RedMax Paint Sprayer BM46I User Guide

BM46I  
MCO080103 (910)  
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OWNER / OPERATOR  
MANUAL  
BACKPACK SPRAYER  
BM46I  
WARNING  
This sprayer is not designed to be  
used with acids of any kind,  
corrosive products like caustic  
soda, gasoline, materials capable  
of generating heat, hot fluids,  
explosive or highly volatile  
products.  
USE OF THESE AND OTHERS  
EXPOSE USERS TO SERIOUS  
INJURY AND EVEN DEATH.  
WARNING  
Before using our products,  
please read this manual carefully  
to understand the proper use of  
your unit.  
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1. Parts location  
4. For safe operation  
WARNING  
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1. Read this Sprayer Owner/Operator  
Manual carefully. Be sure you  
understand how to operate this unit  
properly before you use it. Failure to  
do so could result in serious injury.  
2. Be sure to keep this manual handy  
so that you may refer to it later  
whenever any questions arise. Also  
note that you are requested to  
contact the dealer from whom you  
purchased the product for assistance  
the event that you have any  
questions which cannot be answered  
herein.  
3. Always be sure to include this  
manual when selling, lending, or  
otherwise transferring the ownership  
of this product.  
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1. Tank  
2. Pump  
3. Lid (cap)  
4. Shoulder Strap  
5. Hose  
6. Wand  
7. Nozzle,  
Spray Tip Set  
4. Do not lend or rent your machine  
without the owner's manual.  
5. Be sure that anyone using your unit  
understands the information  
contained in this manual.  
6. Never let a child under 13 years old  
use the machine.  
7. DO NOT use flammables in the  
sprayer. They can ignite ore xplode  
causing serious injury.  
8. Always wear splash goggles and  
protective gear and clothing when  
filling, using and/or cleaning the  
sprayer.  
9. Oil the rubber cap gasket prior to  
first usage so the gasket will seal  
properly.  
2. Specifications  
Type ·············································································Back Pack  
Model Name········································································BM46I  
Dimensions (LxWxH) ································566x375x220 (22.3x14.8x8.7) mm (in)  
Dry Weight···············································································6.05 (12.1) kg (lbs)  
Tank Capacity········································································17.4 (4.6) litter (Gal)  
Max. Pressure·································································11.76 (168) kgf/cm2 (psi)  
Working Pressure···············································1.05 – 5.6 (15 – 80) kgf/cm2 (psi)  
Sealed/O rings···················································································VITON/Nytril  
Pump Type ·························································Internal Double-ripped Piston  
Reparability·······················································································YES  
Tank Mouth ········································································································6"  
Wand Type·····························································································20" Brass  
Standard Nozzle ·····························································Adjustable Brass Nozzle  
10.Tighten all connections before using  
the sprayer. Some may not he  
properly secured and must be  
tightened to prevent leakage.  
3. Warning labels on the machine  
IMPORTANT  
WARNING  
If warning label peel off or become soiled and impossible to read,  
you should contact the dealer from which you purchased the  
product to order new labels and affix them in the required  
location(s).  
BEFORE USING:  
Oil cap gasket, oil check valve, and  
maintain breather hole clear of debris.  
Your failure to oil and to clean check  
valve, and to maintain breather hole  
open to allow air into tank, can cause  
tank to collapse and crack due to  
vacuum created by the pump.  
WARNING  
Never modify your machine.  
We won't warrant the machine, if you use the remodeled  
machine or you don't observe the proper usage written in the  
manual.  
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4. For safe operation  
WORKING CONDITION  
1. Always inspect your sprayer thoroughly  
before and after each use. Check to be  
sure hose is securely attached and in good  
condition before pressurizing the tank.  
2. Check the work area that the sprayer will  
be used in and remove or cover all  
valuables that may be damaged by using  
sprayer.  
1. Refrain from operating the sprayer if you  
are tired, ill, or upset, or if you are under  
the influence of alcohol, drugs or  
medication.  
2. To reduce the risk of injury when filling,  
using and/or cleaning the sprayer, always  
wear eye protection. Eye protection should  
meet the requirements of ANSI Z87.1.  
3. Always wear a mask or respirator when  
filling, using and cleaning sprayer, if  
recommended by the spray material  
manufacturer.  
4. Wear protective gear and clothing when  
filling, using and cleaning the sprayer.  
5. Wear sturdy rubber-soled shoes or shoes  
with some other form of anti-slip protection  
to help protect you against falling when  
filling, using and/or cleaning the sprayer.  
6. Do not wear loose clothing, scarves, neck  
chains, hair longer than shoulder length,  
and the like when filling, using and/or  
cleaning the sprayer.  
3. To reduce the risk of injury,  
• Watch out for children, pets, open  
windows or freshly washed cars, and  
spray safely away.  
• Do not allow bystanders in work area.  
• Do not point the sprayer nozzle in the  
direction of people or pets.  
• Pay attention to the direction of the  
wind, do not work against the wind.  
• Never use the sprayer during windy  
conditions.  
• Never point a sprayer nozzle toward an  
open flame to avoid the possibility of  
igniting the unit, causing injury to  
yourself or damage to surroundings.  
• Always release pressure in the pump  
prior to filling, cleaning, or servicing the  
sprayer.  
IMPORTANT  
Check and follow the local regulations.  
• Before opening a container of pesticide  
or other spray material, carefully read,  
understand, and follow all instructions  
on the label.  
• Do not use flammable materials in the  
sprayer: they can ignite and/or explode,  
causing serious injury.  
• Never use caustic or corrosive materials  
in the sprayer, which could result in  
damage to the unit.  
• In case of personal contamination:  
remove contaminated clothing, remain  
upright, do not consume liquids or cause  
vomiting, and get professional help  
immediately.  
WORKING PLAN  
• When planning your work schedule, allow  
plenty of time to rest. Limit the amount of  
time over which the product is to be used  
continuously to somewhere around 30 ~ 40  
minutes per session, and take 10 ~ 20  
minutes of rest between work sessions.  
Also try to keep the total amount of work  
performed in a single day under 2 hours or  
less.  
USING THE PRODUCT  
• Never attempt to pressurize the unit by  
any other method than with the pump  
module provided. Never over-pressurize  
the unit.  
• Do not eat, drink, or smoke while  
spraying.  
NOTE  
Hose clamps are not completely tight.  
Please tighten hose clamps prior to using.  
Hose clamps are left loose to extend life of  
gaskets and fittings.  
• Wash face and hands with soap and  
water after spraying.  
WARNING  
• Clean and rinse tank and spraying  
assembly after each use to prevent  
crystallizing, which would later cause  
clogging and chemical damage to the  
unit.  
Oil cap gasket before using and lubricate  
weekly so the gasket will seal properly  
and prevent chemical leaks.  
Oil check valve and maintain breather  
hole clear of debris. Your failure to oil may  
can cause the tank to collapse and crack  
due to vacuum created by pump lubricate  
with "3 and 1" oil.  
• Do not store sprayer under pressure, or  
with spray solution in tank.  
• Do not transfer spray materials to other  
containers, especially, food and/or drink  
containers.  
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4. For safe operation  
• Keep spray materials locked up and out  
5. When replacing the any other part, or any  
of reach of children and animals.  
• Use only original manufacturer’s  
replacement parts.  
• As a rule, mix your chemicals in a  
separate container from which to fill the  
sprayer. Do not mix formulas inside the  
sprayer. Where an exception is made  
(e.g. with liquid fertilizers), fill sprayer  
with water BEFORE adding the active  
ingredient.  
lubricant, always be sure to use only  
RedMax products or products which have  
been certified by RedMax for use with the  
RedMax product.  
6. In the event that any part must be replaced  
or any maintenance or repair work not  
described in this manual must be  
performed, please contact a representative  
from the store nearest RedMax authorized  
servicing dealer for assistance.  
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• Always sift formula through the screen.  
If there is no built-in strainer, use a  
screened funnel.  
7. Do not use any accessory or attachment  
other than those bearing the RedMax mark  
and recommended for the unit.  
• Never fill the sprayer with hot liquids.  
Max. 30°C, or 85°F.  
• Never use gasoline or other flammable  
materials.  
• Before cleaning or servicing the sprayer,  
allow all pressure to escape. Do not  
store or transport sprayer under  
pressure.  
8. Under no circumstances should you ever  
take apart the product or alter it in any  
way. Doing so might result in the product  
becoming damaged during operation or the  
product becoming unable to operate  
properly.  
TRANSPORTATION  
• After each use, wash the sprayer—  
including hose, lance and shut-off  
valve—with plenty of fresh water. Unless  
spraying is to be continued within hours,  
drain chemical formula and thoroughly  
rinse the tank and all liquid ducts.  
• Never store chemicals in your sprayer  
for any length of time  
• Clean and rinse tank and spraying  
assembly after each use to prevent  
crystallizing, which would later cause  
clogging and chemical damage to the unit.  
• Drain the content from the tank before  
transporting or storing the sprayer.  
• Secure the unit carefully to prevent  
movement when it is transported.  
• Do not leave the sprayer in reach of  
children or persons not qualified to  
handle it in proper fashion.  
• A unit that receives a strong shock during  
transport and unloading may malfunction.  
• When not in use—and especially during  
prolonged storage—keep your sprayer  
in a protected place away from direct  
solar heat.  
• Make sure the spray hose loops freely  
without kinking or squeezing.  
STORAGE  
• Clean and rinse tank and spraying  
assembly after each use to prevent  
crystallizing, which would later cause  
clogging and chemical damage to the unit.  
• Do not store sprayer under pressure, or  
with spray solution in tank.  
4. After using sprayers and other equipment,  
CLEAN UP! Dispose of debris in trash  
receptacles.  
• When storing the sprayer, choose a space  
indoors free from moisture and out of the  
reach of children.  
MAINTENANCE  
DISPOSAL  
1. In order to maintain your product in proper  
working order, perform the maintenance  
and checking operations described in the  
manual at regular intervals.  
• When disposing your machine, or  
chemical, be sure to allow your local  
regulations.  
2. Examine the sprayer at intervals for loose  
fasteners and rusted or damaged parts.  
Use special care for chemical leakage.  
3 Clean and rinse tank and spraying  
assembly after each use to prevent  
crystallizing, which would later cause  
clogging and chemical damage to the unit.  
4. All service except for those described in  
this manual should be performed by  
competent service personnel.  
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5. Set up  
ASSEMBLY OF PUMP HANDLE PUMP  
LEVER & PUMP MODULE  
NOTE  
Pull sprayer, pump lever, pump handle,  
spray wand, plastic bag (with washers  
and pins), etc. out of box. Place parts in  
front of you. Take the pump lever, there  
are bends on either side. (See figure 2).  
Place one Washers through the bar, then  
push lever through opening on pump,  
place washer on pump lever and then  
place hairpin lock and push through.  
Hose clamps are not completely tight.  
Please tighten hose clamps prior to using.  
Hose clamps are left loose to extend life  
of gaskets and fittings.  
Fig.2  
WARNING  
Oil cap gasket before using and  
lubricate weekly so the gasket will seal  
properly and prevent chemical leaks.  
On the same side where the pump is  
located, place the round portion of the  
pump handle through the hole on the  
base of the sprayer. When it is almost  
through, place the bent portion of the  
pump lever through the hole on the flat  
portion of the handel. Once through, place  
on one washer and, then the locking pin.  
(See figure 3). The round tube comes  
through the base of the unit and extends  
out 6.4mm (1/4”), exposing the hole  
drilled through the tube. Place on the  
other washer and the other holding pin.  
The pump handle assembly is now  
complete.  
Oil check valve and maintain breather  
hole clear of debris. Your failure to oil  
may can cause the tank to collapse  
and crack due to vacuum created by  
pump lubricate with "3 and 1" oil.  
Fig.3  
HOW TO ASSEMBLE  
Included in the box, please find the  
following:  
1) PUMP HANDLE & PUMP LEVER.  
2) SPRAYER (Pump Module installed).  
3) HIP SUPPORT. (Packed in tanks)  
4) SPARE PARTS (bag with locking pins  
& washer).  
HIP SUPPORT  
5) AGITATOR (Packed in tanks)  
Take the black plastic hip portion and side  
the two end sections into the two  
receiving notches on the base, the  
rounded side up.  
PUMP HANDLE  
The pump handle is made of a tubular  
steel with a plastic grip on one end, and a  
round tube welded to the opposite side at  
right angle. The flat bar has a hole  
12.5mm (1/2”) in diameter. This hole is  
located 57mm (2 1/4”) from the round  
tube. (See figure 1).  
STRAPS  
Fig.1  
Hook the plastic clip attached to the  
shoulder straps into the appropriate  
lateral opening on the hip support.  
SPRAY WAND AND NOZZLE  
PUMP LEVER  
Attach spray wand to spray gun and firmly  
tighten. To adjust nozzle, tighten (turn  
clockwise), cap for a fine atomized spray,  
or loosen (turn counter clockwise), for a  
coarser spray or solid stream.  
The pump lever is made of a 15.2cm  
(1/2’) solid round steel bar with two  
bends, one on either side of the bar. (See  
figure 1).  
PUMP MODULE  
THE SPRAYER IS NOW READY TO  
USE.  
(1) Pump Handle  
(2) Pump Lever  
(3) Pump Module  
Pump module is installed in the sprayer.  
Now proceed to install pump handle and  
lever.  
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6. Pre-operation  
7. Operation  
• Always release pressure in the pump prior to filling, cleaning, or  
servicing the sprayer.  
NOTE  
• Before opening a container of pesticide or other spray material,  
carefully read, understand, and follow all instructions on the  
label.  
• Do not use flammable materials in the sprayer: they can ignite  
and/or explode, causing serious injury.  
Hose clamps are not completely tight.  
Please tighten hose clamps prior to using.  
Hose clamps are left loose to extend life of gaskets and fittings.  
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WARNING  
• Never use caustic or corrosive materials in the sprayer, which  
could result in damage to the unit.  
Oil cap gasket before using and lubricate weekly so the  
gasket will seal properly and prevent chemical leaks.  
HOW TO ADJUST THE NOZZLE  
• To adjust nozzle, tighten cap (turn clockwise) for fine atomized  
spray, or loosen (turn counter-clockwise) for coarser spray or  
solid stream.  
Oil check valve and maintain breather hole clear of debris.  
Your failure to oil may can cause the tank to collapse and  
crack due to vacuum created by pump lubricate with "3 and  
1" oil.  
HOW TO PREPARE YOUR UNIT FOR USE  
• Normal working pressure should be from 25 psi to 40 psi. Too  
much pressure will waist chemical and over apply, as well as  
causing potential damage to pump tube.  
IMPORTANT  
Before using, oil cap gasket, felt pump washer, and check valve,  
and maintain breather hole clear of debris. Your failure to oil,  
clean check valve, and maintain breather hole open to allow air  
into the tank, can cause the tank to collapse and crack, due to  
vacuum created by pump.  
• Pump occasionally to maintain the desired spraying pressure.  
RECOMMENDED APPLICATIONS FOR  
"LAWN AND GARDEN" OR "AGRICULTURE" USAGE.  
1. Before you remove cap, be sure there is no pressure in the  
tank. in order to release pressure, invert unit upside down and  
squeeze spray pistol (aim away from you). Pressure will  
escape; when hissing stops, all pressure has been released.  
Remove pump assembly by turning counter-clockwise. The  
pump handle has two locking positions, one turning clockwise  
and one counter-clockwise.  
Herbicide : Yes  
Insecticides/Pesticides : Yes  
Fertilizers : Yes  
Chlorine based : Yes  
Diesel : Yes  
Wettable Powder : Yes  
Stains & Sealers : Yes  
Oil Based : Yes  
2. Remove cap.  
3. A unit that has been used with herbicides should never be used  
to spray insecticides, unless the sprayer has been properly  
cleaned and all other chemicals neutralized. Failure to do this  
could cause you to kill plants that have been sprayed. Consult  
with the manufacturer of the chemicals in use to obtain proper  
instructions.  
Solvent-Based : Yes  
Viscous : No  
4. Always oil the gasket on the cap of the unit, as well as the  
check valve. This will extend the life of the seal and is important  
for obtaining a proper seal with no leaks.  
5. Mix solution in a separate container, following the  
manufacturers’ directions.  
6. Pour pre-mixed solution through strainer into tank. Reinstall cap  
tightly.  
7. Place sprayer on back and pressurize tank by pumping  
approximately 5 to 11 times.  
8. You will need to pump occasionally to maintain the desired  
spraying pressure.  
9. For best results, the sprayer should be pumped every five  
seconds on a continuous basis. This will maintain your spraying  
pressure. If you do not pump, you will not have pressure to  
spray.  
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8. Maintenance  
9. Storage  
WARNING  
WARNING  
Before you remove cap, be sure there is no pressure in the  
tank. in order to release pressure, invert unit upside down  
and squeeze spray pistol (aim away from you). Pressure will  
escape; when hissing stops, all pressure has been released.  
Remove pump assembly by turning counter-clockwise. The  
pump handle has two locking positions, one turning  
clockwise and one counter-clockwise.  
Never store chemicals in your sprayer for any length of time  
1. Before you remove cap, be sure there is no pressure in the  
tank. in order to release pressure, invert unit upside down and  
squeeze spray pistol (aim away from you). Pressure will  
escape; when hissing stops, all pressure has been released.  
Remove pump assembly by turning counter-clockwise. The  
pump handle has two locking positions, one turning clockwise  
and one counter-clockwise.  
2. Remove cap and pour out remaining solution, then rinse all  
parts thoroughly with clean water.  
3. Add 1/2 gallon of fresh water in tank. Pressurize, and flush  
pumping system by depressing trigger for at least two minutes;  
then drain all remaining water.  
1. Remove cap and pour out remaining solution, then rinse all  
parts thoroughly with clean water.  
2. Add 1/2 gallon of fresh water in tank. Pressurize, and flush  
pumping system by depressing trigger for at least two minutes;  
then drain all remaining water.  
4. Always store tank clean and empty in a dry, shaded location.  
• Periodically re-grease lid gasket as well as lid vent and pump  
cylinder, where applicable.  
• To ensure good performance, keep lid vent free of obstruction.  
Before and after each use, make sure all connections are well  
tightened. Service and replace worn parts as required.  
10. Disposal  
NOTE  
When disposing your machine, or chemical, be sure to allow your  
local regulations.  
Failure to follow manufacturer's recommendation of use and care  
of unit will void any expressed or implied warranty. Do not use  
chlorine or clorox. It will permanently damage pump system.  
NOTE  
In the event that any part must be replaced or any maintenance or  
repair work not described in this manual must be performed,  
please contact a representative from the store nearest RedMax  
authorized servicing dealer for assistance.  
SPRYAER MAINTENANCE TABLE  
Dayly  
or  
System/Compornent  
Procedure  
Before Use After Use  
Lid Gasket  
Lid Vent  
Grease  
Inspect/Clean  
Grease  
Pump  
Connection  
Whole unit  
Inspect/Tight  
Wash/inspect  
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LIMITED WARRANTY  
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FOR TWO (2) YEARS OF HOME USE, ONE (1) YEAR FOR COMMERCIAL USE AND NINETY (90) DAYS FOR RENTAL  
USE FROM THE DATE OF ORIGINAL PURCHASE,THE COMPANY, THROUGH ANY RedMax DEALER, WILL REPAIR  
OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL PURCHASER, ANY PART OF PARTS FOUND TO BE  
DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. THIS IS THE EXCLUSIVE REMEDY.  
THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE RedMax DEALER.  
THE PURCHASER SHALL NOT BE CHARGED FOR DIAGNOSTIC LABOR WHICH LEADS TO THE DETERMINATION  
THAT A WARRANTED PART IS DEFECTIVE, IF THE DIAGNOSTIC WORK IS PERFORMED AT THE RedMax DEALER.  
THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE  
AS DEFINED BY THE MANUFACTURER IN THE OWNER/OPERATOR MANUAL.  
ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE, OR  
WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF "REPAIR OR REPLACE AS  
NECESSARY" SHALL BE WARRANTED FOR THE WARRANTY PERIOD. ANY WARRANTED PART WHICH IS  
SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF  
TIME UP TO THE FIRST SCHEDULED REPLACEMENT POINT FOR THE PART.  
ANY REPLACEMENT PART THAT IS EQUIVALENT IN PERFORMANCE AND DURABILITY MAY BE USED IN NON-  
WARRANTY MAINTENANCE OR REPAIRS, AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE  
COMPANY.  
THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAILURE OF A  
WARRANTED PART STILL UNDER WARRANTY.  
THE WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF  
INSTRUCTION LISTED IN THE OWNER/OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE  
UNITS, ACCIDENTAL MISHANDLING, ALTERATION, ABUSE, IMPROPER LUBRICATION, USE OF ANY PARTS OR  
ACCESSORIES OTHER THAN THOSE SPECIFIED BY THE COMPANY, OR OTHER CAUSES BEYOND THE  
COMPANY'S CONTROL.  
THIS WARRANTY DOES NOT COVER THOSE PARTS REPLACED BY NORMAL WEAR OR HARMLESS CHANGES IN  
THEIR APPEARANCE.  
THERE ARE NO OTHER EXPRESS WARRANTIES.  
IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE  
ARE LIMITED TO TWO (2) YEARS OF HOME USE, ONE (1) YEAR FOR COMMERCIAL USE AND NINETY (90) DAYS  
FOR RENTAL USE FROM THE ORIGINAL DELIVERY DATE.  
LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES ARE  
EXCLUDED.  
SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS OR EXCLUSION OR  
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY  
NOT APPLY TO YOU.  
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH  
VARY FROM STATE TO STATE.  
IF YOU NEED TO OBTAIN INFORMATION ABOUT THE NEAREST SERVICE CENTER, PLEASE CALL RedMax AT  
(770)-381-5147.  
IMPORTANT: YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE.PLEASE FILL OUT  
THE CARD AND SEND IT TO RedMax WITHIN SEVEN (7) DAYS. BE SURE TO KEEP A COPY FOR YOUR RECORDS.  
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