
CSE-PT-25
1
CD ROM
1
(*for 823T-R500RC)
Rackmount Hardware
1
C. SC823 Power Supply Specifications
Power supply spec
Mfr. Model#
500W
550W
SP502-2S
PWS-0049
SP552-2C
PWS-0047
Mfr. Part#
Rated AC input voltage 100-240V AC 100-240V AC
Rated input frequency 50-60 Hz
50-60 Hz
9A (115V)
3.5A (230V)
550W
Rated input current
10A (115V)
5A (230V)
500W
Rated output power
Maximum rated BTU
2630 BTUs/Hr 2910 BTUs/Hr
Nominal DC output
+3.3V
+5V
21A
30A
39A
N/A
1A
30A
35A
34A
0.8A
1A
+12V
-5V
-12V
+5Vsb
2A
2A
1-10
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Chapter 1: Safety Information and Technical Specifications
D. Serial ATA Back Panel (*SC823T only)
D-1 Jumper Settings and Pin Definitions
Jumpers
JP18
Default Settings
Open
Notes
Buzzer Reset (*Note Below)
Overheat Temperature at 500C
Common Act In and Act#0-#5 In
JP25
1-2
JP26
Open
D-2 Jumper Locations
JP25
JP18
R
REV 1.01
S
UPER
SATA822
SATA4
SATA2
SATA0
JP26
SATA5
SATA3
SATA1
LED3
LED4
LED5
LED0
LED1
LED2
1-11
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SC823 Chassis User’s Guide
E. SCSI Back Panel (*SC823S Only)
E-1 Jumper Settings and Pin Definitions
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SCSI Connector
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1-12
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Chapter 2: Chassis Description and Installation Instructions
Chapter 2: Chassis Description and Installation
Instructions
2-1 Chassis Description
A. Contents of the Accessory Kit:
The following items are included in the Accessory Kit:
ꢀ
M/B Standoffs
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B
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ꢀ
Screws for M/B
C
Pan head with lock 6-32 x 4.5 mm
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Screws for HDD
D
Flat head 6-32 x 5mm
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2-1
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SC823 Chassis User’s Guide
B. Chassis Front View and the Front Control Panel
Chassis Front Panel
The SC823T/SC823S Series
B
C
D
A
Front Panel I/O Device Definitions (* for the SC823T/SC823S Series)
A. SCA Drive Trays(6)
B. Floppy Disk(1)
C. 5.25" Drive Bay(1)
D. CD ROM(1) (*Redundant Chassis
only)
The SC823i Series
A
B
C
D
Front Panel I/O Device Definitions (* for the SC823i Series)
A. IDE Drive Trays(2)
B. Floppy Disk(1)
C. 5.25" Drive Bay(1)
D. CD ROM(*823i-
R500RC only)
2-2
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Chapter 2: Chassis Description and Installation Instructions
LED Panel
L
K
J
I
G
H
F
E
LED and Button Definitions
E. Power Button
F. Reset Button
I. LAN1
J. LAN2
K. Overheat
L. System Alert/Power Failure
(*for Redundant PS only)
G. Power Indicator
H.HDD Activity
LED Button Descriptions
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2-3
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SC823 Chassis User’s Guide
C. Chassis Rear View and the Back Panel
SC823 Chassis Rear View (*SC823T/823S/823i-LP Models)
B
C
A
A1
B
C
Back Panel Devices (*P/N: CSE-PT21)
A. Power Supply
A1. Redundant Power Supply
B. Back Panel I/O Ports
C. Low Profile Expansion Slots(7)
SC823 Chassis Rear View (*SC823T/823i-RC Models)
C
B
A
A1
B
C
Back Panel Devices (*P/N: CSE-PT22)
A. Power Supply
A1. Redundant Power Supply
B. Back Panel I/O Ports
C. Full Size Riser-card Slots(3)
2-4
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Chapter 2: Chassis Description and Installation Instructions
*I/O Back Panel (*installed on the back panel-See Page 2-4)
H
D
E
F
G
*I/O Back Panel
H
USB 1
VGA
LAN 1
USB 2
G
F
D
E
Back Panel I/O Port Definitions
D. Keyboard & Mouse
E. USB Ports
F. COM/Video Ports
G. LAN1 (& LAN2)
H. Parallel Port
(*Note: The actual I/O Configuration of your system might be different
from the one shown above.)
Power Module LED Descriptions (*For Redundant Power Supply only)
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SC823 Chassis User’s Guide
2-2 Chassis Installation
A. Important Safety Guidelines
Stop
This product shall only be accessed, assembled and serviced
by technically qualified personnel or technicians.
To avoid personal injury and property damage, please read all the information
provided in Chapter 1, and carefully follow all the Safety Guidelines listed before
accessing or servicing the SC823 or its components. For your convenience, some
Safety Steps are also listed below.
Safety Steps
Before accessing the chassis:
1. Turn off all peripheral devices and turn off the power supply connected to the
SC823.
2. Unplug all power cords from the system or the wall outlets.
3. Disconnect all the cables and label the cables for easy identification.
4. Use a grounded wrist strap designed to prevent static discharge when han-
dling components.
Removing the chassis covers:
After completing the above steps, you can remove the chassis covers and install
components and devices into the chassis as described in this chapter.
1. Press the tabs or the screws to loosen and remove the cover or the components
from the chassis.
2. Save all the screws and fasteners for later use. (If necessary, label these screws
or fasteners for easy identification.)
3. Follow the instructions given in this chapter to remove the chassis covers.
B. Tools needed
1. Phillips Screw Driver
2. Antistatic Strap
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Chapter 2: Chassis Description and Installation Instructions
C. Removing the Top Cover of the SC823 Chassis
Before installing any components, replacing chassis fans or accessing the
motherboard, you will first need to remove the top cover.
Procedures
1. Press the release tabs to release the cover from its locking position.
1
2
1
2
1
2
2. Once the top cover is released from its locking position, push the cover toward
the rear side and slide it out from the chassis.
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SC823 Chassis User’s Guide
D1. Accessing the SCSI (or SATA) Drive Tray and Installing a
Hard Disk(*For the SC823S/823T series)
To install the SCA(SATA) drive into the chassis, you need to first remove the
SCA(SATA) drive tray from the chassis.
Procedures
1. Press the release tab located on the drive tray door to release the drive tray
from its locking position as shown below.
2. Pull the drive tray door upward and then pull the drive tray out from the chas-
sis..
2a
1
2b
3. Remove the screws to loosen the drive tray. Once loosened, pull it out from its
housing. Then, mount a hard drive in the drive tray and secure it with screws as
shown below.
3b
3a
3c
3d
SC
3d
D
SCA (SATA) Drives (*SC823S/823T Series)
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Chapter 2: Chassis Description and Installation Instructions
D2. Accessing the IDE Drive Tray and Installing a Hard Disk
(*For the SC823i Series)
To install the IDE drive into the chassis, first, you need to remove the top
cover; then, you need to remove the IDE drive tray from the chassis.
Procedures
1. Remove the screws from the top of the IDE drive as shown below.
2. Once the top cover and the screws are removed, press on the back side of the
IDE drive tray and push it out from the chassis..
1
2
3. Remove the screws to loosen the drive tray. Once loosened, pull it out from its
housing. Then, mount a hard drive in the drive tray and secure it with screws as
shown below.
3c
3b
3d
3a
D
IDE Drives(*SC823i Series)
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SC823 Chassis User’s Guide
E. Accessing the Front Chassis Fans and Installing the Air
Shroud
Procedures: Accessing Chassis Fans
1. Press the release tab located on the left side of the front chassis fan (when
facing the front side of the fan) to release it from its locking position as shown in
the picture below.
2. Once the front chassis fan is loosened, you can pull it out.
1
2
Procedures: Installing the Air Shroud
1. Locate the two holes in the chassis and two hooks in the air shroud as shown
in the picture below.
2. Insert the two air shroud hooks into the two holes in the chassis.
3. Gently push the air shroud into the chassis to secure it.
1a
1b
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Chapter 2: Chassis Description and Installation Instructions
F. Accessing the Redundant Power Supply (*For the 8S3S-
R550RC/R500LP, 823T-R500RC, 823i-R500RC)
(Caution: Unplug the Power Cord before removing the Power
Supply!!)
Procedures
1. Locate the release tab on the left side of the power supply.
2. Push the release tab to the right to release the power supply from its locking
position as shown below.
1
3
2
3. Once the power supply module is released from its locking position, remove
it from the chassis.
!
Warning: Do not open the casing of a power supply.
Power supplies can only be accessed and serviced by a
qualified technician from the manufacturer.
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SC823 Chassis User’s Guide
G. Installing the Motherboard
Be sure to disconnect the power supply before accessing or installing the
motherboard into the chassis. To install the motherboard to the chassis,
first, you will need to install the correct type of standoffs at the proper
locations before installing the motherboard into the chassis. (Refer to
Chapter 1 for Safety Guidelines.)
Procedures
1. Lay the chassis on a flat surface. Locate the mounting holes on the mother-
board and locate the corresponding mounting holes on the chassis.
1
A
B
2.On the chassis, install standoffs in the mounting holes that are corresponding
to the mounting holes on the motherboard.
3. Lay the motherboard on the standoffs and secure it to the chassis with the
correct types of screws at proper locations.
4. Secure the CPU(s) and heatsink(s) to the motherboard and the chassis as
needed.
A
B
(For
, please use Type
.
For
, please use Type
.)
Warning: For proper cooling, please make sure that all the
chassis covers are installed before you operate the system. Out
of warranty damage can occur if this rule is not strictly followed.
!
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Chapter 2: Chassis Description and Installation Instructions
H. Installing Chassis Rails
Please make sure that the chassis covers and chassis rails are installed on the
chassis before you install the chassis into the rack.
To avoid personal injury and property damage, please carefully
follow all the safety steps listed below.
Before installing the Chassis rails:
1. Enclose the chassis with chassis covers.
2. Unplug the AC power cord(s).
3. Remove all external devices and connectors.
Procedures to Install Chassis Rails
1. Included in the shipping package are a pair of rail assemblies. In each rail
assembly, locate the inner rail and the outer rail.
2. Press the locking tab to release the inner rail from its locking position and
pull out the inner rail from the rail assembly. (*The inner rails are to be attached
to the chassis and the outer rails are to be installed in the rack.)
Outer rail (to be installed in the
rack)
Pull out the Inner
rail (to be
attached on the
chassis)
Press the Locking Tab
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SC823 Chassis User’s Guide
3. Locate the five rail hooks on each side of the chassis and the five corre-
sponding holes on each of the inner rail.
4. Align the five holes on the rail against the corresponding hooks on the
chassis. Once aligned, attach the inner rail to the chassis by pressing the holes
into the corresponding hooks.
5. Once the rail is placed on the chassis, pull the rail forward until you hear the
click.
6. Secure the rail to the chassis with a Type I screw (Refer to Page 2-1 for the
Type I screw.) Repeat the above steps to install other rail on the chassis.
3
I
6
5
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Chapter 2: Chassis Description and Installation Instructions
I. Rack Installation
After you have installed the inner rails on the chassis, you are ready to install the
outer rails of rail assemblies to the rack.
(* The rails are designed to fit in the racks with the depth of 28" to 33".)
Procedures
1. In the package, locate a pair of front (-short) and rear (-long) brackets. Please
note that the brackets are marked with Up/Front Arrows (-front) and Up/Rear
arrows (-rear).
2. Secure the front (-short) bracket (marked with the Up/Front arrows) to the
outer rail with two Type I screws.
3. Attach the rear (-long) bracket to the rail unit by sliding the rear rail into the
rail unit. Insert the complete rail assembly into the chassis.
4. Measure the depth of your rack and adjust the length of the rail assembly
accordingly.
5. Repeat the same steps to install the other rail assembly into the chassis.
6. Secure both outer rail assemblies to the rack with Type J screws and Type K
washers.
6
3
1b
J
K
1a
2
2
6
I
J
K
2
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SC823 Chassis User’s Guide
7. Slide the SC823 chassis into the rack until you hear the click.
(The SC823 chassis may not slide into the rack smoothly or easily when installed
the first time. However, some adjustment to the slide assemblies might be needed
for easy installation.)
8. You will need to release the safety tabs on both sides of the chassis in order
to completely remove the chassis out of the rack.
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