Use & Care Manual
With Installation Instructions for the Installer
Direct Vent Gas
Tankless Water Heater
!
Warning: This water heater is not suitable
for use in manufactured (mobile) homes!
The purpose of this manual is twofold: one, to provide the installer with
the basic directions and recommendations for the proper installation
and adjustment of the water heater; and two, to the owner–operator,
to explain the features, operation, safety precautions, maintenance and
troubleshooting of the water heater. This manual also includes a parts
list.
Paloma
PH-25RDVS (N,P)
Rheem/ Ecosense
RTG-66DV (N,P)
ECO-180DV (N,P)
It is very important that all persons who are expected to install, operate
or adjust this water heater read the instructions carefully so they may
understand how to perform these operations. If you don’t understand
these instructions or any terms within it, seek professional advice.
Ruud RUTG-66DV (N,P)
Any questions regarding the operation, maintenance, service or warranty
of this water heater should be directed to the seller from whom it was
purchased. If additional information is required, refer to the section on
If You Need Service.
Richmond
RMTG-66DV (N,P)
Do not destroy this manual. Please read carefully and keep in a safe
place for future reference.
Recognize this symbol as an indication of Important Safety
Information!
!
California Proposition 65 Warning: This product contains
chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm.
!
WARNING: If the information in these instructions is not followed exactly,
a fire or explosion may result, causing property damage, personal injury or death.
!
gas supplier’s instructions.
FOR YOUR SAFETY!
!
— Do not store or use gasoline or other
flammable vapors or liquids or other
combustible materials in the vicinity of
this or any other appliance. To do so may
result in an explosion or fire.
● If you cannot reach your gas supplier, call
the fire department.
● Do not return to your home until authorized
by the gas supplier or fire department.
— WHAT TO DO IF YOU SMELL GAS
— Improper installation, adjustment,
alteration, service or maintenance can cause
property damage, personal injury or death.
Refer to this manual. Installation and service
must be performed by a qualified installer,
service agency or the gas supplier.
● Do not try to light any appliance.
● Do not touch any electrical switch; do not
use any phone in your building.
● Immediately call your gas supplier
from a neighbor’s phone. Follow the
S
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N
D
31-92683-000
CERTIFIED
Printed in Japan
E
R
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I
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®
R
AP14558 (01/08)
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IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this
water heater. It may save you time and money. Pay particular attention to the Safety Instructions. Failure to
follow these warnings could result in serious bodily injury or death. Should you have problems understanding
the instructions in this manual, or have any questions, STOP, and get help from a qualified service technician,
or the local gas utility.
DANGER!
INSTALL AND PROPERLY VENT THE WATER HEATER…
Failure to install and properly vent the water heater to the outdoors as outlined in the
Venting Section of the Installation Instructions in this manual can result in unsafe operation
of the water heater. To avoid the risk of fire, explosion or asphyxiation from carbon
monoxide, never operate this water heater unless it is properly vented and has an adequate
air supply for proper operation.
Be sure to inspect the vent terminal, the air intake, and the coaxial vent system on the water
heater for proper installation at initial start-up; and at least annually thereafter. Refer to
the Care and Cleaning section of this manual for more information regarding coaxial vent
system inspection.
WARNING!
Gasoline, as well as other flammable materials and liquids (which include, but are not
limited to adhesives, solvents, paint thinners etc.), and the vapors they produce are
extremely dangerous. DO NOT handle, use or store gasoline or other flammable or
combustible materials anywhere near or in the vicinity of a water heater or any other
appliance. Be sure to read and follow the labels on the water heater, as well as the warnings
printed in this manual. Failure to do so can result in property damage, bodily injury or
death.
D A N G E R
FLAMMABLES
Flammable Vapors
Vapors from flammable
liquids will explode and
catch fire causing death or
severe burns.
Do not use or store flammable
products such as gasoline,
solvents or adhesives in the
same room or area near the
water heater.
Water heater has a main
burner flame.
The main burner flame:
1. which can come on
at any time and
2. will ignite flammable
vapors.
Vapors:
1. cannot be seen,
2. are heavier than air,
3. go a long way on the
floor and
4. can be carried from
other rooms to the
main burner flame by
air currents.
Keep flammable products:
1. far away from heater,
2. in approved containers,
3. tightly closed and
4. out of children's reach.
Installation:
Do not install water heater
18" above the floor. This will
where flammable products will reduce, but not eliminate, the
be stored or used unless the
main burner flame is at least
risk of vapors being ignited
by the main burner flame.
Read and follow water heater warnings and instructions. If
owners manual is missing, contact the retailer or manufacturer.
3
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IMPORTANT SAFETY INFORMATION
READ ALL INSTRUCTIONS BEFORE USING.
!
DANGER!
WATER TEMPERATURE SETTING
Safety and energy conservation are factors to be considered when selecting the water
temperature setting of a water heater’s remote control. Water temperatures above
125°F (52°C) can cause severe burns or death from scalding. Be sure to read and follow
the warnings outlined on the label pictured below.
Time/Temperature Relationship in Scalds
ꢀ
& # 0 ) ' 4
Water Temperature
Time To Produce a Serious Burn
120°F (49°C)
125°F (52°C)
More than 5 minutes
11/2 to 2 minutes
130°F (54°C)
About 30 seconds
About 10 seconds
Less than 5 seconds
Less than 3 seconds
About 11/2 seconds
About 1 second
135°F (57°C)
140°F (60°C)
145°F (63°C)
150°F (66°C)
*16
155°F (68°C)
Table courtesy of Shriners Burn Institute
The chart shown above may be used as a guide in
determining the proper water temperature for your home.
$740
!
DANGER: Households with small children, disabled
or elderly persons may require a 120°F (49°C) or lower
temperature setting to prevent contact with “HOT” water.
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Maximum water temperature occurs while burner is on.
To find water temperature being delivered, turn on a hot
water faucet and place a thermometer in the water stream
and read the thermometer. (See page 26 & 27 for more
details.)
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The temperature of the water at the outlet of the water
heater can be regulated by setting the temperature on
Remote Control. The remote control was set at 100°F
(38°C) before it was shipped from the factory.
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The diagram to the bottom left illustrates the Remote
Control and how to adjust the water temperature.
Notice: The factory setting allows operating temperatures
between 100°F (38°C) and 120°F (49°C). Temperatures
of 85°F (29°C) and above 120°F (49°C) can be achieved
with the MAIN (UMC-117) remote control. Temperatures
of 85°F (29°C) can be achieved with the Bath (USC-117
or USC2-117) remote control. Only qualified service
personnel should perform this adjustment. Only factory
authorized remote control(s) should be used.
Notice:
Display
shows
°F only.
PRIORITY
°F
POWER
ON/OFF
Notice: When this water heater is supplying general
purpose hot water requirements for use by individuals,
a thermostatically controlled mixing valve for reducing
point of use water temperature is recommended to reduce
the risk of scald injury. Contact a licensed plumber or the
local plumbing authority for further information.
Higher (Hotter)
Lower (Cooler)
85 100 102 104 106 108 110 112 114 116 118 120* 125 130 135 140 °F
29 38 39 40 41 42 43 44 46 47 48 49* 52 54 57 60 °C
* Temperatures 85°F(29°C) and above 120°F (49°C)
can be achieved with the Main (UMC-117) remote
control. See page 34 & 35 for minimum and
maximum temperature adjustment.
4
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DANGER!
NATURAL GAS AND LIqUEFIED PETROLEUM MODELS
Both LP and natural gas have an odorant added to aid in detecting a gas leak. Some
people may not physically be able to smell or recognize this odorant. If you are unsure or
unfamiliar with the smell of LP or natural gas, ask the gas supplier. Other conditions, such as
“odorant fade”, which causes the odorant to diminish in intensity, can also hide or camouflage
a gas leak.
Notice: If a gas leak is present or suspected:
● Do not attempt to find the cause yourself.
● Do not try to light any appliance.
● Water heaters utilizing LP gas are different
from natural gas models. A natural gas
water heater will not function safely on LP
gas and vice versa.
● Do not touch any electrical switch.
● Do not use any phone in your building.
● No attempt should ever be made to
convert the water heater from natural gas
to LP gas. To avoid possible equipment
damage, personal injury or fire, do not
connect the water heater to a fuel type not
in accordance with the unit data plate;
propane for propane units and natural gas
for natural gas units. These units are not
certified for any other fuel type.
● Leave the building immediately and make
sure your family and pets leave also.
● Leave the doors open for ventilation and
contact the gas supplier, a qualified service
agency or the fire department.
● Stay away from the building until the
service call has been made, the leak is
corrected and a qualified agency has
determined the area to be safe.
● LP appliances should not be installed below
grade (for example, in a basement) if such
installation is prohibited by federal, state
and/or local laws, rules, regulations or
customs.
● Propane or LP gas must be used with great
caution. It is heavier than air and will
collect first in lower areas, making it hard
to detect at nose level.
● Before attempting to light the water heater,
make sure to look and smell for gas leaks.
Use a soapy solution to check all gas fittings
and connections. Bubbling at a connection
indicates a leak that must be corrected.
When smelling to detect a gas leak, be sure
to sniff near the floor also.
● Gas detectors are recommended in LP
and natural gas applications and their
installation should be in accordance
with the detector manufacturer’s
recommendations and/or local laws,
rules, regulations or customs.
● It is recommended that more than one
method, such as soapy solution, gas
detectors, etc., be used to detect leaks
in gas applications.
5
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IMPORTANT SAFETY INFORMATION
READ ALL INSTRUCTIONS BEFORE USING.
!
WARNING!
For your safety, the information in this manual must be followed to minimize the risk
of fire or explosion, electric shock, or to prevent property damage, personal injury or
loss of life.
FOR INSTALLATIONS IN THE STATE OF CALIFORNIA
California Law requires that water heaters must be braced, anchored or strapped to resist
falling or horizontal displacement due to earthquake motions. For water heaters up to 52
gallon capacity, a brochure with generic earthquake bracing instructions can be obtained from:
Office of the State Architect, 1102 Q Street, Suite 5100, Sacramento, CA 95814 or you may call
916-445-8100 or ask a water heater dealer.
However, applicable local codes shall govern installation. For residential water heaters
of a capacity greater than 52 gallons or tankless-style, consult the local building jurisdiction
code for acceptable bracing procedures.
SAFETY PRECAUTIONS
Have the installer show you the location of the gas shut-off valve and how to shut it off
if necessary. Turn off the manual shut-off valve if the water heater has been subjected
to overheating, fire, flood, physical damage or if the gas supply fails to shut off.
● Read this manual entirely before installing
● Do not attempt to repair or replace any
part of your water heater unless it is
specifically recommended in this manual.
All other servicing should be referred to a
qualified technician.
or operating the water heater.
● Use this appliance only for its intended
purpose as described in this Use and Care
Manual.
● Be sure your appliance is properly installed
in accordance with local codes and the
provided installation instructions.
READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.
SAVE THESE INSTRUCTIONS
6
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Installing the water heater :
This water heater must be installed in accordance with these instructions, local codes, utility company
requirements and/or in the absence of local codes, use the latest edition of the American National Standard/
National Fuel Gas Code. A copy can be purchased from either the American Gas Association, 400 North
Capitol Street Northwest, Washington, DC 20001 as ANSI standard Z223.1 or National Fire Protection
Association, 1 Batterymarch Park, Quincy, MA 02269 as NFPA 54. In Canada, the latest edition of the CSA
B149.1 Natural Gas and Propane Installation, and the Canadian Electrical Code, CSA C22.1 Part 1, in the
absence of local codes.
Location of Water Heater
The water heater should not be located in
an area where leakage of the heat exchanger
or connections will result in damage to the
area adjacent to it or to lower floors of the
structure.
● The water heater should be installed with
the proper venting materials and termination
suitable for Category III venting.
● A fire stop plate should be installed at every
penetration of a floor or ceiling if the vent is
not running in a fire rated shaft.
When such areas cannot be avoided, it is
recommended that a suitable catch pan,
adequately drained, must be installed under
the water heater.
● Failure to install and properly vent the water
heater to the outdoors as outlined
in the Venting Section of this manual
can result in unsafe operation.
The pan must not restrict combustion
air flow.
● Long hot water lines should be insulated to
!
WARNING:
conserve water and energy.
Combustible construction
refers to adjacent walls
and ceilings and should not
be confused with
combustible or flammable
products and materials.
Combustible and/or
flammable products and
materials should never be
stored in the vicinity of this
or any gas appliance.
A gas fired water heater or any other appliance
should not be installed in a space where liquids
which give off flammable vapors are
to be used or stored. Such liquids include
gasoline, LP gas (butane or propane), paint
or adhesives and their thinners, solvents
or removers.
● The water heater and water lines should
be protected from exposure to freezing
temperatures.
● Do not install the water heater in
bathrooms, bedrooms, any occupied rooms
normally kept closed, or in outdoor areas.
Because of natural air movement in a room or
other enclosed space, flammable vapors can be
carried some distance from where their liquids
are being used or stored. The open flame of
the water heater’s main burner can ignite these
vapors causing an explosion or fire which
may result in severe burns, death or property
damage.
● Do not install water heater where subject
to vibrations.
● Do not install the water heater in
Recreational Vehicles, Mobile Homes,
Boats and other Watercrafts.
Minimum Clearance from
Combustible and
Non-Combustible
Construction.
● Do not install the water heater near vents
for heating or cooling. A minimum of 4 feet
(1.2 m) should be maintained.
The water heater must be located so it is not
subject to physical damage, for example, by
moving vehicles, area flooding, etc.
min.
1/2 "
(1.3 cm)
min.
min. 1"
min. 1"
1/2 "
(2.5 cm)
(2.5 cm)
(1.3 cm)
● Minimum clearance from combustible and
non-combustible construction is 1/2” (1.3
cm) sides, 0” rear (with support bracket);
12” (30 cm) from the bottom; 12” (30 cm)
from the front of the water heater; and 12”
(30 cm) from the top (24” [61 cm] from
front and top is recommended for servicing
purposes).
min. 12"
(24" (61 cm) minimum is
recommended for service)
(30 cm)
If the water heater is installed in a garage, it
should be installed so that the direct ignition
system and main burner are no less than 18
inches (45 cm) above the garage floor.
Top = 12" (30 cm) Bottom = 12"
Front = 12" (30 cm) Back = 0"*
Side = 1/2"
CoAxial Vent = 1"
* (with support bracket)
Raising the gas fired water heater will reduce
BUT NOT eliminate the possibility of lighting
the vapor of any flammable liquids which may
be improperly stored or accidentally spilled.
● Maintain a minimum clearance of
1” (2.5 cm) around the coaxial vent
pipe to combustible or non-combustible
construction, unless otherwise specified
by vent manufacturer or installed in an
enclosed space. If the clearances stated on
the Instruction/Warning Label, located on
the front panel of the heater differ, install
the water heater according
!
WARNING: Follow vent
manufacturer’s instruction
while installing vent. If
required, provide
additional clearances from
vent to combustibles per
vent manufacturer’s
instruction.
● The water heater should be installed as
close as practical to the vent termination
to minimize vent length and the number of
elbows required for venting.
to the clearances stated on the label.
1” (2.5 cm) min
1” (2.5 cm)
min
1” (2.5 cm)
min
Coaxial Vent Pipe
& Air Intake
7
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Installing the water heater:
NOTICE: The water heater
Corrosive Atmospheres
should not be installed near
an air supply containing
halogenated hydrocarbons.
The air in beauty shops, dry cleaning
establishments, photo processing labs,
and storage areas for liquid and powdered
bleaches or swimming pool chemicals
often contains such halogenated
hydrocarbons.
Propellants from common spray cans
or gas leaks from A/C and refrigeration
equipment are highly corrosive after
passing through a flame.
The water heater warranty is voided when
failure of the heater is due to operation in
a corrosive atmosphere.
An air supply containing halogenated
hydrocarbons may be safe to breathe,
but when it passes through a gas flame,
corrosive elements are released that
will shorten the life of any gas burning
appliance.
Inspect Shipment
Inspect the water heater for possible damage. Check the markings on the rating plate of
the water heater to be certain the type of gas supplied corresponds to the water heater
requirements. Verify all included parts are present (see below).
Use
&
Care Manual
W
i th Installation Instructions for the Installer
Certificate of
Limited
Residential
Tankless WateGrasHeaters
Warranty
Warning: This water heater is not suitable for
use in manufactured (mobile) homes!
®
The purpose of this manual is twofold: one, to provide the installer with
the basic directions and recommendations for the proper installation and
adjustment of the water heater; and two, to the owner–operator to
,
explain the features, operation, safety precautions, maintenance and
troubleshooting of the water heater This manual also includes parts
list.
PRIORITY
.
a
COMMERCIAL
W
A
T
E
R
H
E
A
T
E
R
S
It is imperative that all persons who are expected to install, operate or
adjust this water heater read the instructions carefully so they may
understand how to perform these operations. If you don’t understand
these instructions or any terms within it, seek professional advice.
Any questions regarding the operation, maintenance, service or
warranty of this water heater should be directed to the seller from whom
it was purchased. If additional information is required, refer to the
section on How to Obtain Service Assistance.
°F
Do not destroy this manual. Please read carefully and keep in
place for future reference.
a
safe
Wood Screw x 5pcs.
Washer x 4 pcs.
COMMERCIAL
GAS TER HEATERS
YEAR HEA EXCHANGER AND
YEAR ARTS LIMITED ARRANTY
T
ANKLESS
!
!
Recognize this symbol as an indication of Important Safety
nformation!
WA
WITH
1
A
3
T
California Proposition 65 Warning: This product contains
chemicals known to the State of California to cause cancer birth
P
W
,
defects or other reproductive harm.
W
A RNING: If the information in these instructions is not followed exactly,
fire or explosion may result causing property damage, personal injury or death.
AP13487-1 (03/05)
!
POWER
ON/OFF
!
FOR YOUR SAFETY!
—
Do not store or use gasoline or other
flammable vapors or liquids or other
combustible materials in the vicinity of this or
�
�
—
If you cannot reach your gas supplier call
,
the fire department.
Do not return to your home until authorized
by the gas supplier or fire department.
any other appliance.
explosion or fire.
To
do so may result in an
Improper installation, adjustment,
—
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
alteration, service or maintenance can cause
property damage, personal injury, or death
Refer to this manual. Installation and service
.
�
�
Do not touch any electrical switch; do not
use any phone in your building.
Warranty
must be performed by
a
qualified installer
,
service agency or the gas supplier
.
�
Immediately call your gas supplier from
neighbor’s phone. Follow the gas
supplier’s instructions.
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Printed in USA
Tankless Unit
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Remote Control
Assembly Kit
Manual Appliance
Gas Shut-off Valve
Use & Care Manual
8
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The water heater must be installed with a 3”/5” diameter UL approved Category III Coaxial Stainless Steel
appliance coaxial vent pipe and an appropriate adapter.
Venting
DANGER: Failure to
Notes on pre-existing vent:
The installation of venting must comply
with national codes, local codes and the
vent manufacturer’s instructions.
install the appliance vent
adapter and properly vent
the water heater to the
outdoors as outlined in the
Venting section of this
manual will result in unsafe
operation of the water
heater, causing death,
YES!
NO!
The water heater must be vented to the
outdoors as described in these instructions.
DO NOT connect this water heater to a
chimney. It must be vented separately from
all other appliances.
If the water heater is being installed as a
replacement for an existing water heater, a
thorough inspection of the existing venting
and air intake system must be performed
prior to any installation work. Verify that the
correct materials, vent lengths and terminal
locations as detailed in this Use and Care
Manual have been met. Carefully inspect the
entire venting and air intake system for any
signs of cracks or fractures, particularly at
the joints between elbows or other fittings
and the straight runs of vent pipe. Check the
system for signs of sagging or other stresses
in the joints as a result of misalignment of
any components in the system. If any of
these conditions are found, they must be
corrected in accordance with the venting
instructions in this manual before completing
the installation and putting the water heater
into service.
serious injury, explosion,
or fire. To avoid the risk
of fire, explosion, or
asphyxiation from carbon
monoxide, NEVER operate
the water heater unless it is
properly vented and has
adequate air supply for
proper operation as
All coaxial vent components (adapters, pipe,
elbows, terminals, etc.) should be UL 1738
Certified Stainless Steel Venting Material
(e.g. AL29-4C).
The specified vent termination must be used.
(Refer to pages 13 and 14 for an example of
the concentric vent.)
Use the screws provided to connect the
coaxial vent pipe with the anti-disconnection
joint.
Follow coaxial vent manufacturer’s
installation instructions and their
recommended clearances to combustibles.
The unit can be vented either horizontally
or vertically.
Coaxial vent pipe runs must be adequately
supported along both horizontal and vertical
runs.
outlined in the Venting
section of this manual.
WARNING: Use 3”/5”
UL approved Category III
Stainless Steel vent
material only. No other
vent material is permitted.
See the back page of this manual
for additional requirements for the
Commonwealth of Massachusetts.
WARNING: Refer to
page 7 for clearances to
combustible material.
The maximum recommended unsupported
span should be no more than five (5) feet
(1.5 m). Support isolation hanging bands
should be used. DO NOT use wire. (See
diagram below).
Venting Lengths
MAXIMUM VENT LENGTH: The
condensate formed during operation of the
unit is evacuated from the appliance and to
prevent rain from entering the appliance.
system will not operate if there is excessive
restriction (pressure drop) in the venting
system. A maximum 26’(8.0 m) of vent pipe
may be used provided there is only one 90°
elbow in the system. If additional elbows are
required: two elbows can be used with 24’
6"(7.5 m), three elbows can be used with 23’
An upward slope toward the vent terminal is
not acceptable for horizontal venting.
Number Maximum
of 90°
elbows
(bends)
Length of
Straight
Pipe
MINIMUM VENT LENGTH: The venting
may be as short as 12” (30 cm), provided
one vent termination is installed to the
outdoors through a sidewall, one 94° elbow
is included in the installation and the wall
plates are installed.
(7.0 m) or four elbows can be used with 21
6" (6.5 m) of vent pipe.
’
1
2
3
4
26’
(8.0 m)
24' 6"’
(7.5 m)
A 90° elbow is equivalent to 1’6” (.5 m) of
straight pipe. A 45° elbow is equivalent to
9” (.25 m) of straight pipe.
23"
(7.0 m)
The vent termination does not count as
straight pipe when determining total vent
lengths.
Notice: Make sure that the seam of the inner
vent pipe in horizontal runs is toward the
top of the installation (see diagram to the far
left).
21' 6"
(6.5 m)
The 94° elbow is equivalent to a 90° elbow.
The vent should be installed with a slight
downward slope of 7/8” per foot of
horizontal run toward the vent terminal (see
diagram below). This ensures that any
Vent Seam
7/8" per foot
Wall Plates
downward slope
94° Elbow
Fire
2’
(61 cm)
Stop
Vent Pipe
Max.
9
Ceiling
Board
Inspection
Inspection
Access
Panel #2
Access Panel #1
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Installing the water heater:
Venting Through Closed Spaces
If the coaxial vent piping passes through a closed space, a minimum
clearance of 1” (2.5 cm) when installed horizontally or 6” (15 cm) when
installed vertically should be maintained between the coaxial vent pipe
and combustibles and noncombustibles. Be sure to follow local codes
and vent manufacturer’s installation instructions.
7/8" per foot
Wall Plates
downward slope
94° Elbow
Fire
2’
(61 cm)
Max.
Stop
Vent Pipe
For maintenance and inspection purposes, the following access panels
are required.
Ceiling
Board
● Two (2) inspection access panels large enough to allow access for
venting inspection. One (1) of these access panels should be close
to where the coaxial vent pipe enters the ceiling. The other access
panel should be near the vent termination.
Inspection
Inspection
Access
Panel #2
Access Panel #1
● A ventilation access panel with a 16 in2 (103 cm2) opening should
be provided every 10 ft (3 m).
Appliance Vent Adapter
CAUTION: Ensure that
the appliance vent adapter is
securely attached to the water
heater collar.
The water heater must be installed
with a UL 1738 approved Category III
Stainless Steel appliance coaxial vent
adapter.
● Slide adapter end “A” down over heater
collar “B” as far as it will go.
● Use the screws provided with the vent
adapter to attach the adaptor to the heater
collar.
Exhaust
Flow
Read the following instructions before
installation.
Appliance
Vent Adapter
A
● Test fit the adapter over the water heater
NOTICE: Follow the appliance coaxial vent
adapter manufacturer’s instructions.
collar before proceeding.
Collar
B
Water Heater
Draining the Condensate
CAUTION: Condensate
is known to be acidic; refer
to local, state (provincial)
or federal codes for proper
handling and discharge
methods.
Provision should be made to collect and
When a water heater is vented vertically,
an UPWARD slope must always be used.
A condensate trap must be installed in the
horizontal section of the vent and as close
as practical to the water heater in order to
prevent condensate from draining back into
the water heater. See the diagram on page 14
showing UPWARD slope for vertically
vented water heaters.
dispose of condensate from venting systems.
When a water heater is vented horizontally,
the vent pipe can have a DOWNWARD or
UPWARD slope towards the termination. If
an UPWARD slope is used, a condensate trap
must be installed as close as practical to the
water heater in order to prevent condensate
from draining back into the water heater.
See Examples A and B on page 13 and 14
for DOWNWARD and UPWARD slope for
horizontally vented water heaters.
CAUTION: Condensate
must drain away from the
water heater and should
not be allowed to drain
back into any part of the
vent system.
Always attach a drain hose to the drain fitting
and plumb the hose to a sanitary sewer drain.
A high temperature silicone tubing suitable for
use with acidic condensate and appropriate for
the temperature range should be used.
WARNING: Failure to
provide a vent condensate
drain close to the appliance
could allow acidic flue gas
condensate to enter into
appliance flueways, causing
premature failure of the
appliance.
The drain tube is fashioned into a “pigtail” trap
and must be filled with water to prevent flue
gases from emitting into the building prior to
operating the appliance.
10
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area Where terminal iS nOt permitted
air Supply inlet
V Vent terminal
X
Horizontal Vent Terminal Location
The following information should be used for determining the proper location of the vent
terminal for direct vent tankless water heaters.
Canadian installations 1
uS installations 2
A= Clearance above grade, veranda,
porch, deck or balcony.
12 inches (30 cm) above anticipated
snow level.
12 inches (30 cm) above anticipated
snow level.
B= Clearance to window or door that
may be opened.
6 inches (15 cm) for appliances <
10,000 Btuh (3 kW), 9 inches (23 cm)
for appliances > 10,000 Btuh (3kW)
and < 50,000 Btuh (15kW), 12 inches
(30 cm) for appliances > 50,000 Btuh
(15kW).
6 inches (15 cm) for appliances < 10,000
Btuh (3 kW), 12 inches (30 cm) for
appliances > 10,000 Btuh (3kW) and <
100,000 Btuh (30kW), 36 inches (91 cm)
for appliances > 100,000 Btuh (30kW).
C= Clearance to permanently closed
window.
*
*
*
D= Vertical Clearance to ventilated
soffit located above the terminal
within a horizontal distance of 2
feet (61 cm) from the center line of
the terminal.
*
E= Clearance to unventilated soffit.
F= Clearance to outside corner.
*
*
*
*
*
*
G= Clearance to corner.
H = Clearance to each side of center line
extended meter/regulator assembly.
above
3 feet (91 cm) within a height 15 feet
(4.57 m) above the meter/regulator
assembly.
*
*
I = Clearance to service regulator
coaxial vent outlet.
3 feet (91 cm)
J = Clearance to nonmechanical air
supply inlet to the combustion
air inlet to any building or other
appliance.
6 inches (15 cm) for appliances <
10,000 Btuh (3 kW), 12 inches (30 cm)
for appliances > 10,000 Btuh (3kW)
and < 100,000 Btuh (30kW), 36 inches
(91 cm) for appliances > 100,000 Btuh
(30kW).
6 inches (15 cm) for appliances < 10,000
Btuh (3 kW), 9 inches (23 cm) for
appliances > 10,000 Btuh (3kW) and <
50,000 Btuh (15kW), 12 inches (30 cm)
for appliances > 50,000 Btuh (15kW).
3 feet (91 cm) above if within 10 feet
(3 m) horizontally.
K = Clearance to mechanical air supply
inlet.
6 feet (1.83 m)
L = Clearance above paved sidewalk or
paved driveway located on public
property.
7 feet (2.13 m)†
Not Allowed
*
M = Clearance under veranda, porch,
deck or balcony.
Not Allowed
1
2
†
In accordance with current CSA-B149.1 Installation Codes.
In accordance with current ANSI Z223.1/ NFPA 54 National Fuel Gas Code.
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family
dwellings and serves both dwellings.
*
For clearances not specified in ANSI 223.1/NFPA 54 or CSA-B149.12, one of the following shall be indicated:
a)
b)
A minmum clearance value determined by testing in accordance with section 2.20, or;
A reference to the following footnote: "Clearance in accordance with local installtion codes and the require-
ments of the gas supplier."
11
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Installing the water heater:
Additional Considerations
Indoor Water Heater
Do NOT install vent terminal under any patio or deck.
To help prevent moisture from freezing on walls and under
eaves, do not locate vent terminal on the side of a building with
prevailing winter winds.
Caulk
Rising moisture will
collect under eaves.
To help prevent water lines from freezing, do not locate vent
terminal on the side of a building with prevailing winter winds.
If soffit vent is too close,
block off and install new
vent at another location.
6’
(1.8 m)
Do NOT terminate vent directly on brick or masonary surfaces. A
rust resistant sheet metal backing plate (1x1 foot) (30x30 cm) is
recommended behind vent. See figure on left.
Inside
Caulk
6’ (1.8 m)
Caulk
zone or to edge of window
etc.,starting within 6’ (1.8 m).
Corner
6’ (1.8 m)
Caulk Zone
Caulk
Do Not locate vent terminal too close to shrubbery, as flue gases
may damage them.
RTV silicone caulk
1 ft. sq. (30 x 30 cm) sheet metal plate on
brick or masonry surface, recommended.
4’
(1.2 m)
Caulk all cracks, seams and joints within six (6) feet (1.8 m) of
vent terminal.
WARNING Moisture in the flue gas will condense as it
:
Caulk around wall face plate for weather tight seal.
leaves the vent terminal. In cold weather this condensate can
freeze on the exterior wall, under the eaves and on
surrounding objects. Some discoloration to the exterior of
the building is to be expected. However, improper location
or installation can result in severe damage to the structure
or exterior finish of the building
All painted surfaces should be primed to lessen the chance of
physical damage. Painted surfaces will require maintenance.
Insulate vent pipe of water heaters exposed to cold conditions
(attics, crawl spaces, etc.) with inflammable material to help prevent
moisture from accumulating in the vent pipe. The insulation should
be rated for the temperature and should not contain substances that
corrode the vent pipe.
WARNING: For multiple unit installation, a minimum
distance between vent terminations must be maintained to
prevent recirculation of vent gases. Maintain a center-to-center
distance between vent terminations of 19 inches (48 cm) for two
unit installation. Maintain a center-to-center distance between
vent terminations of 21 inches (53 cm) for three or more unit
installation.
Do NOT extend exposed vent pipe of indoor water heaters outside
of building.
Guard vent against accidental contact with people and pets.
12
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Installing the water heater:
Horizontal Vent Installation continued.
Use 4 hollow wall anchors, at least
1/8 inch (0.32 cm) in diameter and of
appropriate length for the thickness of
the sheathing, if sheathing is particle
board or other composite material.
Install the appliance adapter onto the
appliance and use (4) four screws to
secure the appliance adapter to the
appliance. Now attach other required
vent and air intake material between
the appliance adapter and the horizontal
vent termination.
Inner W a ll
Inner W a ll Plate
Outer Wall Plate
94° Elbow
Use 4 #10x1-1/4” wood screws for
plywood, solid wood sheathing or
Vent
Pipe
Appliance
Vent Adapter
members. Use suitable masonry anchors
when passing through solid masonry
walls. Reinstall the decorative sheathing
around the faceplate. This assembly may
be painted to match the exterior decor.
Outer
W all
Maintain the proper clearance between
the vent pipe and combustible or non-
combustible material as required by the
vent manufacturer.
Caulk for
weather s
eal
W ater
Heater
Outside W a ll
There is a 1" (2.5 cm) minimum
clearance required between air
intake pipe and combustible or non
combustible material.
Apply silicone sealant or silicone/latex
caulk around the vent section where
it passes through the plate and around
the plate where it is attached to the
structure. This will provide a weather
seal to keep moisture outside the
building. Ensure a sufficient seal is
made. Now attach the female end of
the air intake tee to the male end of the
3”/5” concentric vent pipe.
Mounting
Brackets
Side V i ew
Side View
Proper support be provided for the vent
and air intake pipes as mentioned in the
venting section.
WARNING: Use
UL approved Category III
vent material only. No other
vent material is permitted.
Support method used should isolate
the vent pipe from floor joist or other
structural members to help prevent the
transmission of noise and vibration.
Push firmly on the air intake tee until
the outer jacket has made contact with
the snap ring located on the male end of
the 3”/5” concentric vent pipe section.
When fully assembled the outer female
end will overlap the male end 1 inch
(25.4 mm).
CAUTION: Follow the
vent manufacturer’s
installation instructions as
design might vary from
manufacturer to
Do not support, pin, or otherwise
secure the venting system in a way that
restricts the normal thermal expansion
and contraction of the chosen venting
material.
manufacturer.
Use the self-tapping screws provided
with the vent kit to connect the two
outer pipes.
Seal the over lapping area of the outer
pipe (5” concentric pipe) with a thick
bead of caulk.
7/8" per foot
Wall Plates
downward slope
94° Elbow
Fire
2’
Stop
Vent Pipe
(61 cm)
Max.
Ceiling
Board
Inspection
Access Panel #1
Inspection
Access
Panel #2
Example A: Typical Horizontal Termination
w/ 7/8” per foot DOWNWARD Slope
13
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Installing the water heater:
Vertical Vent Termination Location
The location of the vent terminal depends on the following
minimum clearances and considerations (see diagram at left):
Only Rheem approved
termination and parts
should be used during
installation.
Minimum twelve (12) inches (30 cm) above roof.2
Minimum twelve (12) inches (30 cm) above anticipated
snow level.
Vent Pipe
Through Roof
Maximum twenty-four (24) inches (60 cm) above roof level
without additional support for vent.
Four (4) feet (1.2 m) from any gable, dormer or other
roof structure with building interior access (i.e., vent,
window, etc.).
Ten (10) feet (3 m) from any forced air inlet to the building.
Any fresh or make-up air inlet such as a dryer or furnace
area is considered to be a forced air inlet.3
Min. 12" (30 cm) Above Roof 1
Min. 12" (30 cm) Above Anticipated Snow Level.
Max. 24" (60 cm) Above Roof (Without Additional Support)
2
For installations in Canada 18" (45.7 cm).
1 Min. 18" (46 cm) Above Roof for installations in Canada.
3 For installations in Canada 6' (1.8 m).
Vertical Vent Installation
A fire stop plate should be installed at every
penetration of a floor or ceiling if the vent
is not running in a fire-rated shaft. Maintain
the recommended air space clearance to
combustible materials and building insulation.
vertical or horizontal runs as previously
mentioned. If required, use silicone sealant
at the point the vent connector joins the
water heater.
Notice: Only Rheem
approved termination
and parts should be used
during installation.
Install adequate flashing where the vent
pipe passes through the roof. Determine the
Once the vent terminal location has been
determined, make a hole through the roof and vent terminal height and install the vent pipe
interior ceiling to accommodate the vent pipe. accordingly. Refer to the diagram above for
Complete the vent pipe installation to the
water heater’s vent connector fitting on the
water heater vent collar outlet. Support
Notice: Follow vent
manufacturer’s installation
instructions and their
recommended clearances to
combustibles as required.
proper vent terminal height.
The vent roof system must terminate at least
1 foot (30 cm) above the roof line and at least
2 feet (61 cm) higher than any portion of the
building within 10 feet (3 m).
Vertical
Te rmination
Adapter
Storm
Collar
Install supports every 5 feet (1.5 m) vertically
along the vent pipe route. Vertical supports
are required after every transition to vertical
and are required after every offset elbow.
When the vent is free-standing and penetrates
a roof/ceiling, another means of support must
be used at a second location.
Air Intake
Adjustable
Roof
Flashing
Roof Jack
3“/ 5” Concentric Pipe
Firestop
Support
Clamp
Follow the vent manufacturer’s recommended
installation instructions provided with the
vent purchased from the manufacturer.
Chase Requires
6" (15 cm) Clearance
to Combustibles
1/4" per foot upward slope
1" (2.5 cm) Clearance
Firestop
Support
Hanger
2'
(61 cm)
Max
Condensate
Tr ap
To Drain. Dispose of
condensate in accordance
to local codes
Vent
Adapter
Detail of
condensate trap.
Standard Vertical Vent Termination
14
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Mounting the Water Heater
Make sure the location of the appliance allows lower bracket to the wall (Left and Right).
CAUTION:
for easy access and operation.
Repeat to affix the top bracket.
Reinforcement of the wall is
required in case the wall is
not strong enough to hold
the appliance.
Wall studs should be utilized when mounting
the water heater to the wall. Alternately, a
suitable piece of wood may be placed inside
or outside of the wall to span the distance
between the wall studs. Fasten the water
heater mounting brackets to the wood.
The brackets can be adjusted to change the
distance between the back of the appliance
and the wall within the range of 3/8” (.95 cm)
to 1-1/2” (3.8 cm).
Loosen the adjustment screws of both the top
and the bottom brackets to adjust the distance
(See diagram below).
1/8" (.32 cm)
Clearance
Wood
Screw
Upper Bracket
Washer
In case of dry wall or concrete wall, use
drywall anchors or lag bolts.
Wood
Screw
TOP
The water heater requires 120VAC/60Hz.
Have a receptacle with ground terminal near
the water heater. The length of the power
supply cord is 6 feet (1.8 m).
Adjustment Screws
Bracket
Washer
Wood
Screw
Lower Bracket
Install a wood screw for the upper bracket
with a clearance of 1/8” (.32 cm) between the
wall and the screw head. Hang the center of
the upper bracket on the screw.
The image above may differ
in appearance from your
water heater.
Adjustment Screws
BOTTOM
Bracket
The image above may differ in appearance
from your water heater.
Using a wood screw and a washer, affix the
Thermal Expansion
A thermal expansion tank will be required if
the water heater is installed in a closed loop
system to prevent damage to heater, related
piping and relief valve. Replacing the relief
valve will not correct the problem! The
condition and eliminating the repeated
operation of the relief valve. Other methods
of controlling thermal expansion are also
available. Contact your installing contractor,
water supplier or plumbing inspector for
expansion tank is designed with an air cushion additional information regarding this subject.
built in that compresses as the system pressure
increases, thereby relieving the over pressure
Water Supply Connections
IMPORTANT: Do not
apply heat to the HOT or
COLD water connections. If
sweat connections are used,
sweat tubing to adapter
before fitting adapter to
the water connections on
heater. Any heat applied
to the water supply fittings
will permanently damage
the internal components
of the water heater.
Plumbing should be carried out by a qualified
plumber in accordance with local codes.
Required Water Pressure = Min. Operating
Water Pressure (14 psi [97 kPa]) + Pipe
Pressure Loss + Faucet and Shower
Pressure Loss + Safety Margin (more than
5 psi [34 kPa]).
Use approved plumbing materials only.
The diameter of the pipe lines should be a
minimum of 3/4”.
● To supply hot water to upper floors,
additional water pressure (0.44 psi/ft
[10 kPa/m]) must be ensured. The
measurement should be calculated by the
distance between the water inlet of the
water heater (ground level) to the hot
water faucet (upper floor level).
To conserve energy and to prevent freezing,
insulate both cold and hot water supply
lines. DO NOT cover the drain or pressure
relief valve.
To ensure proper operation of the water
heater, the following water pressure guidelines
should be followed:
Notice: Due to cold
enviroments, ice may
potentially accumulate at
the water connections. In
this case, please insert the
power cord of the water
heater into an electrical
outlet. The ice should melt
withing approximately 10
minutes and at this time the
water connections can be
made.
● Well water systems should be set to ensure
a minimum system pressure of 40 psi (276
kPa). The pressure should remain stable
during the operation of the water heater.
● Operation of the water heater requires the
minimum water pressure of 14 psi (97 kPa)
and a minimum water flow rate of 0.66
gpm (2.5 lpm).
● When the water is supplied from a water
supply tank, the height of the tank and the
diameter of the pipes and their relation
to water pressure should be taken into
consideration. Gravity water pressure is
not recommended.
● A water pressure of 40 psi (276 kPa) is
required to achieve maximum flow rate.
● To maintain proper performance, ensure
sufficient water supply pressure. The
15
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Installing the water heater:
Water Supply Connections, continued
Notice: If the water flow resistance of a
shower head is too high, the burner in the
water heater will fail to ignite. Keep the
shower head clean from debris that could
cause additional pressure drop.
Be sure to connect the water inlet and the
hot water outlet as shown on the water
heater. If reversed, the water heater will
not function.
CAUTION: This water
heater must only be used with
the following water supply
system conditions:
Installation of unions or flexible copper
connections are recommended on the
HOT and COLD water lines, so that the
water heater may disconnect easily for
servicing, if necessary.
● With clean, potable water
free of corrosive chemicals,
sand, dirt or other
Notice: If using mixing valves on the
outlet, choose one that prevents cold
water pressure from overcoming hot water
line pressure.
contaminates.
● With inlet water
temperatures above 32°F
(0°C), but not exceeding
120°F (49°C).
Notice: If multiple water heaters are
installed in a manifold system, the
water piping must be in “Parallel”. A
water pressure of 40 psi (276 kPa) is
recommended for each water heater for
proper operation of the water heaters.
Install a Check Valve between the water
heater and the water shutoff valve (see the
top left diagram).
The following should be addressed in
regards to the HOT WATER OUTLET:
● Free of lime and scale
deposits.
● Connections between the water heater
and point(s) of use should be as short
and direct as possible.
● DO NOT reverse the hot
and cold water connections.
The water heater will
not operate.
Alternate Water Piping Arrangement
with Optional Valve Kit
Valve kits may be purchased and installed as
optional items. Contact your distributor or
place of purchase for details.They allow for
one person full diagnostic testing and ease
of flushing the system. The kit includes two
full port isolation valves, one for the cold
side and one for the hot side. Refer to
page 22.
● Local codes shall govern the exact type
of pipe material to be used for water
connections.
Water Filter
● To conserve energy and minimize heat
loss, insulation of hot water piping is
recommended (see Hot and Cold Pipe
Insulation Installation on page 23).
Clean the
Water Filter
Water Inlet
Install a shutoff valve near the inlet of
the water heater for service and draining
purposes.
Check Valve
Nipple
Notice: The flow rate of hot water
may vary when more than two faucets
(appliances, fixtures, etc.) are being used
simultaneously.
It is not recommended to use pipes with
smaller diameters than the water supply
connection of the water heater.
Water
Notice: The pipes MUST be completely
drainable. If the hot water faucets are
located at a point higher than the water
heater, place a drain valve at the lowest
point (see diagram at the left).
Notice: Use only teflon tape on
cold and hot water connections and
Before connecting the water supply pipe
to the water heater, open the shutoff valve
and clean out sand, debris, air, caulking
material, etc. inside the pipe. Connect to
the water inlet, then check water flow.
Close the shutoff valve and clean the
water filter.
lines.
Hot
Water
Tap
Drain Valve
This appliance is not
intended for space heating
application. Do not
connect this heater to
waterlines previously
used for space heating
or non-potable water
distribution. All water
piping and components
shall be suitable for
potable water.
16
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Relief Valve
A new pressure relief valve, complying
with the Standard for Relief Valves and
Automatic Gas Shut-Off Devices for Hot
Water Supply Systems, ANSI Z21.22/
CSA 4.4, must be installed at the hot water
outlet connection of the water heater at
the time of installation. Local codes shall
govern the installation of relief valves.
● The end of the discharge line should not
be threaded or concealed and should be
protected from freezing. No valve of any
type, restriction or reducer coupling should
be installed in the discharge line.
Drain Valve
shown on
right without
tubing.
Notice: Local codes govern the installation
of relief valves. If local codes require that a
temperature and pressure relief valve should
be installed, the manufacturer recommends
a type 40XL Watts T&P relief valve or an
equivalent model be used.
For safe operation of the water heater, be
sure that:
Drain
Valve
● The pressure rating of the relief valve
must not exceed 150 psi (1034 kPa), the
maximum working pressure of the water
heater as marked on the rating plate.
Pressure
Relief
Valve
Notice: Manual operation of relief valves
should be performed at least once a year. Turn
off the electrical power and gas shutoff valve.
Lift and release lever on the relief valve and
check the manual operation of the relief valve.
You should take precaution to avoid contact
with the hot water coming out of the relief
valve and to prevent water damage.
● The BTUH rating of the relief valve must
equal or exceed the BTUH input of the
water heater as marked on its rating plate.
Union
● No valve of any type should be installed
between the relief valve and the water
heater
Water
Shutoff
Valve
Notice: If the relief valve on the system
discharges periodically, a problem exists and
service to the water system is required.
● Discharge from the relief valve should
be piped to a suitable drain to eliminate
potential water damage. Piping used should
be of a type approved for the distribution of
hot water.
Relief
Valve
Discharge
Line
Hot Water
Supply
Outlet
Drain
Tube to
suitable
drain
The vinyl tubing as shown is supplied and
connects to the drain valve located at the hot
water outlet as shown in the diagram at left.
Route the other end of the vinyl tubing to the
drain pan or a suitable drain where leakage
from the heater will not result in damage to
the area adjacent to the heater or to lower
floors of the structure.
Cold
Water
Supply
Inlet
● Hot and cold water lines should be
insulated up to the water heater. Refer
to page 23 for details.
Notice: The above illustrates
a pressure-only relief valve. If
● The discharge line must be
local codes require a combination
temperature and pressure relief
valve be installed, an extension
piece may be needed to ensure that
the valve probe is not directly in
the flow path of the water.
NO SMALLER than the outlet of the
relief valve and must pitch downward to
allow complete drainage (by gravity) of
the relief valve and discharge line.
17
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Installing the Main Remote Control:
WARNING: Do not attempt to convert this water heater for use with a different type of gas other than the type shown
on the rating plate. Such conversion could result in hazardous operating conditions.
Gas Supply
The supplied Manual Gas Appliance Shutoff
A sediment trap should be installed at the
Valve must be installed at the gas connection of bottom of the gas line.
the water heater at the time of installation (see
Do not use excessive force (over 31.5 ft lbs.
Manual
Gas
diagram to the left).
[42.7 Nm]) in tightening the pipe, particularly if
teflon pipe compound is used, as the unit may
be damaged.
Supply
Line
The branch gas supply line to the water heater
should be a minimum of 3/4” black steel pipe
or other approved gas piping material.
Shutoff
(Valve)
The inlet gas pressure to the water heater must
not exceed 10.5” w.c. (2.6 kPa) for natural or
14” w.c. (3.5 kPa) for LP gas. For purposes
of input adjustment, the minimum inlet gas
pressure (with main burner on) is shown on
the water heater rating plate. If high or low gas
pressures are present, contact your gas supplier
for correction.
A ground joint union or ANSI design certified
semi-rigid or flexible gas appliance connector
should be installed in the gas line close to the
water heater. The National Fuel Gas Code
(NFGC) ANSI Z223.1 and CAN B149 code
mandates a manual gas shut-off valve: See
NFGC & B149 for complete instructions.
Manual Gas
Appliance
Shutoff
(Supplied)
Union
If flexible connectors are used, the maximum
length shall not exceed 36” (91 cm).
NOTICE: To ensure proper operation of the
heater the gas pipe and gas meter must be sized
correctly.
Sediment Trap
Cap
If lever type gas shut offs are used, they shall
be T-Handle type.
Gas piping shall be in accordance with local,
utility company requirement and/or in the
absence of local codes, use the latest edition of
the National Fuel Gas Code. In Canada, the latest
edition of CSA B149.1 Natural Gas and Propane
installation code.
Compound used on the threaded joints of the
gas piping must be of the type resistant to the
action of LP gas. Use compound sparingly on
male threads only.
Leak Testing
The water heater and its gas connections must
be leak tested at normal operating pressures
before it is placed in operation.
WARNING: Never use
an open flame to test for
gas leaks, as property
damage, personal injury,
or death could result.
leaks at all connections and fittings.
Bubbles indicate a gas leak that must
be corrected.
Turn on the gas shut-off valve(s) to the
water heater.
The factory connections should also be leak
tested after the water heater is placed in
operation.
Use a soapy water solution to test for
Pressure Testing the Gas Supply System
WARNING: Install a gas
pressure regulator, in the
gas supply line, which does
not exceed the maximum
supply pressure.
The water heater and its manual gas shut-
off valve must be disconnected from the gas
supply piping system during any pressure
testing of the system at pressures in excess
of 1/2 psi (14” w.c. [3.5 kPa]).
The water heater must be isolated from the
gas piping system by closing the manual gas
shut-off valve during any pressure testing of
the gas supply piping at pressures equal to or
less than 1/2 psi (14” w.c. [3.5 kPa]).
DO NOT use an industrial
type gas regulator.
High Altitude
Do not install this water heater at eleva-
tions above 3,280 feet (1,000 m) without
the proper adjustement. Please contact
your installer, local gas supplier, place of
purchase or the Customer Service phone
number as listed in this Use & Care Manu-
al for more information.
This water heater is certified for installations
up to 3,280 feet (1000 m) above sea level.
The input rating of this water heater is based
on sea level operation. At higher elevations,
the actual input rate may be lower than the
value listed on the rating label.
NOTICE: For installations above 3,280
feet (1,000 m) elevation, contact a quaili-
fied service technician to make the proper
altitude adjustment. See page 35 for ad-
ditional information.
18
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WARNING: Field wiring connections and electrical grounding must comply with local codes, or in
the absence of local codes, with the latest edition of the National Electrical Code, ANSI/NFPA 70, or
in Canada, Canadian Electrical Code, CSA C22.1 Part 1.
Remote Control Installation
One (1) remote control is provided with the
water heater. Additional remote controls may
be purchased separately. Up to three (3) remote
controls can be used with this water heater.
may be subjected to oil and/or steam
from cooking.
NOTICE: The provided
remote control will allow
a maximum temperature
setting of 120°F (49°C).
Temperatures of up to
140°F (60°C) can be
achieved with the MAIN
(UMC-117) remote control.
Only qualified service
personnel should perform
this adjustment.
● Avoid areas where chemical agents (such
as thinner, benzine and alkalines) are used.
The following are considerations for
determining the location of the remote
control(s):
● Avoid areas of direct sunlight.
● The MAXIMUM distance between the water
heater and the remote control installation
location is limited to 195 feet (59 m) of wire.
● DO NOT install any remote control
outdoors or in areas where it can come in
contact with water.
NOTICE: Only one of each type of remote
controls can connect to the water heater.
Therefore, a maximum of three controls
can connect to the water heater.
●
●
Place remote control out of children’s reach.
The remote control can be installed in
convenient locations such as the kitchen,
laundry room, utility room, or directly beside
the water heater.
NOTICE: An optional
cable (EZ Link Cable™)
can be purchased
separately to manifold two
heaters together.
No other manufacturer’s controls are
suitable for use with this water heater.
DO NOT attempt to disassemble the
remote control.
● Avoid areas where the remote control may
be exposed to heat, e.g. ranges or heaters.
● Avoid areas where the remote control
Remote
Control
Model
Remote
Control
Description
Temperature
Set Point
Range
Availability
Base Plate
Number
MAIN
Control
100°F–120°F
(38°C)–(49°C)
Optional (Sold
Separately)
USC1-117
USC2-117
BATH 1
PRIORITY
qualified Technician
85°F (29°C)
°F
Adjustment
PO
WE
ON/OF R
F
100°F–120°F
(38°C)–(49°C)
Optional (Sold
Separately)
Mounting Screw x 2
BATH 2
MAIN
Control screw
qualified Technician
85°F (29°C)
Adjustment
NOTICE: If a manifold system is installed,
the main remote control connected to the
manifold controller (MIC-180) has priority
over the remote controls connected to the
water heater.
100°F–120°F
(38°C)–(49°C)
Factory Default
UMC-117
85°F (29°C)
125°F–140°F
(52°C)–(60°C)
qualified Technician
Adjustment
MIC-180
Manifold
System
Optional (Sold
Separately)
Manifold
System
19
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Installing the Main Remote Control:
WARNING: Field wiring connections and electrical grounding must comply with local codes, or
in the absence of local codes, with the latest edition of the National Electrical Code, ANSI/NFPA 70,
or in Canada, Canadian Electrical Code, CSA C22.1 Part 1.
Remote Control Installation
NOTICE: Extension cable
Connecting the MAIN (UMC-117 ) remote
control to the water heater:
Connecting the remote control to the water
heater:
can be any Type-T 18 AWG
wire similar to a thermostat
wire and need not be
● Drill a 1” (2.5 cm) to 1-1/2” (3.8 cm) hole
● Ensure that the power to the water heater
at the proposed control location.
has been disconnected.
polarity sensitive.
● Install the extension cable between the
location of the remote control and the
water heater.
● Loose the 3 screws located on the remote
control connection cover made of white
plastic (see the diagram on the left top).
Do Not apply sealant to the
remote control cable.
● Remove the base plate from the control.
● Connect the remote control extension
cables from the remote control with the
remote control connection terminals (see
the diagram on the left bottom).
It is not recommended to
have wiring exposed.
● Feed the remote control extension cable
through the central hole in the base plate.
● Fix the base plate to the wall using
suitable screws and wall anchors.
Ensure the projections on the base
plate are pointing upward.
NOTICE: The remote control wire
connection terminals are not polarity
sensitive.
● Firmly tighten the terminal screws.
● Connect the remote control cables to the
extension cable from the water heater.
● Secure the remote control extension cable
on the hook located on the side of the
remote control connection base.
● Place the remote control over the
base plate. Ensure the projections in
the base plate fit into the housings in
the remote control.
Remote Control
● Tighten the 3 screws and attach the remote
control connection cover to the water
heater.
Connection Cover
Gas Valve
● Fix the control to the base plate at the
bottom of the remote control using the
screw provided.
● Switch on the power supply to the water
heater.
● Proceed to “Connecting the remote
control to the water heater”, to complete
installation.
● Ensure proper operation of the remote
Remote
Control
Connection
Terminals
control and water heater.
Projections
Remote
Control
Extension
Cable
W a ll
Penetration
Remote Control
Connection Cable
Suitable
W a ll Anchors
Control
Screw
Base Plate
Screws
20
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WARNING: Field wiring connections and electrical grounding must comply with local codes, or
in the absence of local codes, with the latest edition of the National Electrical Code, ANSI/NFPA 70,
or in Canada, Canadian Electrical Code, CSA C22.1 Part 1.
Electrical Connection
HARDWIRING
THE ELECTRICAL CONNECTIONS:
POWER CORD:
WARNING: Shock
hazard line voltage is
● The electric power supply requirement
for this water heater is 120 VAC/60HZ,
2 Amps.
● Wiring should be carried out by a qualified
present. Before servicing
the water heater, turn off
the electrical power to the
water heater at the main
disconnect or circuit
breaker. Failure to do so
could result in severe
personal injury or death.
electrician in accordance with local codes.
● The water heater requires 120 VAC/60Hz and
● The water heater comes with a three (3) pin
power supply cord. Use only a power outlet
with a ground terminal.
should be properly grounded.
● DO NOT connect grounding wire to water
pipes, gas pipes, telephone cables, lightning
conductor circuits and to grounding circuit
of other equipment that carry a ground-fault
interrupter.
● The installation of an GFCI (Ground Fault
Circuit Interrupter) is recommended.
CAUTION: Label
all wires prior to
● Keep any excess of the power supply cord
on the outside of the water heater.
disconnection when
● An ON/OFF switch must be provided and
● If local codes require hardwiring, see
instructions for “Hardwiring the Electrical
Connections”.
servicing controls. Wiring
errors can cause improper
and dangerous operation.
Verify correct operation
after servicing.
installed for the incoming 120VAC power.
● Wire the water heater exactly as shown
below. A wiring diagram is also found
inside of the cover panel.
● A green screw is provided in the enclosure
for a grounding connection.
● Connect the live wire to black leg wire and
the neutral wire to the white neutral wire.
CONNECTOR FOR CHECKING
THERMOELECTROMOTIVE FORCE
WIRING DIAGRAM
COLOR CODE
R:RED
ON
THERMOCOUPLE
DIP
W
W:WHITE
SWITCH1
R
OFF
5
BR:BROWN
BK:BLACK
BL:BLUE
FAN
1
1
2
2
3
3
4
FM
MOTOR
ON
DIP
R
BK
W
Y
BL
SWITCH2
GY:GRAY
OFF
G
4
SW2
G:GREEN
6 5 4 3 2
1
2
2
SW1
SW3
O:ORANGE
Y:YELLOW
G/Y:GREEN/YELLOW
Q1 P 1
G/Y
SOLENOID
VALVE 3
GND
MIN
MAX
ADJUSTER
SV3
SV2
SV1
SV0
BUTTON BUTTON BUTTON
CIRCUIT
BK
BK
SOLENOID
VALVE 2
R4
BOARD
AMBIENT
THERMISTOR
AIR
M
FLAME ROD1
W
SOLENOID
LED
4 3 2
1
BK
BK
VALVE 1
R3
R2
WATER
THERMISTOR
F
A
INLET
BK
GAS INLET
SOLENOID
VALVE 0
5
4
3
2
1
BK BL
USUALLY
DISCONNECTED
(
)
PROGRAM
CHIP
6 5 4
HEAT
W
W
BK
3 2 1 K
EXCHANGER
THERMISTOR
R
BK
RESISTOR
W
Y
BK
R1
OUTLET
7
6
5
4
3
2
1
BL
HOT WATER
THERMISTOR
W
Y
-
P.G.F.R
PSV
R
VALVE
IG
BK
BK
BK
R
C
ELECTRODE
WATER BY-PASS
WATER VOLUME
B
IGNITER
9
8
GY GY
CONTROL MOTOR
CONTROL MOTOR
8
BK
BK
LIMITER
LIMITER
MOTOR
MOTOR
4 13 H
U
7
R
7
6
5
4
3
2
1
R
G
R
G
6
2
2
ANTI-FROST
HEATER
5
Y
Y
1 4
BK
R
G
Y
BL
O
W
BR
BK
R
G
Y
BL
O
W
BR
W
W
BL
BL
3 3
2 2
1 1
W
W
O
O
W
W
8
8
BR
BR
S
BK
BK
BWK
D
E
BL
BL
AC
G/YorG
W
120V
W
FUSE(3A)
J
I
GND
MAIN
BATH
BATH
REMOTE
REMOTE
REMOTE
CONTROL
CONTROL1
(USC1-117)
CONTROL2
BR
BK
R
WATER
FLOW
(UMC-117)
(USC2-117)
OVER HEAT
LIMITER
W
W
SENSOR
31-92028 0
21
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Installing the water heater:
Typical Installation of Water Heater
(Venting Required)
Outside Wall
7/8” Per Foot Downward Pitch
94° Elbow
Vent Termination
With Protective
Screen
Wall Plate
Vent Adapter
Outside Wall
Manual
Gas Supply Line
Shut-off
Drain
Valve
Water Filter
To Hot Water
Faucet(s)
Va lve
Manual Gas
Appliance
Shut-off
(supplied)
Relief
Va lve
Check
Va lve
Union
Union
Cold Water
Supply
Shut-of
Va lve
Sediment
Trap
Power
Supply
Cord
Cap
Drain Valve
Drain
Hose
(To Suitable Drain)
6” (15 cm) Air Gap
Alternate Water Piping Arrangement
with Optional Valve Kit
Discharge
Line
Hot Water Service
Valve
Va cuum Relief Va lve
(Not Supplied)
PRIORITY
Cold Water
¥ F
Service Valve
POWER
ON/OFF
Pressure Relief
Valve
If required, install per local codes
and valve manufacturer’s
instructions.
Drain
Water
Outlet
Remote
Control
Water Inlet
NOTICE: The National Fuel Gas Code (NFGC) and B149 mandates a manual gas shut-off valve: See
NFGC/B149 for complete instructions. Local codes or plumbing authority requirements may vary from
the instructions or diagrams provided and take precedent over these instructions.
22
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Insulation Blankets
Insulation blankets, available to the general
public for external use on gas water heaters,
are not necessary. The purpose of an
insulation blanket is to reduce the standby
heat loss encountered with storage tank
heaters. This water heater does not store water
making an insulation blanket unnecessary.
The manufacturer disclaims any responsibility
for such loss or injury resulting from the use
of such unauthorized devices.
WARNING: If local
codes require external
application of
insulation blanket kits
the manufacturer’s
instructions included
with the kit must be
carefully followed.
CAUTION: If local codes require the
application of an external insulation
blanket to this water heater, pay careful
attention to the following so as not to
restrict the proper function and operation
of the water heater:
The manufacturer’s warranty does not cover
any damage or defect caused by installation,
attachment or use of any type of energy
saving or other unapproved devices (other
than those authorized by the manufacturer)
into, onto or in conjunction with the water
heater. The use of unauthorized energy saving
devices may shorten the life of the water
heater and may endanger life and property.
● Do not cover the air inlet, flue outlet or
operating and warning labels attached to
the water heater or attempt to relocate them
on the exterior of insulation blanket.
Hot and Cold Pipe Insulation Installation
NOTICE: The hot
and cold pipes should
be insulated as shown
to provide additional
freeze protection.
Drain Valve
WARNING: In case
the pipe insulation is
not rated for the
Hot Water Service
Valve
Cold Water
Service Valve
appropriate weather
conditions install
Pressure Relief
Valve
Pipe Insulation
electric heat tracing or
equivalent to prevent
freezing of the pipes.
Do not insulate or
block drain valve on
the hot outlet fitting. If
the pipes are allowed
to freeze, the water
heater and the pipes
may malfunction or
leak due to freezing
water.
Water Inlet
Drain Water
Outlet
For increased energy efficiency, use pipe
insulation. Please install the insulation
according to the diagram above, making sure
to insulate all the way to the top. Do not
cover any drain or pressure relief valve(s).
During Installation of this water heater…
Do’s
❑ Do contact local gas company to ensure gas
❑ Do follow all installation instructions
meter and gas piping are adequately sized.
covered in this manual.
❑ Do use teflon tape on water line
❑ Do check inlet gas pressure to ensure
that it is within the range specified on
the rating plate.
❑ Do provide adequate air for combustion
and ventilation as discussed in the Use &
Care Manual and the National Fuel Gas
Code (CSA B149 in Canada).
❑ Do maintain proper clearances to
combustibles and non-combustibles as
specified on the nameplate.
❑ Do ensure that the venting system complies
with the guidelines found in the Use &
Care Manual and National Fuel Gas Code
(CSA B149 in Canada).
connections and fittings.
Don’ts
❑ Don’t block or restrict Air Intake
Openings.
❑ Don’t remove the front cover unless
absolutely necessary. This should only be
done after being examined by a qualified
service technician.
❑ Don’t install this product where standing
water may occur.
❑ Don’t use pipe dope on water line
connections and fittings.
23
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Installing the water heater:
Installation Check List
A. Indoor Water Heater Location
❑
❑
Approved pipe joint compound used.
❑
❑
❑
❑
Close to area of vent termination.
Soap and water solution used to check all connections
and fittings for possible gas leak.
Indoors and protected from freezing temperatures.
Proper clearance from combustible surfaces observed.
❑
Gas Company inspected installation (if required).
Sufficient fresh air supply for proper operation of
water heater.
D. Relief Valve
❑
Pressure Relief Valve properly installed and discharge
line run to open drain.
❑
Air supply free of corrosive elements and
flammable vapors.
❑
Discharge line protected from freezing.
❑
❑
❑
Provisions made to protect area from water damage.
Sufficient room to service heater.
E. Co-Axial Venting
❑
Vent pipe material should be category III and meet
UL1738 in US and ULC S636 in Canada.
Combustible materials, such as clothing, cleaning
materials, rags, etc. clear of the heater and
vent piping.
❑
Connector(s) pitched (1/4” per foot of length
minimum) DOWNWARD or UPWARD to
termination. If UPWARD, a condensate trap must be
installed close to the heater. See page 13 and 14.
❑
Water heater is properly attached to the wall.
B. Water Supply
❑
❑
❑
❑
❑
❑
Water supply has sufficient pressure.
❑
Connector(s) securely fastened together with high
temperature silicone (500°F [260°C]) and
air-tight.
Air purged from water heater and piping.
Water connections tight and free of leaks.
Water filter is clean and in place.
❑
❑
❑
❑
All co-axial vent runs are properly supported.
Vent terminal is properly installed.
Materials used are as instructed in this manual.
Sufficient combustion air is available.
Water pipes are insulated and protected from
freezing.
Maximum and minimum vent lengths are observed.
C. Gas Supply
F. Electrical Wiring
❑
❑
❑
Gas type matches rating plate.
❑
❑
❑
Voltage matches rating plate.
Gas supply pressure is sufficient for the water heater.
Water heater is properly grounded.
Gas line equipped with shut-off valve, union and
sediment trap.
Supply cord and/or wiring meets all local codes.
24
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Lighting the water heater:
Before operating this water heater, be sure to read and follow the instructions on the label pictured below
and all other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can
result in unsafe operation of the water heater, resulting in property damage, personal injury or death.
Should you have any problems reading or following the instructions in this manual, STOP, and get help
from a qualified person.
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING : If you do not follow these instructions exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
OPERATING INSTRUCTIONS
1.STOP! Read the safety information above on this label.
GAS SHUTOFF
VALVE
2.Turn off all electric power to the appliance.
3.Do not attempt to light the burner by hand.
4.Turn the Gas Shutoff Valve located on the outside of the unit
to the "OFF" position.
OPEN
CLOSE
clockwise
5.Wait five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow "B" in
the safety information above on this label. If you don't smell gas, go to the next step.
6.Turn the Gas Shutoff Valve located on the outside of the unit counterclockwise
the "ON" position.
7.Turn on all electric power to the appliance.
to
8.If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance"
and call your service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
Turn off all electric power to the appliance if service is to be performed.
Turn the Gas Shutoff Valve located on the outside of the unit clockwise
1
2
.
.
to the "OFF" position.
25
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Operating the water heater:
Safety Precautions
Do turn off manual gas shut-off valve if water heater has
been subjected to overheating, fire, flood, physical
damage or if the gas supply fails to shut off.
Do Not store or use gasoline or other flammable vapors
and liquids, such as adhesives or paint thinner, in vicinity
of this or any other appliance. If such flammables must
be used, open doors and windows for ventilation, and all
gas burning appliances in the vicinity should be shut off
including their pilot lights, to avoid vapors lighting.
Do Not turn on water heater unless water and gas
supplies are fully opened.
Do Not turn on water heater if cold water supply shut-off
valve is closed.
NOTICE: Flammable vapors can be drawn by air currents
from surrounding areas to the water heater.
Do Not allow combustible materials such as newspaper,
rags or mops to accumulate near water heater.
If there is any difficulty in understanding or following the
Operating Instructions or the Care and Cleaning section,
it is recommended that a qualified person or serviceman
perform the work.
Water Temperature Setting
The temperature of the water in the water
Be sure to read and follow the warnings
outlined in this manual and on the label
located on the water heater.
!
DANGER: There is a hot
heater can be regulated by setting the
temperature on the front of the remote
control.
water scald potential
if the temperature is set
too high. Households with
small children, disabled or
elderly persons may require a
120°F (49°C) or lower
temperature setting to
prevent contact with HOT
water.
Mixing valves are available for reducing
point of use water temperature by mixing
hot and cold water in branch water lines.
Contact a licensed plumber or the local
plumbing authority for further information.
(See page 4 for more details.)
Safety factors should be considered when
selecting the water temperature setting of the
water heater’s remote control.
The remote control was set at 100°F (38°C)
before the water heater was shipped from the
factory. This is the recommended starting
point.
The chart below may be used as a guide in
determining the proper water temperature
for your home.
Water temperatures above 125°F (52°C) can
cause severe burns or death from scalding.
Time/Temperature Relationship in Scalds
Water Temperature
Time To Produce a Serious Burn
120°F (49°C)
125°F (52°C)
More than 5 minutes
11/2 to 2 minutes
130°F (54°C)
About 30 seconds
About 10 seconds
Less than 5 seconds
Less than 3 seconds
About 11/2 seconds
About 1 second
135°F (57°C)
140°F (60°C)
145°F (63°C)
150°F (66°C)
155°F (68°C)
Table courtesy of Shriners Burn Institute
26
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Water Temperature Setting…
Maximum water temperature occurs while
the burner is on. To determine the water
temperature, turn on a hot water faucet and
place a thermometer in the water stream.
Water temperature at the faucet may vary
depending on season and length of pipe
from the water heater.
control(s) should be used.
The hottest temperature water will be at the
hot water faucet closest to the water heater.
Always remember to test the water
temperature with your hand before use and
remember that hotter water increases the risk
of scald injury.
The factory setting of the remote control
temperature range is between 100°F (38°C)
and 120°F (49°C).
Always supervise young children or others
who are incapacitated.
The remote control is factory preset to 100°F
(38°C). To turn the remote control ON or
OFF, press the POWER button.
The water heater is equipped with a device
that will shut off the gas supply to the burner
if the water heater exceeds normal operating
temperatures. Refer to the “Before You Call
For Service” section located near the back of
this manual, or contact your dealer.
To adjust the temperature to a required setting,
press the UP arrow temperature button.
Pressing the UP or DOWN temperature
adjustment buttons will change the
temperature set point.
!
WARNING: Should overheating
occur or the gas supply fail to shut off,
turn off the manual gas control valve
to the appliance.
The temperature set point on the remote
control cannot be increased above 112°F
(44°C) when a hot water faucet is in the
open position.
If the water heater has been subjected to
fire, flood, physical damage, or has been
under water, turn off the manual gas shut-off
valve(s), and do not operate the water heater
again until it has been checked by qualified
personnel.
Notice: The factory setting allows operating
temperatures between 100°F (38°C) and
120°F (49°C). Temperatures of 85°F (29°C)
and above 120°F (49°C) can be achieved
with the MAIN (UMC-117) remote control.
Temperatures of 85°F (29°C) can be
achieved with the Bath (USC-117 or
USC2-117) remote control. Only qualified
service personnel should perform this
Notice: The remote control
cannot be turned on when
water is flowing or circulating
through the water heater.
Notice: The water heater may not operate
with a small water flow. In such case, increase
the water flow. If water heater still does not
operate and hot water faucet is completely
open, increase the temperature setting on the
remote control.
adjustment. Only factory authorized remote
Priority Indicator
In Use Indicator
(Lit during operation)
PRIORITY
Temperature
Adjustment
Buttons
LED Display
(Displays water
temperature and error
Notice: Display shows
°F only.
°F
codes)
ON/OFF
POWER
ON/OFF
Indicator
Higher (Hotter)
Lower (Cooler)
85 100 102 104 106 108 110 112 114 116 118 120* 125 130 135 140 °F
29 38 39 40 41 42 43 44 46 47 48 49* 52 54 57 60 °C
* Temperatures 85°F (29°C) and above 120°F (49°C) can be achieved with the
MAIN (UMC-117) remote control. See page 34 and 35 for maximum and
minimum temperature adjustment.
27
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Care and cleaning of the water heater:
Routine Preventative Maintenance
DANGER: Before
manually operating the
Properly maintained, your water heater
will provide years of dependable trouble-
free service.
Inspect the area around the water heater
relief valve, make certain
no one will be exposed to
the danger of the hot water
released by the valve. The
water may be hot enough to
create a scald hazard. The
water should be released
into a suitable drain to
prevent injury or property
damage.
to ensure a safe operating environment.
Keep appliance area clear and free from
combustible materials, gasoline and other
flammable vapors and liquids.
It is recommended that a periodic
inspection of the burner, relief valve,
air intake filter, water filter and venting
system should be made by service
Ensure the unit has not been damaged.
If damage or denting is present, contact
personnel qualified in gas appliance repair. a service personnel to verify proper
operation.
It is suggested that a routine preventive
maintenance program be established and
followed by the user.
Check for any abnormal sounds during
normal operation of the water heater.
At least once a year, lift and release the
lever handle on the pressure relief valve,
located in the hot outlet piping of the
water heater, to make certain the valve
operates freely. Allow several gallons to
flush through the discharge line to an
open drain.
All piping should be checked for gas and/
or water leaks. Refer to page 18 of this
manual for instructions on leak testing.
!
DANGER: Hotter water
increases the potential for
Hot Water Scalds.
The cold water supply filters should
be cleaned monthly. Refer to the
“Housekeeping” section for further
information.
NOTICE: If the pressure relief valve
on the hot water heater discharges
periodically, this may be due to a
problem in the water system. Contact
the water supplier or your plumbing
contractor on how to correct this. DO
NOT plug the relief valve outlet.
DO NOT operate the water heater if you
feel something is wrong with the unit.
DANGER: Failure to
perform the recommended
Routine Preventative
Maintenance can harm the
proper operation of this
water heater, which can cause
carbon monoxide dangers,
excessive
DO NOT allow children to operate or
otherwise handle the unit.
Notice: After inspection, maintenance
and/or cleaning, ensure proper operation
by turning on a hot water faucet.
Rapid closing of faucets or solenoid
valves in automatic water using appliances
can cause a banging noise heard in a
water pipe. Strategically located risers in
the water pipe system or water hammer
arresting devices can be used to minimize
the problem.
hot water temperatures and
other potentially hazardous
conditions.
Housekeeping
Before performing Housekeeping tasks
to this water heater, turn the unit off and
disconnect the power supply.
HOW TO CLEAN THE WATER FILTER:
!
DANGER: Shock Hazard
● Make sure the unit is OFF and the
electrical power supply has been
disconnected.
Make sure the electrical
power to the water heater
is off to avoid potential
serious injury or damage to
components.
Vacuum around the water heater for dust,
dirt and lint on a regular basis.
● Turn the water supply OFF to the
Clean the water heater and remote
heater.
control by using a damp soft cloth with
a few drops of mild detergent and gently
wiping the surfaces of the unit. Wipe any
remaining moisture with a dry soft cloth.
● Drain heater. See “Draining The
Water Heater” section on page 30.
● Unscrew the water filter, and slide the
!
DANGER: Combustible
filter out.
To ensure sufficient ventilation and
combustion air supply, proper clearances
must be maintained.
materials, such as clothing,
cleaning materials or
flammable liquids, etc.,
must not be placed against or
next to the water heater.
● DO NOT tap the filter as it may
deform and/or damage the filter.
DO NOT block or obstruct the air
intake opening of the water heater.
A minimum of 12” (30 cm) is required
between this combustion air inlet
opening and any obstruction.
● To remove severe sediment and dirt,
use a soft brush and wash with running
water.
● Return the filter to the water heater and
screw in the filter.
The water filters should be cleaned on a
monthly basis.
● Turn the electrical power supply and
cold water supply ON to the water
heater.
28
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Housekeeping, continued
CLEANING THE WATER HEATER AND
REMOTE CONTROL(S):
!
DANGER: DO NOT
attempt to operate the water
heater without the air intake
filter.
● Make sure the unit is OFF and the
electrical power supply has been
disconnected.
● Use only mild soapy water; other
cleaners may damage the surface of
the water heater.
● DO NOT scrub the appliance with a
● DO NOT remove any label including the
brush.
rating plate while cleaning or servicing.
● DO NOT splash water on the remote
controls when cleaning.
Venting System Inspection
The venting system of a direct vent water
heater should be inspected annually to ensure
all of the vent sections are secure and air-
tight.
Bubbles around a joint connection indicates
a seal leak. Refer to page 9 for vent sealing
instructions.
DO NOT operate the unit if vent system
It is recommended that qualified service
personnel familiar with Category III venting
inspect the venting system.
shows signs of leaking exhaust.
Check to make sure that the air intake and
vent outlet on the termination has not been
blocked or contain debris.
Check vent connection joint sections with a
solution of soapy water to assure air-tightness
while the unit is operating.
Burner Sight
Glass
Burner Inspection
Visually inspect the main burners annually.
!
CAUTION: For your safety, burner
inspection and cleaning should be
performed only by qualified service
personnel.
Through the front sight glass, inspect the
burner flame. Blue flames should be seen
when the main burner is firing. See the figure
on the left for location of sight glass.
For cleaning, a vacuum cleaner can be used
on the burner.
If any unusual burner operation is noted, the
water heater should be shut off until qualified
service assistance can be obtained.
Vacation and Extended Shut-Down
NOTICE: Refer to the
Freeze Protection Section
on page 30.
If the water heater is to remain idle for an
extended period of time, the power and water heater’s operation and controls should be
to the appliance should be turned off.
After a long shut-down period, the water
checked by qualified service personnel.
The water heater and piping should be
drained if they might be subjected to freezing
temperatures.
Condensate Trap Inspection
On a regular basis, inspect the condensate
trap to ensure there is enough water in the
trap and the condensate is draining properly.
Ensure that condensate is disposed of per
local codes and regulations.
!
CAUTION: Do not
operate without the
condensate trap connected
to the vent and routed to
the proper drain.
29
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Care and cleaning of the water heater:
Draining the Water Heater
Below are instructions for draining water out
of the water heater.
stream of water to a suitable drain where it
will cause no damage. Leave water heater
as is until next use.
Turn off the switch on the remote control.
PRIORITY
¾
F
POWER
ON/OFF
T
o put the water heater back into operation
Close the gas shut-off valve(s).
after draining, follow the steps below.
Unplug the power supply cord (or
disconnect breaker) at least 10 seconds
after step #1.
Reinstall the drain plug and water filter.
Close the hot water outlet drain valve.
To Hot
Water
Faucet(s)
Open the water shut-off valve and close
again after making sure that water comes
out from hot water faucets. (This step is to
remove air from the water lines.)
Open all hot water faucets. Before
proceeding to the next step, make sure that
COLD water is coming out of all hot water
faucets.
Plug into an electrical outlet, fully open
the gas shut-off valve and the water
shut-off valve.
Close the water shut-off valve.
Using a suitable container to catch water,
remove the water filter from heater. Attach
a garden hose to the drain valve installed
in the hot water outlet line and direct the
Drain Hose
(To Suitable
Drain)
NOTICE: The water heater may not
operate unless the above procedure is
followed correctly.
Draining the water heater
WARNING: Failure to
follow these instructions
while draining the water
heater can cause serious
damage to the water heater
as well as personal injury,
including scalding.
diagnostic testing and ease of flushing the
system.
Optional Maintenance Method
Isolator valve kits may be purchased as optional
items from manufacturer, distributor or place
of purchase. They allow for one person full
The kit includes two full port isolation valves,
one for the cold side and one for the hot side.
Hot Water Service Valve
Pressure Relief Valve
CAUTION: Even when
drained properly, a small
amount of water will remain in
the water heater. In cold
weather, conditions this water
can freeze. If this happens
allow the defrost protection on
the heater at least 30 minutes
to melt the frozen water or the
water heater may not work
properly.
Cold Water Service
Valve
Drain
Water Inlet
Water Outlet
Freeze Protection
Where the water heater may be exposed to
freezing conditions, even for a short period of
time, be sure to drain all water from the unit
as instructed above.
protect piping and valves. Therefore, piping
and valves should be wrapped with insulation
material as instructed on page 23.
WARNING: Failure
to drain the water heater
can cause serious
damage to the wate
heater as well as
pearsonal injury..
Another method of freeze prevention is by
running a small volume of water. Running
water will protect the water heater, piping
and valves.
Exposure to freezing conditions can occur
from down draft of venting system or from
installation in areas exposed to cold air.
Follow the steps below to ensure proper water
flow through the water heater and piping:
The water heater is equipped with a Freeze
Protection Electric Heater. As long as electricity
is supplied to the water heater, it prevents
freezing inside the water heater down to an
ambient temperature of approximately
minus -30°F (-34°C) (without wind
conditions).
NOTICE: DO NOT
unplug the electric
power supply cord for
freeze protection.
Turn off the switch on the remote control.
Close the gas shut-off valve.
Open the hot water faucet slightly until a
stream of approximately 1/8” (.32 cm) is
flowing. Be sure to check the flow
periodically.
30
This device only protects the internal
components of the water heater. It does NOT
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Before You Call For Service…
Troubleshooting Tips
Save time and money! Review the charts on the following pages first and you may not need to call for service.
Problem
Possible Cause
What To Do
Not enough or no hot water.
Water Shutoff valve is not fully opened.
● Check shutoff valve and open fully.
Hot water faucet is not fully opened.
● Open hot water faucet completely.
(The main burner goes off
when incoming water volume is
inadequate.)
Water piping is frozen.
● Allow piping to thaw.
No electricity or water supply is cut off.
● Check that proper power is being
supplied and/or water supply is
adequate.
Unit is not “ON”.
● Turn the unit “ON” by the button on
the remote control.
The temperature may be set too low.
● Increase the temperature setting.
Mixing Valve Malfunctions
(if applicable)
● Check and replace if necessary.
Error code displayed on remote control.
● See instructions for Error Code and if
required, contact a dealer for service.
Not enough water demand.
Water inlet filter clogged.
Fixture aerator is clogged.
Scale buildup in heat exchanger.
● Increase water flow.
● Clean water inlet filter.
● Clean aerator.
● Check for error code. If required,
contact a dealer for service.
Hot and cold water lines reversed.
The temperature may be set too low.
● Reverse water connections.
Water not hot enough.
● Increase the temperature setting.
The gas valve is not fully opened.
Gas supply pressure is low.
● Check and open the gas valve fully.
● Call your gas company to verify the
gas meter and gas piping size.
Bleed over in one of the hot water
fixtures.
● Call dealer for service.
Water too hot.
Temperature is set too high.
● Decrease the temperature setting.
Water shutoff valve is not fully opened.
● Check shutoff valve and open fully.
Small amount of water has been heated.
● Allow more water to flow.
Fan continues to rotate after hot water
faucet is closed.
This function is to supply hot water
when the hot water faucet is reopened.
● Normal operation. There is no need
to call for service.
CAUTION: Make certain power to water heater is “OFF” before removing protective cover FOR ANY REASON.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: For your safety, DO NOT attempt repair of electrical wiring, gas piping, remote control, burners,
vent connectors or other safety devices. Refer repairs to qualified service personnel.
31
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Error Code Guide:
When an error code is displayed:
If the error code is still shown:
● Close the hot water faucet, turn off the switch on the remote ● Turn off the hot water faucet and turn off the switch on the
control.
remote control.
● Wait for about 5 minutes before turning the switch on
● Take note of the error code displayed and call the customer
service assistance number in the “If You Need Service”
section of the manual on the back cover.
again.
● Open the hot water faucet.
Notice: If an error code other than those listed below is
displayed, immediately turn off the hot water faucet, take note
of the error code, turn off the switch on the remote control and
call the customer assistance number.
If the error code remains in the display:
● Close the hot water faucet and turn off the switch on the
remote control.
● Take the proper action shown below and attempt operation
of the appliance again.
Error Code
Possible Cause
What To Do
11
12
The Gas Shutoff Valve is not opened
completely.
● Open the Gas Shutoff Valve
completely.
Gas Service has been interrupted.
● Contact Gas Utility Company.
● Fill up LP Gas container or replace
LP Gas is running low. (LP models only)
The hot water faucet is not opened enough.
with a new cylinder of LP Gas.
15
05
● Open the faucet more to secure
enough volume.
Air intake or vent termination may be
blocked.
● Remove any obstructions on the air
(Every 60 seconds you hear
an alarm or when the faucet is
closed, the alarm stops.)
intake or vent termination.
The vent pipes on the concentric vent
termination may not be connected properly.
● Contact a dealer for service.
● Contact a dealer for service.
● Contact a dealer for service.
13
If the error code is still displayed after taking
the above steps.
1L
Water heater has build up of lime deposits.
CAUTION: Make certain power to water heater is “OFF” before removing protective cover FOR ANY REASON.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: For your safety, DO NOT attempt repair of gas piping, remote control, burners, vent connectors or other
safety devices. Refer repairs to qualified service personnel.
32
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Replacement Parts:
Direct Vent Water Heater
Instructions For Placing a Parts Order
Address parts orders to the distributor or store
where the water heater was purchased.
WARNING: For your
safety, DO NOT attempt
to disassemble this unit for
any reason.
Part description (as noted below) and
number of parts desired.
All parts orders should include:
CAUTION: For your safety, DO
NOT attempt repair of electrical wiring,
gas piping, burners, vent connectors
or other safety devices. Refer repairs
to qualified service personnel.
The model and serial number of the
water heater from the rating plate.
Specify type of gas (natural or LP) as
marked on the rating plate.
Front View
Unit Cover Panel
Side View
Heat
Transfer
Pipe
Film
Type
OHL
Electrode
Burner
Assy.
Heat
Exchanger
Assy.
Flame
Rod
Ignitor
Blower
Motor
Circuit
Board
Gas Valve
Assy.
Hot Water
Outlet
Cold Water
Supply
Gas Supply
Water Flow
Solenoid
Drain Plug
33
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The content on this page is intended for use by qualified
installation/service personnel ONLY.
!
WARNING: Improper adjustment, alteration,
service or maintenance can cause property damage,
personal injury, or death.
DANGER: Hotter water increases
the potential for Hot Water SCALDS.
Time/Temperature Relationship in Scalds
Maximum Temperature Adjustment by the
Main Remote Control (UMC-117)
Water Temperature
Time To Produce a Serious Burn
120°F (49°C)
125°F (52°C)
130°F (54°C)
135°F (57°C)
140°F (60°C)
145°F (63°C)
150°F (66°C)
More than 5 minutes
1-1/2 to 2 minutes
About 30 seconds
About 10 seconds
Less than 5 seconds
Less than 3 seconds
About 1-1/2 seconds
About 1 second
Required adjustment for up to 140°F (60°C) water
temperature settings
!
WARNING: Refer to scald potential warnings on
page 4 before making adjustment. Changing this
setting is done at your own risk.
155°F (68°C)
Table courtesy of Shriners Burn Institute
DO NOT execute the following adjustment if the
setting of up to 140°F (60°C) is not required.
Follow the instructions below if it is determined that
a setting of up to 140°F (60°C) is required.
See steps below to LIMIT maximum water
temperature setting to 120°F (49°C).
Turn on the remote control. Turn off the gas and
water shutoff valves.
Turn on the remote control. Turn off the gas and
water shutoff valves.
●
●
Press the UP arrow temperature adjustment
button on the remote control for several times and
set the temperature at 120°F (49°C).
●
●
●
● Press the Down arrow temperature adjustment
button on the remote control for several times and
set the minimum setting temperature (100°F(38°F)
or 85°F(29°F)).
Press and hold the UP button on remote control
for more than 5 seconds. Number (120) on the
display of the remote control will begin to blink.
● Press and hold the Down button on the remote
control for more than 5 seconds. Number on the
display of the remote control will begin to blink.
While the number is blinking, push the UP arrow
temperature adjustment button and the Down
arrow temperature adjustment button at the same
time. The display of the remote control will show
“140”.
● While the number is blinking, push the Down arrow
temperature adjustment button and the UP arrow
temperature adjustment button at the same time.
Number of the display of the remote control will stop
blinking.
Push the UP or Down button to set desired
temperature.
●
● Push the UP or Down button to set desired
Turn on the gas and water shut off valves.
temperature.
●
●
Check and ensure safe operation and performance
of the water heater.
● Turn on the gas and water shut off valves.
● Check and ensure safe operation and performance
of the water heater.
Priority Indicator
In Use Indicator
(Lit during operation)
Notice: Display shows
°F only.
PRIORITY
Temperature
LED Display
(Displays water
temperature and error
codes)
Adjustment
Buttons
°F
ON/OFF
POWER
ON/OFF
Indicator
Higher (Hotter)
Lower (Cooler)
85 100 102 104 106 108 110 112 114 116 118 120* 125 130 135 140 °F
29 38 39 40 41 42 43 44 46 47 48 49* 52 54 57 60 °C
34
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The content on this page is intended for use by qualified
installation/service personnel ONLY.
High Altitude DIP Switch Adjustment
For High Altitude Installation above 3,280
Feet (1,000m):
When the water heater is installed above 3,280 feet
(1,000m), the adjustment of DIP switch is required for
high altitude installation.
Without adjusting the DIP switch, the water heater
may not function properly.
WARNING: Improper adjustment, altera-
tion, service or maintenance can cause prop-
erty damage, personal injury, or death.
Minimum Temperature Adjustment by the
Main Remote Control (UMC-117, USC1-117
and USC2-117)
Required adjustment for 85°F (29°C) water
temperature setting.
NOTICE: If the water heater is installed less than
3,280 feet (1,000m), no action is required.
Follow the instruction below if it is determined that a
setting of 85°F (29°C) is required.
How to adjust the DIP switch on the PCB for high
altitude installation:
● Turn on the remote control. Turn off the gas and
water shutoff valves.
● Check the altitude (above sea level) where the
water heater is installed.
● Press the Down arrow temperature adjustment but-
ton on the remote control for several times and set
the temperature at 100°F (38°C).
● Press the Down button on remote control 3 times
within 5 seconds. The display of the remote con-
trol will show “85”.
● Turn on the gas and water shut off valves.
● Check and ensure safe operation and performance
of the water heater.
● If the altitude is more than 3,280 feet (1,000m),
the adjustment of DIP switch is required.
● Turn off the gas shut off valve and water shutoff
valve.
● Remove the front cover.
● Find the two DIP switches located at the top right
hand side of the PCB. The switch labeled "DIP 2"
is the bottom switch.
● Change the DIP switch #3 setting of DIP 2 to
“ON” position if the water heater is installed
above 3,280 feet (1,000m) below 6,560 feet
(2,000m). See the diagram below. DO NOT alter
any other DIP Switch.
NOTICE: The maximum flow rate at 85°F (29°C) is
1.3 gpm (5.0 l/m).
● Change the DIP switch #4 setting of DIP 2 to
“ON” position if the water heater is installed
above 6,560 feet (2,000m) below 9,840 feet
(3,000m). See the diagram below. DO NOT alter
any other DIP Switch.
NOTICE: Manifold pressure will be reduced by
this adjustement.
ON
2
3
4
1
● Attach the unit’s front cover.
● Turn on the gas shutoff valve and water shutoff
valve.
2
3
4
1
DIP
Switches
● Check and ensure safe operation and performance
of the water heater.
ON
ON
ON
2
3
4
PCB
1
2
3
4
2
3
4
1
1
Dip switch adjustment
3,280 feet (1,000m)
thru
As set from factory
Dip switch adjustment
6,560 feet (2,000m)
thru
6,560 feet (2,000m)
9,840 feet (3,000m)
Location of DIP Switches on PC Board.
35
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IF YOU NEED SERVICE
1. Should you have any questions about your new water heater, or if it requires adjustment, repair,
or routine maintenance, it is suggested that you first contact your installer, plumbing contractor or
previously agreed upon service agency. In the event the firm has moved, or is unavailable, refer to
the telephone directory, commercial listings or local utility for qualified service assistance.
2. Should your problem not be solved to your complete satisfaction, you should then contact the
Manufacturer’s National Service Department at the following address:
2600 Gunter Park Drive
Montgomery, Alabama 36109-1413
Phone: 1-800-432-8373.
When contacting the manufacturer, the following information will be requested:
a. Model and serial number of the water heater as shown on the rating plate attached to the front panel
of the heater.
b. Address where the water heater is located and physical location.
c. Name and address of installer and any service agency who performed service on the water heater.
d. Date of original installation and dates any service work was performed.
e. Details of the problem as you can best describe them.
f. List of people, with dates, who have been contacted regarding your problem.
Important Instructions for the Commonwealth of Massachusetts
The Commonwealth of Massachusetts requires compliance with regulation 248 CMR
or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size,
"GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
4.00 and 5.00 for installation of through – the – wall vented gas appliances as follows:
5.08: Modifications to NFPA-54, Chapter 10
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented
gas fueled equipment shall not approve the installation unless, upon inspection, the
inspector observes carbon monoxide detectors and signage installed in accordance with
the provisions of 248 CMR 5.08(2)(a)1 through 4.
(1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas conversion
burner is installed, and shall be equipped with a manually reset device that will
automatically shut off the gas to the burner in the event of a sustained back-draft.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1
through 4:
(2) Revise 10.8.3 by adding the following additional requirements:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented"
in the most current edition of NFPA 54 as adopted by the Board; and
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling,
building or structure used in whole or in part for residential purposes, including
those owned or operated by the Commonwealth and where the side wall exhaust vent
termination is less than seven (7) feet above finished grade in the area of the venting,
including but not limited to decks and porches, the following requirements shall be
satisfied:
2. Product Approved side wall horizontally vented gas fueled equipment installed in a
room or structure separate from the dwelling, building or structure used in whole or in
part for residential purposes.
(c) MANUFACTURER REqUIREMENTS - GAS EqUIPMENT VENTING SYSTEM
PROVIDED. When the manufacturer of Product Approved side wall horizontally vented
gas equipment provides a venting system design or venting system components with
the equipment, the instructions provided by the manufacturer for installation of the
equipment and the venting system shall include:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of
installation of the side wall horizontal vented gas fueled equipment, the installing
plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where the gas equipment is to
be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each
additional level of the dwelling, building or structure served by the side wall horizontal
vented gas fueled equipment. It shall be the responsibility of the property owner to secure
the services of qualified licensed professionals for the installation of hard wired carbon
monoxide detectors
1. Detailed instructions for the installation of the venting system design or the venting
system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REqUIREMENTS - GAS EqUIPMENT VENTING SYSTEM
NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally
vented gas fueled equipment does not provide the parts for venting the flue gases, but
identifies "special venting systems", the following requirements shall be satisfied by the
manufacturer:
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a
crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery
back-up may be installed on the next adjacent floor level.
1. The referenced "special venting system" instructions shall be included with the
appliance or equipment installation instructions; and
b. In the event that the requirements of this subdivision can not be met at the time of
completion of installation, the owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that during said thirty (30) day period, a
battery operated carbon monoxide detector with an alarm shall be installed.
2. The "special venting systems" shall be Product Approved by the Board,
and the instructions for that system shall include a parts list and detailed installation
instructions.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector
as required in accordance with the above provisions shall comply with NFPA 720 and be
ANSI/UL 2034 listed and IAS certified.
(e) A copy of all installation instructions for all Product Approved side wall horizontally
vented gas fueled equipment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall remain with the appliance or
equipment at the completion of the installation.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the
exterior of the building at a minimum height of eight (8) feet above grade directly in line
with the exhaust vent terminal for the horizontally vented gas fueled heating appliance
36
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