Ryobi Laminate Trimmer TR30 User Guide

OWNER’S OPERATING MANUAL  
LAMINATE TRIMMER - MODEL TR30  
DOUBLE INSULATED  
SPECIFICATIONS:  
Maximum Cutter Diameter  
1-3/8 in. (34.9 mm)  
1/4 in. (6.4 mm)  
3/4  
Collet  
Horsepower  
Rating  
120 volts, 60 Hz AC only, 3.8 amperes  
23,000 RPM  
No Load Speed  
Power Cord  
Net Weight  
10 ft. (3048 mm)  
3.0 lbs. (1.4 kg.)  
THANK YOU FOR BUYING A RYOBI LAMINATE TRIMMER.  
Your new trimmer has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation, and  
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
CAUTION: Carefully read through this entire owner’s manual before using your new trimmer.  
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your trimmer properly and only for  
what it is intended, you will enjoy years of safe, reliable service.  
Thank you again for buying Ryobi tools.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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RULES FOR SAFE OPERATION  
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the  
explanations with them, deserve your careful attention and understanding. The safety warnings do not by  
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident  
prevention measures.  
SYMBOL MEANING  
SAFETY ALERT SYMBOL:  
Indicates caution or warning. May be used in conjunction with other symbols or pictographs.  
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always  
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself  
or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal  
injury.  
NOTE:  
Advises you of information or instructions vital to the operation or maintenance of the equipment.  
DOUBLE INSULATION  
IMPORTANT  
Your Ryobi power tool is double insulated. Double insulation  
is a concept in safety, in electric power tools, which eliminates  
the need for the usual three-wire grounded power cord. All  
exposed metal parts are isolated from internal metal motor  
components with protecting insulation. Double insulated  
tools do not need to be grounded.  
Servicing of a tool with double insulation requires extreme  
care and knowledge of the system and should be performed  
only by a qualified service technician. For service we suggest  
you return the tool to your nearest RYOBI AUTHORIZED  
SERVICE CENTER for repair. When servicing use only  
identical Ryobi replacement parts.  
WARNING:  
WARNING:  
Do not attempt to operate this tool until you have read  
thoroughly and understand completely all instructions,  
safety rules, etc. contained in this manual. Failure to  
comply can result in accidents involving fire, electric  
shock, or serious personal injury. Save owner's manual  
and review frequently for continuing safe operation, and  
instructing others who may use this tool.  
The double insulated system is intended to protect the  
user from shock resulting from a break in the tool's  
internal wiring. Observe all normal safety precautions  
related to avoiding electrical shock.  
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READ ALL INSTRUCTIONS  
1. KNOW YOUR POWER TOOL. Read owner's  
manual carefully. Learn its applications and  
limitations as well as the specific potential  
hazards related to this tool.  
15. SECURE WORK. Use clamps or a vise to hold  
work. It's safer than using your hand and it frees  
both hands to operate tool.  
16. DON'T OVERREACH. Keep proper footing and  
balance at all times. Do not use on a ladder or  
with unstable support.  
2. GUARD AGAINST ELECTRICAL SHOCK by  
preventing body contact with grounded surfaces.  
For example: Pipes, radiators, ranges,  
refrigerator enclosures.  
17. MAINTAIN TOOLS WITH CARE. Keep tools  
sharp at all times, and clean for best and safest  
performance. Follow instructions for lubricating  
and changing accessories.  
3. KEEP GUARDS IN PLACE and in working order.  
4. KEEP WORK AREA CLEAN. Cluttered areas  
and benches invite accidents.  
18. DISCONNECT TOOLS. When not in use, be-  
fore servicing, or when changing attachments,  
blades, bits, cutters, etc., all tools should be  
disconnected from power supply.  
5. AVOID DANGEROUS ENVIRONMENT. Don't  
use power tool in damp or wet locations or expose  
to rain. Keep work area well lit.  
19. REMOVE  
ADJUSTING  
KEYS  
AND  
6. KEEP CHILDREN AND VISITORS AWAY. All  
visitors should wear safety glasses and be kept  
a safe distance from work area. Do not let  
visitors contact tool or extension cord.  
WRENCHES. Form habit of checking to see that  
keys and adjusting wrenches are removed from  
tool before turning it on.  
20. AVOID ACCIDENTAL STARTING. Don't carry  
plugged-in tools with finger on switch. Be sure  
switch is off before plugging into a power source.  
7. STORE IDLE TOOLS. When not in use tools  
should be stored in a dry and high or locked-up  
place - out of the reach of children.  
21. MAKE SURE YOUR EXTENSION CORD IS IN  
GOOD CONDITION. When using an extension  
cord, be sure to use one heavy enough to carry  
the current your product will draw. An undersized  
cord will cause a drop in line voltage resulting in  
loss of power and overheating. A wire gage size  
(A.W.G.) of at least 16 is recommended for an  
extension cord 100 feet or less in length. A cord  
exceeding 100 feet is not recommended. If in  
doubt, use the next heavier gage. The smaller  
the gage number, the heavier the cord.  
8. DON'T FORCE TOOL. It will do the job better  
and safer at the rate for which it was designed.  
9. USE RIGHT TOOL. Don't force small tool or  
attachment to do the job of a heavy duty tool.  
Don't use tool for purpose not intended - for  
example - A circular saw should never be used  
for cutting tree limbs or logs.  
10. WEAR PROPER APPAREL. Do not wear loose  
clothing or jewelry that can get caught in tool's  
moving parts. Rubber gloves and nonskid  
footwear are recommended when working  
outdoors. Wear protective hair covering to contain  
long hair and keep it from being drawn into nearby  
air vents.  
22. OUTDOOR USE EXTENSION CORDS. When  
tool is used outdoors, use only extension cords  
suitable for use outdoors. Outdoor approved  
cords are marked with the suffix W-A, for example  
- SJTW-A or SJOW-A.  
11. ALWAYS WEAR SAFETY GLASSES. Everyday  
eyeglasses have only impact-resistant lenses;  
they are NOT safety glasses.  
23. KEEP CUTTERS CLEAN AND SHARP. Sharp  
cutters minimize stalling and kickback.  
12. PROTECT YOUR LUNGS. Wear a face or dust  
24. KEEP HANDS AWAY FROM CUTTING AREA.  
Keep hands away from cutters. Do not reach  
underneath work while cutter is rotating. Do not  
attempt to remove material, scrap, or chips while  
cutter is rotating.  
mask if operation is dusty.  
13. PROTECT YOUR HEARING. Wear hearing  
protection during extended periods of operation.  
14. DON'T ABUSE CORD. Never carry tool by cord  
or yank it to disconnect from receptacle. Keep  
cord from heat, oil and sharp edges. Be aware of  
cord location at all times to avoid contact with  
rotating cutter. A damaged cord must be re-  
placed by an authorized service center to avoid  
the hazard of electric shock.  
25. NEVER USE IN AN EXPLOSIVE ATMO-  
SPHERE. Normal sparking of the motor could  
ignite fumes.  
26. INSPECT TOOL CORDS PERIODICALLY and  
if damaged, have repaired at your nearest au-  
thorized service center. Stay constantly aware  
of cord location.  
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RULES FOR SAFE OPERATION (Continued)  
27. INSPECT EXTENSION CORDS PERIODI-  
it still does not fit, contact a qualified electrician  
to install the proper outlet. Do not change the  
plug in any way.  
CALLY and replace if damaged.  
28. KEEP HANDLES DRY, CLEAN, AND FREE  
FROM OIL AND GREASE. Always use a clean  
cloth when cleaning. Never use brake fluids,  
gasoline, petroleum-based products or any strong  
solvents to clean your tool.  
36. DO NOT USE TOOL UNDER “BROWNOUT”  
OR OTHER LOW VOLTAGE CONDITIONS.  
Also, do not use with any device that could cause  
the power supply voltage to change.  
29. STAY ALERT. Watch what you are doing and  
use common sense. Do not operate tool when  
you are tired. Do not rush.  
37. SAVE THESE INSTRUCTIONS. Review them  
frequently and use them to instruct others who  
may use this tool. If you loan someone this tool,  
loan them these instructions also.  
30. CHECK DAMAGED PARTS. Before further use  
of the tool, a guard or other part that is damaged  
should be carefully checked to determine that it  
will operate properly and perform its intended  
function. Check for alignment of moving parts,  
binding of moving parts, breakage of parts,  
mounting, and any other conditions that may  
affect its operation. A guard or other part that is  
damaged must be properly repaired or replaced  
by an authorized service center unless indicated  
elsewhere in this instruction manual.  
WARNING:  
Some dust created by power sanding, sawing,  
grinding, drilling, and other construction activities  
contains chemicals known to cause cancer, birth  
defectsorotherreproductiveharm.Someexamples  
of these chemicals are:  
• lead from lead-based paints,  
• crystalline silica from bricks and cement and  
other masonry products, and  
31. DO NOT USE TOOL IF SWITCH DOES NOT  
TURN IT ON AND OFF. Have switches replaced  
by an authorized service center.  
• arsenic and chromium from chemically-treated  
lumber.  
32. INSPECT FOR and remove all nails from lumber  
before trimming.  
Your risk from these exposures varies, depending  
on how often you do this type of work. To reduce  
your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety  
equipment, such as those dust masks that are  
speciallydesignedtofilteroutmicroscopicparticles.  
33. DRUGS, ALCOHOL, MEDICATION. Do not op-  
erate tool while under the influence of drugs,  
alcohol, or any medication.  
34. WHEN SERVICING USE ONLY IDENTICAL  
RYOBI REPLACEMENT PARTS.  
35. POLARIZED PLUGS. To reduce the risk of elec-  
tric shock, this equipment has a polarized plug  
(one blade is wider than the other). This plug will  
fit in a polarized outlet only one way. If the plug  
does not fit fully in the outlet, reverse the plug. If  
SAVE THESE INSTRUCTIONS  
WARNING:  
WEAR YOUR  
The operation of any laminate trimmer can result in foreign objects being thrown into  
your eyes, which can result in severe eye damage. Before beginning power tool  
operation, always wear safety goggles or safety glasses with side shields and a full face  
shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses  
or standard safety glasses with side shields.  
SAFETY  
GLASSES  
FORESIGHITS BETTER  
THAN NO SIGHT  
Look for this symbol to point out important safety precautions.  
It means attention!!! Your safety is involved.  
Page 5  
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UNPACKING  
Your trimmer has been shipped completely assembled and  
ready for use. After removing it from the carton, inspect it  
carefully to make sure no breakage or damage has occurred  
during shipping. If any parts are damaged or missing, con-  
tact your nearest Ryobi dealer to obtain replacement parts  
before attempting to operate trimmer. A 1/2 in. (13 mm)  
diameter flush trim bit, owner's operating manual, warranty  
registration and two wrenches are included in the carton.  
WARNING:  
If any parts are missing do not operate your trimmer until  
the missing parts are replaced. Failure to do so could  
result in possible serious injury.  
FEATURES  
KNOW YOUR TRIMMER  
ELECTRICAL CONNECTION  
See Figure 2.  
Your trimmer has a precision built electric motor. It should  
be connected to a power supply that is 120 volts, 60 Hz,  
AC only (normal household current). Do not operate this  
tool on direct current (DC). A substantial voltage drop will  
cause a loss of power and the motor will overheat. If your  
tool does not operate when plugged into an outlet, double-  
check the power supply.  
Before attempting to use your trimmer, familiarize yourself  
with all operating features and safety requirements.  
Your trimmer is a versatile woodworking tool which will give  
you years of trouble-free performance. It is engineered with  
the professional in mind, but its ease of operation allows the  
amateur to produce work which is beautiful and precise.  
As the name implies your trimmer can be used for trimming  
laminates. When used with recommended accessories, such  
as a straight guide, trimmer guide, template guide, or com-  
bination panel bit, it becomes even more versatile.  
WARNING:  
The operation of any trimmer can result in foreign objects  
being thrown into your eyes, which can result in severe  
eyedamage.Beforestartingpowertooloperation,always  
wear safety goggles or safety glasses with side shields  
and a full face shield when needed. We recommend wide  
vision safety mask for use over eyeglasses or standard  
safety glasses with side shields.  
WARNING:  
Do not allow familiarity with your trimmer to make you  
careless. Remember that a careless fraction of a second  
is sufficient to inflict severe injury.  
HEAVY DUTY MOTOR  
WARNING:  
Your trimmer has a powerful 3.8 amp motor with sufficient  
power to handle many trimming jobs. It is capable of deliv-  
ering 3/4 horsepower for heavy duty performance. The  
motor also has removable brushes for ease of servicing.  
Do not attempt to modify this tool or create accessories  
not recommended for use with this tool. Any such alter-  
ation or modification is misuse and could result in a  
hazardous condition leading to possible serious personal  
injury.  
SWITCH  
To turn your trimmer ON, slide the switch on top of the  
trimmer to ON position. Return the switch to OFF position  
when finished.  
APPLICATIONS  
(Use only for the purpose listed below)  
DEPTH OF CUT SCALE  
1. Smooth, professional trimming of laminates.  
Your trimmer's cutting depth can be adjusted by using the  
depth of cut scale. To adjust to desired depth of cut, loosen  
the wing bolt and move the base until the tip of the cutter  
touches work surface. The depth of cut is zero at this point.  
Position your trimmer so that the cutter can extend below  
the subbase for desired depth of cut setting. Move the base  
further until the mark on the depth of cut scale corresponds  
with your desired depth of cut. Then securely tighten the  
wing bolt.  
2. Cabinet making, trimming counter tops, and finishing  
work.  
3. Trimming wood and plastics.  
BALL BEARING PILOTED CUTTER  
See Figures 1 and 5.  
Use of ball bearing piloted trimmer cutters provide a conve-  
nient method of laminate trimming. Guide the ball bearing  
surface along the edge of workpiece. Be careful to follow  
instructions for correct direction of feed.  
Page 6  
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FEATURES  
ON-OFF  
SWITCH  
OFF  
ON  
BRUSH CAP  
DEPTH OF  
CUT SCALE  
BASE  
MOTOR  
HOUSING  
WING BOLT  
WRENCH (2)  
COLLET NUT  
COLLET  
SUBBASE  
Fig. 2  
ADJUSTMENTS  
WARNING:  
WARNING:  
Your laminate trimmer should never be connected to  
power supply when you are assembling parts, making  
adjustments, installing or removing cutters, or when not  
in use. Disconnecting your trimmer will prevent accidental  
starting that could cause serious injury.  
Do not use cutters that are larger in diameter than the  
opening in trimmer base. Use of such cutters will come  
in contact with the trimmer base and damage both the  
cutter and trimmer base. This situation could also cause  
possible loss of control or create other hazardous  
conditions that could cause possible serious personal  
injury.  
WARNING:  
Do not use cutters with undersized shanks. Undersized  
shanks will not tighten properly and could be thrown from  
tool causing injury.  
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ADJUSTMENTS  
INSTALLING/REMOVING CUTTERS  
See Figure 3.  
WRENCH ON  
COLLET NUT  
1. UNPLUG YOUR TRIMMER.  
CUTTER  
WARNING:  
Failure to unplug your trimmer could result in accidental  
WRENCH ON  
SPINDLE FLATS  
starting causing serious injury.  
2. Place your trimmer upside down on a workbench in  
order to gain easy access to the spindle and collet nut.  
3. Place the small end of one of the wrenches provided on  
the spindle flats. This will hold the spindle stationary.  
4. Place the large end of the other wrench provided onto  
thecolletnut.Rotatewrenchcounterclockwisetoloosen  
collet nut. See Figure 3.  
Fig. 3  
WARNING:  
If you are changing a cutter immediately after use, be  
careful not to touch the cutter or collet with your hands or  
fingers. They will get burned because of the heat buildup  
from cutting. Always use the wrench provided.  
5. If installing cutter for the first time, it can be installed  
once collet nut is loose. If changing cutters, cutter will  
easily slip from collet after loosening collet nut.  
INDICATOR  
POINT (S)  
DEPTH OF  
CUT SCALE  
6. The collet is machined to precision tolerances to fit  
cutters with 1/4 in. (6.4 mm) diameter shanks.  
7. With your trimmer still upside down on a workbench,  
insertshankofcutterintocollet.Theshankofyourcutter  
should be close to but not touching bottom of collet. This  
allows for expansion when the cutter gets hot.  
1
3/4  
1/2  
1/4  
8. Tighten the collet nut securely by turning clockwise with  
WING  
BOLT  
the wrench provided. See Figure 3.  
0
WARNING:  
If collet nut is not tightened securely, cutter may come  
INDICATOR  
POINT (S)  
Fig. 4  
out during use, causing serious personal injury.  
2. Loosen the wing bolt and move the base until the tip of  
cuttertouchestheworksurface. Thedepthofcutiszero  
at this point. See Figure 4.  
WARNING:  
Avoid open area of trimmer base. Serious personal injury  
3. Position your trimmer so that the cutter can extend  
below the subbase for desired depth of cut setting.  
will result from contact with a rotating cutter.  
4. Move the base to obtain the desired depth of cut. The  
distance the cutter moves can be read on the depth of  
cut scale. Each mark on the scale indicates a 1/16 in.  
(1.6 mm) change in depth setting. Indicator points are  
located on the base.  
TO SET DEPTH OF CUT  
See Figure 4.  
1. UNPLUG YOUR TRIMMER.  
WARNING:  
Failure to unplug your trimmer could result in accidental  
5. Securely tighten the wing bolt.  
starting causing serious injury.  
Page 8  
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OPERATION  
WARNING:  
Always wear safety goggles or safety glasses with side  
shields when using your trimmer. Failure to do so could  
result in dust, shavings, chips, loose particles, or foreign  
objects being thrown into your eyes resulting in possible  
serious injury. If the operation is dusty, also wear a face  
or dust mask.  
WARNING:  
When turning your trimmer ON, be prepared for start-up  
torque. Always have a firm grasp of your trimmer before  
starting. Because of the high cutter speed rotation your  
trimmer has a tendency to twist, jerk, or grab in your hands  
during start-up. If not prepared, this can cause a loss of  
control resulting in possible serious injury.  
Fig. 5  
HOW TO OPERATE YOUR TRIMMER  
Before starting your trimmer, unplug it and make sure cutter  
is securely tightened in collet and that depth of cut is properly  
set. Neverstarttrimmerwhilecutterisincontactwiththe  
workpiece.  
cut, and the cutting diameter of the cutter. When cutting shal-  
low grooves in soft woods such as pine, a faster rate of feed  
can be used. When making cuts in hardwoods such as oak,  
a slower rate of feed will be required.  
After completing a cut, pull cutter slightly away from cut  
surface. Turn trimmer off and wait for rotating cutter to  
completely stop before removing base from work surface.  
The best rate of feed is one that does not slow down the  
trimmer motor more than one-third of its no-load speed. If  
the trimmer is fed too fast, it will take large chips out of the  
wood and leave gouge marks. If the trimmer is fed too slow,  
it will scorch or burn the wood.  
Your trimmer is turned on by means of a slide switch located  
on top of the tool. Make a few cuts on a piece of scrap  
material to determine the desired depth or shape of cut.  
When cutting, fit the base of your trimmer over the work  
surface and firmly hold the body of your trimmer with your  
hand.Makesurethetrimmerisrunningatfullspeed.Forbest  
results, move your trimmer from left to right, against the  
turning direction of the cutter. See Figure 5. Be sure not to  
move trimmer too rapidly.  
PROPER FEEDING  
The right feed is neither too fast nor too slow. It is the rate at  
which the cutter is being advanced firmly and surely to pro-  
duce a continuous spiral of uniform chips or a smooth trim  
edge on laminate. If you are making a small diameter, shal-  
low groove in soft, dry wood, the proper feed may be about  
as fast as you can travel your trimmer along your guide line.  
On the other hand, if the cutter is a large one, the cut is  
deep or the workpiece is hard to cut, the proper feed may  
be a very slow one. A cross-grain cut may require a slower  
pace than an identical with-grain cut in the same workpiece.  
Remain alert and watch what you are doing. DO NOT  
operate trimmer when fatigued or under the influence of  
drugs, alcohol, or any medication.  
FEED DIRECTION  
When trimming, the cutter rotates clockwise. Therefore, you  
should feed the trimmer into the workpiece from left to right.  
When fed from left to right, the rotation of the cutter pulls the  
trimmer against the workpiece. If fed in the opposite direc-  
tion, the rotation forces of the spinning cutter will tend to  
throw the trimmer away from the workpiece. This could  
cause loss of control of your trimmer.  
There is no fixed rule. You will learn by experience from  
practice and use. The best rate of feed is determined by  
listening to the sound of the trimmer motor and by feeling  
the progress of each cut. Always test a cut on a scrap piece  
of the workpiece wood or laminate beforehand.  
FORCE FEEDING  
RATE OF FEED  
Clean, smooth laminate trimming and edge shaping can be  
done only when the cutter is revolving at a relatively high  
speed and is taking very small bites to produce tiny, cleanly  
severed chips. If your trimmer is forced to move forward too  
fast, the speed of the cutter becomes slower than normal in  
relation to its forward movement. As a result, the cutter must  
take bigger bites as it revolves. “Bigger bites” mean bigger  
IMPORTANT: The whole “secret” of professional laminate  
trimming lies in making a careful setup for the cut to be made  
and in selecting the proper rate of feed.  
The proper rate of feed depends on several factors: the hard-  
ness and moisture content of the workpiece, the depth of  
Page 9  
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OPERATION  
chips, and a rougher finish. Bigger chips also require more  
power, which could result in the trimmer motor becoming  
overloaded.  
Under extreme force-feeding conditions the relative speed  
of the cutter can become so slow — and the bites it has to  
take so large — that chips will be partially knocked off (rather  
than fully cut off), with resulting splintering and gouging of  
the workpiece. See Figure 6.  
TO SLOW  
Your trimmer is an extremely high-speed tool (23,000 RPM  
no-load speed), and will make clean, smooth cuts if allowed  
to run freely without the overload of a forced (too fast) feed.  
Three things that cause “force feeding” are cutter size,  
depth-of-cut, and workpiece characteristics. The larger the  
cutter or the deeper the cut, the more slowly the trimmer  
should be moved forward. If the wood is very hard, knotty,  
gummy or damp, the operation must be slowed still more.  
Fig. 6  
TO FAST  
You can always detect “force feeding” by the sound of the  
motor. Its high-pitched whine will sound lower and stronger  
as it loses speed. Also, the strain of holding the tool will be  
noticeably increased.  
DEPTH  
OF CUT  
WIDTH  
OF CUT  
TOO SLOW FEEDING  
It is also possible to spoil a cut by moving the trimmer for-  
ward too slowly. When it is advanced into the work too slowly,  
a revolving cutter does not dig into new wood fast enough  
to take a bite; instead, it simply scrapes away sawdust-like  
particles. Scraping produces heat, which can glaze, burn,  
or mar the cut — in extreme cases, it can even overheat the  
cutter so as to destroy its hardness. Dull cutters can also  
contribute to scraping and burning.  
1ST.  
PASS  
1ST. PASS  
2ND. PASS  
2ND.  
PASS  
In addition, it is more difficult to control a trimmer when the  
cutter is scraping instead of cutting. With practically no load  
on the motor the cutter will be revolving at close to top RPM,  
and will have a much greater than normal tendency to  
bounce off the sides of the cut (especially, if the wood has a  
pronounced grain with hard and soft areas). As a result, the  
cut produced may have sides that are rippled instead of  
straight.  
Fig. 7  
large enough cutter may not be broken off, but if the cut is too  
deep a rough cut will result — and it may be very difficult to  
guide and control the cutter as desired. For these reasons,  
werecommendthatyoudonotexceed1/8in. (3.2mm)depth  
of cut in a single pass, regardless of the cutter size or the  
softness or condition of the workpiece. This will result in a  
higher quality cut.  
Too-slow feeding” can also cause your trimmer to take off  
in a wrong direction from the intended line of cut. You can  
detect “too-slow feeding” by the high-pitched sound of the  
motor. Always grasp and hold your trimmer firmly when  
trimming.  
DEPTH OF CUT  
To make deeper cuts it is therefore necessary to make as  
many successive passes as required, lowering the cutter  
1/8 in. (3.2 mm) for each new pass. In order to save time,  
do all the cutting necessary at one depth setting, before  
lowering the cutter for the next pass. This will also assure  
a uniform depth when the final pass is completed.  
See Figure 7.  
As previously mentioned, the depth of cut is important  
because it affects the rate of feed which, in turn, affects the  
quality of a cut (and, also, the possibility of damage to your  
trimmer motor and cutter). A deep cut requires a slower feed  
than a shallow one, and a too deep cut will cause you to slow  
the feed so much that the cutter is no longer cutting, it is  
scraping, instead.  
WARNING:  
If desired depth of cut is greater than can be safely cut in  
one pass, make cuts in two or more passes.  
Making a deep cut is never advisable. The smaller cutters—  
especially those only 1/16 in. (1.6 mm) in diameter — are  
easily broken off when subjected to too much side thrust. A  
Page 10  
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OPERATION  
DIRECTION OF FEED AND THRUST  
See Figures 8 and 9.  
TRIMMER FEED  
DIRECTION  
The trimmer motor and cutter revolve in a clockwise direc-  
tion. This gives the tool a slight tendency to twist (in your  
hands) in a counterclockwise direction, especially when the  
motor starts.  
Becauseoftheextremelyhighspeedofcutterrotationduring  
a “proper feeding” operation, there is very little kickback to  
contend with under normal conditions. However, should the  
cutter strike a knot, hard grain, foreign object, etc. that would  
affect the normal progress of the cutting action, there will be  
a slight kickback — sufficient to spoil the trueness of your cut  
if you are not prepared. Such a kickback is always in the  
direction opposite to the direction of cutter rotation.  
BIT  
ROTATION  
BIT  
ROTATION  
TRIMMER FEED  
DIRECTION  
Fig. 8  
To guard against such a kickback, plan your setup and  
direction of feed so that you will always be thrusting the tool  
— to hold it against whatever you are using to guide the cut  
— in the same direction that the leading edge of the cutter is  
moving.Inshort,thethrustshouldbeinadirectionthatkeeps  
the sharp edges of the cutter continuously biting straight into  
GUIDE OUTSIDE  
ROTATION  
THRUST  
new (uncut) wood.  
EXTENSION CORDS  
FEED  
The use of any extension cord will cause some loss of power.  
To keep the loss to a minimum and to prevent tool  
overheating, use an extension cord that is heavy enough to  
carry the current the tool will draw.  
GUIDE  
GUIDE INSIDE  
A wire gage size (A.W.G.) of at least 16 is recommended for  
an extension cord 100 feet or less in length. When working  
outdoors, use an extension cord that is suitable for outdoor  
use. The cord's jacket will be marked WA.  
GUIDE  
CAUTION:  
Keep extension cords away from any trimming area and  
position the cord so that it will not get caught on lumber,  
tools, etc., during trimming operation.  
ROTATION  
FEED  
THRUST  
Fig. 9  
WARNING:  
Check extension cords before each use. If damaged  
replace immediately. Never use tool with a damaged cord  
since touching the damaged area could cause electrical  
shock resulting in serious injury.  
Page 11  
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ACCESSORIES  
Standard accessories included with your laminate trimmer  
are two wrenches and a 1/2 in. (13 mm) diameter flush trim  
bit.  
EDGE SHAPING WITH OPTIONAL TRIMMER GUIDE  
The following is a list of optional accessories available for  
your TR30 Laminate Trimmer:  
Part No.  
6072373  
4675208  
6072063  
Description  
Trimmer Guide  
Straight Trim Bit  
Straight Guide  
HELPFUL HINTS  
Always clamp workpiece securely before trimming.  
A safe operator is one who thinks ahead.  
Always wear eye protection when trimming.  
Makesetupadjustmentscarefully.Thendoublecheck.  
Measure twice and cut once.  
Keep cutters clean and properly sharpened.  
Don’t let familiarity make you careless.  
Fig. 10  
Study all safety rules and do the job safely.  
NEVER place your hands in jeopardy.  
Make certain clamps can’t loosen while in use.  
Test difficult setups on scrap — Don’t waste lumber.  
Plan each operation before you begin.  
Provide for smoother operation by cleaning your  
trimmer frequently. Shake trimmer or blow with an air  
jet to remove sawdust buildup.  
THINK SAFETY BY THINKING AHEAD.  
Fig. 11  
WARNING:  
Avoid hand positions that may expose fingers to cutter  
through open areas of trimmer base. See Figure 11.  
Page 12  
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MAINTENANCE  
BRUSH CAP  
WARNING:  
When servicing use only identical Ryobi replacement  
parts. Use of any other parts may create a hazard or  
cause product damage.  
BRUSH CAP  
BRUSH  
ASSEMBLY  
BRUSH REPLACEMENT  
See Figure 12.  
Your trimmer has externally accessible brush assemblies  
that should periodically be checked for wear. Proceed as  
follows when replacement is required:  
BRUSH  
ASSEMBLY  
1. UNPLUG YOUR TRIMMER.  
WARNING:  
Fig. 12  
Failure to unplug your trimmer could result in accidental  
starting causing serious injury.  
2. Remove brush cap with a flat blade screwdriver. Brush  
assembly is spring loaded and will pop out when you  
remove brush cap.  
WARNING:  
Do not at any time let brake fluids, gasoline, petroleum-  
based products, penetrating oils, etc. come in contact  
with plastic parts. They contain chemicals that can  
damage, weaken, or destroy plastic.  
3. Remove brush assembly (brush and spring).  
4. Check for wear. If worn, always replace in pairs. DO  
NOT replace one side without replacing the other.  
5. Reassemble using new brush assemblies. Make sure  
curvature of brush matches curvature of motor and that  
brush moves freely in brush tube.  
When electric tools are used on fiberglass boats, sports cars,  
wallboard, spackling compounds, or plaster, it has been  
found that they are subject to accelerated wear and possible  
premature failure, as the fiberglass chips and grindings are  
highly abrasive to bearings, brushes, commutators, etc.  
Consequently it is not recommended that this tool be used  
for extended work on any fiberglass material, wallboard,  
spackling compounds, or plaster. During any use on these  
materials, it is extremely important that the tool is cleaned  
frequently by blowing with an air jet.  
6. Make sure brush cap is oriented correctly (straight) and  
replace.  
7. Tighten brush cap securely. DO NOT over torque.  
PROPER CARE OF CUTTERS  
Get faster more accurate cutting results by keeping cutters  
clean and sharp. Remove all accumulated pitch and gum  
from cutters after each use.  
WARNING:  
Always wear safety goggles, or safety glasses with side  
shields during power tool operation or when blowing dust.  
If operation is dusty, also wear a dust mask.  
When sharpening cutters, sharpen only the inside of the  
cutting edge. Never grind the outside diameter. Be sure  
when sharpening the end of a cutter to grind the clearance  
angle the same as originally ground.  
PROPER CARE OF COLLET  
LUBRICATION  
From time to time, it also becomes necessary to clean your  
collet and collet nut. To do so, simply remove collet nut from  
collet and clean the dust and chips that have collected. Then  
return collet nut to its original position.  
All of the bearings in this tool are lubricated with a sufficient  
amount of high grade lubricant for the life of the unit under  
normaloperatingconditions. Therefore,nofurtherlubrication  
is required.  
GENERAL  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use.  
Use clean cloths to remove dirt, carbon dust, etc.  
Page 13  
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OWNER'S OPERATING MANUAL  
LAMINATE TRIMMER - TR30  
DOUBLE INSULATED  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or  
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to  
provide all pertinent facts when you call or visit. Please refer to the Service Center insert  
or call 1-800-525-2579 in the United States or 1-800-265-6778 in Canada for your  
nearest Ryobi Authorized Service Center.  
• MODEL NO. AND SERIAL NO.  
The model number of this tool will be found on a plate attached to the motor housing.  
Please record the model number and serial number in the space provided below.  
• HOW TO ORDER REPAIR PARTS  
WHEN ORDERING REPAIR PARTS,  
ALWAYS GIVE THE FOLLOWING INFORMATION:  
TR30  
• MODEL NUMBER  
• SERIAL NUMBER  
RYOBI AMERICA CORP.  
RYOBI CANADA INC.  
1424 Pearman Dairy Road  
Anderson, SC 29625  
Post Office Box 910  
Cambridge, Ontario N1R 6K2  
Phone 1-800-265-6778  
Post Office Box 1207  
Anderson, SC 29622-1207  
Phone 1-800-525-2579  
972000-342  
7-00  
Printed in U.S.A.  
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