Royal Sovereign LAMINATORS
OWNER'S MANUAL
RSH-1050/1650 ,RSR-685/1050
PLEASE READ AND SAVE INSTRUCTIONS
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INSTRUCTION
Thank you for purchasing a Royal Sovereign Roll Laminator. It has been
designed and manufactured to provide years of continuous service in the
professional environment. To insure high quality lamination, please read
this instruction manual thoroughly. This manual will provide you with complete
operating and maintenance information. For additional product support or
factory-direct ordering information. Call Royal Sovereign Customer Service at
1-800-397-1025.
SAFETY PRECAUTIONS
The safety recommendations outlined in this section are to be read,
understood and followed before operating machine.
Keep this information for future reference. Failure to comply any of the
following safety procedures could result in serious personal injury.
1. To prevent the possibility of electrical shock, do not immerse machine in water
or permit liquids to spill inside.
2. Do not allow articles of clothing (neckties, scarves, papers, etc.) near front or
rear machine openings as they could get caught by rollers and be pulled inside,
causing personal injury.
3. Do not insert sharp objects into front or rear machine openings. Do not place
anything in feed tray openings of machine other than appropriate laminating
materials or pouches.
4. Do not attempt to laminate items that exceed total recommended material
thickness.
5. Do not operate machine for any other purposes than its intended use.
6. Do not operate machine if electrical plug or power cord is damaged.
7. Turn off the power when unattended or not in use. Unplug machine before
moving it or when it is not in use for an extended period of time.
8. This machine is intended for indoor use only.
9. Do not alter or extend electric plug. Plug is configured for appropriate electrical
supply.
10. The socket-outlet shall be installed near the equipment and shall be easily
accessible.
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CHARACTERISTIC
RS Roll Laminator Line is advanced laminators with time transcendental design,
utilizing the latest in laminating technology.
It is designed for you to set temperature and speed as necessary and have the
machine remember your settings. Also, you can laminate anything at high speed,
regardless of thickness of material and type of film.
Remote control device allows for control of the machine from the front or rear.
Foot-Pedal Switch allows for hands-free operation.
It is also designed for convenient use by anyone through the simple procedure of
adjusting film tension in accordance with the thickness of film and materials to be
laminated.
SPECIFICATIONS
RSH-1650
RSR-1050
RSH-1050
RSR-685
Description
1960x650x1210mm
(77.2x25.6x47.4in)
300Kg
1400x650x1220mm
(55.1x25.6x48.0in)
140Kg
1070x650x1220mm
(42.1x25.6x48.0in)
100Kg
Dimensions(w x d x h)
Weight
(660lbs)
(308.6lbs)
(220.5lbs)
AC100~120V, 50/60Hz
AC220~ 240V, 50/60Hz
3000w
Voltage/Cycles
Power Consumption
Max. Laminating Speed
3300w
2m/min
2000w
4m/min
4m/min
2m/min
6.5ft/min
1650mm
(64.9inch)
15.0mm
(0.6inch)
13.1ft/min
6.5ft/min
13.1ft/min
685mm
1050mm
Max. Laminating Width
Max. Laminating Thickness
Film thickness
(41.3inch)
(27inch)
13.0mm
(0.5inch)
32 - 250micron
(1.3-10mil)
COLD and WARM Laminating
Cooling Blowers
Yes
3
Yes
2
Yes
1
Take-Up
Film Alignment
Cutter-Cross
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Ass'y Stand
Switch-Foot
Wired Remote Control
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NAMES OF MAJOR PARTS OF MACHINE
6
1
3
2
4
10
11
14
12
5
8
7
9
RSH-1650
RSH-1050
RSR-1050
RSR-685
PART NAME
NO
1
FRAME-GUIDE,PAPER
TAKE-UP SWITCH
TAKE-UP BOBBIN
IDLE BAR
○
○
○
○
○
○
X
○
○
○
○
○
○
X
○
○
○
○
○
X
○
○
○
○
○
X
2
3
4
TABLE-FRONT
5
HOT ROLLER
6
HOT METAL ROLLER
ASS'Y-STAND
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
7
○
○
○
○
○
○
X
○
○
○
○
○
○
○
○
FOOT SWITCH
8
REMOTE CONTROL SWITCH
CONTROL PANEL
9
10
11
12
13
14
PRESSURE LEVER
TENSION CONTROL KNOB
FILM ALIGNMENT KNOB
SAFETY COVER
○
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How to install the rewinder
1. Disassemble both the Right cover and the Left cover. (Note :Turn the fastening nut of the Emergency
switch counterclockwise and disaasemble the Emergency switch before disassembling the Right cover.)
2. Disassemble the Rear cover.
3. Disassemble the power switch bracket which is located at the left side of the machine.
Power switch bracket
M5 screw 6EA
Plate-Rewinder L
4. Put the Plate-Rewinder L on the outer side of the frame as shown in the following figure
and fasten it with six M5 screws.
5. Put the Plate-Rewinder R on the outer side of the frame as shown in the following figure
and fasten it with six M5 screws.
Plate-Rewinder R
6. Insert the male connector from the Rewinder motor into the female connector from the
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take -up motor.
Female Connector from
take-up motor
Male Connector from
rewinder motor
7. Assemble the Right cover letting the wires go through the slot which is located at the rear side
of the Right cover.
8. Put the Power switch bracket on the Plate-Rewinder L and fasten it with two M4 screws.
Power switch bracket
Plate-Rewinder L
How to install the unwinder
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1. Put the Plate-Unwinder R on the inner side of the frame as shown in the following figure
and fasten it with four M6 hexagonal bolts.
Plate-Unwinder R
M6 hexagonal
bolt
2. Put the Plate-Unwinder L on the inner side of the frame as shown in the following figure
and fasten it four M6 hexagonal bolts.
주
름
L
방
방
C
지
지
D
부
부
표
시
창
열
열
판
판
버
튼
부
SETTING UP FILM
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Picture 1
Picture 2
Upper Film
Lower Film
Picture 3
Picture 4
Upper Film
Picture 5
Core Fixing
Screw
Lower Film
1. Set the glossy side of upper/lower film to face the heat.
( Glossy side is PET film and matte side is thermal polymer laminating film.)
2. Like picture 1, insert core into the left side of upper/lower film shaft.
3. Like picture 2 and 3, insert core into the right side of upper/lower film.
4. Like picture 4 and 5, adhere core closely.
(Make the right/left direction of fixing screw consistent.)
5. Locate film in the middle, and then fasten core fixing screw.
HANGING FILM
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1. HOT FILM
UPPER ROLL FILM
UPPER ROLL FILM
UPPER IDLE BAR
HOT METAL ROLLER
UPPER IDLE BAR
HOT ROLLER
ROLLER
LOWER ROLL FILM
LOWER ROLL FILM
LOWER IDLE BAR
LOWER IDLE B
RSH-1050/1650
RSR-685/1050
1. Insert bar into the core of the roll film then place the bar on the machine.
2. Place the Pressure Lever (on the right side of machine) to the open mode at 15mm.
3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers.
4. Pull the film from the upper roller passing over the upper idle bar to the upper roller
and put it on the roller.
5. When temperature reaches 80℃（176°F）, resin starts melting and films turn to be
transparent.
6. Place the film from lower shaft beneath the film from the upper roller which is already
melting and unwind films of both rollers 30~40Cm(1~1.3ft) for loosing the tension.
7. Set the pressure Lever to the 1mm.
8. Set speed at 1 and press Run button. The films will be fed into the machine and will
come out from the rear site of machine.
9. Check the status of lamination and place the pressure lever at lamination mode.
2. COLD FILM
TAKE UP DEVICE
TAKE UP DEVICE
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TAKE UP DEVICE
TAKE UP DEVICE
COLD FILM
COLD FILM
PAPER BACK
PAPER BACK
HOT ROLLER
HOT METAL ROLLER
UPPER IDLE BAR
UPPER IDLE BAR
ROLLER
PAPER BACK
PAPER BACK
LOWER IDLE BAR
LOWER IDLE BAR
RSH-1050/1650
RSR-685/1050
1. Set up cold film below the upper bar of the machine
(Set the same as method of HOT film for protect paper of lower part)
2. Set the pressure Lever to the 15mm, open mode
3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers
4. Pull the film from the upper roller passing over the upper idle bar to the upper
roller and put it on the upper roller.
5. Put the paper back of the film to the bobbin at take-up bar to rewind
the paper back.
6. Allow some of the film with melted resin to stick to the Guiding Paper.
7. Place the film from lower shaft beneath the film from the upper roller which is
already melting and unwind films of both rollers 30~40Cm(1~1.3ft) for loosing
the tension.
8. Set the pressure Lever to the 1mm
9. Set speed at 1 and press Run button. The films will be fed into the machine and
will come out from the rear site of machine
10. Check the status of lamination and place the pressure lever at lamination mode
CONTROL OF ROLLER PRESSURE
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***Methods of controlling pressure of the roller**
1. For setting, pull the pressure lever out and turn the lever to following the indication
2. Open/15mm : for laminating 15mm(0.6") thick board (RSH-1050/1650)
3. 10~13mm : for laminating 10~13mm（0.4" to 0.5") thick board
4. 5~7mm : for laminating 5~7mm(0.2" to 0.27") thick board
5. 1mm : for laminating 1mm(40mil) thick board
6. LAMINATING : for laminating 32~250micron thick film
INSTRUCTIONS FOR CONTROL PANEL
We designed this machine standing by user’s convenience. You can manipulate
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speed and temperature of rollers each by each by the LCD controller.
And with memory function, you don’t need to set machine every time you laminate.
***Terms***
LCD DISPLY
BUTTON
1.LCD WINDOW
1. Initial display status.
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It displays you the last working condition
when turned on.
2.
3.
Is displayed when the preset temperature
is reached.
Blinking
Indicates to wait till blinking stops.
Current temperature is higher or lower than
the preset temperature.
4.
Saving electricity status.
5. Temperature
1) Shows the preset temperature
2) You can check the current temperature on
the heat shoe by pressing T-Check
6. Speed
*9 different speed option.
"RSH" type---(SPEED1->0.4m(1.3ft)/min.
SPEED9-> 2.0m(6.5ft)/min.)
"RSR" type---(SPEED1->0.8m(2.6ft)/min.
SPEED9-> 4.0m(13.1ft)/min.)
*You can choice from1to4 for Cold Function
7. PRGM
*9 different memory cell (address)
You can memorize 9 different working
conditions.
2. FUNCTIONS OF BUTTONS
: Upper roller temperature controller
: Lower roller temperature controller
UPPER
LOWER
UPPER
SPEED
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UPPER
LOWER
SPEED
SPEED
: Speed controller
MEMORY
: Choose memorized working condition
: ① Increase temperature
MEMORY
COLD/HOT
T-CHECK
ST/BY
② Increase speed
③ Restore the memorized working
setting
STOP
RUN
REV
: ① Decrease temperature
MEAS
RESET
② Decrease speed
FAN
③ Restore the memorized working
setting
C/HOT
T-CHECK
ST/BY
: Cold and Hot mode change
: Check current temperature
: Saving electricity while the machine is
not being operated.
REV
: Reverse function
Stay pressing reverse button to have
the roller run backward.
: Stop working
STOP
: Run the rollers.
RUN
: Run and stop the fans
FAN
:Count & Length Values Format
RESET
MEAS
:Change Into Count & Length Mode
3.HOW TO USE BUTTONS
***Set the upper/ lower hot rollers***
1. Temperature available range from 0°C (32°F)
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Button & Display
to 160°C (320°F).
2. Temperature setting of upper roller
UPPER
Press
and you will see the LCD screen is
blinking 6 times. Before blinking is finished, press
or
to set the temperature
3. Set temperature of lower roller
LOWER
Press
and choose the arrow button
the same way to set temperature of upper roller.
UPPER
4
Each time you press the button,
it will change 1°C (2°F). If you press the button
more than 1 seconds, temperature will change
automatically until you press the button again.
LOWER
5. Buzzer is ringing each time you press the button.
***Speed controls
1. The operator can use 9 different lamination speeds.
SPEED
2. Press
button then speed display mode
is blinking 6 times
Before blinking finish, the operator can change the
speed with or
3. Each time you press the button, buzzer will ring.
SPEED
***Memorizing Working condition and Using
the memorized working condition***
1) Memorize working condition
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1.Operator can memorize 9 working conditions.
2.Choose working condition by pressing
and
button.
MEMORY
button after pressing
MEMOR
and speed, press
button.
3.It is memorized if buzzer is ringing with blinking.
* If you change the temperature or speed when LCD
MEMORY
screen is still blinking, you have to press
UPPER
LOWER
SPEED
button after changing.
MEMORY
4.When you memorize another working condition, you
can do above 2 and 3 operation over.
2) Use the memorized working condition.
1.Operator can choose one of 9 memorized working
conditions.
MEMORY
2.Press
then
or
to select
a working condition. The display will blink.
3.After the blinking stops, it is set the working condition
you selected and shows the working condition on the
MEMORY
display.
***Check current temperature on the hot rollers.***
T-CHECK
1.When you press
button, the present
temperature will be shown on the screen and will
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blink five times.
2.After this, it automatically returns to the previous
state.
T-CHECK
***Cold mode***
1.You can do cold lamination with this function.
C/HOT
2.Press the
button to show
"Cold" on the display.
3.Speed will always show 2.
4.Speed can be varied 1 or 4 by selecting
button.
5.You release the machine from cold mode by
C/HOT
pressing
button.
6.Everytime you press the button, buzzer is ringing
7.ST/BY mode is not working at COLD mode.
SPEED
MEMORY
ST/BY
C/HOT
***STND-BY (Saving Electricity while you are not operating for a while)***
ST/BY
1. When press
button
will display
on the screen and STND-BY mode is set at 80C.
2. When machine is in
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condition wouldn’t work. Press the
it will revert to the previous working.
button and
ST/BY
3. When machine runs, you can’t change it to the
mode.
In this case, press the STOP button and turn the
machine to the mode.
ST/BY
***Check the laminating length & How many laminated papers***
MEAS
1. When press
button the present numbers of
length and papers laminated will be shown on
the screen.
2. When you want to return to working mode
MEAS
Press
button again.
3.Also, you can reset measure mode by pressing
RESET
button.(for 2 second)
MEAS
RESET
FAN
LAMINATING STEPS
1. HOT LAMINATING
1. Turn the power switch on the back side of the machine.
(Emergency Switch must be turned off)
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2. Set the pressure lever to the “Laminating mode”
3. Increase roller temperature. If you already memorized special working condition,
MEMORY
press
button and choose right condition by using
or
button.
4. When it’s ready, you will see ready sign on the screen and the buzzer will ring.
RUN
5. Press the
button. If rollers don’t run, check the emergency switch whether
it is located at “ON” position or not.
6. To set film tension properly, use the Tension Control Knob.
Lower tension would make better operation.
7. Set document on the table. You should allow at least 5mm(1/4”) space on each side
for perfect laminations.
8. Press the
button when your lamination is finished.
STOP
9. For your convenience, it would be better to set table guide in proper position.
10. When lamination is just finished, it is hot and easily bent. Try not to touch it until
it cools down.
11. After finishing your work, set the pressure lever to the “Hard Board/15mm
12. Turn the Power switch off
***Useful Information***
1. It would be easier for you to operate the machine next time if the
temperature and the speed are set at the best condition and memorized
MEMORY
by the using
function.
2
sign may appear on LCD window in the case continuous laminating.
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If it happens, the speed needs to be lowered by one speed level and started again
after
3. In case of wrinkling or rolling of film due to wrong position of document,
is needed to be keeping pushed in order that document could come out
signal on the LCD window.
REV
to the front with buzzer sound.
4. When document is much smaller than film, you should place it in the middle of film
for preventing wrinkle
5. Use cooling fan when you laminate continuously without break and
document is too hot.
***Laminating Speed at each level〔mm(ft)/min〕***
SPEED
RSR-685/1050
800mm(2.6ft)
RSH-1050/1650
400mm(1.3ft)
600mm(2ft)
1
2
3
4
5
6
7
8
9
1200mm(3.9ft)
1600mm(5.2ft)
2000mm(6.56ft)
2400mm(7.9ft)
2800mm(9.2ft)
3200mm(10.5ft)
3600mm(11.8ft)
4000mm(13.1ft)
800mm(2.6ft)
1000mm(3.3ft)
1200mm(3.9ft)
1400mm(4.6ft)
1600mm(5.2ft)
1800mm(5.9ft)
2000mm(6.6ft)
The above laminating speed numbers are at the condition on regular voltage with
almost no film tension. There might be the possibility for difference to the
above numbers due to the change of voltage or adjustment of tension.
2. COLD LAMINATING
1. Put cold roll film on upper bar.(Set the same as methord of HOT film for
protect paper of lower part)
2. Pull COLD film, and fix it so that backside protecting paper can be wound on
take-up mandrel clockwise. (Revolve core to make protectingpaper tight a little bit.)
3. Set pressure lever at the proper position following to your lamination condition.
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C/HOT
4. After pressing the
button choose and set proper speed by using
button.
SPEED
the
and
5. It is
when ready is show on the screen and the buzzer rings three times.
sound three times.
6. Turn on the take up device and set the proper film tension by pressing the
button. Lower tension would make better operation.
7. Set document on the table.
RUN
You should allow at least 5mm(1/4”)
space on each side for perfect laminations
8. Turn the switch “Run” and
“take up motor” at the same time.
The liner and film will be rolled at
the same time.
9. When lamination is finished, press the
button. For your convenience,
STOP
it would be better to set table guide in
proper position. And if needed,
cut documents with cross cutter.
10. Set pressure lever at the Hard board/15mm mode.
11. Turn off the power switch.
*** Reference ***
1. Set up the protection paper. Otherwise, glue form the film will be stuck on the face
of roller and it can be seriously damaged.
2. Turn the switch “Run” and “Take up motor” at the same time.
3. For worm lamination, set temperature from the hot mode.
TIPS FOR REMOTE CONTROL AND FOOT SWITCH
1. It is convenient to use the remote control in the back of machine while laminating.
2. It is also convenient if you use Foot Switch while laminating HARD BOARD.
3. "RUN", "STOP", "REV" buttons on Remote Control have same functions
with the ones on Control Panel.
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4. Press Foot Switch one time for "RUN", press one more time for "STOP".
(Don't keep pressing)
5. After use of Remote Control, attach it to the left side of rear of machine
METHOD FOR USING CUTTER
**Cross Cutter**
1. It is on the back side of the machine.
2. After lamination, move cutter to a point about
1/3 of the width of lamination
3. Grasp film with one hand and press the cutter
cutter downward and slide it to the direction
intending to cut with another hand.
4.Press the cutter and slide it the other way.
IMPORTANT SAFETY CONCERNS
1.Please be cautious that neck tie, necklace,
long hair, clothes are kept well away while operation.
2. Prevent children from accessing the machine
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Extreme Heat Will Cause Injury
3.Place the machines on the plated place so that
4.Make certain that the machine is connecterd to an adequate power souce.
5.Do not use any other purposes other than
Lamination.
MAINTENANCE
1.Do not allow the machine to run with only one roll of film installed. The
melted resin will adhere to one roller and ruin future laminations.
2.The width of film should be bigger than the material, and
Width of upper side and lower side of film should be same in order not to allow
melted resin to adhere to the rollers.
3.Be sure to adjust the film tension while in operation.
If the tension is too tight, it could cause the film to stretch.
4.After work, you should clean the resin from
the rollers before beginning the next operation.
5.Please check the lubricant after long operation
or you do not use for a long time.
6.Check the chain linking each gear is not loosened.
The limit tension allowed is 3mm.
It's not out of order
Symptom
*Rollers do not operate
after press RUN button
Cause
1. Power cord may not be plugged
in.
Check point
1. Check the power cord
2. Check the switch is on
3. Check the emergency switch
is off
2. Power switch is at OFF mode.
3. Emergency switch may be at
ON mode.
4. Release STND-BY switch by
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4. It may stay at STAND-BY mode.
1. It is set at the cold mode
2. Memorized temp may be lower
than atmosphere temp.
press the STND-BY button
1. Change the function to hot
lamination.
*Hot roller is not heater
up.
2. Set proper temperature for the
work
*Wrinkled lamination
result
1. Film tension is not proper, too
tight.
1. Adjust film tension.
*Result of lamination is
not clear
1. Temperature on the hot roller
1. Increase the temperature on the
is too low or lamination is too
speedy.
hot roller or decrease the
speed.
SPARE PARTS
PART NAME
EA
6
MODEL
PART NAME
EA
8
MODEL
Core(76mm)
Bolt(M8X65)
Washer(Φ8)
FUSE(50T)
8
RSH-1650
RSH-1050
RSR-1050
RSR-685
RSH-1650
RSH-1050
RSR-1050
RSR-685
(AC250V 6.3A)
1
1
Nut(M8)
FUSE(65TS)
4
1
(AC250V 20A)
L-Wrench
WARRANTY
1. For six month from the date of purchase, Royal Sovereign International Corporation
or its authorized service center will repair this product free of charge if it is defective
in material or workmanship.
2. This Limited Warranty does not include cleaning, or damage caused by accident,
neglect, misuse or improper installation, operation or external scratch, any damage
caused from service, maintenance, modifications or tampering by anyone other than
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a Sovereign authorized service representative, or damage caused by a natural
calamity such as fire or earthquake and etc…
3. Customers will bear the expense of Transportation fee and delivery fee of the
damaged machine.
Speed & Temperature Adjustment
Preset
Speed
User
Temp
NO
1
Remark
Film thickness
Speed
Temp
Func'No
38 micron
(1.5 mil)
110
5
1
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2
3
4
5
6
7
8
9
115
120
120
125
125
130
135
140
4
5
4
5
3
4
3
3
2
3
4
5
6
7
8
9
(3 mil)
80 micron
(3.2 mil)
100 micron
(4 mil)
125 micron
(5 mil)
150 micron
(6 mil)
175 micron
(7 mil)
200 micron
(8 mil)
250 micron
(10 mil)
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