Rheem Water Heater RS120 64BP User Guide

Use & Care Manual  
With Installation Instructions for the Installer  
Pumped Solar Water  
Heating Systems  
The purpose of this manual is twofold:  
one, to provide the installer with the basic  
directions and recommendations for the proper  
installation and adjustment of the water heater;  
and two, for the owner–operator, to explain  
the features, operation, safety precautions,  
maintenance and troubleshooting of the water  
heater. This manual also includes a parts list.  
It is very important that all persons who are  
expected to install, operate or adjust this  
water heater read the instructions carefully  
so they may understand how to perform  
these operations. If you do not understand  
these instructions or any terms within it, seek  
professional advice.  
Any questions regarding the operation,  
maintenance, service or warranty of this  
water heater should be directed to the seller  
from whom it was purchased. If additional  
information is required, refer to the section on  
“If you need service.”  
Do not destroy this manual. Please read  
carefully and keep in a safe place for future  
reference.  
This Solar Water Heating system is for the models listed below:  
RS80-48BP  
RS120-64BP  
!
Recognize this symbol as an  
indication of Important Safety  
Information!  
!
California Proposition 65 Warning:  
This product contains chemicals  
known to the State of California to  
cause cancer, birth defects or other  
reproductive harm.  
®
AP14490 (12/08)  
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Introduction  
Thank you for purchasing a solar water heating  
system. It is one of the most effective and trouble-  
free systems available today. In addition to reducing  
your water-heating bills, it will help preserve precious  
natural resources by using free energy from the sun.  
The solar energy system described by this manual,  
when properly installed and maintained, meets the  
minimum standards established by the Florida Solar  
Energy Center, in accordance with Section 377.705,  
Florida Statutes. This certification does not imply  
endorsement or warranty of this product by the Florida  
Solar Energy Center or the state of Florida.  
As with an electric or gas water heater, your new  
solar water heating system operates automatically to  
ensure you will always have an ample supply of hot  
water. However, there are simple steps you can take  
to increase both its efficiency and service life.  
The components of the system include a water storage  
tank, solar collector panels, expansion tank, pump  
valves and fittings.  
This manual provides the manufacturers recommended In locations which are subject to temperatures below  
procedures for Rheem solar water-heating systems.  
The procedures are essential for correct installation,  
troubleshooting and maintenance.  
41°F, a mixture of heat transfer fluid and water  
circulates through the solar collector panels. This fluid  
is heated by the sun, then circulated through a heat  
exchange, heating the potable (drinking) water inside  
the storage tank. The heat transfer fluid is a non-toxic,  
food-grade liquid, which provides freeze protection  
for the closed loop heat transfer loop. It is colored to  
differentiate the closed system fluid from the potable  
water supply.  
Read each section of this manual thoroughly before  
beginning work on the system.  
!
CAUTION: Changes to the design or intended  
use of the Rheem Solar Water Heating System will  
void the manufacturers warranty. Installation,  
troubleshooting, and maintenance must be  
performed by a qualified technician.  
This circulation of the heat transfer fluid is  
accomplished by a pump and sensors. These solar  
water heaters are referred to as closed loop systems.  
This manual will help you get the most out of your  
solar water heating system. Please read it carefully  
when the installation is complete, and review it from  
time to time to refresh your memory about the service  
requirements and safety measures.  
Your hot water is stored in a steel tank lined with  
porcelain enamel and thickly insulated to help  
maintain the water temperature throughout the day and  
night.  
To ensure your hot water supply is never depleted, the  
system is equipped with a backup heater or heating  
element. When there may be insufficient solar energy,  
you are still assured of all the hot water you will need.  
The Operation section of the manual contains  
important information regarding the system procedures  
as well as safety measures pertaining to the system. It  
is important that you follow these guidelines to ensure  
safe, efficient and trouble-free operation.  
While your system is one of the most efficient  
available, there are two simple steps you can take to  
increase your water-heating cost savings.  
While the system requires very little maintenance,  
there will be a periodic need for some upkeep. The  
Maintenance section outlines those requirements for  
service, which you may do yourself, as well as those  
procedures best performed by a qualified service  
technician.  
The Troubleshooting section contains steps you can  
take if the system is not performing, as it should.  
The solar energy system described by this manual,  
when properly installed and maintained, meets  
the minimum standards established by the Solar  
Rating and Certification Corporation (SRCC). This  
certification does not imply endorsement or warranty  
of this product by the SRCC.  
3
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Introduction continued...  
Keep the use of the Backup Heater to a Minimum  
You can save the most money on your water-heating  
bills by using the backup heater on your system as  
little as possible. If the sun shines brightly between I0  
am and 3 pm, enough heat will normally be generated  
to keep the water hot throughout the rest of the day  
and night.  
However, on days when the sky is cloudy or when  
large quantities of hot water are being used, we  
suggest that the backup heater be left “ON” overnight  
to ensure adequate hot water the next morning.  
Try to use Hot Water during Daylight Hours  
When possible, schedule heavy hot water use, such  
as dish washing, laundry and showers, in the middle  
of the day. If hot water usage occurs while the sun is  
up, the fresh (cold) water added to the storage tank is  
heated more quickly.  
When water is used late in the day or at night, the  
fresh water entering the tank will be heated by the  
element so hot water is available in the morning.  
4
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IMPORTANT SAFETY INFORMATION.  
READ ALL INSTRUCTIONS BEFORE USING.  
!
DANGER!  
WATER TEMPERATURE SETTING  
Safety and energy conservation are factors to be considered when selecting the water  
temperature setting of water heater’s thermostat. Water temperatures above 125°F  
can cause severe burns or death from scalding. Be sure to read and follow the warnings  
outlined on the label pictured below.  
Time/Temperature Relationship in Scalds  
& # 0 ) ' 4  
Temperature  
Time To Produce a Serious Burn  
120°F  
More than 5 minutes  
1½ to 2 minutes  
125°F  
130°F  
About 30 seconds  
About 10 seconds  
Less than 5 seconds  
Less than 3 seconds  
About 1½ seconds  
About 1 second  
135°F  
140°F  
145°F  
150°F  
155°F  
*16  
Table courtesy of Shriners Burn Institute  
The chart shown above may be used as a guide  
in determining the proper water temperature for your home.  
!
DANGER: Households with small children, disabled,  
$740  
or elderly persons may require a 120°F or lower thermostat  
setting to prevent contact with “HOT” water.  
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NOTICE: Mixing valves should be installed to reduce the  
point of use water temperature by mixing hot and cold water  
in branch water lines. Contact a licensed installer or the local  
plumbing authority for further information.  
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The temperature of the water in the water heater can be regu-  
lated by setting the temperature dial of the adjustable surface  
mounted thermostat located behind the jacket access panel.  
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This thermostat controls the  
water heater’s heating ele-  
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Reset button  
ment only. (A separate ther-  
mostat should be utilized in  
monitoring the temperature  
from the collector).  
Thermostat  
dial pointer  
!
DANGER: Burns from Hot Water and  
Steam - Use extreme care when opening relief  
valves, charging closed loop, and filling storage  
tank.  
150°F  
90°F  
(32°C)  
(66°C)  
(52°C)  
125°F  
To comply with safety reg-  
ulations the thermostat is  
factory set at 120° F or less  
where local codes require.  
TURN OFF  
POWER  
BEFORE  
SERV ICING  
The electrical element booster thermostat has  
been factory set at 50°C (120°F) to reduce the  
risk of scald injury. Adjusting the thermostat to a  
higher setting is not recommended. Hotter water  
increases the potential for Hot Water Scalds.  
Thermostat  
protective  
cover  
!
DANGER: Hotter water increases the potential for Hot  
Water SCALDS.  
5
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IMPORTANT SAFETY INFORMATION.  
READ ALL INSTRUCTIONS BEFORE USING.  
!
WARNING!  
For your safety, the information in this manual must be followed to minimize the risk  
of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss  
of life.  
Be sure to read and understand the entire Use and Care Manual before attempting  
to install or operate this water heater. It may save you time and cost. Pay particular  
attention to the Safety Instructions. Failure to follow these warnings could result in  
serious bodily injury or death. Should you have problems understanding the instructions  
in this manual, or have any questions, STOP, and get help from a qualified service  
technician, or the local utility.  
FOR INSTALLATIONS IN THE STATE OF CALIFORNIA  
California Law requires that residential water heaters must be braced, anchored or  
strapped to resist falling or horizontal displacement due to earthquake motions. For  
residential water heaters up to 52 gallon capacity, a brochure with generic earthquake  
bracing instructions can be obtained from: Office of the State Architect, 1102 Q Street,  
Suite 5100, Sacramento, CA 95814 or you may call 916-445-8100 or ask a water heater  
dealer.  
However, applicable local codes shall govern installation. For residential water heaters  
of a capacity greater than 52 gallons, consult the local building jurisdiction for acceptable  
bracing procedures.  
SAFETY PRECAUTIONS  
Have the installer show you the location of the circuit breaker and how to shut it off if  
necessary. Turn off the circuit breaker if the water heater has been subjected to overheating,  
fire, flood, physical damage or if the ECO fails to shut off.  
Read this manual entirely before installing  
or operating the water heater.  
Do not attempt to repair or replace any part  
of your water heater unless it is specifically  
recommended in this manual. All other  
servicing should be referred to a qualified  
technician.  
Use this appliance only for its intended  
purpose as described in this Use and Care  
Manual.  
Be sure your appliance is properly installed  
in accordance with local codes and the  
provided installation instructions.  
READ AND FOLLOW THIS SAFETY INFORMATION  
CAREFULLY.  
SAVE THESE INSTRUCTIONS  
6
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PREFACE  
Rheem solar system. This system is required to be  
installed by properly licensed solar or plumbing  
contractors in accordance with SRCC Standard OG-  
300 and all applicable national, state and local codes,  
ordinances and regulations governing solar water  
heating installations, as well as good trade practices.  
Failure to follow the procedures and practices  
described in this manual can void the manufacturer's  
warranty for specific component parts.  
Let us first offer two words of grateful appreciation.  
Thank You! We sincerely appreciate your business.  
Rheem also wishes to say thank you for "going  
solar". Solar water heating systems help to reduce  
our nation’s dependence on polluting fossil fuels,  
minimize the greenhouse gas emissions associated  
with conventional water heating and, very  
importantly, lower your monthly utility costs.  
This manual covers installations utilizing two  
Rheem solar collectors with a single solar storage  
tank and also two tank systems that include a solar  
storage tank and a conventional water heater. For  
simplicity, the singular form will be used throughout  
this manual when referring to all of these components  
and system permutations. Frequent reference is made  
throughout this manual to specific component parts.  
The placement of each component can be seen in  
system schematic figures 16 and 17. A description of  
each component and its function is found in Section  
10.  
Your Rheem solar water heating system has  
been designed to meet exacting SRCC OG-300  
certification requirements. The components found  
in your system have been selected for their proven  
reliability, longevity and performance in your specific  
region of the country.  
1) INTRODUCTION  
Solar water heating systems are climate and site  
specific appliances. Different types of solar systems  
are installed around the world in accordance with  
regional weather and water quality conditions. System  
performance varies as a function of the household  
hot water load, including daily showers, laundry and  
kitchen uses, average ground water and ambient air  
temperatures, the home’s roof pitch and orientation,  
and, of course, the seasonal intensity of solar  
radiation. These variables, some of which change  
from home to home on the same neighborhood street,  
will determine how much energy and money your  
Rheem system will save on an annual basis.  
2) SYSTEM DESCRIPTION AND  
OPERATIONAL PRINCIPLE  
The key components in the Rheem solar water  
heating system include the solar collector, solar  
storage tank with integral heat exchanger, circulation  
pump, differential thermostat, expansion tank,  
pressure gauge, mixing valve and the non-toxic  
propylene glycol heat transfer fluid (HTF).  
The Rheem solar collector is the heart of the system.  
Simply stated, when the sun is shinning, heat energy  
is absorbed by the solar collector’s all copper  
absorber plate and tranferred to the HTF circulating  
through the solar collector. The system pump  
efficiently circulates this heated fluid through the  
collector piping and integral tank heat exchanger. As  
the HTF passes through the heat exchanger the heat  
in the fluid is transferred by conduction to the potable  
water in your solar storage tank. As this process is  
continuously repeated during the average sunny day  
the temperature in your solar storage tank rises.  
Your Rheem solar system is known as a "forced  
circulation" system because it utilizes a mechanical  
pump to efficiently circulate the Dow Chemical  
Dowfrost HD propylene glycol heat transfer fluid  
(HTF) throughout the system. The HTF protects the  
collector piping from freezing and inhibits scaling  
deposits that can reduce performance in "open-loop"  
systems utilizing potable water as the HTF. Proper  
application and maintenance of the HTF can protect  
your Rheem solar water heating system to minus 30°  
Fahrenheit.  
This manual is intended as a basic solar water heating  
primer. Our goal is to familiarize you with the proper  
installation, operation, and maintenance of your  
When the solar collector absorber plate is  
approximately sixteen degrees hotter than the  
temperature in the bottom of your solar storage tank,  
7
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COLLECTOR ORIENTATION  
fig. 1  
the controller will turn the circulating pump on. When Propylene glycol can degrade over time. The process  
the temperature difference has been reduced to eight  
degrees, the controller automatically turns the pump  
off.  
of degradation is accelerated in presence of oxygen  
and/or heat. We strongly encourage you to establish  
a preventative maintenance schedule with your  
installation contractor. The HTF pH level must be  
maintained between 8 and 10 in order to prevent  
glycol oxidation and corrosion of the collector piping.  
Rheem’s collector warranty specifically excludes  
freeze damage for any reason and absorber plate  
Both single and double tank Rheem systems are  
designed to provide three separate modes of system  
operation. The system will, (1) accommodate 100%  
solar operation, (2) serve as a preheater to your solar  
storage tank or back-up water heater, or (3) bypass the damage resulting from the oxidation of the propylene  
solar collector and run 100% on utility power. Section glycol HTF.  
Six provides instructions for setting the system for  
automatic operation in each of these three modes.  
fig.2  
The Dowfrost HD HTF protects your Rheem solar  
system against freezing. Dowfrost HD can provide  
reliable freeze protection at temperatures as low  
as minus 30° Fahrenheit if properly applied and  
maintained. Use of uninhibited propylene glycol,  
plain water or a concentration of these two fluids as  
the HTF in this system is strictly prohibited.  
STAGGERED MOUNT  
COLLECTOR SPACING  
8
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TABLE 1  
LATITUDE  
COLL. TILT  
25°N  
35°  
30°N  
40°  
35°N  
45°  
40°N  
50°  
45°N  
55°  
50°N  
60°  
A
29  
25  
22  
17  
14  
10  
7
4
0
0
0
B
A
33  
29  
26  
22  
18  
14  
11  
8
5
3
0
0
B
A
37  
33  
30  
26  
22  
18  
15  
13  
9
B
A
B
A
44  
41  
38  
34  
30  
26  
23  
21  
17  
15  
13  
10  
8
B
A
48  
44  
41  
38  
34  
30  
27  
25  
22  
19  
17  
14  
13  
B
FLAT  
96  
83  
74  
66  
61  
58  
58  
58  
58  
58  
58  
58  
58  
113  
93  
82  
72  
66  
60  
58  
58  
58  
58  
58  
58  
58  
145  
113  
77  
82  
74  
66  
61  
58  
58  
58  
58  
58  
58  
41  
37  
34  
30  
26  
22  
19  
17  
13  
11  
8
145  
132  
110  
92  
82  
72  
66  
62  
58  
58  
145  
133  
115  
95  
85  
74  
68  
65  
60  
58  
145  
141  
118  
98  
87  
77  
70  
66  
62  
58  
5°  
9°  
1/12  
2/12  
3/12  
4/12  
5/12  
6/12  
7/12  
8/12  
9/12  
10/12  
11/12  
12/12  
14°  
18°  
23°  
27°  
30°  
34°  
37°  
40°  
43°  
45°  
ROOF  
PITCH  
7
4
2
0
58  
58  
58  
58  
58  
58  
58  
58  
58  
0
0
6
4
0
DIMENSIONS A AND B ARE DESIGNATED IN INCHES  
In order to completely protect the integrity of the  
solar collector and piping, the system is designed to  
be drained manually if subject to extended periods  
of disuse or persistent hard freeze conditions below  
minus 30° Fahrenheit. (See Sections 8.1 and 8.2  
below).  
3.5 The homeowner and contractor shall confirm the  
location of all roof and ground mounted components  
in advance of the installation.  
4) INSTALLATION REQUIREMENTS -  
SPECIFIC  
3) INSTALLATION REQUIREMENTS -  
GENERAL  
4.1 Collector Orientation  
The performance of solar water heating systems  
3.1 The contractor shall obtain all required permits  
and approvals.  
fig.3  
3.2 The installation shall conform to all federal, state  
and local regulations, codes, ordinances and standards  
governing solar water heating system installations,  
and the contractor shall adhere to sound building  
safety and trade practices. Special consideration  
must be given to building code requirements for  
the penetration of structural members and fire rated  
assemblies.  
3.3 The solar collector must be located in a  
structurally sound area of the roof that will be  
unshaded for the majority of the day all year round.  
Adjacent buildings and trees should be checked for  
possible winter shading. An instrument such as the  
Pathfinder can be used for solar site analysis.  
3.4 Before the installation the contractor shall inspect  
the condition of the roof and notify the homeowner  
of any existing roof damage or necessary repairs.  
SIDE PITCH MOUNTING  
9
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fig.4  
REVERSE PITCH MOUNTING  
in the Northern Hemisphere is optimized when the  
collector is mounted facing True South. Performance,  
however, suffers very little when the collector is  
oriented no more than 45° East or West of True South.  
The collector should be unshaded by any permanent  
obstacle between 9:00 a.m. and 3:00 p.m. on any day  
of the year.  
10  
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fig.5  
COMPOSITION SHINGLE MOUNTING  
4.2 Collector Tilt  
horizontal orientation on the roof (See Figure 1).  
Although the collector is protected from freeze  
conditions by the glycol HTF and does not normally  
need to be drained, it is still important to slope the  
Optimal annual efficiency is achieved by tilting the  
solar collector at an angle that equals your latitude  
plus an additional 10°. This tilt angle favors the lower collectors just slightly to allow for complete drainage  
winter sun when collector performance is at it’s lowest if necessary. The recommended slope is 1/4" per foot  
and minimizes overheating during the hottest summer of horizontal run.  
months.  
To ensure proper water drainage from the glazing  
the collectors must maintain a minimum angle from  
horizontal of at least 10°. Never mount the collector  
The solar collectors in a two collector staggered  
mount installation must be spaced far enough apart to  
prevent winter shading. Figure 2 and Table 1 show the directly or parallel to a flat roof surface. Use "Solar  
correct spacing between collectors to prevent shading  
on December 21, when the sun is at its lowest angle.  
Strut" tilt mount kits to rack the collectors to the  
proper angle.  
4.3 Basic Mounting Procedures  
The collector should be mounted as close to the  
storage tank as possible to minimize heat loss in the  
piping runs. If the home has attic access, mounting the  
collectors near the roof peak provides for additional  
11  
The Rheem solar collector in your Rheem solar  
system can be mounted in either a vertical or  
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Installing the water heater.  
fig.6  
SHINGLE ROOF MOUNTING  
attic workspace.  
the collectors and for proper ventilation of the roofing  
material. There should be at least 3" of clearance  
between the roof surface and the bottom of the solar  
collectors.  
The solar collector should be mounted on the roof in  
accordance with these general principles:  
4.3.1 The most important structural consideration is  
to securely anchor the solar collector and the Rheem  
mounting hardware to the structural members of the  
roof with stainless steel hanger or lag bolts. The solar  
4.3.3 In selecting mounting hardware and fasteners  
it is extremely important to avoid galvanic corrosion  
resulting from the direct contact of incompatible  
metals. Use of Rheem anodized aluminum Rheem  
collector must be attached to the mounting hardware as mounting hardware and stainless steel lag or  
detailed in Figures 5–12. (Note: The drawings in this  
hanger bolts, lock washers and round washers is  
manual detail mounting hardware for the Rheem series recommended. In climates subject to severe winters or  
collector.)  
high humidity use of galvanized fasteners is prohibited.  
4.3.2 The collector must be raised from the roof  
4.3.4 Preserving the integrity of the roof membrane  
surface to allow for rainwater and debris to pass under  
is the most important roofing consideration. Ensure  
12  
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fig.7  
TILE ROOF MOUNTING  
that all roof penetrations required to plumb and mount  
the solar collector are properly flashed and sealed in  
accordance with standard roofing practices.  
must be well insulated with a high quality flexible  
closed cell insulation to minimize heat loss. The wall  
thickness of the pipe insulation should not be less than  
3/4". A 1" wall thickness is required in all areas prone  
to annual hard freeze conditions. When it comes to pipe  
insulation the rule is simple: thicker is better. Use 3/4"  
4.3.5 If the region is subject to hurricane conditions,  
additional steps may be required to secure the collector Armaflex (or similar) flexible elastomeric closed cell  
and mounting hardware to the structural members. In  
certain areas of the country, local building codes may  
thermal insulation.  
require collector wind load testing or prescribe specific To the extent possible, slide the insulation material  
mounting procedures. Consult your local building  
department.  
over the pipe without cutting or taping. All butt joints  
must be sealed with contact adhesive. The use of  
rigid polyethylene pipe insulation is prohibited. The  
temperatures generated by your collector in the summer  
months or under stagnation conditions can melt this  
type of material.  
4.4 Collector Loop Pipe Insulation  
The collector loop cold supply and hot return lines  
13  
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Installing the water heater.  
fig.8  
TILE ROOF MOUNTING  
Any above ground exterior pipe insulation is subject  
to UV degradation and must be wrapped with foil tape  
or painted with two coats of high quality water-based  
acrylic resin coating as supplied by the insulation  
manufacturer. Use 3/4" Armaflex (or similar) flexible  
elastomeric closed cell thermal insulation.  
Piping in new solar installations can be covered with  
dirt, grease, solder flux or other impurities that over  
time affect the quality of the glycol HTF. A thorough  
cleaning is required before charging the system with  
glycol. Carefully review the cleaning procedures in  
"Charging The System" outlined below.  
All vertical piping between the storage tank and  
the collector shall be supported at each story or at  
maximum intervals of ten feet (10'). Copper plumbers  
tape or tube strap is required. The pipe insulation  
may not be compressed or crimped by the strapping  
material.  
The installation of all horizontal and vertical piping  
may not reduce the performance or rating of any  
structural member or fire rated assembly. Adhere to all  
applicable local codes and ordinances.  
4.5 Collector Plumbing  
Rheem requires the use of all copper and brass fittings  
in the collector loop plumbing. Couplings rather than  
unions should be used to join the collectors to avoid  
leaks and fluid loss. Use only lead-free solder. Use  
of 50/50 lead solder is expressly prohibited. Use of  
galvanized steel, CPVC, PVC, or any other type of  
plastic pipe is prohibited.  
14  
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fig.9  
FLUSH MOUNTING  
4.6 Collector Sensor Placement  
Figure 13 for collector sensor installation detail.  
4.7 Low Voltage Wiring  
The collector sensor must be located on the hot  
water return line as close to the collector as possible.  
Sensors are typically accurate to +/- 1/2°F if properly  
installed and weatherized. To maximize sensor  
accuracy, attach the flanged portion of the sensor to  
The low voltage wiring used to connect the sensors  
to the controller should be a minimum18 AWG.  
The wiring should be bare or tinned copper, two  
the Rheem collector header pipe with a stainless steel conductor, PVC insulated, with a PVC UV rated gray  
hose clamp. Wire nuts used to connect the sensor and  
low voltage wiring shall be all plastic, sealed with  
jacket suitable for exterior use. Use Eastman Wire &  
Cable No. 5704, Belden Wire and Cable No. 8461 or  
silicone and thoroughly wrapped in electrician’s tape. equal.  
The sensor "bundle" must be placed under the  
rubber pipe insulation covering the collector header.  
Thoroughly wrap and weatherize the insulation with  
electrician’s tape or insulation tape as provided by  
the manufacturer (Rubatex Insul-Tape or equal). See  
4.8 Installing the Solar Storage Tank and Expansion  
Tank  
In plumbing the solar storage tank and expansion tank  
make sure that all the components are accessible and  
15  
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Installing the water heater.  
fig.10  
FLUSH MOUNTING  
easy to reach. Provide for clear access to the storage  
heater. If not detected in a timely manner even a small  
tank, pump, expansion tank, mixing valve, time clock drip or leak may cause serious damage to the tank’s  
(optional, not provided) and other key components. If electrical components or, in extreme cases, may cause  
a component in the potable water side of the system  
may require future service or maintenance make the  
the tank to leak from the outside in.  
Tank plumbing is required to provide for the isolation  
connections with brass unions. Use only brass nipples of the solar storage tank from the city cold water  
and unions and copper and brass fittings in plumbing  
the solar storage tank and expansion tank. The use  
of galvanized fittings or nipples, di-electric unions,  
CPVC, PVC or other plastic pipe is prohibited.  
supply line by means of an isolating ball valve (No.  
23).  
Line thermometers shall be installed in the collector  
supply and return lines to allow for a simple  
diagnostic check of proper system operation. On  
a sunny day the hot water return line should be  
approximately 5 – 12° warmer than the water in  
the collector supply line. Compare the temperature  
readings in the two line thermometers (No. 3).  
Hard copper connections to the city cold water  
supply line and the home hot water feed lines  
are recommended. The gaskets in standard water  
heater flex hose connectors can become brittle and  
compressed over time and begin leaking on the water  
16  
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fig.11  
TILT MOUNT  
In a single tank system install a third thermometer  
on the solar storage tank or after the mixing valve on  
(No. 3) directly after the mixing valve above the solar the back-up water heater.  
storage tank. In a two tank system you may install the  
third thermometer either directly above the hot outlet  
The circulation pump shall be the Grundfos model  
17  
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Installing the water heater.  
fig.12  
STAND OFF TILT MOUNT  
UPS15-5BFC/LC, 115 volt. The pump shall be  
prewired with a 6’ line cord so that it can be plugged  
directly into the 115 volt receptacle on the side of  
the differential control. Two way ball valves must  
be installed on either side of the circulating pump  
(Nos.12 and 14) so that the pump can be isolated  
from the collector loop. Repairs or routine system  
maintenance can be completed without introducing air  
into the system or draining the HTF.  
component in all OG-300 certified systems and should  
be plumbed in line with brass union connections for  
ease of future repair or replacment (No. 32). The  
specified mixing valve shall be the Heatguard model  
HGBASE or equal and shall have an operating range  
between 95°F and 140°F. The mixing valve shall be  
set to 120°F.  
The temperatures generated by your Rheem system  
will vary throughout the year. In the Northern  
Hemisphere the water temperature will be hottest  
in the spring and summer months while cooler  
temperatures are to be expect from November through  
The expansion tank shall have a minimum 150 PSIG  
working pressure and have a total volume of not less  
than 4.4 gallons. The standard factory charge should  
be 40 PSIG. The expansion tank shall be Rheem/Ruud March. On sunny days system temperatures may  
Therm-X-Guard Model RRT- 12 or equal (No. 8).  
range between 110ºF to 180ºF depending upon the  
season and hot water demand. The mixing valve  
A high quality thermostatic mixing valve is a required described above blends the hot and cold water  
18  
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fig.13  
COLLECTOR  
SENSOR  
supplies to deliver hot water to your fixtures at a safe,  
controlled temperature.  
Thoroughly weatherize the wire connections in  
accordance with the roof sensor detail above. Replace  
the fiberglass insulation batting and close the access  
cover.  
!
WARNING: SCALDING CAN OCCUR  
WITHIN FIVE SECONDS WHEN WATER  
TEMPERATURES APPROACH 140ºF. THE  
MIXING VALVE SHOULD BE ADJUSTED BY  
YOUR CONTRACTOR TO PROVIDE WATER  
TO YOUR FIXTURES AT NO MORE THAN  
120ºF.  
A properly licensed contractor must make the 230  
volt electrical connection to the water heater or solar  
storage tank and the electronic time switch (Optional  
No. 33). If your solar contractor is not allowed by  
law to make these connections consult a licensed  
electrician.  
The 3/4" cold water supply line to the solar storage  
tank must be insulated with minimum 7/8" X 1/2"  
Never activate the circuit breaker controlling the  
pipe insulation to a minimum distance of 5' behind the electrical heating element until the solar storage tank  
storage tank, or to the wall if closer than 5'.  
4.9 Tank Sensor Placement  
is completely filled with water. This will prevent “dry  
firing” of the heating element. The electrical heating  
element will be destroyed almost instantaneously if  
not completely submerged in water when activated.  
Make sure the water heater circuit breaker is off until  
the solar storage tank is completely filled.  
Figure 18 details the proper placement of the solar  
storage tank sensor. Make sure the sensor is secured  
to the threaded stud on the storage tank with a 10-24  
stainless steel nut.  
19  
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fig.14  
COLLECTOR PLUMBING - VERTICAL MOUNT  
We recommend the use of a 115 volt differential  
control with a factory installed six foot line cord. The  
installation requires one 115 volt outlet to be installed  
near the solar storage tank. Plug the control into the  
outlet. The circulation pump line cord is plugged into  
the receptacle on the side of the controller. A 230 volt  
control and circulation pump may be substituted, but  
troubleshooting the components in the future becomes  
more difficult.  
4.11 Charging the System  
!
WARNING: Under no circumstances can any  
fluid other than Dowfrost HD be used, alternate  
fluids could be hazardous to your health.  
Once the components are plumbed you are ready to  
fill the solar storage tank with water and to charge  
the collector loop with a mixture of heat transfer fluid  
(HTF) and distilled or deionized water. The use of  
20  
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fig.15  
COLLECTOR PLUMBING - HORIZONTAL MOUNT  
regular tap water as a mixing agent is prohibited.  
(No. 11) and let the water run out until it is free of  
impurities or debris that might have entered the piping  
as the components were plumbed. Run the water  
long enough to eliminate any air bubbles that may be  
trapped in the system.  
Proceed as follows:  
4.11.1 Begin by filling the solar tank with water. Do  
this by opening the cold water isolation ball valve  
to the solar tank (No. 23). When the tank is filled,  
inspect all threaded fittings and solder joints for leaks.  
Close the lower purge/drain valve. The collector  
loop now has been subjected to city pressure and the  
pressure gauge should read somewhere in the range  
of 50 - 75 PSI in most cases (No. 7). Make a final  
inspection of the collector plumbing connections  
to ensure that there are no leaks anywhere in the  
collector loop piping.  
4.11.2 Fill and pressurize the solar collector loop  
with water. Begin by connecting a washing machine  
hose to the upper charge valve (No. 9) and fill the  
collector loop with water. The isolation ball valve  
(No. 10) remains closed at this point. While the hose  
is still connected to the upper charge valve and the  
water is running, open the lower purge/drain valve  
4.11.3 After you have determined the integrity of the  
entire piping system turn on the circulating pump. Do  
21  
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fig.16  
SINGLE TANK SYSTEM SCHEMATIC  
this by setting the manual switch within the controller component. A flow meter allows you to monitor and  
to the “on” position. Run the pump for a full five  
minutes and carefully check to ensure there is proper  
fluid flow and that all the air has been purged from  
the solar collector glycol loop. An inexpensive flow  
adjust the flow rate through the piping and also to  
visually inspect the HTF fluid quality.  
Set the controller to the "off" position and proceed to  
meter such as manufactured by Blue White Industries the next step.  
or Letro is recommended as an optional system  
22  
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fig.17  
DOUBLE TANK SYSTEM SCHEMATIC  
4.11.4 Mix the Dowfrost HD propylene glycol and  
distilled water mixture in accordance with Table 4  
and Table 5 in a large clean bucket. You will need a  
second empty bucket as well. The charging process  
also will require a low flow diaphragm pump (Flojet  
or equal) to fill and pressurize the collector loop.  
Connect the discharge side of the pressure pump  
to the upper charge faucet (No. 9) Place the pump  
suction side hose in the glycol solution. Close the  
isolation ball valve (No. 10) and connect a second  
hose to the lower charge faucet (No. 11). Place the  
other end of the hose in the empty bucket.  
23  
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fig.18  
TANK SENSOR  
Open the upper charge faucet and allow the pressure  
from the expansion tank to push the water in the  
glycol loop back to prime the pressure pump. When  
the hose in the bucket containing the glycol mixture  
stops bubbling you may begin charging the collector  
loop with glycol.  
operational on a good sunny day. Contact your solar  
contractor if the charged collector loop pressure  
exceeds this threshold.  
Your Rheem solar water heating system must be  
charged and the fluid quality maintained by an  
experienced contractor. If the system is drained during  
the winter, or you notice a significant drop in collector  
With both charge faucets now open, run the Flojet  
pressure pump until the pinkish glycol mixture begins loop pressure, contact your installation contractor  
flowing into the empty bucket. Quickly switch the  
hose from the empty/return bucket to the bucket  
containing the glycol mixture. Continue to circulate  
the fluid using the pressure pump until the bubbling  
has stopped and the air has been purged.  
immediately for service. The glycol HTF provides  
the freeze protection for your system and must be  
properly maintained. An experienced contractor  
should periodically check the HTF fluid quality.  
4.11.6 Dowfrost HD HTF  
4.11.5 After charging the collector loop, shut the  
lower charge faucet and let the pressure pump  
drive up the loop pressure to the appropriate level  
To ensure maximum effectiveness for corrosion  
protection, the glycol inhibitor package is designed  
(Generally in the range of 25 PSI). To more accurately for a minimum 25-30 percent concentration of  
calculate the proper pressure measure the height of the glycol in water. Table 4 shows the concentrations of  
solar collector above the solar storage tank and divide Dowfrost HD required to provide freeze and burst  
this number by 2.31. Then add 20 PSI to this number. protection at various temperatures. Use the mixture  
As a word of caution, the pressure in the glycol  
loop should not exceed 45 PSI when the system is  
most appropriate for your climate. Do not use a  
higher glycol to water concentration than necessary,  
24  
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fig.19  
ELECTRICAL COMPONENTS  
as this will adversely impact the relative heat transfer  
efficiency of the solution.  
control, neither Rheem nor Dow Chemical guarantees  
that freeze damage may not occur at temperatures  
other than shown.  
Generally, for an extended margin of protection, you  
should select a temperature that is at least 5°F lower  
than the expected lowest ambient temperature. These  
figures are examples only and should not be regarded  
as specifications. As conditions are not within our  
Water used to dilute the HTF must meet certain  
minimum standards for purity. Impurities in the  
dilution water can increase metal corrosion, reduce the  
effectiveness of corrosion inhibitors, increase inhibitor  
25  
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depletion rate, and cause the formation of scale and  
other deposits on the heat exchanger's internal heat  
transfer surfaces.  
6) THREE MODES OF SYSTEM OPERATION  
Both single and double tank Rheem systems are  
designed to accommodate three separate modes of  
operation. Your solar water heating system can, (1)  
provide 100% solar operation during good weather, or  
Distilled or deionized water is required.  
The HTF pH level must be maintained between 8 and (2) serve as a preheater to your electric water heater  
10 to minimize corrosion and glycol oxidation in the  
piping system.  
adding solar energy when and as available, or (3)  
completely bypass the solar collector loop and solar  
storage tank and run 100% on utility power during  
inclement weather.  
5) SYSTEM START-UP PROCEDURES  
Throughout the installation procedures outlined  
in Section 4 above, emphasis has been placed on  
the correct procedures for plumbing and wiring  
the components, checking for plumbing leaks,  
Single Tank Operating Instructions:  
6.1 100% Solar Operation:  
pressurizing the collector glycol loop, and eliminating Turn off the circuit breaker to your solar storage  
any trapped air that can impact fluid quality and pump tank. If a water heater time switch has been installed,  
performance. Having completed these tasks it is time  
to start up your Rheem solar water heating system.  
set the switch to the "off" position. If you have a  
mechanical timer remove the trippers from the face of  
the switch.  
When the glycol loop has been fully charged and  
the pressure is around 25 psi (check the pressure  
gauge, No. 7), set the differential controller to  
the "Automatic" setting. This will activate your  
6.2 Solar Preheat  
Leave the circuit breaker to your solar storage  
tank on and set the tank thermostat to the lowest  
circulating pump. The controller allows you to set the acceptable temperature setting. The electric resistance  
"on" differential. Turn the red rotary switch inside the heating elements will come on only when the tank  
control housing to 12.  
temperature falls below the thermostatic set point.  
If the solar heated water entering the tank is warmer  
Adjust the valve settings in accordance with Section 6 than the thermostatic set point, the electric heating  
below.  
elements will not come on. If you have a water heater  
timer, you may preset the timer to turn the heating  
element on and off at specified times throughout the  
day if desired.  
Table 4  
6.3 100% Utility Power  
Percent (volume) Glycol Concentration Required  
Temperature F  
20  
For Freeze Protection  
For Burst Protection  
Leave the circuit breaker to your solar storage tank on  
and close the isolation ball valves in the collector loop  
(Nos. 5 and 10). In this mode of operation you must  
turn off the circulation pump. To turn the pump off  
18%  
29  
12%  
20  
10  
0
36  
24  
-10  
-20  
-30  
-40  
-50  
-60  
42  
28  
Table 5  
46  
30  
Total Collector Loop Fluid Capacity In Gallons*  
50  
33  
54  
35  
1 Collector System  
2 Collector System  
4 Gallon  
57  
35  
5 Gallons  
60  
35  
26  
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open the controller and change the operational setting  
7) ISOLATING THE MAJOR COMPONENTS  
from automatic to off. Failure to turn off the pump can AND SYSTEM SHUT DOWN PROCEDURES  
quickly damage the pump motor, shaft, bearings or  
impeller.  
Your Rheem solar water heating system is designed  
so that the key components can be easily isolated  
for emergency repairs or routine maintenance. By  
shutting a single valve you can isolate the entire  
system from the pressurized cold water supply line  
(No. 23). In the case of a storage tank or fitting leak  
Two Tank System Instructions:  
6.4 100% Solar Operation  
Follow the instructions for single tank systems above. immediately shut this valve and call your installation  
You also must change the position of the three way  
ball valves above both the solar storage tank and the  
back-up water heater (Nos. 24 and 26). Valve handle  
No. 24 must be in the horizontal position. Valve  
handle No. 26 must be in the vertical position. See  
Figure 19a, 100% Solar Operation.  
contractor for service.  
The collector loop can be isolated from the solar  
storage tank by closing isolation ball valves Nos.  
5 and 10. If the pressure in this loop drops or you  
find a glycol leak shut these valves and contact your  
installation contractor. Turn the circulating pump off  
by setting the controller to the “off” position.  
6.5 Solar Preheat  
Follow the instructions for the single tank system for  
setting the thermostat and the heating elements for  
automatic operation. The three way valve above the  
solar storage tank (No. 24) must be in the vertical  
In two tank systems the solar storage tank can be  
isolated from the back-up water heater.  
Set the valve handle on the three way ball valve (No.  
position. Each valve handle (Nos. 24, 25 and 26) must 24) to the horizontal position and close the isolation  
be placed in the horizontal position. See Figure 19b,  
Solar Preheat.  
ball valve (No. 25). By closing these two valves the  
tank can be serviced or replaced. The operation of the  
back-up water heater will not be effected.  
6.6 100% Utility Power  
The back-up water heater in two tank systems also can  
be isolated from the rest of the system. Close the cold  
water supply line ball valve (No. 23) and set the three  
way valve handle above the conventional water heater  
(No. 26) to the vertical position. Set the two way ball  
valve handle (No. 30) directly above the heater to the  
horizontal position.  
Follow the instructions for the single tank system  
above. All three ball valves above the heaters (Nos.  
24, 25 and 26) must have the valve handles placed in  
the horizontal position. See Figures 19c 100% Utility  
Power and 19d.  
fig.19a  
100% SOLAR  
OPERATION  
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8) SUMMER VACATION  
RECOMMENDATIONS AND PROCEDURES  
ANY BODY OF WATER. BE CAREFUL. THE  
HTF MAY BE EXTREMELY HOT!  
Solar water heating systems can build up very high  
t e m p e r a t u r e s when there is no daily draw on  
the system. If a short summer vacation is planned  
the best way to dissi-pate heat in the system is to set  
the controller to the "on" position. The circulating  
pump will run twenty-four hours a day and cool  
off the water in the solar storage tank at night. The  
8.3 If the system is installed with an optional time  
clock make sure the clock is not preset to go "ON"  
during your absence. If you have a mechanical time  
switch, remove the "on" tripper from the clock face  
(No. 33).  
When you return home contact your service contractor  
collector radiates heat back to the atmosphere at night, to recharge the system with HTF. After the system has  
preventing the system from stagnating at very high  
temperatures. This will not harm the pump or add  
substantially to your monthly utility bill. Remember  
been recharged, set the controller to the “automatic”  
position. Reset the time switch.  
to set the control to the "Automatic" setting upon your 9) MAINTENANCE AND TROUBLESHOOTING  
return!  
The following simple procedures are intended to  
During extended summer vacations (4 weeks or more) optimize the performance of your Rheem solar water  
it is advisable to either cover the solar collectors with  
an opaque material or to manually drain the collector  
loop HTF. Rheem recommends that you cover the  
collectors if practical.  
heating system and also to extend the life of the  
primary components.  
9.1 Fluid Quality: It is extremely important to monitor  
the quality of the Dowfrost HD HTF on a periodic  
basis. The chemical composition of the heat transfer  
fluid may change over time. System pH must be  
maintained between 8 and 10 to avoid damage to the  
collector loop and absorber plate piping.  
If you choose to drain the HTF in the collector loop  
follow these steps:  
8.1 Turn the controller to the “off” position (No. 18).  
8.2 Connect one end of a garden hose to the purge/  
drain valve (No 11) and place the other end in a five  
gallon bucket. Open the valve and gravity will drain  
the heat transfer fluid into the bucket. A licensed  
recycler, reclaimer or incinerator must dispose of the  
Dowfrost HD.  
9.2 The second most important component in your  
system, at least from a longevity standpoint, is often  
ignored and never seen. We are referring to the  
sacrificial "anode rod" installed in your solar storage  
tank (No. 20). Typically constructed from magnesium,  
anode rods are installed in "glass lined" water heaters  
and storage tanks to inhibit corrosion.  
DO NOT DUMP DOWFROST HD INTO A  
STORM SEWER, ON THE GROUND OR INTO  
As the name implies, the "sacrificial" anode rod is  
fig.19b  
SOLAR  
PREHEAT  
28  
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fig.19c  
100% UTILITY  
POWER  
consumed so that the tank lining is not. At a certain  
point in the process, the anode rod is no longer  
completely effective and the corrosive processes  
maintain a high level of thermal performance.  
9.5 Check the exterior pipe insulation annually and  
begin to eat away at the tank's glass lining. In time the patch or repair any exposed surfaces or degraded  
solar storage tank, like any other gas or electric water  
heater, will begin to leak. The process is not reversible  
and the tank must be replaced.  
areas. Repaint as necessary.  
9.6 In the unusual instance of collector glass  
System temperatures and water quality affect the rate  
at which the anode rod is consumed. In general, the  
higher the average system temperature the faster the  
breakage, the glass should be replaced immediately.  
This will reduce the likelihood of water accumulating  
inside the collector and deteriorating the insulation.  
rate of corrosion. By changing the anode rod after the Contact your installation contractor.  
fifth year of system operation, and every three to five  
years thereafter, it is possible to extend the life of the  
solar storage tank. Periodic replacement of the anode  
9.7 If you detect a glycol or water leak, or the glycol  
loop pressure drops unexpectedly, contact your  
rod in your solar storage tank can significantly extend installation contractor immediately to diagnose the  
the tank life.  
problem and recharge the system.  
9.3 The solar storage tank also should be flushed  
9.8 If it’s been a sunny day and you don’t have hot  
annually to minimize sediment build-up on the bottom water, first make sure that the controller is set in the  
of the tank. If you live in an area with high mineral  
automatic position. If the controller is properly set  
content in your water, flush the tank on a semi-annual and the pump has not been running, unplug the line  
basis. Disconnect the power to the solar tank at the  
circuit breaker or time switch (if present) before  
flushing. Turn the controller to the off position.  
cord from the controller receptacle and plug the pump  
directly into a nearby 115 volt outlet. If the pump does  
not run it may need to be replaced. If the pump does  
run when plugged directly into the wall outlet, the  
problem may be located in the controller or one of the  
10k ohm sensors. Contact your installation contractor  
for service.  
Open the flush valve on the bottom of the storage  
tank (No. 15) and drain a sufficient volume of water  
to eliminate the sediment. After the procedure is  
complete make sure the tank is completely full of  
water before restoring power to the thermostat and  
heating element. Turn the controller to the "on"  
position.  
9.9 If you have a full tank of hot water before bed  
and the solar storage tank is cold in the morning, the  
check valve (No. 4) may not be seating correctly and  
should be cleaned or replaced. Also make sure that  
the circulating pump is not running after 6:00 p.m.  
If the pump is running and the control indictor light  
"Solar" #1 is on after 6:00 p.m., check both sensors to  
9.4 If you live in a dusty climate it is a good idea to  
wash off the dirt that settles on the collector glass  
once a month. Clean glass allows the collector to  
29  
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fig.19d  
VALVE POSITION DIAGRAM  
2-TANK SYSTEM  
see that they calibrate to 10K ohm resistance at 77°F.  
If you find a defective sensor replace it immediately.  
immediately when you reconnect the circuit breaker.  
It the reset button does not click and you do not  
Note that in a two tank system nighttime heat loss will have hot water after one hour, the heating element or  
be harder to detect, especially if you are operating in  
the solar preheat mode. Check the line thermometers  
(No. 3) in the collector loop piping to detect night  
thermosiphoning.  
thermostat may be defective. Contact your installation  
contractor for service.  
In two tank systems the conventional electric water  
heater will be wired for electrical back-up. The solar  
tank will serve solely as a storage tank and will not be  
wired.  
9.10 If the weather is poor and the auxiliary heating  
element will not fire, the bright red reset button on  
the thermostat may have to be depressed to be reset.  
Single tank systems have one heating element and  
thermostat. Double tank systems with conventional  
electric water heaters have two heating elements and  
thermostats (see fig 17, No. 29).  
10) Rheem SYSTEM COMPONENT PARTS  
See Figures 16 and 17 for the location of the specific  
components numbered below.  
Never remove the protective access plate on the  
exterior of the solar storage tank or conventional  
1) Rheem Solar Collector(s): Absorbs the sun's heat  
energy and transfers this heat to the HTF circulating  
water heater without disconnecting the 230 volt power through the collector. (Provided)  
supply at the circuit breaker.  
2) Collector Sensor: Wired to the system controller.  
After the circuit breaker has been turned off, remove  
the access plate on the storage tank or water heater  
Works in conjunction with the tank sensor to  
automatically turn your circulating pump on and off at  
and depress the red reset button on the thermostat. If it preset temperature differentials. (Provided)  
clicks when depressed the heating element should fire  
30  
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3) Tank and Line Thermometers: Used to determine  
proper system operation. Line thermometers will  
show an approximate 5 - 12° temperature dif ference  
between the collector supply and return lines on sunny  
days. In a single tank system the tank thermometer  
12) Isolation Ball Valve: When closed in conjunction  
with No. 14 will isolate the circulation pump for  
repair or replacement. (Not Provided)  
13) Circulating Pump: Circulates the HTF through the  
will read the temperature of the water after the mixing collector loop. (Provided)  
valve feeding your fixtures. In two tank systems  
the thermometer will read the finished solar tank  
14) Isolation Ball Valve: When closed in conjunction  
temperature. (Provided)  
with No. 12 will isolate the circulation pump for  
repair or replacement. (Not Provided)  
4) Check Valve: This valve is installed to stop or  
minimize convective evening heat loss in the system.  
The heat in the solar storage tank will rise through  
the collector loop piping in the evening into the  
much cooler solar collector and dissipate heat unless  
prevented from doing so by a check valve. Check  
valves are also sometimes referred to as one way  
valves. (Provided)  
15) Flush Valve: Used to drain the solar storage tank  
and to flush sediment from the tank on an annual  
basis. (Not Provided)  
16) Tank Sensor: Wired to your controller. Works  
in conjunction with the collector sensor to turn your  
circulating pump on and off at preset temperature  
differentials. (Provided)  
5) Isolation Ball Valve: Used in conjunction with  
component No. 10 to isolate the solar collector loop  
from the solar storage tank. (Not Provided)  
17) Cold Water Dip Tube: Forces incoming city  
cold water to the bottom of the solar storage tank to  
prevent mixing with the warm water at the top of the  
tank. (Provided)  
6) Pressure Relief Valve: Will release glycol loop  
HTF at 150 PSI. If this valve opens and HTF fluid is  
expelled contact your contractor immediately. This  
valve also can be opened to drain the HTF from the  
charged glycol loop for replacement. (Provided)  
18) Differential Thermostat: Known as the controller.  
Automatically turns the circulating pump on and off  
when there is sufficient heat to be gained from the  
solar operation. The controller also may be set to limit  
high temperature build up in the solar storage tank.  
(Provided)  
7) Pressure Gauge: Indicates the pressure in the  
charged glycol collector loop. (Provided)  
8) Expansion Tank: Pre-charged with air to allow for  
the expansion and contraction of the glycol HTF as it  
heats and cools. (Not Provided)  
19) Heat Exchanger: Transfers heat from the solar  
collector loop to the potable water in the solar storage  
tank. (Provided)  
9) Charge Valve: Used to charge the collector loop  
with glycol and also to eliminate air from the system.  
(Not Provided)  
20) Anode Rod: The "sacrificial" anode rod is  
installed in your solar storage tank to prevent  
corrosion to the tank lining by neutralizing aggressive  
water action. Anode rods have a finite life and  
require periodic replacement depending on annual  
tank temperatures and water quality. Determine  
10) Isolation Ball Valve: Used in conjunction with  
component No. 5 to isolate the solar collector loop  
from the solar storage tank. Also used with the charge a replacement schedule with your installation  
valves to fill and pressurize the collector glycol loop  
contractor. (Provided)  
(Nos. 9 and 11). (Not Provided)  
21) Heating Element & Tank Thermostat: The solar  
storage tank is equipped with an auxiliary 4500 watt,  
11) Drain/Purge Valve: Used to charge the collector  
loop with glycol, purge air from the loop and drain the 230 volt electrical heating element. The thermostat  
heat exchange fluid. (Not Provided)  
controls the temperature setting of the auxiliary  
heating element. (Provided)  
31  
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22) Temperature and Pressure Relief Valve:  
Universally required by the plumbing code on water  
heaters. Will automatically release and dump water at  
either 150 PSI of pressure or 210° F in temperature.  
(Provided)  
time switch is a highly recommended option. (Not  
Provided)  
34) Thermal Well (Not Pictured)  
11) Rheem SYSTEM MODEL NUMBERS:  
23) Cold Water Supply Line Isolation Ball Valve:  
When open allows potable water to fill the solar  
storage tank or back-up water heater. When closed  
RS80-48BP  
RS120-64BP  
isolates the solar storage tank and backup water heater WWW.RHEEM.COM  
from the pressurized city cold water supply line. (Not  
Provided)  
PLEASE VISIT OUR WEB SITE FOR NEW  
PRODUCT UPDATES, ANSWERS TO  
FREQUENTLY ASKED QUESTIONS (FAQ) AND  
USEFUL INFORMATION ABOUT SOLAR WATER  
HEATING SYSTEMS.  
24) Three Way Ball Valve: Used in conjunction with  
component No. 26 to establish the proper mode of  
system operation. (Not Provided)  
25) Isolation Ball Valve: Used in conjunction with  
component No. 24 to completely isolate the solar  
storage tank for repair or replacement as necessary.  
(Not Provided)  
26) Three Way Ball Valve: Used in conjunction with  
component No. 24 to establish the proper mode of  
system operation. (Not Provided)  
27) Cold Water Dip Tube: See No.16 above. 28)  
Anode Rod: See No. 18 above. 29) Heating Elements  
and Thermostats: See No. 19 above. In a two tank  
system the back-up electric water heater has two  
heating elements and two thermostats. (Provided)  
30) Temperature and Pressure Relief Valve: See No.  
22 above. (Provided)  
31) Optional Isolation Ball Valve. Use with  
component No. 26 to completely isolate the back-up  
water heater for repair or replacement. (Not Provided)  
32) Mixing Valve: Automatically blends hot water  
from the solar storage tank with incoming city cold  
water to an acceptable set point. A mixing valve must  
be installed on every Rheem solar water heating  
system. (Provided)  
33) Optional Time Switch: Allows you to  
automatically or manually turn the auxiliary heating  
element in the solar storage tank on and off. A  
32  
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33  
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34  
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35  
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IF YOU NEED SERVICE  
1. Should you have any questions about your new water heater, or if it  
requires adjustment, repair, or routine maintenance, it is suggested that you  
first contact your installer, plumbing contractor or previously agreed upon  
service agency. In the event the firm has moved, or is unavailable, refer  
to the telephone directory, commercial listings or local utility for qualified  
service assistance.  
2. Should your problem not be solved to your complete satisfaction, you  
should then contact the Manufacturer’s National Service Department at  
the following address:  
1241 Carwood Court  
Montgomery, Alabama 36117  
Phone: 1-800-432-8373.  
When contacting the manufacturer, the following information will be  
requested:  
a. Model and serial number of the water heater as shown on the rating plate  
attached to the jacket of the heater.  
b. Address where the water heater is located and physical location.  
c. Name and address of installer and any service agency who performed  
service on the water heater.  
d. Date of original installation and dates any service work was performed.  
e. Details of the problems as you can best describe them.  
f. List of people, with dates, who have been contacted regarding your  
problem.  
36  
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