OPERATOR'S MANUAL
16 in. (406 mm) Variable Speed
SCROLL SAW
Model SC163VS
0
THANK YOU FOR BUYING A RYOBI SCROLL SAW.
Your new Scroll Saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation,
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what
it is intended, you will enjoy years of safe, reliable service.
Please fill out and return the Warranty Registration Card so we can be of future service to you.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL
MEANING
SAFETY ALERT SYMBOL:
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING:Failuretoobeyasafetywarningcanresultinseriousinjurytoyourselfortoothers.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
NOTE:
Advises you of information or instructions vital to the operation or maintenance of the equipment.
IMPORTANT
WARNING:
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
servicewesuggestyoureturnthetooltoyournearestRYOBI
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical Ryobi replacement parts.
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save this operator's
manualandreviewfrequentlyforcontinuingsafeoperation
and instructing others who may use this tool.
WARNING:
WEAR YOUR
The operation of any scroll saw can result in foreign objects being thrown into your eyes which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles
orsafetyglasseswithsideshieldsandafullfaceshieldwhenneeded. WerecommendWideVision
Safety Mask for use over eyeglasses or standard safety glasses with side shields.
SAFETY GLASSES
FORESIGHT IS BETTER
THAN NO SIGHT
WARNING:
KEEP HANDS AWAY
DO NOT EXPOSE
FROM BLADE. FAILURE
TO HEED THIS WARNING
TO RAIN OR USE IN
DAMP LOCATIONS
COULD RESULT IN
SERIOUS INJURY.
Page 3
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RULES FOR SAFE OPERATION
Safe operation of this power tool requires that you read and
■ MAINTAIN TOOLS WITH CARE. Keep tools sharp and
cleanforbestandsafestperformance.Followinstructions
for lubricating and changing accessories.
understand this operator's manual and all labels affixed to
the tool. Safety is a combination of common sense, staying
alert, and knowing how your scroll saw works.
■ DISCONNECT ALL TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected from power
source.
READ ALL INSTRUCTIONS
■ KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the applications and limitations
as well as specific potential hazards related to this tool.
■ REDUCE THE RISK OF UNINTENTIONAL STARTING.
Be sure switch is off when plugging in.
■ GUARDAGAINSTELECTRICALSHOCKbypreventing
body contact with grounded surfaces. For example:
pipes, radiators, ranges, refrigerator enclosures.
■ USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may cause risk of injury.
■ KEEP GUARDS IN PLACE and in working order. Never
operate the tool with any guard or cover removed. Make
sure all guards are operating properly before each use.
■ NEVER STAND ON TOOL. Serious injury could occur if
thetoolistippedorifthebladeisunintentionallycontacted.
■ CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may affect its
operation. A guard or other part that is damaged must be
properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
■ REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see keys and adjusting wrenches are
removed from tool before turning it on.
■ KEEP THE WORK AREA CLEAN. Cluttered work areas
and work benches invite accidents.
■ DON’TUSEINDANGEROUSENVIRONMENTS.Donot
use power tools near gasoline or other flammable liquids,
in damp or wet locations or expose them to rain. Keep
work area well lighted.
■ DIRECTION OF FEED. Feed work into a blade or cutter
against the direction or rotation of the blade or cutter only.
■ KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area.
■ NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
■ MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
■ DON’T ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
■ DON’T FORCE THE TOOL. It will do the job better and
safer at the rate for which it was designed.
■ PROTECT YOUR LUNGS. Wear a face or dust mask if
■ USE THE RIGHT TOOL. Do not force the tool or
the cutting operation is dusty.
attachment to do a job for which it was not designed.
■ PROTECT YOUR HEARING. Wear hearing protection
■ USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry
thecurrentyourproductwilldraw. Anundersizedcordwill
cause a drop in line voltage resulting in loss of power and
overheating. A wire gauge size (A.W.G.) of at least 16 is
recommended for an extension cord 25 feet or less in
length. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
during extended periods of operation.
WARNING: Blade coasts after turn off.
■ KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning.
Never use brake fluids, gasoline, petroleum-based
products, or any solvents to clean tool.
■ WEAR PROPER APPAREL. Do not wear loose clothing,
neckties, or jewelry that can get caught in the tool’s
movingpartsandcausepersonalinjury. Nonslipfootwear
isrecommendedwhenworkingoutdoors.Wearprotective
hair covering to contain long hair.
■ INSPECT TOOL CORDS AND EXTENSION CORDS
PERIODICALLY and, if damaged, have repaired by a
qualifiedservicetechnician. Stayconstantlyawareofcord
location and keep it well away from the rotating wheel.
■ NEVERUSEINANEXPLOSIVEATMOSPHERE. Normal
■ ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
sparking of the motor could ignite fumes.
■ USE ONLY OUTDOOR EXTENSION CORDS with
approved ground connection that are intended for use
outdoors and so marked.
■ SECUREWORK.Useclampsoravisetoholdworkwhen
practical. It’s safer than using your hand and it frees both
hands to operate the tool.
■ BE SURE THE BLADE PATH IS FREE OF NAILS.
Inspect for and remove nails from lumber before cutting.
■ DONOTOVERREACH.Keepproperfootingandbalance
at all times.
Page 4
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RULES FOR SAFE OPERATION
■ AVOID AWKWARD OPERATIONS AND HAND POSI-
■ BEFORE CHANGING THE SETUP, REMOVING COV-
ERS, GUARDS, OR BLADES, unplug the saw and
remove the switch key.
TIONS where a sudden slip could cause your hand to
move into the blade. ALWAYS make sure you have good
balance.
■ KEEP BLADES CLEAN, SHARP, AND WITH SUFFI-
CIENT SET. Sharp blades minimize stalling and kick-
backs.
■ ALLOW THE MOTOR TO COME UP TO FULL SPEED
before starting a cut to avoid binding or stalling.
■ ALWAYS TURN OFF SAW before disconnecting it to
avoid accidental starting when reconnecting to a power
source.
■ DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
■ DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
■ REPLACEMENT PARTS. All repairs, whether electrical
or mechanical, should be made by qualified service
technician at an authorized service center.
■ STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
■ MAKE SURE WORK AREA HAS AMPLE LIGHTING to
see the work and that no obstructions will interfere with
safe operation BEFORE performing any work using your
saw.
■ KEEP HANDS AWAY FROM CUTTING AREA. Do not
hand hold pieces so small that your fingers go under the
blade guard. Do not reach underneath work or in blade
cutting path with your hands and fingers for any reason.
■ SAVE THESE INSTRUCTIONS. Refer to them frequently
and use them to instruct other users. If you loan someone
this tool, loan them these instructions also.
■ FIRMLY CLAMP OR BOLT your saw to a stable, level
workbench or table. The most comfortable table height is
approximately waist height.
WARNING:
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
■ DO NOT FEED THE MATERIAL TOO QUICKLY. Do not
force the workpiece against the blade.
■ USE ONLY CORRECT BLADES. Use the right blade
size, style and cutting speed for the material and the type
of cut. Blade teeth should point down toward the table.
• lead from lead-based paints,
■ BEFORE MAKING A CUT, BE SURE ALL ADJUST-
• crystalline silica from bricks and cement and other
masonry products, and
MENTS ARE SECURE.
■ ALWAYS SUPPORT LARGE WORKPIECES while cut-
ting to minimize risk of blade pinching and kickback. Saw
mayslip, walkorslidewhilecuttinglargeorheavyboards.
• arsenic and chromium from chemically-treated
lumber.
■ DO NOT REMOVE JAMMED CUTOFF PIECES until
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals, work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter
out microscopic particles.
blade has stopped.
■ NEVER START THE TOOL when the blade is in contact
with the workpiece.
■ NEVER TOUCH BLADE or other moving parts during
use.
SAVE THESE INSTRUCTIONS
Page 5
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ELECTRICAL
ELECTRICAL CONNECTION
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground-
ing plugs and 3-pole receptacles that accept the tool's plug.
When using a power tool at a considerable distance from the
power source, use an extension cord heavy enough to carry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart
provided below to determine the minimum wire size required
in an extension cord. Only round jacketed cords listed by
Underwriter's Laboratories (UL) should be used.
YourRyobiScrollSawispoweredbyaprecisionbuiltelectric
motor. It should be connected to a power supply that is 120
volts, 60Hz, AC only (normal household current). Do not
operate this tool on direct current (DC). A substantial voltage
drop will cause a loss of power and the motor will overheat.
If the saw does not operate when plugged into an outlet,
double check the power supply.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reducetheriskofelectricshock. Thistoolisequippedwithan
electric cord having an equipment-grounding conductor and
a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
Length of Extension Cord
Up to 25 feet
Wire Size (A.W.G.)
16
16
26-100 feet
When working with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the
letters WA on the cord's jacket.
Donotmodifytheplugprovided. Ifitwillnotfittheoutlet, have
the proper outlet installed by a qualified electrician. Improper
connectionoftheequipment-groundingconductorcanresult
in a risk of electric shock. The conductor with insulation
having an outer surface that is green with or without yellow
stripes is the equipment-grounding conductor. If repair or
replacement of the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a live termi-
nal.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
CAUTION:
Keep the cord away from the cutting area and position the
cord so that it will not be caught on lumber, tools, or other
objects during cutting.
Check with a qualified electrician or service personnel if the
groundinginstructionsarenotcompletelyunderstood, orifin
doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet like
the one shown in Figure 1. It also has a grounding pin like the
one shown.
GROUNDING
PIN
COVER OF GROUNDED
OUTLET BOX
Fig. 1
Page 6
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GLOSSARY OF TERMS FOR WOODWORKING
Bevel Cut
Resin
A cutting operation made with the saw table at any angle
other than 90˚ to the blade.
A sticky, sap base substance that has hardened.
Ripping
Compound Cut
A cutting operation along the length of the workpiece.
A compound cut is a cut made using a miter angle and a
bevel angle at the same time.
Saw Blade Path
The area directly in line — over, under, behind, or in front of
the blade. As it applies to the workpiece, that area which will
be, or has been, cut by the blade.
Crosscut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Set
Freehand (for scroll saw)
Performing a cut without the workpiece being guided by a
fence or miter gauge. Work must supported by the table.
Thedistancethatthetipofthesawbladetoothisbent(orset)
outward from the face of the blade.
SPM
Gum
Strokes per minute. Used in reference to blade movement.
A sticky, sap based residue from wood products.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Kerf
Thematerialremovedbythebladeinathroughcutortheslot
produced by the blade in a non-through or partial cut.
Throw-Back
Leading End
Throwing of a workpiece in a manner similar to a kickback.
Usually associated with a cause other than the kerf closing,
such as a workpiece not being against the fence, being
dropped into the blade, or being placed inadvertently in
contact with the blade.
The end of the workpiece pushed into the cutting tool first.
Nonferrous Metal
Metal that does not contain iron, such as aluminum, brass or
copper.
Workpiece
Push Stick
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.
A device used to feed the workpiece through the saw blade
during narrow ripping type operations and helps keep the
operator's hands well away from the blade.
Worktable
Resaw
The surface on which the workpiece rests while performing
a cutting or sanding operation.
A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
UNPACKING
WARNING:
WARNING:
To prevent accidental starting or electrical shock that
could cause possible serious personal injury, assemble
all parts to your saw before connecting it to power supply.
Saw should never be connected to power supply when
youareassemblingparts,makingadjustments,lubricating,
installing or removing blades, cleaning, or when not in
use.
If any parts are missing, do not operate this tool until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.
■ Do not discard the packing materials until you have
carefully inspected the saw, identified all parts, and
satisfactorily operated your new saw.
Note: If any parts are damaged or missing, do not attempt to
plug in the power cord and turn the switch on until the
damaged or missing parts are obtained and are installed
correctly.
■ Carefully lift saw from the carton and place it on a level
work surface.
■ Remove package of extra blades and operator's manual
from the carton.
Your scroll saw comes completely assembled. A package of
extra blades and an operator's manual are included with
your saw.
1
Page 7
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LOOSE PARTS
Check all loose parts from the box with the list below. Assemble according to the instructions on the following pages.
• 3 mm T-Handle Hex Key
• 4 mm Hex Key
• Blade(s)
• Plastic Tubing
BLADE
4 mm HEX KEY
PLASTIC TUBING
3 mm T-HANDLE HEX KEY
Fig. 2
TOOLS NEEDED
The following tools (not included) are needed for adjustments and alignment:
• Combination Square
• Phillips Screwdriver
• Slotted Screwdriver
PHILLIPS SCREWDRIVER
COMBINATION
SQUARE
SLOTTED SCREWDRIVER
Fig. 3
Page 8
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FEATURES
KNOW YOUR SCROLL SAW
Sawdust Blower
Before attempting to use your saw, familiarize yourself with
all the operating features and safety requirements of your
Ryobi scroll saw. See Figure 4.
Keeps the line of the cut on the workpiece clean for more
accurate scroll cuts. For best results, always direct air flow
at the blade and the workpiece.
This versatile, variable speed scroll saw is great for making
toys, puzzles, games, artwork, and jewelry. It is a handy do-
it-yourself tool. It cuts wood, wood composition products,
plastic, and other fibrous material up to 2 in. (51 mm) thick.
It also cuts nonferrous metals (aluminum, brass, copper).
Sawdust Exhaust
This feature will allow you to attach any 1-1/4 in. (32 mm)
vacuum hose for easy sawdust collection.
Saw Table with Throat Plate
Yourscrollsawhasanaluminumsawtablewithtiltcontrolfor
maximum accuracy. The throat plate, inserted in the saw
table, allows for blade clearance.
Bevel Scale
The bevel scale and indicator show you the degree the saw
table is tilted.
Switch and Switch Key
Blade Clamp Screws
Your scroll saw has an easy access power switch. To lock in
the OFF position, remove the yellow switch key. Place the
key in a location inaccessible to children and others not
qualified to use the tool.
Blade clamp screws are used when changing saw blades.
Blade Tension Knob
Loosen or tighten the blade tension by turning the blade
tension knob.
Table Lock Knob
Allows you to tilt the table and lock it at the desired angle up
to 45°.
Drop Foot
This foot should always be lowered until it just rests on top of
theworkpiecetopreventtheworkpiecefromlifting, yetnotso
much that the workpiece drags.
Variable Speed Knob
Turn the knob to adjust the speed from the high speed of
approximately 1600 SPM (strokes per minute) to the low
speed of approximately 400 SPM.
Drop Foot Lock Knob
Allows you to raise or lower the drop foot and lock it in place.
BLADE
TENSION KNOB
DROP FOOT
LOCK KNOB
SAWDUST
BLOWER
SAW BLADE
THROAT
PLATE
BLADE CLAMP
SCREWS
30
DROP
15
0
FOOT
MOTOR
SAW
TABLE
SWITCH AND
SWITCH KEY
BEVEL SCALE
SAWDUST
EXHAUST
VARIABLE
SPEED KNOB
TABLE
LOCK KNOB
Fig. 4
Page 9
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ASSEMBLY
Attach the plastic tubing to the sawdust blower and bellows
tube on the top of the saw housing.
CLAMPING SCROLL SAW TO WORKBENCH
See Figure 5.
Apply a coat of paste wax to the saw table surface to allow
the workpiece to slide easily across the surface. Wipe the
saw table thoroughly with a dry cloth to remove excess wax.
If the scroll saw is to be used in a portable application, it is
recommended that you fasten it permanently to a mounting
board that can easily be clamped to a workbench or other
supporting surface. The mounting board should be of
sufficient size to avoid tipping of saw while in use. Any good
grade plywood or chipboard with a 3/4 in. (19 mm) thickness
is recommended.
MOUNTING SCROLL SAW TO WORKBENCH
WARNING:
To avoid serious personal injury from unexpected tool
movement, always securely mount scroll saw to a
workbench.
■ Mountsawtoboardusingholesinsawbaseasatemplate
for hole pattern. Locate and mark the holes where scroll
saw is to be mounted.
■ Follow last three steps in previous section called
If the scroll saw is to be used in a permanent application, we
recommend that you secure it in a permanent location such
as a workbench. When mounting the saw to a workbench,
holes should be drilled through the supporting surface of the
workbench.
Mounting Scroll Saw to Workbench.
If lag bolts are being used, make sure they are long enough
to go through holes in the saw base and the material the saw
is being mounted to.
If machine bolts are being used, make sure they are long
enough to go through holes in the saw base, the material the
saw is being mounted to, and the washers and nuts.
■ Each hole in the base of the saw should be bolted
securely using machine bolts, washers, and nuts (not
included). Bolts should be of sufficient length to accom-
modate the saw base, washers, nuts, and the thickness
of the workbench.
Note: It may be necessary to countersink washers and nuts
on the bottom side of mounting board.
■ Place scroll saw on workbench. Using the saw base as a
pattern, locate and mark the holes where the scroll saw is
to be mounted.
■ Drill four holes through the workbench.
■ Place scroll saw on workbench aligning holes in the saw
base with the holes drilled in the workbench.
■ Insert all four bolts (not included) and tighten securely
with washers and nuts (not included).
Note: All bolts should be inserted from the top. Install the
washers and nuts from the underside of the bench.
Supporting surface where scroll saw is mounted should be
examined carefully after mounting to insure that no move-
ment during use can result. If any tipping or walking is noted,
secure workbench or supporting surface before beginning
cutting operations.
3
0
15
0
C-CLAMP
Reducing Noise and Vibration:
SAW BASE
Youmaywishtoplaceafoampadorpieceofcarpetbetween
the saw base and the workbench to help reduce noise and
vibration.
MOUNTING
BOARD
If a foam pad or piece of carpet is used, do not overtighten
the mounting bolts. Leave some cushion between the pad-
dingandthesawbasetohelpabsorbthenoiseandvibration.
C-CLAMP
WORKBENCH
Fig. 5
The size of the padding material should be approximately
24 in. x 12 in. x 1/2 in. (610 mm x 305 mm x 13 mm).
Page 10
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ADJUSTMENTS
SQUARING THE SAW TABLE TO THE BLADE
See Figure 7.
WARNING:
To prevent accidental starting that could cause possible
serious personal injury, turn off the saw and unplug the
saw from the power source before making any
adjustments.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
DROP FOOT
See Figure 6.
■ Loosen the drop foot lock knob and move drop foot rod all
To prevent workpiece from lifting, the drop foot should be
adjusted so it just rests on the top of the workpiece. The drop
foot should not be adjusted so that the workpiece drags.
Always retighten the drop foot lock knob after each adjust-
ment has been made.
the way up. Retighten drop foot lock knob.
■ Loosen the table lock knob to tilt the saw table until it is
approximately perpendicular or at right angle to the
blade.
■ Place a small square on the saw table next to the blade.
■ Loosen the drop foot lock knob.
■ Loosen the screw holding the scale indicator.
See Figure 8. Move indicator to the 0° mark and securely
tighten screw. Remember, the bevel scale is a conve-
nient guide but should not be relied upon for precision.
Make practice cuts on scrap material to determine if your
angle settings are correct.
■ Lower or raise the drop foot to the desired position.
■ Retighten the drop foot lock knob.
The tall, front part of the drop foot acts as a blade guard to
prevent accidental contact with the blade.
■ Adjust the drop foot to desired position and securely
DROP FOOT
LOCK KNOB
retighten the drop foot lock knob.
BELLOWS TUBE
DROP FOOT ROD
DROP
FOOT
PLASTIC
TUBING
DROP
FOOT
DROP FOOT
LOCK KNOB
SAWDUST
BLOWER
Fig. 6
SAWDUST BLOWER
See Figure 6.
30
15
0
SMALL
COMBINATION
SQUARE
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
Thesawdustblowerisdesignedandpresettodirectairtothe
most effective point on the cutting line. Be sure drop foot is
properly adjusted to secure workpiece and direct air to the
cutting surface.
TABLE LOCK KNOB
Fig. 7
■ Plastic tubing should be connected to the bellows tube
before starting the saw.
Page 11
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ADJUSTMENTS
SETTING THE TABLE FOR HORIZONTAL OR
BEVEL CUTTING
See Figure 8.
ADJUSTING BLADE TENSION
See Figure 9.
■ Turn off and unplug the saw from the power source.
WARNING:
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
■ Turning the blade tension knob counter-
A bevel scale is located under the saw table as a convenient
guide for setting the approximate saw table angle for bevel
cutting. When greater precision is required, make practice
cutsonscrapmaterialandadjustthesawtableasnecessary
for your requirements.
clockwise decreases (or loosens) blade tension.
■ Turning the blade tension knob clockwise increases (or
tightens) blade tension.
Note:Adjustmentstobladetensioncanbemadeatanytime.
Note: When cutting at angles, the drop foot should be tilted
so it is parallel to the saw table and rests flat against the
workpiece. Totiltthedropfoot, loosenphillipsscrew, tiltdrop
foot to the proper angle, then retighten screw.
Check tension by the sound the blade makes when plucked
likeaguitarstring. Thismethodofaddingtensiontotheblade
can be developed with practice and requires knowing your
scroll saw.
■ Pluck the back straight edge of blade while turning
tension adjusting knob. Sound should be a musical note.
Sound becomes less flat as tension increases. Sound
decreases with too much tension.
BEVEL SCALE
Note: Be careful not to adjust blade too tight. Too much
tension may cause the blade to break as soon as you start
cutting. Too little tension may cause the blade to bend or
break before the teeth wear out.
SCREW
SCALE
INDICATOR
BLADE TENSION KNOB
TO
TO
RELEASE
ENGAGE
TABLE LOCK KNOB
Fig. 8
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
ADJUSTING DROP FOOT
■ Loosen the drop foot lock knob. See Figure 4, page 9.
■ Center the drop foot around the saw blade to the desired
position.
■ Tighten the drop foot lock knob.
Fig. 9
Page 12
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ADJUSTMENTS
Removing the Saw Blade:
INSTALLING BLADES
Scroll saw blades wear out quickly and must be replaced
frequently for best cutting results. Expect to break some
blades while you learn to use and adjust your saw. Blades
generally stay sharp for 1/2 hour to 2 hours of cutting,
depending on the type of material and speed of operation.
■ Turn blade tension knob counterclockwise to decrease
(or loosen) blade tension. See Figure 4.
■ Pushing up from under the saw table, remove the throat
plate.
■ Using the T-handle hex key supplied with the saw, loosen
Pin End Blades
See Figure 10.
both the upper and lower blade clamp screws.
■ Remove the blade.
Removing the Saw Blade:
■ Turn off and unplug the saw from the power source.
Replacing the Saw Blade:
■ Place the new blade through the opening in the saw table
with the teeth to the front of the saw and pointing down
toward the saw table. Place the lower end of the blade in
the V-notch in the lower blade holder.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
■ Position blade and tighten the blade clamp screw se-
curely using the T-handle hex key.
■ Pull up on the blade and press the upper arm down to
position the upper end of the blade in the V-notch in the
upper blade holder.
■ Turn blade tension knob counterclockwise to decrease
(or loosen) blade tension. See Figure 4.
■ Pushing up from under the saw table, remove the throat
■ Securely tighten the upper blade clamp screw using the
plate.
T-handle hex key.
■ Using the T-handle hex key supplied with the saw, loosen
■ Turn the blade tension knob clockwise until the blade has
both the upper and lower blade clamp screws.
the desired amount of tension.
■ Pull up on the blade and push down on the saw arm to
disengage the upper pin in the V-notch of the upper blade
holder. Push the blade downward to disengage the lower
pin in the V-notch of the lower blade holder.
■ Replace the throat plate.
Note: If the blade touches the drop foot on either side then
the drop foot must be adjusted. See section Adjusting Drop
Foot, page 12.
■ Remove the blade.
DROP FOOT
LOCK KNOB
Replacing the Saw Blade:
■ Place the new blade through the opening in the saw table
with the teeth to the front of the saw and pointing down
toward the saw table. The pins on the blade go under the
blade holder in the V-notch of the lower blade holder.
BLADE CLAMP
SCREW
■ Pull up on the blade and press the upper arm down to
position the upper end of the blade in the V-notch in the
upper blade holder.
SAW BLADE
THROAT
PLATE
■ Securely tighten the upper and lower blade clamps using
the T-handle hex key supplied with the saw.
T-HANDLE
HEX KEY
■ Turn the blade tension knob clockwise until the blade has
the desired amount of tension.
■ Replace the throat plate.
Note: If the blade touches the drop foot on either side then
the drop foot must be adjusted. See section on Adjusting
Drop Foot, page 12.
SAW
BLADE
Plain End Blades
See Figure 10.
■ Turn off and unplug the saw from the power source.
BLADE
CLAMP
SCREW
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
Fig. 10
Page 13
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OPERATION
BASIC OPERATION OF THE SCROLL SAW
WARNING:
Before removing loose pieces from the table, turn saw off
and wait for all moving parts to stop to avoid serious
personal injury.
Before starting a cut, watch the saw run. If you experience
excessivevibrationorunusualnoise,stopimmediately.Turn
the saw off, remove the switch key, and unplug the saw. Do
not restart until locating and correcting the problem.
Note: After the saw is turned ON, a hesitation before blade
movement is normal.
AVOIDING INJURY
■ Make sure saw is level and does not rock. Saw should
always be on a firm, level surface with plenty of room for
handling and properly supporting the workpiece.
CUTTING PROCEDURES
■ There is a learning curve for each person who wants to
use this saw. During that period of time it is expected that
some blades will break until you learn how to use and
adjust the saw.
■ Bolt saw to the support surface to prevent slipping,
walking or sliding during operations like cutting long,
heavy boards.
■ Plan the way you will hold the workpiece from start to
■ Turn saw off, remove switch key, and unplug cord from
finish.
the power source before moving the saw.
■ Keep your hands away from the blade. Do not hand hold
■ Do not remove jammed cutoff pieces until blade has come
piecessosmallyourfingerswillgounderthebladeguard.
to a full and complete stop.
■ Hold the workpiece firmly against the saw table.
■ Choose the right size and style blade for the material
and type of cut you plan to do.
■ The blade teeth cut material only on the down stroke.
■ Use only recommended accessories.
■ Use gentle pressure and both hands when feeding the
■ With the exception of the workpiece and related support
devises, clear everything off the saw table before turning
the saw on.
work into the blade. Do not force the work.
■ Guide the workpiece into the blade slowly because the
teeth of the blade are very small and can only remove
material on the down stroke.
■ Properly support round materials such as dowel rods or
tubing because they have a tendency to roll during a cut
causing the blade to “bite”. To avoid this, always use a
“V” block or clamp workpiece to a miter gauge
■ Avoid awkward operations and hand positions where a
sudden slip could cause serious injury from contact with
the blade. Never place hands in blade path.
■ Before removing loose pieces from the saw table, turn
■ To get accurate cuts, compensate for the blade's
tendency to follow the wood grain as you are cutting
wood.
saw off and wait for all moving parts to stop.
LOCKING THE SWITCH
See Figure 11.
■ Use extra supports (tables, saw horses, blocks, etc.)
when cutting large, small or awkward workpieces.
■ Wait until the saw has come to a full and complete stop.
■ Never use another person as a substitute for a table
extension or as additional support for a workpiece that is
longer or wider than the basic saw table.
■ Place the switch in the OFF position, remove the switch
key from the switch assembly. Store key in a safe place.
■ When cutting irregularly shaped workpieces, plan your
work so it will not pinch the blade. Workpieces must not
twist, rock or slip while being cut.
REMOVING JAMMED MATERIAL
When backing out the workpiece, the blade may bind in the
kerf (cut). This is usually caused by sawdust clogging the
kerf or when the blade comes out of the blade holders. If this
happens:
■ Wait until the saw has come to a full and complete stop.
■ Place the switch in the OFF position, remove the switch
SWITCH
key from the switch assembly. Store key in a safe place.
0 N
OFF
■ Unplug the saw from the power source.
T
■ Removethesaw'sbladeandtheworkpiece,seesection on
REMOVE
O
LOCK
Removing the Saw Blade, page 13.
SWITCH
KEY
■ Wedge the kerf open with a flat screwdriver or wooden
ON
wedge then remove the blade from the workpiece.
Fig. 11
Page 14
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OPERATION
CHOICE OF BLADE AND SPEED
The scroll saw accepts a wide variety of blade widths and thicknesses for cutting wood and other fibrous materials. Your saw
uses 5 in. long blades of either the pin end or the plain end style. The blade width and thickness and the number of teeth per
inch to use are determined by the type of material and the size of the radius being cut.
Note: As a general rule, always select narrow blades for intricate curve cutting and wide blades for straight and large curve
cutting.
Speed or
Teeth/Inch
Width
Thickness
Strokes Per
Minute
Material Cut
10
15
18
.110 in.
(2.8 mm)
.020 in.
(0.5 mm)
1200-1600
600-1200
400-600
Popular size for cutting hard and soft
woods 3/16 in. (4.8 mm) up to 2 in. (51 mm)
Plastics, paper, felt, bone, etc.
.110 in.
(2.8 mm)
.020 in.
(0.5 mm)
Wood, plastics, extremely thin cuts on
materials 3/32 in. (2.4 mm) to 1/2 in.
(13 mm) thick.
.095 in.
(2.4 mm)
.010 in.
(0.3 mm)
For tight radius work in thin materials
3/32 in. (2.4 mm) to 1/8 in. (3 mm) wood,
veneer, bone, fiber, ivory, plastic, etc.
BLADE INFORMATION
■ Scroll saw blades wear out and must be replaced fre-
quently for best cutting results. Scroll saw blades gener-
ally stay sharp for 1/2 hour to 2 hours of cutting, depend-
ing on type of material and speed of operation.
■ In cutting wood, best results are achieved when cutting
wood less than one inch thick.
■ When cutting wood thicker than one inch, the user must
guide the workpiece very slowly into the blade and take
extra care not to bend or twist the blade while cutting.
OFF
ON
■ When choosing a blade, carefully consider the following:
• Very fine, narrow blades should be used to scroll cut in
thin material 1/4 in. (6 mm) thick or less.
• Most blade packages state the size or thickness and
type of material which that blade is intended to cut. The
package should also state the radius or size of curve
that can be cut with that blade size.
TO
INCREASE
TO
DECREASE
• Wider blades cannot cut curves as tight or as small as
thinner blades.
■ Blades wear faster when:
Fig. 12
• Cutting plywood, hardwood, and other laminates.
• Cutting material thicker than 3/4 in. (19 mm).
• Side pressure is applied to the blade.
USING VARIABLE SPEED
See Figure 12.
■ By turning the variable speed knob, the saw's speed may
be adjusted from a high speed of approximately 1600
SPM (Strokes Per Minute) to a low speed of approxi-
mately 400 SPM.
■ To increase the strokes per minute, turn the variable
speed knob clockwise or to the right.
■ To decrease the strokes per minute, turn the variable
speed knob counterclockwise or to the left.
Page 15
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OPERATION
WARNING:
To avoid possible serious injury from accidental starting,
always turn the saw off, remove the switch key, and
unplug the saw from power source before removing or
replacing the blade.
DRILL HOLE
INTERIOR
CUT
SCROLL CUTTING
For general type scroll cutting, follow the pattern lines by
pushing and turning the workpiece at the same time. Do
not try to turn the workpiece while engaged in the blade
without pushing it – the workpiece could bind or twist the
blade.
WARNING:
To prevent serious personal injury, never leave the saw
unattended until the blade has come to a complete stop.
30
15
WORKPIECE
0
INTERIOR SCROLL CUTTING
See Figure 13.
Fig. 13
■ One feature of a scroll saw is that it can be used to make
scroll cuts on the interior of a workpiece without breaking
or cutting through the edge or perimeter of the board.
■ To make interior cuts in the workpiece, remove the scroll
saw blade as explained in the section on Installing
Blades on page 13.
WARNING:
To avoid possible, serious personal injury, do not cut
more than one loose piece of material at a time.
■ Drill a 1/4 in. (6 mm) hole in the workpiece.
■ Place the workpiece on the saw table with the drilled hole
WARNING:
over the access hole in the table.
Do not allow familiarity with your saw to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict severe injury.
■ Install blade through the hole in the workpiece; adjust the
drop foot and blade tension.
■ When finished making the interior scroll cuts, simply
remove the blade from the blade holders as described in
the section on Installing Blades, page 13, and remove
the workpiece from the saw table.
STACK CUTTING
See Figure 14.
After becoming well acquainted with your saw through
practice and experience, you may wish to try stack cutting.
Stack cutting may be used when several identical shapes
need to be cut. Several pieces of wood may be stacked on
top and secured to each other before cutting. The wood
pieces may be joined together by placing double sided tape
betweeneachpieceorbywrappingmaskingtapearoundthe
corners or ends of the stacked wood. You must attach the
stacked pieces of wood to each other so they will move on
the table as a single piece of material.
TAPE
30
WOOD
PIECES
15
0
Fig. 14
Page 16
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MAINTENANCE
MOTOR BRUSHES
See Figure 16.
WARNING:
Your saw has externally accessible motor brush assemblies
that should be checked periodically for wear. When one of
the two brushes becomes worn, replace both brushes.
When servicing, use only identical Ryobi replacement
parts. Use of any other part may create a hazard or cause
product damage.
■ Unplug the saw from the power source.
GENERAL MAINTENANCE
■ Keep your scroll saw clean.
■ Carefully place the saw on its side exposing the under-
side of the saw housing.
■ After cleaning the table top initially, apply a thin coat of
automobile type (paste) wax to the table top so the wood
slides easily while cutting.
■ Using a flat blade screwdriver, remove the bottom brush
assembly cap through the access hole in the base and
the top brush assembly cap from the top of the motor.
Gently pry the brush assemblies out using a small screw
drivier, point of a nail, or paper clip.
■ Do not allow pitch to accumulate on the saw table. Clean
with gum and pitch remover.
■ If one motor brush is worn down shorter than 1/4 in. (6
mm), replace both motor brushes. Do not replace one
side without replacing the other. Make sure curvature of
brush matches curvature of motor and that the motor
brush moves freely in brush tube. Use the blunt end of
something thin (eraser end of pencil, etc.) to push the
motor brush into the tube until it stays.
ARM BEARINGS
See Figure 15.
Lubricate the arm bearings after the first 10 hours of use. Oil
after every 50 hours of use or whenever there is a squeak
coming from the bearings.
■ Carefully place the saw on its side as shown in Figure 15.
Remove the rubber cap from the upper and the lower arm
of the saw.
■ Make sure the motor brush cap is oriented correctly
(straight). Tighten motor brush cap using a hand
powered screwdriver only. Do not overtighten.
■ Squirt a few drops of SAE20 oil around the shaft end and
arm bearings. Let oil soak in overnight, remaining in this
position.
Note: Lubricate the bearings on the other side of the saw in
this same manner.
WARNING:
If the power cord is worn, cut, or damaged in any way,
have it replaced immediately by a qualified service
technician.Failuretodosocouldresultinseriouspersonal
injury.
BRUSH
CAP
ARM BEARING
MOTOR
BRUSH
Fig. 16
3
0
1 5
Fig. 15
Page 17
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MAINTENANCE
WARNING:
WARNING:
To prevent accidental starting that could cause possible
serious personal injury, turn off and unplug the saw
before maintaining or lubricating your scroll saw.
Failure to unplug your saw could result in accidental
starting causing serious injury.
TROUBLESHOOTING
WARNING:
For your own safety, turn switch OFF and remove plug from power outlet before adjusting or aligning your scroll
saw.
PROBLEM
CAUSE
SOLUTION
Motor will not run.
1. Problem with ON-OFF switch,
1. Have worn parts replaced before using
Scroll Saw again. Have the proper
outlet installed by a qualified electri-
cian.
power cord, or outlet.
2. Motor defective.
2. Do not attempt any repair. Have
repaired by a qualified service
technician.
1. Adjust tension.
Blades breaking.
1. Too much tension.
2. Feeding too quickly.
3. Wrong blade.
2. Reduce feed rate.
3. Narrow blades for cutting thin wood or
tight corners and turns, wide blades for
thicker wood or wide turns.
4. Reduce side pressure on blade, check
blade tension.
4. Blade twisting in wood.
1. Check mounting.
Vibration (there is always
some vibration when the saw
is running).
1. Improper mounting of saw.
2. Mounting surface.
2. Check mounting in manual.
3. Tighten table lock knob.
3. Loose table or table resting
against motor.
4. Tighten mounting screws.
1. Realign blade.
4. Loose motor mounting.
Blade runout (blade not
properly aligned with arm
motion).
1. Blade holders out of line.
Page 18
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NOTES
Page 19
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OPERATOR'S MANUAL
16 in. (406 mm) Variable Speed Scroll Saw
Model SC163VS
EXTENSION CORD CAUTION
**Ampere rating
(on tool data plate) 0-2.0
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
When using a power tool at a considerable distance from a power
source, be sure to use an extension cord that has the capacity to
handle the current the tool will draw. An undersized cord will
cause a drop in line voltage, resulting in overheating and loss of
power. Use the chart to determine the minimum wire size re-
quired in an extension cord. Only round jacketed cords should be
used.
Cord Length
Wire Size (A.W.G.)
25'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
50'
100'
When working with a tool outdoors, use an extension cord that is
designed for outside use. This is indicated by the letters "WA" on
the cord's jacket.
CAUTION: Keep the extension cord clear of the working
area. Position the cord so that it will not get caught on workpiece,
tools, or other obstructions while you are working with a power
tool.
Before using any extension cord, inspect it for loose or exposed
wires and cut or worn insulation.
**Used on 12 gauge - 20 amp circuit.
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our web site at
• MODEL NO.
The model and serial numbers of your tool will be found on a plate attached to the motor
housing. Please record the serial number in the space provided below.
•
•
MODEL NUMBER
SERIAL NUMBER
SC163VS
RYOBI TECHNOLOGIES, INC.
1428 Pearman Dairy Road
Post Office Box 1207
Anderson, SC 29625
Anderson SC 29622-1207
Phone 1-800-525-2579
972000-884
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