PowerLogic® ION8800
Energy & Power Quality Meter
Installation Guide
05/2007
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Danger
Caution
This symbol indicates the presence of dangerous voltage within and outside the product enclosure
that may constitute a risk of electric shock, serious injury or death to persons if proper precautions
are not followed.
This symbol alerts the user to the presence of hazards that may cause minor or moderate injury to
persons, damage to property or damage to the device itself, if proper precautions are not followed.
Consult this document whenever this symbol is used on the meter, to determine the nature of the
potential hazard and any actions which need to be taken.
Note
This symbol directs the user’s attention to important installation, operating and maintenance
instructions.
Installation Considerations
Installation and maintenance of the ION 8800 meter should only be performed by qualified, competent personnel
that have appropriate training and experience with high voltage and current devices. The meter must be installed in
accordance with all local and national electrical codes.
If this equipment is used in a manner not specified by the manufacturer, the protection from electric shock, fire, etc.
provided by this equipment may be impaired.
DANGER
Failure to observe the following instructions may result in severe injury or death.
During normal operation of the ION 8800 meter, hazardous voltages are present on its connector pins,
and throughout the connected potential transformer (PT), current transformer (CT), direct connect without
PTs, digital (status) input, control power and external I/O circuits. PT and CT secondary circuits are capable
of generating lethal voltages and currents with their primary circuit energized. Follow standard safety pre-
cautions while performing any installation or service work (i.e. removing PT fuses, shorting CT
secondaries, etc).
Do not use digital output devices for primary protection functions. These include applications where the
devices perform energy limiting functions or provide protection of people from injury. Do not use the ION
8800 in situations where failure of the devices can cause injury or death, or cause sufficient energy to be
released that can start a fire. The meter can be used for secondary protection functions.
The ION 8800 meter’s chassis ground must be properly connected to a good earth ground for safety, and
for the noise and surge protection circuitry to function correctly. Failure to do so will void the warranty, and
create a risk of electric shock, injury or death.
When installing the meter, all voltage paths (measurement voltage and all auxiliary circuits such as the
power supply and the tariff control voltage) must be fused according to applicable local safety standards.
CAUTION
Observe the following instructions, or permanent damage to the meter may occur.
The ION 8800 meter offers a range of hardware options that affect input ratings. The ION 8800 meter’s
serial number label lists all equipped options. Applying current levels incompatible with the current inputs
will permanently damage the meter. This document provides installation instructions applicable to each
hardware option.
Do not HIPOT/Dielectric test the digital (status) inputs, digital outputs, power supply terminals or commu-
nications terminals. Refer to the label on the ION 8800 meter for the maximum voltage level the device
can withstand.
Replacing the meter battery with the wrong type or voltage rating could result in damage to the meter. Use
only a lithium LiSOCl battery with a rated voltage of 3.6 V, and the same construction as the original
2
battery, as a replacement.
3
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Network Compatibility Notice for the Internal Modem
The internal modem in meters equipped with this option is compatible with the telephone systems of most countries
in the world. Use in some countries may require modification of the internal modem’s initialization strings. If problems
using the modem on your phone system occur, please contact Schneider Electric Technical Support.
Standards Compliance
Made by Power Measurement Ltd.
PowerLogic, ION, ION Enterprise, MeterM@il and Modbus are either trademarks or registered trademarks of
Schneider Electric.
Covered by one or more of the following patents:
U.S. Patent No's 7010438, 7006934, 6990395, 6988182, 6988025, 6983211, 6961641, 6957158,
6944555, 6871150, 6853978, 6825776, 6813571, 6798191, 6798190, 6792364, 6792337, 6751562,
6745138, 6737855, 6694270, 6687627, 6671654, 6671635, 6615147, 6611922, 6611773, 6563697,
6493644, 6397155, 6236949, 6186842, 6185508, 6000034, 5995911, 5828576, 5736847, 5650936,
D505087, D459259, D458863, D443541, D439535, D435471, D432934, D429655, D427533.
4
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ION8800 Models
Feature Set
C
Description
Basic Tariff/Energy revenue meter
Feature Set C + EN50160 and IEC 61000-4-30 Class A compliant power
quality monitoring
B
Feature Set B + power quality analysis (waveforms and transient capture
with 1024 samples/cycle resolution)
A
Available Options
Logging and
Recording
Current
Inputs
Communications
Security
5 MB memory
10 MB memory
Low Current Optical IEC 1107
Standard
Hardware
locked
(In=1A, 2A)
RS-485 and optical IEC 1107
Communications Module (RS-485,
RS-232, modem, 10-Base-T Ethernet,
10-Base-FL Fiber Ethernet)
High Current
(In=5A)
I/O Options
Ordering
Code
Outputs
Digital Inputs
Com
8 digital Form A solid-state outputs
1 Form C mechanical relay
4 Form C solid-state outputs
One RS-485 port on
Essailec connector
None
A
B
C
D
E
8 digital Form A solid-state outputs
1 Form C mechanical relay
4 Form C solid-state outputs
3 Low voltage None
3 High voltage None
8 digital Form A solid-state outputs
1 Form C mechanical relay
4 Form C solid-state outputs
1 Form C mechanical relay
4 Form C solid-state outputs
One RS-485 port on
Essailec connector
3 Low voltage
3 High voltage
IRIG-B
1 Form C mechanical relay
4 Form C solid-state outputs
IRIG-B
One RS-485 port on
Essailec connector
Before You Begin
Before installing the meter, familiarize yourself with the steps in this guide and
read the safety precautions presented on the “Installation Considerations”
page.
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Meter Overview
Meter Front (Cover Closed)
Operational
LEDs
Navigation
Buttons
Display
Optical
Communications
Port
Wh
Pulsing
Port
Slot-head
Screw
Slot-head
Screw
varh
Pulsing
Port
Cover
Seal
Meter Front (Cover Open)
Sealed
Buttons
Operational
LEDs
Navigation
Buttons
Display
Optical
Communications
Port
Battery
Cover
Wh
Pulsing
Port
Slot-head
Screw
varh
Pulsing
Port
Cover
Seal
Slot-head
Screw
Meter Back
Communications
Module Cover
Plate
Essailec
Connector
Ground
Terminal
6
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Front Panel Button Functions
ALT/ENTER: Press this button once to enter ALT mode. Press and hold to enter
Setup mode. In Setup mode, press this button to accept changes.
NAVIGATION: Press the UP / DOWN arrow buttons to highlight menu items, or
increment / decrement numbers. Press and hold to shift cursor left and right.
DEMAND RESET: Press this button to reset all maximum demand registers. Not
accessible when cover is sealed.
TEST MODE: Press this button to enter Test Mode. Billable quantities do not
accumulate when meter is in Test Mode. Not accessible when cover is sealed.
ALT CONFIG: Press this button to enter the Alternate Configuration menu. Not
accessible when cover is sealed.
MASTER RESET: Press this button to reset meter quantities. Not accessible when
cover is sealed.
SPARE: This button is not currently implemented. Not accessible when cover is
sealed.
Meter Labels
Front of Meter (Cover Closed)
Voltageand
Current
Ratings
Transformer
Factors and
Energy Pulse
Weight Factors
Removable
User Label
Nameplate
Removable
User Label
Removable User Labels
Insert user labels between bezel label and
plastic lid while cover is open.
50.0 mm
(1.97“)
13.0 mm
(0.51“)
60.0 mm
(2.36“)
44.0 mm
(1.73“)
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Unit Dimensions
Meter dimensions conform to DIN standard 43862.
Front View of Meter
132.2 mm
(5.21“)
4.6 mm
(0.18“)
190.5 mm
(7.50“)
M3 Thread
Screw
202.1 mm
(7.96“)
Side View of Meter
38.4 mm
(1.51“)
260.0 mm
(10.24“)
111.8 mm
(4.40“)
Front of Rack View
482.0 mm
(18.98“)
to fit 19 inch rack
132.5 mm
(5.22“)
3U high
57.2 mm
(2.25“)
461.0 - 469.0 mm
(18.15 - 18.46“)
8
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Essailec Connections
Voltage, current, power supply, I/O and communication connections are
made via the Essailec connector on the rear of the meter. Meters can be
ordered with multiple connector configurations.
Order Options B/C Circuit & Pinout Diagrams
This pinout drawing details the various pins
on the meter side of the connector. The
table below maps the pins to their
corresponding inputs and outputs in the
meter.
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Order Option A Circuit & Pinout Diagrams
This pinout drawing details the various pins
on the meter side of the connector. The
table below maps the pins to their
corresponding inputs and outputs in the
meter.
10
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Order Options A/B/C Essailec Connector Arrangement
Meter Port
Essailec Connector Pin
Description
I11
I12
I21
I22
I31
I32
I41
I42
Uref
U1
A01
standard
standard
standard
standard
standard
standard
optional
optional
A1
A02
A2
A03
A3
A04
A4
B0
Current
Measurement Inputs
standard
standard
B1
Voltage
Measurement Inputs
U2
B2
standard
U3
B3
standard
DO7 & DO8 K
DO5 & DO6 K
DO5
DO6
DO7
DO8
DO1 & DO2 K
DO1
DO1
DO2
DO2
DO3 & DO4 K
DO3
DO3
DO4
DO4
B4
B5
B6
B7
B8
B9
standard; Common
standard; Common
standard; NO
standard; NO
standard; NO
standard; NO
standard; Common
standard; NO
standard; NC
standard; NO
standard; NC
standard; Common
standard; NO
standard; NC
standard; NO
standard; NC
Unused
Form A Outputs
C0
C1
C2
C3
C4
C5
C6
C7
C8
C9
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
E0
Form C Solid-state
Relays
-
-
-
-
Unused
Unused
Unused
Unused
DO11 & DO12 K
DO9 & DO10 K
DO9
DO10
DO11
DO12
Alarm K
Alarm
standard; Common
standard; Common
standard; NO
standard; NO
standard; NO
standard; NO
standard; Common
standard; NO
standard; NC
Form A Outputs
Form C Mechanical
Relay
E1
E2
Alarm
DI-SCOM (or RS-485
Shield)
E5
standard; Common
DI1 (or RS-485 +)
DI2 (or RS-485 -)
DI3 (or unused)
-
Power Supply N/-
Power Supply L/+
E6
E7
E8
E3
E4
E9
RS-485 +
RS-485 -
standard
Unused
Power Supply neutral (-)
Power Supply line (+)
Digital Inputs or
RS-485 Com
Power Supply Inputs
(AC/DC)
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Order Options D/E Circuit & Pinout Diagrams
This pinout drawing details the various pins
on the meter side of the connector. The
table below maps the pins to their
corresponding inputs and outputs in the
meter.
12
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Order Options D/E Essailec Connector Arrangement
Meter Port
Essailec Connector Pin
Description
I11
I12
I21
I22
I31
I32
I41
I42
Uref
U1
A01
standard
standard
standard
standard
standard
standard
optional
optional
A1
A02
A2
A03
A3
A04
A4
B0
Current
Measurement Inputs
standard
standard
B1
Voltage
Measurement Inputs
U2
B2
standard
U3
B3
standard
DI-SCOM
DI1
DI2
B5
B6
B7
standard; Common
standard
standard
Digital Inputs
DI3
B8
standard
Power Supply N/-
Power Supply L/+
DO1 & DO2 K
DO1
DO1
DO2
DO2
DO3 & DO4 K
DO3
DO3
DO4
DO4
Alarm K
Alarm
Alarm
-
RS-485 Shield
RS-485 +
RS-485 -
-
B4
B9
Power Supply neutral (-)
Power Supply line (+)
standard; Common
standard; NO
standard; NC
standard; NO
standard; NC
standard; Common
standard; NO
standard; NC
standard; NO
standard; NC
standard; Common
standard; NO
standard; NC
Unused
Power Supply Inputs
(AC/DC)
C0
C1
C2
C3
C4
C5
C6
C7
C8
C9
D0
D1
D2
D3
D5
D6
D7
D8
Form C Solid-state
Relays
Form C Mechanical
Relay
RS-485 Shield
RS-485 +
RS-485 -
RS-485 Com
Unused
IRIG-B Clock
Synchronization
Input
optional; clock synch input
Common
optional; clock synch input
IRIG-B input common
IRIG-B input
D4
D9
Step 1: Mount the Meter
Meter Battery Considerations
The meter’s battery life expectancy depends on both temperature and the
amount of time the meter is without power. For typical installations, the
battery should last 10 years minimum at 25ºC meter ambient operating
temperature. The battery is field replaceable (see “Replacing the Battery” on
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Environmental Specifications (IEC62052-11)
Mounting Location
Metrological
Indoor use
-10 to +45ºC (14 to +113ºF)
-25 to +55ºC (-13 to +131ºF)
No formation of ice
Operating Range
Max. Altitude
2000 metres (6562 feet) above sea level
Display Operating Range -10 to +60ºC (14 to +140ºF)
Storage Range
Relative Humidity Range
Enclosure Rating
-25 to +70ºC (-13 to +158ºF)
5 to 95% non-condensing
IP51 (IEC60529)
Installation
DANGER
Do not power up the meter until the ground terminal is connected -- risk of
electric shock.
1. Connect the ground terminal on the rear of the meter to a good earth
ground on the rack, using a 3.3 mm2 (12 AWG) wire. Ensure that the
terminal nut is tightened down securely onto the ground wire. The wire
must be a minimum of 30 cm long (11.8”) to allow racking and
unracking.
Meter Ground
Terminal
2. Slide the meter into the DIN standard 43862 rack (half-width 19 inch/
482.6 mm rack with plug-in Essailec connector).
465 mm (18.31”)
7 mm
(0.28”)
451 mm (17.76”)
Cut-out for 482.6 mm (19”)
Chassis
M6
3. Ensure the rear connector fits tightly.
4. Tighten the 2 slot-head screws (M3 thread) into the front of the meter rack,
to hold the meter firmly in place.
Meter Essailec
Rack Essailec
Connector
Connector
ION8800
Meter
482.6 mm (19”)
Rack
Slot-head
Screws
14
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Step 2: Wire the Digital I/O
Form C Digital Output: Mechanical Alarm Relay
Contacts
common, NO, NC
Max. Switching Voltage 250 VAC/125 VDC (internally limited to 300 V peak)
Max. Switching Current 1 A AC/0.1 A DC
Operate Time (max.)
Release Time (max.)
Isolation to Ground
Rating
8 ms
4 ms
2,000 VAC for 60 s (50 Hz)
Installation category II (local), Pollution degree 2
5,000,000
Minimum Operations
Form C Digital Output: Solid State Relay Outputs DO1 - DO4
Excitation
External only
Contacts
common, NO, NC
Max. Switching Voltage 250 VDC/ 210 VAC (internally limited to 350 V peak)
Max. Switching Current 100 mA AC/DC
Isolation to Ground
Rating
2,000 VAC for 60 s (50 Hz)
Installation category II (local), Pollution degree 2
Form A Digital Outputs: Solid State Relay Outputs DO5 - DO12
Excitation
External only
Max. Switching Voltage 250 VDC/ 210 VAC (internally limited to 350 V peak)
Max. Switching Current 100 mA AC/DC
Isolation to Ground
Rating
2,000 VAC for 60 sec. (50 Hz)
Installation category II (local), Pollution degree 2
Digital Inputs: Solid State DI1 - DI3
Excitation
External only
Minimum Pulse Width
Maximum Pulse Rate
Timing Resolution
Updated
1 ms
20 Hz
1 ms
½ cycle (does not affect timing resolution)
Isolation to Ground and to
Contacts
2,000 VAC for 60 sec. (50 Hz)
Rating
Hi-Voltage Range
Lo-Voltage Range
Installation category II (local), Pollution degree 2
75 - 280 VDC or VAC (RMS)
15 - 75 VDC or VAC (RMS)
Hi-Voltage Input Impedance 100 kΩ
Lo-Voltage Input Impedance 20 kΩ
CAUTION
Field Hi-Pot testing to the above isolation levels is not recommended -- risk
of meter damage.
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Step 3: Wire the Voltage and Current Inputs
Voltage Inputs
Inputs
U1, U2, U3, Uref
Accuracy and Rating
Range
Fault Capture
Overload
Dielectric Withstand
Input Impedance
Rating
57 - 288 L-N VAC RMS
99 - 500 L-L VAC RMS
1200 V peak (L-N)
1500 VAC RMS continuous
3320 VAC RMS at 50 Hz for 60 s
5 MΩ/phase (phase - Vref)
Measurement category IV
Current Inputs: High Current Option
Accuracy Range
Rated Nominal
Starting Current
Max. Current
Fault Capture
Max. Voltage
Overload
Dielectric Withstand
Burden
Impedance
0.05 - 10 A autoranging
5 A
0.001 A RMS
10 A
14 A peak
288 V RMS (Cat IV IEC 61010-1)
200 A RMS for 0.5 s, non-recurring
3320 VAC RMS at 50 Hz for 60 s
0.25 VA per phase (at 5 A)
10 mΩ per phase
Rating
Measurement category IV
Current Inputs: Low Current Option
Accuracy Range
Rated Nominal
Starting Current
Max Current
Fault Capture
Max. Voltage
Overload
Dielectric Withstand
Burden
Impedance
0.01 - 6 A autoranging
1 A and 2 A
0.001 A RMS
10 A
14 A peak
288 V RMS (Cat IV IEC 61010-1)
200 A RMS for 0.5 s, non-recurring
3320 VAC RMS at 50 Hz for 60 s
0.01 VA per phase (at 1 A)
10 mΩ per phase
Rating
Measurement category IV
NOTE
The appropriate Volts Mode setting is included with each wiring diagram.
Refer to Step 7 to learn how to configure Volts Mode on the meter.
CT & PT Selection
Consult your local instrument transformer expert, either at the local utility or
through a vendor or supplier, to obtain CT and PT selection standards for
high accuracy revenue metering applications in your regions.
16
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4-Wire Wye, 3-Element, Direct Connection Diagram
288 V L-N / 500 V L-L max.
VOLTS MODE = 4W-Wye
4-Wire Wye, 3-Element, 3 PTs Connection Diagram
Use PTs for voltages over 288 V L-N / 500 V L-L.
Wye (Star) wiring for PT primaries and secondaries.
VOLTS MODE = 4W-Wye
4-Wire Wye, 2½-Element, 2 PTs Connection
Phase 2 voltage (U2) displayed by meter is derived from phase 1 and
phase 3, not measured. U2 will display a value even if no voltage is
present on Phase 2. U2 values are only accurate for balanced loads.
VOLTS MODE = 3W-Wye
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3-Wire Solid-Grounded Wye, 3-Element, Direct Connection
When the common or star point of a 3-wire Wye system is grounded,
the meter may be connected directly without using PTs, provided that the
phase voltages are within the meter’s range.
VOLTS MODE = 4W-Wye
3-Wire Delta, 2½-Element, Direct Connection
500 V L-L max.
VOLTS MODE = Delta
3-Wire Delta, 2-Element 2 PTs & 2 CTs
Use PTs for voltages over 500 V L-L.
VOLTS MODE = Delta
18
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3-Wire Delta, 2½-Element, 2 PTs & 3 CTs
Use PTs for voltages over 500 V L-L
VOLTS MODE = Delta
Single Phase Connection Diagram
PF = 0.9 (25°) Lag
288 V L-N / 500 V L-L max. Use PTs for higher voltages.
VOLTS MODE = Single
Using Potential Transformers
System Mode
Voltage Range
Requires PTs
up to 288 V L-N or 500 V L-L
over 288 V L-N or 500 V L-L
up to 500 V L-L
no
yes
no
Wye/
Single Phase
Delta
over 500 V L-L
yes
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Step 4: Wire the Communications
ION8800 meters are equipped with one standard optical port. Other
communications ports are available as options.
The Communications module cover plate (found on the back of the meter)
should never be removed unless a communications module is installed in its
place.
Infrared Connections (COM1)
Connect an optical probe cable (not included) to communicate between the
meter optical port and a PC serial port.
Interface
Location
Data Rate
Isolation
Duplex
IEC 1107 optical port
Front of meter
1,200 – 19,200 bps
Optical
Half
RS-485 Connections (COM2 and COM3)
COM2: optional module or Essailec
COM3: optional module only
Ports Available
Connectors
Captured-wire (+, –, Common*, Shield)
Wire
Shielded 2 or 3-conductor RS-485 cable
Maximum Cable Length
Data Rate
1219 m (4,000 ft) total for entire bus
300 – 57,600 bps
Maximum Devices (per bus)
Isolation
Duplex
32
Optical
Half
* Use optional Common wire for improved communications performance.
RS-232 Connections (COM3 optional module)
DB9 Null Modem
Wiring Diagram
Null modem cable pinout
Pin 3 - Transmit Data - Pin 2
Pin 2 - Receive Data - Pin 3
Pin 7 - Request to Send- Pin 8
Pin 8 - Clear to Send- Pin 7
Pin 5 - Signal Ground- Pin 5
Pin 6 - Data Set Ready- Pin 4
Pin 4 - Data Terminal Ready-
Pin 6
5
1
9
6
DTE
(meter)
DTE
(computer)
Meter Connected to External
Modem
Specification
Connector Type
Meter Connected to Computer
DB9 female end for mating with male connector on the meter
Wire
Null modem RS-232 cable
15.2 m (50 ft)
300 – 115,200 bps
Optical
Straight-through RS-232 cable
Maximum Cable Length
Data Rate
Isolation
Duplex
Full
20
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Ethernet Connections (optional module)
10Base-T
Pin 1: Transmit Data +
Pin 2: Transmit Data -
Pin 3: Receive Data -
Pin 6: Receive Data +
Wire Type
High quality Category 3 or 5 unshielded twisted pair cable
Connector Type
Maximum Length
Type
RJ45 modular
100 m (328 ft)
IEEE 802.3 10Base-T for 10 Mbps base band CSMA/CD LANs
10 Mbps
Data Rate
Isolation
Transformer isolated to 1500 VAC/2250 VDC RMS
Max. Connections Allowed 4 simultaneous
10Base-FL (Fiber)
Wire Type
62.5/125 micrometer multimode fiber optic cable
ST
2000 m (6562 ft)
10 Mbps
Connector Type
Maximum Length
Data Rate
Isolation
Optical
NOTE
Ethernet connection should be made to either the Fiber port or RJ45 port, not
both, or communications conflicts may result.
ST type fiber cables
Ethernet TCP/IP Service Ports
Protocol
Port
Only one EtherGate
connection per port
is allowed at a time
ION
7700
7701
502
7802
7803
20,000
Modbus RTU
Modbus TCP
EtherGate (COM2)
EtherGate (COM3)
DNP TCP
Internal Modem Connection (COM4 optional module)
Pin 3: Ring
Pin 4: Tip
Connector Type
Wire Type
Data Rate
RJ11
Part 68 compliant telephone cord
300 bps – 56 kbps
Error Correction
V.42 LAPM, MNP 2-4, V.44
Data Compression V.42 bis/MNP 5
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Step 5: Wire the Power Supply
ION8800 meter power supply connections are found on the Essailec
connector.
Single Phase Power Supply
85 - 240 VAC ±10% (47 - 63 Hz)
110 - 270 VDC ±10%
Rated Inputs
Rating
Dielectric Withstand
Max. Burden
Installation category II (local), Pollution degree 2
2,000 VAC RMS for 60s (50Hz)
9 W (20 VA) for base unit without comm module
Min: 120 ms (6 cycles @ 50 Hz)
Typical: 0.5 - 5 s (depending on input voltage and
configuration)
Fuse for N/-
terminal required if
neutral is
ungrounded.
Ride-through
Step 6: Power Up the Meter
DANGER
Before you apply power to the meter, ensure that ground is securely
connected and that the supply voltage is within the allowed range of the
meter’s power supply.
Step 7: Set Up the Meter Using the Front Panel
The following Setup screens are available for meter configuration via the
front panel:
BASIC SETUP
DEMAND SETUP
COM1 SETUP
COM2 SETUP
COM3 SETUP
COM4 SETUP
NETWORK SETUP
FORMAT SETUP
DISPLAY SETUP
SECURITY SETUP
The following example shows Volts Mode setup using the meter front panel.
Press and hold
Press
Press
Press
Press
Press ALT/ENTER and
hold for 3 seconds to
enter Setup Mode
Use arrow buttons to
move up and down in
list. Press ALT/ENTER to
select Basic Setup.
Use arrow buttons to
move up and down in
list. Press ALT/ENTER to
select Volts Mode.
Use arrow buttons to
move up and down in
list. Press ALT/ENTER to
select 4W-WYE.
from Display Mode.
22
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The following table lists all settings that can be configured via the front panel,
with the meter cover seal in place.
Menu
Setting
Description
Range (Values)
Default
4W-WYE
DELTA
The power system’s configuration –
WYE, DELTA, etc.
Volts Mode
3W-WYE
SINGLE
DEMO
4W-WYE
The Potential Transformer’s primary
winding voltage rating
PT Primary
PT Secondary
CT Primary
CT Secondary
I4 Primary
I4 Secondary
U1 Polarity
U2 Polarity
U3 Polarity
I1 Polarity
1 to 999 999 999
1 to 999 999 999
1 to 999 999 999
1 to 999 999 999
1,0 - 999 999,00
1,0 - 999 999,00
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
120,00
120,00
5
The Potential Transformer’s
secondary winding voltage rating
The Current Transformer’s primary
winding current rating
The Current Transformer’s
secondary winding current rating
5
Primary rating for the I4 current
transformer
5
Secondary rating for the I4 current
transformer
5
The polarity of the Potential
Transformer on U1
Normal
Normal
Normal
Normal
Normal
Normal
The polarity of the Potential
Transformer on U2
The polarity of the Potential
Transformer on U3
The polarity of the Current
Transformer on I1
The polarity of the Current
Transformer on I2
I2 Polarity
The polarity of the Current
Transformer on I3
I3 Polarity
The polarity of the Current
Transformer on I4
I4 Polarity
Normal or Inverted
123, 132
Normal
123
Phase Rotation
SWD Subinterval
Power system’s phase rotation
Intervals used to compute your
Sliding Window Demand values
1 to 5 940
600
SWD #
Subintervals
The number of SWD periods in use
1 to 15
3
SWD Pred Resp
0,00 to 99,00
70
ION
ION, Modbus RTU, DNP,
DLMS, Factory
Protocol
Specifies which protocol is active
Specifies COM port baud rate
during serial communications
1 200 to 19 200
0 to 1,0
9 600
0,010
Baud Rate
Specifies the meter’s transmit delay
setting (in seconds)
Transmit Delay
From serial
number2
Identifies the meter during serial
communications
Unit ID
1 to 9 999
Serial Port
Parity and stop bits for the port
8N1,8N2,8E1,8E2,8O1,8O2
8N1
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Menu
Setting
Description
Range (Values)
Default
ION, Modbus RTU, Modbus
Master3, DNP, DLMS,
EtherGate, ModemGate,
GPS: Truetime/Datum
GPS: Arbiter, Factory
Protocol
Specifies which protocol is active
ION
Specifies COM port baud rate
during serial communications
Baud Rate1
300 to 57 600
0 to 1,0
9 600
0,010
Specifies the meter’s transmit delay
setting (in seconds)
Transmit Delay
From serial
number2
Identifies the meter during serial
communications
Unit ID
1 to 9 999
Serial Port
Port Location
Protocol
Parity and stop bits for the port
8N1,8N2,8E1,8E2,8O1,8O2
Essailec or Comm Module
Same as COM2
8N1
Specifies physical connection point
for COM2
Essailec
ION
Specifies which protocol is active
Specifies COM port baud rate
during serial communications
Baud Rate1
300 to 115 200
9 600
Specifies the meter’s transmit delay
setting (in seconds)
Transmit Delay
0 to 1,0
0,010
From serial
number2
Identifies the meter during serial
communications
Unit ID
1 to 9999
Serial Port
Parity and stop bits for the port
8N1,8N2,8E1,8E2,8O1,8O2
RS-232, RS-485
8N1
RS-232 or RS-485 Specifies RS-232 or RS-485
RS-232
RTS/CTS
Handshake
Specifies if hardware flow control is
used during RS-232 communication RTS/CTS
RTS with delay
RTS + delay
ION, Modbus RTU, DNP,
DLMS, GPS: Truetime/Datum
GPS: Arbiter, Factory
Protocol
Specifies which protocol is active
ION
Specifies COM port baud rate
during serial communications
Baud Rate1
300 to 115 200
0 to 1,0
9 600
0,010
Specifies the meter’s transmit delay
setting (in seconds)
Transmit Delay
From serial
number2
Identifies the meter during serial
communications
Unit ID
1 to 9 999
000.000.000.000 to
255.255.255.255
IP Address
Mask
Specifies TCP/IP Ethernet address
Specifies Subnet Mask
None
None
None
0.0.0.0 to 255.255.255.0
000.000.000.000 to
255.255.255.255
Gateway
Specifies Ethernet gateway (if used)
000.000.000.000 to
255.255.255.255
SMTP Address
Specifies location of SMTP Server
None
24
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Menu
Setting
Description
Range (Values)
Default
Phase Labels
PF Symbol
Specifies how phases are labelled
LD (leading)/LG (lagging)
ABC, RST, XYZ, RYB, 123
LD/LG, +/-, CAP/IND
123
LD/LG
Specifies symbols used to delimit
thousands and decimal place holder
Digit Group
1000.0 or 1,000.0 or 1000,0 1000,0
MM/DD/YYYY, DD/MM/YYYY, MM/DD/
Date Format
Show DST
Specifies how dates are displayed
Determines if DST is shown or not
YYYY/MM/DD
Yes or No
YYYY
Yes
Number of decimal places
displayed for voltages
Volts Decimal
1. to 123 456 789,XXX
1. to 123 456 789,XXX
1. to 123 456 789,XXX
1,XX
Number of decimal places
displayed for currents
Current Decimal
Power Decimal
1,XXX
1,XXX
Number of decimal places
displayed for power measurements
Sets when the display updates (in
seconds)
Update Rate
Contrast
1 to 6
0 to 9
1
7
Higher numbers are sharper
Specifies the time it takes (in
seconds) for the backlight to turn off
(0 = the display stays lit indefinitely)
300 (five
minutes)
Backlight Timeout
DMD Lock
0 to 7 200 (two hours)
Controls the minimum allowable
time between consecutive demand
resets (in seconds)
0 (disabled) to 5 184 000
(60 days)
216 000
(25 days)
Defines how long the meter remains
in TEST mode before switching back
to NORM mode
TEST Mode TO
Display Scale
Scaling Mode
Delta Vectors
30 minutes
1000
Determines the scale applied to
displayed parameters
1 to 999 999
Specifies whether parameters are
divided or multiplied by the scale
before being displayed
Multiply or Divide
System or Instrument
Divide
Specifies how vector diagrams are
displayed when in Delta mode
System
Modify Passwd
Disable Security
Web Config
Modifies standard password
Disables meter security
0 to 999 999 999
Disabled or Enabled
Disabled or Enabled
0
Enabled
Enabled
Allow configuration via web server
Sends a pulse to acknowledge
alarms when selected
Ack Alarms
-
-
1
2
3
A baud rate of 300 bps is only intended for paging applications.
Serial number = PA-0302B222-01, Unit ID = 2222
Available on ION8800A and B meters only.
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The following table lists all settings that can be configured using the ALT
CONFIG menu (not available when meter cover is sealed).
Setting
Description
Range (Values)
Default
IR Config
Allows meter configuration via the front optical port Disabled or Enabled
Enabled
When meter is locked, most meter configuration is
Locked or Unlocked
Meter Lock1
Locked2
-
prevented, as are meter resets
Clear Alarms
Sends a pulse to clear alarms when pushed
1
-
After a meter is unlocked, it automatically relocks if you do not perform any
configuration for 30 minutes. This function is not available on non-
hardware lockable meters.
2
Default = ‘Locked’ on meters ordered with Hardware Lock option.
Default = ‘Unlocked’ on all other meters (setting is non-functioning).
Step 8: Verify Meter Operation
Three LEDs on the left-hand side of the Front Panel indicate the following:
Alarm (red) Top LED is user programmable; by default, it flashes to indicate
serious meter faults. Contact Technical Support if this occurs.
Indicator (green) Middle LED is user programmable.
Power (green) Bottom LED indicates the meter is powered. The light should
always remain on when the meter is in service.
Phasor Diagrams
You can also view the meter’s phasor diagram in real time. Use the Phasor
Viewer available in ION Setup v2.1 and later (free to download from the
website) to verify your meter’s wiring. See the ION Setup online help for
details.
NOTE
The following DELTA phasor diagrams are represented in system mode.
DELTA phasors for UNITY Power Factor (resistive load)
Applicable Volts Mode = DELTA
U23
U31
I3
I2
I1
U12
U12
I2
I1
I3
U31
U23
26
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WYE - 123 Rotation
Applicable Volts Mode = 4W-WYE and 3W-WYE
Q2: Leading PF (+)
Q1: Lagging PF (-)
U3
I2
U3
I3
U1
U1
I1
I2
U2
I3
I1
U2
Active Power
-kW
Active Power
+kW
Q3: Lagging PF (-)
Q4: Leading PF (+)
U3
U3
I2
I1
I1
I3
U1
U1
I3
I2
U2
U2
WYE - 132 Rotation
Applicable Volts Mode = 4W-WYE and 3W-WYE
Q2: Leading PF (+)
Q1: Lagging PF (-)
U2
I3
U2
I2
U1
U1
I3
I1
I2
I1
U3
U3
Active Power
-kW
Active Power
+kW
Q3: Lagging PF (-)
Q4: Leading PF (+)
U2
U2
I2
I3
I1
I1
U1
U1
I3
I2
U3
U3
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2 Element (3Wire) DELTA - 123 Rotation
Applicable Volts Mode = DELTA
Q2: Leading PF (+)
Q1: Lagging PF (-)
U31
U31
I2
I3
I2
U12
U12
I1
I3
I1
U23
U23
Active Power
-kW
Active Power
+kW
Q3: Lagging PF (-)
Q4: Leading PF (+)
U31
U31
I1
I3
I1
U12
U12
I2
I3
I2
U23
U23
2 Element (3Wire) DELTA - 132 Rotation
Applicable Volts Mode = DELTA
Q2: Leading PF (+)
Q1: Lagging PF (-)
U23
U23
I2
I3
I2
U12
U12
I1
I3
I1
U31
U31
Active Power
-kW
Active Power
+kW
Q3: Lagging PF (-)
Q4: Leading PF (+)
U23
U23
I1
I1
I3
U12
U12
I2
I3
I2
U31
28
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Step 9: View Meter Data
NORM mode
Use the Up and Down buttons to scroll through NORM mode display screens.
NORM Screen
Contents
kWh delivered/received
kWh
kvarh
kVAh
kvarh delivered/received
kVAh delivered/received
Peak Demand Delivered Maximum delivered kW value (timestamped)
Peak Demand Received
Peak Demand Reset
Q Metering
Maximum received kW value (timestamped)
Number of Demand Resets (timestamped)
Approximated varh measurements
Disk Simulator
Simulates mechanical watt-hour meter disk
Black screen to indicate functioning display
All Segments
ALT mode
Press the Alt/Enter button once for ALT display modes. Press the Up or Down
buttons to scroll through displays.
ALT Screen
Name Plate 1
Contents
Owner, firmware version, TAG 1 & 2,
meter serial number
Name Plate 2
Event Log
Sliding window settings
Most recent high priority (255) events
Phasors and values for phase current/
voltage
Vector Diagram
Instantaneous Voltage
Instantaneous Current
Average voltage, L-N or L-L
Phase current, average current
kW total, kvar total, kVA total, power
factor
Instantaneous Power
Instantaneous Demand
kW delivered/received
Voltage Harmonics (3 screens) Per-phase voltage harmonic histograms
Current Harmonics (3 screens) Per-phase current harmonic histograms
Availability
Number of nines measurement
kW delivered/received
Instantaneous Demand
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TOU Display Screen
Contents
TOU Energy by Rate
kWh delivered values for each TOU rate
Maximum kW delivered for each TOU rate
kWh delivered in PB
kW Peak Demand
Previous Billing Energy
Prev Billing Peak Demand
Previous Season Energy
Prev Season Peak Demand
Maximum kW delivered in PB
kWh delivered for each TOU rate in PB
Max kW delivered for each TOU rate in PB
kWh delivered/received in PB & billing
season
Prev Billing/Season Energy
Max kW sd received from PB & billing
season
Prev Bill/Season Pk Dem
Prev Billing/Season Energy
kvarh del/rec in PB & billing season
Prev Bill/Season Pk Demand kvar del/rec in PB & billing season
Prev Billing/Season Energy
Pre Bill/Season Pk Demand
Active TOU Rate
Active TOU Season
Flicker
kVAh del/rec from PB & billing season
kVA del/rec in PB & billing season
Active TOU billing rate
Active TOU billing season
Flicker measurements from U1, U2 & U3
Frequency information
Frequency
NOTE
PB = Previous Billing period.
TEST Mode
TEST Screen
Contents
kWh Test
TEST mode kWh delivered/received
TEST mode kvarh/KVAh delivered/
received
kvarh/KVAh Test
Instantaneous Demand Test
TEST mode kW delivered/received
To Enter TEST Mode
Meter Type
Method
Use ION software
Standard Meter
Open cover and press TEST mode button (see
(no hardware lock)
Open cover and press TEST mode button (see
Hardware Locked Meter
NOTE
The meter always returns to NORM mode after exiting TEST mode.
30
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Replacing the Battery
The battery in the ION8800 meter keeps the real time clock running when
supply power is lost. Replace the battery if the meter has been stored for an
extended period of time without power (longer than two years). If the meter
will be without power for an extended length of time, disconnect the battery
cable so that the battery maintains its 10-year shelf life.
Battery Dimensions
Battery Specifications
Lithium LiSOCl2
Type
Nominal Capacity
Rated Voltage
Connector
1.0 Ah
3.6 V
Gold-plated
Gold-plated
Connector
The battery can be changed when the meter is either powered or
unpowered.
NOTE
Replacing the battery on an unpowered meter resets the internal clock and
may affect revenue parameters.
To replace the battery
1. To prevent electrostatic damage to the unit, make sure you are
grounded or wear an anti-static wrist strap during this procedure.
2. Open the front cover of the meter.
3. Remove the Phillips screw that holds the battery cover in place and
remove the battery cover.
4. Remove the battery from the housing and disconnect the battery
connector from the meter.
Battery
Connector
Battery Cover
Battery
5. Connect the new battery’s wire to the meter. and place the battery in the
housing.
6. Replace the battery cover and the Phillips screw.
7. Close the cover of the meter.
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Meter Security
Security features depend on the meter ordering options. See below.
All ION8800 meters
Standard security includes traditional anti-tamper mechanical sealing points
on the meter case and cover.
ION8800 meters with Hardware Locked Security Option
Standard security plus a hardware-locked security system that prevents
modification of revenue quantities after the meter is sealed.
Hardware Locked Security Option
To make configuration changes to billing parameters on a hardware-locked
meter, you must first unlock the meter. The Meter Lock setting is located in the
ALT Config menu, which is reached by pressing the ALT Config button under
button cannot be activated remotely with a Hardware Lock meter.
Typical values that are protected include:
kWh, kvarh, kVAh delivered, received, del-rec, del+rec.
kW, kvar, kVA and Sliding Window demand min and max values.
Digital Outputs controlling the energy pulsing applications.
All Power system settings, including PT and CT ratios.
For a complete list of locked values specific to your meter and its firmware,
contact Technical Support.
Anti-Tamper Sealing Methods
The ION8800 meter uses the following anti-tamper sealing methods.
Meter Seals
Rear of Meter
Meter Case
Sealing Bars
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Front of Meter
Cover
Sealing Point
Front Panel
Sealing Point
Front Panel
Sealing Point
The meter incorporates sealing bars and chassis screws with through-holes,
through which traditional lead/wire seals can be inserted. When utilized,
these lead/wire seals effectively prevent unauthorized personnel from
gaining access to meter internals or to buttons under the cover.
These seals are installed as follows:
1. Insert the sealing wire through both the screw hole and sealing bar.
Sealing Bar
Screw with
Through-hole
Sealing Wire
Lead Sealing Tab
2. Twist the wire and crimp the lead-sealing tab on to the wire.
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ION8800
Installation Guide
Electrical equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
Schneider Electric
2195 Keating Cross Road
Saanichton, BC Canada V8M 2A5
70000-0280-01
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