RuggedPower™ RP100
Hardware Installation Guide
Revision 100 - June 13, 2011
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RuggedPower™ RP100
Table of Contents
Cautions ..................................................................................................................................... 6
1. Product Overview ................................................................................................................... 7
1.1. Functional Overview .................................................................................................... 7
1.2. RP100 Front Panel Description .................................................................................. 7
1.3. RP100 Top View ......................................................................................................... 8
1.4. RP100 Side View ........................................................................................................ 8
2. Installation .............................................................................................................................. 9
2.1. DIN Rail Mounting ....................................................................................................... 9
2.2. AC Power Supply Wiring and Grounding .................................................................... 9
2.3. DC Power Supply Wiring and Grounding ................................................................. 10
2.4. RJ45 Ports – Signal Description ............................................................................... 10
2.4.1. 10/100 TX Port ............................................................................................... 10
2.4.2. RuggedMAX Power Port / IEEE802.3at Port .................................................. 11
3. Specifications ....................................................................................................................... 12
3.1. Power Supply Specifications ..................................................................................... 12
3.2. Mechanical Specifications ......................................................................................... 12
3.3. Physical Dimensions ................................................................................................. 13
A. Warranty .............................................................................................................................. 14
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RuggedPower™ RP100
List of Figures
1.1. RP100 Front Panel ............................................................................................................. 7
1.2. RP100 Top View ................................................................................................................. 8
1.3. RP100 Side View ................................................................................................................ 8
2.1. RP100 DIN Rail Mounting .................................................................................................. 9
2.2. AC Power Supply and Ground Connections ...................................................................... 9
2.3. DC Power Supply and Ground Connections .................................................................... 10
2.4. RJ45 Port Pinout .............................................................................................................. 11
3.1. RP100 Dimensions ........................................................................................................... 13
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RuggedPower™ RP100
List of Tables
1.1. RP100 Front Panel LED ..................................................................................................... 7
2.1. RJ45 Ethernet Port Pinout ................................................................................................ 11
3.1. RP100 HI AC/DC Power Supply Specifications ................................................................ 12
3.2. RP100 LO DC Power Supply Specifications .................................................................... 12
3.3. Mechanical Specifications ................................................................................................. 12
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Cautions
Cautions
Caution: Service
This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.
Changes or modifications not expressly approved by RuggedCom Inc. could invalidate
specifications, test results, and agency approvals, and void the user’s authority to
operate the equipment.
Caution: Physical Access
This product should be installed in a restricted access location where access can only
be gained by service personnel or users who have been instructed about the reasons
for the restrictions applied to the location and about any precautions that shall be taken;
and access is through the use of a tool or lock and key, or other means of security,
and is controlled by the authority responsible for the location.
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1. Product Overview
1. Product Overview
1.1. Functional Overview
The RuggedPower™ RP100 is a wide mouth power injector. Data presented on the 10/100 TX
port is coupled with power on the RuggedMax port. This allows for a single CAT-5E STP (shielded
twisted pair) cable between the RP100 and the powered device, providing both data and power.
The RP100 can be ordered with one of two power supply options:
• “LO” power supply option: the RP100 operates on DC power in the range of 10 VDC to 60 VDC
and can deliver power up to 36 W.
• “HI” power supply option: the RP100 operates on AC power in the range of 90 VAC to 264 VAC,
or on DC power in the range of 88 VDC to 300 VDC, and can deliver power up to 25 W.
The RP100 can be ordered with one of two application options:
• “RM” option: the RP100 is intended for RuggedMax WiMax devices only.
• “AT” option: the RP100 complies with the IEEE802.3at specification.
1.2. RP100 Front Panel Description
Figure 1.1. RP100 Front Panel
The front panel LED provides the following indication:
LED
Activity
Description
Power
Solid (Green)
Power On
Table 1.1. RP100 Front Panel LED
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2. Installation
2. Installation
2.1. DIN Rail Mounting
The RP100 comes with a standard DIN rail mounting bracket. Figure 2.1, “RP100 DIN Rail
Mounting” details the mounting configuration for a standard 1" DIN rail.
Figure 2.1. RP100 DIN Rail Mounting
2.2. AC Power Supply Wiring and Grounding
This section applies only to RP100 units equipped with the “HI” power supply option.
Figure 2.2. AC Power Supply and Ground Connections
Connect the AC power supply as follows:
1. +/L = AC HOT, and is connected to the HOT terminal of the AC power source.
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2. Installation
2. -/N = AC NEUTRAL, and is connected to the NEUTRAL terminal of the AC power source.
3. Ground must be connected to the Safety Ground via a braided cable or other appropriate
grounding wire.
4. Safety Ground should be connected to the power supply ground or equipment ground bus.
2.3. DC Power Supply Wiring and Grounding
+
Figure 2.3. DC Power Supply and Ground Connections
Connect the DC power supply as follows:
1. +/L = DC (+), and is connected to the positive (+) terminal of the DC power source.
2. -/N = DC (-), and is connected to the negative (-) terminal of the DC power source.
3. Ground must be connected to the Safety Ground via a braided cable or other appropriate
grounding wire.
4. Safety Ground should be connected to the power supply ground or equipment ground bus.
Ground must be disconnected from Chassis Ground during HIPOT (Dielectric
strength) testing.
2.4. RJ45 Ports – Signal Description
2.4.1. 10/100 TX Port
10/100Base-TX ports allow connection to standard CAT-5E STP (shielded twisted pair) cable with
RJ45 male connectors. The RJ45 receptacles are directly connected to the chassis ground on the
unit and can accept CAT-5E STP (shielded twisted pair) cables. When shielded cables are used,
care must be taken to ensure that a ground loop is not formed via the shield wire and the RJ45
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2. Installation
2.4.2. RuggedMAX Power Port / IEEE802.3at Port
The RuggedMax Power port takes data received on the 10/100 Base TX port and injects power
on pins 4, 5 and 7, 8. CAT-5E STP (shielded twisted pair) cable should be used to connect this
port to the powered device. For RP100 units with the “AT” IEEE802.3at-compliance option, the
unit only delivers power when an IEEE802.3at-compliant powered device is attached.
RuggedMax Power
10/100 Base Tx
Signal
Pin
Signal
+Tx
-Tx
+Rx
V+
Pin
1
1
2
3
4
5
6
7
8
+Tx
-Tx
2
3
+Rx
4
Terminated
Terminated
-Rx
V+
5
-Rx
V-
6
7
Terminated
Terminated
V-
8
Figure 2.4. RJ45 Port Pinout
Shield (Chassis
Ground)
Shield (Chassis
Ground)
Case
Case
Table 2.1. RJ45 Ethernet Port Pinout
The unused pins, 4, 5, 7, and 8 of the 10/100Tx port are terminated to Chassis Ground
via a network that improves EMI and ESD performance.
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3. Specifications
3. Specifications
3.1. Power Supply Specifications
Power
Supply Type
Output Power
@ 85°C
Minimum Input
Maximum Input
Fuse Rating
Output Voltage
90 VAC
88 VDC
264 VAC
300 VDC
3.15 A
3.15 A
54 V
54 V
25 W
25 W
RP100 HI AC/DC
Table 3.1. RP100 HI AC/DC Power Supply Specifications
Power
Supply Type
Output Power
@ 85°C
Minimum Input
Maximum Input
Fuse Rating
Output Voltage
24 W @ 12 Vin
36 W @ 24-48 Vin
RP100 LO DC
10 VDC
60 VDC
5 A
54 V
Table 3.2. RP100 LO DC Power Supply Specifications
3.2. Mechanical Specifications
Specification
Value
Dimensions
(Length × Width × Depth)
4.625 × 2.225 × 3.75 inches
(117 × 57 × 95 mm)
Weight
1.92 lb (0.87 Kg)
Enclosure
Die cast aluminum
Table 3.3. Mechanical Specifications
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Appendix A. Warranty
Appendix A. Warranty
RuggedCom warrants this product for a period of five (5) years from the date of purchase. This
product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
your customer service representative.
Should this product require service, contact the factory at:
RuggedCom Inc.
300 Applewood Crescent
Concord, Ontario
Canada L4K 5C7
Phone: +1 905 856 5288
Fax: +1 905 856 1995
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