Ryobi Saw TS1552DXL User Guide

OPERATOR’S MANUAL  
12 in. Compound Miter Saw  
TS1552DXL - Double Insulated  
Your miter saw has been engineered and manufactured to our high standard for dependability, ease of operation, and op-  
erator safety. When properly cared for, it will give you years of rugged, trouble-free performance.  
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using  
this product.  
Thank you for your purchase.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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GENERAL SAFETY RULES  
n SECURE WORK. Use clamps or a vise to hold work  
when practical, it is safer than using your hand and frees  
both hands to operate the tool.  
WARNING:  
Read and understand all instructions. Failure to follow  
all instructions listed below, may result in electric shock,  
fire and/or serious personal injury.  
n DO NOT OVERREACH. Keep proper footing and  
balance at all times.  
n MAINTAIN TOOLS WITH CARE. Keep tools sharp  
and clean for better and safer performance. Follow  
instructions for lubricating and changing accessories.  
READ ALL INSTRUCTIONS  
n KNOWYOURPOWERTOOL.Readtheoperator’smanual  
carefully. Learn the applications and limitations as well  
as the specific potential hazards related to this tool.  
n DISCONNECT TOOLS. When not in use, before  
servicing, or when changing attachments, blades, bits,  
cutters, etc., alltoolsshouldbedisconnectedfrompower  
source.  
n GUARDAGAINSTELECTRICALSHOCKBYPREVENT-  
ING BODY CONTACT WITH GROUNDED SURFACES.  
For example: pipes, radiators, ranges, refrigerator enclo-  
sures.  
n AVOID ACCIDENTAL STARTING. Be sure switch is off  
when plugging in any tool.  
n USE RECOMMENDED ACCESSORIES. Consult the  
operator’s manual for recommended accessories. The  
use of improper accessories may result in injury.  
n KEEP GUARDS IN PLACE and in good working order.  
n REMOVE ADJUSTING KEYS AND WRENCHES. Form  
habitofcheckingtoseethatkeysandadjustingwrenches  
are removed from tool before turning it on.  
n NEVER STAND ON TOOL. Serious injury could occur if  
the tool is tipped.  
n KEEPWORKAREACLEAN.Clutteredareasandbenches  
invite accidents. DO NOT leave tools or pieces of wood  
on the tool while it is in operation.  
n CHECK DAMAGED PARTS. Before further use of the  
tool, a guard or other part that is damaged should be  
carefullycheckedtodeterminethatitwilloperateproperly  
and perform its intended function. Check for alignment  
of moving parts, binding of moving parts, breakage of  
parts, mounting and any other conditions that may affect  
its operation. A guard or other part that is damaged must  
be properly repaired or replaced by an authorized service  
center to avoid risk of personal injury.  
n DO NOT USE IN DANGEROUS ENVIRONMENTS. Do  
not use power tools in damp or wet locations or expose  
to rain. Keep the work area well lit.  
n KEEP CHILDREN AND VISITORS AWAY. All  
visitors should wear safety glasses and be kept a safe  
distance from work area. Do not let visitors contact  
tool or extension cord while operating.  
n USE THE RIGHT DIRECTION OF FEED. Feed work into  
a blade, cutter, or sanding spindle against the direction  
or rotation of the blade, cutter, or sanding spindle only.  
n MAKE WORKSHOP CHILDPROOF with padlocks,  
master switches, or by removing starter keys.  
n DON’T FORCE THE TOOL. It will do the job better and  
n NEVERLEAVETOOLRUNNINGUNATTENDED. TURN  
THE POWER OFF. Don't leave tool until it comes to a  
complete stop.  
safer at the feed rate for which it was designed.  
n USE THE RIGHT TOOL. Do not force the tool or attach-  
ment to do a job for which it was not designed.  
n PROTECT YOUR LUNGS. Wear a face or dust mask if  
n USETHEPROPEREXTENSIONCORD. Makesureyour  
extensioncordisingoodcondition.Useonlyacordheavy  
enough to carry the current your product will draw. An  
undersized cord will cause a drop in line voltage result-  
ing in loss of power and overheating. A wire gauge size  
(A.W.G.) of at least 14 is recommended for an extension  
cord 25 feet or less in length. If in doubt, use the next  
heaviergauge.Thesmallerthegaugenumber,theheavier  
the cord.  
the cutting operation is dusty.  
n PROTECT YOUR HEARING. Wear hearing protection  
during extended periods of operation.  
n DO NOT ABUSE CORD. Never carry tool by the cord or  
yank it to disconnect from receptacle. Keep cord from  
heat, oil, and sharp edges.  
n USE OUTDOOR EXTENSION CORDS. When tool  
is used outdoors, use only extension cords with  
approved ground connection that are intended for use  
outdoors and so marked.  
n DRESS PROPERLY. Do not wear loose clothing,  
neckties, or jewelry that can get caught and draw you into  
moving parts. Rubber gloves and nonskid footwear are  
recommended when working outdoors. Also wear pro-  
tective hair covering to contain long hair.  
n KEEP BLADES CLEAN, SHARP, AND WITH  
SUFFICIENT SET. Sharp blades minimize stalling  
and kickback.  
n BLADE COASTS AFTER BEING TURNED OFF.  
n ALWAYS WEAR SAFETY GLASSES WITH SIDE  
SHIELDS. Everyday eyeglasses have only impact-  
resistant lenses, they are NOT safety glasses.  
3
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GENERAL SAFETY RULES  
n DO NOT USE TOOL IF SWITCH DOES NOT TURN IT  
n NEVER USE IN AN EXPLOSIVE ATMOSPHERE.  
ON AND OFF. Have defective switches replaced by an  
Normal sparking of the motor could ignite fumes.  
authorized service center.  
n INSPECT TOOL CORDS PERIODICALLY. If  
damaged,haverepairedbyaqualifiedservicetechnicianat  
anauthorizedservicefacility.Theconductorwithinsulation  
havinganoutersurfacethatisgreenwithorwithoutyellow  
stripes is the equipment-grounding conductor. If repair  
or replacement of the electric cord or plug is necessary,  
do not connect the equipment-grounding conductor to a  
live terminal. Repair or replace a damaged or worn cord  
immediately. Stay constantly aware of cord location and  
keep it well away from the rotating blade.  
n USE ONLY CORRECT BLADES. Do not use blades with  
incorrect size holes. Never use blade washers or blade  
bolts that are defective or incorrect. The maximum blade  
capacity of your saw is 12 in.  
n BEFORE MAKING A CUT, BE SURE ALL ADJUST-  
MENTS ARE SECURE.  
n BE SURE BLADE PATH IS FREE OF NAILS. Inspect for  
and remove all nails from lumber before cutting.  
n NEVER TOUCH BLADE or other moving parts during  
n INSPECT EXTENSION CORDS PERIODICALLY and  
use.  
replace if damaged.  
n NEVER START A TOOL WHEN ANY ROTATING COM-  
n POLARIZEDPLUGS.Toreducetheriskofelectricshock,  
this tool has a polarized plug (one blade is wider than  
the other). This plug will fit in a polarized outlet only one  
way. If the plug does not fit fully in the outlet, reverse the  
plug. If it still does not fit, contact a qualified electrician  
to install the proper outlet. Do not change the plug in any  
way.  
n KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND  
GREASE. Always use a clean cloth when cleaning. Never  
use brake fluids, gasoline, petroleum-based products, or  
any solvents to clean tool.  
PONENT IS IN CONTACT WITH THE WORKPIECE.  
n DO NOT OPERATE A TOOL WHILE UNDER THE  
INFLUENCE OF DRUGS, ALCOHOL, OR ANY  
MEDICATION.  
n WHENSERVICINGuseonlyidenticalreplacementparts.  
Use of any other parts may create a hazard or cause  
product damage.  
n USE ONLY RECOMMENDED ACCESSORIES listed  
in this manual or addendums. Use of accessories that  
are not listed may cause the risk of personal injury.  
Instructions for safe use of accessories are included  
with the accessory.  
n STAY ALERT AND EXERCISE CONTROL. Watch what  
you are doing and use common sense. Do not operate  
tool when you are tired. Do not rush.  
nDOUBLE CHECK ALL SETUPS. Make sure blade is  
tight and not making contact with saw or workpiece  
before connecting to power supply.  
SPECIFIC SAFETY RULES  
n FIRMLY CLAMP OR BOLT the tool to a workbench or  
(bevel function) by securely tightening the bevel lock  
knob.  
table at approximately hip height.  
n KEEP HANDS AWAY FROM CUTTING AREA. Do not nUSE THIS SAW TO CUT WOOD, WOOD PRODUCTS  
reachunderneathworkorinbladecuttingpathwithhands  
and fingers for any reason. Always turn the power off.  
AND SOME PLASTICS ONLY. DO NOT CUT METALS,  
CERAMICS OR MASONRY PRODUCTS.  
n ALWAYSSUPPORTLONGWORKPIECESwhilecutting n NEVER USE A LENGTH STOP ON THE FREE SCRAP  
tominimizeriskofbladepinchingandkickback. Sawmay  
slip, walk or slide while cutting long or heavy boards.  
END OF A CLAMPED WORKPIECE. NEVER hold onto  
or bind the free scrap end of the workpiece in any opera-  
tion. If a work clamp and length stop are used together,  
they must both be installed on the same side of the saw  
table to prevent the saw from catching the loose end and  
kicking up.  
n ALWAYS USE A CLAMP to secure the workpiece when  
possible.  
n BE SURE THE BLADE CLEARS THE WORKPIECE.  
Never start the saw with the blade touching the  
workpiece. Allow motor to come up to full speed  
before starting cut.  
n NEVER cut more than one piece at a time. DO NOT  
STACK more than one workpiece on the saw table at a  
time.  
n MAKE SURE THE MITER TABLE AND SAW ARM  
(BEVEL FUNCTION) ARE LOCKED IN POSITION BE-  
FORE OPERATING YOUR SAW. Lock the miter table by  
securelytighteningthemiterlocklevers.Lockthesawarm  
n NEVER PERFORM ANY OPERATION FREEHAND.  
Always place the workpiece to be cut on the miter table  
and position it firmly against the fence as a backstop.  
Always use the fence.  
4
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SPECIFIC SAFETY RULES  
n NEVER hand hold a workpiece that is too small to be n USE THIS SAW TO CUT WOOD, WOOD PRODUCTS,  
clamped. Keep hands clear of the cutting area.  
AND SOME PLASTICS ONLY. DO NOT CUT METALS,  
CERAMICS OR MASONRY PRODUCTS  
n NEVER reach behind, under, or within three inches of the  
blade and its cutting path with hands and fingers for any n IF THE POWER SUPPLY CORD IS DAMAGED, it must  
reason.  
be replaced only by the manufacturer or by an authorized  
service center to avoid risk.  
n NEVER reach to pick up a workpiece, a piece of scrap,  
or anything else that is in or near the cutting path of the n MAKESURETHEWORKAREAHASAMPLELIGHTING  
blade.  
toseetheworkandthatnoobstructionswillinterferewith  
safe operation BEFORE performing any work using the  
saw.  
n AVOID AWKWARD OPERATIONS AND HAND  
POSITIONS where a sudden slip could cause your  
hand to move into the blade. ALWAYS make sure you n ALWAYS TURN OFF THE SAW before disconnecting it  
have good balance. NEVER operate the miter saw  
on the floor or in a crouched position.  
to avoid accidental starting when reconnecting to power  
supply.NEVERleavethesawunattendedwhileconnected  
to a power source.  
n NEVER stand or have any part of the body in line with  
the path of the saw blade.  
n TURN OFF TOOL and wait for saw blade to come to  
a complete stop before moving workpiece or changing  
settings.  
n ALWAYSreleasethepowerswitchandallowthesawblade  
to stop rotating before raising it out of the workpiece.  
n THIS TOOL should have the following markings:  
n DO NOT TURN THE MOTOR SWITCH ON AND OFF  
RAPIDLY. This could cause the saw blade to loosen  
and could create a hazard. Should this ever occur,  
stand clear and allow the saw blade to come to a  
complete stop. Disconnect your saw from the power  
supply and securely retighten the blade bolt.  
a) Wear eye protection.  
b) Keep hands out of path of saw blade  
c) Do not operate saw without guards in place.  
d) Do not perform any operation freehand.  
e) Never reach around saw blade.  
n IF ANY PART OF THIS MITER SAW IS MISSING or  
should break, bend, or fail in any way, or should any  
electrical component fail to perform properly, shut off  
the power switch, remove the miter saw plug from the  
powersourceandhavedamaged, missing, orfailedparts  
replaced before resuming operation.  
f) Turn off tool and wait for saw blade to stop before  
moving workpiece or changing settings.  
g) Disconnect power (or unplug tool as applicable)  
before changing blade or servicing.  
h) No load speed.  
n ALWAYS carry the tool only by the carrying handle.  
n ALWAYS STAY ALERT! Do not allow familiarity (gained  
from frequent use of the saw) to cause a careless  
mistake. ALWAYS REMEMBER that a careless frac-  
tion of a second is sufficient to inflict severe injury.  
n AVOID direct eye exposure when using the laser guide.  
n SAVE THESE INSTRUCTIONS. Refer to them  
frequently and use to instruct other users. If you loan  
someone this tool, loan them these instructions also.  
WARNING:  
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals  
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:  
• lead from lead-based paints,  
• crystalline silica from bricks and cement and other masonry products, and  
• arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to  
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks  
that are specially designed to filter out microscopic particles.  
5
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SYMBOLS  
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-  
tion of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
V
Volts  
Voltage  
Current  
A
Hz  
W
Amperes  
Hertz  
Frequency (cycles per second)  
Watt  
Power  
min  
Minutes  
Time  
Alternating Current  
Type of current  
Direct Current  
Type or a characteristic of current  
Rotational speed, at no load  
n
No Load Speed  
o
Class II Construction  
Per Minute  
Double-insulated construction  
Revolutions, strokes, surface speed, orbits etc., per minute  
.../min  
Do not expose to rain or use in damp locations.  
Wet Conditions Alert  
To reduce the risk of injury, user must read and understand  
operator’s manual before using this product.  
Read The Operator’s Manual  
Always wear safety goggles or safety glasses with side shields,  
or a full face shield when operating this product.  
Eye Protection  
Safety Alert  
Precautions that involve your safety.  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
No Hands Symbol  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
No Hands Symbol  
No Hands Symbol  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
Failure to keep your hands away from the blade will result in  
serious personal injury.  
No Hands Symbol  
Hot Surface  
To reduce the risk of injury or damage, avoid contact with any  
hot surface.  
6
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SYMBOLS  
The following signal words and meanings are intended to explain the levels of risk associated with this product.  
SYMBOL  
SIGNAL  
MEANING  
DANGER:  
Indicates an imminently hazardous situation, which, if not avoided, will  
result in death or serious injury.  
WARNING:  
Indicates a potentially hazardous situation, which, if not avoided, could  
result in death or serious injury.  
CAUTION:  
CAUTION:  
Indicates a potentially hazardous situation, which, if not avoided, may  
result in minor or moderate injury.  
(Without Safety Alert Symbol) Indicates a situation that may result in  
property damage.  
SERVICE  
WARNING:  
Servicing requires extreme care and knowledge and should  
be performed only by a qualified service technician. For  
service we suggest you return the product to your nearest  
AUTHORIZED SERVICE CENTER for repair. When servic-  
ing, use only identical replacement parts.  
To avoid serious personal injury, do not attempt to use  
this product until you read thoroughly and understand  
completely the operator’s manual. Save this operator’s  
manual and review frequently for continuing safe opera-  
tion and instructing others who may use this product.  
WARNING:  
The operation of any power tool can result in foreign objects being thrown into your eyes, which can  
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or  
safety glasses with side shields, or a full face shield when needed. We recommend Wide Vision Safety  
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection  
which is marked to comply with ANSI Z87.1.  
SAVE THESE INSTRUCTIONS  
7
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ELECTRICAL  
DOUBLE INSULATION  
EXTENSION CORDS  
Double insulation is a concept in safety in electric power  
tools, which eliminates the need for the usual three-  
wire grounded power cord. All exposed metal parts are  
isolated from the internal metal motor components with  
protecting insulation. Double insulated tools do not need  
to be grounded.  
When using a power tool at a considerable distance from  
a power source, be sure to use an extension cord that has  
the capacity to handle the current the tool will draw. An  
undersized cord will cause a drop in line voltage, resulting in  
overheating and loss of power. Use the chart to determine  
the minimum wire size required in an extension cord. Only  
round jacketed cords listed by Underwriter’s Laboratories  
(UL) should be used.  
WARNING:  
When working outdoors with a tool, use an extension  
cord that is designed for outside use. This type of cord is  
designated with “WA” on the cord’s jacket.  
The double insulated system is intended to protect  
the user from shock resulting from a break in the tool’s  
internal insulation. Observe all normal safety precautions  
to avoid electrical shock.  
Before using any extension cord, inspect it for loose or  
exposed wires and cut or worn insulation.  
NOTE: Servicing of a tool with double insulation requires  
extreme care and knowledge of the system and should be  
performedonlybyaqualifiedservicetechnician. Forservice,  
we suggest you return the tool to the nearest authorized  
service center for repair. Always use original factory replace-  
ment parts when servicing.  
**Ampere rating (on tool data plate)  
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0  
Cord Length  
Wire Size (A.W.G.)  
25'  
50'  
16  
16  
16  
16  
16  
16  
16  
16  
14  
16  
14  
12  
14  
14  
10  
14  
12  
100'  
ELECTRICAL CONNECTION  
**Used on 12 gauge - 20 amp circuit.  
This tool has a precision-built electric motor. It should be  
connected to a power supply that is 120 volts, 60 Hz, AC  
only (normal household current). Do not operate this tool  
on direct current (DC). A substantial voltage drop will cause  
a loss of power and the motor will overheat. If your tool does  
not operate when plugged into an outlet, double-check the  
power supply.  
NOTE: AWG = American Wire Gauge  
WARNING:  
Keep the extension cord clear of the working area.  
Position the cord so that it will not get caught on lumber,  
tools or other obstructions while you are working with a  
power tool. Failure to do so can result in serious personal  
injury.  
WARNING:  
Check extension cords before each use. If damaged  
replace immediately. Never use tool with a damaged cord  
since touching the damaged area could cause electrical  
shock resulting in serious injury.  
8
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GLOSSARY OF TERMS  
Anti-Kickback Pawls (radial arm and table saws)  
Non-Through Cuts  
A devise which, when properly installed and maintained,  
is designed to stop the workpiece from being kicked back  
toward the front of the saw during a ripping operation.  
Any cutting operation where the blade does not extend  
completely through the thickness of the workpiece.  
Push Blocks (for jointer planers)  
Arbor  
Device used to feed the workpiece over the jointer planer  
cutterhead during any operation. This aid helps keep the  
operator's hands well away from the cutterhead.  
The shaft on which a blade or cutting tool is mounted.  
Bevel Cut  
A cutting operation made with the blade at any angle other  
than 90° to the table surface.  
Push Blocks and Push Sticks (for table saws)  
Devices used to feed the workpiece through the saw blade  
during cutting operations. A push stick (not a push block)  
should be used for narrow ripping operations. These aids  
help keep the operator's hands well away from the blade.  
Chamfer  
A cut removing a wedge from a block so the end (or part of  
the end) is angled rather than at 90°.  
Pilot Hole (drill presses)  
A small hole drilled in a workpiece that serves as a guide for  
drilling large holes accurately.  
Compound Cut  
A cross cut made with both a miter and a bevel angle.  
Crosscut  
Resaw  
A cutting or shaping operation made across the grain or the  
width of the workpiece.  
A cutting operation to reduce the thickness of the workpiece  
to make thinner pieces.  
Cutter Head (planers and jointer planers)  
A rotating cutterhead with adjustable blades or knives. The  
blades or knives remove material from the workpiece.  
Resin  
A sticky, sap-based substance that has hardened.  
Revolutions Per Minute (RPM)  
The number of turns completed by a spinning object in one  
minute.  
Dado Cut  
A non-through cut which produces a square-sided notch or  
trough in the workpiece (requires a special blade).  
Ripping or Rip Cut  
Featherboard  
A cutting operation along the length of the workpiece.  
A device used to help control the workpiece by guiding  
it securely against the table or fence during any ripping  
operation.  
Riving Knife/Spreader/Splitter (table saws)  
A metal piece, slightly thinner than the blade, which helps  
keep the kerf open and also helps to prevent kickback.  
FPM or SPM  
Feet per minute (or strokes per minute), used in reference  
to blade movement.  
Saw Blade Path  
The area over, under, behind, or in front of the blade. As it  
applies to the workpiece, that area which will be or has been  
cut by the blade.  
Freehand  
Performing a cut without the workpiece being guided by a  
fence, miter gauge, or other aids.  
Set  
The distance that the tip of the saw blade tooth is bent (or  
Gum  
set) outward from the face of the blade.  
A sticky, sap-based residue from wood products.  
Snipe (planers)  
Heel  
Depression made at either end of a workpiece by cutter  
Alignment of the blade to the fence.  
blades when the workpiece is not properly supported.  
Kerf  
The material removed by the blade in a through cut or the  
Through Sawing  
slot produced by the blade in a non-through or partial cut.  
Any cutting operation where the blade extends completely  
through the thickness of the workpiece.  
Kickback  
A hazard that can occur when the blade binds or stalls,  
Throw-Back  
throwing the workpiece back toward operator.  
The throwing back of a workpiece usually caused by the  
workpiece being dropped into the blade or being placed  
inadvertently in contact with the blade.  
Leading End  
The end of the workpiece pushed into the tool first.  
Workpiece or Material  
The item on which the operation is being done.  
Miter Cut  
A cutting operation made with the workpiece at any angle  
to the blade other than 90°.  
Worktable  
Surface where the workpiece rests while performing a  
cutting, drilling, planing, or sanding operation.  
9
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FEATURES  
Cutting Capacity with Miter at 0°/Bevel 0°:  
Maximum nominal lumber sizes:....................2 x 8, 4 x 4  
PRODUCT SPECIFICATIONS  
Blade Arbor ..............................................................5/8 in.  
Blade Inner Washer..................................................... 1 in.  
Blade Diameter.......................................................... 12 in.  
No Load Speed .................................................3,600/min.  
Input ................................120 V, 60 Hz, AC only, 15 Amps  
Net Weight.......................................................... 45.37 lbs.  
Cutting Capacity with Miter at 45°/Bevel 0°:  
Maximum nominal lumber sizes:..............................2 x 6  
Cutting Capacity with Miter at 0°/Bevel 45°:  
Maximum nominal lumber sizes:..............................2 x 8  
Cutting Capacity with Miter at 45°/Bevel 45°:  
Maximum nominal lumber sizes:..............................2 x 6  
SAW ARM  
UPPER  
BLADE  
GUARD  
SWITCH TRIGGER  
LOWER BLADE GUARD  
DUST  
GUIDE  
“NO HANDS ZONE”  
BOUNDARY LINE  
DUST BAG  
“NO HANDS ZONE”  
LABEL  
BEVEL  
LOCK  
KNOB  
MITER  
SCALE  
BEVEL  
SCALE  
THROAT PLATE  
BLADE  
WRENCH  
MITER  
LOCK PLATE  
STOP BLOCK  
MITER  
LOCK HANDLE  
CONTROL  
ARM  
POSITIVE  
STOP(S)  
SLIDING  
MITER  
FENCE  
MITER  
TABLE  
BASE  
WORK  
CLAMP  
TABLE  
EXTENSIONS  
Fig. 1  
10  
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FEATURES  
KNOW YOUR COMPOUND MITER SAW  
See Figure 1.  
Before attempting to use this product, familiarize yourself  
with all operating features and safety rules.  
LOCK  
PIN  
CARRYING  
HANDLE  
15 AMP MOTOR  
Thesawhasapowerful15ampmotorwithsufficientpowerto  
handletoughcuttingjobs.Itismadewithallballbearings,and  
has externally accessible brushes for ease of servicing.  
SAW  
ARM  
12 in. BLADE  
A 12 in. blade is included with the compound miter saw. It  
willcutmaterialsupto4in. thickor7-7/8in. wide, depending  
upon the angle at which the cut is being made.  
BLADE WRENCH STORAGE  
See Figure 1.  
Abladewrenchispackedwiththesaw.Oneendofthewrench  
is a phillips screwdriver and the other end is a hex key. Use  
the hex key end when installing or removing blade and the  
phillips end when removing or loosening screws. A storage  
area for the blade wrench is located in the saw’s base.  
MITER LOCK  
HANDLE  
SAW ARM LOCKED IN DOWN POSITION  
Fig. 2  
CARRYING HANDLE  
See Figure 2.  
For convenience when carrying or transporting the miter  
saw from one place to another, a carrying handle has been  
provided on top of the saw arm. To transport, turn off and  
unplug the saw, then lower the saw arm and lock it in the  
down position. Lock saw arm by depressing the lock pin.  
SWITCH  
TRIGGER  
MITER LOCK HANDLE  
See Figure 2.  
The miter lock handle securely locks the saw at desired  
miter angles.  
SPINDLE  
LOCK BUTTON  
SPINDLE LOCK BUTTON  
See Figure 3.  
The spindle lock button locks the spindle stopping the  
blade from rotating. Depress and hold the lock button while  
installing, changing, or removing blade.  
Fig. 3  
SWITCH TRIGGER  
See Figure 4.  
To prevent unauthorized use of the compound miter saw,  
disconnect it from the power supply and lock the switch in  
the off position. To lock the switch, install a padlock (not  
included) through the hole in the switch trigger. A lock with  
a long shackle up to 9/32 in. diameter may be used. When  
the lock is installed and locked, the switch is inoperable.  
Store the padlock key in another location.  
PADLOCK  
SWITCH  
TRIGGER  
Fig. 4  
11  
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FEATURES  
POSITIVE STOPS ON MITER TABLE  
SLIDING MITER FENCE  
Positivestopshavebeenprovidedat0°,15°,22-1/2°,30°,and  
45°. The 22-1/2° and 45° positive stops have been provided  
on both the left and right side of the miter table.  
The miter fence on the compound miter saw has been  
provided to hold your workpiece securely against when  
making all cuts. The left side is larger providing additional  
support. It has a sliding feature for clearance of the saw arm  
when making bevel or compound cuts.  
BEVEL LOCK KNOB  
The bevel lock knob securely locks your compound miter  
saw at desired bevel angles. Positive stop adjustment  
screws have been provided on each side of the saw arm.  
These adjustment screws are for making fine adjustments  
at 0° and 45°.  
Loosen the fence screw before attempting to slide the miter  
fence. Once the desired position of the miter fence is deter-  
mined, tighten the fence screw to secure the sliding fence.  
SELF-RETRACTING LOWER BLADE GUARD  
The lower blade guard is made of shock-resistant, see-  
through plastic that provides protection from each side of  
the blade. It retracts over the upper blade guard as the saw  
is lowered into the workpiece.  
ELECTRIC BRAKE  
An electric brake has been provided to quickly stop blade  
rotation after the switch is released.  
LASER GUIDE  
For more accurate cuts, a laser guide is included with the  
miter saw. When used properly, the laser guide makes ac-  
curate, precision cutting simple and easy.  
TOOLS NEEDED  
The following tools (not included) are needed for making adjustments or installing the blade:  
COMBINATION WRENCH (2)  
(10 mm, 12 mm)  
HEX KEY  
(5 mm)  
COMBINATION  
SQUARE  
FRAMING SQUARE  
Fig. 5  
12  
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LOOSE PARTS LIST  
The following items are included with your Compound Miter Saw:  
n Miter Lock Handle  
n Dust Bag  
n Hex Nuts (2)  
n Work Clamp  
n Dust Guide  
n Blade Wrench  
n Stop Block  
n Blade Washer  
n Small Wing Screw  
n Clamp Brackets (2)  
n Clamp Bracket Screws (2)  
n Table Extensions (2)  
n Rear Bracket  
n Hex Key Bolt  
n Operator’s Manual  
n Warranty Registration Card (not shown)  
REAR  
BRACKET  
HEX  
NUTS  
DUST  
GUIDE  
DUST  
BAG  
BLADE  
WASHER  
MITER  
LOCK HANDLE  
HEX KEY  
BOLT  
BLADE WRENCH  
SMALL  
WING SCREW  
TABLE EXTENSIONS  
CLAMP  
BRACKETS  
STOP BLOCK  
CLAMP  
BRACKET SCREWS  
WORK CLAMP  
Fig. 6  
WARNING:  
The use of attachments or accessories not listed might be hazardous and could cause serious personal injury.  
13  
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ASSEMBLY  
UNPACKING  
This product requires assembly.  
WARNING:  
Do not connect to power supply until assembly is  
complete. Failure to comply could result in accidental  
starting and possible serious personal injury.  
n Carefully lift saw from the carton by the carrying handle  
and the saw base, and place it on a level work surface.  
NOTE: This tool is heavy. To avoid back injury, lift with  
your legs, not your back, and get help when needed.  
n This saw has been shipped with the saw arm secured in  
the down position. To release the saw arm, push down  
on the top of the saw arm, cut the tie-wrap, and pull out  
on the lock pin.  
WARNING:  
Do not start the compound miter saw without checking  
for interference between the blade and the miter fence.  
Damage could result to the blade if it strikes the miter  
fence during operation of the saw.  
n Lift the saw arm by the handle. Hand pressure should  
remain on the saw arm to prevent sudden rise upon  
release of the tie wrap.  
n Inspect the tool carefully to make sure no breakage or  
damage occurred during shipping.  
MOUNTING HOLES  
See Figure 7.  
n Do not discard the packing material until you have care-  
fully inspected and satisfactorily operated the tool.  
n The saw is factory set for accurate cutting. After  
assembling it, check for accuracy. If shipping has  
influenced the settings, refer to specific procedures  
explained in this manual.  
WARNING:  
Always make sure the compound miter saw is securely  
mounted to a workbench or an approved workstand.  
Failure to heed this warning can result in serious  
personal injury.  
n If any parts are damaged or missing, please call  
1-800-525-2579 for assistance.  
The compound miter saw should be mounted to a firm  
supporting surface such as a workbench. Four bolt holes  
have been provided in the saw base for this purpose. Each  
of the four mounting holes should be bolted securely using  
3/8 in. machine bolts, lock washers, and hex nuts (not  
included).Boltsshouldbeofsufficientlengthtoaccommodate  
the saw base, lock washers, hex nuts, and the thickness of  
the workbench. Tighten all four bolts securely.  
WARNING:  
If any parts are missing, do not operate this tool until the  
missing parts are replaced. Failure to do so could result  
in possible serious personal injury.  
WARNING:  
The hole pattern for mounting to a workbench is shown in  
figure 7. Carefully check the workbench after mounting to  
make sure that no movement can occur during use. If any  
tipping, sliding, or walking is noted, secure the workbench  
to the floor before operating.  
Do not attempt to modify this tool or create accesso-  
ries not recommended for use with this tool. Any such  
alteration or modification is misuse and could result in a  
hazardous condition leading to possible serious personal  
injury.  
TRACE HOLES  
AT THESE LOCATIONS  
FOR HOLE PATTERN  
TRACE HOLES  
AT THESE LOCATIONS  
FOR HOLE PATTERN  
SAW BASE  
Fig. 7  
MOUNTING SURFACE  
14  
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ASSEMBLY  
MITER LOCK HANDLE  
See Figure 8.  
CONTROL  
ARM  
To install the miter lock handle, place the threaded stud on  
the end of the miter lock handle into the threaded hole in the  
control arm under miter table. Turn clockwise to tighten.  
TO  
TIGHTEN  
DUST GUIDE  
See Figure 9.  
MITER  
LOCK  
To install the dust guide, place the end over the exhaust port  
in the upper blade guard. Turn the guide so that the open  
end is facing down.  
HANDLE  
TO  
LOOSEN  
MITER TABLE  
UPPER  
Fig. 8  
DUST BAG  
See Figure 10.  
BLADE GUARD  
A dust bag is provided for use on this miter saw. It fits over  
the exhaust port on the upper blade guard. To install it,  
remove dust guide from exhaust port. Then, squeeze the  
two metal clips to open the mouth of the bag and slide it  
on the exhaust port. Release the clips. The metal ring in  
the bag should lock in between the grooves on the exhaust  
port. To remove the dust bag for emptying, simply reverse  
the above procedure.  
EXHAUST  
PORT  
DUST  
GUIDE  
WORK CLAMP  
See Figure 11.  
The work clamp provides greater control by clamping the  
workpiece to the fence or the saw table. It also prevents the  
workpiece from creeping toward the saw blade. This is very  
helpful when cutting compound miters.  
Fig. 9  
Depending on the cutting operation and the size of the  
workpiece, it may be necessary to use a C-clamp instead  
of the work clamp to secure the workpiece prior to making  
the cut.  
EXHAUST  
PORT  
DUST BAG  
WARNING:  
In some operations, the work clamp assembly may  
interfere with the operation of the blade guard assembly.  
Always make sure there is no interference with the blade  
guard prior to beginning any cutting operation to reduce  
the risk of serious personal injury.  
Fig. 10  
To install the work clamp:  
n Place the shaft of the work clamp in either hole on the  
saw table base.  
n Rotate the knob on the work clamp to move it in or out  
as needed.  
WARNING:  
When using any clamp with the stop block, install the  
clamp on the same side as the stop block. This will elimi-  
nate the possibility of trapping the workpiece, resulting in  
the saw blade and workpiece kicking up. Failure to heed  
this warning can result in serious personal injury.  
WORK CLAMP  
Fig. 11  
BASE  
15  
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ASSEMBLY  
REAR BRACKET  
See Figure 12.  
WARNING:  
A rear bracket is included with this miter saw to prevent  
tipping if the saw arm is released suddenly. Do not use  
this saw before installing the rear bracket and securely  
mounting the saw to a work surface.  
nStanding behind the mounted miter saw, slide the rear  
bracket in the holes at the base of the saw.  
nSecure in place using hex nuts.  
HEX  
NUT  
nTighten securely.  
REAR  
BRACKET  
TABLE EXTENSIONS  
See Figures 13 - 14.  
BASE  
Fig. 12  
To use the stop block, slide the stop block on the back arm  
of the desired table extension first.  
To install table extensions, insert the ends of extensions  
into the holes in the sides of the base. See Figures 13 - 14.  
Adjust the extensions to the desired length.  
Secure extensions in place by positioning a clamp bracket  
under each table extension beneath the miter table. Orient  
each clamp bracket as shown in figure 14.  
TABLE  
EXTENSION  
Secure each clamp bracket in place with a clamp bracket  
screw. The clamp bracket screw threads through the clamp  
bracket and tightens against bracket support on bottom of  
miter table, securing clamp bracket against table extension.  
MITER  
SAW BASE  
Fig. 13  
SAW VIEWED FROM BOTTOM  
BRACKET  
SUPPORT  
MITER  
SAW  
BASE  
CLAMP  
BRACKET  
ASSEMBLED  
TABLE  
EXTENSION  
CLAMP  
BRACKET  
CLAMP  
BRACKET SCREW  
Fig. 14  
16  
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ASSEMBLY  
STOP BLOCK  
See Figures 15 -16.  
The stop block is included with the table extensions and is  
usefulasastopformakingrepetitivecutstothesamelength.  
It can be installed on either side of the saw base:  
nSlide the stop block on the back arm of either table  
extension, then insert the table extensions into the saw  
base.  
STOP BLOCK  
nUse the small wing screw to secure the stop block to the  
table extensions.  
SMALL  
WING  
SCREW  
nLoosen the small wing screw and adjust the stop block  
the desired distance from the blade for the cut to be  
made.Foraccurateplacementofthestopblock,measure  
the distance from the teeth set on the blade to the stop  
block.  
BASE  
TABLE  
EXTENSION  
nTighten wing screw securely.  
Fig. 15  
nPlug the saw in.  
nMake a test cut in scrap material and measure the length  
of the workpiece.  
nMake any necessary adjustments.  
STOP  
BLOCK  
Fig. 16  
17  
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ASSEMBLY  
TO INSTALL / REPLACE THE BLADE  
See Figures 17 - 18.  
WARNING:  
A 12 in. blade is the maximum blade capacity of the saw.  
Never use a blade that is too thick to allow outer blade  
washer to engage with the flats on the spindle. Larger  
blades will come in contact with the blade guards, while  
thicker blades will prevent the blade bolt from secur-  
ing the blade on the spindle. Either of these situations  
could result in a serious accident and can cause serious  
personal injury.  
SPINDLE LOCK  
BUTTON  
n Unplug the saw.  
n Raise saw arm.  
n Rotate lower blade guard up and remove screw. Rotate  
blade bolt cover up and back to expose the blade bolt.  
n Depress the spindle lock button and rotate the blade bolt  
until the spindle locks.  
n Using the wrench provided, loosen and remove the blade  
bolt.  
NOTE: The blade bolt has left hand threads. Turn blade  
bolt clockwise to loosen.  
n Remove outer blade washer (or laser guide). Do not  
remove inner blade washer.  
Fig. 17  
LOWER  
BLADE  
GUARD  
SCREW  
n Wipe a drop of oil onto inner blade washer (or laser guide)  
and outer blade washer where they contact the blade.  
SHOULDER  
SCREW  
BLADE  
BOLT  
COVER  
WARNING:  
If inner blade washer has been removed, replace it before  
placing blade on spindle. Failure to do so could cause an  
accident since blade will not tighten properly.  
nFit saw blade inside lower blade guard and onto spindle.  
The blade teeth point downward at the front of saw as  
shown in figure 18.  
nReplace outer blade washer (or laser guide). Double “D”  
flats on blade washers align with flats on spindle.  
nDepress spindle lock button and replace blade bolt.  
NOTE: The blade bolt has left hand threads. Turn blade bolt  
BLADE  
INNER BLADE  
counterclockwise to tighten.  
WASHER WITH  
DOUBLE “D”  
FLATS  
CAUTION:  
TO  
LOOSEN  
Always install the blade with the blade teeth and the  
arrow printed on the side of the blade pointing down at  
the front of the saw. The direction of blade rotation is also  
stamped with an arrow on the upper blade guard.  
TO  
FLAT(S)  
ON SPINDLE  
TIGHTEN  
n Tighten blade bolt securely.  
n Replace the lower blade guard and blade bolt cover.  
n Replace screw and tighten securely.  
OUTER BLADE WASHER  
WITH DOUBLE “D” FLATS  
BLADE  
BOLT  
Fig. 18  
18  
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ASSEMBLY  
Follow the directions below for using the laser guide.  
WARNING:  
Removing Your Mark:  
Position the laser line near the left edge of your mark on the  
work surface in order to remove the mark.  
Make sure the spindle lock button is not engaged  
before reconnecting saw into power source. Never  
engage spindle lock button when blade is rotating.  
To Cut Your Mark:  
Position the laser line near or over your mark on the work  
surface in order to cut the mark.  
MOUNTING THE LASER GUIDE  
See Figure 19.  
To Leave Your Mark:  
Position the laser line near the right edge of your mark on  
n Unplug the saw.  
n Make sure inner blade washer is in place before  
the work surface in order to leave the mark.  
positioning saw blade on the spindle of the saw.  
After you have become familiar with using the laser guide,  
you will be able to remove, cut, or leave your mark on the  
work surface. Practice will teach you the correct position for  
aligning the laser line with your mark.  
NOTE: The laser guide replaces the outer blade washer.  
n Placethelaserguideontothespindle,aligningthedouble  
“D” flats in the laser guide with the flats on the spindle.  
n Position flat surface of laser guide against the blade.  
Warning labels are visible when laser guide is mounted  
properly.  
n Depress spindle lock button and secure laser guide  
using only the special hex key bolt provided.  
BLADE  
LASER  
NOTE: The hex key bolt has left hand threads. Turn bolt  
counterclockwise to tighten.  
n Using the blade wrench provided with the saw, tighten  
GUIDE  
INNER  
bolt securely.  
BLADE  
HEX  
KEY  
n Remove the blade wrench and store it in a safe place for  
WASHER  
future use.  
BOLT  
n Replace the lower blade guard and blade bolt cover.  
n Retightenphillipsscrewsecuringbladeboltcover.Tighten  
screw securely.  
BLADE  
WRENCH  
DANGER:  
SPINDLE  
Fig. 19  
Laser radiation. Avoid direct eye contact with light  
source.  
ALIGNING THE LASER GUIDE LINE  
See Figure 20.  
The laser guide will generate a red colored line on the work  
surface when the blade is spinning. The red laser line will  
appear as a broken line on the workpiece when the blade as-  
sembly is in the uppermost position and the motor switch is  
activated. This broken line will let you see your mark and the  
laser guide line at the same time, and will assist you in lining  
up the mark for more accurate cutting of the workpiece.  
BROKEN  
RED LINE  
Align the laser line and the mark with the blade at the  
uppermost position. Once both lines are in alignment, do not  
move the workpiece until after you have finished cutting.  
As the blade assembly is lowered toward the workpiece, the  
broken line will become solid.  
Make several practice cuts on different styles and thickness  
of material.  
Fig. 20  
19  
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ASSEMBLY  
NOTE: Many of the illustrations in this manual show only  
SLIDING  
MITER  
FENCE  
FRAMING  
SQUARE  
portionsofthecompoundmitersaw.Thisisintentionalsothat  
we can clearly show points being made in the illustrations.  
Never operate the saw without all guards securely in  
place and in good operating condition.  
MITER TABLE  
SQUARING THE MITER TABLE TO THE  
FENCE  
See Figures 21 - 24.  
n Unplug the saw.  
n Push down on the saw arm and pull out the lock pin to  
release the saw arm.  
n Raise saw arm to its full raised position.  
n Loosen the miter lock handle approximately one-half  
turn.  
MITER  
LOCK PLATE  
n Depress the miter lock plate and rotate the miter table  
THROAT PLATE  
until the pointer on the control arm is positioned at 0°.  
MITER  
LOCK HANDLE  
n Release the miter lock plate and securely tighten the miter  
lock handle.  
VIEW OF MITER TABLE SQUARE WITH FENCE  
n Lay a framing square flat on the miter table. Place one  
leg of the square against the fence. Place the other leg  
of the square beside the throat plate in the miter table.  
The edge of the square and the throat plate in the miter  
table should be parallel as shown in figure 21.  
Fig. 21  
SLIDING MITER  
MITER TABLE  
FENCE  
n If the edge of the framing square and the throat plate  
in the miter table are not parallel as shown in figures 22  
and 23, adjustments are needed.  
n Using the blade wrench provided, loosen the socket head  
screws securing the fence. Adjust the fence left or right  
until the framing square and throat plate are parallel.  
n Retighten the screws securely and recheck the fence-to-  
table alignment.  
FRAMING  
SQUARE  
THROAT PLATE  
VIEW OF MITER TABLE NOT SQUARE WITH  
FENCE, ADJUSTMENTS ARE REQUIRED  
Fig. 22  
SLIDING MITER  
MITER TABLE  
FENCE  
FRAMING  
SQUARE  
THROAT PLATE  
VIEW OF MITER TABLE NOT SQUARE WITH  
FENCE, ADJUSTMENTS ARE REQUIRED  
Fig. 23  
20  
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ASSEMBLY  
SQUARING THE BLADE TO THE FENCE  
See Figures 25 - 27.  
BLADE  
n Unplug the saw.  
SLIDING  
MITER  
FENCE  
n Pull the saw arm all the way down and engage the lock  
pin to hold the saw arm in transport position.  
n Loosen the miter lock handle approximately one-half  
turn.  
MITER  
LOCK  
PLATE  
n Depress the miter lock plate and rotate the miter table  
until the pointer on the control arm is positioned at 0°.  
n Release the miter lock plate and securely tighten the miter  
lock handle.  
n Lay a framing square flat on the miter table. Place one  
leg of the square against the fence. Slide the other leg  
of the square against the flat part of saw blade.  
NOTE: Make sure that the square contacts the flat part  
of the saw blade, not the blade teeth.  
FRAMING  
SQUARE  
MITER  
LOCK HANDLE  
MITER  
TABLE  
VIEW OF BLADE SQUARE WITH FENCE  
n The edge of the square and the saw blade should be  
parallel as shown in figure 25.  
Fig. 25  
n If the front or back edge of the saw blade angles away  
from the square as shown in figures 26 - 27, adjustments  
are needed.  
n Loosen the socket head screws that secure the miter  
fence to the miter table.  
BLADE  
SLIDING  
MITER  
FENCE  
n Rotate the miter fence left or right until the saw blade is  
parallel with the square.  
n Retighten the screws securely and recheck the blade-to-  
fence alignment.  
The saw has three scale indicators, two on the bevel scale  
and one on the miter scale. After squaring adjustments have  
been made, it may be necessary to loosen the indicators  
screws and reset them to zero.  
FRAMING  
MITER  
TABLE  
SQUARE  
SOCKET HEAD  
SCREW(S)  
SOCKET HEAD  
SCREW(S)  
VIEW OF BLADE NOT SQUARE WITH  
FENCE, ADJUSTMENTS ARE REQUIRED  
Fig. 26  
SLIDING  
MITER  
FENCE  
BLADE  
FENCE  
FRAMING  
SQUARE  
MITER  
TABLE  
Fig. 24  
VIEW OF BLADE NOT SQUARE WITH  
FENCE, ADJUSTMENTS ARE REQUIRED  
Fig. 27  
21  
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ASSEMBLY  
SQUARING THE BLADE TO THE MITER TABLE  
BEVEL  
LOCK  
KNOB  
See Figures 29 - 31.  
BLADE  
n Unplug the saw.  
n Pull the saw arm all the way down and engage the lock  
SLIDING  
MITER  
FENCE  
pin to hold the saw arm in transport position.  
MITER  
LOCK  
PLATE  
n Loosen the miter lock handle approximately one-half  
turn.  
n Depress the miter lock plate and rotate the miter table  
until the pointer on the control arm is positioned at 0°.  
MITER  
TABLE  
n Release the miter lock plate and securely tighten the miter  
lock handle.  
n Loosen bevel lock knob and set saw arm at 0° bevel (blade  
COMBINATION  
MITER  
set 90° to miter table). Tighten bevel lock knob.  
SQUARE  
LOCK HANDLE  
n Place a combination square against the miter table and  
CORRECT VIEW OF BLADE  
SQUARE WITH MITER TABLE  
the flat part of saw blade.  
Fig. 29  
NOTE: Make sure that the square contacts the flat part  
of the saw blade, not the blade teeth.  
n Rotate the blade by hand and check the blade-to-table  
BEVEL  
LOCK  
KNOB  
alignment at several points.  
BLADE  
n The edge of the square and the saw blade should be  
parallel as shown in figure 29.  
SLIDING  
MITER  
FENCE  
MITER  
LOCK  
PLATE  
n If the top or bottom of the saw blade angles away from  
the square as shown in figures 30 and 31, adjustments  
are needed.  
n Loosen the lock nut securing positive stop adjustment  
screw. Also loosen bevel lock knob.  
MITER  
TABLE  
n Adjust positive stop adjustment screw to bring saw blade  
into alignment with the square. See “Positive Stop Adjust-  
ment” in the Adjustment section.  
MITER  
LOCK HANDLE  
COMBINATION  
SQUARE  
n Retighten bevel lock knob. Next, retighten lock nut  
securing the positive stop adjustment screw. Recheck  
blade-to-table alignment.  
VIEW OF BLADE NOT SQUARE WITH MITER TABLE,  
ADJUSTMENTS ARE REQUIRED  
Fig. 30  
NOTE: The above procedure can be used to check blade  
squareness of the saw blade to the miter table at both 0°  
and 45° angles.  
BEVEL  
The saw has two scale indicators, one on the bevel scale  
and one on the miter scale. After squaring adjustments have  
been made, it may be necessary to loosen the indicator  
screws and reset them to zero.  
LOCK  
KNOB  
BLADE  
SLIDING  
MITER  
FENCE  
MITER  
LOCK  
PLATE  
INDICATOR  
SCREW  
INDICATOR  
SCREW  
SCALE  
INDICATOR  
MITER  
LOCK HANDLE  
MITER  
TABLE  
COMBINATION  
SQUARE  
MITER  
SCALE  
VIEW OF BLADE NOT SQUARE WITH MITER TABLE,  
ADJUSTMENTS ARE REQUIRED  
BEVEL SCALE  
Fig. 31  
Fig. 28  
22  
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OPERATION  
NOTE: Always check for interference between the blade  
WARNING:  
and the sliding miter fence BEFORE attempting to make  
a cut. Some compound miter cuts require the sliding miter  
fence to be moved or completely removed before making  
the cut.  
Do not allow familiarity with tools to make you care-  
less. Remember that a careless fraction of a second is  
sufficient to inflict serious injury.  
CUTTING WITH YOUR COMPOUND  
MITER SAW  
WARNING:  
Always wear safety goggles or safety glasses with side  
shields when operating power tools. Failure to do so  
could result in objects being thrown into your eyes  
resulting in possible serious injury.  
WARNING:  
When using a work clamp or C-clamp to secure your  
workpiece, clamp workpiece on one side of the blade  
only. The workpiece must remain free on one side of the  
blade to prevent the blade from binding in workpiece. The  
workpiece binding the blade will cause motor stalling and  
kickback. This situation could cause an accident resulting  
in possible serious personal injury.  
WARNING:  
Do not use any attachments or accessories not  
recommended by the manufacturer of this tool. The use  
of attachments or accessories not recommended can  
result in serious personal injury.  
TO MITER CROSS CUT/STRAIGHT CROSS-  
CUT  
APPLICATIONS  
See Figures 32 - 33.  
This product has been designed only for the purposes listed  
below:  
A crosscut is made by cutting across the grain of the  
workpiece. A straight crosscut is made with the miter  
table set at the 0° position. Miter crosscuts are made  
with the miter table set at some angle other than zero.  
n Crosscuttingwoodandplastic(donotcutmetals, ceram-  
ics or masonry products.)  
n Crosscutting miters, joints, etc. for picture frames mold-  
n Pull out the lock pin and lift saw arm to its full height.  
ings, door casings, and fine joinery  
n Loosen the miter lock handle. Rotate the miter lock handle  
n Bevel cutting and compound cutting  
approximately one-half turn to the left to loosen.  
NOTE: The blade provided is fine for most wood cutting  
operations, but for fine joinery cuts or cutting plastic, use  
one of the accessory blades available from the dealer.  
n Press the miter lock plate down with thumb and hold.  
n Rotate the control arm until the pointer aligns with the  
desired angle on the miter scale.  
WARNING:  
Before starting any cutting operation, clamp or bolt the  
compound miter saw to a workbench. Never operate the  
miter saw on the floor or in a crouched position. Failure to  
heed this warning can result in serious personal injury.  
WARNING:  
To avoid serious personal injury, always tighten the miter  
lock handle securely before making a cut. Failure to do  
so could result in movement of the control arm or miter  
table while making a cut.  
WARNING:  
To avoid serious personal injury, keep hands outside  
the no hands zone, at least 3 in. from the blade. Never  
perform any cutting operation freehand (without holding  
workpiece against the fence). The blade could grab the  
workpiece if it slips or twists.  
WORK  
CLAMP  
Fig. 32  
23  
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OPERATION  
n Release the miter lock plate.  
NOTE: You can quickly locate 0°, 22-1/2° left or right, and  
45° left or right by releasing the lock plate as you rotate  
the control arm. The lock plate will seat itself in one of the  
positive stop notches, located in the miter table frame.  
n Tighten the miter lock handle securely.  
n Place the workpiece flat on the miter table with one edge  
securely against the fence. If the board is warped, place  
the convex side against the fence. If the concave edge  
of a board is placed against the fence, the board could  
collapse on the blade at the end of the cut, jamming the  
blade.  
n When cutting long pieces of lumber or molding, support  
the opposite end of the stock with a roller stand or with  
a work surface level with the saw table. See Figure 37.  
n Align cutting line on workpiece with edge of saw blade.  
n Grasp the stock firmly with one hand and secure  
it against the fence. Use the optional work clamp or a  
C-clamp to secure the workpiece when possible.  
n Before turning on the saw, perform a dry run of the cutting  
operation just to make sure that no problems will occur  
when the cut is made.  
nGrasp the saw handle firmly then squeeze the switch  
trigger. Allow several seconds for the blade to reach  
maximum speed.  
nSlowly lower the blade into and through the workpiece.  
nRelease the switch trigger and allow the blade to stop  
rotating before raising the blade out of workpiece. Wait  
until the electric brake stops blade from turning before  
removing the workpiece from the miter table.  
WORK  
CLAMP  
Fig. 33  
INDICATOR  
SCREW  
SCALE  
INDICATOR  
INDICATOR  
POINT  
BEVEL  
SCALE  
TO BEVEL CUT  
See Figures 34- 35.  
A bevel cut is made by cutting across the grain of the  
workpiece with the blade angled to the workpiece. A  
straight bevel cut is made with the miter table set at  
the zero degree position and the blade set at an angle  
between 0° and 45°.  
Fig. 34  
nPull out the lock pin and lift saw arm to its full height.  
nLoosenthemiterlockhandle.Rotatethemiterlockhandle  
approximately one-half turn to the left to loosen.  
nPress the miter lock plate down with thumb and hold.  
nRotate the control arm until the pointer aligns with zero  
on the miter scale.  
nRelease the miter lock plate.  
NOTE: You can quickly locate zero by releasing the lock  
plateasyourotatethecontrolarm. Thelockplatewillseat  
itself in one of the built-in positive stop notches, located  
in the miter table frame.  
nTighten the miter lock handle securely.  
n Adjustments of the miter fence must be made to cor-  
respond to the desired angle of the bevel cut prior to  
tilting the saw arm. The bevel scale is marked for 15°,  
30°, and 45°. Loosen the fence screw on the miter fence,  
slide the fence to the desired position, and retighten the  
fence screw.  
WORK  
CLAMP  
Fig. 35  
24  
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OPERATION  
nThe 45° triangle on the miter fence provides for the  
maximumclearancerequiredforadjustingthemitersaw’s  
angle when making a bevel or compound cut.  
n Loosen the bevel lock knob and move the saw arm to  
the left to the desired bevel angle.  
n Bevel angles can be set from 0° to 45°.  
n Align the indicator point for the desired angle.  
n Once the saw arm has been set at the desired angle,  
securely tighten the bevel lock knob.  
n Place the workpiece flat on the miter table with one edge  
securely against the fence. If the board is warped, place  
the convex side against the fence. If the concave edge  
of a board is placed against the fence, the board could  
collapse on the blade at the end of the cut, jamming the  
blade. See Figures 40 - 41.  
C-CLAMP  
n When cutting long pieces of lumber or molding, support  
the opposite end of the stock with a roller stand or with  
a work surface level with the saw table. See Figure 38.  
n Align the cutting line on the workpiece with the edge of  
saw blade.  
nGraspthestockfirmlywithonehandandsecureitagainst  
the fence. Use the optional work clamp or a C-clamp to  
secure the workpiece when possible. See Figure 35.  
nBefore turning on the saw, perform a dry run of the cutting  
operation just to make sure that no problems will occur  
when the cut is made.  
nGrasp the saw handle firmly then squeeze the switch  
trigger. Allow several seconds for the blade to reach  
maximum speed.  
Fig. 36  
nPull out the lock pin and lift saw arm to its full height.  
nLoosenthemiterlockhandle.Rotatethemiterlockhandle  
approximately one-half turn to the left to loosen.  
nPress the miter lock plate down with your thumb and  
hold.  
nSlowly lower the blade into and through the workpiece.  
nReleasetheswitchtriggerandallowthesawbladetostop  
rotating before raising the blade out of workpiece. Wait  
until the electric brake stops blade from turning before  
removing the workpiece from miter table.  
nRotate the control arm until the pointer aligns with the  
desired angle on the miter scale.  
nRelease the miter lock plate.  
NOTE: You can quickly locate 0˚, 15˚, 22-1/2˚, left or right,  
30˚ and 45˚ left or right by releasing the miter lock plate as  
you rotate the control arm. The miter lock plate will seat  
itself in one of the positive stop notches, located in miter  
table frame.  
TO COMPOUND MITER CUT  
See Figure 36.  
A compound miter cut is a cut made using a miter angle and  
a bevel angle at the same time. This type of cut is used to  
make picture frames, cut molding, make boxes with sloping  
sides, and for certain roof framing cuts.  
n Tighten the miter lock handle securely.  
n Adjustments of the miter fence must be made to cor-  
respond to the desired angle of the bevel cut prior to  
tilting the saw arm. The bevel scale is marked for 15°,  
30°, or 45°. Loosen the fence screw on the miter fence,  
slide the fence to the desired position, and retighten the  
fence screw.  
To make this type of cut the control arm on the miter table  
must be rotated to the correct angle and the saw arm must  
be tilted to the correct bevel angle. Care should always be  
taken when making compound miter setups due to the  
interaction of the two angle settings.  
n The 45° triangle on the miter fence provides for the maxi-  
mum clearance required for adjusting the miter saw’s  
angle when making a bevel or compound cut.  
Adjustments of miter and bevel settings are interdependent  
with one another. Each time you adjust the miter setting you  
change the effect of the bevel setting. Also, each time you  
adjust the bevel setting you change the effect of the miter  
setting.  
n Loosen the bevel lock knob and move the saw arm to  
the left to the desired bevel angle.  
It may take several settings to obtain the desired cut. The  
firstanglesettingshouldbecheckedaftersettingthesecond  
angle, since adjusting the second angle affects the first.  
nBevel angles can be set from 0˚ to 45˚.  
nOnce the saw arm has been set at the desired angle,  
securely tighten the bevel lock knob.  
Once the two correct settings for a particular cut have been  
obtained, always make a test cut in scrap material before  
making a finish cut in good material.  
nRecheck miter angle setting. Make a test cut in scrap  
material.  
25  
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OPERATION  
nPlace the workpiece flat on the miter table with one edge  
securely against the fence. If the board is warped, place  
the convex side against the fence. If the concave edge  
of a board could collapse on the blade at the end of the  
cut, jamming the blade. See Figures 40 - 41.  
nWhen cutting long pieces of lumber or molding, support  
the opposite end of the stock with a roller stand or with  
a work surface level with the saw table. See Figure 38.  
nAlign the cutting line on the workpiece with the edge of  
saw blade.  
nGraspthestockfirmlywithonehandandsecureitagainst  
the fence. Use the optional work clamp or a C-clamp to  
secure the workpiece when possible.  
nBefore turning on the saw, perform a dry run of the cutting  
operation just to make sure that no problems will occur  
when the cut is made.  
nGrasp the saw handle firmly then squeeze the switch  
trigger. Allow several seconds for the blade to reach  
maximum speed.  
nSlowly lower the blade into and through the workpiece.  
See Figures 36 - 37.  
45° X 45° COMPOUND MITER CUT  
nReleasetheswitchtriggerandallowthesawbladetostop  
rotating before raising the blade out of workpiece. Wait  
until the electric brake stops blade from turning before  
removing the workpiece from miter table.  
Fig. 37  
TO SUPPORT LONG WORKPIECES  
See Figure 38.  
Long workpieces need extra supports. Supports should be  
placed along the workpiece so it does not sag. The support  
should let the workpiece lay flat on the base of the saw and  
work table during the cutting operation. Use the optional  
work clamp or a C-clamp to secure the workpiece.  
LONG WORKPIECE  
WORKPIECE SUPPORTS  
Fig. 38  
26  
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OPERATION  
CUTTING COMPOUND MITERS  
To aid in making the correct settings, the compound angle setting chart below has been provided. Since compound cuts  
are the most difficult to accurately obtain, trial cuts should be made in scrap material, and much thought and planning  
made, prior to making the required cut.  
NUMBER OF SIDES  
PITCH  
OF SIDE  
4
5
6
7
8
9
10  
M- 30.00°  
B- 0.00°  
M- 45.00° M- 36.00°  
B- 0.00° B- 0.00°  
M- 22.50°  
B- 0.00°  
M- 25.71°  
B- 0.00°  
M- 20.00° M- 18.00°  
B- 0.00° B- 0.00°  
0°  
M- 22.42°  
B- 1.91°  
M- 17.94°  
M- 19.93°  
M- 44.89°  
B- 3.53°  
M- 35.90° M- 29.91° M- 25.63°  
B- 2.94° B- 2.50° B- 2.17°  
5°  
10°  
15°  
20°  
25°  
30°  
35°  
40°  
45°  
B- 1.54°  
B- 1.71°  
M- 19.72°  
M- 17.74°  
M- 44.56° M- 35.58°  
B- 7.05° B- 5.86°  
M- 29.62° M- 25.37° M- 22.19°  
B- 4.98° B- 4.32° B- 3.81°  
B- 3.40°  
B- 3.08°  
M- 44.01° M- 35.06° M- 29.15°  
B- 10.55° B- 8.75° B- 7.44°  
M- 21.81° M- 19.37° M- 17.42°  
B- 5.68° B- 5.08° B- 4.59°  
M- 24.95°  
B- 6.45°  
M- 28.48°  
B- 9.85°  
M- 34.32°  
B- 11.60°  
M- 24.35° M- 21.27° M- 18.88° M- 16.98°  
B- 8.53° B- 7.52° B- 6.72° B- 6.07°  
M- 43.22°  
B- 14.00°  
M- 42.19° M- 33.36° M- 27.62° M- 23.56° M- 20.58° M- 18.26°  
B- 17.39° B- 14.38° B- 12.20° B- 10.57° B- 9.31° B- 8.31°  
M- 16.41°  
B- 7.50°  
M- 40.89° M- 32.18° M- 26.57° M- 22.64° M- 19.73° M- 17.50°  
B- 20.70° B- 17.09° B- 14.48° B- 12.53° B- 11.03° B- 9.85°  
M- 15.72°  
B- 8.89°  
M- 39.32°  
B- 23.93°  
M- 25.31°  
B- 16.67°  
M- 16.60°  
B- 11.31°  
M- 30.76°  
B- 19.70°  
M- 21.53° M- 18.74°  
B- 14.41° B- 12.68°  
M- 14.90°  
B- 10.21°  
M- 37.45° M- 29.10°  
B- 27.03° B- 22.20°  
M- 20.25° M- 17.60° M- 15.58°  
B- 16.19° B- 14.24° B- 12.70°  
M- 23.86°  
B- 18.75°  
M- 13.98°  
B- 11.46°  
M- 35.26° M- 27.19° M- 22.21° M- 18.80° M- 16.32° M- 14.43°  
B- 30.00° B- 24.56° B- 20.70° B- 17.87° B- 15.70° B- 14.00°  
M- 12.94°  
B- 12.62°  
M- 32.73°  
B- 32.80°  
M- 20.36°  
B- 22.52°  
M- 25.03°  
B- 26.76°  
M- 17.20° M- 14.91° M- 13.17° M- 11.80°  
B- 19.41° B- 17.05° B- 15.19° B- 13.69°  
50°  
55°  
60°  
65°  
70°  
75°  
80°  
85°  
90°  
M- 18.32°  
B- 24.18°  
M- 11.79°  
B- 16.27°  
M- 29.84° M- 22.62°  
B- 35.40° B- 28.78°  
M- 15.44° M- 13.36°  
B- 20.82° B- 18.27°  
M- 10.56°  
B- 14.66°  
M- 19.96°  
B- 30.60°  
M- 13.54° M- 11.70° M- 10.31°  
B- 22.07° B- 19.35° B- 17.23°  
M- 26.57°  
B- 37.76°  
M- 16.10°  
B- 25.66°  
M- 9.23°  
B- 15.52°  
M- 13.71°  
B- 26.95°  
M- 7.82°  
B -16.26°  
M- 22.91° M- 17.07°  
B- 39.86° B- 32.19°  
M- 11.50° M- 9.93° M- 8.74°  
B- 23.16° B- 20.29° B- 18.06°  
M- 18.88° M- 13.95° M- 11.17° M- 9.35° M- 8.06° M- 7.10°  
B- 41.64° B- 33.53° B- 28.02° B- 24.06° B- 21.08° B- 18.75°  
M- 6.34°  
B- 16.88°  
M- 14.51° M- 10.65°  
B- 43.08° B- 34.59°  
M- 7.10° M- 6.12° M- 5.38°  
B- 24.78° B- 21.69° B- 19.29°  
M- 8.50°  
B- 28.88°  
M- 5.73°  
B- 29.50°  
M- 4.81°  
B- 17.37°  
M- 9.85° M- 7.19°  
B- 44.14° B- 35.37°  
M- 4.98°  
B- 44.78°  
M- 4.78° M- 4.11° M- 3.62° M- 3.23°  
B- 25.30° B- 22.14° B- 19.68° B- 17.72°  
M- 3.62°  
B- 35.84°  
M- 2.40° M- 2.07° M- 1.82°  
B- 25.61° B- 22.41° B- 19.92°  
M- 2.88°  
B- 29.87°  
M- 1.62°  
B- 17.93°  
M- 0.00° M- 0.00° M- 0.00° M- 0.00° M- 0.00° M- 0.00°  
B- 36.00° B- 30.00° B- 25.71° B- 22.50° B- 20.00° B- 18.00°  
M- 0.00°  
B- 45.00°  
Each B (Bevel) and M (Miter) Setting is Given to the Closest 0.005°.  
COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES  
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OPERATION  
Whensettingthebevelandmiteranglesforcompoundmiters,  
remember that the settings are interdependent; changing  
one angle changes the other angle as well.  
CUTTING CROWN MOLDING  
This compound miter saw does an excellent job of cutting  
crownmolding.Ingeneral,compoundmitersawsdoabetter  
job of cutting crown molding than any other tool made.  
Keep in mind that the angles for crown moldings are very  
precise and difficult to set. Since it is very easy for these  
angles to shift, all settings should first be tested on scrap  
molding. Also most walls do not have angles of exactly 90°,  
therefore, you will need to fine tune your settings.  
In order to fit properly, crown molding must be compound  
mitered with extreme accuracy.  
The two contact surfaces on a piece of crown molding that  
fit flat against the ceiling and the wall of a room are at angles  
that, when added together, equal exactly 90°. Most crown  
molding has a top rear angle (the section that fits flat against  
the ceiling) of 52° and a bottom rear angle (the section that  
fits flat against the wall) of 38°.  
When cutting crown molding by this method the bevel angle  
should be set at 33.85°. The miter angle should be set at  
31.62° either right or left, depending on the desired cut for  
theapplication.Seethechartbelowforcorrectanglesettings  
and correct positioning of crown molding on miter table.  
LAYING MOLDING FLAT ON THE MITER  
TABLE  
See Figure 39.  
The settings in the chart below can be used for cutting All  
Standard (U.S.) crown molding with 52° and 38° angles. The  
crown molding is placed flat on the miter table using the  
compound features of the miter saw.  
To use this method for accurately cutting crown molding for  
a 90° inside or outside corner, lay the molding with its broad  
back surface flat on the miter table and against the fence.  
52°  
CEILING  
38°  
W
A
L
INSIDE  
CORNER  
FENCE  
L
OUTSIDE  
CORNER  
FENCE  
TOP EDGE AGAINST FENCE =  
LEFT SIDE, INSIDE CORNER  
RIGHT SIDE, OUTSIDE CORNER  
BOTTOM EDGE AGAINST FENCE =  
RIGHT SIDE, INSIDE CORNER  
LEFT SIDE, OUTSIDE CORNER  
MITER TABLE  
MITER TABLE  
CROWN MOLDING FLAT ON MITER TABLE  
Fig. 39  
28  
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OPERATION  
Bevel  
Angle  
Type of Cut  
Setting  
Left side, inside corner  
1. Top edge of molding against fence  
2. Miter table set right 31.62°  
3. Save left end of cut  
33.85°  
33.85°  
33.85°  
33.85°  
Right side, inside corner  
1. Bottom edge of molding against fence  
2. Miter table set left 31.62°  
3. Save left end of cut  
Left side, outside corner  
1. Bottom edge of molding against fence  
2. Miter table set left 31.62°  
3. Save right end of cut  
WRONG  
Right side, outside corner  
1. Top edge of molding against fence  
2. Miter table set right 31.62°  
3. Save right end of cut  
Fig. 41  
WARNING:  
To avoid a kickback and to avoid serious personal injury,  
never position the concave edge of bowed or warped  
material against the fence.  
CUTTING WARPED MATERIAL  
See Figures 40 - 41.  
When cutting warped material, always make sure it is posi-  
tioned on the miter table with the convex side against the  
fence as shown in figure 40.  
CLAMPING WIDE WORKPIECES  
See Figure 42.  
If the warped material is positioned the wrong way as shown  
in figure 41, it will pinch the blade near the completion of  
the cut.  
When cutting wide workpieces, such as 2 in. x 6 in., boards  
should be clamped with a C-clamp as shown in figure 42.  
WIDE  
BOARD  
RIGHT  
Fig. 40  
Fig. 42  
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ADJUSTMENTS  
DEPTH STOP ADJUSTMENTS  
See Figure 43.  
WARNING:  
Before performing any adjustment, make sure the tool is  
unplugged from the power supply. Failure to heed this  
warning could result in serious personal injury.  
nUnplug the saw.  
nTo adjust the depth stop use a 10 mm wrench and  
loosen the hex nut located on the side of the miter saw  
housing.  
The compound miter saw has been adjusted at the  
factory for making very accurate cuts. However, some of  
the components might have been jarred out of alignment  
during shipping. Also, over a period of time, readjustment  
willprobablybecomenecessaryduetowear.Afterunpacking  
the saw, check the following adjustments before you begin  
using saw. Make any readjustments that are necessary and  
periodically check the parts alignment to make sure that the  
saw is cutting accurately.  
nUse a 5 mm hex key wrench to adjust the depth stop  
adjustment screw. The saw blade is lowered by turning  
the screw counterclockwise and raised by turning the  
screw clockwise.  
nLowerthebladeintothemitertable.Checkbladeclearance  
andmaximumcuttingdistance(distancefromfencewhere  
blade enters) to front of miter table slot.  
nReadjust if necessary.  
nTighten the hex nut with a 10 mm wrench or adjustable  
CAUTION:  
wrench.  
Do not start the compound miter saw without checking  
for interference between the blade and the throat plate.  
Damage could result to the blade if it strikes the throat  
plate during operation of the saw.  
nTo prevent the depth stop adjustment screw from turning  
while tightening the hex nut, carefully hold it with the hex  
key wrench while tightening the hex nut.  
DEPTH STOP  
ADJUSTMENT  
SCREW  
PIVOT ADJUSTMENTS  
NOTE: These adjustments were made at the factory and  
normally do not require readjustment.  
TRAVEL PIVOT ADJUSTMENT  
nThe saw arm should rise completely to the up position  
by itself.  
nIf the saw arm does not raise by itself or if there is play  
in the pivot joints, have saw repaired by at your nearest  
authorized service center.  
HEX  
NUT  
BEVEL PIVOT ADJUSTMENT  
nThecompoundmitersawshouldbeveleasilybyloosening  
the bevel lock knob and tilting the saw arm to the left.  
nIfmovementistightorifthereisplayinthepivot,havesaw  
Fig. 43  
repaired by at your nearest authorized service center.  
DEPTH STOP  
POSITIVE STOP  
BEVEL LOCK  
KNOB  
POSITIVE STOP  
ADJUSTMENT  
SCREW FOR  
0° ANGLES  
ADJUSTMENT  
SCREW FOR  
45° ANGLES  
The depth stop limits the blade’s downward travel. It  
allows the blade to go below the miter table enough to  
maintain full cutting capacities. The depth stop positions  
the blade 1/4 in. from the miter table support.  
NOTE: The miter table support is located inside the miter  
table.  
The depth stop is factory set to provide maximum cut-  
ting capacity for the 12 in. blade provided with the saw.  
Therefore, the saw with blade provided should never need  
adjustments.  
However, when the diameter of the blade has been  
reduced due to sharpening, it may be necessary to  
adjust the depth stop to provide maximum cutting  
capacity. Also, when a new blade is installed, it is  
necessary to check the clearance of the blade to the  
miter table support before starting the saw. Make adjust-  
ments if needed.  
LOCK NUT(S)  
Fig. 44  
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ADJUSTMENTS  
POSITIVE STOP ADJUSTMENTS  
nSquare the blade to the miter table as described in the  
See Figure 44.  
Assembly section of this manual.  
nRetighten bevel lock knob. Next, retighten lock nut  
securing the positive stop adjustment screw. Recheck  
blade-to-table alignment.  
NOTE: These adjustments were made at the factory and  
normally do not require readjustment.  
To adjust:  
NOTE: The above procedure can be used to check blade  
squareness of the saw blade to the miter table at both 0°  
and 45° angles.  
nUnplug the saw.  
nUsing two wrenches (one on the lock nut and one for  
the positive stop adjustment screw), loosen the lock nut  
securing the positive stop adjustment screw.  
nLoosen the bevel lock knob by turning the knob  
counterclockwise.  
The saw has three scale indicators, two on the bevel scale  
and one on the miter scale. After squaring adjustments have  
been made, it may be necessary to loosen the indicator  
screws and reset them to zero.  
MAINTENANCE  
BRUSH  
CAP  
WARNING:  
When servicing, use only identical replacement parts.  
Use of any other parts may create a hazard or cause  
product damage.  
BRUSH  
ASSEMBLY  
WARNING:  
BRUSH  
Always wear safety goggles or safety glasses with side  
shields during power tool operation or when blowing  
dust. If operation is dusty, also wear a dust mask.  
ASSEMBLY  
BRUSH  
CAP  
GENERAL MAINTENANCE  
Fig. 45  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use. Use  
clean cloths to remove dirt, dust, oil, grease, etc.  
BRUSH REPLACEMENT  
See Figure 45.  
The saw has externally accessible brush assemblies that  
should be periodically checked for wear.  
WARNING:  
Proceed as follows when replacement is required:  
n Unplug the saw.  
Do not at any time let brake fluids, gasoline, petroleum-  
based products, penetrating oils, etc., come in contact  
with plastic parts. Chemicals can damage, weaken or  
destroy plastic which may result in serious personal  
injury.  
WARNING:  
Failure to unplug the saw could result in accidental start-  
ing causing serious injury.  
Electrictoolsusedonfiberglassmaterial,wallboard,spackling  
compounds, or plaster are subject to accelerated wear and  
possible premature failure because the fiberglass chips and  
grindings are highly abrasive to bearings, brushes, commu-  
tators,etc.Consequently,wedonotrecommendedusingthis  
toolforextendedworkonthesetypesofmaterials. However,  
if you do work with any of these materials, it is extremely  
important to clean the tool using compressed air.  
n Remove brush cap with a screwdriver. Brush assembly is  
spring loaded and will pop out when you remove brush  
cap.  
n Remove brush assembly.  
n Check for wear. Replace both brushes when either has  
less than 1/4 in. length of carbon remaining. Do not  
replace one side without replacing the other.  
n Reassemble using new brush assemblies. Make sure  
curvature of brush matches curvature of motor and that  
brush moves freely in brush tube.  
n Make sure brush cap is oriented correctly (straight) and  
replace.  
n Tighten brush cap securely. Do not overtighten.  
LUBRICATION  
All of the bearings in this tool are lubricated with a sufficient  
amount of high grade lubricant for the life of the unit under  
normal operating conditions. Therefore, no further lubrica-  
tion is required.  
31  
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MAINTENANCE  
CHANGING THE BATTERIES  
See Figures 46 - 47.  
SCREWS  
n Unplug the saw.  
LASER GUIDE  
SUPPORT  
n Remove the laser guide from the saw and lay it on a flat  
surface with the two phillips screws facing upward.  
n Remove the screws and separate the laser guide cover  
from the laser guide support.  
n Remove the three button cell batteries using a non-con-  
ductive device such as a toothpick.  
NOTE: Replace the batteries with silver oxide batteries that  
have a rating of 1.5 volt and 180 mah (milliampere hour)  
minimum (Number 357 silver oxide only).  
LASER GUIDE  
SUPPORT  
(UPSIDE DOWN VIEW)  
APERTURE  
KEY  
When replacing the batteries, the laser guide should be thor-  
oughly cleaned. Use a soft paintbrush or similar device, to  
remove all sawdust and debris.  
Do not attempt to activate the laser.  
The laser is activated by means of a centrifugal switch  
only while the saw motor is running and the laser guide is  
mounted on the saw.  
PLASTIC  
BATTERY  
n After cleaning the laser guide and replacing the batteries,  
secure the laser guide cover to laser guide support using  
thetwophillipsheadscrews.Forproperassembly,besure  
to align the key on the laser guide cover with the key slot  
in the laser guide support. Tighten screws securely.  
INSULATOR  
BATTERIES  
N
E
I
L
C
A
E
K
L
L
L
E
C
E
N
I
A
L
L
L
A
L
I
N
NOTE: Aperture in laser guide cover must be aligned with  
aperture in laser guide support.  
K
A
E
L
K
C
L
A
E
A
L
NEGATIVE (–)  
L
LASER GUIDE  
COVER  
KEY  
SLOT  
CAUTION:  
Use of controls or adjustments or performance of  
procedures other than those specified herein may result  
in hazardous radiation exposure.  
APERTURE  
Fig. 46  
LASER GUIDE  
DANGER: Laser radiation when open and inter-  
lock defeated. AVOID DIRECT EYE EXPOSURE.  
Fig. 47  
32  
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NOTES  
33  
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OPERATOR’S MANUAL  
12 in. Compound Miter Saw  
TS1552DXL - Double Insulated  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or service,  
simply contact your nearest Authorized Service Center. Be sure to provide all pertinent  
facts when you call or visit. Please call 1-800-525-2579 for your nearest Authorized  
list of Authorized Service Centers.  
• MODEL NO. AND SERIAL NO.  
The model number of this tool will be found on a plate attached to the motor housing.  
Please record the model number and serial number in the space provided below.  
• HOW TO ORDER REPAIR PARTS  
When ordering repair parts, always give the following information:  
TS1552DXL  
• MODEL NUMBER  
• SERIAL NUMBER  
Ryobi® is a registered trademark of Ryobi® Limited used under license.  
RYOBI TECHNOLOGIES, INC.  
1428 Pearman Dairy Road, Anderson, SC 29625  
Post Office Box 1207, Anderson, SC 29622-1207  
Phone 1-800-525-2579  
983000-552  
8-17-05  
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