Ryobi Power Screwdriver DSG50 User Guide

OPERATOR'S MANUAL  
Drywall Screwdriver  
Model No. DSG50  
DOUBLE INSULATED  
THANK YOU FOR BUYING A RYOBI DRYWALL SCREWDRIVER.  
Your new screwdriver has been engineered and manufactured to Ryobi's high standard for dependability, ease of  
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
CAUTION: Carefully read through this entire operator's manual before using your new screwdriver.  
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your screwdriver properly  
and only for what it is intended, you will enjoy years of safe, reliable service.  
Thank you again for buying Ryobi tools.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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GENERAL SAFETY RULES  
Dress properly. Do not wear loose clothing or  
jewelry. Contain long hair. Keep your hair, cloth-  
ing, and gloves away from moving parts. Loose  
clothes, jewelry, or long hair can be caught in mov-  
ing parts.  
WARNING:  
Read and understand all instructions. Failure to fol-  
low all instructions listed below, may result in elec-  
tric shock, fire and/or serious personal injury.  
Avoid accidental starting. Be sure switch is off  
before plugging in. Carrying tools with your finger  
on the switch or plugging in tools that have the switch  
on, invites accidents.  
SAVE THESE INSTRUCTIONS  
Work Area  
Remove adjusting keys or wrenches before turn-  
ing the tool on. A wrench or a key that is left at-  
tached to a rotating part of the tool may result in  
personal injury.  
Keep your work area clean and well lit. Cluttered  
benches and dark areas invite accidents.  
Do not operate power tools in explosive atmo-  
spheres, such as in the presence of flammable  
liquids, gases, or dust. Power tools may create  
sparks which may ignite the dust or fumes.  
Do not overreach. Keep proper footing and bal-  
ance at all times. Proper footing and balance en-  
ables better control of the tool in unexpected situa-  
tions. Do not use on a ladder or unstable support.  
Keep bystanders, children, and visitors away  
while operating a power tool. Distractions can  
cause you to lose control.  
Use safety equipment. Always wear eye protec-  
tion. Dust mask, nonskid safety shoes, hard hat, or  
hearing protection must be used for appropriate con-  
ditions.  
Electrical Safety  
Double insulated tools are equipped with a po-  
larized plug (one blade is wider than the other).  
This plug will fit in a polarized outlet only one  
way. If the plug does not fit fully in the outlet,  
reverse the plug. If it still does not fit, contact a  
qualified electrician to install a polarized outlet.  
Do not change the plug in any way. Double insu-  
Tool Use and Care  
Use clamps or other practical way to secure and  
support the workpiece to a stable platform. Hold-  
ing the work by hand or against your body is un-  
stable and may lead to loss of control.  
Do not force tool. Use the correct tool for your  
application. The correct tool will do the job better  
and safer at the rate for which it is designed.  
lation  
eliminates the need for the three-wire  
grounded power cord and grounded power supply  
system.  
Do not use tool if switch does not turn it on or  
off. Any tool that cannot be controlled with the switch  
is dangerous and must be repaired.  
Avoid body contact with grounded surfaces,  
such as pipes, radiators, ranges, and refrigera-  
tors. There is an increased risk of electric shock if  
your body is grounded.  
Disconnect the plug from power source before  
making any adjustments, changing accessories,  
or storing the tool. Such preventive safety mea-  
sures reduce the risk of starting the tool acciden-  
tally.  
Don’t expose power tools to rain or wet condi-  
tions. Water entering a power tool will increase the  
risk of electric shock.  
Do not abuse the cord. Never use the cord to  
carry the tools or pull the plug from an outlet.  
Keep cord away from heat, oil, sharp edges, or  
moving parts. Replace damaged cords immedi-  
ately. Damaged cords increase the risk of electric  
shock.  
Store idle tools out of the reach of children and  
other untrained persons. Tools are dangerous in  
the hands of untrained users.  
Maintain tools with care. Keep cutting tools sharp  
and clean. Properly maintained tools with sharp  
cutting edges are less likely to bind and are easier  
to control.  
When operating a power tool outside, use an  
outdoor extension cord marked “W-A” or “W”.  
These cords are rated for outdoor use and reduce  
the risk of electric shock.  
Check for misalignment or binding of moving  
parts, breakage of parts, and any other condi-  
tion that may affect the tool’s operation. If dam-  
aged, have the tool serviced before using. Many  
accidents are caused by poorly maintained tools.  
Personal Safety  
Stay alert, watch what you are doing and use  
common sense when operating a power tool. Do  
not use tool while tired or under the influence of  
drugs, alcohol, or medication. A moment of inat-  
tention while operating power tools may result in  
serious personal injury.  
Use only accessories that are recommended by  
the manufacturer for your model. Accessories that  
may be suitable for one tool, may become hazard-  
ous when used on another tool.  
3
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GENERAL SAFETY RULES  
When servicing a tool, use only identical replace-  
Service  
ment parts. Follow instructions in the Mainte-  
nance section of this manual. Use of unauthorized  
parts or failure to follow Maintenance Instructions  
may create a risk of electric shock or injury.  
Tool service must be performed only by quali-  
fied repair personnel. Service or maintenance per-  
formed by unqualified personnel could result in a risk  
of injury.  
SPECIFIC SAFETY RULES  
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact  
hidden wiring or its cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.  
Make sure your extension cord is in good condi-  
tion. When using an extension cord, be sure to  
use one heavy enough to carry the current your  
product will draw. A wire gage size (A.W.G.) of at  
least 16 is recommended for an extension cord  
100 feet or less in length. A cord exceeding 100  
feet is not recommended. If in doubt, use the next  
heavier gage. The smaller the gage number, the  
heavier the cord. An undersized cord will cause a  
drop in line voltage resulting in loss of power and  
overheating.  
Additional Rules For Safe Operation  
Know your power tool. Read operator’s manual  
carefully. Learn its applications and limitations,  
as well as the specific potential hazards related  
to this tool. Following this rule will reduce the risk  
of electric shock, fire, or serious injury.  
Always wear safety glasses. Everyday eye-  
glasses have only impact-resistant lenses; they  
are NOT safety glasses. Following this rule will re-  
duce the risk of serious personal injury.  
Protect your lungs. Wear a face or dust mask if  
the operation is dusty. Following this rule will re-  
duce the risk of serious personal injury.  
Inspect for and remove all nails from lumber  
before driving screws. Following this rule will  
reduce the risk of serious personal injury.  
Protect your hearing. Wear hearing protection  
during extended periods of operation. Following  
this rule will reduce the risk of serious personal in-  
jury.  
Drugs, alcohol, medication. Do not operate tool  
while under the influence of drugs, alcohol, or  
any medication. Following this rule will reduce the  
risk of electric shock, fire, or serious personal injury.  
Inspect tool cords periodically and, if damaged,  
have repaired at your nearest Factory Service  
Center or otherAuthorized Service Organization.  
Constantly stay aware of cord location. Follow-  
ing this rule will reduce the risk of electric shock or  
fire.  
Save these instructions. Refer to them frequently  
and use them to instruct others who may use  
this tool. If you loan someone this tool, loan them  
these instructions also.  
Check damaged parts. Before further use of the  
tool, a guard or other part that is damaged should  
be carefully checked to determine that it will  
operate properly and perform its intended func-  
tion. Check for alignment of moving parts, bind-  
ing of moving parts, breakage of parts, mount-  
ing, and any other conditions that may affect its  
operation. A guard or other part that is damaged  
should be properly repaired or replaced by an  
authorized service center. Following this rule will  
reduce the risk of shock, fire, or serious injury.  
WARNING:  
Some dust created by power sanding, sawing,  
grinding, drilling, and other construction activities  
contains chemicals known to cause cancer, birth  
defects or other reproductive harm. Some examples  
of these chemicals are:  
• lead from lead-based paints,  
• crystalline silica from bricks and cement  
and other masonry products, and  
• arsenic and chromium from chemically-  
treated lumber.  
Do not abuse cord. Never carry the tool by the  
cord or yank it to disconnect it from the recep-  
tacle. Keep cord away from heat, oil, and sharp  
edges. Following this rule will reduce the risk of elec-  
tric shock or fire.  
Your risk from these exposures varies, depending  
on how often you do this type of work. To reduce  
your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety  
equipment, such as those dust masks that are  
specially designed to filter out microscopic particles.  
4
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SYMBOLS  
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.  
Proper interpretation of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
V
Volts  
Voltage  
A
Hz  
W
Amperes  
Hertz  
Current  
Frequency (cycles per second)  
Watt  
Power  
min  
Minutes  
Time  
Alternating Current  
Type or a characteristic of current  
n
No Load Speed  
Rotational speed, at no load  
0
Class II Construction  
Designates Double Insulated  
Construction tools  
.../min  
Revolutions or Reciprocation Per Minute  
Safety Alert Symbol  
Revolutions, strokes, surface speed,  
orbits etc. per minute  
Indicates danger, warning or caution.  
It means attention!!! Your safety is  
involved.  
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the  
explanations with them, deserve your careful attention and understanding. The safety warnings do not by  
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident  
prevention measures.  
SYMBOL MEANING  
SAFETY ALERT SYMBOL:  
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.  
DANGER:Failuretoobeyasafetywarningwillresultinseriousinjurytoyourselfortoothers. Always  
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.  
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to  
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and  
personal injury.  
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.  
5
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SYMBOLS  
SAFETY AND INTERNATIONAL SYMBOLS  
This operator's manual describes safety and international symbols and pictographs that may appear on this  
product. Read the operator's manual for complete safety, assembly, operating and maintenance, and repair  
information.  
SYMBOL  
MEANING  
Do not expose to rain or use in damp locations.  
SAVE THESE INSTRUCTIONS  
6
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FEATURES  
VARIABLE SPEED  
WARNING:  
This tool has a variable speed switch that delivers higher  
speed with increased trigger pressure. Speed is con-  
trolled by the amount of switch trigger depression.  
Carefully read through this entire operator's manual  
before using your new screwdriver. Pay close attention  
to the Safety Rules, Warnings and Cautions. If you use  
your screwdriver properly and only for what it is  
intended, you will enjoy years of safe, reliable service.  
BELT CLIP  
A convenient feature provided on your screwdriver is a  
belt clip. It is molded on top of the motor housing of  
your screwdriver.  
KNOW YOUR DRYWALL SCREWDRIVER  
See Figure 1.  
MAGNETIC BIT HOLDER  
Beforeattemptingtooperateyourscrewdriver,familiarize  
yourself with all operating features and safety  
requirements.  
Your screwdriver has a magnetic bit holder. The magnet  
holds screwdriver bit and screws until ready to drive into  
drywall.  
ADJUSTABLE NOSEPIECE  
WARNING:  
Your screwdriver has an adjustable nosepiece for vary-  
ing screw depth. It can also be removed for easy bit  
changes.  
If any parts are missing, do not operate your  
screwdriver until the missing parts are replaced.  
Failure to do so could result in possible serious  
personal injury.  
ELECTRICAL CONNECTION  
Your screwdriver has a precision built electric motor. It  
should be connected to a power supply that is 120  
volts, 60 Hz, AC only (normal household current). Do  
not operate this tool on direct current (DC). A substantial  
voltage drop will cause a loss of power and the motor will  
overheat. If your screwdriver does not operate when  
plugged into an outlet, double-check the power supply.  
SWITCH  
To turn your screwdriver ON, depress the switch trigger.  
Release switch trigger to turn your screwdriver OFF.  
FORWARD/REVERSE LEVER  
Your screwdriver has a forward/reverse lever located  
above switch trigger for changing direction of bit rotation.  
BELT CLIP  
ADJUSTING SLEEVE  
ADJUSTABLE  
NOSEPIECE  
1/4 in. (6.4 mm)  
SCREWDRIVER  
BIT  
LOCK-ON  
BUTTON  
MAGNETIC  
BIT HOLDER  
FORWARD / REVERSE  
LEVER  
SWITCH  
TRIGGER  
Fig. 1  
7
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PRODUCT SPECIFICATIONS  
DRYWALL SCREWDRIVER  
DSG50  
APPLICATIONS  
(Use only for the purpose listed below)  
Driving screws in drywall.  
Driving screws in wood.  
Bit Shank Size  
1/4 in. (6.4 mm) hex  
Rating  
120 V, 60 Hz, AC only  
5.4 Amperes  
Input  
Switch  
Variable Speed  
0-4,000 RPM  
SCREW CAPACITIES:  
No Load Speed  
Overall Length  
Net Weight  
This screwdriver has been designed for driving all com-  
mercially available drywall screws.  
10.5 in. (267 mm)  
3.5 lbs. (1.6 kg.)  
OPERATION  
FORWARD/REVERSE  
LEVER  
WARNING:  
LOCK-ON  
BUTTON  
Do not allow familiarity with your screwdriver to make  
you careless. Remember that a careless fraction of a  
second is sufficient to inflict severe injury.  
SWITCH  
See Figure 2.  
To turn your screwdriver ON, depress the switch trigger.  
Release switch trigger to turn your screwdriver OFF.  
LOCK-ON BUTTON  
See Figure 2.  
SWITCH  
TRIGGER  
TO INCREASE SPEED,  
DEPRESS SWITCH TRIGGER  
Your screwdriver is equipped with a lock-on feature  
which is convenient when continuous driving of screws  
for extended periods of time is required. To lock-on,  
depress the switch trigger, push in and hold the lock-on  
button located on the side of the handle, then release  
switch trigger. Release lock-on button and your  
screwdriver will continue running.  
Fig. 2  
MOLDED  
CORD CLIP  
To release the lock, depress the switch trigger and  
release.  
If you have the lock-on feature engaged during use and  
your screwdriver becomes disconnected from power  
supply, disengage the lock-on feature immediately.  
10 FT.  
(3 m)  
CORD  
VARIABLE SPEED  
See Figure 2.  
Your screwdriver has a variable speed switch designed  
to allow operator control of speed and torque limits. The  
speed and torque of your screwdriver can be increased  
by depressing the switch trigger.  
Fig. 3  
POWER CORD  
See Figure 3.  
Note: Depress switch trigger all the way for maximum  
speed and torque of your screwdriver. Depress switch  
trigger only part of the way for less speed and torque.  
Your new screwdriver has a 10 ft. (3 m) power cord that  
stays soft and flexible in cold weather. The plug design  
is shaped so that it won’t snag on your work during use.  
A molded cord clip on the plug makes cord storage  
easier.  
Avoid running your screwdriver at low speeds for  
extended periods of time. Running at low speeds under  
constant usage may cause your screwdriver to become  
overheated. If this occurs, cool your screwdriver by  
running it without a load and at full speed.  
8
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OPERATION  
REVERSIBLE  
See Figure 4.  
This tool has the feature of being reversible. The  
direction of rotation is controlled by a lever located above  
the switch trigger. With your screwdriver held in normal  
operating position, the direction of rotation lever should  
be positioned to the left of the switch for forward driving  
operation. The direction of rotation is in reverse when  
the lever is to the right of the switch.  
FORWARD  
The design of the switch will not permit changing the  
direction of rotation while the screwdriver is running.  
Release the switch trigger and allow the screwdriver to  
stop before changing its direction.  
REVERSE  
Fig. 4  
Note: Your screwdriver will not run unless forward/  
reverse lever is pushed fully to the left or right.  
INSTALLING/REPLACING  
BIT HOLDER AND BITS  
See Figure 5.  
WARNING:  
Your screwdriver should never be connected to a  
powersupplywhenyouareassemblingparts,making  
adjustments, installing or removing bits, cleaning, or  
when not in use. Disconnecting your screwdriver will  
prevent accidental starting that could cause serious  
personal injury.  
Unplug your screwdriver.  
WARNING:  
Failure to unplug your screwdriver could result in  
accidental starting causing serious injury.  
TO REMOVE MAGNETIC BIT HOLDER:  
Pull adjusting sleeve. The adjusting sleeve and  
adjustable nosepiece come off gear casing as a set.  
TO INSTALL OR REPLACE BITS:  
Install 1/4 in. (6.4 mm) screwdriver bits by inserting  
them into magnetic bit holder.  
Remove magnetic bit holder. Pull bit holder out with  
pliers if you cannot remove it by hand.  
Note: It is not necessary to remove adjustable  
nosepiece to install or remove bits. The magnetic bit  
holder shown in figure 5 illustrates the location of bit  
holder inside nosepiece.  
TO REASSEMBLE BIT HOLDER AND NOSEPIECE:  
Push bit holder into hex opening of spindle until ball  
lock snaps in groove in bit holder shank.  
Replace 1/4 in. (6.4 mm) screwdriver bits by pulling  
them out of magnetic bit holder.  
Attach adjustable nosepiece to the gear case. Align  
raised tab inside the adjustable nosepiece with the  
groove on the gear case and push the nosepiece as  
far as it will go.  
ADJUSTING  
SLEEVE  
PULL TO REMOVE  
ADJUSTABLE NOSEPIECE  
1/4 in. (6.4 mm)  
SCREWDRIVER  
BIT  
GEAR CASING  
MAGNETIC BIT HOLDER WITH  
1/4 in. (6.4 mm) HEX OPENING  
ADJUSTABLE  
NOSEPIECE  
ALIGN AND PUSH TO REPLACE  
ADJUSTABLE NOSEPIECE  
Fig. 5  
9
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OPERATION  
SETTING DEPTH  
See Figure 6.  
TO DECREASE DEPTH  
OF SCREWDRIVER BIT  
The adjustable nosepiece of your tool will automatically  
drive screws to preset depths. Make preset depth  
adjustments as follows:  
Unplug your screwdriver.  
WARNING:  
Failure to unplug your screwdriver could result in  
accidental starting causing serious injury.  
TO INCREASE DEPTH  
OF SCREWDRIVER BIT  
Rotate adjusting sleeve until you obtain the desired  
depth for bit holder or screwdriver bit.  
PRESET DEPTH SETTING  
OF SCREWDRIVER BIT  
Test drive a screw in scrap material to determine if it  
is correct.  
Adjust as necessary to increase or decrease the  
desired depth.  
WARNING:  
Always wear safety goggles or safety glasses with  
side shields when operating your screwdriver. Failure  
to do so could result in dust, shavings, loose particles  
or foreign objects being thrown into your eyes,  
causing possible serious injury.  
Fig. 6  
DRIVING SCREWS  
See Figures 7 and 8.  
Depress and release the switch trigger to be sure  
yourscrewdriverisinOFFpositionbeforeconnecting  
it to power supply.  
Check the direction of rotation lever for correct set-  
ting (forward or reverse). See Figure 4.  
Secure the workpiece. Use clamps if necessary.  
Plug your screwdriver into power supply source.  
Depress the switch trigger to start your screwdriver.  
Do not lock the switch ON for jobs where your screw-  
driver may need to be stopped suddenly.  
Fig. 7  
Hold your screwdriver firmly and place the bit and  
screw at the point to be driven.  
Note: The bit holder is magnetized and will hold most  
commercial drywall screws.  
Apply quick, snap action type pressure to the  
screwdriver bit. The pressure being applied to the  
screwdriver bit will engage the clutch and drive the  
screw. See Figures 7 and 8.  
You will learn from practice and experience. We suggest  
that you begin each new job by driving several test  
screws in scrap material to check depth setting.  
Fig. 8  
10  
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MAINTENANCE  
WARNING:  
When servicing use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause  
product damage.  
GENERAL  
EXTENSION CORDS  
All parts represent an important part of the double  
insulation system and should be serviced only at an  
authorized service center.  
The use of any extension cord will cause some loss of  
power. To keep the loss to a minimum and to prevent  
tool overheating, use an extension cord that is heavy  
enough to carry the current the tool will draw.  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types  
of commercial solvents and may be damaged by their  
use. Use clean cloths to remove dirt, carbon dust, etc.  
A wire gage size (A.W.G.) of at least 16 is recommended  
for an extension cord 100 feet or less in length. When  
working outdoors, use an extension cord that is suitable  
for outdoor use. The cord's jacket will be marked WA.  
WARNING:  
WARNING:  
Do not at any time let brake fluids, gasoline, petro-  
leum-based products, penetrating oils, etc. come in  
contact with plastic parts. They contain chemicals that  
can damage, weaken or destroy plastic.  
Check extension cords before each use. If damaged  
replace immediately. Never use tool with a damaged  
cord since touching the damaged area could cause  
electrical shock resulting in serious injury.  
It has been found that electric tools are subject to  
accelerated wear and possible premature failure when  
theyareusedonfiberglassboats,sportscars,wallboard,  
spacklingcompounds,orplaster.Thechipsandgrindings  
from these materials are highly abrasive to electric tool  
parts, such as bearings, brushes, commutators, etc.  
Whenusingthistoolonthesetypematerialsforextended  
periods of time, it is extremely important that the tool is  
cleaned frequently by blowing with an air jet.  
Extension cords suitable for use with your screwdriver  
are available at your nearest authorized service center.  
LUBRICATION  
All of the bearings in this tool are lubricated with a  
sufficient amount of high-grade lubricant for the life of the  
unit under normal operating conditions. Therefore, no  
further lubrication is required.  
WARNING:  
Always wear safety goggles or safety glasses with  
side shields during power tool operation or when  
blowing dust. If operation is dusty, also wear a dust  
mask.  
11  
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OPERATOR'S MANUAL  
Drywall Screwdriver  
Model No. DSG50  
DOUBLE INSULATED  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or  
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to  
provideallpertinentfactswhenyoucallorvisit.Pleasecall1-800-525-2579intheUnited  
States for your nearest Ryobi Authorized Service Center. You can also check our  
• MODEL NO. AND SERIAL NO.  
The model number of this tool will be found on a plate attached to the motor housing.  
Please record the serial number in the space provided below.  
• HOW TO ORDER REPAIR PARTS  
WHEN ORDERING REPAIR PARTS,  
ALWAYS GIVE THE FOLLOWING INFORMATION:  
• MODEL NUMBER DSG50  
• SERIAL NUMBER  
RYOBI TECHNOLOGIES, INC.  
1428 Pearman Dairy Road Anderson SC 29625  
Post Office Box 1207  
Anderson SC 29622-1207  
Phone 1-800-525-2579  
983000-042  
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