M
GG
RS
X
P
FF
G
T
E
N
T
L
RL
AP
L
T
D
AN
P
T
N
C
D
M
X
C
Q
D
K-5H52
C
J
Q
AF
AK
H
J-5H51
Description
Front Floor Panel
Repeat Floor Panel
Assembly Letter
Quantity
Required Tools
J-5H51
K-5H52
1
2
1S84
Safety Glasses
Left Side Panel
Right Side Panel
Left Back Panel
Right Back Panel
Left Front Panel
Right Front Panel
Wall Connector
Left Door
C
D
E
G
H
J
Q
AK
AF
X
3
3
1
1
1
1
24
1
1
1
94.63"
Rubber Mallet
Right Door
Lock Hasp
128.85"
Window for Door
Gasket for Door Window
Door Reinforcement
Hinge Reinforcement
Handle Kit
LL
MM
NN
PP
QQ
SS
NN
AN
P
2
2
2
2
1
1
2
1
2
1
2
1
1
2
1
2
Phillips Screw Driver
88.09"
Spring Bolt Kit
Left Roof Panel
Left Skylight Roof Panel
Right Roof Panel
Right Skylight Roof Panel
Gable
Ridge Beam - Long
Ridge Beam - Short
Ridge Connector
Ridge Cap
Ridge Tape
Skylight w/Gasket Installed
Roof Connector
#14 x 1.0" Combo Pan Head Screw
#14 x 5/8" Combo Pan Head Screw
#8 x 1/2" Combo Pan Head Screw
#8 SAE Flat Washer
1/4-20 x 0.5" Combo Round Head Bolt
1/4-20 Flat Washer Zinc
1/4-20 Hex Nut
Liquid Soap
RUBBERMAID
AP
M
7' x 10' 6" RESIN STORAGE BUILDING
ASSEMBLY INSTRUCTIONS
RL
RS
FF
GG
HH
L
Pre-Assembly:
(2) Step Stools/Stepladders
• Review the parts list and make sure that no parts are missing.
• Review ALL assembly steps before beginning instructions.
• Level the area where the shed will be located.
2
Two Person Assembly
T
16
56
12
30
30
4
2
4
4
AA
JJ
KK
TT
BB
CC
DD
EE
• Areas of "fill dirt" should be tamped/compacted to prevent settling/sinking.
• If a foundation is desired, it should be constructed before assembly.
NOTE:
To simplify assembly and to ensure proper engagement of all components,
apply a mild detergent to dovetail and snap fits before assembling.
Roof Pin
In the event of severe weather, please disassemble and store in a secure location.
Download from Www.Somanuals.com. All Manuals Search And Download.
Using a utility knife, cut the long sides of each wall slot tab and then use a screwdriver to knock it out 6 places on Floor Panel (K-5H52) used in the MIDDLE position and 12 places on Floor Panel
(K-5H52) used in the Back position.
3
(
)
K-5H52 BACK POSITION
(
)
K-5H52 MIDDLE POSITION
Place the Floor Panel (J-5H51) on the foundation. Connect two Repeat Floor Panels (K-5H52), install Screws (AA) 14 places.
Optional Step:
If desired, recessed anchor locations (8 places) can be used to secure the Floor to the Foundation, see Step 1.
4
(28)
AA
(
)
K-5H52 BACK POSITION
(
)
K-5H52 MIDDLE POSITION
J-5H51
Caution: When installing screws do not overtighten.
Download from Www.Somanuals.com. All Manuals Search And Download.
Using a screwdriver, punch out the screw holes on the top of Left Side Panel (C) 2 places.
Connect Left Side Panel (C) into Front Floor (J-5H51).
Lubricate dovetails on Left Front Panel (H) 4 places with liquid soap.
Connect Left Front Panel (H) into dovetails of Left Side Panel (C), engage snaps on
bottom of Left Front Panel (H) into Front Floor (J-5H51).
5
6
Dovetail
C
Screw Holes
1
2
C
1
2
C
H
click
J-5H51
J-5H51
click
click
Using a screwdriver, punch out the screw holes on the top of the Left Side Panel (C)
2 places.
Install Wall Connectors (Q) 5 places.
Align lap joint between Left Side Panels.
7
8
Connect Left Side Panel (C) into Repeat Floor (K-5H52).
1
C
Screw Holes
C
C
Q
C
1
C
2
C
C
2
C
K-5H52
click
Download from Www.Somanuals.com. All Manuals Search And Download.
Using a screwdriver, punch out the screw holes on the top of the Left Side Panel (C)
2 places.
Install Wall Connectors (Q) 5 places.
Align lap joint between Left Side Panels.
9
10
12
Connect Left Side Panel (C) into Repeat Floor (K-5H52).
1
C
Q
C
C
C
1
2
C
C
C
2
C
K-5H52
click
Repeat Steps 8-13 to assemble right side of shed.
Continue to Step 15.
Lubricate dovetails on Left Back Panel (E) 4 places with liquid soap.
Connect Left Back Panel (E) into dovetails on Left Side Panel (C), engage snaps
on bottom of Left Back Panel (E) into Repeat Floor (K-5H52).
11
See Step 8
See Step 11
See Step 10
See Step 13
1
1
2
See Step 12
See Step 9
2
E
D
C
D
D
K-5H52
J
Download from Www.Somanuals.com. All Manuals Search And Download.
Engage lap joint between Left Back Panel (E) and Right Back Panel (G) and
install Wall Connectors (Q) 4 places.
Lubricate dovetails on Right Back Panel (G) 4 places with liquid soap.
Connect Right Back Panel (G) into dovetails of Right Side Panel (D), engage
snaps on bottom of Right Back Panel (G) into Repeat Floor (K-5H52).
13
15
14
E
G
1
1
2
Q
E
G
D
2
1
E
2
K-5H52
G
1
2
NOTE: Front Gable and Doors not shown.
Install Gable (M) onto top of back wall engaging the 2 dovetails on the back panel
and the dovetail on the side panel on both the left and right sides of the shed.
Install Gable (M) onto top of front wall engaging the 2 dovetails on the front panel
and the dovetail on the side panel on both the left and right sides of the shed.
DO NOT ENGAGE THE SNAPS.
16
M
M
NOTE: Front Gable and Doors not shown.
Download from Www.Somanuals.com. All Manuals Search And Download.
Set the Left Door Panel (AK) face down on the ground.
Slide the Hinge Reinforcement (PP) into the hole on the top door pin. The Hinge
Reinforcement (PP) will slide in until it is below the end of the door pin.
Starting at the top of the door, slide the Door Reinforcement (NN) onto the groove located
on the handle side of the door. The Door Reinforcement (NN) will slide to the stop at the
bottom of the door.
17
18
AK
AK
AK
AK
PP
NN
NN
AK
AK
PP
NN
Install the Gasket (MM) into the gasket groove in the door. Start at the top and middle, by
pushing the gasket into the groove. Continue until the Gasket (MM) is fully installed.
There will be a small gap between the ends of the gasket.
Install the Window (LL) onto the door by matching up the holes and installing the Screws
(KK) and Washers (TT) 15 places. The “frosted” side of the window should be touching
the gasket. Install screws in order starting at position 1.
19
Repeat steps 20-23 for Right Door Panel (AF).
20
(15)
KK
(15)
TT
MM
TT
KK
AK
MM
4
14
13
12
15
10
3
8
Start
1
2
LL
5
11
9
7
6
AK
Caution: Tighten screws only enough to compress gasket.
Do not overtighten.
Download from Www.Somanuals.com. All Manuals Search And Download.
Install Left Door Panel (K) inserting the lower hinge pin into Front Floor (J-5H51)
socket, lift the left end of the Gable (M) enough to insert the top hinge pin on
Left Door Panel (K) into the Gable (M) socket.
Install Right Door Panel (F) inserting the lower hinge pin into Front Floor (J-5H51)
socket, lift the right end of the Gable (M) enough to insert the top hinge pin on
Right Door Panel (F) into the Gable (M) socket.
22
21
Install Lock Hasp (X) on interior side of Right Door Panel (F).
Engage Gable (M) snaps on front wall.
4
M
4
M
F
2
1
K
X
1
J-5H51
Slide Ridge Beam (RL) onto the Ridge Beam Assembly.
Install Bolt (BB) and Nut (DD) 1 place.
Slide Ridge Connector (FF) into the Ridge Beam (RS) until hole in Ridge Connector (FF)
is aligned with slot in Ridge Beam (RS) 2 places.
Install Bolt (BB) and Nut (DD) 1 place.
24
23
Ridge
Beam
Ridge
Bolt Head
Bolt Head
Beam
Ridge
Connectors
Ridge
Nut
Nut
Connectors
RS
RS
BB
DD
RL
FF
BB
FF
DD
RS
RS
FF
FF
FF
RL
Download from Www.Somanuals.com. All Manuals Search And Download.
Apply Ridge Tape (HH) to Ridge Cap (GG) 2 places. Snap Ridge Cap (GG) onto the
Ridge Beam Assembly covering the seam.
Place the Ridge Beam Assembly into cups at the top of each Gable (M).
25
26
2
1
HH
M
GG
2
HH
GG
RS
M
RL
RS
GG
RL
Align slots in Ridge Beam Assembly with holes in Gable (M) tab at back, install
Bolt (BB), Washer (CC), and Nut (DD) 1 place, ONLY TIGHTEN NUT “FINGER” TIGHT.
OPTIONAL STEP:
Install (2) 2" x 6" x 124-1/4" pieces of lumber into Gable (M).
(Lumber not included.)
27
28
Note: Highly recommended for areas of extreme snow or extreme heat. Usage of the lumber
supports is optional. The Big Max Ultra Shed is designed to function properly without them;
however the lumber provides extra roof support in extreme conditions.
Washer
Nut
Plastic Tab
on Gable
BB
CC
M
DD
Bolt Head
M
R
M
M
R
Download from Www.Somanuals.com. All Manuals Search And Download.
Align slots in Ridge Beam Assembly with holes in Gable (M) tab, install Bolt (BB),
Washer (CC), and Nut (DD) 1 place, ONLY TIGHTEN NUT “FINGER” TIGHT.
29
Washer
Nut
Plastic Tab
on Gable
BB
CC
M
DD
Bolt Head
M
R
Using a screwdriver, punch out the screwholes on the Left Skylight Roof Panel (AN)
6 places.
Attach the Skylight (L) to the Left Skylight Roof Panel (AN), install Screws (JJ) 6 places.
30
(6)
JJ
3
Caution: When installing screws do not overtighten.
2
1
L
AN
L
AN
The Skylight Roof Panel can be assembled in 1 of 3 different positions.
Assembly instructions show the Skylight Roof Panel being assembled
in postion 2.
Download from Www.Somanuals.com. All Manuals Search And Download.
Lubricate roof snaps on left side of the front Gable (M) 4 places.
Raise the Left Roof Panel (N) onto the left side of the shed assembly, the arrows
on the Roof Panel should face the inside of the shed and point towards the Ridge
Beam Assembly.
31
R
N
M
Using (2) stepstools (1 inside shed, 1 outside shed), lift the bottom of the Roof Panel above horizontal and guide into the Ridge Beam Assembyl. Align the front Gable (M) rib with the channel in
the Left Roof Panel (N). Engage Left Roof Panel (N) in the Ridge Beam Assembly by lowering the bottom of the Roof Panel onto the shed assembly (hold Ridge Beam Assembly to prevent
twisting). DO NOT SNAP ROOF DOWN.
32
3
2
N
R
1
R
R
N
2
3
M
Channel
Roof Panel
Gable
Rib
Download from Www.Somanuals.com. All Manuals Search And Download.
Raise the Left Skylight Roof Panel (AN) onto the left side of the shed assembly, the arrows on the Roof Panel should face the inside of the shed and point towards the Ridge Beam Assembly.
Using (2) stepstools (1 inside shed, 1 outside shed), lift the bottom of Left Skylight Roof Panel (AN) above horizontal and guide into the Ridge Beam Assembly. Align the lap joint between the
Roof Panels. Engage Skylight Left Roof Panel (AN) in the Ridge Beam Assembly by lowering the bottom of the Roof Panel onto the shed assembly (hold Ridge Beam Assembly to prevent
twisting).DO NOT SNAP ROOF DOWN.
33
3
AN
2
2
1
AN
R
R
3
N
AN
N
Lubricate roof snaps on left side of the back Gable (M) 4 places.
Raise the Left Roof Panel (N) onto the left side of the shed assembly, the arrows on the roof panel should face the inside of the shed and point towards the Ridge Beam Assembly.
Using (2) stepstools (1 inside shed, 1 outside shed), lift the bottom of the roof panel above horizontal and guide into the Ridge Beam Assembly. Align the back Gable (M) rib with the channel in
the Left Roof Panel (N). Engage Left Roof Panel (N) in Ridge Beam Assembly by lowering the bottom of the Roof Panel onto the shed assembly (hold Ridge Beam Assembly to prevent twisting).
DO NOT SNAP ROOF DOWN.
34
1
2
N
3
2
N
M
3
R
R
AN
Channel
Roof Panel
Gable
Rib
Download from Www.Somanuals.com. All Manuals Search And Download.
Install Roof Connectors (T) 8 places.You may need to lift the roof panels to avoid the 2"x6" lumber.
35
1
1
2
2
T
Engage all snaps between the Roof Panels and Gables. Then engage all snaps between Roof Panels and Wall Panels.
36
1
2
1
2
Download from Www.Somanuals.com. All Manuals Search And Download.
Repeat Steps 29-35 for Right Roof of shed.
Install Screws (AA) 16 places in front and back Gable (M).
37
38
P
N
(16)
AA
See Steps 30, 31
See Step 29
R
See Step 32
See Step 33
L
P
AP
P
Back of shed shown
Caution: When installing screws do not overtighten.
While 1 person holds down the bottom of the Roof, install Screws (AA) 12 places in
screw holes on top of each Left Side Panel (C) and Right Side Panel (D).
Install Roof Pins (EE) 4 places connecting the Roof Panels to the Gables.
Screws connect the Side Panels to the Roof Panels.
39
40
(12)
(4)
EE
AA
Caution: When installing screws do not overtighten.
Download from Www.Somanuals.com. All Manuals Search And Download.
94.63"
128.85"
88.09"
Download from Www.Somanuals.com. All Manuals Search And Download.
Congratulations!
We hope you enjoy your
Rubbermaid® 7'x 10'6" Storage Building!
For more information on all Rubbermaid® products,
Printed in U.S.A.
Customer Service
© 2012 Rubbermaid Incorporated
Huntersville, NC U.S.A. 28078-1801
Toll Free: 1-888-895-2110
M–F 8:30 AM to 5:00 PM EST
1869756
Download from Www.Somanuals.com. All Manuals Search And Download.
|