Schneider Electric Weather Radio ION8800 User Guide

PowerLogic® ION8800  
Energy & Power Quality Meter  
Installation Guide  
05/2007  
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Danger  
Caution  
This symbol indicates the presence of dangerous voltage within and outside the product enclosure  
that may constitute a risk of electric shock, serious injury or death to persons if proper precautions  
are not followed.  
This symbol alerts the user to the presence of hazards that may cause minor or moderate injury to  
persons, damage to property or damage to the device itself, if proper precautions are not followed.  
Consult this document whenever this symbol is used on the meter, to determine the nature of the  
potential hazard and any actions which need to be taken.  
Note  
This symbol directs the user’s attention to important installation, operating and maintenance  
instructions.  
Installation Considerations  
Installation and maintenance of the ION 8800 meter should only be performed by qualified, competent personnel  
that have appropriate training and experience with high voltage and current devices. The meter must be installed in  
accordance with all local and national electrical codes.  
If this equipment is used in a manner not specified by the manufacturer, the protection from electric shock, fire, etc.  
provided by this equipment may be impaired.  
DANGER  
Failure to observe the following instructions may result in severe injury or death.  
During normal operation of the ION 8800 meter, hazardous voltages are present on its connector pins,  
and throughout the connected potential transformer (PT), current transformer (CT), direct connect without  
PTs, digital (status) input, control power and external I/O circuits. PT and CT secondary circuits are capable  
of generating lethal voltages and currents with their primary circuit energized. Follow standard safety pre-  
cautions while performing any installation or service work (i.e. removing PT fuses, shorting CT  
secondaries, etc).  
Do not use digital output devices for primary protection functions. These include applications where the  
devices perform energy limiting functions or provide protection of people from injury. Do not use the ION  
8800 in situations where failure of the devices can cause injury or death, or cause sufficient energy to be  
released that can start a fire. The meter can be used for secondary protection functions.  
The ION 8800 meter’s chassis ground must be properly connected to a good earth ground for safety, and  
for the noise and surge protection circuitry to function correctly. Failure to do so will void the warranty, and  
create a risk of electric shock, injury or death.  
When installing the meter, all voltage paths (measurement voltage and all auxiliary circuits such as the  
power supply and the tariff control voltage) must be fused according to applicable local safety standards.  
CAUTION  
Observe the following instructions, or permanent damage to the meter may occur.  
The ION 8800 meter offers a range of hardware options that affect input ratings. The ION 8800 meter’s  
serial number label lists all equipped options. Applying current levels incompatible with the current inputs  
will permanently damage the meter. This document provides installation instructions applicable to each  
hardware option.  
Do not HIPOT/Dielectric test the digital (status) inputs, digital outputs, power supply terminals or commu-  
nications terminals. Refer to the label on the ION 8800 meter for the maximum voltage level the device  
can withstand.  
Replacing the meter battery with the wrong type or voltage rating could result in damage to the meter. Use  
only a lithium LiSOCl battery with a rated voltage of 3.6 V, and the same construction as the original  
2
battery, as a replacement.  
3
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Network Compatibility Notice for the Internal Modem  
The internal modem in meters equipped with this option is compatible with the telephone systems of most countries  
in the world. Use in some countries may require modification of the internal modem’s initialization strings. If problems  
using the modem on your phone system occur, please contact Schneider Electric Technical Support.  
Standards Compliance  
Made by Power Measurement Ltd.  
PowerLogic, ION, ION Enterprise, MeterM@il and Modbus are either trademarks or registered trademarks of  
Schneider Electric.  
Covered by one or more of the following patents:  
U.S. Patent No's 7010438, 7006934, 6990395, 6988182, 6988025, 6983211, 6961641, 6957158,  
6944555, 6871150, 6853978, 6825776, 6813571, 6798191, 6798190, 6792364, 6792337, 6751562,  
6745138, 6737855, 6694270, 6687627, 6671654, 6671635, 6615147, 6611922, 6611773, 6563697,  
6493644, 6397155, 6236949, 6186842, 6185508, 6000034, 5995911, 5828576, 5736847, 5650936,  
D505087, D459259, D458863, D443541, D439535, D435471, D432934, D429655, D427533.  
4
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ION8800 Models  
Feature Set  
C
Description  
Basic Tariff/Energy revenue meter  
Feature Set C + EN50160 and IEC 61000-4-30 Class A compliant power  
quality monitoring  
B
Feature Set B + power quality analysis (waveforms and transient capture  
with 1024 samples/cycle resolution)  
A
Available Options  
Logging and  
Recording  
Current  
Inputs  
Communications  
Security  
5 MB memory  
10 MB memory  
Low Current Optical IEC 1107  
Standard  
Hardware  
locked  
(In=1A, 2A)  
RS-485 and optical IEC 1107  
Communications Module (RS-485,  
RS-232, modem, 10-Base-T Ethernet,  
10-Base-FL Fiber Ethernet)  
High Current  
(In=5A)  
I/O Options  
Ordering  
Code  
Outputs  
Digital Inputs  
Com  
8 digital Form A solid-state outputs  
1 Form C mechanical relay  
4 Form C solid-state outputs  
One RS-485 port on  
Essailec connector  
None  
A
B
C
D
E
8 digital Form A solid-state outputs  
1 Form C mechanical relay  
4 Form C solid-state outputs  
3 Low voltage None  
3 High voltage None  
8 digital Form A solid-state outputs  
1 Form C mechanical relay  
4 Form C solid-state outputs  
1 Form C mechanical relay  
4 Form C solid-state outputs  
One RS-485 port on  
Essailec connector  
3 Low voltage  
3 High voltage  
IRIG-B  
1 Form C mechanical relay  
4 Form C solid-state outputs  
IRIG-B  
One RS-485 port on  
Essailec connector  
Before You Begin  
Before installing the meter, familiarize yourself with the steps in this guide and  
read the safety precautions presented on the “Installation Considerations”  
page.  
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Meter Overview  
Meter Front (Cover Closed)  
Operational  
LEDs  
Navigation  
Buttons  
Display  
Optical  
Communications  
Port  
Wh  
Pulsing  
Port  
Slot-head  
Screw  
Slot-head  
Screw  
varh  
Pulsing  
Port  
Cover  
Seal  
Meter Front (Cover Open)  
Sealed  
Buttons  
Operational  
LEDs  
Navigation  
Buttons  
Display  
Optical  
Communications  
Port  
Battery  
Cover  
Wh  
Pulsing  
Port  
Slot-head  
Screw  
varh  
Pulsing  
Port  
Cover  
Seal  
Slot-head  
Screw  
Meter Back  
Communications  
Module Cover  
Plate  
Essailec  
Connector  
Ground  
Terminal  
6
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Front Panel Button Functions  
ALT/ENTER: Press this button once to enter ALT mode. Press and hold to enter  
Setup mode. In Setup mode, press this button to accept changes.  
NAVIGATION: Press the UP / DOWN arrow buttons to highlight menu items, or  
increment / decrement numbers. Press and hold to shift cursor left and right.  
DEMAND RESET: Press this button to reset all maximum demand registers. Not  
accessible when cover is sealed.  
TEST MODE: Press this button to enter Test Mode. Billable quantities do not  
accumulate when meter is in Test Mode. Not accessible when cover is sealed.  
ALT CONFIG: Press this button to enter the Alternate Configuration menu. Not  
accessible when cover is sealed.  
MASTER RESET: Press this button to reset meter quantities. Not accessible when  
cover is sealed.  
SPARE: This button is not currently implemented. Not accessible when cover is  
sealed.  
Meter Labels  
Front of Meter (Cover Closed)  
Voltageand  
Current  
Ratings  
Transformer  
Factors and  
Energy Pulse  
Weight Factors  
Removable  
User Label  
Nameplate  
Removable  
User Label  
Removable User Labels  
Insert user labels between bezel label and  
plastic lid while cover is open.  
50.0 mm  
(1.97“)  
13.0 mm  
(0.51“)  
60.0 mm  
(2.36“)  
44.0 mm  
(1.73“)  
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Unit Dimensions  
Meter dimensions conform to DIN standard 43862.  
Front View of Meter  
132.2 mm  
(5.21“)  
4.6 mm  
(0.18“)  
190.5 mm  
(7.50“)  
M3 Thread  
Screw  
202.1 mm  
(7.96“)  
Side View of Meter  
38.4 mm  
(1.51“)  
260.0 mm  
(10.24“)  
111.8 mm  
(4.40“)  
Front of Rack View  
482.0 mm  
(18.98“)  
to fit 19 inch rack  
132.5 mm  
(5.22“)  
3U high  
57.2 mm  
(2.25“)  
461.0 - 469.0 mm  
(18.15 - 18.46“)  
8
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Essailec Connections  
Voltage, current, power supply, I/O and communication connections are  
made via the Essailec connector on the rear of the meter. Meters can be  
ordered with multiple connector configurations.  
Order Options B/C Circuit & Pinout Diagrams  
This pinout drawing details the various pins  
on the meter side of the connector. The  
table below maps the pins to their  
corresponding inputs and outputs in the  
meter.  
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Order Option A Circuit & Pinout Diagrams  
This pinout drawing details the various pins  
on the meter side of the connector. The  
table below maps the pins to their  
corresponding inputs and outputs in the  
meter.  
10  
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Order Options A/B/C Essailec Connector Arrangement  
Meter Port  
Essailec Connector Pin  
Description  
I11  
I12  
I21  
I22  
I31  
I32  
I41  
I42  
Uref  
U1  
A01  
standard  
standard  
standard  
standard  
standard  
standard  
optional  
optional  
A1  
A02  
A2  
A03  
A3  
A04  
A4  
B0  
Current  
Measurement Inputs  
standard  
standard  
B1  
Voltage  
Measurement Inputs  
U2  
B2  
standard  
U3  
B3  
standard  
DO7 & DO8 K  
DO5 & DO6 K  
DO5  
DO6  
DO7  
DO8  
DO1 & DO2 K  
DO1  
DO1  
DO2  
DO2  
DO3 & DO4 K  
DO3  
DO3  
DO4  
DO4  
B4  
B5  
B6  
B7  
B8  
B9  
standard; Common  
standard; Common  
standard; NO  
standard; NO  
standard; NO  
standard; NO  
standard; Common  
standard; NO  
standard; NC  
standard; NO  
standard; NC  
standard; Common  
standard; NO  
standard; NC  
standard; NO  
standard; NC  
Unused  
Form A Outputs  
C0  
C1  
C2  
C3  
C4  
C5  
C6  
C7  
C8  
C9  
D0  
D1  
D2  
D3  
D4  
D5  
D6  
D7  
D8  
D9  
E0  
Form C Solid-state  
Relays  
-
-
-
-
Unused  
Unused  
Unused  
Unused  
DO11 & DO12 K  
DO9 & DO10 K  
DO9  
DO10  
DO11  
DO12  
Alarm K  
Alarm  
standard; Common  
standard; Common  
standard; NO  
standard; NO  
standard; NO  
standard; NO  
standard; Common  
standard; NO  
standard; NC  
Form A Outputs  
Form C Mechanical  
Relay  
E1  
E2  
Alarm  
DI-SCOM (or RS-485  
Shield)  
E5  
standard; Common  
DI1 (or RS-485 +)  
DI2 (or RS-485 -)  
DI3 (or unused)  
-
Power Supply N/-  
Power Supply L/+  
E6  
E7  
E8  
E3  
E4  
E9  
RS-485 +  
RS-485 -  
standard  
Unused  
Power Supply neutral (-)  
Power Supply line (+)  
Digital Inputs or  
RS-485 Com  
Power Supply Inputs  
(AC/DC)  
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Order Options D/E Circuit & Pinout Diagrams  
This pinout drawing details the various pins  
on the meter side of the connector. The  
table below maps the pins to their  
corresponding inputs and outputs in the  
meter.  
12  
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Order Options D/E Essailec Connector Arrangement  
Meter Port  
Essailec Connector Pin  
Description  
I11  
I12  
I21  
I22  
I31  
I32  
I41  
I42  
Uref  
U1  
A01  
standard  
standard  
standard  
standard  
standard  
standard  
optional  
optional  
A1  
A02  
A2  
A03  
A3  
A04  
A4  
B0  
Current  
Measurement Inputs  
standard  
standard  
B1  
Voltage  
Measurement Inputs  
U2  
B2  
standard  
U3  
B3  
standard  
DI-SCOM  
DI1  
DI2  
B5  
B6  
B7  
standard; Common  
standard  
standard  
Digital Inputs  
DI3  
B8  
standard  
Power Supply N/-  
Power Supply L/+  
DO1 & DO2 K  
DO1  
DO1  
DO2  
DO2  
DO3 & DO4 K  
DO3  
DO3  
DO4  
DO4  
Alarm K  
Alarm  
Alarm  
-
RS-485 Shield  
RS-485 +  
RS-485 -  
-
B4  
B9  
Power Supply neutral (-)  
Power Supply line (+)  
standard; Common  
standard; NO  
standard; NC  
standard; NO  
standard; NC  
standard; Common  
standard; NO  
standard; NC  
standard; NO  
standard; NC  
standard; Common  
standard; NO  
standard; NC  
Unused  
Power Supply Inputs  
(AC/DC)  
C0  
C1  
C2  
C3  
C4  
C5  
C6  
C7  
C8  
C9  
D0  
D1  
D2  
D3  
D5  
D6  
D7  
D8  
Form C Solid-state  
Relays  
Form C Mechanical  
Relay  
RS-485 Shield  
RS-485 +  
RS-485 -  
RS-485 Com  
Unused  
IRIG-B Clock  
Synchronization  
Input  
optional; clock synch input  
Common  
optional; clock synch input  
IRIG-B input common  
IRIG-B input  
D4  
D9  
Step 1: Mount the Meter  
Meter Battery Considerations  
The meter’s battery life expectancy depends on both temperature and the  
amount of time the meter is without power. For typical installations, the  
battery should last 10 years minimum at 25ºC meter ambient operating  
temperature. The battery is field replaceable (see “Replacing the Battery” on  
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Environmental Specifications (IEC62052-11)  
Mounting Location  
Metrological  
Indoor use  
-10 to +45ºC (14 to +113ºF)  
-25 to +55ºC (-13 to +131ºF)  
No formation of ice  
Operating Range  
Max. Altitude  
2000 metres (6562 feet) above sea level  
Display Operating Range -10 to +60ºC (14 to +140ºF)  
Storage Range  
Relative Humidity Range  
Enclosure Rating  
-25 to +70ºC (-13 to +158ºF)  
5 to 95% non-condensing  
IP51 (IEC60529)  
Installation  
DANGER  
Do not power up the meter until the ground terminal is connected -- risk of  
electric shock.  
1. Connect the ground terminal on the rear of the meter to a good earth  
ground on the rack, using a 3.3 mm2 (12 AWG) wire. Ensure that the  
terminal nut is tightened down securely onto the ground wire. The wire  
must be a minimum of 30 cm long (11.8”) to allow racking and  
unracking.  
Meter Ground  
Terminal  
2. Slide the meter into the DIN standard 43862 rack (half-width 19 inch/  
482.6 mm rack with plug-in Essailec connector).  
465 mm (18.31”)  
7 mm  
(0.28”)  
451 mm (17.76”)  
Cut-out for 482.6 mm (19”)  
Chassis  
M6  
3. Ensure the rear connector fits tightly.  
4. Tighten the 2 slot-head screws (M3 thread) into the front of the meter rack,  
to hold the meter firmly in place.  
Meter Essailec  
Rack Essailec  
Connector  
Connector  
ION8800  
Meter  
482.6 mm (19”)  
Rack  
Slot-head  
Screws  
14  
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Step 2: Wire the Digital I/O  
Form C Digital Output: Mechanical Alarm Relay  
Contacts  
common, NO, NC  
Max. Switching Voltage 250 VAC/125 VDC (internally limited to 300 V peak)  
Max. Switching Current 1 A AC/0.1 A DC  
Operate Time (max.)  
Release Time (max.)  
Isolation to Ground  
Rating  
8 ms  
4 ms  
2,000 VAC for 60 s (50 Hz)  
Installation category II (local), Pollution degree 2  
5,000,000  
Minimum Operations  
Form C Digital Output: Solid State Relay Outputs DO1 - DO4  
Excitation  
External only  
Contacts  
common, NO, NC  
Max. Switching Voltage 250 VDC/ 210 VAC (internally limited to 350 V peak)  
Max. Switching Current 100 mA AC/DC  
Isolation to Ground  
Rating  
2,000 VAC for 60 s (50 Hz)  
Installation category II (local), Pollution degree 2  
Form A Digital Outputs: Solid State Relay Outputs DO5 - DO12  
Excitation  
External only  
Max. Switching Voltage 250 VDC/ 210 VAC (internally limited to 350 V peak)  
Max. Switching Current 100 mA AC/DC  
Isolation to Ground  
Rating  
2,000 VAC for 60 sec. (50 Hz)  
Installation category II (local), Pollution degree 2  
Digital Inputs: Solid State DI1 - DI3  
Excitation  
External only  
Minimum Pulse Width  
Maximum Pulse Rate  
Timing Resolution  
Updated  
1 ms  
20 Hz  
1 ms  
½ cycle (does not affect timing resolution)  
Isolation to Ground and to  
Contacts  
2,000 VAC for 60 sec. (50 Hz)  
Rating  
Hi-Voltage Range  
Lo-Voltage Range  
Installation category II (local), Pollution degree 2  
75 - 280 VDC or VAC (RMS)  
15 - 75 VDC or VAC (RMS)  
Hi-Voltage Input Impedance 100 kΩ  
Lo-Voltage Input Impedance 20 kΩ  
CAUTION  
Field Hi-Pot testing to the above isolation levels is not recommended -- risk  
of meter damage.  
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Step 3: Wire the Voltage and Current Inputs  
Voltage Inputs  
Inputs  
U1, U2, U3, Uref  
Accuracy and Rating  
Range  
Fault Capture  
Overload  
Dielectric Withstand  
Input Impedance  
Rating  
57 - 288 L-N VAC RMS  
99 - 500 L-L VAC RMS  
1200 V peak (L-N)  
1500 VAC RMS continuous  
3320 VAC RMS at 50 Hz for 60 s  
5 MΩ/phase (phase - Vref)  
Measurement category IV  
Current Inputs: High Current Option  
Accuracy Range  
Rated Nominal  
Starting Current  
Max. Current  
Fault Capture  
Max. Voltage  
Overload  
Dielectric Withstand  
Burden  
Impedance  
0.05 - 10 A autoranging  
5 A  
0.001 A RMS  
10 A  
14 A peak  
288 V RMS (Cat IV IEC 61010-1)  
200 A RMS for 0.5 s, non-recurring  
3320 VAC RMS at 50 Hz for 60 s  
0.25 VA per phase (at 5 A)  
10 mΩ per phase  
Rating  
Measurement category IV  
Current Inputs: Low Current Option  
Accuracy Range  
Rated Nominal  
Starting Current  
Max Current  
Fault Capture  
Max. Voltage  
Overload  
Dielectric Withstand  
Burden  
Impedance  
0.01 - 6 A autoranging  
1 A and 2 A  
0.001 A RMS  
10 A  
14 A peak  
288 V RMS (Cat IV IEC 61010-1)  
200 A RMS for 0.5 s, non-recurring  
3320 VAC RMS at 50 Hz for 60 s  
0.01 VA per phase (at 1 A)  
10 mΩ per phase  
Rating  
Measurement category IV  
NOTE  
The appropriate Volts Mode setting is included with each wiring diagram.  
Refer to Step 7 to learn how to configure Volts Mode on the meter.  
CT & PT Selection  
Consult your local instrument transformer expert, either at the local utility or  
through a vendor or supplier, to obtain CT and PT selection standards for  
high accuracy revenue metering applications in your regions.  
16  
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4-Wire Wye, 3-Element, Direct Connection Diagram  
288 V L-N / 500 V L-L max.  
VOLTS MODE = 4W-Wye  
4-Wire Wye, 3-Element, 3 PTs Connection Diagram  
Use PTs for voltages over 288 V L-N / 500 V L-L.  
Wye (Star) wiring for PT primaries and secondaries.  
VOLTS MODE = 4W-Wye  
4-Wire Wye, 2½-Element, 2 PTs Connection  
Phase 2 voltage (U2) displayed by meter is derived from phase 1 and  
phase 3, not measured. U2 will display a value even if no voltage is  
present on Phase 2. U2 values are only accurate for balanced loads.  
VOLTS MODE = 3W-Wye  
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3-Wire Solid-Grounded Wye, 3-Element, Direct Connection  
When the common or star point of a 3-wire Wye system is grounded,  
the meter may be connected directly without using PTs, provided that the  
phase voltages are within the meter’s range.  
VOLTS MODE = 4W-Wye  
3-Wire Delta, 2½-Element, Direct Connection  
500 V L-L max.  
VOLTS MODE = Delta  
3-Wire Delta, 2-Element 2 PTs & 2 CTs  
Use PTs for voltages over 500 V L-L.  
VOLTS MODE = Delta  
18  
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3-Wire Delta, 2½-Element, 2 PTs & 3 CTs  
Use PTs for voltages over 500 V L-L  
VOLTS MODE = Delta  
Single Phase Connection Diagram  
PF = 0.9 (25°) Lag  
288 V L-N / 500 V L-L max. Use PTs for higher voltages.  
VOLTS MODE = Single  
Using Potential Transformers  
System Mode  
Voltage Range  
Requires PTs  
up to 288 V L-N or 500 V L-L  
over 288 V L-N or 500 V L-L  
up to 500 V L-L  
no  
yes  
no  
Wye/  
Single Phase  
Delta  
over 500 V L-L  
yes  
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Step 4: Wire the Communications  
ION8800 meters are equipped with one standard optical port. Other  
communications ports are available as options.  
The Communications module cover plate (found on the back of the meter)  
should never be removed unless a communications module is installed in its  
place.  
Infrared Connections (COM1)  
Connect an optical probe cable (not included) to communicate between the  
meter optical port and a PC serial port.  
Interface  
Location  
Data Rate  
Isolation  
Duplex  
IEC 1107 optical port  
Front of meter  
1,200 – 19,200 bps  
Optical  
Half  
RS-485 Connections (COM2 and COM3)  
COM2: optional module or Essailec  
COM3: optional module only  
Ports Available  
Connectors  
Captured-wire (+, –, Common*, Shield)  
Wire  
Shielded 2 or 3-conductor RS-485 cable  
Maximum Cable Length  
Data Rate  
1219 m (4,000 ft) total for entire bus  
300 – 57,600 bps  
Maximum Devices (per bus)  
Isolation  
Duplex  
32  
Optical  
Half  
* Use optional Common wire for improved communications performance.  
RS-232 Connections (COM3 optional module)  
DB9 Null Modem  
Wiring Diagram  
Null modem cable pinout  
Pin 3 - Transmit Data - Pin 2  
Pin 2 - Receive Data - Pin 3  
Pin 7 - Request to Send- Pin 8  
Pin 8 - Clear to Send- Pin 7  
Pin 5 - Signal Ground- Pin 5  
Pin 6 - Data Set Ready- Pin 4  
Pin 4 - Data Terminal Ready-  
Pin 6  
5
1
9
6
DTE  
(meter)  
DTE  
(computer)  
Meter Connected to External  
Modem  
Specification  
Connector Type  
Meter Connected to Computer  
DB9 female end for mating with male connector on the meter  
Wire  
Null modem RS-232 cable  
15.2 m (50 ft)  
300 – 115,200 bps  
Optical  
Straight-through RS-232 cable  
Maximum Cable Length  
Data Rate  
Isolation  
Duplex  
Full  
20  
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Ethernet Connections (optional module)  
10Base-T  
Pin 1: Transmit Data +  
Pin 2: Transmit Data -  
Pin 3: Receive Data -  
Pin 6: Receive Data +  
Wire Type  
High quality Category 3 or 5 unshielded twisted pair cable  
Connector Type  
Maximum Length  
Type  
RJ45 modular  
100 m (328 ft)  
IEEE 802.3 10Base-T for 10 Mbps base band CSMA/CD LANs  
10 Mbps  
Data Rate  
Isolation  
Transformer isolated to 1500 VAC/2250 VDC RMS  
Max. Connections Allowed 4 simultaneous  
10Base-FL (Fiber)  
Wire Type  
62.5/125 micrometer multimode fiber optic cable  
ST  
2000 m (6562 ft)  
10 Mbps  
Connector Type  
Maximum Length  
Data Rate  
Isolation  
Optical  
NOTE  
Ethernet connection should be made to either the Fiber port or RJ45 port, not  
both, or communications conflicts may result.  
ST type fiber cables  
Ethernet TCP/IP Service Ports  
Protocol  
Port  
Only one EtherGate  
connection per port  
is allowed at a time  
ION  
7700  
7701  
502  
7802  
7803  
20,000  
Modbus RTU  
Modbus TCP  
EtherGate (COM2)  
EtherGate (COM3)  
DNP TCP  
Internal Modem Connection (COM4 optional module)  
Pin 3: Ring  
Pin 4: Tip  
Connector Type  
Wire Type  
Data Rate  
RJ11  
Part 68 compliant telephone cord  
300 bps – 56 kbps  
Error Correction  
V.42 LAPM, MNP 2-4, V.44  
Data Compression V.42 bis/MNP 5  
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Step 5: Wire the Power Supply  
ION8800 meter power supply connections are found on the Essailec  
connector.  
Single Phase Power Supply  
85 - 240 VAC ±10% (47 - 63 Hz)  
110 - 270 VDC ±10%  
Rated Inputs  
Rating  
Dielectric Withstand  
Max. Burden  
Installation category II (local), Pollution degree 2  
2,000 VAC RMS for 60s (50Hz)  
9 W (20 VA) for base unit without comm module  
Min: 120 ms (6 cycles @ 50 Hz)  
Typical: 0.5 - 5 s (depending on input voltage and  
configuration)  
Fuse for N/-  
terminal required if  
neutral is  
ungrounded.  
Ride-through  
Step 6: Power Up the Meter  
DANGER  
Before you apply power to the meter, ensure that ground is securely  
connected and that the supply voltage is within the allowed range of the  
meter’s power supply.  
Step 7: Set Up the Meter Using the Front Panel  
The following Setup screens are available for meter configuration via the  
front panel:  
BASIC SETUP  
DEMAND SETUP  
COM1 SETUP  
COM2 SETUP  
COM3 SETUP  
COM4 SETUP  
NETWORK SETUP  
FORMAT SETUP  
DISPLAY SETUP  
SECURITY SETUP  
The following example shows Volts Mode setup using the meter front panel.  
Press and hold  
Press  
Press  
Press  
Press  
Press ALT/ENTER and  
hold for 3 seconds to  
enter Setup Mode  
Use arrow buttons to  
move up and down in  
list. Press ALT/ENTER to  
select Basic Setup.  
Use arrow buttons to  
move up and down in  
list. Press ALT/ENTER to  
select Volts Mode.  
Use arrow buttons to  
move up and down in  
list. Press ALT/ENTER to  
select 4W-WYE.  
from Display Mode.  
22  
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The following table lists all settings that can be configured via the front panel,  
with the meter cover seal in place.  
Menu  
Setting  
Description  
Range (Values)  
Default  
4W-WYE  
DELTA  
The power system’s configuration –  
WYE, DELTA, etc.  
Volts Mode  
3W-WYE  
SINGLE  
DEMO  
4W-WYE  
The Potential Transformer’s primary  
winding voltage rating  
PT Primary  
PT Secondary  
CT Primary  
CT Secondary  
I4 Primary  
I4 Secondary  
U1 Polarity  
U2 Polarity  
U3 Polarity  
I1 Polarity  
1 to 999 999 999  
1 to 999 999 999  
1 to 999 999 999  
1 to 999 999 999  
1,0 - 999 999,00  
1,0 - 999 999,00  
Normal or Inverted  
Normal or Inverted  
Normal or Inverted  
Normal or Inverted  
Normal or Inverted  
Normal or Inverted  
120,00  
120,00  
5
The Potential Transformer’s  
secondary winding voltage rating  
The Current Transformer’s primary  
winding current rating  
The Current Transformer’s  
secondary winding current rating  
5
Primary rating for the I4 current  
transformer  
5
Secondary rating for the I4 current  
transformer  
5
The polarity of the Potential  
Transformer on U1  
Normal  
Normal  
Normal  
Normal  
Normal  
Normal  
The polarity of the Potential  
Transformer on U2  
The polarity of the Potential  
Transformer on U3  
The polarity of the Current  
Transformer on I1  
The polarity of the Current  
Transformer on I2  
I2 Polarity  
The polarity of the Current  
Transformer on I3  
I3 Polarity  
The polarity of the Current  
Transformer on I4  
I4 Polarity  
Normal or Inverted  
123, 132  
Normal  
123  
Phase Rotation  
SWD Subinterval  
Power system’s phase rotation  
Intervals used to compute your  
Sliding Window Demand values  
1 to 5 940  
600  
SWD #  
Subintervals  
The number of SWD periods in use  
1 to 15  
3
SWD Pred Resp  
0,00 to 99,00  
70  
ION  
ION, Modbus RTU, DNP,  
DLMS, Factory  
Protocol  
Specifies which protocol is active  
Specifies COM port baud rate  
during serial communications  
1 200 to 19 200  
0 to 1,0  
9 600  
0,010  
Baud Rate  
Specifies the meter’s transmit delay  
setting (in seconds)  
Transmit Delay  
From serial  
number2  
Identifies the meter during serial  
communications  
Unit ID  
1 to 9 999  
Serial Port  
Parity and stop bits for the port  
8N1,8N2,8E1,8E2,8O1,8O2  
8N1  
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Menu  
Setting  
Description  
Range (Values)  
Default  
ION, Modbus RTU, Modbus  
Master3, DNP, DLMS,  
EtherGate, ModemGate,  
GPS: Truetime/Datum  
GPS: Arbiter, Factory  
Protocol  
Specifies which protocol is active  
ION  
Specifies COM port baud rate  
during serial communications  
Baud Rate1  
300 to 57 600  
0 to 1,0  
9 600  
0,010  
Specifies the meter’s transmit delay  
setting (in seconds)  
Transmit Delay  
From serial  
number2  
Identifies the meter during serial  
communications  
Unit ID  
1 to 9 999  
Serial Port  
Port Location  
Protocol  
Parity and stop bits for the port  
8N1,8N2,8E1,8E2,8O1,8O2  
Essailec or Comm Module  
Same as COM2  
8N1  
Specifies physical connection point  
for COM2  
Essailec  
ION  
Specifies which protocol is active  
Specifies COM port baud rate  
during serial communications  
Baud Rate1  
300 to 115 200  
9 600  
Specifies the meter’s transmit delay  
setting (in seconds)  
Transmit Delay  
0 to 1,0  
0,010  
From serial  
number2  
Identifies the meter during serial  
communications  
Unit ID  
1 to 9999  
Serial Port  
Parity and stop bits for the port  
8N1,8N2,8E1,8E2,8O1,8O2  
RS-232, RS-485  
8N1  
RS-232 or RS-485 Specifies RS-232 or RS-485  
RS-232  
RTS/CTS  
Handshake  
Specifies if hardware flow control is  
used during RS-232 communication RTS/CTS  
RTS with delay  
RTS + delay  
ION, Modbus RTU, DNP,  
DLMS, GPS: Truetime/Datum  
GPS: Arbiter, Factory  
Protocol  
Specifies which protocol is active  
ION  
Specifies COM port baud rate  
during serial communications  
Baud Rate1  
300 to 115 200  
0 to 1,0  
9 600  
0,010  
Specifies the meter’s transmit delay  
setting (in seconds)  
Transmit Delay  
From serial  
number2  
Identifies the meter during serial  
communications  
Unit ID  
1 to 9 999  
000.000.000.000 to  
255.255.255.255  
IP Address  
Mask  
Specifies TCP/IP Ethernet address  
Specifies Subnet Mask  
None  
None  
None  
0.0.0.0 to 255.255.255.0  
000.000.000.000 to  
255.255.255.255  
Gateway  
Specifies Ethernet gateway (if used)  
000.000.000.000 to  
255.255.255.255  
SMTP Address  
Specifies location of SMTP Server  
None  
24  
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Menu  
Setting  
Description  
Range (Values)  
Default  
Phase Labels  
PF Symbol  
Specifies how phases are labelled  
LD (leading)/LG (lagging)  
ABC, RST, XYZ, RYB, 123  
LD/LG, +/-, CAP/IND  
123  
LD/LG  
Specifies symbols used to delimit  
thousands and decimal place holder  
Digit Group  
1000.0 or 1,000.0 or 1000,0 1000,0  
MM/DD/YYYY, DD/MM/YYYY, MM/DD/  
Date Format  
Show DST  
Specifies how dates are displayed  
Determines if DST is shown or not  
YYYY/MM/DD  
Yes or No  
YYYY  
Yes  
Number of decimal places  
displayed for voltages  
Volts Decimal  
1. to 123 456 789,XXX  
1. to 123 456 789,XXX  
1. to 123 456 789,XXX  
1,XX  
Number of decimal places  
displayed for currents  
Current Decimal  
Power Decimal  
1,XXX  
1,XXX  
Number of decimal places  
displayed for power measurements  
Sets when the display updates (in  
seconds)  
Update Rate  
Contrast  
1 to 6  
0 to 9  
1
7
Higher numbers are sharper  
Specifies the time it takes (in  
seconds) for the backlight to turn off  
(0 = the display stays lit indefinitely)  
300 (five  
minutes)  
Backlight Timeout  
DMD Lock  
0 to 7 200 (two hours)  
Controls the minimum allowable  
time between consecutive demand  
resets (in seconds)  
0 (disabled) to 5 184 000  
(60 days)  
216 000  
(25 days)  
Defines how long the meter remains  
in TEST mode before switching back  
to NORM mode  
TEST Mode TO  
Display Scale  
Scaling Mode  
Delta Vectors  
30 minutes  
1000  
Determines the scale applied to  
displayed parameters  
1 to 999 999  
Specifies whether parameters are  
divided or multiplied by the scale  
before being displayed  
Multiply or Divide  
System or Instrument  
Divide  
Specifies how vector diagrams are  
displayed when in Delta mode  
System  
Modify Passwd  
Disable Security  
Web Config  
Modifies standard password  
Disables meter security  
0 to 999 999 999  
Disabled or Enabled  
Disabled or Enabled  
0
Enabled  
Enabled  
Allow configuration via web server  
Sends a pulse to acknowledge  
alarms when selected  
Ack Alarms  
-
-
1
2
3
A baud rate of 300 bps is only intended for paging applications.  
Serial number = PA-0302B222-01, Unit ID = 2222  
Available on ION8800A and B meters only.  
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The following table lists all settings that can be configured using the ALT  
CONFIG menu (not available when meter cover is sealed).  
Setting  
Description  
Range (Values)  
Default  
IR Config  
Allows meter configuration via the front optical port Disabled or Enabled  
Enabled  
When meter is locked, most meter configuration is  
Locked or Unlocked  
Meter Lock1  
Locked2  
-
prevented, as are meter resets  
Clear Alarms  
Sends a pulse to clear alarms when pushed  
1
-
After a meter is unlocked, it automatically relocks if you do not perform any  
configuration for 30 minutes. This function is not available on non-  
hardware lockable meters.  
2
Default = ‘Locked’ on meters ordered with Hardware Lock option.  
Default = ‘Unlocked’ on all other meters (setting is non-functioning).  
Step 8: Verify Meter Operation  
Three LEDs on the left-hand side of the Front Panel indicate the following:  
Alarm (red) Top LED is user programmable; by default, it flashes to indicate  
serious meter faults. Contact Technical Support if this occurs.  
Indicator (green) Middle LED is user programmable.  
Power (green) Bottom LED indicates the meter is powered. The light should  
always remain on when the meter is in service.  
Phasor Diagrams  
You can also view the meter’s phasor diagram in real time. Use the Phasor  
Viewer available in ION Setup v2.1 and later (free to download from the  
website) to verify your meter’s wiring. See the ION Setup online help for  
details.  
NOTE  
The following DELTA phasor diagrams are represented in system mode.  
DELTA phasors for UNITY Power Factor (resistive load)  
Applicable Volts Mode = DELTA  
U23  
U31  
I3  
I2  
I1  
U12  
U12  
I2  
I1  
I3  
U31  
U23  
26  
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WYE - 123 Rotation  
Applicable Volts Mode = 4W-WYE and 3W-WYE  
Q2: Leading PF (+)  
Q1: Lagging PF (-)  
U3  
I2  
U3  
I3  
U1  
U1  
I1  
I2  
U2  
I3  
I1  
U2  
Active Power  
-kW  
Active Power  
+kW  
Q3: Lagging PF (-)  
Q4: Leading PF (+)  
U3  
U3  
I2  
I1  
I1  
I3  
U1  
U1  
I3  
I2  
U2  
U2  
WYE - 132 Rotation  
Applicable Volts Mode = 4W-WYE and 3W-WYE  
Q2: Leading PF (+)  
Q1: Lagging PF (-)  
U2  
I3  
U2  
I2  
U1  
U1  
I3  
I1  
I2  
I1  
U3  
U3  
Active Power  
-kW  
Active Power  
+kW  
Q3: Lagging PF (-)  
Q4: Leading PF (+)  
U2  
U2  
I2  
I3  
I1  
I1  
U1  
U1  
I3  
I2  
U3  
U3  
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2 Element (3Wire) DELTA - 123 Rotation  
Applicable Volts Mode = DELTA  
Q2: Leading PF (+)  
Q1: Lagging PF (-)  
U31  
U31  
I2  
I3  
I2  
U12  
U12  
I1  
I3  
I1  
U23  
U23  
Active Power  
-kW  
Active Power  
+kW  
Q3: Lagging PF (-)  
Q4: Leading PF (+)  
U31  
U31  
I1  
I3  
I1  
U12  
U12  
I2  
I3  
I2  
U23  
U23  
2 Element (3Wire) DELTA - 132 Rotation  
Applicable Volts Mode = DELTA  
Q2: Leading PF (+)  
Q1: Lagging PF (-)  
U23  
U23  
I2  
I3  
I2  
U12  
U12  
I1  
I3  
I1  
U31  
U31  
Active Power  
-kW  
Active Power  
+kW  
Q3: Lagging PF (-)  
Q4: Leading PF (+)  
U23  
U23  
I1  
I1  
I3  
U12  
U12  
I2  
I3  
I2  
U31  
U31  
28  
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Step 9: View Meter Data  
NORM mode  
Use the Up and Down buttons to scroll through NORM mode display screens.  
NORM Screen  
Contents  
kWh delivered/received  
kWh  
kvarh  
kVAh  
kvarh delivered/received  
kVAh delivered/received  
Peak Demand Delivered Maximum delivered kW value (timestamped)  
Peak Demand Received  
Peak Demand Reset  
Q Metering  
Maximum received kW value (timestamped)  
Number of Demand Resets (timestamped)  
Approximated varh measurements  
Disk Simulator  
Simulates mechanical watt-hour meter disk  
Black screen to indicate functioning display  
All Segments  
ALT mode  
Press the Alt/Enter button once for ALT display modes. Press the Up or Down  
buttons to scroll through displays.  
ALT Screen  
Name Plate 1  
Contents  
Owner, firmware version, TAG 1 & 2,  
meter serial number  
Name Plate 2  
Event Log  
Sliding window settings  
Most recent high priority (255) events  
Phasors and values for phase current/  
voltage  
Vector Diagram  
Instantaneous Voltage  
Instantaneous Current  
Average voltage, L-N or L-L  
Phase current, average current  
kW total, kvar total, kVA total, power  
factor  
Instantaneous Power  
Instantaneous Demand  
kW delivered/received  
Voltage Harmonics (3 screens) Per-phase voltage harmonic histograms  
Current Harmonics (3 screens) Per-phase current harmonic histograms  
Availability  
Number of nines measurement  
kW delivered/received  
Instantaneous Demand  
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TOU Display Screen  
Contents  
TOU Energy by Rate  
kWh delivered values for each TOU rate  
Maximum kW delivered for each TOU rate  
kWh delivered in PB  
kW Peak Demand  
Previous Billing Energy  
Prev Billing Peak Demand  
Previous Season Energy  
Prev Season Peak Demand  
Maximum kW delivered in PB  
kWh delivered for each TOU rate in PB  
Max kW delivered for each TOU rate in PB  
kWh delivered/received in PB & billing  
season  
Prev Billing/Season Energy  
Max kW sd received from PB & billing  
season  
Prev Bill/Season Pk Dem  
Prev Billing/Season Energy  
kvarh del/rec in PB & billing season  
Prev Bill/Season Pk Demand kvar del/rec in PB & billing season  
Prev Billing/Season Energy  
Pre Bill/Season Pk Demand  
Active TOU Rate  
Active TOU Season  
Flicker  
kVAh del/rec from PB & billing season  
kVA del/rec in PB & billing season  
Active TOU billing rate  
Active TOU billing season  
Flicker measurements from U1, U2 & U3  
Frequency information  
Frequency  
NOTE  
PB = Previous Billing period.  
TEST Mode  
TEST Screen  
Contents  
kWh Test  
TEST mode kWh delivered/received  
TEST mode kvarh/KVAh delivered/  
received  
kvarh/KVAh Test  
Instantaneous Demand Test  
TEST mode kW delivered/received  
To Enter TEST Mode  
Meter Type  
Method  
Use ION software  
Standard Meter  
Open cover and press TEST mode button (see  
(no hardware lock)  
Open cover and press TEST mode button (see  
Hardware Locked Meter  
NOTE  
The meter always returns to NORM mode after exiting TEST mode.  
30  
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Replacing the Battery  
The battery in the ION8800 meter keeps the real time clock running when  
supply power is lost. Replace the battery if the meter has been stored for an  
extended period of time without power (longer than two years). If the meter  
will be without power for an extended length of time, disconnect the battery  
cable so that the battery maintains its 10-year shelf life.  
Battery Dimensions  
Battery Specifications  
Lithium LiSOCl2  
Type  
Nominal Capacity  
Rated Voltage  
Connector  
1.0 Ah  
3.6 V  
Gold-plated  
Gold-plated  
Connector  
The battery can be changed when the meter is either powered or  
unpowered.  
NOTE  
Replacing the battery on an unpowered meter resets the internal clock and  
may affect revenue parameters.  
To replace the battery  
1. To prevent electrostatic damage to the unit, make sure you are  
grounded or wear an anti-static wrist strap during this procedure.  
2. Open the front cover of the meter.  
3. Remove the Phillips screw that holds the battery cover in place and  
remove the battery cover.  
4. Remove the battery from the housing and disconnect the battery  
connector from the meter.  
Battery  
Connector  
Battery Cover  
Battery  
5. Connect the new battery’s wire to the meter. and place the battery in the  
housing.  
6. Replace the battery cover and the Phillips screw.  
7. Close the cover of the meter.  
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Meter Security  
Security features depend on the meter ordering options. See below.  
All ION8800 meters  
Standard security includes traditional anti-tamper mechanical sealing points  
on the meter case and cover.  
ION8800 meters with Hardware Locked Security Option  
Standard security plus a hardware-locked security system that prevents  
modification of revenue quantities after the meter is sealed.  
Hardware Locked Security Option  
To make configuration changes to billing parameters on a hardware-locked  
meter, you must first unlock the meter. The Meter Lock setting is located in the  
ALT Config menu, which is reached by pressing the ALT Config button under  
the anti-tamper sealed cover (see “ALT Config Button” on page 7). This  
button cannot be activated remotely with a Hardware Lock meter.  
Typical values that are protected include:  
kWh, kvarh, kVAh delivered, received, del-rec, del+rec.  
kW, kvar, kVA and Sliding Window demand min and max values.  
Digital Outputs controlling the energy pulsing applications.  
All Power system settings, including PT and CT ratios.  
For a complete list of locked values specific to your meter and its firmware,  
contact Technical Support.  
Anti-Tamper Sealing Methods  
The ION8800 meter uses the following anti-tamper sealing methods.  
Meter Seals  
Rear of Meter  
Meter Case  
Sealing Bars  
32  
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Front of Meter  
Cover  
Sealing Point  
Front Panel  
Sealing Point  
Front Panel  
Sealing Point  
The meter incorporates sealing bars and chassis screws with through-holes,  
through which traditional lead/wire seals can be inserted. When utilized,  
these lead/wire seals effectively prevent unauthorized personnel from  
gaining access to meter internals or to buttons under the cover.  
These seals are installed as follows:  
1. Insert the sealing wire through both the screw hole and sealing bar.  
Sealing Bar  
Screw with  
Through-hole  
Sealing Wire  
Lead Sealing Tab  
2. Twist the wire and crimp the lead-sealing tab on to the wire.  
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ION8800  
Installation Guide  
Electrical equipment should be installed, operated,  
serviced, and maintained only by qualified personnel.  
No responsibility is assumed by Schneider Electric for any  
consequences arising out of the use of this material.  
Schneider Electric  
2195 Keating Cross Road  
Saanichton, BC Canada V8M 2A5  
70000-0280-01  
© 2007 Schneider Electric. All rights reserved.  
05/2007  
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