RedMax Chainsaw G3200 User Guide

848-C3A-93A0 (410)  
OWNER/OPERATOR MANUAL  
CHAINSAWS  
G3200  
G3200EZ  
WARNING  
WARNING  
The engine exhaust from this product  
contains chemicals known to the State  
of California to cause cancer, birth  
defects or other reproductive harm.  
Before using our products, please  
read this manual carefully to  
understand the proper use of your  
unit.  
APPLICABLE SERIAL NUMBERS :  
G3200 : 404766 and up G3200EZ : 400001 and up  
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SAFETY FIRST  
Instructions contained in warnings within this  
manual marked with a  
symbol concern  
critical points which must be taken into  
consideration to prevent possible serious  
bodily injury, and for this reason you are  
requested to read all such instructions  
carefully and follow them without fail.  
WARNINGS IN THE MANUAL  
WARNING  
This mark indicates instructions which must be  
followed in order to prevent accidents which could  
lead to serious bodily injury or death.  
IMPORTANT  
This mark indicates instructions which must be  
followed, or it leads to mechanical failure,  
breakdown, or damage.  
NOTE  
This mark indicates hints or directions useful in the  
use of the product.  
CONTENTS  
1. Parts location …………………………………4  
2. Specifications …………………………………4  
3. Symbols on the machine ……………………5  
4. For safe operation ……………………………6  
5. Installing guide bar and saw chain …………8  
6. Fuel and chain oil ……………………………11  
7. Operation ……………………………………13  
8. Sawing ………………………………………17  
9. Maintenance …………………………………20  
10. Maintenance of Saw Chain and Guide Bar ………23  
11. Troubleshooting Guide ……………………25  
12. Storage ………………………………………26  
13. Parts list ………………………………………27  
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1. Parts location  
1. Front guard  
2. Starter knob  
3. Air cleaner  
4. Choke knob  
5. Throttle interlock  
6. Right handle  
7. Throttle lever  
8. Engine switch  
9. Fuel tank  
10. Oil tank  
11. Left handle  
12. Saw chain  
13. Guide Bar  
2. Specifications  
G3200 / G3200EZ  
Power unit :  
3
Displacement ···················································································· 2.00(31.8) cu-in(cm )  
Fuel ············································································ Mixture (Gasoline 50 : 2-cycle oil 1)  
Fuel tank capacity ················································································· 9.13(0.27) fl.oz( )  
Chain oil ························································································ Motor oil SAE #10W-30  
Oil tank capacity ···················································································· 6.76(0.20) fl.oz( )  
Carburetor ··········································································· Diaphragm type (Walbro WT)  
lgnition system ··························································································· Pointless (CDI)  
Spark plug ···························································································· Champion RCJ-7Y  
Oil feeding system ···················································································· Automatic pump  
Sprocket : Pitch – No. of teeth ·············································· G3200: 1/4in(6.35mm) – 8T  
·········································· G3200EZ: 3/8in(9.53mm) – 6T  
Dimensions : L – W – H ··············································· 15(380)x9.1(230)x9.8(250) in(mm)  
Dry weight ····················································································· G3200: 7.5(3.4) lbs(kg)  
················································································· G3200EZ: 7.7(3.5) lbs(kg)  
Cutting attachment :  
Guide bar : Type – Size ································ G3200: Hard nose(Carving) – 12(30) in(cm)  
····································· G3200EZ: Sprocket nose – 14(35) in(cm)  
Saw chain : Type – Pitch – Gauge ·············· G3200: Oregon 25AP – 1/4(6.35) – 0.050(1.27) in(mm)  
········· G3200EZ: Oregon 91VG – 3/8(9.53) – 0.050(1.27) in(mm)  
Specifications are subject to change without notice.  
4   
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3. Symbols on the machine  
WARNING  
For safe operation and maintenance, symbols are carved in  
relief on the machine.  
According to these indications, please be careful not to take a  
mistake.  
(a). The port to refuel the "MIX GASOLINE"  
Position: Fuel cap  
(b). The port to refuel the chain oil  
Position: Oil cap  
(c). Put the switch to the "O" position, immediately the engine stops.  
Position: Rear-left of the unit  
(d). If you pull out the choke knob, you can set the choke as a cold  
start mode.  
Position: Upper-right of the aircleaner cover  
(e). The screw under the "H" stamp is The High-speed adjustment  
screw.  
The screw under the "L" stamp is The Slow-speed adjustment  
screw.  
The screw at the left of the "T" stamp is the Idle adjustment  
screw.  
Position: Left side of the rear handle  
(f). It shows the directions that the chain brake is released (for the  
white arrow) and activated (for the black arrow).  
Position: Front of the chain cover  
(g) If you turn the rod by screwdriver follow the arrow to the "MAX"  
position, the chain oil flow more, and if you turn to the "MIN"  
position, less.  
Position: Bottom of the power unit  
INFORMATION IMPORTANTE CONCERNANT LE MOTEUR  
Ce moteur conformc aux normcs U.S. EPA  
PH1 pour les petits moteurs tout-terrain.  
Type de moteur : 4KZXS. 0324RS:EM  
Cylindrée du moteur : 32cc  
IMPORTANT ENGINE INFORMATION  
THIS ENGINE CONFORMS TO US EPA  
PH1 FOR SMALL OFF-ROAD ENGINES.  
ENGINE FAMILY : 4KZXS. 0324RS:EM  
ENGINE DISPLACEMENT : 32cc  
REFER TO OWNER'S MANUMAL FOR MAINTE-  
NANCE SPECIFICATIONS AND ADJUSTMENTS.  
MANUFACTURED :  
Se référer au Manuel de l'utilisateur pour les  
spécifications d'entretien et les réglages.  
Manufacturé :  
RedMax  
RedMax  
Made in Japan  
Made in Japan  
5   
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4. For safe operation  
1. Never operate a chain saw when you are  
fatigued, ill, or upset, or under the  
influence of medication that may make  
you drowsy, or if you are under the  
influence of alcohol or drugs.  
9. Before you start the engine, make sure  
the saw chain is not contacting anything.  
10. Always carry the chain saw with the  
engine stopped, the guide bar and saw  
chain to the rear, and the muffler away  
from your body.  
2. Use safety footwear, snug fitting clothing  
and eye, hearing and head protection  
devices.  
11. Always inspect the chain saw before  
each use for worn, Ioose, or changed  
parts. Never operate a chain saw that is  
damaged, improperly adjusted, or is not  
completely and securely assembled. Be  
sure that the saw chain stops moving  
when the throttle control trigger is  
released.  
3. Select flat and bare ground for fueling.  
4. Always use caution when handling fuel.  
Wipe up all spills and then move the  
chain saw at least ten(10) feet(three(3)  
m) from the fueling point before starting  
the engine.  
12. All chain saw service, other than the  
items listed in the Operator’s Manual,  
should be performed by competent chain  
saw service personnel. (e.g., if improper  
tools are used to remove the flywheel, or  
if an improper tool is used to hold the  
flywheel in order to remove the clutch,  
structural damage to the flywheel could  
occur which could subsequently cause  
the flywheel to disintegrate).  
4a) Eliminate all sources of sparks or  
flame (ie. smoking, open flames, or  
work that can cause sparks) in the  
areas where fuel is mixed, poured, or  
stored.  
4b) Do not smoke while handling fuel or  
while operating the chain saw.  
5. Do not allow other persons to be near  
the chain saw when starting the engine  
or cutting a wood. Keep bystanders and  
animals out of the work area. Children,  
pets, and bystanders should be a  
minimum of thirty(30) feet away when  
you start or operate the chain saw.  
13. Always shut off the engine before setting  
it down.  
14. Use extreme caution when cutting small  
size brush and saplings because slender  
material may catch the saw chain and be  
whipped toward you or pull you off  
balance.  
6. Never start cutting until you have a clear  
work area, secure footing, and planned  
retreat path from the falling tree.  
15. When cutting a limb that is under  
tension, be alert for spring back so that  
you will not be struck when the tension in  
the wood fibers is released.  
7. Always hold the chain saw firmly with  
both hands when the engine is running.  
Use a firm grip with thumb and fingers  
encircling the chain saw handles.  
16. Keep the handles dry, clean and free of  
oil or fuel mixture.  
8. Keep all parts of your body away from  
the saw chain when the engine is  
running.  
6   
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4. For safe operation  
17. Operate the chain saw only in well  
ventilated areas. Never start or run the  
engine inside a closed room or building.  
Exhaust fumes contain dangerous  
carbon monoxide.  
20. When transporting your chain saw, make  
sure the appropriate guide bar scabbard  
is in place.  
21. This chain saw is equipped with a spark  
arrester built-in muffler. Periodically  
check the arrester to keep it in good  
order.  
18. Do not operate a chain saw in a tree  
unless specially trained to do so.  
19. Guard against kickback. Kickback is the  
upward motion of the guide bar which  
occurs when the saw chain at the nose  
of the guide bar contacts an object.  
Kickback can lead to dangerous loss of  
control of the chain saw.  
KICKBACK SAFETY PRECAUTIONS FOR  
CHAIN SAW USERS  
WARNING  
Kickback may occur when the nose or tip of the guide bar touches an object, or when the  
wood closes in and pinches the saw chain in the cut. Tip contact in some cases may  
cause a lightning fast reverse reaction, kicking the guide bar up and back towards the  
operator. Pinching the saw chain along the top of the guide bar may push the guide bar  
rapidly back towards the operator. Either of these reactions may cause you to lose  
control of the saw which could result in serious personal injury.  
Do not rely exclusively on the safety devices built into your saw. As a chain saw user you  
should take several steps to keep cutting jobs free from accident or injury.  
(1) With a basic understanding of kickback you can reduce or eliminate the element of  
surprise. Sudden surprise contributes to accidents.  
(2) Keep a good grip on the saw with both hands, the right hand on the rear handle, and  
the left hand on the front handle, when the engine is running. Use a firm grip with  
thumbs and fingers encircling the chain saw handles. A firm grip will help you reduce  
kickback and maintain control of the saw. Don’t let go.  
(3) Make certain that the area in which you’re cutting is free from obstructions. Do not let  
the nose of the guide bar contact a log, branch, or any other obstruction which could  
be hit while you are operating the saw.  
(4) Cut at high engine speeds.  
(5) Do not overreach or cut above shoulder height.  
(6) Follow manufacturers sharpening and maintenance instructions for saw chain.  
(7) Only use replacement bars and chains specified by the manufacturer or the  
equivalent.  
7   
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5. Installing guide bar and saw chain  
A standard saw unit package contains the items as  
illustrated.  
F5-1  
(1) Power unit (2) Bar protector (3) Guide bar  
(4) Saw chain (5) Plug wrench  
Open the box and install the guide bar and the saw  
chain on the power unit as follows:  
WARNING  
The saw chain has very sharp edges. Use thick  
protective gloves for safety.  
[G3200]  
1. Pull the guard towards the front handle to check  
that the chain brake is not engaged.  
2. Loosen the nut and remove the chain cover.  
3. Gear the chain to the sprocket and, while fitting  
the saw chain around the guide bar, mount the  
guide bar to the power unit. Adjust the position  
of the chain tensioner.  
F5-2  
(1)  
(1) Moving direction (2) Tensioner nut  
(3) Chain cover  
(2)  
NOTE  
(3)  
Pay attention to the correct direction of the saw  
chain.  
4. Fit the chain cover to the power unit and fasten  
the nuts to finger tightness.  
5. While holding up the tip of the bar, adjust the  
chain tension by turning the tensioner screw until  
the tie straps just touch the bottom side of the  
bar rail.  
F5-3  
(1) Lift UP  
(3) Loosen  
(2) Tensioner screw  
(4) Tighten  
6. Tighten the nut securely with the bar tip held up  
(12 ~ 15 N·m). Then check the chain for smooth  
rotation and proper tension while moving it by  
hand. If necessary, readjust with the chain cover  
loose.  
7. Tighten the tensioner screw.  
8   
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5. Installing guide bar and saw chain  
NOTE  
A new chain will expand its length in the beginning  
of use. Check and readjust the tension frequently  
as a loose chain can easily derail or cause rapid  
wear of itseif and the guide bar.  
[G3200EZ]  
1. Pull the guard towards the front handle to check  
that the chain brake is not engageg.  
2. Loosen the nut assembly and dismount the  
chain cover.  
F5-4  
(1)  
(1) Nut assembly  
(2) Chain cover  
(3) Loosen  
(2)  
(3)  
(3)  
3. Set the guide bar to the power unit, gear the  
chain to the sprocket of clutch drum and fit it into  
the groove of the bar and the sprocket at the tip  
of the bar.  
F5-5  
(2)  
(1)  
(1) Moving direction  
(2) Sprocket of the clutch drum  
(3) Guide bar  
(4)  
(4) Sprocket of the bar  
WARNING  
• Pay attention to the correct direction of the  
saw chain.  
• Make sure to fit the chain into the groove of  
the bar and the sprocket. If not, you may fail  
to tighten the chain.  
F5-6  
(3)  
4. Move the guide bar back and forth to adjust the  
position of projection A, B and C to fit in each  
hole. By inserting the projections into the bottom  
of holes, attach the chain cover securely.  
(1) Projection A  
(2) Projection B  
(3) Projection C  
(1)  
(2)  
9   
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5. Installing guide bar and saw chain  
IMPORTANT  
While temporary tightening, you may hear the  
“click” sound. But do not stop tightening at that  
time. This sound does not mean that the saw chain  
and guide bar were assembled.  
F5-7  
(3)  
5. While holding the chain cover, temporary tighten  
the nut assembly and fix the bar and chain  
cover. (You can fix them even by tightening the  
lever.)  
Check if the saw chain fits on the bar rail. If not,  
readjust by loosen the nut assembly.  
(1)  
(4)  
(2)  
(1) Nut assembly (2) Chain cover  
(4)  
(3) Lever  
(4) Proper tension, No gap  
6. After fixing them, attach the bar protector for  
your safety.  
F5-8  
Pull the lever up and tighten it securely.  
(3)  
(2)  
(1)  
Tightening torque:  
7.9 ~ 12.8 N·m {80~130kgf-cm}  
(1) Lever  
(2) Bar protector  
(3) Fully tighten  
7. If the chain becomes loose while using the unit,  
attach the bar protector and loosen the nut  
assembly around 4 turns.  
Dismount the protector and check if the chain fits  
on the bar rail. If not, readjust by loosen the nut  
assembly.  
Temporary tighten the nut assembly. The chain  
is to be tensioned automatically. After fixing the  
guide bar, mount the protector and tighten the  
lever securely for fully tightening.  
F5-9  
(1) Loosen  
(2) Bar protector  
(1)  
(2)  
NOTE  
A new chain will expand its length in the beginning  
of use. Check and readjust the tension frequently  
as a loose chain can easily derail or cause rapid  
wear of itself and the guide bar.  
10   
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6. Fuel and Chain oil  
RECOMMENDED MIXING RATIO  
WARNING  
GASOLINE 50:OIL 1  
• Gasoline is very flammable. Avoid  
smoking or bringing any flame or  
sparks near fuel. Make sure to stop the  
engine and allow it cool before  
refueling the unit. Select outdoor bare  
ground for fueling and move at least  
3m (10ft) away from the fueling point  
before starting the engine.  
50:1 MIXING CHART  
GASOLINE gal.  
1
2
3
4
5
2-CYCLE OIL fl.oz 2.6 5.2 7.8 10.4 13  
GASOLINE liter  
1
2
3
4
5
2-CYCLE OIL ml 20  
40  
60  
80 100  
• Exhaust emission are controlled by the  
fundamental engine parameters and  
components(eq., carburation, ignition  
timing and port timing) without  
addition of any major hardware or the  
introduction of an inert material during  
combustion.  
• These engines are certified to operate on  
unleaded gasoline.  
• Make sure to use gasoline with a  
minimum octane number of 89 RON  
(USA/Canada: 87AL)  
• If you use a gasoline of a lower octane  
value than prescribed, there is a danger  
that the engine temperature may rise and  
an engine problem such as piston seizing  
may consequently occur.  
• Unleaded gasoline is recommended to  
reduce the contamination of the air for the  
sake of your health and the environment.  
• Poor quality gasolines or oils may damage  
sealing rings, fuel lines or fuel tank of the  
engine.  
• The RedMax engines are lubricated by oil  
specially formulated for air-cooled 2-cycle  
gasoline engine use. If RedMax oil is not  
available, use an anti-oxidant added  
quality oil expressly labeled for air-cooled  
2-cycle engine use. (JASO FC GRADE  
OIL or ISO EGC GRADE)  
• Do not use BIA or TCW (2-stroke water-  
cooling type) mixed oil.  
HOW TO MIX FUEL  
IMPORTANT  
Pay attention to agitation.  
1. Measure out the quantities of gasoline  
and oil to be mixed.  
2. Put some of the gasoline into a clean,  
approved fuel container.  
3. Pour in all of the oil and agitate well.  
4. Pour In the rest of gasoline and agitate  
11   
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6. Fuel and Chain oil  
again for at least one minute. As some  
oils may be difficult to agitate depending  
on oil ingredients, sufficient agitation is  
necessary for the engine to last long. Be  
careful that, if the agitation is insufficient,  
there is an increased danger of early  
piston seizing due to abnormally lean  
mixture.  
5. In the case of storing the product for a  
long period of time, clean the fuel tank  
after rendering it empty. Next, activate the  
engine and empty the carburetor of the  
composite fuel.  
6. In the case of scrapping the used mixed  
oil container, scrap it only at an authorized  
repository site.  
5. Put a clear indication on the outside of the  
container to avoid mixing up with gasoline  
or other containers.  
NOTE  
6. Indicate the contents on outside of  
container for easy identification.  
As lot details of quality assurance, read the  
description in the section Limited Warranty  
carefully. Moreover, normal wear and  
change in product with no functional  
influence are not covered by the warranty.  
Also, be careful that, if the usage in the  
instruction manual is not observed as to the  
mixed gasoline, etc. described therein, it  
may not be covered by the warranty.  
FUELING THE UNIT  
1. Untwist and remove the fuel cap. Rest the  
cap on a dustless place.  
2. Put fuel into the fuel tank to 80% of the full  
capacity.  
3. Fasten the fuel cap securely and wipe up  
any fuel spillage around the unit.  
CHAIN OIL  
Use motor oil SAE 10W-30 all year round, or  
SAE 30-40 in summer and SAE 20 in winter.  
WARNING  
1. Select bare ground for fueling.  
2. Move at least 10feet (3meters) away  
from the fueling point before starting  
the engine.  
3. Stop the engine before refueling the  
unit. At that time, be sure to sufficiently  
agitate the mixed gasoline in the  
container.  
NOTE  
Do not use waste or regenerated oil that can  
cause damage to the oil pump.  
FOR YOUR ENGINE LIFE, AVOID;  
1. FUEL WITH NO OIL(RAW GASOLINE) –  
It will cause severe damage to the internal  
engine parts very quickly.  
2. GASOHOL – It can cause deterioration of  
rubber and/or plastic parts and disruption  
of engine lubrication.  
3. OIL FOR 4-CYCLE ENGINE USE – It can  
cause spark plug fouling, exhaust port  
blocking, or piston ring sticking.  
4. Mixed fuels which have been left  
unused for a period of one month or  
more may clog the carburetor and result  
in the engine failing to operate properly.  
12   
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7. Operation  
WARNING  
It is very dangerous to run a chainsaw that  
mounts broken parts or lacks any parts.  
Before starting engine, make sure that all the  
parts including bar and chain are installed  
properly.  
F7-1  
(2)  
(1)  
STARTING THE ENGINE  
1. Fill fuel and chain oil tanks respectively, and  
tighten the caps securely.  
(1) Fuel  
(2) Chain oil  
F7-2  
(1)  
2. Set the switch to “I” position.  
(1) Switch  
3. Continuously push the priming bulb until fuel  
comes in the bulb.  
F7-3  
(1)  
(1) Priming bulb  
4. Pull out the choke knob completely to close the  
choke.  
(1)  
F7-4  
(1) Choke knob (2) Close (3) Open  
NOTE  
When restarting immediately after stopping the  
engine, you need not to pull out the choke knob.  
(2)  
(3)  
5. While holding the saw unit securely on the  
ground, pull the starter rope vigorously.  
F7-5  
WARNING  
Do not start the engine while the chain saw  
hangs in one hand. The saw chain may touch  
your body. This in very dangerous.  
13   
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7. Operation  
6. When engine has ignited, pull the throttle slightly  
to return the choke knob to the original position.  
If the engine stops, pull the starter again without  
pulling out the choke knob.  
7. Allow the engine to warm up with the throttle  
lever pulled slightly.  
WARNING  
Keep clear of the saw chain as it will start  
rotatIng upon starting of engine.  
CHECKING THE OIL SUPPLY  
WARNING  
Make sure to set up the bar and the chain when  
checking the oil supply.  
If not, the rotating parts may be exposed. It is  
very dangerous.  
F7-6  
After starting the engine, run the chain at medium  
speed and see if chain oil is scattered off as shown  
in the figure.  
(1) Chain oil  
The chain oil flow can be changed by inserting a  
screwdriver in the hole on bottom of the clutch  
side.  
F7-7  
Adjust according to your work conditions.  
(1) Rich (2) Lean (3) Chain oil flow adjusting  
ADJUSTING THE CARBURETOR  
The carburetor on your unit has been factory  
adjusted, but may require fine tuning due to a  
change in operating conditions.  
Before adjusting the carburetor, make sure that the  
provided air/fuel filters are clean and fresh and the  
fuel properly mixed.  
When adjusting, take the following steps:  
NOTE  
Be sure to adjust the carburetor with the bar chain  
attached.  
14   
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7. Operation  
1. H and L needles are restricted within the number  
of turn as shown below.  
F7-8  
(2)  
(3)  
(1)  
H needle –1/4  
L needle –1/4  
2. Start engine and allow it to warm up in low  
speed for a few minutes.  
3. Turn idle adjusting screw (T) counter-clockwise  
so that saw chain does not turn. If idling speed is  
too slow, turn the screw clockwise.  
4. Make a test cut adjust the H needle for best  
cutting power, not for maximum speed.  
(1) L needle  
(2) H needle  
(3) Idle adjusting screw  
CHAIN BRAKE  
This machine is equipped with an automatic brake  
to stop saw chain rotation upon occurrence of  
kickback during saw cutting. The brake is  
automatically operated by inertial force, which acts  
on the weight fitted inside the front guard.  
This brake can also be operated manually with the  
front guard turned down to the guide bar.  
F7-9  
(3)  
To release the brake, pull up the front guard toward  
the front handle till a “click” sound is heard.  
(1)  
(2)  
(1) Release (2) Activate (3) Front guard  
IMPORTANT  
Be sure to confirm brake operation during daily  
inspection.  
F7-10  
How to confirm:  
1) Turn off the engine.  
2) Holding the chain saw horizontally, release your  
hand from the front handle, hit the tip of the  
guide bar to a stump or a piece of wood, and  
confirm brake operation. Operating level varies  
by bar size.  
In case the brake is not effective, ask our dealer for  
inspection and repairs.  
If the engine keeps rotating at high speed with the  
brake engaged, the clutch will overheat causing  
trouble.  
15   
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7. Operation  
When the brake engages during operation,  
immediately release the throttle lever to stop the  
engine.  
F7-11  
(1)  
STOPPING THE ENGINE  
1. Release the throttle lever to allow the engine to  
idle for a few minutes.  
2. Set the switch to the “O” (STOP) position.  
(1) Switch  
CARBURETOR ANTI-FREEZE MECHANISM  
Operating chain saws in temperatures of 0 – 5°C at  
times of high humidity may result in ice forming  
within the carburetor, and this in turn may cause  
the output power of the engine to be reduced or for  
the engine to fail to operate smoothly.  
This product has accordingly been designed with a  
ventilation hatch on the right side of the surface of  
the insulator cover to allow warm air to be supplied  
to the engine and to thereby prevent icing from  
occurring.  
Under normal circumstances the product should be  
used in the normal operating mode, i.e., in the  
mode to which it is set at the time of shipment.  
However when the possibility exists that icing may  
occur, the unit should be set to operate in the anti-  
freeze mode before use.  
F7-12  
(1)  
(3)  
Stop the engine, remove the cylinder cover and  
install the grommet A to the appropriate position of  
the mode.  
(2)  
See Maintenance part for how to remove the  
cylinder cover.  
(5)  
(4)  
(5)  
(1) Normal operation mode  
(2) Anti-freeze mode  
(3) Insulator  
(4) Carburetor (5) Grommet A  
16   
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8. Sawing  
WARNING  
• Before proceeding to your job, read "For  
Safe Operation" section It is recommended  
to first practice sawing easy logs. This also  
helps you get accustomed to your unit.  
• Always follow the safety regulations. The  
chain saw must only be used for cutting  
wood. It is forbidden to cut other types of  
material. Vibrations and kickback vary with  
different materials and the requirements of  
the safety regulations would not be  
respected. Do not use the chain saw as a  
lever for lifting, moving or splitting objects.  
Do not lock it over fixed stands. It is  
forbidden to hitch tools or applications to the  
P.t.o. that are not specified by the  
manufacturer.  
• It is not necessary to force the saw into the  
cut. Apply only light pressure while running  
the engine at full throttle.  
• When the saw chain is caught in the cut, do  
not attempt to pull it out by force, but use a  
wedge or a lever to open the way.  
GUARD AGAINST KICKBACK (F8-1)  
• This saw is equipped with a chain brake that will  
stop the chain in the event of kickback if  
operating properly. You must check the chain  
brake operation before each usage by running  
the saw at full the throttle for I -2 seconds and  
pushing the front hand guard forward. The chain  
should stop immediately with the engine at full  
speed. If the chain is slow to stop or does not  
stop, replace the brake band and clutch drum  
before use.  
F8-1  
• It is extremely important that the chain brake be  
checked for proper operation before each use  
and that the chain be sharp in order to maintain  
the kickback safety level of this saw. Removal of  
the safety devices, inadequate maintenance, or  
incorrect replacement of the bar or chain may  
increase the risk ot serious personal injury due  
to kickback.  
17   
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8. Sawing  
FELLING A TREE (F8-2)  
1. Decide the felling direction considering the  
wind, lean of the tree, location of heavy  
branches, ease of job after felling and  
other factors.  
F8-2  
2. While clearing the area around the tree,  
arrange a good foothold and retreat path.  
3. Make a notch cut one-third of the way into  
the tree on the felling side.  
4. Make a felling cut from the opposite side  
of the notch and at a level slightly higher  
than the bottom of the notch.  
WARNING  
When you fell a tree, be sure to warn your  
neighboring workers of the danger.  
(1) Notch cut  
(2) Felling cut  
(3) Felling direction  
Bucking and Limbing  
WARNING  
• Always ensure your foothold. Do not  
stand on the log.  
• Be alert to the rolling over of a cut log.  
Especially when working on a slope,  
stand on the uphill side of the log.  
• Follow the instructions in "For Safe  
Operation" to avoid kickback of the  
saw.  
Before starting work, check the direction of  
bending force inside the log to be cut.  
Always finish cutting from the opposite side  
of bending direction to prevent the guide bar  
from being caught in the cut.  
18   
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8. Sawing  
A Log lying on the ground (F8-3)  
Saw down halfway, then roll the log over and cut  
from the opposite side.  
F8-3  
A Log hanging off the ground (F8-4)  
F8-4  
In area A, saw up from the bottom one-third and  
finish by sawing down from the top. In area B, saw  
down from the top one-third and finish by sawing  
up from the bottom.  
Cutting Limb of Fallen Tree (F8-5)  
F8-5  
First check to which side the limb is bent. Then  
make the initial cut from the bent side and finish by  
sawing from the opposite side.  
WARNING  
Be alert to the springing back of a cut limb.  
Pruning of Standing Tree (F8-6)  
Cut up from the bottom, finish down from the top.  
F8-6  
WARNING  
• Do not use an unstable foothold or ladder.  
• Do not overreach.  
• Do not cut above shoulder height.  
• Always use your both hands to grip the saw.  
19   
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9. Maintenance  
Maintenance, replacement, or repair of the  
emission control device and systems may be  
performed by any non-road engine repair  
establishment or individual.  
WARNING  
Before cleaning, the inspecting or repairing the  
unit, make sure that engine has stopped and is  
cool. Disconnect the spark plug to prevent  
accidental starting.  
F9-1  
(1)  
MAINTENANCE AFTER EACH USE  
1. Oiling port  
Dismount the guide bar and check the oiling port  
for clogging.  
(1) Oiling port  
2. Guide bar  
When the guide bar is dismounted, remove  
sawdust in the bar groove and the oiling port.  
Grease the nose sprocket from the feeding port on  
the tip of the bar.  
F9-2  
(1) Oiling port (2) Grease port (3) Sprocket  
3. Others  
Check for fuel leakage and loose fastenings and  
damage to major parts, especially handle joints  
and guide bar mounting. If any defects are found,  
make sure to have them repaired before operating  
the saw again.  
PERIODICAL SERVICE POINTS  
(Every 25 hours use)  
F9-3  
A
(1)  
1. Air cleaner  
(2)  
1. Loosen the knob by moving it to the direction A  
until it clicks.  
2. Pull the cover to the direction B and unfasten the  
hooks so that the cover can be detached.  
3. When fixing the cylinder cover back into its  
original position, align the 3 hooks(3), move the  
cover in the opposite direction of removal until it  
clicks.  
B
(2)  
(1)  
(3)  
(1) Knob (2) Projection (3) Hook  
20   
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9. Maintenance  
4. Remove the cleaner element by unfastening the  
hooks. Split the element into halves and wash in  
neutral detergent and warm water. After  
cleaning, dry the element completely.  
Exchange the element with new one in case it  
has been contaminated.  
F9-4  
(1)  
(2)  
When reinstalling the element to the unit, fit the  
hook A and the hole, and then inset the element  
to the unit.  
(3)  
(4)  
(1) Hooks  
(3) Hole  
(5) Hook B  
(2) Air cleaner element  
(4) Hook A  
(2)  
(5)  
NOTE  
Make sure that the hook A is correctly fit with the  
hole to reduce the chance of damage of the hook  
A.  
F9-5  
(1)  
2. Fuel filter  
Using a wire hook, take out the filter from the filler  
port. Clean away the dirt attached to the filter.  
Replace with a new one if needed.  
(1) Fuel filter  
NOTE  
F9-6  
Never bend the filter pipe when returning it.  
3. Spark plug  
Clean the electrodes with a wire brush and reset  
the gap to 0.65 mm as necessary.  
Champion  
RCJ-7Y  
1. Air cooling system  
Dust clogging around the cooling system and the  
cylinder fins will cause overheating of the engine.  
Periodically check and clean the cooling system  
and the cylinder fins with a brush after removing  
the cylinder cover, the air cleaner and the recoil  
case. When installing the cylinder cover and the  
cooling system, make sure that switch wires and  
grommets are positioned correctly in place.  
F9-7  
(1) Recoil case  
(3) Fan  
(2) Fan cover  
(4) Cylinder fins  
(5) Cylinder cover  
21   
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9. Maintenance  
NOTE  
Be sure to block the air intake hole.  
F9-8  
2. Spark arrester  
The muffler is equipped with a spark arrester to  
prevent red hot carbon from flying out of the  
exhaust outlet. Periodically check and clean as  
necessary with a wire brush after removing two  
muffler cover nuts and one screw.  
(1) Spark arrester  
NOTE  
Never use a muffler if the spark arrester is missing  
or defective.  
F9-9  
3. Exhaust port  
Remove the muffler, insert a screwdriver into the  
vent, and wipe away any carbon buildup after  
every 100 hours of use. Wipe away any carbon  
buildup on the muffler exhaust vent and the  
cylinder exhaust port at the same time.  
(1) Muffler exhaust vent  
(2) Cylinder exhaust port  
5. Sprocket  
F9-10  
Check for cracks and for excessive wear interfering  
with the chain drive. If the wear is considerable,  
replace it with new one. Never fit a new chain on a  
worn sprocket, or a worn chain on a new sprocket.  
0.5mm  
22   
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10. Maintenance of Saw Chain and Guide Bar  
SAW CHAIN  
F10-1  
WARNING  
It is very important for smooth and safe  
operation to keep the cutters always sharp.  
Your cutters need to be sharpened when:  
• Sawdust becomes powder-like.  
• You need extra force to saw in.  
• The cut way does not go straight.  
• Vibration increases.  
• Fuel consumption increases.  
Cutter setting standards:  
WARNING  
Be sure to wear safety gloves.  
Before filing:  
• Make sure the saw chain is held securely.  
• Make sure the engine is stopped.  
• Use a round file of proper size for your chain.  
Chain type:  
File size:  
25AP, 91VG  
5/32 in (4.0mm)  
Place your file on the cutter and push straight  
forward. Keep the file position as illustrated.  
(F10-1)  
F10-2  
After every cutter has been set, check the depth  
gauge and file it to the proper level as illustrated.  
(F10-2)  
WARNING  
Be sure to round off the front edge to reduce  
the chance of kickback or tie-strap breakage.  
(1) Appropriate gauge checker  
(2) Make the shoulder round  
(3) Depth gauge standard  
23   
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10. Maintenance of Saw Chain and Guide Bar  
Make sure every cutter has the same length and  
edge angles as illustrated. (F10-3)  
F10-3  
(4) Cutter length  
(5) Filing angle  
(6) Side plate angle  
(7) Top plate cutting angle  
GUIDE BAR  
F10-4  
• Reverse the bar occasionally to prevent partial  
wear.  
• The bar rail should always be a square. Check  
for wear of the bar rail. Apply a ruler to the bar  
and the outside of a cutter. If a gap is observed  
between them, the rail is normal. Otherwise, the  
bar rail is worn. Such a bar needs to be  
corrected or replaced. (F10-4)  
(1) Ruler  
(2) Gap  
(3) No gap  
(4) Chain tilts  
24   
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11. Troubleshooting Guide  
Case 1. Starting failure:  
Make sure the icing prevention system is not working.  
Check fuel for water or  
substandard mixture.  
Replace with proper fuel.  
Remove and dry the spark plug.  
Then pull the starter again with no choke.  
Check for engine flooding.  
Check the spark.  
Replace with a new plug.  
Case 2. Lack of power/Poor acceleration/Rough idling  
Check fuel for water or  
substandard mixture.  
Replace with proper fuel.  
Check air filter and fuel  
filter for clogging.  
Clean.  
Check carburetor for  
inadequate adjustment.  
Readjust speed needles.  
Case 3. Oil does not come out  
Check oil for  
substandard quality.  
Replace.  
Clean.  
Check oil passage  
and ports for clogging.  
When your unit seems to need further service, please consult with our  
service shop in your area.  
25   
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12. Storage  
1. Empty the fuel tank and run the engine out of  
fuel.  
2. Empty the oil tank.  
3. Clean the entire unit.  
4. Store the unit in a dry place out of the reach of  
children.  
26   
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13. Parts list  
CHAINSAWS  
G3200  
G3200EZ  
NOTE :  
1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or  
replacement.  
2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the  
use of any parts other than those specified by the company.  
3. When placing parts orders for repair and/or replacement, check if the model name and the  
serial number are applicable to those specified in the parts list, then use parts number  
described in the parts list.  
4. The contents described in the parts list may change due to improvement.  
5. The parts for the machine shall be supplied seven (7) years after the machine is  
discontinued. [It is possible that some specific parts may be subject to change of their  
delivery term and list price within the limit of seven (7) years after the machine is  
discontinued. It is also possible that some parts may be available even after the limit of  
seven (7) years.]  
APPLICABLE SERIAL NUMBERS :  
Oct. 2004  
G3200 : 404766 and up G3200EZ : 400001 and up  
27   
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G3200  
13. Parts list  
Fig.1 POWER UNIT (S/N 404766 and up)  
28   
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G3200  
Fig.1 POWER UNIT (S/N 404766 and up)  
Q'TY  
/UNIT  
Q'TY  
NOTE  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE Key# PART NUMBER  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
848-C30-12A1 CYLINDER  
T2200-14210 GASKET, cyl  
1
1
1
3
2
1
1
1
1
1
1
1
1
1
2
1
2
1
8
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
56 T2100-23200 FILTER COMP.  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
57 848-C30-6731 PIPE IN COMP.  
58 T2200-21400 PIPE OUT COMP.  
59 848-C35-7111 ROTOR COMP.  
60 848-C35-7121 COIL ASSY  
848-C30-2101 CASE ASSY  
2629-21130 • PIN  
06030-06201 • BEARING  
04065-03212 • SNAPRING ø32  
2169-21210 • SEAL  
61  
62  
63  
64  
65  
2850-72110 • CAP  
1400-72121 • SPRING  
848-8AC-3210 • SEAL  
2616-21230 • STUD  
5500-72130 • GROMMET  
1650-43230 NUT M8xP1.0  
2670-55410 SCREW M4xL14 T20  
10 848-C30-21D1 • GASKET  
11 848-8Y5-6000 SPACER  
12 T2200-41110 PISTON  
13 T2102-41210 RING  
14 T2200-41310 PIN  
66 3699-90032-10 SPARK PLUG  
67 T2100-31500 PIPE COMP.  
68  
69  
2850-81900 PUMP  
2850-82611 PIPE  
15  
16  
17  
3310-41320 RING  
70 848-C3A-90F0 LABEL, caution  
71 848-C30-90E0 LABEL, choke  
3310-41410 BEARING  
1650-41510 WASHER  
18 T2200-42000 SHAFT COMP.  
19 4820-13180 BOLT TORX M5xL20 T27  
24 848-C3A-15B0 ARRESTER  
25 T2200-15110 MUFFLER  
26 T2200-15310 STAY  
27 T2100-15210 GASKET  
28 848-C3A-15M1 BOLT  
29  
2850-15230 NUT  
30 848-815-1400 SCREW M5xL14 T27  
31 848-C30-14A1 INSULATOR  
32 T2200-31120 CAP  
33 848-C30-14B1 GASKET, in  
34  
3330-14121 GASKET,carb  
35 848-C3A-8100 CARBURETOR ASSY  
36 848-C30-82A2 MANIFOLD  
37  
2867-82210 BOLT M4x70  
38 848-825-1601 SCREW TP5(P-tight)xL16 T27  
39 848-C30-82F2 ROD CHOKE  
40 T2200-83100 CLEANER  
41 848-C30-31A2 COVER  
42 T2200-51110 DRUM 1/4x8T ø60  
43 848-C30-5121 CLUTCH  
44 848-C30-51E2 • SPRING  
45 T2041-51210 PLATE  
46  
3310-51310 BEARING  
50  
51  
52  
2841-55112 OIL PUMP  
2850-55121 WORM  
2850-55211 WASHER  
1
1
1
1
2
1
53 T2200-55610 COVER  
54  
55  
2670-55410 SCREW M4xL14 T20  
2670-54630 SCREW TP4(B-tight)xL12 T20  
29   
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G3200  
13. Parts list  
Fig.2 POWER UNIT (S/N 404766 and up)  
30   
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G3200  
Fig.2 POWER UNIT (S/N 404766 and up)  
Q'TY  
/UNIT  
Q'TY  
NOTE  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE Key# PART NUMBER  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
848-C30-82H3 ROD  
848-C30-82G2 GROMMET  
1
1
1
4
1
1
1
1
1
1
1
57 848-C30-37D2 HELPER  
2
1
1
1
58 848-C30-37E1 BAND  
848-C30-25A2 CASE  
59 848-825-1601 SCREW TP5(P-tight)xL16 T27  
60 01640-20508 WASHER  
848-815-1400 SCREW M5xL14 T27  
848-825-1911 SCREW TP5(P-tight)xL19 T27  
848-C30-25C2 KNOB  
65 848-C3A-5400 BRAKE ASSY  
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
848-C30-25D0 CLIP  
66  
2670-54630 • SCREW TP4(B-tight)xL12 T20  
T2200-21230 BOLT  
67 848-C30-54A2 • GUARD  
848-C30-6612 PLATE  
68  
69  
70  
71  
2850-54120 • SPRING  
2850-54130 • SCREW  
2850-54140 • SPACER  
2850-54211 • SPACER  
10 848-C30-66F1 CATCHER  
11 848-825-1911 SCREW TP5(P-tight)xL19 T27  
14  
2850-74102 SWITCH ASSY  
1
1
1
72 848-C60-5423 • WEIGHT  
15 848-C30-72C1 CORD EARTH  
16 848-C30-72B1 CORD SWITCH  
73  
74  
75  
76  
77  
78  
79  
2872-54230 • SPRING  
2851-54270 • SPRING  
3330-75411 • WASHER  
3310-53331 • NUT  
20 848-C35-7502 STARTER ASSY  
21 848-C35-75C1 • REEL  
1
1
1
1
2851-54301 • LEVER COMP.  
2851-54350 • ROLLER  
2670-54411 • ARM  
22  
2841-75300 • SPRING COMP.  
23 T2044-75410 • ROPE ø3  
80 T2200-54510 • BAND  
25  
1400-75170 • KNOB  
1
1
1
1
1
3
1
4
1
1
1
1
1
1
1
1
1
1
81  
82  
3356-24140 • ROLLER  
2670-54610 • SPRING  
26 T2044-75420 • KNOB CAP  
27 T1812-75150 • SCREW M5xL12  
28 848-C30-74B0 • CUSHION  
83 848-C30-53C2 • COVER  
84 848-C30-66C1 • PLATE(B)  
29 848-C30-74A1 COVER  
85  
2841-53240 • SCREW  
30 848-825-1911 SCREW TP5(P-tight)xL19 T27  
31 T2200-32100 HANDLE  
86 848-C33-66K0 • NUT  
87  
88  
2671-53230 • GEAR  
3350-53410 NUT  
32 848-825-1901 SCREW TP5(P-tight)xL19 T27  
33 848-C30-3311 HANDLE COMP.  
34 848-C30-33C1 LEVER  
91 848-C30-90K0 LABEL  
1
1
1
1
35  
3356-33321 SPRING  
92 848-C30-90L0 LABEL  
36 848-C30-33E3 ARM  
93 848-C3A-90B0 LABEL, cover  
94 848-C3A-90C1 LABEL, recoil  
37 848-C30-33L1 COVER  
38 848-825-1911 SCREW TP5(P-tight)xL19 T27  
39  
40  
41  
42  
2841-31801 CAP ASSY  
2841-31820 • GASKET  
2877-31800 CAP ASSY  
2841-31820 • GASKET  
48  
2850-34501 BREATHER ASSY  
1
1
1
1
1
1
1
1
5
49 848-C30-85U0 GROMMET  
50 848-C30-8530 PIPE ASSY  
51  
52  
1850-85300 FILTER  
2850-34350 COLLAR  
53 848-C30-37A1 SPRING F  
54 848-C30-37B1 SPRING M  
55 848-C30-37C1 SPRING P  
56 848-825-1901 SCREW TP5(P-tight)xL19 T27  
31   
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G3200EZ  
13. Parts list  
Fig.3 POWER UNIT (S/N 400001 and up)  
32   
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G3200EZ  
Fig.3 POWER UNIT (S/N 400001 and up)  
Q'TY  
/UNIT  
Q'TY  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
3
4
5
6
7
8
9
848-C30-12A1 CYLINDER  
T2200-14210 GASKET, cyl  
1
1
1
3
2
1
1
1
1
1
1
1
1
1
2
1
2
1
8
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
56 T2100-23200 FILTER COMP.  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
57 848-C30-6731 PIPE IN COMP.  
58 T2200-21400 PIPE OUT COMP.  
59 848-C35-7111 ROTOR COMP.  
60 848-C35-7121 COIL ASSY  
848-C30-2101 CASE ASSY  
2629-21130 • PIN  
06030-06201 • BEARING  
04065-03212 • SNAPRING ø32  
2169-21210 • SEAL  
61  
62  
63  
64  
65  
2850-72110 • CAP  
1400-72121 • SPRING  
848-8AC-3210 • SEAL  
2616-21230 • STUD  
5500-72130 • GROMMET  
1650-43230 NUT M8xP1.0  
2670-55410 SCREW M4xL14 T20  
10 848-C30-21D1 • GASKET  
11 848-8Y5-6000 SPACER  
12 T2200-41110 PISTON  
13 T2102-41210 RING  
14 T2200-41310 PIN  
66 3699-90032-10 SPARK PLUG  
67 T2100-31500 PIPE COMP.  
68  
69  
2850-81900 PUMP  
2850-82611 PIPE  
15  
16  
17  
3310-41320 RING  
70 848-C3D-99F0 LABEL, caution  
71 848-C30-90E0 LABEL, choke  
3310-41410 BEARING  
1650-41510 WASHER  
18 T2200-42000 SHAFT COMP.  
19 4820-13180 BOLT TORX M5xL20 T27  
24 848-C3A-15B0 ARRESTER  
25 T2200-15110 MUFFLER  
26 T2200-15310 STAY  
27 T2100-15210 GASKET  
28 848-C3A-15M1 BOLT  
29  
2850-15230 NUT  
30 848-815-1400 SCREW M5xL14 T27  
31 848-C30-14A1 INSULATOR  
32 T2200-31120 CAP  
33 848-C30-14B1 GASKET, in  
34  
3330-14121 GASKET,carb  
35 848-C3A-8100 CARBURETOR ASSY  
36 848-C30-82A2 MANIFOLD  
37  
2867-82210 BOLT M4x70  
38 848-825-1601 SCREW TP5(P-tight)xL16 T27  
39 848-C30-82F2 ROD CHOKE  
40 T2200-83100 CLEANER  
41 848-C30-31A2 COVER  
42 T2220-51110 DRUM 3/8x6T ø60  
43 848-C30-5121 CLUTCH  
44 848-C30-51E2 • SPRING  
45 T2041-51210 PLATE  
46  
3310-51310 BEARING  
50  
51  
52  
2841-55112 OIL PUMP  
2850-55121 WORM  
2850-55211 WASHER  
1
1
1
1
2
1
53 T2200-55610 COVER  
54  
55  
2670-55410 SCREW M4xL14 T20  
2670-54630 SCREW TP4(B-tight)xL12 T20  
33   
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G3200EZ  
13. Parts list  
Fig.4 POWER UNIT (S/N 400001 and up)  
34   
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G3200EZ  
Fig.4 POWER UNIT (S/N 400001 and up)  
Q'TY  
/UNIT  
Q'TY  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
3
4
5
6
7
8
9
848-C30-82H3 ROD  
848-C30-82G2 GROMMET  
1
1
1
4
1
1
1
1
1
1
1
57 848-C30-37D2 HELPER  
58 848-C30-37E1 BAND  
2
1
848-C30-25A2 CASE  
59 848-825-1601 SCREW TP5(P-tight)xL16 T27  
60 01640-20508 WASHER  
1
1
848-815-1400 SCREW M5xL14 T27  
848-825-1911 SCREW TP5(P-tight)xL19 T27  
848-C30-25C2 KNOB  
65 848-C36-5401 BRAKE ASSY  
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
848-C30-25D0 CLIP  
66  
2670-54630 • SCREW TP4(B-tight)xL12 T20  
T2200-21230 BOLT  
67 848-C30-54A2 • GUARD  
848-C30-6612 PLATE  
68  
69  
70  
71  
2850-54120 • SPRING  
2850-54130 • SCREW  
2850-54140 • SPACER  
2850-54211 • SPACER  
10 848-C30-66F1 CATCHER  
11 848-825-1911 SCREW TP5(P-tight)xL19 T27  
14  
2850-74102 SWITCH ASSY  
1
1
1
72 848-C60-5423 • WEIGHT  
15 848-C30-72C1 CORD EARTH  
16 848-C30-72B1 CORD SWITCH  
73  
74  
75  
76  
77  
78  
79  
2872-54230 • SPRING  
2851-54270 • SPRING  
3330-75411 • WASHER  
3310-53331 • NUT  
20 848-C30-7502 STARTER ASSY  
21 848-C30-7520 • REEL COMP.  
1
1
1
1
1
1
1
1
1
1
3
1
4
1
1
1
1
1
1
1
1
1
1
2851-54301 • LEVER COMP.  
2851-54350 • ROLLER  
2670-54411 • ARM  
22  
2841-75300 • SPRING COMP.  
23 T2044-75410 • ROPE ø3  
24 T2044-75520 • PULLEY  
80 T2200-54510 • BAND  
25  
1400-75170 • KNOB  
81  
82  
3356-24140 • ROLLER  
2670-54610 • SPRING  
26 T2044-75420 • KNOB CAP  
27 T1812-75150 • SCREW M5xL12  
28 848-C30-74B0 • CUSHION  
83 848-C30-53C2 • COVER  
84 T2200-53200 • LINK A  
85 T2200-53280 • SPRING  
86 848-C30-66C1 • PLATE(B)  
87 848-C30-5341 • NUT ASSY  
29 848-C30-74A1 COVER  
30 848-825-1911 SCREW TP5(P-tight)xL19 T27  
31 T2200-32100 HANDLE  
32 848-825-1901 SCREW TP5(P-tight)xL19 T27  
33 848-C30-3311 HANDLE COMP.  
34 848-C30-33C1 LEVER  
91 848-C30-90K0 LABEL  
1
1
1
1
92 848-C30-90L0 LABEL  
35  
3356-33321 SPRING  
93 848-C3D-90B0 LABEL, cover  
94 848-C3A-90C0 LABEL, recoil  
36 848-C30-33E3 ARM  
37 848-C30-33L1 COVER  
38 848-825-1911 SCREW TP5(P-tight)xL19 T27  
39  
40  
41  
42  
2841-31801 CAP ASSY  
2841-31820 • GASKET  
2877-31800 CAP ASSY  
2841-31820 • GASKET  
48  
2850-34501 BREATHER ASSY  
1
1
1
1
1
1
1
1
5
49 848-C30-85U0 GROMMET  
50 848-C30-8530 PIPE ASSY  
51  
52  
1850-85300 FILTER  
2850-34350 COLLAR  
53 848-C30-37A1 SPRING F  
54 848-C30-37B1 SPRING M  
55 848-C30-37C1 SPRING P  
56 848-825-1901 SCREW TP5(P-tight)xL19 T27  
35   
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G3200/G3200EZ  
13. Parts list  
Fig.5 CARBBURETOR COMPONENTS  
S/N (G3200 : 404766 and up G3200EZ : 400001 and up)  
Q'TY  
/UNIT  
Q'TY  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
848-C3A-8100 CARBURETOR ASSY  
848-C3A-0630 • REBUILD-KIT  
3306-81380 • • SCREEN  
3356-81310 • • VALVE  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
19  
20  
21  
3310-81341 • VALVE  
1
3
1
1
1
1
1
1
1
1
1
1
4
1
1
(OP)  
2880-81470 • SCREW  
2670-81410 • SPRING  
3
4
22 848-C3A-81T0 • SHAFT  
5
2841-81270 • • SPRING  
3310-81250 • • PIN  
23  
24  
25  
26  
27  
28  
2630-81330 • SCREW  
3350-81380 • SPRING  
2670-81440 • LEVER  
2850-81190 • SCREW  
2841-81450 • VALVE  
T2002-81350 • SPRING  
6
7
3310-81240 • • SCREW  
3310-81230 • • LEVER  
T2100-06020 • • GASKET KIT  
3304-81140 • • • GASKET  
1172-81150 • • • DIAPHRAGM  
2850-81290 • • • GASKET  
3310-81260 • • • DIAPHRAGM  
2850-81120 • COVER  
8
9
(OP)  
10  
11  
12  
13  
14  
15  
16  
17  
18  
29 848-C30-81E0 • SHAFT  
30  
31  
32  
2850-81430 • BUSHING  
3310-81351 • SCREW  
2810-81530 • SPRING  
3310-81130 • SCREW  
33 848-C71-80N0 • PISTON  
3310-81280 • COVER  
1480-81420 • PLUG  
1148-81390 • RING  
36   
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G3200/G3200EZ  
13. Parts list  
Fig.6 ACCESSORIES  
S/N (G3200 : 404766 and up G3200EZ : 400001 and up)  
Q'TY  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
848-CB1-2020 BAR CV30 1/4  
1
3310-52210-50 CHAIN OREGON 25AP-J68E  
3617-97110 PROTECTOR 300~350mm  
3320-91140 WRENCH  
1
3
1
(OP)  
(OP)  
4
1
5
848-C3A-93A0 OWNER'S MANUAL  
848-C30-0610 GASKET KIT  
1
6
1
7
T3195-91110 BAG  
1
8
2670-91150 DRIVER  
1
9
2670-96220 STOPPER (for piston)  
3330-97310 GAUGE (for air gap)  
2850-96410 WRENCH (T20xT25xT27)  
2670-96510 GUIDE (for brake spring)  
1
(OP)  
(OP)  
(OP)  
(OP)  
10  
11  
12  
1
1
1
37   
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RedMax  
CHAIN SAWS LIMITED WARRANTY  
EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY, KOMATSU ZENOAH  
AMERICA INC. (THE COMPANY), THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE,  
FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN  
MATERIAL AND/OR WORKMANSHIP. EMISSION-RELATED PARTS ARE:  
THE CARBURETOR ASSY, COIL ASSY, ROTOR, SPARKPLUG,  
AIR FILTER, FUEL FILTER, INTAKE MANIFOLD, AND THE GASKETS  
ALL OTHER PARTS EXCEPT ABOVE PARTS, FOR TWO (2) YEARS OF HOME USE, 1 YEAR COMMERCIAL USE AND  
NINETY (90) DAYS FOR RENTAL USE FROM THE DATE OF ORIGINAL PURCHASE, THE COMPANY, THROUGH ANY  
RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL PURCHASER, ANY PART OF  
PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. THIS IS THE EXCLUSIVE REMEDY.  
THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE RedMax DEALER.  
THE PURCHASER SHALL NOT BE CHARGED FOR DIAGNOSTIC LABOR WHICH LEADS TO THE DETERMINATION  
THAT A WARRANTED PART IS DEFECTIVE, IF THE DIAGNOSTIC WORK IS PERFORMED AT THE RedMax DEALER.  
THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE AS  
DEFINED BY THE MANUFACTURER IN THE OWNER/OPERATOR MANUAL.  
ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE, OR  
WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF "REPAIR OR REPLACE AS  
NECESSARY" SHALL BE WARRANTED FOR THE WARRANTY PERIOD.ANY WARRANTED PART WHICH IS  
SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF  
TIME UP TO THE FIRST SCHEDULED REPLACEMNET POINT FOR THE PART.  
ANY REPLACEMENT PART THAT IS EQUIVALENT IN PERFORMANCE AND DULABILITY MAY BE USED IN NON-  
WARRANTY MAINTENANCE OR REPAIRS, AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE  
COMPANY.  
THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAILURE OF A  
WARRANTED PARTS STILL UNDER WARRANTY.  
THE WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF  
INSTRUCTION LISTED IN THE OWNER/OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS,  
ACCIDENTAL MISHANDLING, ALTERATION, ABUSE, IMPROPER LUBULICATION, USE OF ANY PARTS OR ACCESSARIES  
OTHER THAN THOSE SPECIFIED BY THE COMPANY, OR OTHER CAUSES BEYOND THE CONPANY'S CONTROL.  
THIS WARRANTY DOES NOT COVER THOSE PARTS REPLACED BY NORMAL WEAR OR HARMLESS CHANGES IN  
THEIR APPEARANCE.  
THERE ARE NO OTHER EXPRESS WARRANTIES.  
IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE  
ARE LIMITED TO TWO (2) YEARS FOR HOME USE, ONE (1) YEAR FOR COMMERCIAL USE AND NINETY (90) DAYS  
FOR RENTAL USE, FROM THE ORIGINAL DELIVERY DATE.  
LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES  
ARE EXCLUDED.  
SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS OR EXCLUSION OR  
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMINATION OR EXCLUSION MAY  
NOT APPLY TO YOU.  
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY  
FROM STATE TO STATE.  
IF YOU NEED TO OBTAIN INFORMATION ABOUT THE NEAREST SERVICE CENTER, PLEASE CALL KOMATSU  
ZENOAH AMERICA INC. AT (770)-381-5147.  
IMPORTANT: YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE.PLEASE FILL  
OUT THE CARD AND SEND IT TO RedMax / KOMATSU ZENOA AMERICA WITHIN SEVEN (7) DAYS.BE SURE TO KEEP  
A COPY FOR YOUR RECORDS.  
KOMATSU ZENOAH AMERICA INC.  
4344 Shackleford Road Suite 500  
Norcross, Georgia 30093  
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RedMax  
Garantie limitée des tronçonneuses  
Pièces en rapport avec les émissions de gaz d'échappement : KOMATSU ZENOAH AMERICA INC., par  
l'intermédiaire de n'importe quel revendeur RedMax, réparera gratuitement ou remplacera gratuitement pour  
l'acheteur initial et chaque acheteur successif toute(s) pièce(s) se révélant de constitution et/ou de montage  
défectueux pendant deux (2) ans à compter de la date initiale de livraison d’une unité. Les pièces en rapport avec les  
émissions de gaz d'échappement sont:  
l'assemblage carburateur, l'assemblage bobine, le rotor, la bougie,  
le filtre à air, le filtre à carburant, la tubulure d'admission et les joints  
Toutes les pièces autres que celles mentionnées ci-dessus, deux (2) ans d’utilisation domestique, 1 an  
d’utilisation commerciale et quatre-vingt-dix (90) jours pour la location à compter de la date d’achat initial. La société,  
par l’intermédiaire d’un distributeur RedMax, réparera ou remplacera toute(s) pièce(s), sans frais et au bénéfice de  
l’acheteur original, en prenant en charge les frais de pièces et/ou de main d’œuvre. Telles sont les limites de la  
garantie.  
Le coût du transport de l'unité jusqu'au revendeur RedMax et depuis celui-ci sera à la charge de l'acheteur.  
L'acheteur ne supportera pas le coût de main d'oeuvre du diagnostic qui amène à la conclusion qu'une pièce  
garantie est défectueuse, si ce diagnostic est effectué chez le revendeur RedMax.  
L’acheteur ou propriétaire a pour responsabilité d’effectuer l’entretien obligatoire tel que défini par le fabricant dans le  
manuel du propriétaire/de l'utilisateur.  
Toute pièce garantie dont le remplacement n'est pas prévu dans le cadre de l’entretien obligatoire, ou pour laquelle  
est seulement prévue une inspection périodique pour "remplacement ou réparation si nécessaire" sera garantie pour  
la période de garantie. Toute pièce garantie arrivée à l’échéance de son premier remplacement prévu sera garantie  
jusqu’à celui-ci.  
Toute pièce de rechange équivalente en performance ou en durabilité peut être utilisée pour l’entretien hors-garantie  
ou les réparations hors-garantie, et ce sans réduire l’obligation de garantie incombant à la société.  
La société sera tenue responsable des dommages aux autres composants du moteur causés par la défaillance de  
pièce(s) garantie(s) en période de garantie.  
La garantie ne s'applique pas aux unités endommagées par suite de: négligence dans la mise en oeuvre des  
instructions spécifiées dans le manuel du propriétaire/de l'utilisateur en vue d’une utilisation et d’un entretien correct,  
fausse manœuvre accidentelle, modification, utilisation abusive, lubrification incorrecte, utilisation de pièces ou  
d’accessoires autres que ceux spécifiés par la société, ou autres causes hors du contrôle de la société.  
Cette garantie ne couvre pas les pièces remplacées en raison de leur usure normale ou de changements  
d’apparence sans effets.  
Il n'existe aucune autre garantie explicite.  
Les garanties implicites, y compris la valeur marchande et la valeur d’usage pour une utilisation particulière, sont  
limitées à deux (2) ans d’utilisation domestique, un (1) an d’utilisation commerciale et quatre-vingt-dix (90) jours pour  
la location, à compter de la date originale de livraison.  
Les responsabilités pour les dommage conséquents ou incidents sont exclues de toutes les garanties.  
Certaines provinces n'autorisant pas les limitations à la durée des garanties implicites, ou les exclusions ou  
limitations relatives aux dommages incidents ou conséquents, la limitation indiquée ci-dessus peut ne pas vous être  
applicable.  
Cette garantie vous donne des droits juridiques spécifiques, et vous pouvez également jouir d’autres droits variant  
d'une province à l'autre.  
Si vous désirez obtenir des informations sur le centre de service le plus proche, veuillez appeler KOMATSU  
ZENOAH AMERICA INC. au (770)-381-5147  
Note importante: vous recevrez une carte d'enregistrement de garantie au moment de l'achat. Veuillez la remplir et  
l'adresser à RedMax / KOMATSU ZENOAH AMERICA sous sept (7) jours en prenant soin de conserver une copie  
pour vous.  
KOMATSU ZENOAH AMERICA INC.  
4344 Shackleford Road Suite 500  
Norcross, Georgia 30093  
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KOMATSU ZENOAH AMERICA INC.  
4344 Shackleford Road Suite 500  
Norcross, Georgia 30093  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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